Académique Documents
Professionnel Documents
Culture Documents
March 1999
SERVICE MANUAL
NEW HOLLAND
CONSTRUCTION
LW110
LW130
AVOID ACCIDENTS
Most accidents and injuries occurring in industry, on the
farm, at home or on the road, are caused by the failure
of some individual to follow simple and fundamental
safety rules or precautions. For this reason, MOST
ACCIDENTS CAN BE PREVENTED by recognizing
the real cause and taking the necessary precautions,
before the accident occurs.
Regardless of the care used in design and construction
of any type of equipment, there may be conditions that
cannot be completely safeguarded against without
interfering with reasonable accessibility and efficient
operation.
A careful operator is the best insurance against
accidents. The complete observance of one simple rule
would prevent many thousands serious injuries each
year.
This rule is: Never attempt to clean, lubricate or adjust
a machine while it is in motion.
WARNING
SUMMARY
SPECIFICATIONS
..........................................................................................
pag. 1
pag. 5
pag. 6
pag. 13
TIGHTENING
pag. 14
AlTACHMENT
WllO-w130
o-1
- 2621 .iOO.OOl
MARKING: WllO
ENGINE
Net oower at the flywheel ,.____...,...__..._,.........
83 KW
Max&m
torque speed ........................... 1500 rpm
Maximum power speed ........................... 2300 rpm
Make and model ........................... Fiat 8065.25.290
Diesel type, 4 stroke, direct injection, turbocharged
Number of cylinders ............................................. 6
Bore x stroke .................................... 104 x 115 mm
Total displacement ................................... 5861 cm3
Injector setting .................................... 260 + 12 bar
Valve/rocker operation lash:
- intake .............................................................
0.30
- exhaust.. ........................................................ 0.30
Firing order ............................................ 1-5-3-6-2-4
TORQUE CONVERTER
Type ... ..___....____._...........
single-stage, single-phase
Main convertor pressure _._..___.._...,_____............
5 bar
Convertor safety valve pressure _....__....._.__..
8.5 bar
TRANSMISSION
Maximum ground speeds (forward/reverse)
(with 17.5 R25 tyres):
in kph
m
Type _......._____._...........................................tubeless
Radial type ,___.__..........__
MICHELIN 17.5 R25 XTLA
Inflating pressure
- Work:
front = 3
rear = 1.5 bar
- Transfer:
front = 2
rear = 2 bar
Wheel tightening torque .... ...__._..._.___........
86 daNm
BRAKES
DelNety, brakes pump at rwminal spaed ....26 lt/min
Accumulator recharge start pressure .._.__._...
80 bar
Accumulator recharge end pressure _.. 95 1105 bar
Accumulator precharge pressure (0.75 It)
47 bar
Transmission
disengagement
pressure switch
setting ... ... .....__........................................ 15 + 1 bar
Brake oil low presssure sensor setting
60 + 5 bar
Brake lights pressure switch setting .__1.8 f 0.5 bar
Parking brake applied pressure switch setting
ON 8 bar-OFF 12 bar
STEERlNG
Cylinders ........................................ 2 double-acting
- bore x stroke .................................. 60 x 395 mm
Stand-by/main priority valve setting .............. 12 bar
O-2
WllO-w130
OPTIONS
Electronic
system.
anti-pitch
ELECTRICAL SYSTEM
Operating voltage ..__........_............................... 24 V
Batteries in series .__._..___..____..__...........................,..
2
- maintenance -free type
BOSCH starter motor
Rated power ..... . ... ...... ... .. .. .... .. .. .. .. .. ... 4 KW
BOSCH alternator with voltage regulator
55 A
WEIGHT
Loader weight with 17.5 R25 tyres, 1.6 m3 bucket,
fully filled with fluids and operator 9200 kg.
MAIN DIMENSIONS
Dimensions taken with machine with the loader fitted with 17.5 R25 tyres and 1.6 load capacity bucket.
Unit of measure: mm
o-3
WllO-w130
2621.200.001
W130
ENGINE
Net power at the flvwheel .__..._.._..___...........
94.7 KW
Maximum torque speed ........................... 1400 rpm
Maximum power speed ........................... 2200 rpm
Make and model ........................... Fiat 8065.25.291
Diesel type, 4 stroke, direct injection, turbocharged
Number of cylinders ............................................. 6
Bore x stroke .................................... 104 x 115 mm
Total displacement ................................... 5861 cm3
Injector setting .................................... 260 + 12 bar
Valve/rocker operation lash:
- intake .............................................................
0.30
- exhaust .......................................................... 0.30
Firing order ..............................................................
ENGINE SPEEDS
Minimum idle speed (no load) __.__..._
785 + 865 rpm
Maximum idle &eed(no load)
2350 f- 2450 &II
Converter stall speed _.__..__._._.__.__
2100 i 2200 rpm
Steering stall at idle speed > 600 rpm
Attachment stall _______.____._______.......
2240 + 2340 rpm
Full stal ,..,...._.____.__.._....................
1470 i 1670 rpm
Minimum starting temperature: . .. .. ..... ... - 15C
Engine coolant high temperature sender
setting ,..............__..................................... 101 f 1C
Engine oil low pressure switch
setting _.__._.___.___._____.............................
0.5 f 0.1 bar
TORGUE CONVERTER
Type .............................. single-stage, single-phase
Main convertor pressure ................................. 5 bar
Convertor safety valve pressure .................. 8.5 bar
TRANSMISSION
Maximum ground speeds (forward/reverse)
(with 17.5 R25 tyres):
Forward speed
4$1
Kph
I 773
Reverse speed
I
1st
in kph
T.mEs
Type __..________..__.._.,.....................................
tubeless
Radial type ___.____._.__.__.._
MICHELIN 17.5 R25 XTLA
Inflating pressure
- Work:
front = 3.5
rear = 1.5 bar
front = 2
- Transfer:
rear = 2 bar
Wheel tightening torque .__.__..__.__.___..........
86 daNm
BRAKES
Deliierv. brakes pump at nominal wead -26 lt/min
Accur&lator redharge start press&e
80 bar
Accumulator recharge end pressure
95 +105 bar
Accumulator pre-charge pressure (0.75 It)
47 bar
Transmission
disengagement
pressure switch
setting ___,.._..__.________.................................
15 i 1 bar
Brake oil low presssure sensor setting
60 f 5 bar
Brake lights pressure switch setting _._1.8 f 0.5 bar
Parking brake applied pressure switch setting
.
ON8bar-OFFl2bar
Kph
I r(RR
STEERING SYSTEM
Cylinders ___._.___._.............................
2 double-acting
- bore x stroke .____..........,_.__..............
60 x 395 mm
Stand-by/main priority valve setting ._____.______.
12 bar
o-4
Wlio-w130
ELECTRICAL SYSTEM
Operating voltage .__......................................... 24 V
Batteries in series .___.__............_..............................2
- maintenance -free type
BOSCH starter motor
Rated power .._...____.___....................................
4 KW
BOSCH alternator with voltage regulator _._.....55 A
OPTIONS
Electronic anti-pitch
system.
WEIGHT
Loader weight with 17.5 R25 tyres, 1.9 m3 bucket,
fully filled with fluids and operator kg.
MAIN DIMENSIONS
Dimensions taken wfih machine with the loader fitted with 17.5 R25 tyres and 1.9 load capacity bucket.
Unit of measure: mm
O-5
WllO-w130
Capacity
(W
IEngine~-
/Oil
) C$z
1Radiator fluid
International
Specification
AMBRA - Agriflu
NH9OOA
CCMCD4 - NH 324 G
AMBRA - Hi Tech 46
AMBRA TX Fluid
AMBRA - MG2
QFH565GR
O-6
WllO-w130
SAFETY RULES
GENERALlTlES
Read this Manual carefully before starting, operating,
maintaining, fuelling or servicing the machine.
Read and comply with all safety precautions before any
intervention.
DOnot allow unauthorised personnel to operate or service
this machine.
Do not wear rings, wrist watches, jewellery, loose or hanging garments, such as ties, tom clothing, scalves. unbuttoned or unzipped jackets that can get caught in moving
parts. W ear certified safety clothes such as: hard hat, noslip footwear, heavy gloves, ear pmtection, safety glasses,
reflector vests, respirators. Ask your employer about spe
cific safety equipment requirements.
Keep the operatofs compartment, step plates, grab-rails
and handles clean and dear of foreign objects, oil, grease,
mud or snow to minimize the danger of slipping or stumbling. Remove mud or grease from your shoes before
attempting to mount or operate the machine.
Do not jump on or off the machine. Always keep both hands
and one foot, or both feet and one hand in contact with
steps and greb rails.
Do not use controls or hoses as hand holds when climbing
on or off the machine. Hoses and controls are movable
parls and do not provide solid support. Besides, controls
may be inadvertently moved and cause unexpected movement of the machine or its attachments.
Never operate the machine or its attachments from any
position other than sitting in the drivers seat.
Keep head, body. limbs, hands and feet inside the operatofs compartment at all times to reduce exposure to
external hazards.
Be careful of possible slippery conditions of the steps and
hand rails as well as of the ground around the machine.
Do not leave the machine until it is has come to a complete
St0p.
Check the seat safety beii at least twice per year and
replace it if it shows signs of wear. fraying or other
weakness that could lead to failure.
OPERATtNG
Checkwheeland rim retainersbeforeeachworkingshii. If
necessary, tighten to the torque specified.
Do not run the engine of this machine in closed buildings
without proper ventilation capable to remove harmful exhaust gases.
Roll Over Protective Structures (ROPS) are required on
wheel or crawler loaders, dozers. or graders. NEVER
OPERATE the machine if such protective structure is
removed.
Keep the operators compartment free of foreign objects,
especially if not firmly secured. Never use the machine to
transport objects, unless proper securing points are prcvided.
DO NOT CARRY RIDERS ON THE MACHINE
Study and familiarize with escape routes alternate to normal exit mutes.
STARTING
NEVER START OR OPERATE A FAILED MACHINE.
Before operating the machine, always ensure that any
unsafe condticn has been satisfactorilycorrected.
Check brakes. steering and attachment controls before
moving on. Report any malfuctioningpalt or system to the
maintenance managers for proper action.
Ensure all protective guards and panels as well as all
safety devices provided are in place and in good operating
condiiion.
themachine
Make sure that bystanders are clear of the machine operating range before starting the engine and operating the
attachment. Sound the horn. Obey all indications provided
by flags, signs and signals.
DO NOT COAST OR FREEWHEELdorm hilts.Ergs@sthe
most suttabk gear speed to keep the mschineunder control.
WHO-WI30
o-7
SAFETY RULES
Travel slowly over very rough terrain, slopes or near dropoffs, in congested areas or on frozen or slippery surfaces.
Maintainasafedistancefromothermachinesorobstactes
to ensure required visibilityconditions.Give way to loaded
machines.
Maintain a clear vision of the surroundingsof the travel or
work area at all times. Keep cab windows clean and
repaired.
When machinesareoperating in tandem. thepusher(rear)
mustbeequippedwtththeappropriatedeflectorstoprotect
the front untt driver against the air Streamcoming from the
blower fan.
Whenpullingortowingthroughacableorchain,donotstart
soddenly at full throttle. Take-up slack carefully.
DO NOT PULL UNLESSTHE OPERATORS COMPARTMENTS OF THE MACHINES INVOLVED ARE PROPERLY PROTECTED AGAINST POSStBLE BACKtAS IN
CASE OF CABLE OR CHAIN FAILURE OR DETACHMENT.
Be alert of sofl ground condtions close to newly constructed walls. The fill material and machine weight may
cause the wall to collapse.
In darkness, check area of operation carefully before
moving in with the machine. Use all lights provided. Do not
move into low visibilii areas.
If the engine tends to stall for whatever reason under load
or at idle, immediately report thtt problem to the maintenance managers for proper actton. Do not operate the
machine until this condition has been correoted.
On machines fftted with suction radiator fans, regularly
check the engine exhaust system for leaks, as exhaust
fumes expelled towards the operalor are toxic.
Operators must know thoroughly the performances of the
machine they are drivfng.When workkg on slopes or near
sudden level drop6 tnthe terrain,avoid areaswhereground
O-8
WllO-w130
SAFETY RULES
STOPPING
Whenthemachineistobestoppedfortiateverreason,do
so following the instructione given in chapters Stopping
the machine and Shultlng off the engine in the
Operation and Maintenance InstructtonManuai.
MAINTENANCE
GENERALITIES
Before operating or performing any intervention on the
machine:
carefully read all the norms contained in thii Manual;
- read and observe all safety plates and instructions located on the machine.
Do not allow unautholized personnel to service the machine. Do not carry out any maintenance workwkhout prior
authorization. Follow all recommended maintenance and
eewice procedures.
Keep the operatorscompartment free of loose objectsthat
are not properly secured.
Do not wear rings,wrist watches, jewellery. loose or hanging garments, such es ties, tom clothing. scarves, unbut-
WllO-w130
o-9
SAFETY RULES
Make sure that all tools provided are in good condition at all
times. NEVER USE tools wfth mushroomed or damaged
heads. Always wear eye protections.
Move with extreme care when working under the machine,
its attachments, and even on or near them. Always wear
protective safety equipment as required, such as hard hat,
goggles, Safety shoes. and ear plugs.
O-10
WllO-w130
SAFETY RULES
STARTING
Do not run the engine in closed buildings without proper
ventilation cepebie to remove lethal exhaust fumes.
Do not place head, body. limbs, feet, hands orfingers near
rotating fans or belts.
Be especially careful near blower fens.
REMEMBER THAT THE STARTING FLUID IS HIGHLY
FLAMMABLE. Follow recommendations provided in this
Manual and printed on the containers. Containers must be
stored in a cool, well ventilated place cut of the resch of
unauthorised persons.
DO NOT PUNCTURE OR BURN CONTAINERS.
ENGINE
Loosen the radiator cap very sfowty to relieve system
pressure before removing ft. Always top-up coolant level
with the engine off.
Avoid that flammable materials could touch exhaust parts.
If not possible, provide necessary protections.
DOnot refuel wfth the engine running, especially if hot, as
this increases fire hazard.
Neverettempttccheckoradjustfan belt tensionswhen the
engine is running.
Do not adjust the fuel pump when the machine is motion.
Carefullyreadpersonaland machineSAFETYPRECAUTIONS
(at the beginningof this manual)
O-ii
WliO-w130
SAFETY RULES
Do not lubricate the machine with the engine running.
Donot runtheenginewithairintakes,doororguards
open.
ELECTRICAL SYSTEM
Alwaysdisconnectthebatteriespriortoanyintervention on
the machine or its electrical system (cleaning, repair,
maintenance).
Should booster batteries be used, remember to connect
ends of the booster cables in the proper manner: (+) to (+)
and (-) to (-). Do not sholt-circuit terminals. Thoroughly
follow instructions given in this Manual.
Before any intervention, make sure that the battery isolator
switch is off.
EATERY GAS IS HIGHLY FLAMMABLE. Leave the baltery compartment open during rechargingto improve ventilation. Never check battery charge by placing metal objects across the posts. Keep sparks or open flames away
from batteries. Do not smoke near the battery to prevent
explosion hazard.
Beforeanyintervention, makesurethatthereare no fuel or
electrolyteleakages. If any,correctpdortoproceeding with
furtfwworfr. Do not recharge batteries in confined spaces.
Ensure proper ventilation is provided to avoid accidental
explosions due to build-up of gas released during charging.
HYDRAULIC SYSTEM
Pressure fluid escaping from a very small hole can be
almost invisible and still have sufficientforce to penetrate
the skin. Always check any suspected pressure leaks
usingapieceofcardboardorwood. DO NOT USEHANDS.
if injured by escaping fluid. obtain medical attention immediately or serious infection or reaction may develop.
TOOLS
Always keep head, body, limbs, feet, or hands away from
bucket, blade, or ripperwhen in the raised position. Prior to
o-12
WllO-w130
SAFETY RULES
WARNING
Ensure that the ettachment is safely resting on to the ground before repairing,adjusting, or servicing
machines fitted with hydraulically, mechanically or cable controlled attachments (such BS excavators,
loaders, dozers, scrapers, etc.). Should it be necessary to partially or fully raise the hydraulically, mechanically,orcablecontrolledattachment
togainaccesstocertainitems,
makesuretheattachment isadequately
retained in the raised position by means other than the hydraulic lift cylinders, cable andlO mechanical
devices used for controlling it.
Wflo-W130
o-13
UNfTS OF MEASURE
Units of measure used in this manual are those
adopted by the International System which replace
the units previously used by the M.K.S. system.
Force:
Pressure:
Torque:
CLASSIFICATION
OF STANDARD
COMPONENTS TO DETERMINE
THE TIGHTENING
TORQUES
I - Standard
index digit
a - b - c - d - e - Standard
base digits
f - Material
of five digits
of the item.
index digit
g - Coating
index digit
o-14
WHO-W130
FIAT
DIN
UNI
SAE
BSI
R40
4D-4S-4A
IX50
5S-6S
R60
RlOO
100
Brass
I Messing
Brass
6G
10K
-f
Brass
Brass
BNA
--I
Laiton
Alluminio
Alluminio
Aluminium
Aluminium
Aluminium
Aluminium
Copper
Copper
Kupfer
Copper
Copper
Cuivre
I 7 I
---I
WARNING
TORQUE TABLES
- Tolerance on torque: ?: 5%
- Resistance classes R60. RlOO, R120 must be
understood as follows:
10.9 replaces
R100
12.9
R1.20
for screws
10
replaces
R60
12
woo
for nuts
CDT= cadmed;
galvanised.
FOSF=
phosphated;
ZNT=
WllO-w130
o-15
NUTS (ZNT)
Diameter
and pitch
mm
M6Xl
M8x 1.25
Ml0 x 1.25
7.2
MlOx1.5
6.5
Ml2 x 1.25
13
8.7
Ml2 x 1.75
11
M14x1.5
5.2
19.5
8.2
6.2
7.7
14.5
10.2
tv
8.1
12.9
9.6
13
21.6
15
tb
M14x2
M16x1.5
M16X2
h
45
M18x1.5
25
50
29
Ml8 x 2.5
M20x1.5
M20 x 2.5
-+I++
M22x1.5
M22 x 2.5
100
M24x2
47
I
f
1
108
52.5
M24x3
M27x2
M30x2
M33x2
-.
I
/
M36x3
220
M36x3
240
SECTION 1
ENGINE
CONTENTS
PARAGRAPH
SUBJECT
PAGE
1.1
1.2
1.3
1.4
1.4.1
1.4.2
11
11
12
1.5
13
1.6
14
1.7
15
1.8
16
1.9
1.9.1
1.9.2
17
18
19
1.10
1.10.1
20
21
1.11
1.11.1
1.11.2
1.11.3
22
22
22
24
1.12
1.12.1
1 .12.2
1.12.3
1.12.4
1.12.5
1.12.6
1.12.7
25
25
25
26
28
27
27
28
--
.........................................................................
ENGINE
WllO-w130
1.l
l-l
GENERAL DESCRIPTION
The engine on this loader is a turbo charged 4 stroke diesel engine, water cooled, overhead valves, with direct injection with rotary pump. The negine is mounted on the rear end of the loader and its power is driven
from the flywheel to the torque converter through a flexible disc diaphragm.
AIR CLEANER
ACCELERATOR
l-2
ENGINE
WllO-w130
w 110
&
1
a?m
I. ..
w130
Type
8065.25290
Cycle
Quantity of cylinders
6065.25.291
6 in-line
Diameter
mm
104
Stroke
mm
115
5861
Compression ratio
Max. power
16: 1
rpm
Max. torque
1
t-
04,
T
07.I
94.7
63
Kw
2300
2200
daNm
44.1
56.9
rpm
1500
1500
790 c 870
765 + 665
Minimum idle
speed
Maximum idle
speed
rpm
2430 + 2530
2350 + 2450
Maximum speed
with stalling converter
rpm
2310+2410
2100 + 2200
with
Maximum
stallingspeed
equipmentrpm
Minimum speed with
stalling steering
2300 + 2400
>600
2240 * 2340
> 600
WllO-WI30
ENGINE
1-3
Minimum allowed
pressure at T.D.C. ()
50
16
FUEL FEEDING
DLLA 13251320
A -B-C-D-E-F
Injection pressure
260+12
() The value of the pressure is measured rotating the engine using the electric starter motor Only, with Oil
temperature of 40 50% (104 - 122F) and injection pump in stop condition.
Carefully
readpersonalandmachineSAFETY PRECAUTlONS
(at the beginningof tbii manual)
1-4
ENGINE
WHO-W130
w 110
w 130
8065.25.290
8065.25.291
TURBO CHARGING
turbocharger type
GARRET TO 48
LUBRICATION
Forced by gear pumps, pressure relief valve, double filtration oil filters
@/jj
@Iii
- at min. speed
bar
2 1.2
- at max. speed
bar
2 3.5
COOLING
v belts
Thermostat
- beginning of opening
79 f 20 c
- max. opening
OIL CAPAClTlES
Total capacity 1st filling:
14.5
Kg
-engine sump
Carefully
read personal
and mamine
Kg
12
Kg
13.2
SAFETY
PRECAUTIONS
WIIO-WI30
1.3
ENGINE
1-5
WI30
8065.25290
8065.25.291
mm
0 1
106.85 c 106.90
Cylinder liners:
L
outside diameter
0 2
107.02 t 107.05
198.00 t 198.50
02
length
0 3
0.12 + 0.2
+ 0.2
Cylinder liners:
im
inside diameter
02
protrusion
Pistons:
dimension of
measurement
12
outside diameter
01
103.870 + 103.852
pin bore
02
38.000 + 38.006
104.000 + 104.024
0.130 + 0.172
ex
l-r
<
a03
Piston diameter
0 1
Protrusion of pistons
0.64 + 0.97
Piston pin
XI
X2
x3
Xl
X2
0
YR
..The dimension is measured on the diameter 101 n
l!TllB
0.6
2.73 + 2.70
2.55 t 2.57
4.03 i 4.05
ENGINE
1-6
WllO-w130
w 110
w 130
8065.25.290
6065.25.291
mm
2.595 c 2.575
l-l{
i i
Piston rings
Z1
2.478 + 2.490
53
The dimension is measured on the diameter 101 mr
1
9.P
3.975 + 3.990
0.105+0.155
0.060 + 0.092
0.040 t 0.075
0.6
>
Piston rings
XI
x2
Xl
0.40 + 0.65
x2
0.30 + 0.55
x3
0.30 + 0.55
X3
01
02
04
41.646 + 41.004
conrod bearing
seat
67.407 * 67.422
02
41.979 +42.017
38.004 + 38.014
half bearings
1.605+ 1.815
0.095 + 0.171
0.014 + 0.031
0.254 - 0.506
Posizion of measurement
125
Max. discrepancy of
parallelism between
center lines of conrod
0.07
l-7
ENGINE
Wllo-w130
22.2
w 130
w 110
806525.290
I
mm
Main journals
01
79.791 + 79.610
Crankpin journals
02
63.744 c 63.725
S1
2.169 i 2.176
52
1.605+ 1.615
03
64.200 i 64.230
, o 3 Main journals
8065.25.291
Elk
P
<
0.034 + 0.101
0.033 f 0.087
Half bearings
Half bearings
0.254 i 0.506
:1
32.0 i 32.1
FP
X2
25.010 c 25.060
3.376 * 3.429
Crankshaft thrust washer
clearance
32
>
0.062 + 0.334
Alignment
2 0,lO
f 0.25
out of round
1-2
0.008
Taper
1-2
0.012
l-8
ENGINE
WHO-W130
w 110
w130
8065.25.290
6065.25.291
mm
01
13.950 + 13.963
02
6.023 + 6.043
03
13.993 t 14.016
Valve guides
>
0.010 + 0.066
Valve guides
+ 0.2
Valves:
04
7.985 - 8.000
603Of7
T-
7.985 + 6.000
453oi-7
se
0.023 + 0.056
01
02
r
$3
01
39.000 + 39.025
39.136+39.161
450 k 5
m*
0.7 + 1
0.111 ~0.161
WllO-w130
ENGINE
1-9
w 110
w130
8065.25.290
8065.25.291
44.6
27Ok 14
528 5 26
HI
34
23.6
Nozzle protrusion
H2
0.7 + 1.7
03
04
55.280
54.780
54.280
53.780
+
+
+
+
55.305
54.805
54.305
53.805
Camshaft journals:
05
05
06
07
08
51.470 f 51.500
50.970 + 51.900
50.470 + 50.500
49.970 * 50.000
at
01
02
03
front
front interm.
rear interm.
rear
01
02
03
04
55.375
54.875
54.375
53.075
*
+
+
+
55.430
54.930
54.430
53.930
front interm.
rear interm.
rear
01
02
03
04
51.580 + 51.630
51.080+51.130
50.580 + 50.630
50.080 * 50.130
0.07to.15
0.08+0.16
Cam lift:
QIIH
$3
5.97
6.25
WHO-W130
1.4
l-11
ENGINE
DATA
specifications
in accordance
PUMP TlMlNG
Plunger Wing
(In correspondence
Firing order
ABCDEF
l-5-3-6-2-4
Rotation direction
Right
BABIC CALfBRATlON
OF PUMP
mm%lcil.
Type of
operation
Engine speed
Rack travel
mm)
(mm)
Calibration
750
75
3.5
Calibration
350
34
0 min.
Test
1150
66
3.5
--
i-12
ENGINE
1.4.2
ENGINE 8065.25291
Wllc-w130
(W130)
specifications
in accordance
PUMP TIMING
Plunger filing
(in correspondence
1 mm (from S.D.C.)
with the delivery valve closing)
Firing order
ABCDEF
l-5-3-6-2-4
Rotation direction
Right
BASIC CALIBRATION
Rack travel
(mm)
OF PUMP
Pressure on LDA
mm3/cJcif.
Max. variation
among cyfinders (cu cm)
(bar)
operation
Engine speed
(rpm)
Calibration
750
82
3.5
Calibration
550
61.5
3.5
Calibration
400
15
0 min.
Test
min.
1250
65.5
3.5
Type of
WIIO-WI30
ENGINE
I-13
8065.25.291
17
18
ii
io
19
io
Fig. l-2
1.
2.
3.
4.
5.
6.
7.
8.
9.
THERMOSTAT HOUSING
AIR CLEANER
ALTERNATOR
OIL FILLER PLUG WITH DIPSTICK
OILSUMP
EXHAUST SILENCER
TURBO CHARGER
ENGINE BREATHER
EXHAUST MANIFOLD
10. STARTER MOTOR
11. FLYWHEEL HOUSING
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
INJECTORHOLDER
INTAKE MANIFOLD
OIL FILTER
OIL FILTER
PRESSURE SWITCH
WATER DRAINING VALVE
FUEL FILTERS
ENGINE STOP SOLENOID VALVE
INJECTION PUMP
RADIATOR FAN
il
I-14
ENGINE
1.6
WllO-w130
ENGINE SUPPORTS
The engine is mounted on the rear module of the frame in four points:
in front, through the transmission-converter group that, in turn, is supported by bolted brackets on elastic pads
and in the rear, through a plate bolted to the engine and attached on elastic pads, as well.
i-
Fig. 14
1.
2.
3.
4.
5.
Engine qq~orta
6.
7.
9.
9.
PAD
PLATE
NUTM20
SCREW M20 ENGINE FRONT MOUNTING
4daNm
20daNm
16.7 daNm
4daNm
carefullyreadpersonal8nd machineSAFETYPRECAUTIONS
(at me beginningof mis manual)
WllO-w130
1.7
ENGINE
1-15
l-16
ENGINE
WHO-WI30
9.
10.
11.
12.
13.
14.
15.
1a.
1-17
ENGINE
WllO-w130
Cylfnckr
head
--------
Fig. 16
cooling sy*m
Carefully
read pemnal
and machine
SAFETY
PRECAUTIONS
l-18
ENGINE
1.9.1
GENERAL
DESCRIPTION
The engine cooling system is a water type, with circulation forced by a pump.
The cooling water is taken from the radiator by the
water pump and is sent to cool the various parts of
the engine.
When the temperature of the coolant is lower than
the thermostat opening temperature, the latter stays
closed and the water is recirculated through the engine, without flowing to the radiator.
Fig. I-7
1.
2.
3.
4.
5.
6.
WllO-w130
ENGINE
RADIATOR UPPER SLEEVE
FAN GUARD
RADIATOR
RUBBER PAD
FAN GUARD
7.
6.
9.
10.
1,.
13.
WHO-W130
ENGINE
1-19
1.9.2 RADIATOR
Fig. l-8
Radiator
NOTE - The illustration represents the radiator of
1.
2.
3.
4.
5.
6.
model WllO.
For the model W130, the design of the radiator is the
same.
l-20
ENGINE
Wllo-w130
Fig. l-9
1.
2.
3.
4.
6.
6.
7.
6.
9.
system
WllO-w130
1.10.1
ENGINE
l-21
FUEL RESERVOIR
7.
6.
9.
10.
11.
MESH FILTER
CAP
DRAINING VALVE
COVER
WATER SEDIMENTATIONFILTER
Carefullyreadpersons!and machineSAFETYPRECAUTlONS
(at the beginningof thismanual)
l-22
WllO-w130
ENGINE
1.11.1
GENERAL
DESCRIPTION
WARNING
1 .11.2 TURBOCHARGER
l-23
ENGINE
WllO-w130
-6
1.
2.
3.
4.
5.
6.
7.
6.
6.
10.
EXHAUST PIPE
SILENCER
EXHAUST MANIFOLD
DUST EJECTION VALVE
DUST EJECTION PIPE
l-24
ENGINE
WllO-w130
WllO-w130
ENGINE
l-25
The engine cannot be started lf the gearshift selector (control lever) is not in neutral (refer to 2.5.4
TRANSMISSION CONTROL SYSTEM). This has
the purpose of avoiding that the loader is suddenly
moving, when the Starter switch is actuated.
ACC
AT
DANGER
(REAR)
Fig. 1.13 Starter nritch
(FRONT)
l-26
Will%w130
ENGINE
2-
With the key of the switch in position ON the preheating phase, lasting 30 seconds, begins.
When the key is rotated further into position START,
the engine is started.
1-
1.
2.
3.
4.
6.
6.
7.
6.
WllO-w130
ENGINE
1.12.5
1.12.6
PRE-HEATING
MALFUNCTION
l-27
l-26
1.127 ACCELERATOR
ENGINE
Wlw-Wl60
CONTROL LINKAGE
5ll-
6-e./
1.
2.
3.
4.
5.
6.
ACCELERATOR PEDAL
RUBBER BOOT
SPRING
CONTROL CABLE
RUBBER SLEEVE
CABLE SECURING BRACKET
7.
6.
9.
10.
11.
12.
S-.
121
BALL JOINT
INJECTION PUMP
IDLE SmlNG SCREW
PEDAL STROKE END SETTING SCREW
PUMP COMROL LEVER STROKE END SETTING SCREW
PUMP CONTROL LEVER
SECTION 2
TRANSMISSION
CONTENTS
PARAGRAPH
SUBJECT
PAGE
2.1
2.2
2.3
2.4
TRANSMISSION
2.5
2.5.1
2.5.2
2.5.3
2.5.4
2.5.5
TRANSMISSION ....................................................................................................
Direction clutch shaft ..............................................................................................
Power train diagram ...............................................................................................
Transmission control valve .....................................................................................
Transmission control system ..................................................................................
Configuration of automatic transmission ................................................................
17
17
22
24
40
45
2.6
2.6.1
2.6.2
2.6.3
2.6.4
2.6.5
47
47
74
109
112
114
2.7
116
2.6
118
2.9
2.9.1
2.9.2
2.9.3
2.9.4
120
120
124
126
126
2.10
2.10.1
WHEELS ................................................................................................................
Tires .......................................................................................................................
159
159
......................................................
2
13
16
Wllo-w130
TRANSMISSION
Engine
Torque
converter
Rear
aide
: Prop shaft
Rear
wheel
Torque converter
Transmission
2-2
TRANSMISSION
Wlio-w130
WllO
w130
ORQUE CONVERTER
Designation
Type
Radiator
DDGlA27-9
SDYlA36-12
Designation
TCM 641-25
KM
Type
Speeds
Type
Operation
Hydraulic
Hydraulic
Pressiona di taratura
Pressure setting
20 I (5.3 gal)
20 I (5.3 gal)
Pressure
value
setting,
standard
EEDING PUMP
Designation
RANSMISSION
642-25
:LUTCHES (-TRANSMISSION)
Weight (converter
mission)
- trans
WHO-W130
TRANSMISSION
2-3
GENERAL DESCRIPTION
The power train system of the transmission is made
of the coupling of a torque conve~Ier and a transmission, in a single body.
The engine power is driven to the transmission unit
by the flywheel and the converter.
The engine and the torque convelter-transmission
are connected to each other by dry flexible discs.
Note - D
1.
2.
3.
4.
5.
6.
BQ
(ENGINE)
TRANSMISSION TORQUE CONVERTER GROUP
SUPPORT BRACKET
RUBBER SUPPORT PAD (UP.)
RUBBER SUPPORT PAD (LOW.)
WASHER
-rr
2-4
TRANSMISSION
1.
2.
3.
4.
5.
To HEAT EXCHANGER
6.
From FILTER
11.
12.
FORWARD CLUTCH 20
13.
14.
15.
PRESSURE
18. TEMPERATURE
31.
CHARGING PUMP
32.
SUCTION PUMP
33.
MESH FILTER
34.
CONTROL VALVE
35.
OIL DIPSTICK
36.
PLUG
37.
BREATHER
36.
SPRING
39.
40.
41.
EQUIPMENT - STEERING/BRAKES
PUMP
Wllo-w130
E-Z %!j
2-6
WllO-w130
TRANSMISSION
1.
CHARGING
2.
PUMP
29.
GEAR
PUMP SLEEVE
30.
GEAR
3.
31.
FLANGE
4.
BEARING
32.
OUTPUT
5.
33.
OIL SEAL
6.
PUMP WHEEL
34.
TRANSMISSION
7.
SEAL
35.
PISTON HOUSING
8.
STATOR SUPPORT
36.
COVER
9.
TURBINE
37.
DOWEL
10.
PUMP WHEEL
38.
SPRING
11.
CONVERTER
39.
PISTON
12.
PLUG
40.
BRAKE HOUSING
13.
SCREW (PARKING
MENT)
41.
FINAL DISC
42.
INNER TOOTHED
14.
PLUG
43.
OUTER TOOTHED
15.
FLANGE
44.
3d/4 SPEEDS
16.
SEAL
17.
BEARING
HOLDER
18.
DRAINING
PLUG
19.
INVERTER
GEAR
20.
BALL
21.
SHAFT
22.
FORW./REV.
23.
OIL DISTRIBUTION
24.
GEAR
25.
GEAR
26.
IDLE SHAFT
27.
1t/2d SPEEDS
28.
OIL DISTRIBUTION
SUPPORT
PINION GEAR
SHAFT
HOUSING
BRAKE DISENGAGE-
SHAFT
HOUSING
DISC
DISC
SHAFT
CQ\/E:
COVE
46.
CLUTCH
SHAFT
COVER
SHAFT
COVER
(FOR TACHOME-
2-a
TRANSMISSION
1.
2.
3.
OIL FILLER
4.
PARKING
5.
To HEAT EXCHANGER
6.
From FILTER
11.
REVERSE
12.
FORWARD
13.
1 SPEED
CLUTCH
20
24 bar PRESSURE
PORT
14.
26 SPEED
CLUTCH
20
24 bar PRESSURE
PORT
15.
3OSPEED CLUTCH
20
24 bar PRESSURE
PORT
16.
41hSPEED
20
24 bar PRESSURE
PORT
17.
PRESSURE
18.
TEMPERATURE
19.
CONVERTER
OUTPUT
20.
CONVERTER
INPUT PRESSURE
31.
CHARGING
32.
SUCTION
33.
MESH FILTER
34.
CONTROL
35.
OIL DIPSTICK
36.
PLUG
37.
BREATHER
38.
SPRING
39.
PLUNGER
40.
EMERGENCY
STEERING
41.
EQUIPMENT
STEERING/BRAKES
HOLE
BRAKE
DISENGAGEMENT
CLUTCH
CLUTCH
CLUTCH
PRESSURE
20 - 24 bar PRESSURE
20
24 bar PRESSURE
SWITCH MOUNTING
SENSOR
MOUNTING
PRESSURE
PORT
PORT
PORT
PORT
PORT
PUMP
PUMP
VALVE
(SAFETY
PORT
VALVE)
PUMP
PUMP
WllO-w130
91
ZE
LE
Ll
11
01
Z-10
TRANSMISSION
1.
CHARGING
2.
PUMP
WllO-w130
29.
TRANSMISSION
PUMP SLEEVE
30.
PISTON HOUSING
3.
31.
COVER
4.
BEARING
32.
DOWEL
5.
CONVERTER
WHEEL
33.
SPRING
6.
CONVERTER
HOUSING
34.
PISTON
7.
PLUG
35.
BRAKE HOUSING
8.
SCREW (PARKING
MENT)
36.
FINAL DISC
37.
INNER TOOTHED
9.
PLUG
38.
OUTER TOOTHED
IO.
FLANGE
39.
36/4 SPEEDS
11.
SEAL
40.
OIL DISTRIBUTION
12.
BEARING
HOLDER
41.
13.
DRAINING
PLUG
14.
INVERTER
GEAR
15.
BALL
16.
SHAFT
17.
FORW./REV.
18.
OIL DISTRIBUTION
19.
GEAR
20.
GEAR
21.
IDLE SHAFT
22.
11/2d SPEEDS
23.
OIL DISTRIBUTION
24.
GEAR
25.
GEAR
26.
FLANGE
27.
OUTPUT
28.
OIL SEAL
SUPPORT
BRAKE
DISC
DISC
SHAFT
COVER
COVER
CLUTCH
SHAFT
COVER
SHAFT
SHAFT
DISENGAGE-
HOUSING
COVER
(FOR TACHOME-
(z)
O&LM
lapow
)o gun
Jauarruo:,
anblol-
uo!ssgusue~~
9-z .6! j
TRANSMISSION
WllO-w130
2-13
Note - D
Dd=JQ
1.
2.
3.
CONVERTER PUMP
BALL BEARING
FRONT COVER
4.
5.
6.
TURBINE
DIAPHRAGM COUPLING
STATOR
7.
8.
9.
WASHER
NEEDLE BEARING
SPACER
2-14
TRANSMISSION
Wllo-w130
15
16
Fig. 26
Note - D
2.1+2.3daNm(15+17ft-lbs)
Install the torque converter group with the notch for the introductionof the balls directed toward the end of the
output shaft
1.
2.
3.
4.
5.
6.
7.
8.
9.
TAPER PLUG
10.
11.
12.
13.
14.
15.
16.
17.
PUMP
SEAL HOLDER COVER (OIL BAFFLE)
PUMP HUB
HYDRAULIC PUMPS DRIVE GEAR
SEAL
HYDRAULIC PUMPS DRIVE HUB
HUBS SUPPORT (STATORSUPPORT)
TURBINE SHAFT
Wllo-w130
TRANSMISSION
Power train
The engine power is driven to the transmission
through the flywheel, the diaphragm coupling, the
front cover, the converter pump, the turbine and the
turbine shaft.
2-15
bine wheel. The oil flows hits the vanes of the turbine at an angle that, in turn, rotates the turbine shaft.
The reaction torque generated by the oil flow hitting
the blades of the turbine, represents the output torque
provided by the turbine shaft.
The stator diverts the oil flow coming from the turbine vanes, directing it into the pump vanes, thus
creating an increase of the torque.
Part of the oil contained by the converter wheel is
directed into the heat exchanger through the appropriate duct in the stator support. In correspondence
with the oil inlet into the converter, a safety valve is
fitted, discharging the excess oil in the converter
housing.
Plunger
(safety valve)
From transmission
control valve
To transmission
heat exchanger
Fig. 2-s
Carefully
oil
torque ~~nvarter
read per*onal
and machine
SAFETY
PRECAUTIONS
TRANSMISSION
2-16
WllO-w130
Type:
Drive:
Flow at rated speed:
Pig.a-to
15
16
17
TRANSMISSION/CONVERTER PUMP
DRIVESLEEVE
TRANSMISSIONITORQUE CONVERTER GROUP
PLATE
10.
11.
12.
13.
SNAP RING
BALL
PUMP BODY
GEARS
SEAL
14.
GEARS
BUSHINGS
SEAL
MOUNTING FLANGE
OILSEAL
15. SCREW
16. WASHER
17. COVER PLATE
WllO-WI30
TRANSMISSION
2-17
2.5 TRANSMISSION
94
10
Detail A
1.
2.
3.
4.
5.
6.
7.
Dm
13
12
Detail B
and WC30
Carefully
SAFETY
SPACER
ASEALING RING (OUTER)
DISCHARGE VALVE
SEALING RING (INNER)
IGEAR
SEALING RING
PLUG
PRECAUTIONS
of this manual)
14
w11cLw13o
TRANSMISSION
2-18
(Forward/reverse
(lW1
sha
speed shaft)
Disc hub
Orifice 3.6 mm
(0.14 in) diameter
shaft)
Fig. 2-U
Clutch
shafts
WI10
Carefully
read personal
and machine
SAFETY
PRECAUTIONS
WllO-w130
(Forward/reverse
TRANSMISSION
shaft)
Orifice 3.6 mm
(0.14 in) diameter
2-19
2-20
TRANSMlSSlON
WHO-w130
OPERATION
The clutch is engaged by the oil under pressure flowing from the transmission control valve.
Pressurised oil flows through the distribution cover
and the ducts in the clutch shaft reaching the rear
side of the clutcton, moving if.
Then the clutch piston compresses the outer and inner disc fully, thus holding the clutch shaft with the
clutch hub, allowing the driving of the power through
the output shaft of the transmission.
From transmission
control valve
1.
2.
3.
4.
5.
Fig. 2-15
Clutch
CLUTCH SHAFT
CLUTCH PISTON
CLUTCH OUTER DISC
CLUTCH INNER DISC
CLUTCH HUB
engagament
When pressurtsed oil from the control valve is cutoff, the return spring moves the clutch~piston backward, freeing the clutch inner and outer disc pack,
1.
2.
3.
4.
5.
6.
7.
CLUTCH SHAFT
CLllTCH PISTON
CLUTCH OUTER DISC
CLUTCH INNER DISC
GAP
RETURN SPRING
CLUTCH HUB
To transmission
control valve
Fig. 2-16
Clutch
disngagemsnt
2-21
TRANSMISSION
WliO-w130
26 SPEED CLUTCH ACCUMULATOR
SECTION A-A
A&
/e
From eontral
valve
2nd speed
clutch
5.
6.
7.
6.
Clutch
Time
O-RING
SPRING
SPRING GUIDE
SPRING SEAT
9.
10.
11.
12.
PISTON
SPRING
WASHER
ELASTIC RING
1.
2-22
TRANSMISSION
WHO-W130
lever in neutral
2. Gearshift
.---------
lfor.vardspeed
-------
Pforwardspeed
-----
3mfonvardspeed
--
Fig. 2-19
--
4mfonvard weed
Power
train diagram
Carefully
in forward
read personal
speed
WltO.
and machine
lever in forward
WI30
SAFETY
PRECAUTIONS
(at me beginnin9
of this manual)
WllO-w130
TRANSMISSION
3. Transmission
gearshifl
lever in reverse
---------_
1reversespeed
-------
2mreversespeed
-----
3mreversespeed
- - -
2-23
4m reverse speed
Carefully
SAFETY
PRECAUTIONS
2-24
TRANSMISSION
2.5.3 TRANSMISSION
WllO-w130
CONTROL VALVE
The control valve is equipped, also, with a modulation device operating distinctly, depending upon the
speed engaged. If the electrical system fails, it is
possible to operate manually the control valve.
16.
17.
16.
19.
20.
21.
22.
23.
24.
25.
26.
27.
26.
29.
30.
31.
Carefullyreadpersonaland machineSAFETYPRECAUTlONS
(at the beginningof vlis manual)
WllO-w130
TRANSMISSION
2-25
Section A-A
16 17 16
View from B-S
28
29
38
Section D-D
37
Section C-C
32.
33.
34.
35.
36.
Feeding
orifice [WI
112
orifice [Xj
2*
3 and 4h
orifice M
orifice [z]
6.0 (0.24)
0.9 (0.035)
0.9 (0.035)
1.5 (0.059)
SPRING
MODULATING VALVE
ROD
INNER SPRING
INTERMEDIATE SPRING
;6
Wllo-w130
TRANSMISSION
2-26
@+@,@@:Clutches
FORJREV
selector spool
I
I
I
I
--PJ?!q~
:,
L---,
______
&A------------.
I
!
Pressure
relief valve
_)
->---i-*--J-------j
X ;t
1 tj
I
I
Modulating
valve
from ;ump
Accumulator
WllO-w130
TRANSMISSION
2-27
OPERATION
The modulating valve in this control valve changes
the time required to increase the oil pressure to the
clutch engagement value, i.e. it changes the pressure increment curve, in accordance with the transmission speeds, allowing a smooth gear shiiing.
The intervention of the modulating valve is represented in the diagram by points A - E. The intenrention of the solenoid valves and the manual spool
(emergency travel spool) is explained in the pages
to follow.
Time
I
I
Fig. 2-24
Variation
curves
of ctutches
engagmnt
oil
pmsrure
WllO-WI30
TRANSMISSION
2-28
ForwJRev. in Neutral, 3ti speed in Neutral
(Point A of fig. 2-24)
Carefully
read personal
and machine
SAFETY
PRECAUTIONS
(at tie
RN
TRANSM,SSKM
CCNTRCL
VALVE
I.-
-.
Ii=+=
HlGH PRESSURE
_.
LOW PRESSURE
-.
ACCUMUUTCR
.-
--
Z-30
TRANSMISSION
Transmission
in 1 forward
(Point B of fig. 2-24)
1. Solenoid valves F and A are energised.
2. With solenoid
valve AV energised,
the oil
discharge is closed, so the oil flow coming from
the pressure relief valve is forced to move toward
circuit (26) where the FORWIREV. selector spool
is located. The pressure created by this oil flow
moves the FORWJREV. selector spool rightward,
as shown in the figure.
3. In the same manner, with solenoid valve A
energised, spool A moves rightward, as shown
in the figure.
4. After the FORWJREV. selector spool movement,
the oil from circuit (12) can reach circuit (21)
where the FORW. clutch is located. During the
oil filling of the FORW. clutch piston chamber, a
pressure differential
is created between the
circuits (6 for modulating valve, 22 for the left sideflow valve) upstream, and the downstream circuits
(6 of gearshifting selection spool A, 9 for the right
side-flow valve, 12 for FORW./REV. selection
spool), with respect to orifice [WI. The upstream
circuit have a higher pressure).
5. The pressure difference between circuits (9) and
(22) moves the flow valve plunger rightward, as
indicated in the figure, discharging the oil of
accumulator (20).
6. The modulating valve plunger moves rightward,
as shown in the figure, as a consequence of the
pressure drop in circuit (25), letting only the
quantity of oil due to circuits (5,6) go through.
WllO-w130
WllO-w130
TRANSMISSION
2 - 31
2-32
TRANSMISSION
WllO-w130
Engagement of clutches
(Point C of fig. 2-24)
1. When the clutches selected have been filled with
oil, the pressure differential before and afteroriiice
[W] is eliminated, thus the plunger of the flow valve
moves leftward, as shown in the figure, pushed
by the spring, thus closing the oil discharge.
The oil in circuit (23) flows through the axial hole
of spool A, enters circuit (24). then goes through
orifice [X] and enters chamber (20) of the accumulator.
2. At the same time, the oil flows through the gaps
(5,6) of the modulating valve and the holes in the
plunger of the valve Rself, moving into chamber
(7) behind the plunger. Consequently, the plunger
of the modulating valve moves gradually leftward
for the combined effect of the oil pressure in
chamber (25) and the spring, increasing gradually
the engagement pressure of the clutch.
3. When the clutch engagement pressure reaches
the pre-established value, the load plunger in
chamber (20) of the accumulator stops against
the rod.
Carefully
read
PRECAUTlONS
i!
I
EXCHANGER
,A
,I
i.,
II
lls
MO
LOW
PRESSWE
*CCYf.ATOR
\ PRESSURE
20
II
TRANSMISSION
2-34
After the engagement
of the clutches
WHO-W130
2-36
TRANSMISSION
Wllo-w130
CLUTCH
CLUTCH
24
29-
I
K
2-38
TRANSMISSION
WllO-w130
RELIE; VALVE
Fig.
2-30
RELIEFVALVE
Fig. 2-31
WllO-w130
TRANSMISSION
2-39
Ensure that the engine is not running prior to operate the manual spool. Should the spool actuated
when the engine is running, the loader could move
suddenly, causing accidents.
a. Transmission
in 3m Forward
3. Being both solenoid valves A and B of the gearshift spools not energised, the pressure in the 3
speed clutch increases (refer to Fig. 2-24). Consequently, the loader will travel in 3ti forward.
b. Transmission in 3* reverse
SELECTOR SPOOL
t
From PRESSURE RELIEF VALVE
2-40
WllO-WI30
TRANSMISSION
2.5.4 TRANSMISSION
CONTROL SYSTEM
-.-._
Kick-down relay 1
Sol. FORW.
I
I
"
R
I
'
El
El
IIII15
WllO-w130
TRANSMISSION
Xl
x2
x3
2 - 41
2-42
TRANSMISSION
Wllo-w130
KICK-DOWN device
(speed kick-down button)
When the kick-down button is pushed, the KICKDOWN device allows loading operations in a more
efficient and faster manner, without moving the gearshift lever.
The device is composed of a kick-down button, incorporated in the boom/bucket control lever handgrip,
and two relays for the speed kick-down.
Operation
Switch
1. When the starter switch is moved to START and
the gearshift lever is in neutral, the neutral relay
is closed, allowing the passage of electric power
through the safety relay, thus powering the starter
motor (of the engine).
Cap
Fig. 295
WilO-w130
TRANSMISSION
2-43
Fig. 236
Fig. 297
Carefully read personal and machine SAFETY PRECAUTIONS (at the beginning of this manual)
2-44
TRANSMISSION
WHO-W130
Fig. 258
Carefully read personaland machine SAFETY PRECAUTIONS (at the beginning d mis L3UW
w110-WI30
TRANSMISSION
Fig. 240
1.
2.
3.
4.
5.
6.
Automatic tmn*rnis.sion
2-45
2-46
TRANSMISSION
To convert models WllO and W130 from the mechanical transmission version into the automatic
transmission version, it is necessary to perform the
following operations:
1) An automatic transmission
neutraliser
switch is mounted on the instrument control panel.
El0
WHO-WI30
SEL!
1 ON
2 OFF
3 OFF
4 OFF
SW2
1 OFF
2 ON
3 OFF
4 OFF
&?.I
SRIDGE
2-3
Y-2?
* ON
3
OFF
4 ON
syyz
1 ON
2
3
4 ON
m
BRIDGE
1-2
OFF
ON
WllO-w130
TRANSMISSION
2.6.
DISASSEMBLY/REASSEMBLY
TRANSMISSION
2.6.1
DISASSEMBLY
Note:
bench,
kg for
safety
2-47
IF====-=
J
Fig. 243
3.
Fig. 244
4.
2.
Fig. 245
2-46
5.
Wllo-w130
TRANSMISSION
Remove the flange from the front side.
2.
1.
3.
Fig. 247
Fig.24
WllO-w130
4.
TRANSMISSION
Fig. *-so
5.
6.
Warning:
Do not loosen the bolts abruptly because lots of
strong springs are installed in the cap; othenvise, a
serious accident might result. Loosen the two bolts
gradually until spring force cannot be felt.
Fig. 2-51
2-49
7.
6.
Remove the two D-rings from the outer diameter of the piston.
Fig. 2-52
c)
1.
2-50
2.
TRANSMISSION
Remove four flush head bolts, by turning them
gradually in turns.
4.
WilO-w130
Remove the piston from the brake housing.
Remove the two D-rings from the outer diameter of the piston.
Warning:
Do not loosen the bolts abruptly because lots of
strong springs are installed in the cap; otherwise, a
serious accident might result. Loosen the bolts
gradually until spring force cannot be felt.
Fig. 2-54
Fig. 2-56
5.
3.
WllO-w130
6.
TRANSMISSION
Fig. S-58
d)
1.
Fig. 260
2.
7.
2 - 51
2-52
TRANSMISSION
e)
Converter
1.
3.
Wile-w130
Remove the snap ring from the turbine shaft
and remove the turbine, holding the rivet head
with pliers.
Fig. 262
Fig. Z-S4
2.
4.
WllO-w130
5.
Fig. 266
6.
2-53
TRANSMISSION
7.
Fig. 248
6.
Fig. 249
2 - 54
9.
TRANSMISSION
Fig. 2-70
f)
1.
WllO-w130
Fig. 2-72
Carefully readpersonal and machine SAFETY PRECAUTIONS (at the beginning of this manual)
WllO-w130
3.
TRANSMISSION
5.
2-55
Remove the seal ring from the turbine shaft.
Remove the snap ring and drive the bearing
out from the turbine shaft with a soft mallet.
Fig. 2-76
4.
g)
1.
2-56
TRANSMISSION
2.
3.
Fig. 2-79
WllO-w130
4.
5.
WllO-w130
6.
Fig. 2-82
2-57
TRANSMISSION
8.
Fig. 2-84
9.
2-58
10.
TRANSMISSION
Remove six flush head bolts securina the
impeller hub, impeller wheel and pump drive
sleeve.
12.
WllO-w130
Separate the pump drive sleeve equipped with
the gear and seal carrier from the impeller
wheel.
Remove the O-ring from the pump drive sleeve.
/
Fig. 2436
11.
Fig. 2-m
Fig. 247
13.
Fig. 2-89
WllO-w130
14.
Fig. 2-90
h)
1.
Fig. 2.92
2.
15.
2-59
TRANSMISSION
Fig. 2-93
2-60
TRANSMISSION
3.
4.
Fig. 2-94
0
1.
Wile-w130
Fig. 2-9s
Fig. 2-95
Remove the lower valve, using the same procedure as above, except that the number of
fitting bolts to be removed in this step is three.
Valve (lower): 26 kg.
Fig. 2-97
Wllo-w130
TRANSMISSION
b)
1.
2.
4.
Fig. 2-1W
Fig. 2-98
c)
1.
3.
2-61
Carefully read pencnal and machine SAFETY PRECAUTIONS (at the beginning of this manual)
2-62
2.
TRANSMISSION
Position the transmission so that the opening
is pointing up and remove the bearing from the
idler shaft with a puller.
Fig. Z-102
4.
Fig. 2-103
Fig. 2-104
5.
3.
WllO-w130
Fig. Z-105
Carefdly read personal and machine SAFETY PRECAUTIONS (at the beginning of this manual)
WllO-w130
6.
2-63
TRANSMISSION
2.
and companion
d)
1:
3.
2-64
TRANSMISSION
WliO-w130
4.
6.
5.
7.
Fig. 2-111
stw)
Fig. 2-113
WllO-w130
6.
TRANSMISSION
9.
2-65
10.
11.
12.
2-66
13.
14.
TRANSMISSION
Remove the three bolts securing the oil baffle
from the case at the rear side.
Fig. Z-119
WllO-w130
e)
1.
2.
Fig. 2121
WllO-w130
3.
Fig. 2122
TRANSMISSION
5.
2-67
Remove the two bearings and the snap ring from
inside the back gear.
Fig. 2124
2.
Fig. 2-125
2-66
3.
Fig. 2126
5.
Fig. 2-127
Fig. 2128
6.
4.
Wile-w130
TRANSMISSION
WllO-w130
7.
Fig. 2-130
9.
2-69
TRANSMISSION
9.
Fig. 2132
10.
11.
2-70
TRANSMISSION
Wllo-w130
b)
1.
2.
14.
15.
Fig. Z-135
3.
Fig. 2137
WllO-w130
TRANSMISSION
4.
5.
6.
2-71
7.
9.
9.
c)
2-72
WllO-w130
TRANSMISSION
3.
Warning:
Do not loosen the bolts abruptly because lots of
strong springs are installed in the cover; otherwise a
serious accident might occur. Loosen the bolts alternately until spring force cannot be felt.
Fig. 2-141
Fig. 2143
4.
2.
10
WllO-w130
b)
1.
TRANSMISSION
3.
2-73
Remove the manual so001 lock mate and lock
bolt from the upper surface. Remove the spool
Fig. 2-145
2.
4.
2-74
5.
TRANSMISSION
Remove the forward/reverse selective spool (1)
and adapter (2) and spring (3) from the spool
hole.
Remove the spool A (4) and selective spring
(5) from the center spool hole.
Remove the spool B (6) and selective spring
(5) from the other spool hole.
Fig. 2-149
6.
Wllo-w130
2.6.2
REASSEMBLY
2.
3.
4.
Note:
The throttle plugs are select fit. When you are going
to remove more than one plug at a time, mark them
before removal. Installing a plug in the wrong bore
might cause poor performance of the truck.
Carekay read perwnal and machine SAFETY PRECAUTIONS Ial the beginning of this manw,)
the
W11&W130
2.
TRANSMISSION
2.
2-75
Press the bearing with the bearing support into
the gear bore.
Fig. 2-152
Fig. Z-154
b)
1.
3.
Fig. 2-155
2-76
4.
TRANSMISSION
Insert the reassembled gear into the support
hole inside the housing and install the gear by
tightening the bolt. Apply LOCTITE 262 to the
threaded area of the bolt.
Tightening torque: 4.7 kgm.
c)
1.
WllO-w130
I:
Fig. 2-156
5.
Fig. 2-15s
2.
-1
Fig. 2.159
..
3.
2-77
TRANSMISSION
Wllo-w130
6.
Fig. Z-162
4.
6.
Fig. 2-163
Fig. Z-161
carefuuy ,d
TRANSMISSION
2-70
7.
Fig. Z-155
Fig. Z-164
6.
9.
Wllo-w130
Fig. Z-165
Fig. Z-167
Carefully read personal and machine SAFETY PRECAUTIONS (at the beginning of this manual)
WllO-w130
TRANSMISSION
11. Align the stator wheel (with the hub) with the
key groove and press the stator wheel into the
guide carrier with a press.
13.
2-79
Press the bearing into the turbine shaft and lock
snap rings at its both sides.
Apply converter oil to the seal ring and install it
to the turbine shaft.
Fig. Z-168
14.
12.
Fig. 2169
Fig.2.171
Carefully read personal and madine SAFETY PRECAUTIONS (at the beginning of this manual)
Z-60
15.
TRANSMISSION
Install the turbine wheel onto the turbine shaft.
In this step, the turbine wheel innerspline should
be engaged with the shaft spline.
Fig. 2-174
Fig. 2-172
16.
WHO-W130
16.
Fig. 2173
Carefully read personal and machine SAFETY PRECALmONS (at tie beginning of this manual)
.,
WliO-w130
d)
1.
TRANSMISSION
3.
2 - 81
Remove the turbine shaft from the reassembled
converter wheel.
Insert the turbine shaft until its bearing comes
in contact with the snap ring of the housing.
Fig. 2-176
Fig. 2178
2.
4.
Fig. 2-179
Fig. 217r
Carefully read personaland machine SAFETY PRECAUTlONS (atthe beginning 0 this manual)
_..,,,... .~..., . ,
2-82
5.
TRANSMISSION
Lower the converter wheel gradually, using the
stud as a guide and making sure that the guide
carrier (stator support) holes are aligned with
the holes in the housing.
Fig. s-180
6.
Fig. s-181
7.
WHO-W130
Turn the housina- UDside down and tiohten the
seven bolts securing the guide car&
Tightening torque: 10.3 kgm.
Fig. 2182
8.
Fig. 2183
WllO-w130
e)
1.
2.
2-83
TRANSMISSION
4.
L
Fig. 2-184
3.
Press the bearing into the rear end of the turbine shaft end secure its both sides with snap
rings.
Apply converter oil to the seal ring and install it
onto the turbine shaft.
Fig. 2-186
5.
Fig. 2-187
2-84
6.
TRANSMISSION
Apply grease to the oil seal lip and apply
LOCTITE 262 to the outer diameter.
Press the oil seal into the inner diameter of the
oil baffle and install the O-ring to which grease
is applied, in the outer diameter.
Install the oil seal with the main lip (spring side)
positioned at the convex side of the oil baffle.
Fig. 2.188
8.
Wllrl-w130
Install the long stud into the screw hole of the
oil baffle to center the screw hole securing the
oil baffle.
Screw size: Ml0 x 1.25.
Fig. 2-190
6.
7.
Fig. 2-189
Fig. 2-191
WHQ-W130
11.
TRANSMISSION
Fig. 2-192
13.
Fig. 2-194
14.
12.
2-85
L
Fig.2.193
Fig. 2-195
2-66
WHO-W130
TRANSMISSION
5.
6.
Fig. Z-196
3.
4.
Fig. 2-197
Fig. 2-199
C.WU,,~ read persona, and machine SAFETY PRECAUTlONS (at the beginning of this manual)
WllO-w130
7.
TRANSMISSION
9.
2-87
After making sure that two snap rings are
installed inside the hub gear, turn the hub gear
to right end left to engage it with the disk spline.
Press the gear into the shaft with a soft mallet
until it comes in contact with the bearinQ of the
Fig. 2-2W
Fig. 2-202
8.
10.
2 - 88
11.
WllO-w130
TRANSMISSION
Fig. 2-204
b)
1.
2.
Fig. 2-206
Fig. 2-20s
3.
Fig. 2-207
WllO-w130
4.
5.
2-99
TRANSMISSION
6.
7.
r-
2-90
TRANSMISSION
8.
9.
c)
Wllo-w130
Fig. 2-212
2.
1
Fig. 2-214
32423
Wllo-WI30
3.
6.
4.
5.
b)
1.
2 - 91
TRANSMISSION
10
2-92
2.
TRANSMISSION
Attach the gasket to the cover and fit the cover
to the body, securing with seven bolts.
The seven bolts should be tightened in turns to
compress the inner spring properly,
Tightening torque: 4.2 kgm.
Fig. 2-221
Fig. 2-219
3.
4.
WllO-w130
976
Fig. 2-220
Carefully read personal and machine SAFETY PRECAUTlONS (at me beginning of this manual)
Wllo-w130
2-93
TRANSMISSION
2.
3.
6.
Fig. 2-223
Fig.2-22s
4.
6.
Fig. 2-226
2-94
7.
TRANSMISSION
Put the63Tand33Tgears
(35TgearforW130)
into the case at its rear side.
Insert the output shaft from the front side of the
case through two gears.
9.
WllO-w130
Install the snap ring in the case groove at the
outer diameter of the ball bearing and secure
the output shaft.
Fig. 2-227
Fig. 2-229
6.
WilO-w130
11.
2-95
TRANSMISSION
13.
Fig. 2.233
14.
12.
Fig. z-234
. . )r~
2 - 96
15.
TRANSMISSION
Fig. 2-235
16.
b)
1.
WllO-w130
installing Back Gear
Install the snap ring in the aroove at the center
of thegear.
-
Fig. 24X37
2.
Fig. 2-23s
Carefully read personal and mechine SAFETY PRECAUTIONS (at the beginning of this manual)
WllO-w130
3.
TRANSMISSION
Fig. Z-239
5.
Put the back gear with the pin hole aligned with
the transmission case mounting area.
Fig. 2-240
Fig. 2-241
6.
4.
2-97
Fig. 2442
2-96
7.
TRANSMISSION
After pressing the shaft, install the snap ring in
1.
Fig. 2-X.4
Fig. 2-24s
Fig. 2-243
2.
WllO-w130
3.
Fig. 2-246
Carefully read personal and machine SAFETY PRECAUTIONS(at the beginning of mis manual)
WHO-W130
4.
TRANSMISSION
Fig. 2-247
5.
6.
2-99
Install the 55T gear onto the idler shaft. Engage
the 55T gearwith each hub gear of the forward!
reverse, 3ti14mand 1V2m shafts and secure the
55T gear with the snap ring.
Fig. 2.244
7.
2-100
8.
TRANSMISSION
Fig.2-251
d)
1.
Fig. 2-252
Fig. 2-253
2.
9.
Wllo-w130
Fig. 2-254
WllO-w130
3.
TRANSMISSION
e)
1.
2-101
Installing Torque Converter
Apply LOCTITE 509 to the mating surface of
the transmission case continuously, avoiding the
bolt holes.
fig. 2-25s
2.
4.
Fig. 2-25s
2-102
3.
Align the
case with
and drive
clearance
TRANSMISSION
two dowel pins of the transmission
the holes of the converter housing
them with a soft mallet until no
is given.
Fig. 2-259
6.
Fig. 2-261
f)
1.
4.
WllO-w130
Fig. 2-260
Carefully read personal and machine SAFETY PRECAVTIONS (a, ,be beginning of this manual)
Wllo-w130
2.
TRANSMISSION
4.
2-103
Apply LOCTITE 509 to the installation
seat of
!
Fig. 2-263
Fig. 2-255
5.
3.
Fig. 2-264
Fig. 2-266
2-104
6.
TRANSMISSION
2.
Fig. 2-267
Fig. 2-269
g)
1.
h)
/
Fig. 2-268
1.
WllO-w130
Reassembling
(in the case of
Insert the brake
the lm/P shaft,
I
Fig. 2-270
WllO-w130
2.
TRANSMfSSfON
Fig. 2-271
3.
4.
2-105
Turn the brake housing upsidedown and install
it in the converter housing by turning to right
and left to align with the teeth of the plate.
Fig. 2-273
5.
Carefully read personal and machine SAFETY PRECAUTIONS (at Me beginning of this manual)
2-106
6.
TRANSMISSION
6.
WllO-w130
Put the caps overthe spring and the dowel pins,
and secure them in the brake housing with four
flash head bolts.
Tighten the four bolts alternately to compress
the inner spring.
Tightening torque: 5.1 kgm.
Fig. 2-275
Fig. 2-277
9.
7.
Fig. 2-27s
WllO-w130
0
1.
2-107
TRANSMISSION
Fig. 2-27s
2.
3.
4.
Fit the cap over the springs and dowel pins, and
secure it with two hex. headed bolts.
Tighten the two bolts alternately to compress
the inner spring.
Tightening torque: 5.1 kgm
Fig. 2-281
5.
2-106
TRANSMISSION
6.
7.
Fig. 2-283
9.
WllO-w130
Install the reassembled
parking
brake
subassembly in the brake housing with four flash
head bolts.
Tightening torque: 5.1 kgm.
Fig. Z-285
plug.
Install the parking brake releasing
center plug.
Fig. 2-284
Carefully read personal and machine SAFETY PRECAUTlONS (a, the beginningof this manual)
bolt and
WllO-w130
TRANSMISSION
Z-109
2.6.3. Troubleshooting
guide
2.6.3.1 Toraue converter
Problem
CalkZ
Inspection
Corrective
Action
Malfunction of cooler
line
Clean
in
Broken bearing
Checktransmission
clogging
Clean
strainer for
Replace pump
Excessive use
Transmission failure
Replace parts
Replace parts
Broken bearing
Unusual noises
1 C&my
- 110
TRANSMISSION
WllO-w130
2.6.3.2 Transmission
teerhea! or lower
Low clutch lubrificant
Disassemble
and
Disassemble
and
Jnusual noises
Broken gear or excessive
ransrmsslon c
Machine wont
travel forward/
reverse
ranSmls?.IO c u
Carefully read personal and machine SAFETY PRECAUTIONS (at the beginning of this manual)
WilO-w130
TRANSMISSION
Problem
Machine wont
travel forward
(can travel
reverse)
Machine wont
travel reverse
(can travel
forward)
2-111
Inspection
Corrective
Action
Disassemble
replace parts
and
Check if machine
travels
reverse with clutch in neutral
Disassemble
replace parts
and
Disassemble
replace parts
and
Check if machine
travels
foward with clutch in neutral
Disassemble
replace parts
and
Machine wont
travel in
2m gear
Measure
clutch
oil pressure
of 2d
Disassemble
replace part
and
Machine wont
travel in 1st
gear
Measure
clucth
oil pressure
of 1
Disassemble
replace parts
and
Machine wont
travel in 4
gear
Measure
clutch
oil pressure
of 4
Disassemble
replace parts
and
Problem
cause
Inspection
Malfunction
of disk brake
(Piston has foreign matter
caught or stuck, or brake disk
is seized)
Overhaul
Overhaul
Malfunction
of disk brake
(Piston has foreign matter
caught or stuck, or brake disk
is worn)
Overhaul
Corrective
Disassemble
replace parts
Action
and
wont release
wont activate
2-112
2.6.4
TRANSMISSION
Standard
WllO-w130
Thickness (radial
direction)
Turbine shaft seal ring groove width
I.D. of turbine shaft seal ring sliding area in statot
supporl
60.33 - 60.35
1 Width (axial
1 direction)
Stator support seal ring
Thickness (radial
direction)
Stator support seal ring groove width
I.D. of stator support seal ring sliding area in impeller
wheel hub
value
Useful limit
IO.13-0.23
Width (axial
direction)
2.0
Thickness (radial
direction)
2.4
Remarks
(mm)
(mm)
/
1.7
Width (axial
direction)
2.1
52
2.2
2.3
52.2
^_
2.38
I
I
3.2
2.5
92
3.0
2.7
92.2
2-113
TRANSMISSION
WllO-w130
W130)
Standard
Item
value
Useful limit
(mm)
Remarks
(mm)
fvtodulate spring
Setting load kg
/-~SMino heioht
24.6
27.30
I
90
Center
I
I
I
Free height
i-
-4
Inner
Free height
.._._.. H snrinn
_r ...=
I.oad pistnn
Spool A spring
Spool B spring
Throttle diameter
St?tting load kg
109.9
105.5
Center
20.9
23.23
1 Settino
Free heioht
heiaht
I1
84.9
85
I
1
81.5
-
I/
@j+tim
28.16
25.3
load ko
--I
OUter
2- 114
Wllo-w130
TRANSMISSION
(4) Trasmission
Standard
Item
value
Useful limit
(mm)
(mm)
50,000 _ 50,030
Width (awial
direction)
50.08
2.05
1.7
1.95 - 2.05
1.9
2.10 - 2.15
2.3
1.65
1.75
1.5
2.12 - 2.28
1.9
1.95
Remarks
(radial
I
Free height
4.105 - 4.355
Compressed load
at height of
2.20 mm
kg
Return spring
3.94
92.2 - 112.8
83.0
2.6.5
Tightening torque values for main bolts
(1) Torque converter (WllO)
Item
Tightening
torque
Remarks
(kgm)
4.7
10.3
2.0
6.2
5.1
1 Tightening
10.3
5.6
2.1
5.2 - 5.3
4.3 - 4.8
4.3 - 4.8
Remarks
torque (kgm)
2.3
5.1
WllO-w130
2-115
TRANSMISSION
1.9
1.9
9.3
5.1
1.9
5.1
Remarks
WllO-w130
Delivery
TRANSMISSION
filter
Section A-A
L
Fig. 2-288 Delivery filter
1.
2.
3.
4.
2-117
FILTER SUPPORT
CONNECTION
FILTER BODY
FILTER SAFETY VALVE (BY-PASS)
wiio-w130
Delivery
TRANSMISSION
2-117
filter
1.1
3
Section A-A
L
Fig. Z-288 Delivery filter
1.
2.
3.
4.
FILTER SUPPORT
CONNECTION
FILTER BODY
FILTER SAFETY VALVE (BY-PASS)
2-118
TRANSMISSION
WllO-w130
Type
Length (between pins):
Front
Intermediate
Rear
2.
3.
Note -
WllO-w130
TRANSMISSION
2 - 119
prop shafts
SPIDER
2.
3.
4.
5.
6.
GREASE FirrING
THRUST RING
YOKE SHAFT GROUP
INTERMEDIATE
SUPPORT
YOKE WITH SPLINED SLEEVE
7.
6.
STOP PLATE
SHAFT/SPLINED
Note -
SLEEVE
GROUP
SPIDER BEARING
COUPLING
YOKE
Carefully read personal and machine SAFETY PRECAUTIONS (at the beginning of this manual)
2-120
2.9
TRANSMISSION
WllO-w130
I Drive
4 wheel
4 wheel
Pivot pin
Semi floating type
Pivot pin
Semi floating type
TCM 641.30
Current, 2 stage reduction
TCM 642.30
Current, 2 stage reduction
Torque proportioning
differential
Torque proportioning
differential
Final reduction
Model
Type
TCM 641-30
Planetary
TCM 642.30
Planetary
Weight
Front
Rear
Front axle
Rear axle
1 Differential housing
Differential limiting device
2.9.1 AXLE
Axle mounting
wiio-w130
TRANSMISSION
2-121
Detail A
Detail B
Note-These
illustrations refer to the mounting 01 the axles
on model W90. The structure of the axles on other models
is the same.
Note -
a
Q
DD
W130)
1.
2.
FRONT AXLE
REAR AXLE
3.
4.
5.
SEAL
6.
7.
6.
9.
r .
BUSHING
THRUST PLATE
THRUST PLATE COVER
THRUST RING
side
outward
the thrust plate
2-122
TRANSMISSION
Brake
piping
ports,
2 points
WllO-w130
connection
model
model WI30
Note -
Threaded
part: LOCTITE
262
B-D
Threaded
part: LOCTITE
262
Dl43al
Threaded
bm
Lip: Grease
Dfcll
Mating surfaces:
1.
2.
3.
4.
5.
part
LOCTITE
LOCTITE
OIL SEAL
AXLE SHAFT
DIFFERENTIAL
DIFFERENTIAL
PLUG (LEVEL
HOUSING
CHECK)
262
609
holding
6.
7.
8.
9.
10.
housing downward
FINAL DRIVE
AXLE HOUSING
OIL DIPSTICK
GROWN WHEEL
PIN
11.
12.
13.
14.
BLEEDING
BLEEDING
COVER
DRAINING
Caretuliy read personal and machine SAFETY PRECAUTIONS fat the beginning of ,his manual)
SCREW
SCREW
PLUG
A
0
Brake
piping
ports,
2 points
Fig. 2-293
2-123
TRANSMISSION
WllO-WI30
connection
Note:
Threaded
Df4la
b/c30
part: LOCTITE
Threaded
part
LOCTITE
262
Threaded
part: LOCTITE
262
572
Lip: Grease
Mating surfaces:
Dd?zL
1.
2.
3.
4.
5.
DW
LOCTITE
OIL SEAL
AXLE SHAFT
DIFFERENTIAL
DIFFERENTIAL
FINAL DRIVE
HOUSING
509
holding
housing downward
6.
7.
8.
9.
AXLE HOUSING
CROWN WHEEL
PIN
BLEEDING SCREW
10.
BLEEDING
11.
12.
13.
14.
COVER
OIL DIPSTICK
PLUG (LEVEL CHECK)
DRAINING PLUG
SCREW
Carefully read personal and machine SAFETY PRECAUTIONS (at the beginning of this manual)
Z-124
TRANSMISSION
WllO-w130
2.9.2 DIFFERENTIAL
Operation
While traveling
straight
of the differential
While making
turns
Low
SpSSd
Hig
ePe
IDLE GEAR
SIDE GEAR
AXLE SHAFT
DIFFERENTIAL GEAR CAGE
Proportional
torque
5.
5.
7.
differential
WllO-w130
TRANSMISSION
z-125
8
\
\
16
\
17
18
b9
Note-
/ a
ID/
IDI
1
Backlash
Setting
The
and
WI30
15daNm(llOft-lbs)
1 25daNm
W90.
WllO
WllO
Dfcb
1.
2.
3.
4.
5.
6.
the model
on models
(160ti-lbs)
Outer diameter:
between
/ 25 daNm (IEOft-lbs)
I
0
bevel pinion/ring
7.
6.
9.
10.
11.
12.
gear:
Threaded
pat:
262
m
0.20 + 0.26 mm (0.0079
0.25 + 0.36 mm (0.0096
Lip: grease
THRUST WASHER
THRUST WASHER
PINION
BEARING CAGE
SPACER
FLANGE
LOCTITE
liquid gasket
GASKET
BEARING SUPPORT
HALF CAGE (6)
RING GEAR
HALF CAGE (A)
SHIMS
13.
14.
15.
16.
17.
18.
COVER
SEAL
SHIMS
SPIDER
IDLE PINION
SIDE GEAR
2-126
2.9.3
TRANSMISSION
WHO-W130
FINAL DRIVES
The final drive units are of a planetary type and create the final rpm reduction in the power train.
Section A-A
(Operation of planet gears)
Power drive
PINION
DIFFERENTIAL
SOLAR GEAR SHAFT
PLANET GEAR PIN
5.
6.
7.
8.
PLANET GEAR
TOOTHED DRUM
PLANET CARRIER
AXLE SHAFT
Carefullyreadpersonaland machineSAFETYPRECAUTIONS
(atthe beginningof this manual,
WllO-WI30
TRANSMISSION
345
2-127
7
I
m---cl
illustration
shows
of the differential
the model
on models
W90.
WllO
The
and
Note _
D
D
1) Tighten screw (12) to a torque of 5 daNm (36 ft-lbs) and set inward thetaper
shaft
2)
Measure
3)
4)
beating,
= Y,
shims to form a stack no thicker than 0.03 to 0.10 mm (0.00116 to .00393 in) than
Threaded
part: LOCTfTE
262
The rolling torque of the bearing must be within 2 and 2.5 daNm (14 and 19 ft-lbs)
[Z + 4 daNm (14 + 29 fl-lbs) for Wl30).
1.
2.
3.
4.
5.
CARRIER
PLANET GEAR PIN
STOP BALL
PLANET GEAR
TOOTHED
DRUM
7.
6.
9.
10.
11.
BRAKE DISC
DISC PUSHING RING
ADJUSTING SHIM
THRUST RING
6.
NEEDLE
12.
SCREW
BEARING
SUPPORT
PLATE
13.
SOLAR
14.
15.
16.
17.
HOLDING
SEAL
PISTON
SEAL
GEAR SHAFT
PIN
2-128
2.9.4
TRANSMISSION
AXLES
WllO-w130
2.9.4.1 Disassembly
by prying
Removing
2.
3.
4.
5.
WllO-w130
b)
Disassembling
1.
2.
Fig. 2-302
3.
2-12P
TRANSMISSION
4.
6.
Fig. 2.304
6.
Z-130
7.
9.
TRANSMISSION
Fig. 2-306
9.
10.
WllO-w130
Fig. 2308
c)
Disassembling
1.
WllO-w130
2.
TRANSMISSION
Fig. 2910
3.
2 - 131
4.
5.
Fig. 2412
6.
2-132
TRANSMISSION
d)
Removing
1.
Fig. 2914
2.
WllO-w130
Fig. 2-316
3.
4.
WllO-w130
TRANSMISSION
e)
Removing
(bearing cage).
1.
2-133
4.
5.
Fig. 2-318
2.
3.
8
10
2-134
6.
TRANSMISSION
Fig. 2922
f)
Disassembling
1.
Fig. 2523
Fig. 2324
2.
7.
WliO-w130
Fig. 2-325
WllO-w130
3.
TRANSMlSSfON
2-135
g)
Removing
1.
2.
the differential
casing.
Fig. s-326
Fig. 2-32s
3.
4.
Fig. 2927
2-136
4.
TRANSMISSION
Fig. 2430
6.
Wllo-WI30
If the differential bearing is to be replaced with
a new one, remove the bearing_ cup from inside
the bearing retainer.
Fig. 2-332
h)
Disassembling
the differential
assembly.
Fig. 2931
Fig. 2-333
WllO-w130
2.
TRANSMISSION
3.
2-137
Remove the 2 side gears, spider, 4 planetary
gears and 6 thrust washers from inside the
differential casing.
t
Fig. 2336
Fig. 2334
4.
Tap the spider with a drift and mallet
J
Fig. 2335
2- 138
TRANSMISSION
3.
2.9.4.2 Reassembly
Reassembling
the differential
assembly.
4.
Fig. 2438
2.
WllO-w130
WllO-w130
5.
TRANSMISSION
Fig. 2-343
gkm
Fig. 2342
6.
7.
2-139
Fig. 2-344
b)
Reassembling
cage).
1.
Fig. 2-345
the drive
pinion
(bearing
Z-140
2.
TR.~NSMISSION
4.
Wlio-w130
Place the bearing cage on the drive pinion
Fig. 2.346
5.
3.
WllO-w130
6.
TRANSMfSSlON
8.
2 - 141
Then, inserf the O-ring and washer and tighten
the lock nut. Before tightening the lock nut, apply
LOCTITE 262 on its threaded area: When
tightening the lock nut, lock the companion
flange with a monkey wrench.
a
55 kgm
Fig. 2-350
Fig. 2-352
7.
9.
2-142
TRANSMISSION
Installing
1.
2.
the differential
assembly.
WllO-w130
3.
4.
WllO-w130
5.
TRANSMISSION
2.
2-143
One-groove
(Fron, aYle oftype
w90, Upper pa0 of the vehicle
t
d)
Installing
cage).
1.
Fig. 2360
rTwo-groove type
(Front axle
OfW90)
Groove position
2-144
3.
TRANSMISSION
e)
Adjusting
1.
2.
a
WHO-W130
gkgm
Fig.2-364
Fig. 2-362
3.
4.
Remove
bearing
threaded
specified
!
I
/ Adjust the number of shims within the range of
0.55 to 1.55 mm (on both sides)
I
2-145
TRANSMISSION
WllO-w130
f)
Adjusting
the crown
contact pattern.
wheel
tooth
surface
1.
a.
J
Fig.
Fig. 2-366
b.
2.
t
1!
Fig. 2-367
2-368
r
Toe
(small-end)
Flank
-!
WQ. 2-369
Z-146
C.
TRANSMISSION
e.
WliO-w130
Fig. 2370
d.
Fig. 2-372
g)
Installing
1.
WHO-W130
2.
2 - 147
TRANSMISSION
6.
Fig. 2-374
3.
4.
Fig. 2-376
(2)
Reassembling
1.
2-148
2.
3.
TRANSMISSION
WllO-w130
5.
6.
4.
WllO-w130
7.
8.
2.
Fig. 2-384
Fig. 2382
Adjusting
the axle shaft bearing
(shim adjustment).
1.
preload
3.
Fig. 2383
2-149
TRANSMISSION
Fig. 2-385
2-150
TRANSMISSION
5.
WllO-WI30
Install the selected shim on the axle shaft and
the retainer plate in this order. Tighten the bolt.
Fig. 2-386
Fig. 2388
6.
7.
4.
65.7 kgm
WllO-w130
8.
TRANSMISSION
2.
2-151
L
Fig. 2-392
Fig. 2-390
1)
Reassembling
and installing final reduction
gear assembly
1.
3.
.I
\I
2-152
4.
TRANSMISSION
7.
Wllo-w130
shaft.
5.
6.
8.
,
Fig. 2495
Fig. g-397
65.7 kgm
TRANSMISSION
WllO-w130
m)
Installing
1.
3.
2-153
23 kgm
4.
5.
Fig. 299.5
2.
..
._
2-154
6.
7.
TRANSMISSION
Apply LOCTITE 509 to the differential cover
mounting area.
Note that LOCTITE should be applied to the
inside of the row of bolt holes.
Install the cover on the differential and tighten
the mounting bolts.
Number of bolts: 24 Q
3 kgm
WHO-W130
WllO-w130
TRANSMISSION
2.9.4.3 Troubleshooting
2-155
2-156
Problem
WHO-W130
TRANSMISSION
Possible cause
I
Overhaul and replace
( Retighten or replace
Erratic braking
Worn parallel pin of brake piston
Dragging brake
WHO-W130
2-157
TRANSMISSION
2.9.4.4 Standard
Item
Standard size
(mm)
WllO
49.674 c 49.724
w130
57.663 - 57.733
Remarks
Thickness of differential
planetary gear thrust washer
Thickness
washer
WllO
1.562-1.613
1.45
w130
1.575 + 1.625
1.46
2.31 + 2.36
2.15
Shim adjustment
retainer
WllO
0.20 t 0.28
w130
0.25 + 0.36
of differential
bearing
VI110
2.0 r 2.5 kg
w130
2.0 + 4.0 kg
WllO
5.9 i 6.5
5.3
w130
6.9 i 7.5
6.3
WllO
6.36 i 6.50
5,7
w130
9.88 i 10.00
92
Shim adjustment
2-158
WHO-W130
TRANSMISSION
2.9.4.5 Tightening
Tightening
Item
torque
Remarks
(Km
WI10
9.0
w130
15
9.0
WllO
5.0
w130
9.0
9.0
Flange nut
55
65.7
23
3.0
me beginningOfthis Manual
WllO-w130
TRANSMISSION
2-159
2.10 WHEELS
WllO
w130
Tyre
17.5 R 25 XTLA
Tubeless, L-2
17.5 R 25 XTLA
Tubeless, L-2
Rim
13.00 x 25
13.00 x 25
Inflating pressure
Front
3.00 bar
Rear
1.50 bar
Front
3.50 bar
Rear
1.50 bar
2.10.1 NRES
In the standard configuration, the loader is equipped
with radial type tyres with an L-2 tread with high
traction characteristics. It is recommended to select
the most appropriate tyres, since a wide range is
available to meet the type of operation and working
conditions.
The dimensions of tyres are given in inches.
Example:
15.5~25.XTLA
..
~,..
Z-160
Fig. 2403
TRANSMISSION
Tyre
1.
2.
TYRE
RIM
3.
VALVE
Fig.
2404
WliO-w130
Rim
Note -
1.
RIM
2.
3.
VALVE PROTECTION
DISC
CarehNy read personal Bd macnine SAFETY PRECALlTlONS (at the beginning Of this rmal)
SECTION 3
BRAKING SYSTEM
CONTENTS
PARAGRAPH
SUBJECT
PAGE
3.1
3.2
3.2.1
OPERATION ..........................................................................................................
Operating conditions ..............................................................................................
3
3
3.3
3.4
3.4.1
6
6
3.5
3.6
3.6.1
3.6.2
3.6.3
10
10
11
11
3.7
3.7.1
3.7.2
12
12
12
3.6
.........................................
13
3.9
3.9.1
3.9.2
3.9.3
3.9.4
3.9.5
3.9.6
3.9.7
14
16
17
16
19
20
21
22
WllO-w130
3-I
BRAKING SYSTEM
3-2
Fig. 3-1
BRAKING
SYSTEM
WHO-WI30
Braking system
S. Reservoir
M. Dump oil P. From the recharge pump (located on the transmission) . T. Dump oil (transmission
houing)
1. Front brakes - 2. Rear brakes.
3 8 4. Quick coupling pressure test ports - 6. Brake pedal valve
6. Brake lights
pressure switch - 7. Transmission disengagement
pressure switch
6 6 9. Braking system accumulators - 10. Inlet oil fiiter11. Oil pump
12. Check valve
13. Parking brake accumulator
14. Parking brake three-way diverter/control
valve 15. Parking brake pressure switch - 16. Hydraulic ram (integral to the parking brake) - 17. Parking brake.
WllO-w130
3.2
BRAKING SYSTEM
3-3
OPERATION
GENERALITIES
(Fig. 3-2)
Braking
With:
system
Parking
brake
Service
- Engine running
Brakes released
- Parking brake applied
Accumulators being recharged
The flow from the pump (11) reaches the flow
regulating valve (27). The oil flow opens and goes
through the primary check valve (Zl), then opens
and goes through the check valves (19 and 20)
thereby charging the brake accumulators (7 and 8).
The brake pedal (P) being released, the distributing
valves (22 and 23) stop oil flowing from the pump
and keep dumping oil from the brake pistons (1 and
2). The brakes are disengaged.
The parking brake diverter/control
valve (14) is
positioned as to dump oil from the parking brake
chamber. Therefore the parking brake (17) is kept
applied by the spring force.
Accumulator recharge ends when the maximum
recharge pressure having been attained, the spool
of the valve (18) moves to the right.
With:
- Engine running
- Brakes released
- Parking brake applied
Accumulators charged
brakes
The brakes are disc type, in oil bath, and are located
within the axle side reduction gears (1 and 2). When
the brake pedal is pressed, the valve (5) supplies
control oil to the braking circuit at a pressure (and
consequently with braking action) proportional to the
travel of the brake pedal.
When the pedal is released, the valve (5) dumps
brake circuit oil and nullifies the braking action on
the discs (1 and 2).
During braking, the sensor (4) activates the brake
lights electrical circuit. The sensor (3) controls the
transmission disengagement system (24).
3-4
With:
Engine running
- Brakes applied
- Parking brake released
- Accumulators charged
This condition occurs when the machine is braked
while working.
The parking brake is released as the diverter valve
(14) sends pressure oil to the brake piston which
overcomes the action of the control springs (26).
When the brake pedal (P) is pressed, it compresses
the springs which act on the distributing valves (22
and 23) and cause the inlet ports (1 and 2) to the
brakes to open.
Fii. w
Wllo-w130
BRAKING SYSTEM
Brake ayrtem
P. Brake pedal-s.
hydraulic
Reservoir.
proper
operation
of the
circuit.
diagram
M. To equipment
3. Transmission
disengagement
brake pressure
switch.
16. Hydraulic
ram -
17. Parking brake - 16. Accumulator recharge valve - 19 and 20. Check valves - 21. Primary check valve. 22. Front axle
brake distributing valve - 23. Rear axle brake distributing valve - 24. Transmission disengagement
system - 25. Recharge
pump - 26. Hydraulic rem springs - 27. Flow regulating valve. 26. Pilot system pressure relief valve - 29. Heat exchanger
30. Pilot controls safety valve
31. Equipment pilot valve.
,!o duma
r--
3+XLJaLj3S
I!Tl3J!3
6U!yeJq
3!lWZJphH
Z-E
WI
d-
3wt43~3s
urmd3
9~1xwa 3mvtlam
WHO-W130
3.3
BRAKING SYSTEM
3-5
DISC BRAKE
OPERATION
2) Releasing
1) Applying
the brakes
5
-
Drive line
the brakes
7
r---
Brake pressure
oil
I
\\
Fig. 3-s
1. Axle-shaft - 2. Planetsly carrier 3. Sun gear 4. Brake disc 5. Support plate 6. Pin 7. Pressure plate 6. Brake piston - 9. Sealing ring.
3-6
3.4
BRAKING
SYSTEM
WHO-W130
To dump
To other users or
dump
Rear brakefeed
Accumulator
adjustment
pressur
pressu
port
Flow regulating
salve
Primary check
valve
Accumulator
minimum
pressure adjust screw
recharge
I
Accumulator recharge pressure
regulating vaive
Wllo-w130
BRAKING SYSTEM
3-7
angle
3-6
BRAKING SYSTEM
WllO-w130
0 accumulator
Fig. 3-7
no.
1. ONE-WAY VALVE
2. ONE-WAY VALVE
description
5. SPRING
6. PISTON SEAL SEAT
WllO-w130
3.5
BRAKING SYSTEM
3-9
Fig. 3-8
Parking brakeValve
1. Rod - 2. Valve body - 3. Gland ting - 4. Ring - 5. O-Ring seal 6. Cover - 7. Spool - 9. Detent spring - 9. Sleeve - 10. Detent
ball - 11. Dust ring - 12. Oil seat.
3 - 10
3.6
Wllo-w130
BRAKING SYSTEM
PARKING BRAKE
Parking
brake manual
disengagement
(in case
of emergency)
3.6.1
MANUAL
WARNING
RELEASE PROCEDURE
3. Insert the bolt (1) into the plug hole and screw it
Fig 3-9
WARNING
Fig. 3-10
WllO-w130
BRAKING SYSTEM
3-11
Brake
3-12
3.7
BRAKING SYSTEM
Wllo-w130
OTHER COMPONENTS
Fig. 312
Accumulator
Fig. 313
Cheek valve
A. To the accumulator
filter.
Opening
pressure:
WllO-w130
3.8
BRAKING SYSTEM
Fig. 314
3-13
CONNECTIONS
cOnneCtion
N. Dump
-T,,. To the
3 - 14
3.9
BRAKING SYSTEM
DIAGNOSTICS
WllO-w130
AND TESTING
1on n 11
I1
.
I
1
L--------u---2-J
iTU
N
WllO-WI30
Brake system
BRAKING SYSTEM
3-15
schematic
M.
N.
Dump
S.
Sl
1.
2.
3.
4.
5.
6.
7.
13.
14.
15.
Check valve
16.
6.
Accumulator
bars)
10
Brake accumulator
charge = 45 bars)
(capacity = 0.75 It
pre-
11
Brake accumulator
charge = 45 bars)
(capacity = 0.75 It
pre-
parking
16.
19.
20.
Brake disc
-A
WARNING - DANGER
__
..
3-16
3.9.1
BRAKING SYSTEM
BRAKE
TEST
WllO-w130
Front axle
pressure
port
approximately 30 bars.
Release the lock-nut (E, Fig. 3-16) and turn the screw
in or out if pressure values are not within the rated
range.
Such a pressure must be measured after a pedal
stroke of about 70 mm (2.79 in).
Seal the screw after adjustment.
3.92
3-17
BRAKING SYSTEM
WllO-w130
Minimum
recharge
value
(5).
Maximum recharge value
3-18
3.9.3
Wllo-w130
BRAKING SYSTEM
PARKING BRAKE ENGAGEMENT TEST
Start the engine and let it run for about thirty seconds
to charge the accumulator.
Fig. S-18
brake accumulator
- 4. Check valve
lever.
2. Three-way
val-
WliO-w130
3.9.4
ACCUMULATOR
3-19
BRAKING SYSTEM
PRE-CHARGE TEST
Accumulators fitted to the braking system are membrane type, pre-charged using nitrogen.
an
Dl
1
,,..
\
Now the pressure gauge shows the accumulator precharge pressure, which should be 45 bars.
TTY
Fig. 3-1s
AcCnlYIatOpredlarge test
0. Accumulator
!nndwheel(2)
pre-charge
test tool - D,. Plug COntrOt
02. Discharge tap - M. Pressure gauge -
..
3 - 20
3.9.5
BRAKING SYSTEM
ACCUMULATOR
INSTRUCTIONS
PRE-CHARGE
RESET
-A
WARNING - DANGER
WllO-w130
(Dl)
to screw
in the
Fig. S-20
Accumulator
recharge device
D. Accumulator pm-charge test tool Dt. Plug control handwheel (2) D2. Discharge tap-A. Nitrogen bottle - M. Pressure
gauge V. Safety valve - 1. Protection cover 2. Threaded plug.
WllO-w130
3.9.6
BRAKING SYSTEM
3 - 21
BRAKING SYSTEM
3-22
3.9.7
WllO-w130
FRONT AXLE
REAR AXLE
SECTION 4
STEERING SYSTEM
CONTENTS
PARAGRAPH
SUBJECT
PAGE
4.1
4.2
PRINCIPLES OF OPERATION OF
MAIN PRIORITY VALVE ........................................................................................
8
9
14
15
16
17
19
4.3
4.3.1
4.3.2
4.3.3
4.3.4
4.3.5
4.3.6
WllO-w130
STEERING SYSTEM
4-1
TEM (LS).
Operation
4-2
STEERING
Fig. 4-l
SYSTEM
WllO-w130
0. To equipment control valve - F. To brake pedal valve - G. From brake pedal valve L. To left cylinder (rod side) - LS. LoadSensing signal - P. Flow from pump - PP. Pilot pressure - R. To right cylinder (rod side) - T. Discharge to reservoir .l. Double
feeding pump (for steerfng, equipment and brakes) - 2. Main priority valve . 3. Steering valve _ 4. Steering cylinders 5. Cushion valve - 6. Safety and anti Cavftation valve - 7. Emergency steering pump - 9. Multiple check valve. 9. SecondW
priority valve - 10. Main pump low pressure swtich - Il. Emergency steering pump low pressure switch - 12. Valves block 13. Check valve on resewoir _ 16. Check valve.
3AlVA lOtllN03
lN3WdlIlD3 WOIM
(,,El,%j,)
!J,JI,
CLI
(011,?,,)
(Jeq I
U!WJll 91 = 0
!UJ,Jl,
31
= 0
R
I
L---
__---
-------T-----
L------------A
6u!Jaalwuawd!nb3
Sl
b
HllM
yU31SAS
9Nlkl331S
9Nlkl331S
XMlVkKMH
A3N3SZWW
40
WVkImCi
E-t 6!d
WilO-w130
STEERING SYSTEM
4-7
In detail (C) the position of the spool in the equipment only operation mode (boom and bucket) without the intervention of the steering is represented.
In case of steering of the machine, spool (2) is positioned as in detail (a). This position is maintained by
the return spring and by the oil coming from duct
Check valve (1) is closed due to the lack of flow toward the steering valve, keeping it presswised. This
condition is maintained for a few seconds, due to the
dynamic losses inside the steering valve, where an
alternating closing and opening movement of the
feeding duct (CF) results.
W).
Duct (LS) is connected to the steering valve and the
pressure is directly proportional to the steering speed.
If the steering is gradually zeroed (detail b), the pressure in the steering valve decreases, as well as in
duct (LS).
The two restrictions (S, and SJ, by creating a pressure differential after them, allow a gradual movement of spool (2) during the various phases of
operation
1.
Pressurised oil
Fig. 44
Discharge oil
EZZj
Static oil
a. Delivery phase of the whole flow to the steering valve b. Delivery phase at the same time to the steering Valve and
equipment control waive - c. Complete an-off of the steering v&e and total flow to the control valve - S, and S,. Resttions 1. Check valve - LS. To steering valve EF. To equipment control valve - CF. To steering valve and (optional) to secondary
priority valve
P. From hydraulic pump - 2. Spool.
4-8
STEERING SYSTEM
WllO-w130
/
1
Fig. 4-S
L..-..I-.r--
steering YalVe
1. Valves block - 2. Steering valve. 3. To main and secondary priority valve (WI with emergency steering unit) - 4. TO
reservoir - 5. From Pump .6. To left steering cylinder - 7. To right steering cylinder 8. To main and secondary prior Valve
(unit with emergency steering unit)
r
I
PP
-t
Fig.
WllO-w130
STEERING SYSTEM
4-9
Fig. 4-7
1. Steering valve 2. Valves block 3. Steering column 4. Steering wheel 5. Steering valve securing screws - 6. Valves
block securing screws.
Notes-D
D
3.5 daNm
p6_7
2daNm
w
6.5daNmi0.5
Carefully read personal and machine SAFETY PRECAUTIONS(at the beginning of this manual)
4-10
Fig. 4-9
STEERING SYSTEM
WllO-w130
valve body - 3. Check valve bali 4. Threaded bush - 6. Seal . 6. Parts of thrust bearing Sleeve (11) return springs - 10. Sleeve (11) and shaft (12) drive pin - 11. Valve seat sleeve 13. O-ring - 14. Intermediate plate - 15. O-ring - 16. Thrust plate 17. Rotor set - 16. O-ring
20. O-ring - 21. Cover - 22. Washers - 23. Screw with pin - 24. Cover (21) securing screws
Caretlly read personal and machine SAFETY PRECAUTIONS(at the beginning of this maal)
WllO-w130
STEERING SYSTEM
4-11
Disassembly
Remove plugs (8) from the valves block and remove
the safety, anti-shock and anti cavitation multiple
valves (5).
i
Fig. 49
1 and 2. O-rings - 3. Dowel - 4. Securing screws 5. Multiple safety valves - 6. Springs - 7. O-ring - 8. Plugs - 9. Check
valves - 10. Valves body.
Note - D
3.7
4.3 daNm
4 - 12
Disassembly
STEERING SYSTEM
of steering
valve
WllO-w130
Wllo-w130
Reassembly
STEERING SYSTEM
4-13
of steering valve
To facilitate the operations to follow, prior to the installation of the drive shaft, mark it with a sign parallel to the pin groove.
Install the drive shaft, checking that the spline enters
the pin.
NOTE - Mark (B) on the shaft must be parallel (C)
with the drive pin and the valves block securing surface (D).
Position intermediate plate (14, fig. 4-8) and shim
ring (16) with the relevant O-Rings.
Install fixed ring (19) complete with rotor (17).
Ensure that the two spaces of the rotor as
indicated in the figure, are parallel (A) with the sign
(6) previously made on the shaft, thus with drive pin
(C) and valve bloc mounting surface (D).
NOTE
Insert ball (3, fig. 4-8) into its seat on the body and
tighten threaded bush (4).
4-14
4.3.2
STEERING SYSTEM
MAIN PRIORITY VALVE
Fig. 4-11
P:
LS:
EF:
CF:
PP:
Setting = 10 bar
WllO-wi30
WllO-w130
STEERING SYSTEM
4-15
Removal
Disassembly
Fig. 4-12
Reassembly
and installation
4.3.3 SECONDARY
TIONAL)
PRIORITY
VALVE
(OP-
4-16
STEERING SYSTEM
4.3.4
WllO-w130
CUSHION VALVE
Disassembly
Fig. 4-13
Reassemble the components, reversing the disassembly sequence, making sure that the O-rings are
replaced with new ones.
After the installation of the valve on the machine,
check that no leakages occur.
Componentsof CUShiOalYe
45.55daNm
WllO-w130
4.3.5
STEERING SYSTEM
STEERING CYLINDERS
Removal
Proceed as follows:
The steering action of the loader is obtained by pushing out or retracting the rod.
Specifications:
:bl
r--
234
4-17
10
11
12 4
-XT-!
Inner section
i..
.-
.-A
15
17
Fig. 4-14
1. Cylinder sleeve 2. O-ring - 3. Back-up ring - 4. O-ring 5. Mud scraper seal - 6. Bush - 7. Sealing ring - 6. Cylinder rod9. Cylinder sleeve
10. Piston seal 11. O-ring 12. Piston 13. Locking screw - 14. Steel ball 15. Pivoting bush 16. Snap ring - 17. Pressure pick-up plug.
Notes -
DG27
31 daNm (M65 x 2)
40 daNm (MZ4 x 1.5)
pa
0.7daNm(M6xl)
4-18
Disassembly
STEERING SYSTEM
and reassembly
WHO-WI30
Installation
Check thal after starting the engine and after several movements of the steering, the cylinder rod does
not show oil leakages.
WllO-w130
4.3.6
STEERING SYSTEM
steering)
RESERVOIR
To secondary
priority valve
L
Fig. 4-15
The valve is located on the right side of the machine under the cab
4-19
SECTION 5
PARAGRAPH
SUBJECT
PAGE
5.1
5.2
5.2.1
52.2
5.2.3
5.2.4
2
2
4
5
6
5.3
.,_. , r
.-
WllO-w130
5-1
5-2
- Linkage
- Bucket capacity
Heaped
Struck
WllO
WI30
m3
1.6
1.3
m3
1.9
1.6
Kg
575
117
31
605
Kg
761
132
35
750
- Bucket automatic
leveller
- Boom kick-out
Weight
Booms
Bellcrank
Pushrod
Bucket
52.1
WHO-W130
GENERAL DESCRIPTION
WllO-w130
BUCKET BOOMS
AND FRAME
Notes - D
b
1.
2.
3.
4.
5.
5-3
All pins, bushes and hubs: grease (apply before mounting the pins)
Install the mud scrapers with the lip toward the outside
BUCKET CYLINDER
BELLCRANK
PUSHROD
BOOM
BUCKET
6.
7.
8.
9.
10.
FRONT FRAME
SPACER
BOOM CYLINDER
PIN
GREASE FITXNG
..
Il.
12.
13.
14.
.-.
BUSHING
DUST SEAL
O-RING
LOCK BOLT
5-4
WliO-w130
5.2.2 BUCKET
General-purpose
bucket
cutting edge, DEB
with bolted
General-purpose
1
,/
reversible
Fig. S-4
Note - b
Fig. S-3
Note -
WllO-w130
5.2.3
5-5
BUCKET LEVELER
Operation
As the bucket is rolled back, the bucket cylinder piston
rod extends enough to let the leveler plate leave the
sensing surface of the proximity switch (thus opening
the electric circuit).
The proximity
j
Fig. s-5
1.
2.
3.
Bucket leveler
BRACKET
LEVELER BAR
PROXIMITY SWITCH
4.
5.
6.
BRACKET
BUCKET CYLINDEP
CONTROL VALVE
5-6
5.2.4
Operation
Fig. s-s
1.
2.
3.
4.
WllO-w130
PROXIMITY SWITCH
BRACKET
TAPPED PLATE
LEVEL PLATE
switch (thus
6.
6.
7.
8.
WIRING
CONTROL VALVE
BOOM
FRONT FRAME
WllO-w130
5.3
Sectional view
Upper pivot point
Sectional view
Lower pivot point
Fig. 5-7
Notes _ D
bc;2_7
lightening
torque 56 daNm
SPECIFICATIONS OF PINS
.
Diameter of upper pivot pin 59.981 + 60.000
**
Diameter of lower pivot pin 74.966 + 74.965
1.
2.
3.
4.
5.
6.
7.
6.
BUSH
SNAP RING
BUSH
UPPER PIVOT PIN DIA.60
SECURING SCREW M12X25
GREASE NIPPLE
NUT (apply LOCTITE 262)
SEAL
9.
10.
11.
12.
13.
14.
15.
BUSH
COLLAR
SCREW M24X2X165
COLLAR
LOWER PIVOT PIN DIAM. 75 **
SCREW MiOX60
SHIMS
5-7
SECTION 6
PARAGRAPH
SUBJECT
PAGE
6.1
6.2
6.2.1
2
2
6.3
6.3.1
3
6
6.4
6.4.1
6.42
6.4.3
8
8
16
21
6.5
6.5.1
24
25
6.6
29
6.7
6.7.1
6.7.2
CYLINDERS.. ..........................................................................................................
Boom cylinders ........................................................................................................
Bucket tilting cylinder.. ............................................................................................
30
30
30
6.8
6.8.1
6.8.2
6.8.3
6.8.4
6.8.5
6.8.6
33
33
33
35
36
37
38
6.9
SUPPLEMENTARY
WllO-w130
6-l
Priority valve
I
cylinder
-I=&=
6-2
6.2
OIL CIRCUIT
62.1
EQUIPMENT
HYDRAULIC CtRCUlT
WilO-w130
xl APL
30 ADZ
111
-1T
r
d
L
_......_...........
hOtllN03
H33W100dS
E) VEIlSAS 3llnVtlCMH
lN3WdlflO3
JO WVtl!BlCl lVki3N3Q
eZ-9 6!d
I..IdI
..
\:
1:
(lOkUN03
Cl31011d-IOOdS
E) WillSAS
3llflVtlClAH
lN3WdlflO3
40 WVKJVla
lVt13NiKl
9Z-9 %!A
WllO-w130
6-3
Fig. s-3
A.
B.
1.
Instalfdm
of pump on tran*mi**ionsonverter
group
2.
3.
4.
Equipment-steering
Designation: .................................................................................................................
Kayaba KFP5171
Type: .................................................................................................................................................
gear
Drive...................................................................................................................................................
gear
Flow rate at nominal speed: ..............................................................................
165 Itdmin (43.5 USGal)
Maximum pressure: ......................................................................................................................
210 bar
Engine/pump speed ratio: ...........................................................................
0.9675 : 1 (W130: 0.944 : 1)
Designation:: ...........................................................................................................
Kayaba KPl OllCBG
Type: .................................................................................................................................................
gear
Drive:: ................................................................................................................................................
gear
Flow rate at nominal speed: ..................................................................................
26 Itr/min (6.9 USGal)
Maximum pressure: ........................................................................................................................
30 bar
Engine/pump speed ratio ............................................................................
0.9675 : 1 (W130: 0.944 : 1)
6-4
WllO-w130
22
I+23
24\
\7
Section A - A
Fig. 6-4
Note -
1.
2.
3.
4.
5.
6.
7.
9.
9.
Section B - B
EquipmenVsteeringpump section
D
4.2to4.6daNm
INTERMEDIATE PLATE
DRIVING GEAR
DRIVEN GEAR
MOUNTING FLANGE
CLOSING PLATE
PLATE
SEAL
BACK-UP RING
PLATE
10.
11.
12.
13.
14.
15.
16.
17.
16.
DOWEL
O-RING
SEAL
ELASTIC RING
WASHER
ADAPTER
COUPLING SLEEVE
ELASTIC RING
SCREW
19.
20.
21.
22.
23.
24.
25.
26.
WASHER
O-RING
O-RING
SCREW
SCREW
WASHER
ID PLATE
BRAKES PUMP
Carefully read personal and machine SAFETY PRECAUTIONS(a, the beginnin9 of this manual)
WllO-w130
Section A - A
Fig. 6-5
Note -
1.
2.
3.
4.
5.
6-5
Section
6 - B
INTERMEDIATE PLATE
MOUNTING FLANGE
CLOSING PLATE
DRIVING GEAR
DRIVEN GEAR
6.
7.
6.
9.
10.
PLATE
PLATE
SEAL
SEAL
SEAL
11.
12.
13.
14.
15.
O-RING
DOWEL
SEAL
SCREW
SNAP RING
.,,. ,.~
..-
6-6
Wlio-w130
Suction
chamber
I--
contact
mark
J
Fig. 6-7
Fig. 6-s
WllO-w130
3) Pressure
Suction
side
Irregularities
4) Mounting
(fig. 6-4)
6-7
flange
plate
(5)
r
r
Sliding
bearing
6-8
WilO-w130
3 SPOOL (MECHANICAL)
EQUIPMENT CONTROL VALVE
KVS - 120 H _ 3 MD
Model: .......................................................................................................................
series - 3 control spools
Type: ..................................................................................................................
AUXILIARY + BUCKET + BOOM + T
Sequence of spools: ..................................................................
210 bar
Setting of main valve: ...................................................................................................................
120 bar
Setting of safety and anti cavitation valve (A2): ...........................................................................
Setting of safety and anti cavitation valve (Al - 61 - 62 - 83): ............................................. 230 i: 5 bar
120 Itr/min (31.7 US Gal)
Flow rate: .........................................................................................................
27 Kg (59.5 Ibs)
Weight: ............................................................................................................................
KVS 120 H - 3
Model:: ............................................................................................................................
In series - 3 hydraulically piloted control spools
Type: ..............................................................................
AUXILIARY + BUCKET + BOOM --f T
Sequence of spools: ..................................................................
7.10 bar
Setting of main valve: ...................................................................................................................
120 bar
Setting of safety and anti cavitation valve (A2): ...........................................................................
230 ? 5 bar
Setting of safety and anti cavitation valve (Al - 61 - 82 - 63): .............................................
120 Itr/min (31.7 US Gal)
Flow rate: .........................................................................................................
27 kg (59.5 Ibs)
Weight: .............................................................................................................................
6.4.1 GENERAL
DESCRIPTION
relief valve
The control valve is equipped with a pressure relief valve protecting the entire equipment hydraulic system, limiting the max. operating pressure
at 210 bar.
valves on actuators
These valves protect the single circuits from sudden pressure picks due to mechanical shocks on
the equipment and are mounted on the single
spools of the control valve.
The aux., bucket and boom cylinders pofts, are
equipped with safety valves discharging the excess oil pressure, when the cylinders are involved
by considerable loads, so that a pressure pick,
higher than the pre-established value, is generated, thus protecting the cylinders and the pipes.
WllO-w130
3) Stopping
6-Q
devices
operate to keep the boom spool in the raise position and the bucket spool in the bucket roll-in position.
DESCRIPTION OF FUNCTIONS
MECHANICAL CONTROL VALVE KVS 120H - 3MD
WNCnON
AxulARY NNcnON
BOOMRAISE
149.3,SN
BOOMLOWERlNG
147.294N I
FLOAT
PF
PF
PF
PF
PF
6-10
WllO-w130
---__r----y---
_____
;1
Series cil
i
3 spool equipment control valve (mechanical control)
Fig. 6-H
Note - D
/+
1.
2.
3.
4.
5.
I+>[
6.
7.
8.
9.
10.
6-11
WllO-w130
Fig. 6-12
1.
2.
3.
4.
1.
2.
3.
4.
5.
SPOOL
MUD SCRAPER
SEAL
CONTROL VALVE BODY
SPOOL
MUD SCRAPER
SEAL
CONTROL VALVE BODY
SPRING
5.
6.
7.
8.
COVER
SPRING
PIN
PLATE
6.
7.
8.
9.
9.
SOLENOID ASSEMBLY
10. CHECK VALVE SPRING
11. CHECKVALVE
IO. SCREW
1,. PLATE
12. CHECK VALVE
SPRING
13. CHECK VALVE
6-12
1.
2.
3.
4.
5.
6.
7.
9.
9.
10.
11.
12.
WHO-W130
WllO-w130
Fig. 6-15
Note - D
1.
2.
3.
4.
5.
6-13
b--r
6.
7.
s.
9.
Carefully read personal and machine SAFETYPRECAUTONS (at the beginning of this manual)
I.
6-14
1.
2.
3.
4.
5.
WllO-w130
6.
7.
9.
9.
10.
FRONT COVER
REAR COVER
CUP
SPACER SCREW
SPRING
11. CUP
12. O-RING
13. COVER SECURING SCREW
-13
I
Fig. 6-17
1.
2.
3.
4.
5.
6.
7.
9.
9.
10.
FRONT COVER
REAR COVER
CUP
SPACER SCREW
SPRING
1,. CUP
12. O-RING
13. COVER SECURING SCREW
WllO-w130
1.
2.
3.
4.
5.
EQUIPMENT
6.
7.
6.
9.
10.
HYDRAULIC
FRONT COVER
REAR COVER
CUP
SPACER SCREW
SPRING
SYSTEM
6-15
11. CUP
12. O-RING
13. COVER SECURING SCREW
6 - 16
WHO-W130
r-
\-
1) Control
valve in neutral
1. When
Feeding
duct
Fig. 619
WllO-w130
2) Operation
6-17
spool
cavitation
valve
cavitation
valve
6-16
(b)Bucket
WllO-w130
tilt
Discharge
/
duct
WllO-w130
6-19
3) Operation
of boom control
spool
of boom
(b) Float
1. When the control lever is further moved forward,
Feeding duct
Safety and anti
cavitation valve
Discharge
duct
6 - 20
WliO-w130
4) Operation
of
Booms
and
Bucket
electromagnetic
detent device (mechanical
version)
1. The electromagnetic
I Battery
5) Operation
of booms
(mechanical version)
spool
detent
device
L3
Fig. s-24
L4
WllO-w130
b) Operation
relief valve
6 - 21
(A)
Operation
a) At rest
HP
*l-P.
I /
Fig. S-26 operation (A,
Fig. S-25
*t rest
51
6-22
c) Operation
WllO-w130
Operation
a) At rest
b) Operation
2) Safety and anti cavitation
valves
(A)
LP
HP
f---t
WllO-w130
c) Operation
(B)
e) Operation
6-23
in make-up
LP
LP
HP
,
LP
Fig. 6-30
Operation (B)
Fig. 642
d) Operation
(C)
LP
HP
I
Fig. 631
I
Operation (C)
Operation in make-up.
WllO-WI30
6-24
Note - p
1.
2.
3.
4.
5.
HANDGRIP (BUlTON)
BOOT
CONTROL VALVE
BRACKET
RUBBER PAD
WARNING
ba
6.
7.
6.
9.
Carefully read personal and machine SAFETY PRECAUTIONS(at the beginning of this manual)
WllO-w130
6.5.1
6-26
HYDRAULIC
(Variant)
Pilot valve
.a115
Valve body
(for bucket)
assembly
/-
(for booms)
assembly
Connecting
Bucket
Booms
wi--\M
6 - 26
WllO-w130
16
V&u from A
1.
2.
3.
4.
5.
6.
7.
NUT
ROCKERARM
ADJUSTING SCREW
SUPPORT FLANGE
PISTON
SPRING
CUP
8.
9.
10.
11.
12.
13.
14.
SPLIT PIN
SPRING
PLUNGER
VALVE BODY
SOLENOID
PLATE
PISTON
15. GUIDE
16. SCREW CONNECTING
UPPER
AND LOWER BODIES
17. DUST BOOT
19. O-RING
19. ELECTRICAL CONNECTIONS
WllO-w130
6-27
6
7
8
9
20
10
11
21
12
View from A
1.
2.
3.
NUT
ROCKER ARM
ADJUSTING SCREW
6.
CUP
9.
SPRING SUPPORT RING
10. SPLIT PIN
4.
5.
6.
7.
SUPPORT FLANGE
PISTON
SPRING GUIDE
SPRING
11.
12.
13.
14.
SPRING
PLUNGER
VALVE BODY
SOLENOID
..
IYI.C
16. PISTON
37 GIllnF
16. SCREW CONNEC. UPPER AND LOWER BODIES
19. DUST BOOT
20. O-RING
21. ELECTRICAL CONNECTIONS
.,.
y..llc
6-28
WllO-w130
/ 3 functions hydraulic
i pilot valves
\
/
Eauiament
-Y
/
nilnted
~J.-.J
Akcumulator
0.7 Itr - 13 bar
Pilot v&e
oil filter
Third hydraulic
function?
To control valve
To control valve
L
Fig. 647
Note - The illustration shows the variant for hydraulic third function.
Carefully read personal and machine SAFETY PRECAUTIONS(at the beginning of this manual)
WllO-WI30
6-29
Fig. S-38
1.
2.
3.
4.
7.
6.
9.
10.
Il.
12.
O-RING
FILTER CAN
O-RING
OIL LEVEL INDICATOR
OIL RESERVOIR
O-RING
13.
14.
15.
16.
17.
FLANGE
OIL FILLER FILTER
FILTER
OIL FILLER CAP
CAP
6-30
WliO-w130
6.7 CYLINDERS
w110
w130
Double stroke
2
110 mm (4.3 in)
60 mm (2.4 in)
681 mm (26.6 in)
66 Kg (189 Ibs)
Double stroke
2
120 mm (4.7 in)
65 mm (2.6 in)
665 mm (26.2 in)
95 Kg (205 Ibs)
Double stroke
1
130 mm (5.1 in)
70 mm (2.8 in)
431mm (17.0 in)
96 Kg (211 Ibs)
Double stroke
1
150 mm (5.9 in)
85 mm (3.3 in)
431 mm (17.0 in)
127 Kg (279 Ibs)
Booms cylinders
Type
Q.ty
Inside diameter of cylinder
Diameter of rod
Cylinder rod stroke
Weight (unit)
Bucket cylinder
We
my
Inside diameter of cylinder
Diameter of rod
Cylinder rod stroke
Weight (unit)
WHO-W130
: : -7
/3 : ,.
*
6 - 31
f5
--I
16
18
Fig. 6-39
Note -
The illustrations above show the booms cylinders of model W130. The booms cylinder of model WI10 has the
same configuration.
Note-
Da
DC=
b
1.
2.
3.
4.
6.
6.
MUD SCRAPER
SEAL
O-RING
SEAL
FRONT SLEEVE
O-RING
CYLINDER SLEEVE
ROD
SLIDE RING
SEAL RING/O-RING
PISTON
LOCK NUT
,.,, ,.,~
13.
14.
16.
16.
17.
18.
LOCK SCREW
STEEL BALL
PIPE
PIPE
BUSHING
MUD SCRAPER
.-,
6 - 32
WllO-w130
Fig. 6-40
Note -
The illustrations above show the booms cylinders of model W130. The booms cylinder of model WllO has the
same configuration.
Note -
1.
2.
3.
4.
5.
6.
DGZI
DD.
6.4daNm(W110andW130)
O-RING
PISTON
SLIDE RING
10. SEAL RING/O-RING
11. O-RING
12. STEEL BALL
7.
8.
9.
Carefully read personal and machine SAFETY PRECAUTIONS(at the beginning of this manual)
WllO-w130
6.8
6 - 33
Position
0 (L.T.S. OFF).
Position
1 (L.T.S. ON)
(Variant)
Automatic
6.6.1 DESCRIPTION
gearbox
L.T.S. system
ON
--A
WARNING -DANGER
Ej -Ej1 3!!
0
2
Fig. S-41
6 - 34
Transmission
L.T.S. control
pilot valve
Automatic transmission
logic box
switch
To electronic
Hydraulic
WllO-w130
un
accumulator
WllO-w130
6-35
DIAGRAM
CONTROL LOGIC
ELECTRICAL
DIAGRAM
1..T.S.
CNlo
POWER FROM
L.-KS.LINE
Timer
tFig. 643
1.
2.
3.
4.
5.
24 VllOAmp
ACCUMULATOR
SOLENOID VALVE ~1
SOLENOID VALVE 2
CYLINDER BOTTOM SIDE VALVE
CYLINDER ROD SIDE VALVE
6.
7.
a.
9.
SEQUENCE VALVE
SEQUENCE VALVE
EQUIPMENT CONTROL VALVE
BOOMS CYLINDER
rela)
EQUIPMENT HYDRAULIC
6-36
6.6.4 FUNCTIONAL
Testing of electrical
system
SYSTEM
WHO-W130
Slow down the machine and stop it; the indicator must
go OFF.
Valve opening
test
6-37
WllO-w130
6.6.5 TEST OF ACCUMULATOR
PRECHARGE
Dl
DANGER
LD
LD2
Fig. 644
6-36
6.8.6 INSTRUCTIONS
ACCUMULATOR
WllO-w130
OF
connection
-A
WARNING - DANGER
Fig. 6-45
A. Nitrogen bottle - D. Tool - Dl. Handle - D2. Discharge valve - M. Pressure gauge
WllO-w130
Supplementary
function
Supplementary
equipment
connecting piping
Control
cable
Connecting piping to
supplementary
equipment
SECTION 7
ELECTRICAL SYSTEM
CONTENTS
PARAGRAPH
PAGE
SUBJECT
7-l
7.1
7-2
7.2
7.2.1
7.2.2
7-3
7-3
7-4
7.3
CONNECTORS
7.4
7.4.1
7-7
7-9
7.5
7-9
7.6
7-10
7.7
COMPONENTS ON MACHINE
7-11
..................................................................................................
7-5
ELECTRICAL SYSTEM
WHO-W130
SAFETY
7-1
RULES
DISCONNECT
BAlTERY
12V x 2
WARNING: BATTERY
7-2
ELECTRICAL SYSTEM
WHO-W130
are divided
A-B-C-D. Connectors - S. Logic board 1. Cab wiring 2. Front frame wiring 3. Rear frame wiring.
WllO-w130
7.2
ELECTRICAL
SYSTEM
7-3
LOGIC BOARD
The logic board is located inside the rear panel behind the operators seat. To reach it, loosen the two
retaining knobs.
Al the components of the machine are connected to
the board by the CN connections.
S. Logic board.
7-4
ELECTRICAL
SYSTEM
7.2.2 FUSES
--
WHO-W130
WllO-w130
ELECTRICAL
7-5
SYSTEM
7.3 CONNECTORS
The connectors (A-B-C-D) are located in the lower
part of the cab, connecting the main wiring to the
logic board 6).
The coloureb wires arrive from the upper side, the
numbered wires from the lower side.
On connectors A-B-C (fig. connectors) there are 24
connecting points, whereas on connector D (fig. connectar D) there are 18. The description and the function of each wire on the connector has a corresponding numberlcolour, as it can be found in the description of each connector.
CONNECTOR A
co,aur
12
13
19
19
20
21
22
23
Symbol of wires
A-B-C-D. Connectors
Carefully read personal and machine SAFETY PRECAUTIONS(at the beginning of this manual)
24
7-6
ELECTRICAL
SYSTEM
Wllo-w130
CONNECTOR q
12
18
19
20
21
22
23
24
CONNECTOR C
12
13
18
19
CONNECTOR D
20
21
22
23
24
7-7
ELECTRICAL SYSTEM
WllO-w130
10
17
27-28
1
CONNECllON
7-8
ELECTRICAL
SYSTEM
Po*ifion* on connections
WllO-w130
r------------------l
FM
WTM
OTM
EHM
SM
Ll -L13
L14-L18
: FUEL METER
ENGINE WATER TEMPERATURE GAUGE
TRANSMISSION OILTEMPERATURE GAUGE
ENGINE HOUR METER
SPEEDOMETER
MONITOR LAMPS
INSTRUMENT LAMPS
WllO-w130
ELECTRICAL SYSTEM
7-9
Engine water
temperature gauge
Meter
67C
Transmission oil
temperature gauge
Fuel
meter
135C
Scala
1Standard
80R
value
1on
12
11
13
14
10
15
98
76
1. Front windshield washer button - 2. Rear wiper swttch - 3. Rotary beacons switch - 4. Automatic transmission switch 6. Pre-heater indicator. 6. Emergency lights switch 7. Rear work lights switch - 6. Front work lights switch _9. Head lights
and low beam switch - 10. L.T.S. ON switch - 11. Transmission cut-off switch - 12. Fan switch 13. Warm-cold switch 14. Air re-circulation switch 16. Conditioner switch 16. Cigarette lighter.
7-10
ELECTRICAL
SYSTEM
WllO-w130
WllO-w130
ELECTRICAL SYSTEM
7-11
STARTER MOTOR
WIRES
To battery
To starter solenoid switch
Ground
8+88
000
LOCATION
2 -
WIRES
903
3 - STARTER HEATER
4 - THERMOSTAT FOR
STARTER HEATER
2.
3.
4.
5.
Filter
5 - FUEL SOLENOID
VALVE
7-12
wiio-w130
ELECTRICAL SYSTEM
WIRES
117
175
BRAKES
ACCUMULATOR
PRESSURE SENSOR
OIL
WIRES
TECHNICAL SPECIFICATIONS
613
Thread:
Setting:
000
MlOxl
1.8 + 0.5 bar
TECHNICAL SPECIFICATIONS
Thread:
Setting:
2
TRANSMISSION
R l/9 tapered
60 5 5 bar
CUT-OFF SWmCH
WIRES
974
000
To switch
for
arrangement
To ground
transmission
cut-off
TECHNICAL SPECIFICATIONS
Thread:
Setting:
Tightening torque:
MlOxl
15+1 bar
2 daNm
Carefully read personal and machine SAFETY PRECAUTIONS (at the beginning of this manual)
LOW
WllO-w130
ELECTRICAL
SYSTEM
7-13
TECHNICAL SPECIFICATIONS
Setting (closing of contact): 57 to 67 mbar
Tightening: tighten manually, without using tools
--,
,--,
m
663
pP
000
WIRES
503
TECHNICAL SPECIFICATIONS
Thread:
Setting:
R l/6 tapered
0.5 + 0.1 bar
Carefullyreadpersonaland machineSAFETYPRECAUTIONS
(atthe beginningof this manual)
7-14
ELECTRICAL
SYSTEM
TECHNICAL SPECIFICATIONS
Thread:
Setting:
R l/8 tapered
12+1 bar
TECHNICAL SPECIFICATIONS
Thread:
Setting:
M16x1.5
101 2 1%
To indicator
cluster
To ground
on instrument
TECHNICAL SPECIFICATIONS
Thread:
Setting:
Tightening torque:
M16x1.5
122?3C
2 daNm
and switch
WllO-w130
WllO-w130
ELECTRICAL
50 AMP
SYSTEM
LINK
WIRES
772
773
777
To diverter box
To alternator
To + of batteries
BACK-UP ALARM
WIRES
163
000
To back-up
To ground
alarm
HORN
WIRES
138
000
To horn relay 80
To ground
FUSES
7-15
7-16
ELECTRICAL
SYSTEM
TECHNICAL SPECIFICATIONS
Thread:
Tghtening
torque:
LOCATION
M16xl
2.5 daNm
TECHNICAL SPECtFlCATlONS
Thread:
lightening
torque:
Ml&l
2.5 daNm
WllO-WI30
7-17
ELECTRICAL SYSTEM
WllO-w130
MAIN SWITCH
LOCATION - Rear end of machine
TO GROUND
-
EATERY
Position
Position
Position
Position
G to starter switch
g to starter neutraliser solenoid switch
B to starter motor
e to ground
7-18
ELECTRICAL
SYSTEM
WllO-w130
WllO-w130
ELECTRICAL SYSTEM
7-19
To ground
To ATC unit through connector D
A
537
536
1 speed sensor
(refer to setting)
In order to obtain a correct installation of the sensors, tighten them to contact the transmission gear,
then loosen the sensor one and II2 turn.
7-20
ELECTRICAL
WllO-w130
SYSTEM
007,
0
0 0
0 0
El
CNI
CN2
Connection
IJosition
Connection
Position
Ground
Speed sensor
Zround
!d indicator
Selection 2
1%indicator
Selection 1
4PS solenoid
Selection AUTOMIMANUAL
Switch 0
Brakes
Switch A
4 indicator
Reverse selector
Pressure switch
Forward selector
10
Tachometer
10
11
P speed sensor
11
12
Ground
12
13
Batteries
13
14
Solenoid B
15
Solenoid A
16
Solenoid *Reverse
17
Solenoid Folward
3* indicator
ELECTRICAL
WllO-w130
use
7-21
SYSTEM
Pressure switch
ATC
7-22
ELECTRICAL
SYSTEM
PROXIMITY SENSOR
(Accelerator pedal)
WIRES
538
981
000
TECHNICAL
SPECIFICATIONS
Thread:
Tightening torque:
Ml&l
2 daNm
ACCELERATOR
PEDAL
Wllo-w130
SECTION 8
CAB
CONTENTS
PARAGRAPH
SUBJECT
PAGE
8.1
8.2
8.3
8.3.1
8.3.2
HEATER ...............................................................................................................
Generalities ...........................................................................................................
Main components and specifications ....................................................................
3
3
3
8.4
8.4.1
8.4.2
GLASSES .............................................................................................................
Characteristics ......................................................................................................
Disassembly and assembly.. .................................................................................
4
4
5
a.5
8.5.1
REPAIR.. ...............................................................................................................
Cab (removallinstallation) .....................................................................................
8
8
WllO-w130
8.1
CAB
8-l
GENERAL DESCRIPTION
Fig. 8-2
CAB
8-2
8.2
Wllo-w130
Note 2-UsethecleaningiluidDPl
diluted withwater
dependent upon working temperature.
A 50%
detergent/water solution does not freeze down to
-10C. Below this temperature, use cleaning fluid
only.
Fig. 8-3
Specifications
i
Fig. 8-4
WllO-w130
8.3
CAB
8-3
HEATER
8.3.1 GENERALITIES
The cab heater is placed in a special compartment,
on the cab right-hand side.
The associated switches are located on the control
console and are used to:
adjust air temperature;
- control air flow intensity;
admit air from the outside or recirculate the air
inside the cab.
In case of air intake from the outside, air is drawn in
through the filter A. If airis being recirculated, internal
cab air is driven through the filtering panel B.
Both filter A and filtenng panel B should be replaced
periodically.
Fig. 6-6
8.3.2 MAIN COMPONENTS
SPECIFICATIONS
AND
Electrical fan
Outside air filter
Filtering panel
Heat exchanger
Shroud
Housing
Water lines
Air ducting
Feed valve
Specifications
Heat value
. ..__.__...____......................
10,000 K&/h
Air flow .
. .._______.......................
575 + 10% m%
Absorbed power
400 W
Working temperature range .._.._..__..___.
-15 + 50C
Carefullyreadpersonaland machineSAFETYPRECAUTIONS
at the beginningof this Manual
8.4
WllO-w130
CAB
8-4
GLASSES
8.4.1 CHARACTERISTICS
All cab glasses are differential hardening type.
Glasses should be ordered from FIAT-HITACHI.
They should be kept clean at all times to guarantee
good visibility. When cleaning the glasses, prewash
them with a water and detergent solution or other
proprietary product using a squeegee to reduce
abrasion and make cleaning easier.
NOTICE - Never use hot water over cold glasses.
5 i 0.2 mm
31
Fig.
S-7
Fig. S-S
1.
2.
3.
4.
5.
6.
7.
Front windscreen
Rear windscreen
Door glass
RH side glass (emergency exit)
LH rear glass
RH rear glass
Bonding kit
8.4.2
5-5
CAB
WllO-w130
DISASSEMBLY
AND ASSEMBLY
Disassembly
glass
Note
Work only in well ventilated premises. The
polyurethane
adhesive does not contain low
molecular
weight
(monomolecular)
volatile
isocyanates.
Therefore, there is no danger of
irritation for the respiratory tract. However, all
precautions required when using chemicals should
be observed. Avoid contact with the eyes and skin.
r
2. Thoroughlycleantheglassedge
usingthespecial
cloth moistened in the degreaser supplied.
Fig.
S-S
WARNING
6-6
3. Shake well the glass activator bottle before use
(at least 1 minute after ball separation from the
sediment). Apply an even continuous bead of
activator along the black stencil using the
applicator supplied.
CAB
wiio-w130
5. Punch the membrane in the threaded connection.
Fig. S-14
Fig. S-15
WllO-w130
Glass assembly
1. Position the glass in its seat slightly pressing it.
Fig. S-16
CAB
a-7
WARNING
8-E
CAB
8.5
REPAIR
85.1
CAB (REMOVALINSTALLATION)
WilO-w130
Removal
Park the machine on level ground and block wheels
securely to prevent motion.
WARNING
Fig. B-18
Fig. 8-17
WARNING
CAB
WllO-w130
Loosen the cab to frame retaining bolts. Leave the
rubber mounts on their supports.
Detach the throttle control linkage from the engine
compartment and the parking brake linkage at the
three-way valve on the cab left-hand side.
Close the heater supply taps.
Detach both heater hoses located at the cab rear
right-hand side.
Slightly raise the cab taking care not to tension any
electrical cables or hoses. Lifting height should be
such to allow detachment of all lines and cables from
machine assemblies.
WARNING
a-9
CAB
6-10
WllO-w130
Installation
Installation
L
Fig. E-20
Note1.
2.
3.
4.
Securing
21 daNm
5.
6.
7.
Carefully read penonal and machine SAFETY PRECAUTIONSat the beginning of this Manual