2

VIBRATION 2X-#2
STAGE IMPELLER

PT

VT

VT

101

101

101

130

130

1X

2X
DISCHARGE AIR
PRESSURE

TD

PT

TE

PT

140

233

221

250

232

TE
144

255

SYSTEM AIR
PRESSURE

BLOW OFF
VALVE

143

MAIN MOTOR
CURRENT

140

SEAL AIR VALVE

1/2'
BSP PORT
IN STR U M EN T LIN E

HV

GR OU N D L IN E
HV

COMPRESSOR UNIT
OIL EJECTOR
(Details:Refer Page2)

200

1X

LSLL

TE

101

101

101

TE

2X

221

255

S T A GE 1 V IB R A T ION
ALARM
T R IP
3 2m
40m

IGCAC BLOCK
VT

S T A GE 2 V IB R A T ION
ALARM
T R IP
40m
3 2 m

2X

1.2

REDUCER
16" X 12"

0.8

120

0.3
0.2

X
1st
INTERCO O LER

TE

W IN D IN G T E MP (R )

2nd
INTERCO O LER

221
PT 100 O HM
2nd STAG E INLET AIR
TEM PERATURE
ALARM
TRIP
54C
60C

TE
143

30

TE

MA IN D R IV E
MOT OR (4 9 0 kW )

OUT

B E A R IN G D E T E MP

TE

IN

OUT

IN

250

NOTE:2

STAG E 2

STAG E 1

BLO W O FF VALVE
PN EU M ATIC AC TU ATO R
ELEC TR O PN EU M ATIC PO SITIO N ER
(FAIL O PEN )
4 ~ 20 m A SIG N AL
FR O M C O N TR O L PAN EL

AU X.O ILPU M P

*INLET AIR
FILTER CASE

NOTE:2

O IL R ESER VO IR

VT

VT

0.5

4000

PDI

O IL H EATER
VT

LSL

140

30

315 1000 2000

X
201

A C 2 3 0 V /1 P h /5 0 H z
(1 .2 5 S QX 3 C )
F R OM C ON T R OL P A N E L

X
104

DISCHARGE PRESSURE
0~4.5 BAR

H IGH V OL T A GE
1 1 0 0 0 V /3 P h /5 0 H z

203

*INLET FILTER
D/P INDICATOR
0~25CM OF H 2 O

>4000

1000 2000
315

X
101

1X

120

IN L E T GU ID E V A N E
E L E C T R O MOT OR

X
241

6"

AIR VEN T

SILEN C ER
D

MANUAL VALVE

245

6"
D ISC H AR G E
EXPAN SIO N JO IN T

FV

6" ANSI 150L

SO.RF

250

C H EC K VALVE

144

DRAIN TO
SAFE AREA

B E A R IN G N D E T E MP

TO OIL COOLER

PI

TI

PRESSURE :3~4.5 BAR

TEM PERATURE: M AX 32C

3"

SS 1/2 "

GR OU N D L IN E

3"

3"

3"

6" ANSI 150LB

SO.RF

Notes:
1) INSTRUMENT AIR CONDITION IS CLEAN & DRY AIR FROM AIR DRYER.
2) FILTER(40 m),SET REGULATOR PRESSURE AT 4.5~7.0 BAR
3) SET DRAIN VALVE PARTIALLY OPEN FOR SAFE OPERATION INCASE OF TRAP FAILURE.
4) FILTER(40 m),SET REGULATOR PRESSURE AT 0.5~1.0 BAR.

COOLING WATER
SUPPLY
COOLING WATER
RETURN

TI

PI

6" ANSI 150LB

SO.RF

1/2"
BSP PORT
NOTE:3

PIPE ADAPTER
SHIP LOOSE PARTS

N AM E

SYMBOL

N AM E

SYMBOL

BALL VALVE

PO SITIO N ER

EXPAN SIO N JO IN T C O N N EC TIO N

MODEL.

SO LEN O ID VALVE

PIPIN G TO C O N TR O L PAN EL

R ED U C ER

FILTER R EG U LATO R

LOCAL MOUNT DEVICE

FLEXIBLE JO IN T

IN LET G U ID E VAN E

C O N TR O L PAN EL MO U N T D EVIC E

AU TO -TR AP

SU PPLY & C O N N EC TIO N BY C U STO MER

TH ER M O W ELL

C O N N EC TIO N BY ELG I

STR AIN ER

BU TTER FLY VALVE

G R O O VED V-JO IN T C O N N EC TIO N

O IL FLO W LIN E

SU PPLIED BY ELG I & C O N N EC TIO N BY C U STO M ER

C H EC K VALVE

W ATER FLO W LIN E

O IL EJEC TO R

ECO.No.

DATE

Sl.No.

1/2" PT PLU G G ED PO R T
ELEC TR IC AL W IR IN G TO C O N TR O L PAN EL

SANATHAN TEXTILES,INDIA

Qty.

PURPOSE

PRE COMMISSIONING REVIEW

DESCRIPTION

DRAWING No.

REMARKS

Rev.

N AM E

SYMBOL

C
CUSTOMER

DRAIN TO
SAFE AREA

PN EU M ATIC AC TU ATO R

FLAN G ED C O N N EC TIO N

DRAIN TO
SAFE AREA

LEGEND

REV. NO.

1/2"
BSP PORT
NOTE:3

Drg. No. 012392230

For UNSPECIFIED

All information contained in this document is CONFIDENTIAL

and the property of ELGI EQUIPMENTS LIMITED
Reproduction of these in any form should only be done
with the specific permission of the company.

SS 1/2 "

OUT IN

DIMN.
TOLERANCE Refer

CURRENT
T R A N S F OR ME R

0.1

6
U P TO & IN C L.

140

TOLERANCE

TD

OVER

MACHINING DEVIATION FOR OPEN DIMNS.IS 2102(Medium)

C LEAN & D R Y IN STR U M EN T AIR

D R Y AIR FR O M AIR D R YER
4.5~7.0 BAR

NOTE:1

GR OU N D L IN E
GV 2 sq .x1 C

SYSTEM PRESSURE
0~4.5 BAR

N6

0.8

N5

0.4

N4

TE

N1

N2

N3

0.025 0.05 0.1 0.2

TE

NDE

DE

MOT OR S T A R T F E E D B A C K

POWER UNIT

VIBRATION 1X-#1
STAGE IMPELLER

TE

PLC CONTROLER

OIL SUPPLY
TEMPERATURE

TE

COMMUNICATION
PORT (RS485)

OIL RESERVOIR
TEMPERATURE

LSLL

2nd STAGE INLET

AIR TEMPERATURE

OIL RESERVOIR
LEVEL(LOW LOW)

LSL

MOTOR BEARING
TEMP (DE/NDE)

OIL RESERVOIR
LEVEL(LOW)

MOT OR S T A R T S IGN A L
MOT OR
STARTER
PANEL

LUBE OIL SUPPLY

PRESSURE

PLC & LOCAL CONTROL PANEL

MAIN MOTOR
WINDING
TEMPERATURE 'R'

N11

25

N10
N9

6.3 12.5

N8

3.2

4 1 5 V /3 P h /5 0 H z
(5 .5 S Qx3 C )

1 1 0 0 0 V /3 P h /5 0 H z
(1 5 0 S Qx3 C )

ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE SPECIFIED.

CAD FILE NAME :

1.6

N7

SURFACE FINISH SYMBOLS

50

N12

DESCRIPTION

MATERIAL :

CHKD. BY

CG 5000

ELGI EQUIPMENTS LTD.,

COIMBATORE - INDIA.

AS PER BOM

2016

NAME

DATE

DESIGNED

Ganesh

05.08.14

CAD

Ayyapan 05.08.14

CHECKED

ALT. BY

#2STG - P&ID-AIR & WATER

(2-STAGE COMPRESSOR)
RPF.DRG.No.
SCALE

APPROVED

NEXT ASSY.
DRG.No.

99 53

DRG.SHEET

OF

0101
REVISION

R 0 0

DO NOT SCALE THIS DRG. IF IN DOUBT, ASK ENGG. DEPT.

CAD FILE NAME :

50

N12

X
105

TAG NO

25

N11

M AIN O IL PU M P

N9

6.3 12.5

N8

3.2

STAR T PER M ISSIVE : 0.6 BAR

ALAR M
TR IP
1.63 BAR
1.03 BAR
PR E-LU BE PU M P
STAR T
STO P
1.5 BAR
2.0 BAR

2" C .B

OIL SEAL

BEARINGS
VIBRATION MONITORING EQUIPMENT
3 H.S RADIAL PROBES
1 PER STAGE

PT 100 O HM

DRAIN TO GEAR
(INTERNALS)

AIR SEAL

OIL SEAL

130

3/4" C .B

BEARING:4
VEN T TO ATMOSPH ER E

FLEXIBLE HOSE
STAGE 1

X 105

MAIN OIL PUMP

X 110

OIL EJECTOR

X 120

OIL FILTER

X 201

INLET AIR FILTER CASE

X 203

IGV ELECTRO MOTOR

X 241

SILENCER

X 245

DISCHARGE EXPANSION JOINT

X 250

PNEUMATIC ACTUATOR

X255

SEAL AIR VALVE

X 305

OIL COOLER

HOT AIR EXIT

10 M IC R O N
FILTER

TE

120

SET TEM P 43C

120

O IL D R AIN
(PT1")

IN
FRO M/TO CO O LING W ATER
MANIFO LD (PT 2")

NOTE:4

C L E A N & D R Y IN S T R U ME N T A IR
D R Y A IR F R OM A IR D R Y E R
4 .5 ~7 B A R

M O TO R W IN D IN G TEM P(R )
(W ITH IN EN C LO SU R E)
ALR AM : AM P TEM P+105C

140

O IL FILTER
D /P IN D IC ATO R

(FAIL TO CLOSE)

120

TCV

D E BR G TEM P
ALAR M
TR IP
80C
90C
PT 100 O H M

143

C T R ATIO (100:1)

PDI

255

TE

MAIN MOTOR

O IL R ETU R N TO O IL TAN K

N6

0.8

N5

0.4

N4

AUXILURY OIL PUMP

O IL BYPASS TO G EAR BO X

2
0.8

1.2
0.5
0.3
0.2

140

N D E BR G TEM P
ALAR M
TR IP
80C
90C
PT 100 O H M

TE
144

FAN
PIPE 1/4"(Dia6.65)
DRAIN TO TANK
M IST FILTER
X

C LEAN & D R Y IN STR U M EN T AIR

D R Y AIR FR O M AFTER AIR D R YER
4.5~7 BAR

PDI

0.1

103

O IL TAN K LEVEL
IN D IC ATO R

TOLERANCE

105A

O IL LEVEL
LI

101

102

LSL

LSLL

101

101

PDI 200

INLET AIR FILTER D/P INDICATOR

TE 101

OIL RESERVOIR TEMPERATURE

CONTROL

TE 130

OIL SUPPLY TEMPERATURE

TE 140

MAIN MOTOR WINDING TEMPERATURE

'R'

TE 144

NDE BRG TEMPERATURE

TE 143

DE BRG TEMPERATURE

TE 221

2nd STAGE INLET AIR TEMPERATURE

LUBE OIL HEATER

4.0kW
415V/3Ph/50Hz

MAIN MOTOR CURRENT

PCV 120

AUXILURY OIL PUMP PRESSURE VALVE

PCV 130

MAIN OIL PUMP PRESSURE VALVE

PT 130

LUBE OIL SUPPLY PRESSURE

PT 232

DISCHARGE AIR PRESSURE

PT 233

SYSTEM PRESSURE

LSL 101

OIL RESERVOIR LEVEL SWITCH(LOW

LOW)
OIL RESERVOIR LEVEL SWITCH(LOW
LOW LOW)

LSLL 101

H EATER

VT 1X

VIBRATION 1X-#1 STAGE IMPELLER

VT 2X

VIBRATION 2X-#2 STAGE IMPELLER

X
101

O IL TAN K
(ISO VG #32)

104

OIL FILTER D/P INDICATOR

OIL TANK TEMPERATURE CONTROL

VALVE

OIL RESERVOIR LEVEL SWITCH

LSL101 ALARM
BELOW OPERATION LEVEL
LSLL101 TRIP
BELOW OPERATION LEVEL

O IL EJEC TO R

STR AIN ER
M ESH 100 (150 M IC R O N )

AUX. OIL PUMP

PDI 120

TCV 120

110

FV

OIL TANK LEVEL INDICATOR

TD 140

H IG H VO LTAG E
11000V/3Ph/50H z

O IL TAN K
VAC U U M IN D IC ATO R
0-25C M O F H 2 O

PDI 103

(G R O U N D LIN E)

O UT

3/4" C .B

4000
315 1000 2000
120

X 104

BEARING:3

BEARING:2

305

30
6
U P TO & IN C L.

TE

104

101

PT 100 OHM

CCW

Drg. No. 012392230

For UNSPECIFIED

DRAIN TO GEAR
(INTERNALS)

OIL SEAL

PCV

SET PRESSURE 2.6~2.7 BAR

PCV RANGE 1~4 BAR

O IL C O O LER

All information contained in this document is CONFIDENTIAL

and the property of ELGI EQUIPMENTS LIMITED
Reproduction of these in any form should only be done
with the specific permission of the company.

TOLERANCE Refer

OIL HEATER

AIR SEAL

130

TE

0.025 0.05 0.1 0.2

N3
N2
N1

>4000

1000 2000
315

DESCRIPTION

X 101

PT

120

OIL SEAL

CW

30
6

INBUILT PCV
WITH PUMP

G EAR BO X

MACHINING DEVIATION FOR OPEN DIMNS.IS 2102(Medium)

VEN T TO ATMOSPH ER E

130

O IL PU M P
C O U PLIN G

130

OVER

PCV

BEARING:1

O IL SU PPLY TEM PER ATU R E

ALAR M
TR IP
60C
74C

DIMN.
ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE SPECIFIED.

SET PRESSURE 2.5~2.8 BAR

PCV RANGE 1~4 BAR

LU BE O IL SU PPLY PR ESSU R E
0~6.0 BAR

1.6

N7

SURFACE FINISH SYMBOLS

N10

STAGE 2

O IL D R AIN (2")

105
PCV
120

INBUILT PCV
WITH PUMP

LEGEND

NAME

SYMBOL

A
C

REG ULATO R

TEMPERATURE CO NTRO L VALVE

LO CAL MO UNT DEVICE

PRESSURE CO NTRO L VALVE

CO NTRO L PANEL MO UNT DEVICE

NAME

SYMBOL

TEM PER ATU R E C O N TR O L VAL VE

PDS

PR ESSU R E D IFFER EN TIAL SW ITC H

Sl.No.

TEM PER ATU R E EL EM EN T

PDI

PR ESSU R E D IFFER EN TIAL IN D IC ATO R

MODEL.

PI

PR ESSU R E IN D IC ATO R

PDV

PR ESSU R E C O N TR O L VAVL E

TI

TEM PER ATU R E IN D IC ATO R

FV

FL O W VAL VE (C H EC K VAL VE)

PT

PR ESSU R E TR AN SM ITTER

LSL

LEVEL SW ITC H - LO W ALAR M

TCV

PIPING TO CO NTRO L PANEL

O IL FILTER

THERMO W ELL

O IL HEATER

O IL FLO W LINE

LEVEL SW ITCH

W ATER FLO W LINE

O IL PUMP

SUPPLY & CO NNECTIO N BY CUSTO MER

O IL CO O LER

CO NNECTIO N BY ELG I

LO CAL G AG E

SUPPLIED BY ELGI,
CONNECTION BY CUSTOMER

ECO.No.

DATE

LI
TD

L EVEL IN D IC ATO R
C U R R EN T TR AN SFO R M ER

M O TO R

M ISC D EVIC E

DESCRIPTION

LSLL

VT

VIBR ATIO N PR O BE

HV

H AN D VAL VE

CHKD. BY

SANATHAN TEXTILES,INDIA

PURPOSE

PRE COMMISSIONING REVIEW

REMARKS

Rev.

ELGI EQUIPMENTS LTD.,

COIMBATORE - INDIA.

AS PER BOM

2016

NAME

DESIGNED

Ganesh

CAD

Ayyapan

CHECKED

DRAWING No.

CUSTOMER

CG 5000

DATE

#2STG - P&ID LUBE SYSTEM

05.08.14

(2-STAGE COMPRESSOR)

LEVEL SW ITC H - LO W TR IP

ALT. BY

Qty.

DESCRIPTION

MATERIAL :

ELECTRING W IRING TO CO NTRO L PANEL

O IL EJECTO R

NAME

SYMBOL

TE

REV. NO.

101

INSTRUMENT IDENTIFICATION

NAME

SYMBOL

HV

SET PRESSURE 1.5~1.75BAR

PCV RANGE 1~4 BAR

BALL VALVE

CHECK VALVE

O IL R ESER VO IR TEM PER ATU R E

H EATER C O N TR O L
ALAR M
ON
O FF
16C
36C
38C

CHECK VALVE

FV

05.08.14

RPF.DRG.No.
SCALE

APPROVED

NEXT ASSY.
DRG.No.

99 53

DRG.SHEET

OF

0101
REVISION

R 0 0

DO NOT SCALE THIS DRG. IF IN DOUBT, ASK ENGG. DEPT.