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INSPECTION & TEST PLAN FOR PIPING SYSTEMS

Doc. No. :

SR. NO.

Name
Signature
Date

CHARACTERISTICS TO BE
CHECKED

EXTEND OF CHECK

Rev No. : 0

REF.
DOCUMENTS

TESTING
INSTRUMENTS

INSPECTION BY
SUBCONTRACT
OR

INSPECTION FORMAT
NO.

INSPECTION & TEST PLAN FOR PIPING SYSTEMS

Doc. No. :

CHARACTERISTICS TO BE
CHECKED

SR. NO.

EXTEND OF CHECK

1.0

Pipe Spool Fabrication

1.1

Check availability of latest Drawings /


Spec.

2.0

Raw Material Verification (During Fit-Up)

2.1

Check the correctness of specified


materials used and Fit-Up of Pipe spool

3.0

Fit up Clearance

3.1

Selection of WPS. Fit Up Checked,


bevel ends free from contamination
prior to tack welding.

4.0

Welding

4.1

REF.
DOCUMENTS

TESTING
INSTRUMENTS

INSPECTION BY

INSPECTION FORMAT
NO.

SUBCONTRACT
OR

Approved Drawings

Visual

100% Verification

Approved Drawings
& Material TC

Visual

100% Verification

VTKN/9001/TP/001

Visual

WPS & WPQ Qualification

Review & Approval

VTKN/9001/TP/001
TCE Specifications

Visual

4.2

Check proper backing of electrode as


applicable.

Random Verification

Temperature Gun

RW

RW

4.3

Check availability of WPS and welders


Id at site..

Random Verification

Visual

RW

4.4

Check Preheating and Inter pass


temperature as applicable

Random Verification

Visual

RW

4.5

Fit up Inspection & Preheat (If Reqd.)

Random verification

Approved WPS

Root Gauge,
Weld gauge

RW

RW

4.6

Welding In process Inspection as Correct


Random verification
Electrode, Interpass Temp etc.,

Approved WPS

Weld gauge
Temperature Gun

RW

Name
Signature
Date

100% Verification

Rev No. : 0

WPS
VTKN/9001/TP/001
WPS

INSPECTION & TEST PLAN FOR PIPING SYSTEMS

Doc. No. :

CHARACTERISTICS TO BE
CHECKED

SR. NO.

EXTEND OF CHECK

Rev No. : 0

REF.
DOCUMENTS

TESTING
INSTRUMENTS

5.0

Welding and NDT Clearance

5.1

Welder Qualification

100% Verification

As Per TCE Spec. &


Applicable Code

5.2

Visual Inspection of Welds

100% Welds

TCE Specifications

5.3

Dye Penetrant Inspection (As


applicable)

Where ever Reqd.

VTKN/9001/QM/014

5.4

Magnetic Particle Inspection (As


Applicable)

10% Fillet Welds

5.5

Ultrasonic Inspection(As applicable)

Where ever Reqd.

5.6

Radiography Inspection (As


applicable)

5.7

Pneumatic Test on reinforcement pad


(As applicable)

6.0

Spool Preservation

6.1
6.2

Ensure Spools are correctly Tagged


with relevant details
Ensure Spools are correctly cleaned,
stored & protected during temporary
storage

6.3

Release for painting and Erection

6.4

Spool Hydro Test (If required)

Name
Signature
Date

Visual

INSPECTION BY

INSPECTION FORMAT
NO.

SUBCONTRACT
OR

Visual

DR

VTKN/9001/QM/013

Visual

DR

VTKN/9001/QM/012

Visual

As per material spec Applicable Code &

Film Viewer

All RF Pads

VTKN/9001/QM/015

Pressure Gauge

100% Verification

Approved Drawings

Visual

100% Verification

Approved Drawings

Visual

Random Verification VTKN/9001/TP/001

Visual

Pressure Gauge

Weld gauge

As Per TCE Spec.

Approved Procedure

100%

VTKN/9001/TP/001

INSPECTION & TEST PLAN FOR PIPING SYSTEMS

Doc. No. :

CHARACTERISTICS TO BE
CHECKED

SR. NO.

EXTEND OF CHECK

Rev No. : 0

REF.
DOCUMENTS

TESTING
INSTRUMENTS

INSPECTION BY

INSPECTION FORMAT
NO.

SUBCONTRACT
OR

7.0

Piping Erection

7.1

Pre Fabricated Spools verification

Random Verification

Approved Drawings

Visual

7.2

Verification of erected Piping System for


its Completeness and Mechanical
Clearance

100% Verification

Approved Drawings

Visual

7.3

Spool to Spool Fit up Inspection, Joint


No. Welder Id

100% Verification

Approved Drawings
WPS

Root gauge

RW

7.4

Final Weld Visual

Random Verification,
&Weld History Sheet

Approved Drawings
WPS

Weld Gauge

8.0

Valves Erection

8.1

Installation of WN valves

Random Verification Approved Drawing

Visual

RW

8.2

Fit up & Welding

100% Verification

Approved WPS

Root Gauge

RW

8.3

Installing Gasket (original)

100% Verification

Approved Drawing

Visual

8.4

Flow direction all valves & tag.no.


Include in-line items.

100% Verification

Approved Drawing

Visual

Name
Signature
Date

INSPECTION & TEST PLAN FOR PIPING SYSTEMS

Doc. No. :

CHARACTERISTICS TO BE
CHECKED

SR. NO.

EXTEND OF CHECK

Rev No. : 0

REF.
DOCUMENTS

TESTING
INSTRUMENTS

INSPECTION BY

INSPECTION FORMAT
NO.

SUBCONTRACT
OR

8.6

Bolting & Torqueing

100% Verification

Approved Drawing
TCE Specifications

Torque Wrench

9.0

Supports Fabrication

Random Verification

Approved Drawing

Measuring Tape

RW

9.1

Supports Erection

100% Verification

Approved Drawing

Visual
Measuring Tape

RW

10.0

Hydro Test

10.1

Isometric Clearence

100% Verification

Approved Drawing

Visual &
Document Review

10.2

Release for Hydrotest

100% Verification

Approved Drawings
P&ID and LHS

Nil

10.3

Line walk & Punch Points

100% Verification

Approved Drawings

Visual

10.4

Flushing of pipe system

100% Verification

Approved Drawings
TCE Specification

Visual

10.5

Hydrotest

100% Verification

VTKN/9001/TP/003

Pressure gauges

11.0

Painting

100% Verification

VTKN/9001/TP/004,
As Per approved
Painting FQP

Elcometer

Name
Signature
Date

INSPECTION & TEST PLAN FOR PIPING SYSTEMS

Doc. No. :

CHARACTERISTICS TO BE
CHECKED

SR. NO.

EXTEND OF CHECK

12.0

Insulation (As required)

100% Verification

13.0

Piping Test Pack Clearence

100% Verification

Rev No. : 0

REF.
DOCUMENTS
Approved Drawings,
& As per approved
Insulation FQP
Approved Drawings

TESTING
INSTRUMENTS

INSPECTION BY

INSPECTION FORMAT
NO.

SUBCONTRACT
OR

Visual

Visual

Legends:
H:

Hold Point is a mandatory inspection point and work shall not proceed without the presence of a representative of the organization. Activity designated as Hold must

be signed off by the Owners Representative.


W:

Witness Inspection Point: Designated Witness Points for the involved personnel, which are required to be signed off by the personnel who witnessed. All activities, which
have a W point, will require a written notification to owner representative. In the event the owner representative does not attend within an agreed period the work may
proceed. In such cases, the owner representative will record in the appropriate signature space on the forms as Not Witnessed, and sign off.

RW:

Witness Inspection point: Designated % witness points assigned by the owners representative, which will require written notification from the owner representative. In the
event owner representative does not attend within agreed the work, may proceed. In such cases, the owner representative will record in the appropriate signature space
on the forms as Not Witnessed, and sign off. The percentage means a minimum of 10% inspection over all. However this may be increased at the discretion of
construction manager or his designee.

S:

Surveillance Over seeing or monitoring of activities by visiting. Activities designated as surveillance will Not be signed off by the owners representative.

DR:

Document Review: This entails review of appropriate documentation and does not require signature of owner representative.

Name
Signature
Date