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Process Biochemistry
journal homepage: www.elsevier.com/locate/procbio
Department of Bioprocess Engineering and Biotechnology, Federal University of Paran (UFPR), CEP 81.531-980, Curitiba, PR, Brazil
Department of Biological Sciences, Positivo University, R. Prof. Pedro Viriato Parigot de Souza, 5300, CEP 81.280-330, Curitiba, PR, Brazil
a r t i c l e
i n f o
Article history:
Received 2 October 2012
Received in revised form
19 December 2012
Accepted 29 December 2012
Available online 6 January 2013
Keywords:
Ultraltration
Stabilization
Long-term storage
Phytase
Aspergillus niger
a b s t r a c t
Ultraltration is an attractive downstream processing technique for concentrating enzymes and could
be considered the primary step of purication. However, the efciency of this process is often limited
by protein fouling and shear-induced enzyme inactivation, which decreases permeate ux and results
in the loss of enzyme activity. Although the rejection of phytase was higher than 99%, the loss of the
enzyme activity was 14% during operation, indicating that the shear forces generated in the lter have
signicant inuences on the enzyme activity. Two preparations using glycerol (25% and 35%, v/v) as a
cryo-protecting agent at different temperatures were studied. The preparation containing 35% glycerol
retained 70% of the initial enzyme activity at 70 C after 1 h and had more than 3 and 6 months storage
half-life at 29 C and 4 C, respectively.
2013 Elsevier Ltd. Open access under the Elsevier OA license.
1. Introduction
The use of enzymes in industrial applications is increasing continuously, and most likely, the number of established biocatalyst
processes will double in the next years. Enzymes are frequently
used in the production of food, feed, detergents, pharmaceuticals
and other products. The enzyme market is rate of 5 billion US dollars
with an annual growth rate approximately 6.510% [13].
Phytases (myo-inositol hexaphosphate phosphohydrolases)
belong to a special class of phosphomonoesterases. These enzymes
are mainly used in the industrial preparation of feed to help pigs,
chickens and other monogastric animals digest the phytate present
in their diets. The addition of phytase to the feed of non-ruminant
animals enhance the release of the phosphate content of phytic
acid to improve animal nutrition. Therefore, the need for phosphate addition to the phytase-supplemented diets is reduced, and
the animals excrete less phosphate [46].
Downstream processes are important to efcient and economical production of enzymes in industry and the improvement of
the stability of these biological products. In this sense, the selection of the correct techniques is essential in preventing the loss of
enzyme activity. The number of studies on the concentration and
partial purication processes of proteins employing membranes
Corresponding author. Tel.: +55 41 3361 3271; fax: +55 41 3361 36 74.
E-mail address: danernesto72@yahoo.com (D.E. Rodrguez-Fernndez).
1359-5113 2013 Elsevier Ltd. Open access under the Elsevier OA license.
http://dx.doi.org/10.1016/j.procbio.2012.12.021
have increased during the last few decades. At present, ultraltration is one of the most widely used techniques for protein
concentration and can be used as a primary purication step. Ultraltration has been used in different biotechnological processes and
applied with success due to the low energetic consumption and the
efcient separation of small molecules of proteins and enzymes.
However, the loss of the enzyme activity has been observed in
many cases, mainly due to the shear force generated in the system and by the removal of ions that have a positive inuence on
the enzyme activity [79]. The process of concentration by ultraltration is inuenced by physicalchemical factors (i.e., pH, enzyme
concentration, temperature and composition), the characteristics
and geometric conguration of the equipment and the type and
pre-treatment of membranes [8].
The resistance of the catalytically active protein structure
towards high temperatures, pH and other denaturing factors are
some of the most important criteria for the commercialization
and industrial application of enzymes [1012]. Different tools have
been developed to reduce the loss of activity in the commercial products, and the efforts to increase the stability of enzymes
are focused mainly on the use of some additives, the genetic
modication of microorganisms and, recently, protein engineering
[2,1315].
Stabilizing an enzyme involves suppressing protein unfolding
and retaining the catalytic activity. Enzyme stability in aqueous
solutions can be maintained by using additives that have a low
molecular weight and are able to create hydrogen bonds with the
375
VCF =
VFeed
VRet
376
700
Table 2
Enzyme rejection and yield after 50 min of concentration by ultraltration.
600
Equation
500
200
Yield
Yield (%) =
Phytase
activity
loss
retent.total.act.
total.act.initial.solution
Values
100
100%
100
86.14%
100
13.86%
Table 3
Ionic concentration in the feed and retentate after ultraltration.
100
0
permeate.phyt.act.
retentate.phyt.act.
% Phytaserej = 1
400
300
Enzyme
rejection
10
20
30
40
50
Time (min)
Fig. 1. Permeate ux during the ultraltration up to a 6-fold concentration volume.
(1)
(L m2
min1 )
Ions
Feed (ppm)
Retentate (ppm)
Na+
NH4 +
K+
Mg2+
Zn2+
713.24
99.01
8893.51
1075.93
2236.22
16.67
52.29
96.17
29.31
0.02
Table 1
Phytase activity and specic activity in the feed and retentate after ultraltration
using a 10 kDa cut-off membrane.
Table 4
Inuence of glycerol on the phytase activity for 25% and 35% (v/v) glycerol addition.
Phytase (U L1 )
Feed
Retentate
5667
24,502
Proteins (mg L1 )
5916
10,653
% Glycerol
Control
25%
35%
39.40
56.33
53.13
100
142.9
136.1
Control
100
90
25% Glycerol
90,0
35% Glycerol
80,0
70
R 4C
100,0
80
60
50
40
R 29 C
R 37 C
R 46 C
70,0
60,0
50,0
40,0
30,0
20,0
30
10,0
20
0,0
10
0
377
10
12
14
16
Time (weeks)
1
Fig. 4. Preservation of phytase activity during long-term storage for a 25% glycerol
formulation at different temperatures.
pH
Fig. 2. Phytase activity at different pH values after 1 h at 50 C.
important for phytase conservation because the growth of a considerable number of microorganisms is restricted under these low
water activities.
Although the mechanisms for stabilizing the effects of additives in enzyme formulations are not fully understood, one may
devise a formulation applicable to many different proteins rather
than just one. On the other hand, the use of a stabilizing agent such
as glycerol greatly enhances stability without chemical or genetic
manipulation of the target protein. This is especially useful in feed
applications where the need to satisfy regulatory requirements
may work against a chemically or genetically modied derivative.
Both preparations (25% and 35% glycerol) were incubated for 4
months at 4, 29, 37 or 46 C. The best temperature for preserving
phytase activity was 4 C, as shown in Figs. 4 and 5. The nal activities were 36.17 U mL1 with 25% glycerol and 27.22 U mL1 with
35% glycerol.
In Figs. 6 and 7, the data for residual activity are plotted and
the linearization of Arrheniuss equation was used to calculate the
values of inactivation constants:
ln
After analysing the effects of pH and temperature, the stability of the enzyme during storage was analysed. The water activity
in the glycerol solutions decreased to 0.939 in the formulation
with 25% glycerol and to 0.902 for 35% glycerol. This observation is
A
A0
= kt
(2)
R 4C
100,0
Control
25% Glicerol
35% Glicerol
100,00
70,00
60,00
50,00
40,00
70,0
60,0
50,0
40,0
30,0
30,00
20,0
20,00
10,0
10,00
0,00
0,0
30
40
50
60
70
R 37 C
R 46 C
80,0
90,00
80,00
R 29 C
90,0
10
12
14
16
Time (weeks)
Temperature (C)
Fig. 3. Phytase activity at different temperatures after 1 h at the optimal pH 3.0.
Fig. 5. Preservation of phytase activity during long-term storage for a 35% glycerol
formulation at different temperatures.
378
Table 5
Denaturation constants for 25% and 35% glycerol.
Time (weeks)
25% Glycerol
0
0
10
12
16
R2 = 0.964 1
-1
35% Glycerol
29 C
37 C
46 C
4 C
29 C
37 C
46 C
0.070
10.9
0.193
4.4
0.244
3.8
0.025
28.2
0.047
14.3
0.110
7.1
0.151
5.0
R2 = 0.9783
ln(A/Ao) 4C
Table 6
Denaturation constants obtained from the Arrhenius linearization model for 25%
and 35% glycerol.
ln(A/Ao) 29 C
R2 = 0.974
-1,5
4 C
0.046
Kinactivation
(weeks1 ) 15.5
t1/2
(weeks)
R2 = 0.9533
-0,5
ln(A/Ao)
14
Temp. ( C)
ln(A/Ao) 40 C
ln(A/Ao) 46 C
Linear (ln(A/Ao) 46 C)
Linear (ln(A/Ao) 40 C)
-2
Linear (ln(A/Ao) 29 C)
Linear (ln(A/Ao) 4C)
Temperature ( C)
4 C
29 C
37 C
46 C
0.046
0.071
0.193
0.244
0.025
0.050
0.122
0.152
-2,5
Fig. 6. Linearization of the Arrhenius equation for a 25% glycerol formulation after
4 months.
Straight lines with high regression coefcient values (R2 > 0.95)
demonstrate that the thermal inactivation kinetics for all different
temperatures of storage for both preparations followed a rst-order
kinetic behaviour. The inactivation constants and half-life times are
shown in Table 4. The values of the inactivation constants for 25%
glycerol were at least 1.5 times higher than those for 35% glycerol.
The inactivation of the phytase enzymatic activity could be due to
irreversible chemical degradation processes related to the amount
of free water present in the samples. Phytase produced under similar conditions was also reported to have a half-life of 180 days
[38] but only after a purication process and with a very low initial
activity (4.5 U mL1 ), representing a yield of 6.35% of all recovery
process; this yield was 13.5% less than that obtained prior to the
purication step, so this step resulted in the process being costly
and possibly unfeasible from an economic point of view.
The experiments indicated that the half-life for the 35% glycerol
formulation was higher than that for the 25% glycerol formulations compared at the same temperature. However, it is especially
important to highlight that the value predicted by the model for the
35% glycerol formulation stored at 4 C demonstrated a half-life of
28.2 weeks, and the analysis indicated that the half-life was 26.7
weeks. Furthermore, the 35% glycerol preparations had a half-life
0,2
Time (weeks)
References
0,0
0
10
12
-0,2
14
16
R2 = 0.9517
ln(A/Ao)
-0,4
R2 = 0.963 6
-0,6
-0,8
-1,0
-1,2
-1,4
R2 = 0.971
R2 = 0.9812
ln(A/Ao) 4C
ln(A/Ao) 29 C
ln(A/Ao) 40 C
ln(A/Ao) 46 C
Linear (ln(A/Ao) 46 C)
Linear (ln(A/Ao) 40 C)
Linear (ln(A/Ao) 29 C)
Linear (ln(A/Ao) 4C)
Fig. 7. Linearization of the Arrhenius equation for a 35% glycerol formulation after
4 months.
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