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6/12/2016

3412GeneratorSet4BZ00001UP(SEBP278548)/BasicSearch

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Welcome:apache03
Product:GENERATORSET
Model:3412CGENERATORSET4BZ
Configuration:3412GeneratorSet4BZ00001UP

Troubleshooting
3412,3412C,and3412EGeneratorSetEngines
MediaNumberSENR647706

PublicationDate01/11/2010

DateUpdated01/11/2010

i03165849

ECMReplace
SMCS1901510

TheElectronicControlModule(ECM)containsnomovingparts.ReplacementoftheECMcanbecostly.
Replacementcanalsobeatimeconsumingtask.Mostelectronicfailuresoccurinthewiringandconnectors.
WhentroubleshootinghasindicatedthattheECMhasfailed,temporarilymountanewECMonthesideofthe
engine.TesttheenginewiththenewECM.Iftheproblemnolongerexists,proceedwiththefollowingsteps.

ReplacementoftheECM
1.RecordcustomerspecifiedparametersfromthefailedECM.RefertoTroubleshooting,"Electronic
ServiceToolDoesNotCommunicate"iftheelectronicservicetoolwillnotcommunicate.
a.Obtainthecustomerpasswordsandrecordthecustomerpasswords.RefertoTroubleshooting,
"CustomerPasswords"ifthecustomerhaslostthepasswords.
b.UseCaterpillarElectronicTechnician(ET)toaccessreadcustomerspecifiedparametersfromthe
ECM.
c.Recordcustomerparametersonthe"CustomerSpecifiedParametersWorksheet".
2.ReplacethefaultyECM.
3.Obtainthefactorypasswords.
a.Recordtheenginehoursfromtheenginehourmeter.
b.UseCatETtoaccessthesystemconfigurationparameters.Whenthefactorypasswordscreen
appears,recordthefollowinginformationonthe"factorypasswordsworksheet".ECMSerial
Number,EngineSerialNumber,NumberOftheServiceToolandTotalTattletales
c.LeaveCatETonthefactorypasswordscreenandobtainpasswordsbyprovidingtheinformationon
the"factorypasswordsworksheet".
4.ProgramthenewECM.
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6/12/2016

3412GeneratorSet4BZ00001UP(SEBP278548)/BasicSearch

a.Enterthefactorypasswordsatthefactorypasswordscreen.
b.Recordthefollowingsettingsfromtheworksheet.FullLoadSetting,FullTorqueSettingandEngine
SerialNumberProgramthe"PersonalityModuleDiagnosticCode"tozero.Allsystem
configurationparametersmustbeprogrammedbeforeexitingthefactorypasswordscreen.The
necessarysystemconfigurationparametersmustbeprogrammedbeforeexitingthisscreen.Ifthe
parametersarenotentered,newpasswordsarerequired.
Note:Ifthecustomerspecifiedparametersareenteredbeforethesystemconfigurationparameters,
thetotaltattletaleswillchange.Anewsetoffactorypasswordswillbenecessarytoaccessthe
systemconfigurationparameters.
c.Entertheoriginalvaluesinthe"Read/ChangeCustomerSpecifiedParameters".Obtainthesevalues
fromtheworksheet.
d.UseCatETtoaccess"Calibrate/MonitorSensors"screen.Also,useCatETtoaccessandcalibrate
theboostpressuresensorandtherackpositionsensor.RefertoTroubleshooting,"FuelRack
PositionSensorCalibrate*new*"andTroubleshooting,"InletManifoldPressureTest"for
calibration.
Copyright19932016CaterpillarInc.
AllRightsReserved.
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SunJun12201620:28:29GMT+0200(EgyptStandardTime)
apache03

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