GE Frames General

Gas Turbine Controls Upgrades
GE Industrial Gas Turbines

Controls Retrofit with Siemens
Power Plant Automation T3000
State of the art system
Charles Fedrid Regional Sales Manager

Luis E. Echegaray - Product Marketing
Siemens Power Plant Automation-T3000
SPPA-T3000
The first three-tier WEB BASED architecture Turbine
Control system that combines high availability and
security with all the benefits of Web kernel design
The 4th generation in control
Page 2
Power Generation Instrumentation & Controls

R3000 Turbine Controls / Compendium / PG L521 W. Warmuth, R. Windbiel / Pa V1.2
T3000 Value Proposition

How the industry wanted Control Systems to evolve
From: Multiple sub-systems and platforms
From: Extensive user training required
From: Cumbersome, time-consuming

decision-making
From: New Logic impacts known

only after downloading
From: Analog/ digital system
Page 3
To: A single platform with

multiple views of the plant
To: Easy Windows based

point & click
To: Real-time, intelligent

enterprise decision-making
To: Simulation of changes before

downloading, plus rollback
To: Integrated Web-based system

SPPA-T3000 Embedded Component Services

powers the complete system
Reliable
SPPA-T3000 architecture
User Interfaces
Easy to use
Never goes Obsolete
Hardware assignment
Thin Clients
Minimal system complexity
Flat system architecture

with fewer components
and interfaces
No sub-system
boundaries, less
administration efforts
required
Easy online upgrade and

extension of components
Power Services
Power Server
Server Products
Process Interfaces
Platform for more
Less components
less interfaces
less risk
IO Modules
Page 4

Scope Summary
Siemens Power Plant Automation (SPPA) T3000 System:
Multiple Units (MS5001, 6001, 7001EA CT) controls upgrades with
T3000 integral DCS system
T3000 system with high capacity ft fault tolerant Applications server
Matrikon OPC server and ARCNET interface card for interface with
existing Mark V or VI systems
Typical Instrumentation 8 ea. Seismic sensors transmitters (CEC; 1808) and 5 ea. LVDT transducers (Everight S1A)
Redundant digital time server (DTS) and GPS antenna
Detailed Retrofit Engineering and application software
Project Engineering and Execution Team
Factory Acceptance Test
Installed System Possible (Turn Key)
Page 5

Single Unit Configuration

Flexible User Friendly System
CS3000 Comms link
Expansive Can be expanded to

integrate the Units BOP and /or
be the plants integral control
system (DCS)
High reliability -Fault Tolerance
with smart fail safe logic
Accommodates up to 10 Thin
Client Operator Interfaces
Based on Siemens Embedded
Component Systems (ECS)
technology.
Page 6

Multiple Units configuration
Basic GE single Unit redundant configuration
Page 7

SPPA-R3000 Highlights
Function Module S7-400H
System Highlights
Page 8
Mar-08
L. Echegaray
Leading-edge performance for closed-loop

control and arithmetic operations
100% redundancy for CPU, I/O modules,

communication modules and bus system
1-out-of-2 logic for controls (hot standby

concept)
Redundant 64 bit RISC floating-point

processor
Extremely short cycle times for CPU

(as short as 0.1 ms)
Switchover in < 1 ms on I/O module fault
Extremely high availability
Supports online reconfiguration
Direct link to plant bus
Power Generation / Instrumentation & Controls
Stratus ft Application Server 4300 (Aria)
Backup
High available online maintainable Application Server

Application Server features
Standard operating system
(Microsoft Window Server)
High Performance Server (Dual
Intel Xenon Processor)
Dual Module Redundancy (DMR)
Scalability:
Page 9
One pair of server for up to 40,000 I/O

(30,000 hardware plus 10,000 software
signals via interfaces
Up to 25 thin clients
Up to 40 Automation servers
MTBF: 99.9995%

In built off-the shelf fault tolerance & system Scalability
Page 10
Multi-path I/O
Disks
PCI
Embedded
I/O
Disks
PCI
Embedded
I/O
Fault
Detection
&
Isolation
Fault
Detection
&
Isolation
Fault
Detection
&
Isolation
Fault
Detection
&
Isolation
CPU
Chipset
Memory
CPU
Lockstep CPUs
In built hardware redundancy

Each controller board runs
2 CPUs 3 GHz invisible
to the user
Redundant Controller Boards
(CPUs, Memory, Chipset, Fault
Detection)
Redundant Fault Detection
Cross accessibility of every
controller pair to IO buckets
Backup
Chipset
Memory

R3000 Hardware
Components:
User Interfaces
Thin Clients benefits
Standard industrial hardware for
24-hour operation with just a
Web browser required
Existing IT infrastructure
can be used
Easy workplace configurations for
process control applications
Thin Client enables any computer to

access Web applications from any Web
browser over the Internet or a Corporate
Intranet without having to install the
application on every desktop system.
Page 11
Mar-08
L. Echegaray
No engineering or process data

are stored on the Thin Client
Centralized control rooms for
several units or unmanned control
rooms or remote diagnostics
Multi-screen technology /
multi VGA for Thin Clients
Efficient and ergonomic working environment for users
Multi-screen technology
Just
one input device

(mouse, keyboard) for up
to four monitors
No
extra configuration
required
Page 12
Mar-08
L. Echegaray
Automation Server
Components S7-400F
High available Automation Server S7-417H as a basis
CPU 417-4H (two independent hardware timer)
TV certified fail-safe function blocks
Hardware configuration / engineering

Configuration of the S7-400F hardware fully integrated
Graphical engineering of fail-safe logic fully integrated
TV certified fail-safe function blocks in a separate library
(fail-safe function blocks to be used in the fail-safe part only)
Combination of standard and fail-safe applications in
one Automation Server (CPU)
Connection to the Process

Fail-safe modules
Communication protocol Profisafe to ensure fail-safe
communication via standard Profibus-DP
Page 13
Mar-08
L. Echegaray
Hardware components:
Network
Redundant
optical network
10 Mbit/s
100 Mbit/s
or
1 GBit/s
SCALANCE
X2022IRT,X2042,X208,
X212-2 and
X308-2
Page 14
Industrial Ethernet Benefits
100 Mbit/sec, standard protocol

TCP/IP
Up to 150 km, 50 OSM per

network
Max. 3000 m between two

OSMs
A high degree of availability

by fast redundancy switchover
(complete transmission
after 0.3 sec)

10b. SCALANCE X-200

Cost efficient switches for Industrial Ethernet
Compact LAN components for scalable solutions
SCALANCE
X212-2
Page 15
SCALANCE
X204-2
SCALANCE
X208
SCALANCE X-200
switches are suitable for
Industrial Ethernet
Transmission rates up to
100 Mbit/s
Electrical and fiber optical
LAN supported
RJ45 sockets for
connecting Industrial
Ethernet Fast Connect
(IEFC) cables for up to
100m
Monitoring of LAN
components are provided
by Management Proxy for
SPPA-T3000 Diagnostics

Communications to third party systems (Mark V,

plant PI & AGC)
Comms. links
Matrikon OPC server direct

Serial communications
available to AGC and/or PMS
Page 16

Hardware components:
Network
PROFIBUS DP Field
Bus benefits
Standardized to EN 50170
and IEC 61158-3 Ed2
User-friendly, high data
security, high availability
Communication over two-wire
cables and fiber-optic cables
Bus access control: token
passing with subordinate
master-slave, equidistant DP
bus cycle
Page 17

SPPA-R3000 highlights
Interface for AddFEM Turbine Controls
Optimized Turbine Control interface
12 analog inputs (6 can be used as current inputs
and 6 optionally as current or voltage inputs)
8 analog outputs
12 digital inputs DI / 3 counting pulse inputs for
speed detection
16 digital outputs DO (can also be used as DI)
In addition to the measuring ranges of 0 - 20 mA,
4 - 20 mA and 20 mA, common for current inputs
and outputs, a range of 50 mA is also available
Analog and digital outputs are resistant to
sustained short circuits. All outputs are monitored
and can be connected in parallel with other
outputs
Connection to host with time-optimized Profibus
DP performance for closed loop control and
arithmetic operations
6 mS throughput
Redundant Configuration Standard
Page 18

AddFEM PoCo in GE Heavy Duty Industrial

Frames Applications
AddFEM Functions:
1. Speed measurement and control
2. High speed valves positioner
3. Synchronizing commands
4. High Speed Emergency
Protections & Executions
5. High Speed P/I CDP Controls
Valve limiting
6. High Speed Vent Valves
Operation
7. CDP, IGV, Fuel flow, and
pressure references
8. Load / Process P/I Cascade
Controls
9. Valves Switchover (If applicable)
Page 19

System configuration Integral Time Server
Redundant Digital time

server
Per rack 12 modules with max.
128 time tag signals ea.
Achievable accuracy for
redundant and single
configuration: typical 30 ms
Page 20

Architecture of Multiple Units Integral System
Mark V
controller &
ARCNET
card on
Unit #6
Existing Site cabinets will be used + New Network cabinets and New Automation servers & ET200M IO Modules.
Page 21

The OPC Server for GE Speedtronic Mark V

Direct supports direct connections to MarkV and
MarkV LM controllers via the Stagelink protocol
over ARCNET networks. With this OPC Server,
the GE TCI/GSM software is no longer required
for communication to GE Mark V controllers.
While the Mark V and Mark VI also support a
Modbus connection, Modbus does not provide
timestamps, and hence determining the proper
sequence of events is typically impractical using
Modbus. However, Matrikon's OPC Server for
the GE Mark V and Mark VI provides access to
both the real-time data (with millisecond
accuracy), as well as SOE (Sequence of
Events) data from the turbine controllers, using
the timestamps from the controller.
Page 22
Mar-08
L. Echegaray
T3000 Functionality with the Matrikon OPC server system

Time synchronization where the OPC Server can act as a time master on the
ARCNET network
Disable and Enable specific Alarms through OPC control items
Alarm information can be retrieved through OPC DA Items
Auto detection of CCSI ARCNET PCI cards and/or USB adapters
Automatic configuration of OPC Server and tag lists using TCI PC configuration
files
Supports process, diagnostic alarms, and logic events via simple OPC A&E
High performance link capable of transferring many tags at sub-second update
rates
Access to all tags in the Mark V
OPC tags containing valuable Mark V controller load and status information.
Real-time process data (with millisecond time accuracy)
Timestamps taken directly from the controller
SOE (Sequence of events data)
Page 23
Mar-08
L. Echegaray
Global Operations
Multiple units remote control and monitoring from remote control room
Automatic switch from droop to isochronous (island) load control on tie
breaker opening. Units will share load based on the following:
Units on manual load control will remain on manual.
Units on automatic load control will share participation equally
Units will share load based on AGC load demand and PMS dynamic
breaking signal. Again; units set on manual load control will require operator
intervention to change to automatic.
Tie load limiting
Receive and execute dynamic breaking signals
10,000 point PI historian and licensing embedded T3000 historian and
logging function
PI to PI exchange with plant wide PI server
Same tag names as existing
Time synchronization to GPS in control room
DTS included; Mark V (newer GE Speedtronics systems can also be
integrated)
Page 24

Units Special interest features

Gas Flow Measurement and Dual
fuel logging
Gas fuel mass flow from
existing transmitter
HMI Functions - Operations
Dynamic Mimics (see typical
screens) and operations screens
Auto-synchronization mimic
Alarms and events logging
Sequence of events
Trending
Faceplates
Diagnostics
Start-up Sequencing
Page 25
Auto-synchronization and sync-check

devices
Voltage and synch phase
matching
Reactive Capability Curves in each
HMI
Vibration (seismic) signals
supervisory control
All supervisory control and
monitoring signals available through
the control room HMIs (including
generator RTDs)
Low NOX Steam injection logging
Integral DLN fuel controls

Sample Graphics T3000 MS7001 System
Page 26
Mar-08
L. Echegaray
Page 27
Mar-08
L. Echegaray
Page 28
Mar-08
L. Echegaray
Per Unit estimated I/O configuration
Page 29

Revamping existing Speedtronics Cab (Mark II, III

and IV) for new T3000 System where necessary
Page 30

SPPA-R3000 Turbine Control Solution - Typical

R3000 upgrade system in existing Mark cabinet
The new Siemens SPPA-R3000 design
Page 31

Experience CTs
Page 32

Experience List Heavy Duty

Industrial CTs
Page 33

Conclusion - Your future

Proven execution
Modular and scalable I&C packages

Start today with a basic package and extend
easily according to your future needs
Proven and standardized hardware and software modules
Embedded solution in plant DCS
Latest innovations of turbine technology and controls from

one of the biggest turbine manufacturers
Integrate with an innovative technology established in more than
2000 installed turbine control systems
Agreement with latest VGB, DVG, IEC, etc. standards
Advanced control algorithm for the smoothest
operation of your turbine
Your future Siemens, a proven technology partner

Page 34


GE Frames General

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Gas Turbine Controls Upgrades

GE Industrial Gas Turbines

Charles Fedrid Regional Sales Manager

Siemens Power Plant Automation-T3000

Power Generation Instrumentation & Controls

T3000 Value Proposition

From: Extensive user training required

From: Cumbersome, time-consuming

From: New Logic impacts known

From: Analog/ digital system

To: A single platform with

To: Easy Windows based

To: Real-time, intelligent

To: Simulation of changes before

To: Integrated Web-based system

SPPA-T3000 Embedded Component Services

Never goes Obsolete

Minimal system complexity

Flat system architecture

Easy online upgrade and

Platform for more

Power Generation Instrumentation & Controls

Power Generation Instrumentation & Controls

Single Unit Configuration

CS3000 Comms link

Expansive Can be expanded to

Power Generation Instrumentation & Controls

Multiple Units configuration

Basic GE single Unit redundant configuration

Power Generation Instrumentation & Controls

Leading-edge performance for closed-loop

100% redundancy for CPU, I/O modules,

1-out-of-2 logic for controls (hot standby

Redundant 64 bit RISC floating-point

Extremely short cycle times for CPU

Switchover in < 1 ms on I/O module fault

Extremely high availability

Supports online reconfiguration

Direct link to plant bus

Power Generation / Instrumentation & Controls

Stratus ft Application Server 4300 (Aria)

High available online maintainable Application Server

One pair of server for up to 40,000 I/O

Power Generation Instrumentation & Controls

In built off-the shelf fault tolerance & system Scalability

In built hardware redundancy

Power Generation Instrumentation & Controls

Thin Client enables any computer to

No engineering or process data

Power Generation / Instrumentation & Controls

one input device

Power Generation / Instrumentation & Controls

Hardware configuration / engineering

Connection to the Process

Power Generation / Instrumentation & Controls

Industrial Ethernet Benefits

100 Mbit/sec, standard protocol

Up to 150 km, 50 OSM per

Max. 3000 m between two

A high degree of availability

Power Generation Instrumentation & Controls

10b. SCALANCE X-200

Power Generation Instrumentation & Controls

Communications to third party systems (Mark V,