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CORRO-DUR 563 TECHNICAL DATA

KEVLAR ENHANCED EPOXY COATING


Anticorrosive Coating
Repair Compound
Fairing Compound
Wastewater Protection

DESCRIPTION

Solvent-Free
Applies Above or Below Water
High Abrasion Resistance
Easy 1:1 Mixing Ratio
Excellent Chemical and Physical Resistance

CORRO-DUR 563 is based on a unique blend of liquid epoxy polymer and aliphatic polyamine
curing agents, which is able to displace water from wet surfaces in order to make a permanent bond.
The formulation is solvent-free to ensure safety and maximum technical performance. Kevlar*
fibers are incorporated for reinforcement and viscosity management to achieve high application
rates -even underwater.
CORRO-DUR 563 provides permanent protection under the most adverse conditions. The formula
is uniquely fieldfriendly and uses advanced low toxicity ingredients in a high build
brushable/rollable product. The sister product Corro Dur 561 is available if a higher viscosity; "light
paste" consistency is required. All colors including White are available and can be shipped "NonRegulated" by USDOT, IATA and IMO.
* Kevlar trademark E.I.DuPont Nemours Co.

USES

APPEARANCE

PHYSICAL
PROPERTIES

SAFETY
INFORMATION

ANTICORROSIVE COATING ............ Splash zone, excellent abrasion resistance above or


below water.
REPAIR COMPOUND ......................Patching, leak sealing etc. above and below water.
WASTEWATER TREATMENT ...... Reinforces, smooths and protects concrete exposed to
chemical or municipal waste.
FIELD JOINT COMPOUND Rapid curing, surface tolerant and excellent cathodic
disbondment properties.
ENCAPSULATING COATING.
Smooth, dense, easily decontaminated coating for
steel and concrete.

COLORS ............................................... Black, White, Gray, other colors available


FINISH ................................................ Slight texture

VEHICLE TYPE .....................................


PIGMENTATION ..................................
THINNER ...............................................
CLEANER ..............................................
MIXING RATIO ....................................
INDUCTION TIME ...............................
POT LIFE ................................................
SOLIDS BY VOLUME ..........................
THEO. SPREAD RATE .........................

Epoxy / Aliphatic Polyamines


Color / Inert/Fibrous reinforcement
Not required
M.E.K or Lacquer thinner
1 : 1 by volume
Not required
Approx. 20 minutes /77F (25 o C)
100%
1604 mil/sq.ft./gal, 53.5 sq.ft./gal @ 30 mils (750
microns)
DRY TIME (TOUCH) ........................... Approx. 4 Hrs/77F (25 o C)
DRY TIME (HARD) ............................... Approx. 3 hrs. light, 24 hrs. heavy service at 77F (25
o
C)
APPLICATION METHOD.................... Trowel, Straight edged spreader, Mitts, etc.
SHELF LIFE ............................................ 12 Months minimum
VOC .......................................................... Zero
FLASH POINT
STORAGE CONDITIONS

Over 200F (93.3 o C)


Normal, Freezing OK

SOLVENT - FREE COATING FOR WET OR BRUTAL ENVIRONMENTS

CORRO-DUR 563 TECHNICAL DATA


SURFACE
PREPARATION

Underwater Remove marine biological settlement and corrosion by high pressure water jetting with or
without abrasive. Conventional air/abrasive blasting works well at shallow depths however efficiency falls
off sharply below, say, 10'. Hand held power tools such as needle guns or grinders can give good results if
applied conscientiously in small areas but will be inadequate in large areas. Plan to apply the Corro Dur
563 within 45 minutes maximum after surface preparation to minimize rerusting or initial settlement of
fouling slime, which interferes with Initial adhesion.
Above water requires similar high pressure water blasting or dry abrasive blasting to yield a firm,
granular surface free of loose contamination.

MIXING
PROCEDURE

Corro Dur 563 is supplied either in 2 gallon or 4 gallon kits of 2xl, 2x2 or 2x5 gallon containers
respectively each of epoxy base and curing agent. These components are formulated in contrasting colors
to facilitate complete mixing. "Black" Corro Dur 563 for example is supplied with a jet black epoxy base
and an off-white curing agent which mix together to yield a black mixture, visible streaks of either
black or white seen during the course of mixing indicate "hotspots" unmixed components. It is imperative
to properly mix the components since unmixed "hotspots" of either base or curing agent will never cure.
Remove equal quantities of base and curing agent from their cans and place them in a clean plastic or
steel container. Mixing is easily accomplished by stirring with a "Jiffy" type mixer in a geared down,
(high torque), 1/2" electric drill. Once mixing begins there will be about 20 minutes of working time
available at 77F. This time may be extended by keeping the components and mixture cool, rather than
leaving it in a hot area.

1)

APPLICATION

2)

Using a stiff brush or roller apply from a tray of mixed material aiming for a coverage rate of
about 50 sq.ft./ gallon.
Application by heated plural spray is easy using the following equipment setup:
Graco "King" or similar with heated hoses.
Mix ratio
: 1/1 by volume
Fluid pressure
: 2,500 psi
Fluid temp
: 140F
Filters
: Remove all filters
Tip size
: 0.031" - 0.039" orifice

(Note: For productivity estimate an application rate of one gallon per minute through a 0.035" tip at 2,500
psi.)

CURING BEFORE
SERVICE

Corro Dur 563 may be immersed in fresh or salt water immediately after application. It will cure to a hard
film within about 8 hours and is suitable for traffic after this time. Allow at least three (3) days at 77F
before subjecting to aggressive chemical service from industrial solvents and similar materials.

TYPICAL
PHYSICAL
PROPERTIES OF
THE CURED FILM

Compressive strength
Tensile Strength
Flexural Strength
Abrasion Resistance

MANUFACTURED
BY

Thin Film Technology, Inc of Houston, Texas, USA

TRANSPORTATION

: 7,380 psi (50.9 N/mm2)


: 6,000 psi (est.)
: 4,550 psi (31.4 M/mm2)
: 34.0 mg/1,000 cycles (CS17 wheels with 1,000 gram weights)

Non-regulated by United States - Department of Transport (USDOT), International


Air Transport Association (IATA) or International Maritime Organization (IMO)

SAFETY : This is a hazardous material if misused. Read and understand the Material Safety Data Sheet (MSDS) before use.
WARRANTY DISCLAIMER : The technical data given herein has been compiled for your help and guidance and is based upon our experience and knowledge. However, as we have no control over the
use to which this information is put, no warranty, express or implied is intended or given. We assume no responsibility whatsoever for coverage, performance or damages, including injuries from use of this
information or of products recommended herein.

Corr

For: Corroserv (M) Sdn. Bhd. , A-25, 1st Floor, Jalan IM 3/11
Bandar Indera Mahkota, 25200 Kuantan, Pahang, West Malaysia
Tel : 609-5735623 (3 lines) Fax no: 609-5735562
Email : admin@corroserv.com.my

MATERIAL SAFETY DATA SHEET


1. Product Information
Product Name : CORRO-DUR 563 Epoxy Base
CAS Number : N/A
Product Code : CD563 - 16492A

Chemical Name : N/A


Chemical Family : Epoxy coating component

Issued Date : 15th January 2006

2. Hazardous Ingredients
Material
Epoxy Resin Liquid polymer

CAS Number
25068-38-6

Contents % w/w
50-75%

Hazard Data
PEL : Not established
TLV : Not established
P-tertbutylphenyl glycidyl ether
3101-60-8
5-10%
PEL : Not established
TLV : Not established
Poly- (terephtahaloylchloride/
26125-61-1
2-5%
PEL : Not established
p-phenylenediamine
TLV : Not established
Synthetic Iron Oxide Black
1309-38-2
5-10%
PEL : Not established
TLV : Not established
Micronized Silica
7631-86-9
5-10%
PEL : 0.1mg/M3 air
*********************************** DOES NOT CONTAIN CARCINOGENS *****************************
3. Physical Data
Appearance : White Vapor Pressure : N/A Vapor Density : N/A Solubility in water : Negligible Odor : SI. sweet characteristic epoxy
resin . Specific Gravity : 1.34 Density at 20 C : 11.31 Ibs/gallon (1.4k/l) Viscosity : Heavy paste Boiling Point : N/A Freezing Point :
N/A % Volatiles by volume : 0.5% max.

4. Fire and Explosion Data


Flash Point : >250F (121C) TCC Autoignition Temp : N/A Flammable Limits in Air, % v/v : LEL : N/A UEL : N/A Extinguishing
Media : Water, Spray, Foam, Dry Chemical. Fire or Explosion Hazards : Generation of toxic products. Special Firefighting
Procedures : Wear full protective equipment including self - contained breathing apparatus.

5. Reactivity Data
Stability : Stable Hazardous Polymerization : Will not occur Incompatible Materials : None known Conditions to Avoid : Mixing
large volumes with epoxy curing agents such as CORRO-DUR 563-00000B. Volumes of one gallon (3.8 liters) are safe however expect a
significant exotherm within 30-40 minutes at 70 F (21C). Hazardous decomposition products: CO, CO2, unspecified others.

6. Health Hazard Data


Skin Irritation - SI. irrit., possible sensitizer
Dot Corrosivity - Not corrosive
Oral Toxicity - Unknown

Inhalation Tox - Unknown, see below


Eye Irritation - Slight irritant
Dermal Toxicity - Unknown

SKIN AND EYE CONTACT : SI. irritating, possible sensitizer . INGESTION : Considered slightly toxic. INHALATION : Material
cannot be applied by spray therefore exposure to mist or vapor is extremely unlikely however inhalation of concentrated vapors might
cause irritation of respiratory tract. Prolonged or repeated exposure may cause an asthmatic reaction.

7. First Aid Recommendations.


SKIN AND EYE CONTACT : Immediately flush eyes with fresh water holding lids apart for 15 minutes, washing within one minute is
essential to achieve maximum effectiveness. Remove from skin using soap and water. Remove contaminated shoes and clothing. Call a
physician. INGESTION : DO NOT induce vomiting ! Prevent aspiration (breathing) liquid into lungs. Get medical attention.
INHALATION : Immediately move to fresh air. If breathing is difficult give oxygen. Call a physician.

8. Spill Procedures & Waste Disposal


Spill and Leak Procedures : Scrape or wipe up spilled material. Place in container for recovery or disposal. Avoid contact with skin and
eyes - wear recommended protective clothing.

9. Personal Protection
RESPIRATORY PROTECTION : It is extremely unlikely that harmful concentrations of volatile materials will be released during
normal applications by spreaders, trowels or similar tools in open areas. Wear organic vapor cartridge respirator or fresh air hood if
working for extended periods in enclosed spaces with minimal ventilation. Eyes : Chemical splash resistant goggles if eye contact
possible. Skin : Impervious gloves, wear long sleeved shirts, coveralls as required to prevent skin contact. Discard contaminated gloves,
footwear, etc.

10. Special Precautions & Storage


Precautionary Statements : Avoid contact with eyes, skin and clothes. Wash after handling and before eating, drinking or smoking.
Store in cool dry area in closed containers.

11. Transportation Regulations


Non-regulated by United States - Department of Transport (USDOT), International Air Transport Association (IATA) or International
Maritime Organization (IMO)

MATERIAL SAFETY DATA SHEET


1. Product Information
Product Name : CORRO-DUR 563 Curing Agent
CAS Number : N/A
Product Code : CD563-17880B

Chemical Name : N/A


Chemical Family : Epoxy curing component

Issued Date : 15th January 2006

2. Hazardous Ingredients
Material
Benzyl Alcohol

CAS Number
100-51-6

Remaining resins are


Trade secret

Contents % w/w
12-24%

Hazard Data
>Mixture:

OSHA PEL
* Not established

20-50%
Formulated Product : Not IATA, DOT or IMO regulated

************************************** DOES NOT CONTAIN CARCINOGENS **************************


3. Physical Data
Appearance : Gray paste Vapor Pressure : N/A Vapor Density : N/A Solubility in Water : Very slight Odor : Ammonia
Specific Gravity : 1.69 Density at 20C : 14.11 Ibs/gallon (1.7k/l) Viscosity : Light gel Boiling Point : N/A Freezing
Point : N/A % Volatiles by Volume : 0.5% max
4. Fire and Explosion Data
Flash Point : >200F (93C) TCC Autoignition Temp : N/A Flammable limits in Air, % v/v : LEL : N/A UEL : N/A
Extinguishing Media : Water, Spray, Foam, Dry Chemical. Fire or Explosion Hazards : Generation of toxic products.
Special Firefighting procedures : Wear full protective equipment including self - contained breathing apparatus.
5. Reactivity Data
Stability : Stable Hazardous Polymerization : Will not occur Incompatible Materials : None known Conditions to
Avoid : Mixing large volumes with epoxy based material such as CORRO-DUR base. Volumes of one gallon (3.8 liters) are
safe, however, expect a significant exotherm within 30-40 minutes at 70F (21C)
Hazardous Decomposition Products : CO, CO2, unspecified others.
Health Hazard Data
INHALATION : overexposure to harmful concentrations of vapor is extremely unlikely in normal brush or roller
applications. Inhalation of spray mist might cause irritation of respiratory tract. Prolonged or repeated exposure may cause
an asthmatic reaction in susceptible persons. SKIN AND EYE CONTACT : danger ! Cause severe skin and eye irritation
or burns. May cause permanent visual impairment. Not considered toxic by skin absorption but prolonged exposure may
cause absorption of harmful amounts. Wear protective clothing and goggles. CAUTION : Preexisting eye, skin and
respiratory disorders may be aggravated by exposure to this product, exercise caution in handling. Remove from skin using
liquid soap or detergent - always avoid using solvent to remove skin contamination.
7. First Aid Recommendation
Skin and eye contact : Immediately flush eyes with fresh water holding lids apart for 15 minutes, washing within one
minute is essential to achieve maximum effectiveness. Remove from skin using soap and water. Remove contaminated
shoes and clothing. Call a physician. Ingestion : danger! Do not take internally. May cause gastrointestinal irritation or
ulceration. May cause burns of mouth and throat. Do not induce vomiting. Give a large quantity of milk or water. Do not
give fluids unconscious person. Call a physician.
8. Spill Procedures & Waste Disposal
Spill and leak Procedures : Scrape or wipe up spilled material. Transfer liquid to containers for recovery or disposal.
Transfer disposable material to proper containers for disposal. Keep spills and runoff out of sewers and open bodies of
water. Observe all Federal , State and Local laws regarding health and the environment.
9. Personal Protection
Ventilation Requirements : Mechanical local exhaust at point of contaminant release if conditions warrant. Respiratory
protection : Organic chemical cartridge respirator as needed, otherwise wear NIOSH/MSHA approved self contained
breathing apparatus. Ventilation requirements : Mechanical local exhaust at point of contaminant release if conditions
warrant. Eyes : Chemical resistant goggles if eyes contact possible. Skin : Impervious gloves , wear long sleeved shirts,
coveralls as required to prevent skin contact. Discard contaminated gloves, footwear, etc.
10. Special Precautions & Storage
Precautionary Statements : Some polyamines are suspected mutagens. No effects of chronic exposure or target organ
effect are known. No exposure limits have been established for this product as formulated. Avoid contact with eyes, skin and
clothes. Wash after handling. Store in cool, dry area in closed containers.
11. Transportation Regulations
Non-regulated by United States - Department of Transport (USDOT), International Air Transport Association (IATA) or
International Maritime Organization (IMO)

CORRO-DUR 563
CHEMICAL RESISTANCE SHEET
Chemical resistance of thin film coatings is often expressed as a percentage of weight change after chemical exposure.
Hardness is expressed as the Shore D value.
Weight changes of approximately 5% have minimal effect on coating performance.
Decreases in hardness not exceeding a value of 60 are generally considered acceptable.
Reagent

Time

% Weight
Change

10% ACETIC ACID

3 HRS
24 HRS
3 DAYS
7 DAYS
30 DAYS
90 DAYS
3 HRS
24 HRS
3 DAYS
7 DAYS
30 DAYS
90 DAYS
3 HRS
24 HRS
3 DAYS
7 DAYS
30 DAYS
90 DAYS
3 HRS
24 HRS
3 DAYS
7 DAYS
30 DAYS
90 DAYS
3 HRS
24 HRS
3 DAYS
7 DAYS
30 DAYS
90 DAYS
3 HRS
24 HRS
3 DAYS
7 DAYS
30 DAYS
90 DAYS
3 HRS
24 HRS
3 DAYS
7 DAYS
30 DAYS
90 DAYS
3 HRS
24 HRS
3 DAYS
7 DAYS
30 DAYS

0.64
77
1.47
76
2.68
74
4.10
73
6.86
68
10.9
65
0.17
75
0.85
71
2.20
64
3.41
63
6.78
60
14.4
60
0.63
76
1.89
70
3.62
65
5.79
61
2.91
56
-1.04
68
2.38
62
33
6.66
5.25
28
DESTR OYED
DESTR OYED
DESTR OYED
0.04
75
-0.06
75
-0.04
75
-0.23
74
-0.39
76
-0.55
53
0.13
80
0.04
80
0.03
80
0.03
81
-0.01
80
0.00
80
0.09
75
2.62
69
8.79
65
11.5
57
13.5
50
18.1
50
-0.02
75
-0.01
74
0.69
70
1.92
64
6.50
62

BUTYL
CELLOSOLVE

ETHANOL

METHANOL

SKYDROL

10% SULFURIC ACID

TOLUENE

XYLENE

Hard
ness

Reagent

Time

BLEACH

3 HRS
24 HRS
3 DAYS
7 DAYS
30 DAYS
90 DAYS
3 HRS
24 HRS
3 DAYS
7 DAYS
30 DAYS
90 DAYS
3 HRS
24 HRS
3 DAYS
7 DAYS
30 DAYS
90 DAYS
3 HRS
24 HRS
3 DAYS
7 DAYS
30 DAYS
90 DAYS
3 HRS
24 HRS
3 DAYS
7 DAYS
30 DAYS
90 DAYS
3 HRS
24 HRS
3 DAYS
7 DAYS
30 DAYS
90 DAYS
3 HRS
24 HRS
3 DAYS
7 DAYS
30 DAYS
90 DAYS

DEIONIZED WATER

10% LACTIC ACID

METHYL ETHYL KETONE

50% SODIUM HYDROXIDE

98% SULFURIC ACID

TRICHLOROETHANE

%weight Hardness
change
0.08
79
0.31
78
0.57
79
0.81
78
0.82
79
0.26
64
0.14
78
0.35
78
0.63
78
1.00
78
1.46
77
1.31
77
0.16
78
0.47
79
1.05
77
1.66
78
2.72
76
4.00
65
5.77
58
19
19.7
12.6
20
DESTROYED
DESTROYED
DESTROYED
0.03
80
-0.05
78
-0.12
78
-0.16
78
-0.30
80
-0.44
63
-19.33
72
DESTROYED
DESTROYED
DESTROYED
DESTROYED
DESTROYED
0.09
75
1.43
74
6.00
69
10.0
67
18.8
63
29.6
60

CORRO-DUR
CHEMICAL RESISTANCE SHEET
KEY

A = Excellent
B = Slight softening/staining
X = Not recommended
? = Estimated or unknown

Benzene
Chloroform
TCE
III TCE
PCE
MEK
Toluene
Chlorobenzene
Methanol
Propanol
Hexane
Ethyl ether
Ethanol
PCE nitrobenze
1,4 dichlorobenzene
Carbone
Tectrachloride
1,2 Dichloroethane
1,1 Dichloroethane
Cresylic acid
Sulfuric acid (7%)
X-ray solution acid
Hydrochloric acid
Nitric acid - conc.
Hydrofloric acid
Sodium hydroxide
(50%)

SPLASH/
SPILL
A
A
A
A
A?
A
A
A
A
A
A
A
A
B?
A?
A

3
HOUR
A
B
A
A
B?
B
A
A
B
A
A
A?
A
B?
A?
B

24 HOUR+

7 DAY

B
?
A
A
?
?
B
B
X
B
A
?
A
?
B?
B?

B?
B
B
?
?
X
BX
BA
?
B
?
B?
B-?

A
A
?
A
?
A?
B
B
A

B
B
?
A
?
B?
X?
X?
A

B?
B?
?
A
?
?
X?
X?
A

B-?
B-?
?
A
?
?
X
X
A