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INTRODUCTION
1.1. Introduction
First chapter is about brief introduction of nanotechnology, its application, nanowires, nanotubes
and nanoparticles, also detailed description about Iron Aluminum oxide, its all properties,
crystal structure and synthesis method.
theres abundance of room at the underside .Then nanotechnology term is used by Norio
Taniguchi to discuss the materials ability to engineer precisely at the nano scale. Initially
miniaturization was done by electronics industries that focus to create tools to develop smaller
electronic devices by using silicon chips. In 1970s, technique of e-beam lithography was used to
create very small nanostructures at IBM in US. Then, in 1981, G. Binning and H. Rohrer of
IBM Research Laboratory examined atom by STM first time in the history. At last, in 1985,
Robert F. Curl Jr., Harold W. Kroto and Richard E. found Bucky balls made up of carbon and
measuring roughly 0.7nm wide[12].
1.3. Nanostructures
A nanostructure has size that is intermediate between microscopic and molecular structures. Its
physical dimension smaller than 100nm. Any physical substance with structural dimensions
between 1-100 nm can be defined as nanomaterials. Nanostructure materials are materials with a
microstructure characteristic length scale of which is on the order of a few nanometers.
1.3.1 Types of Nanostructures
In nanostructures it is necessary to distinguish between the numbers of dimensions at nano level.
Physical substance with structural dimensions between 1-100 nm can be defined as
3
1.4. Nanoparticles
Particle of less than 100nm in diameter are known as nanoparticles. Nanoparticles continue
living widely in todays time: for instance as the resulting product of volcanic and photochemical
activity, and created by algae and plants. Nanoparticles attain great intention because of their
unique properties as compared to bigger particles of like materials. Nanoparticles have a range of
applications like textiles, new cosmetics and paints. Nanoparticles can also be agreed into layers
on surfaces, owing to large surface area and the resulting enhanced activity nanoparticles find
wide range of applications as catalysts.
Nanoparticles are lesser cluster of atoms about 1 to 100nm long. Nanometer is billionth of meter
or 10-9m. Nanoparticles are superior or greater than individual atom or molecule but are smaller
than bulk solid. Hence, they obey neither supreme quantum chemistry nor laws of established
physics and have property that differs markedly from those predictable which is shown in fig1.1.
These differences are happening due two major phenomena.
As the size of the crystal abridged number of atoms at the outside of the crystal compared to
number of atom in the crystal itself increases. For example, 4nm diameter CdS nanoparticles
have about 150 atoms, of which about a third are on the surface. Properties which are usually
determined by molecular structure of bulk lattice now become more and more dominated by
imperfection arrangement of outside.
Second phenomenon occurs only in metals and semiconductors it is called size quantization and
arises because size of nanoparticles is comparable to de-Broglie wavelength of its charge carrier
(i-e electrons and holes). Due to spatial confinement of charge carriers, edge of valance and
conduction band split into discrete, quantization and electronic level. These electronic levels are
similar to those in atoms or moles as shown in fig 1.2[13].
Figure 1. 2: In diagrams, conduction band and valance band in solid, Nanoparticles and atom
state of semiconductor (left) and a metal (above) are compared [13].
6
It can be seen here again that nanoparticles represent a state of matter in transition state between
bulk solids and individual atom.
1.5. Nanowires
A nanowire is defined as a wire of dimension of few nanometers. At nanometer level Quantummechanical effect is dominated so these wires are also called quantum wires.
1.5.1 Types of Nanowires
Organic or inorganic molecular nanowires can be produced by repeating molecular unit. Mostly
nanowire has large aspect ratio of 1000 or more. Nanowires have some unique properties that are
not rated to be observed in bulk material since at Nano scale level these shows quantum
confinement effect of electrons but in bulk scale these materials shows continues energy level.
Bulk material have large conductivity as compare to nanowire this is because when the width of
wire is below the free electrons mean free path of the bulk material there exist scattering from
the boundaries of wires. Nanowires also show many strange electrical properties due to quantum
size effect.
1.6. Nanotubes
For one element hollow cylindrical or toroid molecule are made. Nanotechnology is investigated
for uses in nanotubes. They have good thermal conductivity and extremely strong material. They
have possible use in Nano-electronic and Nano-mechanical devices. In several fields the
researcher and companies are using the properties of nanotubes. When the other molecules are
attached to the carbon nanotubes their electrical resistance varies. Most of the Companies are
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using property to develop sensors which will detect chemical vapors for example carbon
monoxide or biological molecules. Due to quantum confinement effect in 2D, semiconductor
nanotubes reveal electronic and optical properties.
1.7. Iron
Iron is a chemical element of periodic table located in the eighth group and is represented by the
symbol Fe. This metal is present in first transition element series [15]. It is the fourth most
common element present in earths crust. Iron exists in wide range of oxidation states that ranges
from +2 to +6. The most common state is +2 and +3. Iron is very reactive with oxygen and
water. Fresh iron appears with silverish grey surface but it oxides with normal air and form iron
oxide which is commonly known as rust. When impurities, most commonly carbon is added into
iron by smelting process, then it converts into steel. Steel is 100 times harder than pure iron.
Chemical compounds of iron are also of wide use. Fig 1.3 below shows the physical appearance
of iron:
Silver-gray metal
Malleability
Ductility
Luster
Conductivity
Allotropy
Tensile
Ferromagnetic
Easily magnetized
Chemical formula
Toxicity
Fe
Non Toxic
Reactivity with waterReacts with very hot water and steam to produce hydrogen gas
Oxidation
Solubility
Atomic mass
Natural abundance
Half life
( %)
(years)
>3.1x1022 years
Mode of decay
54
53.94
5.845
56
55.935
91.574
57
56.935
2.119
58
57.933
0.282
Fe
Fe
Fe
Fe
Ec-Ec
10
Figure 1.4 Body centered and Face centered crystal structure of Iron [22]
1.7.5. Uses of Iron
Iron is one of the most widely used metal. Its extensive use in industry is due to its low cost and
high strength. It is used in industry in making various tools, metallurgical instruments and auto
mobiles. Iron plays a vital role in the field of biology. Many complexes are formed by iron with
oxygen in hemoglobin and hemoglobin in human body. Adult human have about one eighth of a
once that is about 3.5g of iron in their body. IDA that is Iron deficiency anemia is due to
deficiency of iron in human blood.
1.8. Aluminum
Aluminum is a silvery white metal in its pure form. Its symbol is Al and having atomic number
13. It is soft in nature and ductile element. After oxygen and silicon it is the most abundant
element found in the earths crust. Aluminum is nontoxic and nonmagnetic
use for decorative purposes.
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element. It is
26.98154 g.mol -1
1.5
Density
2.7 g.cm -3 at 20 C
Melting point
660.4 C
Boiling point
2467 C
0.143 nm
Ionic radius
0.05 nm
Isotopes
Artificial isotopes
16
Electronic shell
577.4 kJ.mol -1
1816.1 kJ.mol -
2744.1 kJ.mol -1
Standard potential
- 1.67 V
Al2O4
Molar mass
101.96 g mol1
Appearance
white solid
Odor
Odorless
13
Density
3.954.1 g/cm3
Melting point
Boiling point
Solubility in water
Insoluble
Solubility
Thermal conductivity
30 Wm1K1
Alpha (stable)
Kappa (metastable)
Gamma (metastable)
14
a. Alpha alumina
It is the only stable state of alumina at all the temperatures. The structure of alpha alumina is
trigonal and it is explained as ABAB stacking of oxygen planes along c direction and aluminum
ions are present at 2/3 of the octahedral interstitial position.
Figure 1.6 Schematic drawing of the first layer in the alpha alumina structure [19]
b. Kappa alumina
Kappa alumina shows the orthorhombic structure. In this structure oxygen is closely packed in
ABAB stacking arrangement along the c direction. In this structure of the aluminum atoms
are present at tetrahedral position and remaining occupy the octahedral position.
15
Figure 1.7 Schematic drawing of the first two layers in the kappa alumina structure. Octahedral
Al ions are black, tetrahedral are grey [19].
c. Gamma alumina
The structure of gamma alumina is cubic. In this structure oxygen is present in stacking position
of ABCABC and is based on fcc structure. This type of structure is often referred as defect
cubical spinel structure where vacancies are present at cation positions. In this structure
aluminum ions occupy both positions, octahedral and tetrahedral.
Figure 1.8 Schematic drawing of the first two layers in the gamma alumina structure [19].
16
Aluminum oxide is one of the most versatile oxides and it has wide applications in various fields.
As aluminum oxide is a very good electric insulator so it is used as a substrate for integrated
circuits. It also uses as a tunnel barrier for the fabrication and synthesis of super conducting
devices such as single electron transistor. Aluminum oxide is also used in the manufacturing of
spark plug insulator. The major applications of aluminum oxide are as under:
Filter
Catalysis
Purification
Abrasive
Paint
Composite fiber
Nanolithography
Anodization
This is the second one approach; in this approach the work is started from the bottom (at the
atomic level) and ended at the top (nanomaterial). The bottom-up means from the bottom
(smaller) to the top (larger). In this approach, a nano-metric structure is taken then this structure
is assembled without any external manipulation. This method is known as self- assembly. The
various bottom up techniques use for the synthesis of nanostructures are as under:
Sol-gel processing
Laser pyrolysis
Spraying synthesis
The fig 1.9 shows the pattern of both the techniques for the synthesis of nanomaterial.
Electro-less plating
In this process, a complex chemical solution is used in which deposition happens spontaneously
on any surface which forms a high chemical potential with the solution.
The main difference between the two techniques is the requirement of external applied electric
voltage. In eletropalting we need an external applied voltage but in electro-less plating there is no
such requirement. The electroplating process is only for conductive substrates. By using this
technique we can grow the films with the thickness ranges up to tens of micrometer. Whereas,
the electro-less plating process can be used for the conductors and dielectrics but in this
technique it becomes difficult to control the thickness and uniformity of the film[18]
1.10.5. Benefits of electrodeposition
This process is considered to be best for the deposition of metals. It is less expensive technique
for the formation of well-defined nanostructure as compared to the other vacuum based
techniques. By using this technique we can grow the films with the thickness ranges from
19
1micrometer to 100 micrometer. The applied external electric potential helps to control the
thickness and uniformity of the deposited film.
1.10.6. Requirements for successful electrodeposition
The basic requirement for the successful deposition of material via electrodeposition is as under:
Good adhesion of resist is required because the plating presses against the resist during selective
area plating.
Cleaning of substrate, solution and equipment is another basic requirement because a little
amount of impurity can affect the quality of deposited film.
The plating solution has to be compatible with the substrate and the resist because various
plating solutions are caustic and reacts with the substrate and the resist.
1.10.7. Working principle of electrodeposition
Electrodeposition is also termed as electroplating. This method is referred to as bottom up
technique for the synthesis of nanostructures. Electrodeposition is mainly use for the synthesis of
nanostructure. By using this technique one can obtain designs with high density and high aspect
ratio. As in the lithographic technique, electrodeposition also requires polymer mask from which
the metal is deposited. Electrodepostion build the structure atom by atom and do not show the
problem of showing near interfaces and edges, as in the other techniques such as ion milling, RIE
and isotropic etching. This technique is restricted to the electrically conductive materials. By
using this method we can synthesis nanostructures with thickness having range from ~1m to
>100m. In this process a suitable substrate is placed in the liquid solution known as electrolyte.
During electrodeposition process we use electric current to reduce the cation of the desired
material present in the solution. As a result of this current these cations coats as a thin film of that
material on the conducting substrate surface. The thickness of the thin film on the substrate
depends on the timing of the plating. The longer the object remains in the operating plating bath
the thicker will be the layer of the electroplated thin film. The arrangement for the
electrodeposition process is shown in the fig below.
20
Adhesion:
The one of the major requirement of the electroplated film is good adhesion. The adhesion is
mainly depends on the substrate. For good adhesion the cleaning of the substrate should be
done properly. It should be free of any surface films. The substrate and the deposited film
should interfuse with interlocking grains to give a smooth surface.
Mechanical properties:
Mechanical properties of the electrodeposited film onto the substrate mainly rely on the
amount and the type of the growth inhibiting substances on the surface of the cathode. The
reason we use growth inhibiting substance is to obtain fine grain structure of the
21
electrodeposited film. So that the grain boundaries act as the obstacle to dislocation motion.
As a result the deposited film has high yield strength and hard surface.
Brightness:
Brightness of the electroplated film is required for decoration purposes. The brightness of the
film mainly relies on the surface finish of the substrate material. In order to obtain a thicker
bright deposited film, an additional agent has to be added in the plating solution. These
additional agents eliminate the protrusions. Widely used additional agents includes organic
compounds such as lactose, dextrose,tartarates and formaline.
1.10.9. Applications of electroplating
The application of electroplating is mainly in the following four fields:
Decoration
This application includes forming a layer of an expensive metal on another metal base for
the decoration purpose. It is used in the formation of jewelry, furniture, hardware and
table ware.
Protection
To save material from corrosion. For example by coating chromium layer on auto
mobiles parts, by coating cadmium and zinc layer on electrical parts, Nuts, tools and
screws.
Electroforming
This application involves the manufacturing of record stampers, screens, moulds and
dies.
Enhancement
This application involves the coating of a material which has better electrical and thermal
conductivity as well as reflectivity and solders ability.
22
Current efficiency
Current density
Electrode potentials
Current efficiency
According to Faradays laws, the amount of chemical charge at an electrode is proportional to
total amount of electricity passing from electrode. Current efficiency can be define as total
percentage of electric current that is passing through the electrolytic cell for the required
chemical reaction. The current efficiency provided to cathode reaction is known as cathode
efficiency and that provided to anode is termed as anode efficiency.
Current density
The current per unit area of electrode is termed as current density and it is calculated in amperes.
The current density largely affects the properties of the coated film. Current will move at the
edges in order to minimize the solution resistance. For uniform current distribution the amount of
current has to be same at all point of the electrodes.
Electrode potential
The electric potential difference between the reference electrode and electrode is known as
electrodes potential. It is always referred to as an arbitrary zero point.
23
24
1.12. References
1. Nanotechnology Basic Science and Emerging Technologies By M. Nilson,K.Kannangara,
M. Simmons and B. Raguse, Chapman and Hall, 2002.
2. Nanotechnology, Risk, Ethics and Law by G. Hunt and M. Mehta, Earth Scan, 2006.
3. Nanotechnology by John Mongillo, Greenwood, 2007.
4. Nanotechnology, Risk, Ethics and Law by G. Hunt and M. Mehta, Earth Scan, 2006.
5. Understanding of Nanoscience and Technology by P. Dutta and S.Gupta, Global Vision,
2006.
6. Nanotechnology by R. Booker and E.Boysen, Wiley, 2005.
7. Nanotechnology by John Mongillo, Greenwood, 2007.
8. Nanocomposites by Dr. P. Diwan and A. Bharadway, Pentagon, 2006.
9. Inorganic Chemistry by A. G. Sharpe, Pearson Education & Dorling Kindersley, 2007.
10. Zinc Oxide by D. B. Faloon, Van Nostrand, 1926.
11. Inorganic Chemistry by A. G. Sharpe, Pearson Education & Dorling Kindersley, 2007.
12. Nanotechnology by John Mongillo, Greenwood, 2007.
25
26
CHAPTER 2
Literature Review
27
2.1. Introduction
This chapter is based on the literature review of previous papers that has been written on the
synthesis of iron aluminum oxide nanostructures with various techniques. In my experimental
work Top down approach has been used for the synthesis iron aluminum oxide nanostructures.
We have use electro-deposition technique in our experiment. Iron and alumina is obtained from
different sources of iron and aluminum.
29
Tamboli et al. [4] reported the synthesis of nanostructure iron oxide thin film by electrodeposition method. Hematite was formed by using 3M NH 4Cl and 0.02M FeCl2.4H2O as reagents
with 99.95% purity. To adjust the reagent pH at 7.52, 1M NaOH was used. Ultra purely distilled
water was used to prepare all the solutions. The deposition process was occurred in conventional
three electrode cell. They had used Fluorine doped tin oxide glass plate as working electrode and
platinum plate as a counter electrode. The iron oxide film was prepared at different deposition
potentials and was annealed at different temperatures. In this paper they studied the effect of
deposition potential, Deposition time and annealing temperature on the photochemical properties
of iron oxide nanostructures. The characterization of the samples was done by x-ray diffraction
method. The results of x-ray diffraction showed the peaks (104) and (110). These peaks confirm
the Fe2O3 phase formation. As the annealing temperature varied from 400 C to 700 C so the
results showed the transition in the surface morphology from nano sheets to dumbbell shaped
nano particles. The variation in annealing temperature also resulted in the variation of optical
band gap. The increase in the photocurrent increases the thickness of the film.
Shwarsctein et al. [5] reported the synthesis of aluminum doped iron oxide by electrodeposition method. In this paper they showed that doping of iron oxide enhanced electronic
properties of iron oxide for the solar photochemical applications. Generally the non isovalent
doping of iron oxide enhances its electric conductivity but this paper showed that isovalent
doping of Al also improved the electric conductivity of iron oxide. The characterization of the
sample was done by x-ray diffraction technique. The surface morphology was analyzed by
scanning electron microscopy and the atomic composition of the sample was checked by ICP
mass spectrometer. The sample was synthesized by the electro-deposition of doped and un-doped
Al in a conventional three electrode cell. A quartz substrate with Ti/Pt adhesion layer was used as
counter electrode and fluorine doped tin oxide was used as working electrode. The electro
deposition solution consisted of 5mM FeCl3 + 5 mM KF +0.1 M KCl + 1 M H 2O2. Al doping is
obtain by adding AlCl3 solution. The applied voltage varied between 0.49V and 0.40V. After
deposition the film was washed by distilled water three times to remove any impurity. After this
calcination was done in air at 700 C for Ti/Pt doped quartz substrate and at 600 C for FTO
substrate.
30
Lokhande et al. [6] reported the synthesis of iron oxide by electro deposition method.
They studied the iron oxide nanostructure for their super capacitive application. The iron oxide
was deposited electrochemically on a stainless steel substrate. Ferric chloride aqueous solution of
0.1 M concentration was used as electrolyte. This solution was prepared using double distilled
water. The substrate was polished using a fine grade polishing paper, after this the polished
substrate was etched for 1 min in 3% HCl and then washed ultrasonically for 20 min with
distilled water. The stainless steel was used as working electrode. A constant voltage of 1.1 V
was applied. The deposited electrodes were then dried for 12hr and then annealed for 1hr at
different temperatures starting from 423K to 673K. Structural and morphological
characterization of the sample is done by using x-ray diffraction technique and scanning electron
microscopy.
Krifa et al. [7] reported the synthesis of iron aluminum copper alloy disordered
nanostructures. The iron aluminum copper alloy composition was formed by the mechanical
alloying of the elemental powders by ball milling process. The elemental powders of Fe, Al and
Cu with purity of 99.99% were mixed and mechanical alloying was done for 50hr. The process
of mechanical alloying was carried out in a high energy planetary ball mill, in argon atmosphere.
The diameter of stainless steel vials and balls was about 12mm, the ball to powder ratio was
about 12:1 and the rotation speed of the disk was 700. They used x-ray diffraction technique to
study the transformation, occurs in the material during the high energy ball milling process. They
found that by increasing the time of ball milling process all the atoms of al and Cu dissolved in
BCC Fe and the final product of mechanical alloying becomes nanocrystalline Fe (AL, Cu) solid
solution with a mean size of 9nm. Scanning electron microscopy was used to study the surface
morphology of the material as a function of milling time. The change in magnetic properties of
the material were also studied. Initially the material show soft ferromagnetic behavior Hc = 173
A/m, then during the early processing of alloy it showed hardening ferromagnetic behavior Hc =
15277A/m and for longer milling time the material again showed a slightly soften magnetic
behavior and became a semi hard ferromagnetic Hc = 5500A/m.
Siddique et al. [8] reported the effect of temperature on the modified alumina with Fe 2O3.
In this experiment they used transmission electron microscopy TEM for the study of the effect of
high temperatures on the material. And for the study of magnetic properties VSM was used. The
31
stability of the material was checked by heating it for 2hr in air with the temperatures ranging
from 400C to 1200C. The modified alumina with Fe 2O3 was used for the separation of
hydrocarbons such as alkenes and alkenes. The change in the phases of the material was
measured at the temperatures ranging from 400C to 1200C. From results, they found that high
spin F+3 were present at almost all temperatures in the form of FeAlO 3 but with different
concentrations. The material showed completely paramagnetic behavior at 400C. But at
temperatures higher than 400C it becomes partially paramagnetic. Above 400C the presence of
iron oxide along with Fe+3 can be seen. Finally Fe2O3 and Fe+3 were detected at 1200C. The
parameters showed that regarding to the stability of the material, 800C is the most important
temperature.
Bhujun et al. [9] reported the synthesis of aluminum doped transition metal ferrite
nanomaterial and study their properties as superconductor electrodes. The synthesis of aluminum
doped transition metal ferrite was carried out by using the sol-gel technique. Asymmetric
electrochemical capacitors were formed from nanostructured ferrite compounds and activated
carbon nanocomposit material. In this paper he synthesis different compounds such as
aluminum- nickel Fe2O4, aluminum-cobalt Fe2O4, aluminum copper Fe2O4. All these compounds
are formed using the sol gel technique. The characterization of the materials was done by x-ray
diffraction technique and scanning electron microscopy is used for study of surface morphology.
It was found that metal oxide compounds showed that they possess porous spinel structure. The
electrochemical performances of the electrode cells in 0.1M KOH was evaluated using cyclic
voltmeter and galvanometer. The results of the experiments showed that the transition metal
incorporation with the iron oxide enhances the capacitive abilities of super capacitors. The pore
size of the nanomaterial played an important role in enhancing the capacitive abilities of the
electrodes.
Li et al. [10] reported the synthesis of nanocrystalline Nickel iron alloy by the electrodeposition technique. This experiment studied the thermal stability and microhardness of the
sample material. The approximate grain size of the alloy was found 14nm. The electrodepostion
was carried out in conventional disk rotating cathode setup. The nickel iron alloy was deposited
on annealed Cu substrate with 35mm diameter. The stainless steel was used as working
electrode. Firstly the copper substrate was glued on this electrode by using silver epoxy. Then
32
substrate polishing was done in phosphoric acid solution, and activated in 20% H 2SO4, before its
deposition in the cell. The platinum foil served as anode. Nickel sulphamate solution was used as
electrolyte in this experiment. The other parameters of deposition were temperature 298K and
pH value of 2. After the deposition completed the samples were annealed for 90 mins in the
temperature ranges from 373-773 K. The results showed that grain grown started at 400k or
above annealed temperature. Two schemes of grain growth was seen in the results. The low grain
scheme at 575K can be controlled by grain boundaries diffusion whereas the high gran growth
was controlled by lattice diffusion. The characterization of the sample was done by X-ray
diffraction technique and by Microprobe analysis.
Lecina et al. [11] reported the synthesis of Ni/Al 2O3 nanocomposite coatings by using the
electro-deposition technique. These coating were obtained by the deposition of Al 2O3
nanoparticles from Nickel watts baths with the average grain size of 40-47nm. Different
concentrations of Al2O3 were used in the solution. In this paper comparison between the effects
of mechanical and ultrasonic string was analyzed on the properties of electrodeposited NI/ Al 2O3
coatings. The analysis showed that there was an increment of Al 2O3 in the composite coating and
this increment enhances the uniformity of particle distribution on Nickel matrix. The
incorporation of Al2O3 increases the surface morphology and tribiological properties of nickel
matrix. The characterization of the sample is done by using XRD, SEM and TEM.
Kim et al. [12] reported the synthesis of Cu/ Al 2O3 nanocomposities coating by using
electrodeposition technique. Later they studied the effect of ultrasonification on the Cu/ Al 2O3
nanocomposites during the electro-deposition process. In this paper nanocomposite were
synthesized by incorporating Al2O3 nanoparticles with size of 50nm. Silicon wafer was used as a
substrate. One side of the wafer was polished with surface roughness less than 3nm. This wafer
was then cut into pieces. After this a 5nm thick Cr and 5nm thick Au film was coated on the
substrate. High potential galvanostat was used to control the deposition parameters.
Ultrasonifiaction during the electro-deposition process reduced the agglomeration of
nanoparticle and efficiently reduced the grain size of Cu matrix. SEM is used for the
characterization of the prepared samples.
Thiemig et al. [13] reported the synthesis of Nickel alumina nanocomposites by the
electro-deposition method. In this experiment they studied the influence of hydrodynamics and
33
H3BO3. Double distilled water was used to form the solutions. The suspension was formed by
adding Al2O3 to the electrolyte. The diameter of alumina particles can be either 13nm or 50nm.
After this the solution was placed in a covered beaker and was stirred by a magnetic stirrer for 12
to 24 hr. The pH of the solution must be sustained at 4.3 with either NaHCO 3 or H2SO4. After
formation the samples were washed in distilled water for 10 min to remove the badly adhering
particles. The samples were characterized by using scanning electron microscopy. X-ray
diffraction was used to measure the crystal size of the sample.
34
2.3. References
1. A. Paesano , C.K. Matsudaa, J.B.M. da Cunhab, M.A.Z. Vasconcellosb, B. Hallouchec,
S.L.Silva. Synthesis and characterization of Fe-Al2O3 composites. Journal of
Magnetism and Magnetic Materials 264, 264274 (2003).
2.
Semiconductors (2011).
4. Sikandar H. Tambolia, Gul Rahmana, Oh-Shim Jooa, Influence of potential, deposition
time and annealing temperature on photo electrochemical properties of electrodeposited
iron oxide thin films. Journal of Alloys and Compounds 520, 232 237 (2012).
5. Alan Kleiman-Shwarsctein, Muhammad N. Huda, Aron Walsh Yanfa Yan, Galen D.
Stucky,
Yong-Sheng
Hu,
Mowafak
35
M.
Al-Jassim,
and
Eric
W.
36
CHAPTER 3
CHARACTERIZATION TECHNIQUES
37
3.1. Introduction
This chapter deals with the techniques for experimental investigation of iron aluminum oxide
deposited nanostructures by electro deposition technique on copper substrate. The deposition
potential and deposition time acts as the controlling parameters. Structural and magnetic
properties of iron aluminum oxide were analyzed by several techniques. The samples are
characterized by using vibrating sample magnetometer VSM, X-ray diffraction and scanning
electron microscopy SEM.
38
When large area growth is required then we normally use template free growth. For template free
growth substrate are required.
2. Template assisted growth
When the region of growth is defined, then the template assisted expansion is used for the
synthesis of nanostructure.
We have used template free growth for the synthesis of our nanostructures.
Mechanical strength
Glass slides
Polycrystalline ceramics
Metal substrates
In our experiment we used copper substrate due to its several advantages over other electrodes.
Some important features of copper substrate are listed below:
Due to its compatibility with transistorized and pulse type power supply, it is
considered to be suitable for metallic electrode material.
40
First of all copper substrate are etched by acidic solution HCl. The reason of etching with acid is
to remove the roughness of the surface at nano scale. 10% conc. HCl is often used for the etching
of copper substrate. We put copper substrate in HCL for 30 minutes and then washed out the
substrate with the D ionized water.
3.3.4 Chemical Cleaning of substrate
After etching, the substrates are cleaned by using the following chemicals:
Acetone (CH3)2CO
Isopropyl alcohol (IPA)
Cleaning was done by giving ultrasonic bath. Kerreys ultrasonic vibrator was used for this
purpose. Copper substrate was dipped in acetone and gives the ultrasonic bath for 20 min. After
this the substrate was dipped in IPA and giving the ultrasonic bath for 10 min. IPA increases the
adhesion property of substrate.
0.1M Al(NO3)3.9H2O
41
0.1M Fe(NO3)3.9H2O
All these constituents were mixed in DI water to make the solution. The morality of above
mentioned constituents are adjusted by the following formula.
In the process of Electrodeposition, the metal ions from aqueous, organic or fused salt
electrolytes are reduced. We can represent this process in equation form as:
M+n
ne- ----------------------- M
Autocatalytic deposition process that is also known as electro less plating in which
electrons are provided by the reducing agent present in the solution.
The fig 3.1 shows the setup for electrodeposition process. After forming the series of six
samples, these samples were annealed at 300C for 1hr.
42
3.4.1 Annealing
Annealing is a heat treatment which is used for changing the properties of the material such as
strength and hardness. Annealing is used for the removal of the stresses, refines the structure by
making it homogeneous, improve the cold working properties, soften the material and induce
ductility. It is the process which produces the conditions by heating to above the re crystallization
temperature, maintain the suitable temperature and then cooling. Diffusion of atoms is occurring
during annealing within the material so the material progress towards its equilibrium state. Heat
is required to increase the rate of diffusion by giving the energy needed to break the bond.
The removal of stress is thermodynamically spontaneous process. At room temperature it is a
very slow process, but at high temperature at which annealing occurs serves to accelerate the
process.
3.4.1.1 Stages of annealing process
There are two stages of annealing process:
43
1. Recovery of phase which is causes of shifting the material by the removal of internal stress
and defects.
2. Re-crystalline the phase of material where new strain free grains nucleates and grows to
replace the internal stresses.
3.4.1.2 Principle of annealing
For the annealing process, a large oven is used. There is enough large space in the oven so that
the maximum area of our work pieces is exposed to the heated air. We have annealed our samples
for 1hr at 300C. Once the annealing is done, the samples are remaining placed in the oven so
that the oven cools down at normal room temperature. The samples are removed from the oven
after the temperature of oven is resumed to the room temperature.
3.5.1.1 Diffraction
To understand the word diffraction one should be familiar of three phenomenon that are
Scattering
Interference
Diffraction
In scattering, the incident radiations fall on some material and then reemitted into various
directions. In interference, superposition occurs among different waves of same frequency and
consequently producing a single overlapping wave. The result of constructive interference
among various scattered waves from some object is termed as diffraction. [10]
3.5.1.2 Braggs Law and X-Ray Diffraction
X-ray diffraction is the characterization tool which is used to analyze various characteristics of a
material, such as identification of different material, crystal defects, lattice constants, preferred
orientation, stresses and geometry of the given structure. In x-ray diffraction, x-ray beam is the
collimated beam having wavelength range from 0.7 to 2 , and the crystalline phases are
responsible factors for its diffraction which is stated by Braggs law:
(1)
In the above equation, d represents the spacing in atomic planes which is the representation of dspacing. The lambda represents the wavelength of incoming x-ray and its value is 1.54 .
whereas n represents any integers with different values such as n = 0,1,2 .
45
46
It is nondestructive technique.
3.5.1.5 Uses
47
It is used for the recognition of single phase resources, multiple phases in microcrystalline
mixtures and amorphous resources. It is also used to decide the phase work of art of a sample,
unit cell lattice parameters and bravais lattice symmetry, residual damage, crystal arrangement
and crystallite size and micro strain.
or sweep the beam in a grid fashion, period of time is determined by the scan speed. The final
lens focused scanning beam onto the part of the specimen which is desired. When the beam
strike with sample, and is detected by different Instruments. Before the moving of beam, these
instruments count number of interactions and display pixel on a CRT whose strength is resolute.
Repeated this process until the grid scan is finished. The schematic diagram of SEM is shown in
fig3.4.
49
50
51
52
53
induced electric field, sensed by the pickup coils, is proportional to the samples magnetic
moment.
3.7.2 LAKE SHORE 7400 VSM
The VSM used in Centre of Excellence for Solid State Physics is Lake Shore 7400 VSM shown
in fig3.10. It is the most sensitive VSM available today having sensitivity 0.5emu.The VSM is
calibrated using a sample of nickel with known magnetization before use. The nickel sample is
of very small size (500m2) and image charges on larger films are therefore, not effectively
calibrated. The film sample size tested in VSM is usually 510mm, image charges do influence
such data. Additionally, samples placed with long axis of the film transverse to the field direction
are not entirely within the strongest field and magnetization may not fully measure. This problem
was reduced by placing samples with their long axes in line with the magnetic field direction.
Samples were not cut or patterned to a smaller size, in order to allow their processing in to
devices. Powders, solids, liquids, single crystals, and nanostructures are accommodated in the
lake shore VSM.
55
3.8. Refrences
1.
2.
3. L. Holland, Thin film microelectronics, Chapman and Hall Ltd. London, 1965.
4. Y. Waseda, E. Matsubara, K. Shinoda, X-Ray diffraction crystallography. Springer,
New York, 2011
5.
6.
B.D.Cullity and S.R.Stock, Elements of X-Ray Diffraction, 3rd Edition, London, 2001
7.
8. F. Yang, J. Hamilton, Modern Atomic and Nuclear Physics, World scientific publishing
Co. USA, 2010.
9. Rene, Guinebretiere, X-Ray diffraction by polycrystalline Materials, ISTE. Ltd, UK,
2007
10. C.Suryanarayana, M. Grant Norton, X-Ray Diffraction a Practical Approach, Plenum
Press, New York, 1998.
11. http://www.chm.bris.ac.uk/pt/diamond/jamespthesis/chapter2.htm
12. http://www.purdue.edu/ehps/rem/rs/sem.htm
13. http://www.mcswiggen.com/FAQs/FAQ_EF-2.htm.
14. I Mansoor, Y Liu, U O Hfeli and B. Stoeber. Arrays of hollow out-of-plane
microneedles made by metal electrodeposition onto solvent cast conductive polymer
structures. Journal of Micromechanics and Micro engineering.
56
CHAPTER NO. 4
RESULTS AND DISSCSIONS
57
4.1 Introduction
The literature of this chapter provides the brief explanation regarding the results, discussions and
comprehensive conclusion about the material. Nanostructures of iron aluminum oxide were
deposited on the copper substrate using the low cost electrodeposition process. Six different
samples had been prepared regarding to the oxidation time. Deposition was done on the copper
substatre for 5 min, 10 min, 15 min, 20 min, 25 min and 30 mins. Latter on all the six samples
were annealed at 300C for 1 hr. The structural analysis and magnetic properties were
investigated by using the X-ray diffraction and Vibrating sample magnetometer. The surface
morphology of the nanostructures was studied by using Scanning electron microscopy. The main
objective of this research work is to synthesis iron aluminum oxide nanostructures with the help
of simple electrodeposition process. Theses nanostructures are getting a huge deal of
contemplation due to wide exclusive characteristics and novel applications.
diffractometer used in Centre of Excellence in Solid State Physics is Bruker D8 Advance which
is equipped with the Cu K ( = 1.5405 ) radiations.
Where
T is the crystalline size.
58
59
Figure 4.1: XRD patterns for Iron aluminum oxide with variation in deposition time.
60
Table
Lattice
consta
nt
()
Unit
cell
volume
()3
X-ray
density
(g cm-3)
8.199
551.1663
15
8.20
551.1368
Depositio
Lattice
n time
(a), unit
volume
Crystal
line
size
(nm)
Disloca
tion
density
(1x1015
m-2)
5.121
15.7
4.06
5.119
24.7
1.64
(min)
4.1:
constant
cell
(Vcell),
30
8.21
553.3877
5.101
29
1.19
crystalline size (D), X-ray density (dx), and dislocation density () of as-deposited
nanostructures with varying the deposition time.
Crystalline size increases with the increase in deposition time from 5 min to 30 min. The increase
in crystalline size with deposition time shows the increases crystalinity of iron aluminum oxide
thin film. Crystalline size depends on two factors that are
Neighboring grain
Strain
The trend of lattice parameter variations with deposition time is shown in Figure 4.7. With the
increase in deposition time lattice parameter increases.
61
1
2
D
(4.2)
Where, D is crystallite size. Higher value of dislocation density indicates lower crystallinity
levels of the nanostructures [1]. The dislocation density of all deposited nanoparticles with
varying deposition time is listed in Table 4.1. The effect of deposition time on the dislocation
density is shown in Figure 4.3. The presence of dislocations or defects during the deposition
process may be due to micro-strain present in the film [2].
62
.
Figure 4.3: variation in dislocation density with deposition time
Variation in crystalline size
The average crystallite size (D) were determined using Debye Scherrers formula (Eq. 4.3).
D=
0.9
cos
(4.3)
Where D is the average crystallite size of the phase under investigation, is the wavelength of
Cu K used in X-ray diffraction, the Full width at half maxima (FWHM), contribution to the
diffraction peak width due to small size of crystallites and must be taken in radians and is the
Braggs angle of diffraction [3].
The average crystallite sizes (D) of all the electrodeposited nanoparticles with varying the
deposition time are listed in Table 4.1. The trend of crystallite size of as-deposited nanoparticles
63
with the variation in deposition time is shown in Figure 4.4. The crystalline size increases with
the increase in deposition time.
1.66042 A
(4.4)
V
Where V is unit cell volume and A is atomic weigth of number of atoms or ions in a unit cell [8].
X-ray density of all the deposited nanostructures is shown in Table 4.1. The variation in x-ray
density with deposition time is shown in Figure 4.5. The trend of x-ray density decreses with the
increase in deposition time.
64
4.4
Magnetic
analysis
of
as-deposited
iron
aluminum
oxide
Nanostructures
Figure 4.6 shows the room temperature M-H curve for as-deposited iron aluminum oxide
nanostructures. The presence of open hysteresis loop at low field strength indicates
ferromagnetic behavior but at high fields paramagnetic domains indicating that the particles
require further heat treatment.
65
(a)
(b)
66
(c)
(d)
67
(e)
(f)
Figure 4.6: M-H curve for As-deposited iron aluminum oxide nanostructures with deposition
time as (a) 5 min (b) 10 min (c) 15 min (d) 20 min (e) 25 min (f) 30 min
68
(a)
(b)
69
(c)
(d)
70
(e)
(f)
Figure 4.7: M-H curves for Iron aluminum oxide nanostructures annealed at 300 C with
deposition time as (a) 5 min (b) 10 min (c) 15 min (d) 20 min (e) 25 min (f) 30 min
71
Figure 4.9 and 4.10 shows the variations in the magnetization and retentivity of iron aluminum
oxide nanostructures.
72
73
(a)
74
(b)
(c)
75
(d)
(e)
76
(f)
Figure 4.11: SEM images of Iron aluminum oxide Nanostructures with deposition time (a) 5 min,
(b) 10 min, (c) 15 min, (d) 20 min, (e) 25 min and 30 min.
As we can see from the figure 5 min deposition shows grain size of 100-120 nm, 10 min
deposition shows 200 nm, 15 min deposition time shows 50 nm, 20 min deposition shows 140180 nm, 25 min deposition shows grain size of 160-185 nm and 30 min deposition showed grain
size of 80-100 nm.
77
4.8 Conclusions
78
4.9 References
1. K. Usharani, A. R. Balu, G. Shanmugaval, M. Suganya and V. S. Nagarethinam,
International Journal of Scientific Research and Reviews, 2, 53-68, (2013).
2. J. M. Iwata, R. V. Chopdekar, F. Wrong, E. Areholz and Y. Suzuki, Applied Physics
Letters, 105, 905-911, (2009).
3. B. D. Cullity, Elements of X-ray Diffraction, Addison-Wesley Publishing Company,
USA, (1978).
79