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D9R ENGINES
3408 Engine with Mechanical Controls
3408E Engine with HEUI
CHECK
VALVE
SUCTION
LINE
GEAR
PUMP
STARTER
MOTOR
PRELUBRICATION SYSTEM
337 WH
R
308 YL
200 BK
KEY START
SWITCH
C OFF
S ON
B ST
NEUTRAL SWITCH
(DIFFERENTIAL
STEER ONLY)
STARTER
RELAY
306 GN
RD
06
RD 06
MOTOR
FRAME
101
RD
RD 00
ENGINE
BK 00
POS NEG
POS NEG
POS NEG
POS NEG
BAT MTR
BUS BAR
MOTOR
SECOND
STARTER
MOTOR
AND RELAY
STARTER
MOTOR/
PRELUBE
PUMP
200 BK
RD 00
314 PU
306 GN
BAT MTR
ALTERNATE
BREAKER
MAIN
RELAY
S
200 BK
RD 00
MAIN
BREAKER
177 RD
307 OR
200 BK
301
BU
101
RD
OIL PRESSURE
CUTOFF SWITCH
307 OR
200 BK
PRELUBE
TIMER/
SOLENOID
447 PK
RD 00
RD 00
BUS BAR
BATTERIES
BK 00
3408E/12HUIFLSYTM
TO LUBE
SY TEM
HEUI
HYDRAULIC
TEMP RA U
SEN OR
COLD STAR
FLUIDMANO
OIL
OIL PRES U
RES VOI
HYDRAULICPSGE
SEN OR
CO L D WN
HYDRAULIC
PRES U
TEMP RA U
SUP LY
OIL
SEN OR
SEN OR
PUM
FILTER
HYDRAULIC
FUEL
CIR U T
GROUP
FLUIDMANO
HYDRAULICPSGE
PUM
CONTR L
OIL
HEUI
ECM
VAL E
CO LER
FUEL
TRANSFE
SECONDARY
PUM
LUBE OI
PUM
FUEL
FILTER
PRIMA Y
FUEL I T R/
WATER
SEPAR TO
OIL
SUMP
FUEL TANK
PRES U
REGULATIN
VAL E
8 INJECTORS
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM)
ENGINE
HARNESS
MACHINE
HARNESS
DISCONNECT SWITCH
15 AMP
BREAKER
MAIN
KEY
POWER RELAY SWITCH
24 V
TDC SERVICE
PROBE ACCESS
MACHINE
INTERFACE
CONNECTOR
THROTTLE
SENSOR
ACCELERATOR
PEDAL
SECONDARY
SPEED/TIMING SENSOR
STEERING
PUMP
IMPLEMENT
PUMP
IMPLEMENT PUMP
PTO PUMP
(3-SECTION)
CONTROL
VALVE
STACK
T/C SCAVANGE
PUMP
HYDRAULIC
MOTOR
PTO PUMP
(4-SECTION)
DIFFERENTIAL
STEER
PLANETARIES
CONTROL VALVE
STACK
TRANSMISSION
SERVICE BRAKES
FINAL DRIVES
CLUTCH AND BRAKE PACKS
TORQUE DIVIDER
ROLLERS
ENGINE FLYWHEEL
HOUSING
INLET
PASSAGE
PLANET
GEARS
SPRINGS
CAM
SUN GEAR
FREEWHEEL
STATOR
OUTPUT
SHAFT
STATOR
PLANET
CARRIER
CARRIER
RING
GEAR
OUTLET
PASSAGE
TURBINE
IMPELLER
RING GEARS
INPUT SUN
GEARS
INPUT SHAFT
OUTPUT SHAFT
PLANETARY
CARRIER
OUTPUT
SUN GEARS
TORQUE
CONVERTER
TORQUE CONVERTER
OUTLET RELIEF VALVE
BREATHER
TRANSMISSION
CONTROL VALVE
CHECK VALVE
TC CASE
SUMP
COOLER
BYPASS
P3
MANIFOLD
PRIORITY
VALVE
P1
OIL
COOLER
P2
LUBE
STEERING CLUTCH AND BRAKE VALVE
TRANSMISSION
PUMP
TRANSMISSION FILTER
TRANSMISSION
CASE SUMP
MAIN FRAME
CASE SUMP
TORQUE
CONVERTER
FILTER
N 1 2 3
LOAD PISTON
LOAD PISTON
ORIFICE
P3
DIRECTIONAL
SELECTOR
SPOOL
DIFFERENTIAL
VALVE
R
P1
3
RATIO VALVE
P2
N 1 2 3
P3
P1
P2
CHECK VALVE
SERVICE BRAKE
PEDAL SHAFT
TO RIGHT
CLUTCH
RIGHT STEERING
CLUTCH SPOOL
RIGHT STEERING
CLUTCH PLUNGER
RIGHT BRAKE
SPOOL
RIGHT BRAKE
PLUNGER
TO RIGHT
BRAKE
TO LEFT
BRAKE
LEFT BRAKE
PLUNGER
LEFT BRAKE
SPOOL
FROM
PUMP
LEFT STEERING
CLUTCH SPOOL REACTION
CHAMBER
TO LEFT
CLUTCH
PUMP INLET
CHAMBER
OUTLET
CHAMBER
LEFT STEERING
CLUTCH PLUNGER
LEFT STEERING SHAFT
TO RIGHT
CLUTCH
TO RIGHT
BRAKE
FROM
PUMP
TO LEFT
BRAKE
TO LEFT
CLUTCH
TO RIGHT
CLUTCH
TO RIGHT
BRAKE
FROM
PUMP
TO LEFT
BRAKE
TO LEFT
CLUTCH
TO RIGHT
CLUTCH
TO RIGHT
BRAKE
FROM
PUMP
TO LEFT
BRAKE
TO LEFT
CLUTCH
TO RIGHT
CLUTCH
TO RIGHT
BRAKE
FROM
PUMP
TO LEFT
BRAKE
TO LEFT
CLUTCH
TORQUE
CONVERTER
OUTLET RELIEF
VALVE
TORQUE
CONVERTER
CASE SUMP
COOLER
BYPASS
P3
PRIORITY
VALVE
P1
P2
OIL
COOLER
PARKING
BRAKE
SPOOL
SERVICE
BRAKE
SPOOL
LUBE
MANIFOLD
TRANSMISSION
PUMP
TORQUE
CONVERTER
SCAVENGE
PUMP
TRANSMISSION
FILTER
TRANSMISSION
CASE SUMP
MAIN FRAME
CASE SUMP
TORQUE
CONVERTER
FILTER
DIFFERENTIAL STEER
TRANSMISSION CONTROL VALVE
NEUTRAL
5
1 2 3
P3
R N F
P1
P2
PARKING
BRAKE
SPOOL
TO BRAKES
SERVICE BRAKE
SPOOL
PASSAGE A
SERVICE BRAKE
PLUNGER
STEERING
MOTOR
STEERING SYSTEM
STEERING
PUMP
CHARGE
PUMP
STEERING
PILOT
VALVE
BYPASS AND
PRESSURE
CONTROL
GROUP
CHARGE COOLER
AND FILTER LOOP
TANK
RIPPER
CYLINDERS
IMPLEMENT SYSTEM
IMPLEMENT
PUMP
INLET MANIFOLD
QUICK-DROP
VALVE
BLADE LIFT
BLADE TILT
RIPPER LIFT
RIPPER TILT
END COVER
DUAL TILT
VALVE
TILT
CYLINDERS
LIFT
CYLINDERS
STEERING PUMP
PILOT VALVE
CHARGE
PRESSURE
RELIEF VALVE
CHARGE
PUMP
CROSSOVER
RELIEF VALVES
RESOLVER
VALVE
STEERING
SERVO
VALVE
BYPASS AND
PRESSURE
CONTROL GROUP
THERMAL BYPASS
VALVE
FROM IMPLEMENT
PUMP SUPPLY
COOLER
STEERING CHARGE
CIRCUIT FILTER
RIGHT STEER
LOOP PRESSURE
TO PUMP
CONTROL
SPOOL
LEFT STEER
LOOP PRESSURE
FROM BYPASS
AND PRESSURE
CONTROL GROUP
TO PUMP
CONTROL
SPOOL
NO TURN
TO RIGHT
STEER
MOTOR
CHARGE
PRESSURE
RELIEF VALVE
CHARGE
PUMP
CROSSOVER
RELIEF VALVES
TO LEFT
STEER
MOTOR
RESOLVER
VALVE
TO BYPASS
AND
PRESSURE
CONTROL VALVE
(CASE DRAIN)
TO PILOT
CONTROL
TO/FROM VALVE
BYPASS
AND PRESSURE
CONTROL VALVE
PUMP CONTROL
SERVO VALVE
STEERING
SERVO
VALVE
FROM LEFT
STEERING
VALVE
FROM RIGHT
STEERING
VALVE
RIGHT STEER
LOOP PRESSURE
TO BYPASS
AND PRESSURE
CONTROL GROUP
FROM BYPASS
AND PRESSURE
CONTROL GROUP
FLUSHING
VALVE
FROM
STEER
PUMP
LEFT STEER
LOOP PRESSURE
RIGHT STEER
LOOP PRESSURE
TO PUMP
CONTROL
SPOOL
LEFT STEER
LOOP PRESSURE
FROM BYPASS
AND PRESSURE
CONTROL GROUP
FROM PUMP
CONTROL
SPOOL
RIGHT TURN
TO RIGHT
STEER
MOTOR
CHARGE
PRESSURE
RELIEF VALVE
CHARGE
PUMP
CROSSOVER
RELIEF VALVES
TO LEFT
STEER
MOTOR
RESOLVER
VALVE
TO PILOT
CONTROL
TO/FROM VALVE
BYPASS
AND PRESSURE
CONTROL VALVE
RIGHT
STEER
ACTUATOR
STEERING
PUMP
LEFT
STEER
ACTUATOR
TO BYPASS
AND
PRESSURE
CONTROL VALVE
(CASE DRAIN)
PUMP CONTROL
SERVO VALVE
PRESSURE
CUTOFF
VALVE
FROM LEFT
STEERING
VALVE
FROM RIGHT
STEERING
VALVE
FEEDBACK LEVER
SWASHPLATE
PUMP CONTROL
ACTUATORS
ORIFICE
ORIFICE
CENTERING
SPRING
PUMP CONTROL
SERVO VALVE:
OUTER SLEEVE
PUMP CONTROL
SERVO VALVE:
FEEDBACK SPOOL
RESOLVER SPOOL
PRESSURE
CUTOFF VALVE
ORIFICE
ORIFICE
OUTER
SLEEVE
RESOLVER
SPOOL
FEEDBACK
SPOOL
PRESSURE CUTOFF
VALVE
PRESSURE
CUTOFF STEM
FROM PUMP
ACTUATOR
TO PUMP
ACTUATOR
TO PILOT
VALVE
ORIFICE
STEERING
CONTROL
VALVE
PRESSURE CUTOFF
PRESSURE
CUTOFF STEM
PRESSURE
CUTOFF SPRING
RIGHT LOOP
CROSSOVER
RELIEF VALVE
HIGH
PRESSURE
LEFT LOOP
CROSSOVER
RELIEF VALVE
TO LOW
PRESSURE
SIDE OF
STEER LOOP
RIGHT STEER
LOOP PRESSURE
TO BYPASS
AND PRESSURE
CONTROL GROUP
FROM BYPASS
AND PRESSURE
CONTROL GROUP
FLUSHING
VALVE
LEFT STEER
LOOP PRESSURE
TO LOW
PRESSURE
SIDE OF
STEER LOOP
CASE DRAIN
FOR STEER PUMP
CASE DRAIN
PRESSURE
FROM
CHARGE PUMP
CHARGE
PRESSURE
COOLING
ORIFICE
FROM STEER
MOTOR
CASE DRAIN
COLD OIL
BYPASS
CHARGE CIRCUIT
MAKEUP VALVE
IMPLEMENT PUMP
CASE DRAIN
FROM
IMPLEMENT
PUMP
TO COOLER
HYDRAULIC
MOTOR
INPUT
TRANSMISSION
INPUT
TRANSFER
GEAR
DIFFERENTIAL
STEER
COMPONENTS
TO LEFT
FINAL DRIVE
TO RIGHT
FINAL DRIVE
STEER
PLANETARY
DRIVE
PLANETARY
EQUALIZING
PLANETARY
STEERING
MOTOR
STEERING SYSTEM
STEERING
PUMP
CHARGE
PUMP
STEERING
PILOT
VALVE
BYPASS AND
PRESSURE
CONTROL
GROUP
CHARGE COOLER
AND FILTER LOOP
TANK
RIPPER
CYLINDERS
IMPLEMENT SYSTEM
IMPLEMENT
PUMP
INLET MANIFOLD
QUICK-DROP
VALVE
BLADE LIFT
BLADE TILT
RIPPER LIFT
RIPPER TILT
END COVER
DUAL TILT
VALVE
TILT
CYLINDERS
LIFT
CYLINDERS
INLET MANIFOLD
QUICK-DROP
VALVE
BLADE LIFT
BLADE TILT
RIPPER LIFT
RIPPER TILT
END COVER
DUAL TILT
VALVE
TO BYPASS AND
PRESSURE CONTROL VALVE
IMPLEMENT PUMP
INLET
MANIFOLD
D9R IMPLEMENT
SYSTEM
BLADE
LIFT
TO BYPASS AND
PRESSURE
CONTROL VALVE
TO STEERING
CHARGE PUMP
DOZER LIFT
CYLINDER
QUICK-DROP VALVE
TO
ROD END
BLADE
TILT
TO HEAD
END
DOZER LIFT
CYLINDER
RIPPER
LIFT
SINGLE TILT
RIPPER
SHANK
IN/OUT
TANK
PRESSURE CUTOFF
ADJUSTMENT
SIGNAL FROM
CONTROL VALVES
TO TANK
TO ACTUATOR
FROM PUMP
FLOW COMPENSATOR
(MARGIN) SPOOL
PRESSURE COMPENSATOR
(CUTOFF) SPOOL
PUMP
OUTPUT
LARGE
ACTUATOR
YOKE
PAD
SWASHPLATE
DRIVE
SHAFT
FLOW COMPENSATOR
(MARGIN) SPOOL
PRESSURE
COMPENSATOR
(CUTOFF) SPOOL
SMALL ACTUATOR
AND BIAS SPRING
PISTON AND
BARREL ASSEMBLY
FLOW COMPENSATOR
(MARGIN) SPOOL
PUMP
OUTPUT
PRESSURE
COMPENSATOR
(CUTOFF) SPOOL
CROSS-DRILLED
PASSAGE
LARGE
ACTUATOR
SWASHPLATE
SMALL ACTUATOR
AND BIAS SPRING
FLOW COMPENSATOR
(MARGIN) SPOOL
PUMP
OUTPUT
PRESSURE
COMPENSATOR
(CUTOFF) SPOOL
LARGE
ACTUATOR
REDUCED
PRESSURE
SWASHPLATE
SMALL ACTUATOR
AND BIAS SPRING
FLOW COMPENSATOR
(MARGIN) SPOOL
PUMP
OUTPUT
PRESSURE
COMPENSATOR
(CUTOFF) SPOOL
LARGE
ACTUATOR
REDUCED
PRESSURE
SWASHPLATE
SMALL ACTUATOR
AND BIAS SPRING
FLOW COMPENSATOR
(MARGIN) SPOOL
PUMP
OUTPUT
PRESSURE
COMPENSATOR
(CUTOFF) SPOOL
LARGE
ACTUATOR
INCREASED
PRESSURE
SWASHPLATE
SMALL ACTUATOR
AND BIAS SPRING
FLOW COMPENSATOR
(MARGIN) SPOOL
PUMP OUTPUT
AT MAXIMUM
PRESSURE
PRESSURE
COMPENSATOR
(CUTOFF) SPOOL
LARGE
ACTUATOR
REDUCED
PRESSURE
SWASHPLATE
SMALL ACTUATOR
AND BIAS SPRING
TO BYPASS AND
PRESSURE CONTROL VALVE
INLET
MANIFOLD
SYSTEM
RELIEF
VALVE
CHARGE
RELIEF
VALVE
FLOW
CONTROL
VALVE
RESOLVER
D9R IMPLEMENT
CONTROL
VALVE STACK
SIGNAL LINE TO
IMPLEMENT PUMP
TO
IMPLEMENT
PUMP
SUPPLY
BLADE
LIFT
TO LIFT
CYLINDERS
PRESSURE
LIMITER
VALVE
FLOW
CONTROL
VALVE
RESOLVER
BLADE
TILT
TO TILT
CYLINDERS
FLOW
CONTROL
VALVE
RESOLVER
RIPPER
LIFT
TO RIPPER
LIFT CYLINDERS
FLOW
CONTROL
VALVE
RESOLVER
TO RIPPER
TILT CYLINDERS
RIPPER
SHANK
IN/OUT
HEAD END
FROM
PREVIOUS
VALVE
MAKEUP VALVE
RESOLVER
TO
NEXT
VALVE
ROD END
HEAD END
MAKEUP VALVE
FROM
PREVIOUS
VALVE
RESOLVER
TO
NEXT
VALVE
HEAD END
MAKEUP VALVE
FROM
PREVIOUS
VALVE
RESOLVER
TO
NEXT
VALVE
FROM
PREVIOUS
VALVE
HEAD END
RESOLVER
TO
NEXT
VALVE
MAIN CONTROL SPOOL
SIGNAL
PRESSURE LIMITER
FLOW CONTROL VALVE
RAISE
MAKEUP
VALVE
HEAD END
ROD END
MAKEUP
VALVE
RESOLVER
TO
NEXT
VALVE
MAIN CONTROL SPOOL
HEAD END
ROD END
MAKEUP
VALVE
FROM
PREVIOUS
VALVE
RESOLVER
TO NEXT
VALVE
DOZER LIFT
CYLINDER
QUICK-DROP VALVE
TO ROD END
DUMP VALVE
MAIN VALVE
SPOOL
TO HEAD END
SOLENOID
VALVE
FROM
CONTROL
VALVE
ROD END
FROM
CONTROL
VALVE
HEAD END
DOZER LIFT
CYLINDER
CYLINDER
HEAD END
QUICK-DROP VALVE
HOLD
CYLINDER
ROD END
MAIN VALVE
SPOOL
DUMP VALVE
A
B
C
D
B
C
SOLENOID
VALVE
A
D
FROM
CONTROL VALVE
ROD END
FROM
CONTROL VALVE
HEAD END
CYLINDER
HEAD END
QUICK-DROP VALVE
DOZER RAISE
MAIN VALVE
SPOOL
CYLINDER
ROD END
DUMP VALVE
A
B
C
B
C
D
SOLENOID
VALVE
D
FROM
CONTROL VALVE
ROD END
TO
CONTROL VALVE
HEAD END
CYLINDER
HEAD END
QUICK-DROP VALVE
DOZER LOWER
CYLINDER
ROD END
MAIN VALVE
SPOOL
DUMP VALVE
A
B
C
D
B
C
SOLENOID
VALVE
A
D
TO
CONTROL VALVE
ROD END
FROM
CONTROL VALVE
HEAD END
CYLINDER
HEAD END
QUICK-DROP VALVE
QUICK-DROP
SOLENOID ENERGIZED
MAIN VALVE
SPOOL
CYLINDER
ROD END
DUMP VALVE
A
B
C
B
C
D
SOLENOID
VALVE
(ENERGIZED)
D
TO
CONTROL VALVE
ROD END
FROM
CONTROL VALVE
HEAD END
CYLINDER
HEAD END
QUICK-DROP VALVE
DOWN PRESSURE
SOLENOID ENERGIZED
MAIN VALVE
SPOOL
CYLINDER
ROD END
DUMP VALVE
A
B
C
B
C
D
SOLENOID
VALVE
(ENERGIZED)
A
D
TO
CONTROL VALVE
ROD END
FROM
CONTROL VALVE
HEAD END
TO ROD END
FROM
IMPLEMENT
PUMP
S2
S1
TO HEAD END
TILT
CYLINDERS
FROM BLADE
TILT VALVE
FROM TILT
CONTROL VALVE
TO ROD END
LEFT TILT
CYLINDER
RIGHT TILT
CYLINDER
TO HEAD END
TO TILT
CONTROL VALVE
FROM IMPLEMENT
PUMP
FROM TRIGGER
SWITCH
FROM
TOGGLE SWITCH
FROM TILT
CONTROL VALVE
TO ROD END
LEFT TILT
CYLINDER
RIGHT TILT
CYLINDER
TO HEAD END
TO TILT
CONTROL VALVE
FROM IMPLEMENT
PUMP
FROM TRIGGER
SWITCH
FROM
TOGGLE SWITCH
FROM TILT
CONTROL VALVE
TO ROD END
LEFT TILT
CYLINDER
RIGHT TILT
CYLINDER
TO HEAD END
TO TILT
CONTROL VALVE
FROM IMPLEMENT
PUMP
FROM TRIGGER
SWITCH
FROM
TOGGLE SWITCH