DOLPHIN PROJECT

COMMON LOW SULPHUR

CONDENSATE STORAGE AND
EXPORT FACILITIES

Rev.

Issue

A01

16 March 09

C02

01 April 09

Purpose/Description of Revision

Prepared

Reviewed

Approved

Issued for Approval

JMP

TSN

HA

DEL Comments Incorporated

and Issued for Construction

JMP

TSN

HA

Page 1 of 15
RL0-0000-EPG-23723_C02

Company

DOLPHIN PROJECT
COMMON LOW SULPHUR
CONDENSATE STORAGE AND
EXPORT FACILITIES

Rev.

Issue

A01

16 March 09

C02

01 April 09

Purpose/Description of Revision

Prepared

Reviewed

Approved

Issued for Approval

JMP

TSN

HA

DEL Comments Incorporated

and Issued for Construction

JMP

TSN

HA

Page 2 of 15
RL0-0000-EPG-23723_C02

Company

DOLPHIN PROJECT
COMMON LOW SULPHUR
CONDENSATE STORAGE AND
EXPORT FACILITIES

Company Document No.:

RL0-0000-GPR-000XX0-EPG-23723

Document Class:

Rev.

Issue

A01

16 March 09

C02

01 April 09

Purpose/Description of Revision

Prepared

Reviewed

Approved

Issued for Approval

JMP

TSN

HA

DEL Comments Incorporated

and Issued for Construction

JMP

TSN

HA

Page 3 of 15
RL0-0000-EPG-23723_C02

Company

DOLPHIN PROJECT
COMMON LOW SULPHUR
CONDENSATE STORAGE AND
EXPORT FACILITIES

Rev.

Issue

A01

16 March 09

C02

01 April 09

Purpose/Description of Revision

Prepared

Reviewed

Approved

Issued for Approval

JMP

TSN

HA

DEL Comments Incorporated

and Issued for Construction

JMP

TSN

HA

Page 4 of 15
RL0-0000-EPG-23723_C02

Company

DOLPHIN PROJECT
COMMON LOW SULPHUR
CONDENSATE STORAGE AND
EXPORT FACILITIES

Area:

MULTI AREA RAS LAFFAN

Discipline:

ELECTRICAL

Document Type:

INSPECTION & TEST PLAN

Contract Number:

CT-QA-PJ-6082

Rev.

Issue

A01

16 March 09

C02

01 April 09

Purpose/Description of Revision

Prepared

Reviewed

Approved

Issued for Approval

JMP

TSN

HA

DEL Comments Incorporated

and Issued for Construction

JMP

TSN

HA

Page 5 of 15
RL0-0000-EPG-23723_C02

Company

DOLPHIN PROJECT
COMMON LOW SULPHUR
CONDENSATE STORAGE AND
EXPORT FACILITIES

Rev.

Issue

A01

16 March 09

C02

01 April 09

Purpose/Description of Revision

Prepared

Reviewed

Approved

Issued for Approval

JMP

TSN

HA

DEL Comments Incorporated

and Issued for Construction

JMP

TSN

HA

Page 6 of 15
RL0-0000-EPG-23723_C02

Company

DOLPHIN PROJECT
COMMON LOW SULPHUR
CONDENSATE STORAGE AND
EXPORT FACILITIES

Document Title:

INSPECTION AND TEST PLAN

FOR
INSTALLATION OF SWITCHGEARS AND MCCS

RELEASED

Rev.

Issue

A01

16 March 09

C02

01 April 09

Purpose/Description of Revision

Prepared

Reviewed

Approved

Issued for Approval

JMP

TSN

HA

DEL Comments Incorporated

and Issued for Construction

JMP

TSN

HA

Page 7 of 15
RL0-0000-EPG-23723_C02

Company

DOLPHIN ENERGY PROJECT

Common Low Sulphur Condensate Storage and Export Facilities
Inspection & Test Plan for Installation of Switchgears & MCCS

Doc. No.: RL0-0000-EPG-23723_C02

REVISION HISTORY
REV

DATE

A01

16 March 09

C02

01 April 09

DESCRIPTION
Issued for Approval
DEL Comments Incorporated and Issued for Construction

Note:

A revision line in the right end margin denotes revisions.

Page 8 of 15

DOLPHIN ENERGY PROJECT

Common Low Sulphur Condensate Storage and Export Facilities
Inspection & Test Plan for Installation of Switchgears & MCCS

Doc. No.: RL0-0000-EPG-23723_C02

TABLE OF CONTENTS

SECTION

TITLE

PAGE

REVISION HISTORY

INSPECTION & TEST PLAN

48

REFERENCE DOCUMENTS AND STANDARDS:

1) GS-EP-ELE-364 GENERAL SPECIFICATION OF ELECTRICAL INSTALLATIONS
3) GS-ELE-131 GENERAL SPECIFICATION FOR LOW VOLTAGE SWITCHGEAR
4) GS-ELE-135 GENERAL SPECIFICATION FOR HIGH VOLTAGE SWITCHGEAR
5) GS-EXP-105 GENERAL SPECIFICATION OF PRE-COMMISSIONING EXECUTION
6) APPROVED FOR CONSTRUCTION DRAWINGS

ATTACHMENTS:
1) Check list for installation of switchgear & MCCS Form no. CL-QCON-005
2) Check list for installation of switchgear & MCCS (circuit breaker / contactor / CT check)
Form no. CL-QCON-005A
3) Test sheet for installation of switchgear & MCCS (Torque testing) Form no. TS-QCON005B
4) Pre-commissioning check list for HV switchboard / MCC Form no. CPX-04
5) Pre-commissioning check list for LV switchboard / MCC Form no. CPX-05
6) Pre-commissioning test sheet for HV switchboard / MCC Form no. TPX-04
7) Pre-commissioning test sheet for LV switchboard / MCC Form no. TPX-05

Page 9 of 15

DOLPHIN ENERGY PROJECT

Common Low Sulphur Condensate Storage and Export Facilities
Inspection & Test Plan for Installation of Switchgears & MCCS

Doc. No.: RL0-0000-EPG-23723_C02

DOLPHIN ENERGY PROJECT

Common Low Sulphur Condensate Storage and Export Facilities

INSPECTION AND TEST PLAN

LEGEND:
H - Hold Point CONTRACTOR / COMPANY must attend, unless
informed in writing not to attend
W - Witness point- CONTRACTOR/COMPANY must be informed but if
not in attendance work can proceed
R-Review point-Documents relevant to inspection shall be reviewed
S-Surveillance

INSPECTION AND TEST PLAN

FOR INSTALLATION OF SWITCHGEARS AND MCCS

ACTIVITY
No

ACCEPTANCE CRITERIA
PROCESS / INSPECTION ACTIVITY

RESPONSIBLE

FREQUENCY

SPECIFICATION
NO.

VALUE

QC
Inspector

GS ELE 131 / GS
ELE 135

Conformance to
AFC drawings &
specs. (Not
damage).

INSPECTION
REQUIREMENTS
QCON
(Engr)

QUALITY
VERIFICATION
RECORD
NUMBER

QCON
(QC)

DEL

All received
materials

Material
receiving Report

1.0

MATERIAL RECEIVING

1.1

Check & verify the materials as per

specification.

2.0

SWITCHGEAR / MCCS INSTALLATION

2.1

Verify construction / quality documents and

personnel approved.

QC
Inspector

PQP

Available /
Approved

Prior to
Activity

CL-QCON-005

2.2

Check floor openings against equipment

openings for cable entrance prior to installation.

QC
Inspector

GS-EP-ELE 364

Conformance to
AFC Drawings

On
completion

CL-QCON-005

2.3

Check equipment undamaged.

QC
Inspector

GS-EP-ELE 364

Not damaged

On
completion

CL-QCON-005

2.4

Check all base welding points completed for

fixing.

QC
Inspector

GS-EP-ELE 364

Conformance to
AFC Drawings

On
completion

CL-QCON-005

2.5

Check equipment correct level and alignment.

CL-QCON-005

Check all labels is correct as per drawing.

On
completion
On
completion

2.6

Conformance to
AFC Drawings
Conformance to
AFC Drawings

CL-QCON-005

2.7

Check equipment erected in accordance with

general arrangement drawings.

Conformance to
AFC Drawings

On
completion

CL-QCON-005

QC
Inspector
QC
Inspector
QC
Inspector

GS-EP-ELE 364
GS-EP-ELE 364
GS-EP-ELE 364

Page 10 of 15
RL0-0000-EPG-23723_C02

DOLPHIN ENERGY PROJECT

Common Low Sulphur Condensate Storage and Export Facilities
Inspection & Test Plan for Installation of Switchgears & MCCS

Doc. No.: RL0-0000-EPG-23723_C02

DOLPHIN ENERGY PROJECT

Common Low Sulphur Condensate Storage and Export Facilities

INSPECTION AND TEST PLAN

LEGEND:
H - Hold Point CONTRACTOR / COMPANY must attend, unless
informed in writing not to attend
W - Witness point- CONTRACTOR/COMPANY must be informed but if
not in attendance work can proceed
R-Review point-Documents relevant to inspection shall be reviewed

INSPECTION AND TEST PLAN

FOR INSTALLATION OF SWITCHGEARS AND MCCS

S-Surveillance

ACTIVITY
No

ACCEPTANCE CRITERIA
PROCESS / INSPECTION ACTIVITY

RESPONSIBLE

FREQUENCY

SPECIFICATION
NO.

VALUE

INSPECTION
REQUIREMENTS
QCON
(Engr)

QCON
(QC)

DEL

QUALITY
VERIFICATION
RECORD
NUMBER

2.8

Check no dust in compartments and insulation

surfaces clean.

QC
Inspector

GS-EP-ELE 364

Free of debris
material

On
completion

CL-QCON-005

2.9

Check all special tools and accessories

provided.

QC
Inspector

GS-EP-ELE 364

As per vendor
supply

Each activity

CL-QCON-005

2.10

Check visual inspection of VTs & no damage

observed.

QC
Inspector

GS-EP-ELE 364

Conformance to
AFC Drawings

Each activity

CL-QCON-005

2.11

Check fuse rating of VTs correct.

QC
Inspector

GS-EP-ELE 364

Conformance to
AFC Drawings

Each activity

CL-QCON-005

2.12

Check switchboards earthing are connected

properly & tightened.

QC
Inspector

GS-EP-ELE 364

Confirm
mechanical
continuity

Each activity

CL-QCON-005

2.13

Check mechanical operation of safety shutters.

QC
Inspector

GS-EP-ELE 364

Conformance to
AFC Drawings

Each activity

CL-QCON-005

2.14

Check bus bar arrangement is correct.

QC
Inspector

GS-EP-ELE 364

Conformance to
AFC Drawings

Each activity

CL-QCON-005

2.15

Check correct phase relationship throughout the

bus bar.

QC
Inspector

GS-EP-ELE 364

Conformance to
AFC Drawings

Each activity

CL-QCON-005

Page 11 of 15
RL0-0000-EPG-23723_C02

DOLPHIN ENERGY PROJECT

Common Low Sulphur Condensate Storage and Export Facilities
Inspection & Test Plan for Installation of Switchgears & MCCS

Doc. No.: RL0-0000-EPG-23723_C02

DOLPHIN ENERGY PROJECT

Common Low Sulphur Condensate Storage and Export Facilities

INSPECTION AND TEST PLAN

LEGEND:
H - Hold Point CONTRACTOR / COMPANY must attend, unless
informed in writing not to attend
W - Witness point- CONTRACTOR/COMPANY must be informed but if
not in attendance work can proceed
R-Review point-Documents relevant to inspection shall be reviewed

INSPECTION AND TEST PLAN

FOR INSTALLATION OF SWITCHGEARS AND MCCS

S-Surveillance

ACTIVITY
No

ACCEPTANCE CRITERIA
PROCESS / INSPECTION ACTIVITY

RESPONSIBLE

FREQUENCY

SPECIFICATION
NO.

VALUE

INSPECTION
REQUIREMENTS
QCON
(Engr)

QUALITY
VERIFICATION
RECORD
NUMBER

QCON
(QC)

DEL

On
completion

TS-JGC-005B

2.16

Check bus bar connections correct and torque

properly.

QC
Inspector

GS-EP-ELE 364

Confirm
mechanical
continuity & not
loose

2.17

Final inspection / release for cabling.

QC
Inspector

GS-EP-ELE 364

Conformance to
AFC Drawings

Each activity

CL-QCON-005

3.0

CIRCUIT BREAKERS / CONTACTOR / CT CHECK

3.1

Check circuit breaker, contactor & CT not

damaged.

QC
Inspector

GS-EP-ELE 364

Not damage

Each activity

CL-QCON-005A

3.2

Check operation of all moving parts and

mechanisms.

QC
Inspector

GS-EP-ELE 364

Confirm properly
operates

Each activity

CL-QCON-005A

3.3

Check earthing switch operation for HV circuit

breaker.

QC
Inspector

GS-EP-ELE 364

Confirm properly
operate

Each Activity

CL-QCON-005A

3.4

Check mechanical interlocks properly operated.

QC
Inspector

GS-EP-ELE 364

Confirm properly
operate

Each Activity

CL-QCON-005A

3.5

Check withdrawable contactor easily withdrawn

& re-inserted

QC
Inspector

GS-EP-ELE 364

Not damage

Each Activity

CL-QCON-005A

Page 12 of 15
RL0-0000-EPG-23723_C02

DOLPHIN ENERGY PROJECT

Common Low Sulphur Condensate Storage and Export Facilities
Inspection & Test Plan for Installation of Switchgears & MCCS

Doc. No.: RL0-0000-EPG-23723_C02

DOLPHIN ENERGY PROJECT

Common Low Sulphur Condensate Storage and Export Facilities

INSPECTION AND TEST PLAN

LEGEND:
H - Hold Point CONTRACTOR / COMPANY must attend, unless
informed in writing not to attend
W - Witness point- CONTRACTOR/COMPANY must be informed but if
not in attendance work can proceed
R-Review point-Documents relevant to inspection shall be reviewed

INSPECTION AND TEST PLAN

FOR INSTALLATION OF SWITCHGEARS AND MCCS

S-Surveillance

ACTIVITY
No

ACCEPTANCE CRITERIA
PROCESS / INSPECTION ACTIVITY

RESPONSIBLE

FREQUENCY

SPECIFICATION
NO.

VALUE

GS-EP-ELE 364

Confirm
mechanical
continuity & not
loose

INSPECTION
REQUIREMENTS
QCON
(Engr)

QUALITY
VERIFICATION
RECORD
NUMBER

QCON
(QC)

DEL

On
completion

CL-QCON-005A

3.6

Check electrical connections correct & tighten.

QC
Inspector

3.7

Check fuse ratings correct &fuses links inserted.

QC
Inspector

GS-EP-ELE 364

Conformance to
AFC Drawings

Each Activity

CL-QCON-005A

3.8

Check correct phase relationship with bus bars.

QC
Inspector

GS-EP-ELE 364

Conformance to
AFC Drawings

On
completion

CL-QCON-005A

3.9

Check proper control wirings connections &

tightened.

QC
Inspector

GS-EP-ELE 364

Confirm
mechanical
continuity & not
loose

Each Activity

CL-QCON-005A

3.10

Check all indicator lamps are provided.

QC
Inspector

GS-EP-ELE 364

Conformance to
AFC Drawings

Each Activity

CL-QCON-005A

3.11

Check selector switches mechanically operates.

QC
Inspector

GS-EP-ELE 364

Confirm properly
operate

Each Activity

CL-QCON-005A

3.12

Check cubicle space heaters are installed

properly.

QC
Inspector

GS-EP-ELE 364

Conformance to
AFC Drawings

On
completion

CL-QCON-005A

Page 13 of 15
RL0-0000-EPG-23723_C02

DOLPHIN ENERGY PROJECT

Common Low Sulphur Condensate Storage and Export Facilities
Inspection & Test Plan for Installation of Switchgears & MCCS

Doc. No.: RL0-0000-EPG-23723_C02

DOLPHIN ENERGY PROJECT

Common Low Sulphur Condensate Storage and Export Facilities

INSPECTION AND TEST PLAN

LEGEND:
H - Hold Point CONTRACTOR / COMPANY must attend, unless
informed in writing not to attend
W - Witness point- CONTRACTOR/COMPANY must be informed but if
not in attendance work can proceed
R-Review point-Documents relevant to inspection shall be reviewed

INSPECTION AND TEST PLAN

FOR INSTALLATION OF SWITCHGEARS AND MCCS

S-Surveillance

ACTIVITY
No

ACCEPTANCE CRITERIA
PROCESS / INSPECTION ACTIVITY

RESPONSIBLE

FREQUENCY

SPECIFICATION
NO.

VALUE

INSPECTION
REQUIREMENTS
QCON
(Engr)

QCON
(QC)

DEL

QUALITY
VERIFICATION
RECORD
NUMBER

3.13

Check cable core connections & identified

correctly.

QC
Inspector

GS-EP-ELE 364

Conformance to
AFC Drawings

Each Activity

CL-QCON-005A

3.14

Check current transformer are installed

correctly.

QC
Inspector

GS-EP-ELE 364

Conformance to
AFC Drawings

Each Activity

CL-QCON-005A

3.15

Final Inspection

QC
Inspector

GS-EP-ELE 364

Conformance to
AFC Drawings

On
completion

CL-QCON-005A

3.16

Verify QVR Complete

QC
Inspector

APPROVED ITP

Conformance to
QVR signed off

Upon
construction
completion

All constn. &

checklist signed off

4.0

PRECOMMISSIONING

4.1

Verify construction completion documentation

and verification / acceptance.

QC
Inspector

APPROVED ITP

Conformance to
QVR signed off

Upon
construction
completion

All constn. &

checklist signed off

4.2

Pre-commissioning checks

QC
Inspector

GS-EXP-105

Conformance to precommissioning
checklist

Each activity

CPX-04/05

4.3

Pre-commissioning test

QC
Inspector

GS-EXP-105

Conformance to precommissioning test

sheet

Each activity

TPX-04/05

Page 14 of 15
RL0-0000-EPG-23723_C02