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WARNING–Important Safety Notice......................................................................

ii
Foreword .............................................................................................................. iv
Diagnosis Without Guesswork manual ................................................ back of book
Index .................................................................................................... rear of book

0
001 General Warnings and Cautions
General Data and 002 Vehicle Identification and VIN Decoder
Maintenance 010
020
Product Familiarization
Maintenance

100 Engine–General 120 Ignition System

1
110 Engine Removal and Installation 121 Battery, Starter, Alternator
113 Cylinder Head Removal and Installation 130 Fuel Injection
Engine 116 Cylinder Head and Valvetrain 160 Fuel Tank and Fuel Pump
117 Camshaft Timing Chain 170 Radiator and Cooling System
119 Lubrication System 180 Exhaust System

2 Transmission
200 Transmission–General
210 Clutch
230 Manual Transmission
240 Automatic Transmission
250 Gearshift Linkage

Suspension,
3 Steering and
Brakes
300 Suspension, Steering and
Brakes–General
310 Front Suspension, Drive Axles
320 Steering and Wheel Alignment
330 Rear Suspension
340 Brakes

4 Body 400 Body–General


410 Fenders, Engine Hood
411 Doors
412 Rear Hatch

5 Body Equipment
510
512
513
515
Exterior Trim, Bumpers
Door Windows
Interior Trim
Central Locking and Anti-theft
520 Seats
540 Sunroof
541 Convertible Top

6
600 Electrical System–General 630 Lights
611 Wipers and Washers 640 Heating and Air-conditioning
Electrical System 612 Switches 650 Radio
620 Instruments

7 Equipment and
Accessories
720 Seat Belts
721 Airbag System (SRS)

ECL Electrical Component Locations


EWD Electrical Wiring Diagrams
OBD On Board Diagnostics
Updated Editi
on
Now includes
established 1950 M IN I
Automotive Reference™ Diagnostic Trou
ble
Code Manual

BentleyPublishers
.com

MINI Cooper
Service Manual: 2002-2006
MINI Cooper, MINI Cooper S, convertible
Price: $139.95
Bentley Stock Number: BM06
Publication Date: 2010.08.20
ISBN: 978-0-8376-1639-1
Hardcover, 8 3/8 in. x 11 in.
Case quantity: 1
1424 pages, 2208 photos, illustrations and diagrams
Includes: 336 page MINI Cooper DTC-based diagnostic
manual AND 16 page color MINI Familiarization section
The MINI Cooper Service Manual: 2002-2006 is a comprehensive
source of service information and specifications for MINI Cooper
models from 2002 to 2006. Whether you’re a professional or a do-it-
yourself MINI owner, this manual will help you understand, care for
and repair your car.

Includes complete text of the MINI


Features: Cooper - Diagnosis Without
Guesswork: 200-2006 diagnostic
trouble code manual
• Procedures for everything from basic oil change service to
interpreting the malfunction indicator light (MIL). This manual tells
you what to do and how and when to do it.
• Engine and cylinder head service, including camshaft timing chain
setup and adjustment.
• Information for specific driveability problems, including explanation
of the engine management system and OBD II diagnostic trouble
codes (DTCs).
• Theory of operation and repair information for the EMS2000 engine Measuring camshaft axial play.
management system. 116 Cylinder Head and
Valvetrain
• Supercharger and intercooler information, including component
removal and replacement (Cooper S).
• Drivetrain maintenance, including troubleshooting, adjustment and
repair of clutch, gearshift linkage and drive axles.
• Manual and automatic transmission removal, installation, seal
replacement and external service.
• System description and repair information for Antilock Brakes
(ABS), Automatic Stability Control (ASC) and Dynamic Stability
Control (DSC).
Locate difficult-to-find fuses.
• Heating and air conditioning repair (IHKS / IHKA), including 610 Electrical Component
component replacement. Locations

• Body adjustments and repairs, including sunroof and convertible.


• Wiring schematics and extensive electrical component section Models & engines covered:
specifying relay, control module and ground locations with detailed Cooper: 1.6 liter normally aspirated engine
illustrations and photos. Cooper S: 1.6 liter supercharged engine
• Includes bonus Diagnosis Without Guesswork manual. Written Transmissions covered:
for the professional technician as well as the MINI enthusiast, this
Cooper: Manual 5-speed transmission (Midlands, Getrag)
advanced DTC-based diagnostic troubleshooting manual is your
Automatic continuously variable transmission (CVT)
comprehensive source of engine management and on-board system Cooper S: Manual 6-speed transmission (Getrag)
diagnosis. Automatic with Agitronic (Aisin)

Bentley Publishers, 1734 Massachusetts Avenue, Cambridge, MA 02138-1804 USA


Tel: 617-547-4170 • Toll Free: 800-423-4595 • Fax: 617-876-9235
http://www.bentleypublishers.com/contact-sales

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