Académique Documents
Professionnel Documents
Culture Documents
RANGE OF PRESSES
German
Spanish
PRESSES
• Blanking Lines
• High Speed Presses
• Standard Gap Frame Presses (2500kN to 25000kN) HYDRAULIC PRESSES:
• Standard ‘H’ Frame Presses (1600kN to 4000kN) • Coining & Calibration Presses
• Powder Compacting Presses
HYDRAULIC PRESSES: • Moulding Presses – Rubber & Brake Lining etc.
• Single Action & Double Action Presses • Composite SMC Forming Presses
• Die Spotting Presses • Decorative Laminates & Plywood Presses
• Die Tryout Presses • Straightening Presses
• Hemming Presses • Motor Assembly Presses
• Rubber Pad Forming Presses • Wheel & Axle Assembly Presses
ISGEC HACO
(joint venture)
CNC Press Brakes & Shears • Turret Punches • Plasma Cutting Machines
Sales Office & Plant : ISGEC, Yamunanagar - 135 001 (Haryana) India
Tel.: +91-1732-30 73 21, 30 73 02
Contact: Vivek Nigam / Manish Khanna
E-mail: presses@isgec.com
Corporate Office : ISGEC, A-4, Sector 24, Noida - 201 301 (U.P.) India
Tel.: +91-120-241 13 60
HYDRAULIC
Sales Representatives: Brazil • France • Hungary • Mexico • South Africa
MBD/MnHP/1008/02/EIH
A UNIT OF
For German or Spanish version of this Brochure, please write to presses@isgec.com
Für deutsche Version dieser Broschüre, schreiben Sie bitte an presses@isgec.com
Para versión en español de este folleto, favor de escribir a presses@isgec.com ISO 9001 : 2000
ISO 14001 : 2004
OHSAS 18001 : 1999
Printed in October 2008 Content subject to change, without any prior notice
2700 Presses
ISGEC PRESSES
The ISGEC Group, with a turnover of
Rs.12 Billion (US$ 300 Million), is a References include:
multi-product Heavy Engineering • Bellsonica
company owned by the Saraswati • Brandl Maschinenbau
Industrial Syndicate Ltd., a public
company established in 1933 in India. • Caparo
• CIE Automotive S.A.
Manufacturing Facilities: • Ford Motors
• Franke
• Mother Plant : located at Yamunanagar (Haryana) India
• Coastal Plant : located at Dahej (Gujarat) India • GM de Mexico
30 Press Lines
• Bawal Plant : being set up at Bawal (Haryana) India • Hero Honda Group
• Foundry : located at Muzaffarnagar (U.P.) India • Honda Scooters & Motorcycles
• Honda Siel Cars
Products:
• JBML Group
• Presses • LuK
• Pressure Vessels & Heat Exchangers • Mahindra and Mahindra
• Boilers • Maruti Suzuki
• Sugar Machinery • Magnetto
• Steel & Iron Castings
• Marubeni
The Group has Customers in • Rasandik Engineering
19 Countries
ISGEC Group Corporate Office at Noida (a suburb of New Delhi), India.
72 Countries, across 6 Continents • Renault
• Sangwoo Hitech
• Suzuki Motorcycles
• Tata Motors
• Thai Summit
• ThyssenKrupp
• TVS We started production of Hydraulic Presses in 1968 with technical knowhow from
• Unipress John Shaw of UK and of Mechanical Presses in 1985 with technical knowhow from
• Valeo Rovetta of Italy . We also have a Joint Venture with HACO, Belgium for manufacture of
• Willmes Umformtechnik (UTW) sheet metal working machines.
Cover Picture:
10000kN & 8000kN Tandem Press Lines supplied to ThyssenKrupp JBM, India,
a first tier supplier to Ford, India for the production of Car Panels. These Lines
1 were supplied in 1999. Another Tandem Line of 10000kN supplied in 2008. 2
Willmes Umformtechnik
INTERNATIONAL USA • Germany • Brazil • China • Mexico • France • Spain • Sri Lanka • South Africa • Czech Republic
UK • Hungary • Romania • Egypt • Algeria • Saudi Arabia • Bangladesh • Vietnam • India
This 12000 kN Press will be used by UTW,
at Drolshagen - Scheda, Germany for tryout and
manufacturing critical components for Auto
Umformtechnik
P R E S S E S
PRESENCE
majors. The Press is equipped with moving MECHANICAL & HYDRAULIC
bolster of size of 4500mm x 2200mm and has provision for
mounting dampers, which makes it suitable for blanking.
ThyssenKrupp Fabco
This Servo controlled 12000kN Press is for Hot Stamping of High
Tensile Steel Components. The two slides of 6000kN capacity each,
can move independently. The bolster size is 3000 x 3000mm.
This Press was supplied to the ThyssenKrupp Fabco plant at Detroit,
Michigan, USA (now owned by Martinrea Fabco). We have supplied 20 Presses to the
ThyssenKrupp Group since 1999.
CIE,
2500 SPA IN
T
BED TRANSF
SIZ ER P
UNDE E 7000 X RESS
R MA
NUFA 2750 MM
C TURI
NG
VALE
1000
O , MEX
GM de Mexico TAND
T AU
TO M A
ICO
E
UNDE M PRE
TED
R MA S
NUFA S LINE
To be installed at the GM de Mexico, San Luis Potosi plant in CTUR
ING
Mexico, this is one of 3 Mechanical Presses of 10000kN, We have supplied 3 Presses to the Valeo Group.
bolster size 4500 x 2400mm, under testing at our Plant, These Presses are equipped with inbuilt shears
before shipment. These Presses will form part of an Automated Tandem Line for and feedlines. Two of these Presses of 10000kN
production of skin panels for cars. capacity are installed at Valeo Amiens, France.
The first one, supplied in the year 2000, is being run at a speed of
This extra rigid (deflection 0.07 mm/m) 6300kN 100 SPM. Subsequently we have supplied another 10000kN Press
Mechanical Press, running at 100 SPM, is for to Valeo in 2005. This Press runs at a speed of 120 SPM.
Progressive Die Applications. It has been supplied
to LuK, Sorocaba, Brazil. Another 15000kN Hydraulic The LuK Group has entrusted ISGEC with all orders for
Press has also been supplied to the same customer. their requirements of Progressive Die Presses in the last
5 years for their plants around the world. These include
6 Presses for their plants in Buhl, Germany; Sorocaba,
Brazil; Taicang, China; Port Elizabeth, South Africa and
Hosur, India. The Presses shown in this picture are
installed at the LuK plant in China.
3 4
TANDEM PRESS LINES
ISGEC has so far supplied 30 Tandem Press Lines. Most of these Press Lines have
modern features of Link Drive Mechanism on Head Presses; Variable Speed Drive
to maximise production; compatibility for Inter-Press Automatic Transfers and
Automatic Die Change. This 10000kN Tandem Press Line has been supplied to the
Caparo Group and is being used for manufacturing components for Honda Cars.
5 6
BLANKING PRESS LINES
This 5000kN Blanking Line has been supplied to the JBM Group. A similar Blanking Press has
been supplied to Ford India. The Press in the picture has a bed size of 4500 x 2500mm and runs
at 60 SPM. The Blanking Line is suitable for strip width of 300mm to 1600mm and thickness of
0.5mm to 2.5mm. It is fitted with an ISGEC Oscillating Shear for cutting trapezoidal blanks with
an angular movement of ± 30 degrees.
7 8
STAND ALONE
PRESSES (Mechanical & Hydraulic)
An Automatic Production Line for manufacturing
Used for the production of Deep Drawn
Bi-Metal Engine Bearings, this Line produces
Sheet Metal Components, this 12000kN
up to 80 pieces per minute by automatic transfer at
Hydraulic Head Press is on one of the
6 stations. It is installed at Bi-Metal Bearings, a licensee
Tandem Lines installed at Rasandik.
of Diado, Japan.
The Press is equipped with Damping
Cylinders which also make it suitable for
Blanking operations.
Brandl Group of Germany ordered a 20000kN Press for their plant in Pfeffenhausen (near Munich), Germany besides a 4000kN Mechanical and a 3150kN Hydraulic Press
for their plants in the Czech Republic & Romania. The 20000kN Press shown below has a bed size of 6100mm x 2800mm and 5 Stations Robotic Transfer with 64T capacity
Die Cushion at each station
This 2000T Hydraulic Press built for Force Motors has features like programmable
Die Cushion for forming of intricate profiles, Cushion in Slide and Damper Cylinders
which makes it suitable for blanking.
9 10
PRESSES for
SPECIAL APPLICATIONS
Mechanical & Hydraulic
HYDRAULIC
HYDRAULIC
ISGEC has supplied Hemming Presses to Ford India and to Maruti Suzuki. A similar Press is under manufacture for Honda Cars.
The Presses in the picture, installed at Ford India, are equipped with Die Carts and a Die Parking System for fast and efficient changeover.
11 12
Finite Element Analysis
TECHNOLOGY
At ISGEC, we have been continuously working on developing and
updating ourselves technologically. After acquiring technology for
QUALITY ISO Certificate for Quality Assurance
from Lloyd's Register.
Element Analysis & 3-D Modeling and proven skills in the development
of dedicated software for System Controls.
Accuracy
To refine our knowledge base, we obtained the help of world
renowned premier research institutes including the Indian Institute of
Mechanical Presses : JIS B 6402 - Class 1
Technology (IIT) and consultancy from Aachen University of Hydraulic Presses : JIS B 6403 - Class 1
Technology, Germany. Die Spotting Presses : JIS B 6403 - Special Grade
Finite Element Analysis using NISA software is extensively used to predict
CNC Designs using Servo Motors and Servo Hydraulics are applied stress levels under working conditions.
extensively on our Presses. Currently, we are engaged in the
development of CNC Hydraulic Die cushion for Mechanical Presses, Oscillating Shear Die Rigidity
which is the top end technology under evolution. Deflection of Bed / Slide under full load:
Standard - 0.167 mm/m
Special - up to 0.07 mm/m
Report of Design
Verification of 04-Apr-2007 MAIN MENU 11:48:18 AM
Dedicated software has been developed by ISGEC for Press System Controls. ISO Certificate
The user friendly software is used for instant diagnostics. This picture is of the for Environment
1000T Tandem Press Line for Valeo’s Plant in Mexico includes a system for die Main Menu Touch Screen. Management from DNV.
transfer from presses to storage racks & vice versa. The line will be complete with
press to press transfer system which will be interfaced by ISGEC.
15 16
MAIN TECHNICAL SPECIFICATIONS ISGEC Presses are normally custom manufactured to
customer's specifications.
For a quote, email the following specifications to
presses@isgec.com:
MECHANICAL PRESSES
CODE CAPACITY NUMBER OF BOLSTER AREA STROKE SHUT SPEED
HYDRAULIC PRESSES
CODE CAPACITY BOLSTER AREA
•capacity •bolster size •stroke • speed •intended use
FRAME
H030 2000 2000 x 1500 1000 600 250 / 18 / 165
M030 2500 1 1400 x 1060 240 450 50 H035 2500 1600 x 1200 1000 600 250 / 20 / 190
M035 2500 * 2 1600 x 1220 450 800 9 - 18 H040 2500 2000 x 1500 1000 800 250 / 20 / 190
M040 2500 * 2 1800 x 1300 450 800 18 H045 3150 1100 x 1000 1000 1000 325 / 33 / 350
M045 2500 2 2100 x 1500 450 800 18 H050 3150 1600 x 1200 1400 900 150 / 16 / 120
H055 3150 2100 x 1200 1320 610 150 / 16 / 120
M050 3000 2 1850 x 1000 150 550 50 - 120
H060 4000 1100 x 1000 850 400 225 / 16 / 150
M055 3000 2 2000 x 1200 150 470 35 - 70
H065 4000 1600 x 1200 850 800 225 / 16 / 150
‘H’
M060 3150 1 1200 x 1000 400 600 20 H070 6300 1600 x 1200 1500 1300 250 / 18 / 200
M065 3150 1 1400 x 1060 240 450 20 - 40 H075 6300 2100 x 1200 2000 1800 250 / 18 / 200
M070 3150 1 1600 x 1400 450 800 16 H080 8000 1200 x 1100 1400 1200 300 / 16 / 160
M075 3150 * 2 1800 x 1300 600 715 15 - 30 H085 8000 2000 x 1500 1400 1200 300 / 16 / 160
H090 10000 1200 x 1100 800 650 250 / 20 / 195
M080 3150 2 2200 x 1500 # 700 1150 10 - 24
H095 10000 1600 x 1200 1200 1000 250 / 20 / 195
M085 3150 2 2500 x 1600 # 800 1050 10 - 20 H100 2500 1600 x 1200 1300 700 250 / 20 / 190
M090 4000 1 1200 x 1000 200 450 60 H105 2500 2000 x 1500 850 630 250 / 20 / 190
M095 4000 2 1500 x 1200 450 650 20 H110 2500 2100 x 1200 1340 630 230 / 37-16 / 220
M100 4000 2 2500 x 1600 # 600 900 12 - 24 H115 3150 1200 x 1100 1300 1000 250 / 22 / 225
H120 3150 2000 x 1500 1300 1000 200 / 16 / 120
M105 4000 2 2500 x 1600 # 800 1050 10 - 20
H125 3150 2100 x 1800 1300 1000 250 / 22 / 225
M110 4000 2 2800 x 1850 # 600 1200 10 - 20
H130 4000 1100 x 1000 1300 600 300 / 24 / 250
M115 4000 4 2800 x 2000 # 800 1150 10 - 20 H135 4000 2000 x 1500 1800 1500 300 / 16 / 170
M120 4000 2 3250 x 1800 # 600 1250 10 - 20 H140 4000 2100 x 1800 1500 1500 300 / 24 / 250
M125 5000 * 2 2200 x 1500 # 700 1150 10 - 24 H145 4000 2500 x 1600 1500 1500 300 / 24 / 250
M130 5000 2 2600 x 1300 240 700 35 - 70 H150 4000 3000 x 1500 2000 1800 300 / 24 / 250
FRAME
H155 5000 1100 x 1100 1500 800 125 / 12 / 190
M135 5000 2 2800 x 1700 # 600 1200 10 - 20
H160 5000 2500 x 1600 1500 1000 250 / 23 / 205
M140 5000 * 4 3200 x 1800 # 1000 850 6 - 18 H165 5000 3000 x 1500 1500 1000 250 / 23 / 205
M145 6000 2 3650 x 1525 305 762 20 - 60 H170 6300 1400 x 1400 1500 800 280 / 8-28 / 375
M150 6300 2 2500 x 1600 # 600 850 10 - 20 H175 6300 2500 x 1600 # 1400 900 300 / 18 / 200
M155 6000 2 2800 x 1850 # 600 1200 10 - 20 H180 6300 2800 x 1500 1500 1000 300 / 17 / 250
H185 8000 1500 x 1000 950 550 180 / 9 / 160
M160 6300 * 4 2800 x 1850 # 800 1200 10 - 20
H190 8000 3200 x 2500 1200 800 300 / 19 / 185
LINK
M165 6000 4 2800 x 2000 # 800 1150 10 - 20
H195 8000 3500 x 1800 1200 1200 300 / 19 / 185
M170 6000 2 3250 x 1800 # 800 1250 10 - 24 H200 8000 4000 x 2500 # 1200 800 300 / 27 / 265
M175 6000 4 3500 x 1800 # 800 1200 10 - 20 H205 10000 3200 x 2000 2100 800 200 / 14 / 162
M180 6000 * 4 3500 x 2100 800 1200 10 - 20 H210 10000 3500 x 2500 # 1100 1000 300 / 23-13 / 197
M185 4000 + 2500 1+4 2300 x 1500 508 / 406 1400 / 1300 10 - 20 H215 10000 4000 x 2500 # 1500 1000 250 / 18 / 215
H220 11000 4000 x 2500 # 1200 600 300 / 19 / 195
M190 8000 2 2500 x 1600 600 1200 20
H225 12000 1200 x 1100 1950 1000 300 / 21-12 / 310
M195 8000 2 2800 x 1700 # 600 1200 10 - 20 H230 12000 4000 x 2500 1750 1350 350 / 25 / 250
M200 8000 * 2 3250 x 1800 # 800 1200 10 - 24 H235 15000 1670 x 1000 850 600 500 / 13-28 / 430
M205 8000 * 4 4000 x 2300 # 800 1200 8 - 16 H240 15000 5000 x 3000 # 1800 1500 350 / 21 / 250
M210 6300 + 2500 2+4 3100 x 2000 508 / 406 1400 / 1300 10 - 20 H245 20000 1200 x 1100 1950 1000 150 / 18-10 / 265
H250 20000 2000 x 2000 2250 850 550 / 40 / 500
M215 6300 + 2500 2+4 4000 x 2400 508 / 406 1400 / 1300 10 - 20
H255 20000 2750 x 1650 # 1600 1000 200 / 25 / 193
M220 9000 4 4000 x 2400 # 725 1280 12
H260 20000 3000 x 3000 2500 1000 200 / 25 / 193
M225 10000 1 1200 x 1200 300 600 16 H265 20000 4000 x 2700 2400 1750 400 / 33-54 / 415
M230 10000 2 2800 x 1700 # 600 1200 10 - 20 H270 300 + 200 600 x 500 650 / 450 500 / 300 300 / 80-48 / 210
DOUBLE ACTION
M235 10000 2 2500 x 1600 600 1200 20 H275 800 + 500 1000 x 1000 1200 / 800 1000 / 600 250 / 60-32 / 300
M240 10000 * 4 3100 x 2000 # 600 1200 10 - 20 H280 2000 + 1000 1270 x 1200 1565 / 950 750 / 400 200 / 32 / 157
H285 2000 + 1000 1780 x 1780 2400 / 1450 1275 / 650 200 / 32 / 157
M245 10000 * 4 4000 x 2300 # 900 1250 10 - 24
H290 2500 + 1500 1640 x 1540 2122 / 1160 1160 / 600 250 / 15 / 200
M250 10000 * 4 4000 x 2500 # 900 1250 10 - 24 H295 2500 + 1500 1800 x 1800 1800 / 1230 1050 / 500 250 / 15 / 200
M255 6300 + 4000 2+4 3500 x 2300 900 / 700 1850 / 1750 9 - 18 H300 2500 + 1500 2400 x 1600 1830 / 1370 1370 / 910 250 / 20 / 200
M260 12000 * 4 3500 x 2500 # 900 1550 10 - 20 H305 3000 + 1600 2800 x 1500 2060 / 1600 1600 /1140 365 / 42-24 / 300
M265 12000 4 4000 x 2700 # 600 1400 5 - 10 H310 4000 + 2500 2850 x 1700 1960 / 1500 1500 /1040 365 / 42-24 / 340
H315 5500 + 3750 1300 x 1500 1600 / 1270 760 / 430 200 / 30 / 250
M270 16000 * 4 4500 x 2500 # 900 1400 8 - 16
H320 6300 + 4000 2500 x 1600 2250 / 1700 1350 / 800 250 / 12 / 160
M275 20000 * 4 6100 x 2800 # 1000 1400 10 - 20
H325 10000 + 6300 3400 x 2200 3500 / 3000 1500 /1000 200 / 17 / 200
M280 25000 * 4 7000 x 2850 1000 1700 10 - 25 H330 16000 + 10000 3550 x 3550 # 2000 1500 /1200 200 / 25-15 / 125