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Executive Summary
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Dabbawalla’s: Simply Complex
The purpose of this project is to present the details of Dabbawalla’s and explore the
distinguishing features of it from other world class systems. The secondary purpose
is to conceptualize the broad management principles (in Dabbawalla’s) which may
have universal application.
In this Project, I am trying to provide a detailed analysis of the content, context, and
decisions made by Mumbai Dabbawalla’s' in managing Dabbawalla’s effectively. I
am trying to provide a balanced perspective on Dabbawalla’s features. As a
consequence of this discussion, I hope academicians; managers and students would
not only develop a perspective on Dabbawalla’s, but also see the essentials of the
system and its inherent potential and limitations in its replication to other contexts.
The project is organized in three sections. In the first section, the standard operating
procedures, basic statistics and information on Dabbawalla’s is presented. The first
section details the logic, the distinguishing features of Dabbawalla’s and its growth
options. The second section summarizes some of the best management practices in
Dabbawalla’s and draws some meaningful insights in managing such a large service
model. And the third section provides the annexure and Bibliography
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Dabbawalla’s: Simply Complex
CHAPTER 1 INTRODUCTION
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Dabbawalla’s: Simply Complex
local trains, bicycles and hand carts. Of course, It is rare that a Tiffin may miss being
on its owner’s lunch table at the lunch hour
The organization is really a marvel because it achieves a high level of efficiency and
performance without any documentation, without computers and without an
educational work force. Yet they are the ultimate practitioners of logistic
management. They have been practicing hub and spoke system, just-in-time tactics,
no inventory policy and supply chain management principles even before these
terms were even coined! ! ! Leaving thefts apart, these dabbawalla’s make a mistake
only one every two months. I.e. one error in every 8 million deliveries, making it one
of a kind ‘Six Sigma’ supply chainin India. The six sigma principle was devised by
Motorola for rating operational efficiency in terms of the number of errors that occur
in a series of transactions or activities. In case of dabbawalla’s, one error occurs in
every 6 million transactions!! This puts it at par with the likes of Motorola and G.E.
such efficiency is marveled by various organizations and institutions across the
globe. Most organizations and enterprise would only aspire to be at this level of
efficiency that the dabbawalla’s operate on The organization works on a ‘Work is
Worship’ philosophy, which is the traditionalIndian practice. They respect food and
therefore, there is no misuse of food, timely delivery is important because it is an
individual’s basic need for food at that time. The dabbawalla’s have never gone on a
strike since they went into business! Thus, for all of the above reasons, the
community of businessmen, workers, employees and students know the
dabbawalla’s as their fuel suppliers.
As it is popularly said in Mumbai, ‘If the local train is the lifeline of the city then the
dabbawalla’s are the food line’. But there are a lot of aspects that need to be known
about the dabbawalla’s, in order to find out why they are so important as a case
study in management schools and as a unique traditional system of Indian
management which has to be given its due recognition. Therefore, let us now take
upon each of these aspects of this process.
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Dabbawalla’s: Simply Complex
CHAPTER 2
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Dabbawalla’s: Simply Complex
dabbawalla’s worked under aegis of the trust. Together they delivered about 175,000
lunched daily in Mumbai. They served a total area that covered approximately Rs
380 million per annum. Given the two way route for each dabba, the number of
deliveries worked out to more than 350,000 per day. Despite the sheer number of
daily deliveries, the failure rate reported by the media numbered one in two months,
or
one in every 15 million deliveries
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Dabbawalla’s: Simply Complex
CHAPTER 3
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Dabbawalla’s: Simply Complex
from the dabbawalla’s when service was commenced. Dabba’s Mwere typically
replaced at cost to the customer once every two years.
Seven to eight Mukadams aggregated their efforts and constituted a profit centre,
eachprofit centre was referred to as a “group.” There were about 120 groups in total.
While each group was managed autonomously, its members stepped in
withouthesitation to help other groups in dealing with emergencies such as
dabbawalla absenteeism. Monthly group maintenance costs totalled Rs.35000/,
covering the maintenance of the bicycles, push carts and wooden boxes the
dabbawalla’s used in their daily deliveries. The 13 members of the Executive
Committee, which was elected by the general body every 5 years, coordinated the
activities of the various work groups. The Committee, which undertook all major
decisions for the trust and worked on the principles specified in the Cooperative
Societies Act, met on the 15th of each month. Operational issues typically dominated
each meetings agenda. Examples of such issues included disputes with the Mumbai
city railways over dabbawalla’s not carrying their monthl passes or the ID issued to
them by the Trust, and with the city police when dabbawalla’s parked their push carts
or bicycles where parking was not permitted. Annually there were few reports of lost
or stolen dabba’s. In such instances clients were reimbursed by the individual
dabbawalla’s or given a free dabba.
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Dabbawalla’s: Simply Complex
CHAPTER 4
WHO IS THE DABBAWALLA?
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Dabbawalla’s: Simply Complex
WOMAN IN BUSINESS
Working shoulder to shoulder with the men are the female folk, affectionately called
"Moushi". If woman can work as engine drivers, bus drivers or as senior executives
in the corporate world, there is nothing that can stop them from working in this
profession too.
Although there are just two women compared to male dabbawalla’s numbering
around 4,500 they are for certain. One of these women works with her husband in
this profession and then at the end of the day also carries out the household chores.
With such a hard life for twenty years, she feels pride to own her own house.
The other member carries 18 tiffins everyday!! Her husband had returned to the
village after succumbing to hardships of Mumbai life. But she went on in this city and
is now earning her livelihood owing to this profession. Thus, the dabbawalla
association ensures that woman too get their equal right for contributing to their
family’s or individual incomes.
The quintessential aspect of this organization is that nobody is an employer and
none are employees. Each dabbawalla is a businessman by himself and they all are
‘partners’. The association just facilitates the coordination among these small groups.
This is also acharacteristic of logistical operations where co-ordination among
various factors of production and operation is of prime importance.
The annual turnover of this business is Rs. 50 Crores!!
Woman in business
• Mrs. Bhikhubai of Kandivali
• Mrs. Anandibai of Borivali
• Mrs. Parvatabai of Karale (Ghatkopar)
• Mrs. Laxmibai Bagade of Santa Cruz
CHAPTER 5
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ORGANIZATION
In 1890, when the dabbawalla’s actually began their services, there was no umbrella
organization then. The fist attempt to unionize was made by Mahadev bacche in
1930. The carriers started collecting one Anna each per month and the funds were
used to build an inn at Bhumashankar, Maharashtra. A charitable trust was
registered in 1956 under the name of ‘Nutan Mumbai Tiffin Box Suppliers Trust’.
Today every carrier contributes Rs.15 per month towards the Trust. The commercial
arm of this trust was registered later in 1968 as ‘Mumbai Tiffin Box Carriers
Association’. Just like old times, recruitment is essentially done through word of
mouth and from neighbouring towns and villages inwestern Maharashtra including
Junnar, Ambegaon, Khed, Maval, Mulshi, Akola, Rajguru nagar, etc.
The recruitment policy is such that even before a new recruit leaves his hometown
for Mumbai, his area of operation and remuneration are decided. The whole system
operates as a loose cooperative, and with customer satisfaction levels so high,
there’s little need for a rigid operating structure. The essence lies in its simplicity.
The Nutan trust is the apex body representing the dabbawalla’s. It is trim hierarchy
with
three tiers
• THE GOVERNING COUNCIL
• THE DABBAWALLA’S THEMSELVES
• THE MUKKADAMS OR TEAM LEADERS
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Dabbawalla’s: Simply Complex
heads the association followed by the Vice President, both of them are responsible
for taking monthly meetings, checking bank accounts and solving problems of the
members. This is followed by the General Secretary who looks into the daily matters
of the Association like drafting letters, Making Vouchers, Collecting Rs. 15 as a fee of
the Trust etc. then the treasurer who looks into the accounts of the Trust. The 9
directors in all help the president in decision-making and also the smooth functioning
of the Trust
. There are no internal disputes that can lead to unrest in the organization. This great
coordination enables great work efficiency and simpler decision making. A simple
reason why the organization can sustain with its trim structure is because each
dabbawalla is an individual businessman.
THE MUKADAM’S
A Mukadam is the team leader for a group of 25-30 group members. Although his
key responsibility is sorting the tiffins, he plays a crucial role in settling disputes,
maintaining records of payments and receipts of members of his group and getting
new clientele. Another Key function of a Mukadam is to ensure consumer
satisfaction. He is generally chosen as the leader on the basis of his experience and
skill.
THE DABBAWALLA’S
Each dabbawala is a businessman himself. Therefore, each one has to find out his
own
way to maximize a sustainable business. The system has adopted the Strategic
Business Units (SBU) concept way before it was even introduced by Peter Drucker.
The entire system is highly decentralized
• The dabbawalla’s operate in groups of roughly 15-25 members each
carrying around 30-35 tiffins. However there are dabbawalla’s that operate
individually too. Around 120 groups registered. All groups are independent
of each other as far as money matters are concerned.
• Each group is responsible to generate money for all its needs and day to
day functioning. The rationale of developing such a system is to improve
thecompetitiveness of the system. This system has adopted the Strategic
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CHAPTER 6
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• Every dabbawala has to handle his own expenses. Handcart and Bicycle
maintenance. Railway pass, luggage pass and all other contributions and
fees. They can also opt for the loan from the Union at around 5% p.a.
which is lower than market rate of in interest. The union also runs a small
co-operative bank in order to help the dabbawalla’s and the community
as a whole. The dabbawalla’s belong to a large community and hence, it
is a part of the association‘s social commitment to help achieve the
upliftment of the community.
CHATTER 7
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Dabbawalla’s: Simply Complex
Risky Affair!!
• There is no protection for the dabbawalla’s from the rain and scorching sun.
Even the dabba’s are not under any cover or protection except for what is
actually givenby the customers. Raincoats do not provide adequate protection
when they have to cycle around. Whereas, umbrellas are more of a hassle
to carry around during their hectic activities. Thus, they are vulnerable to any
illnesses during the season. As for the dabba’s, it's not much of a worry
because the rainwater isn't going to get into the food anyway.
• There is also a minute risk of the bicycles getting stolen or tiffins getting stolen
or lost but it's extremely rare. Since there is no insurance for anything, what is
lost is a loss incurred by the responsible dabbawala. In case the Tiffin gets
stolen or lost, the respective customers of the dabbawalla’s are free to deduct
the amount from the dabbawalla's salary. In other cases, where the incident of
the loss is due to the fault of another member that leads to a dispute, that
matter is then settled duringthe monthly meetings held at Dadar where the
committee decides who will bear the compensation and who is to be blamed.
Of course, the loss of a Tiffin is one in a million cases that leads to the
achievement of six-sigma distinction. As for the bicycles, the dabbawalla’s
usually have an understanding with the watchman or security people who take
care of these cycles as the dabbawalla’s are away delivering. In case they do
get stolen, nobody is blamed and the dabbawalla has to bear the loss
completely.
• During the mornings the carriage would take around 40-50 tiffins. Now,
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Dabbawalla’s: Simply Complex
eachTiffin is filled with food and the whole carriage weighs on an average 8O
kgs. This is extremely heavy for a head load! But the dabbawalla’s manage
this as their daily routine. So much weight in the scorching heat of the day
may lead to fatigue and therefore is unsafe for them but due to the physical
fitness levels. It is rare for a dabbawalla to fall ill due to fatigue. But there is no
welfare policy in this regard.
• The only welfare activity carried out by the union is the social gathering that
the association carries out every year at their village festivals.
CHAPTER 8
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SYSTEM
The dabbawala network operates so efficiently and punctually owing to one simple
reason The Railways. The local trains of Mumbai city cover approximately 60-70
kilometres. This distance is covered by hundreds of trains that operate at a
frequency of a train departing every three minutes. This feature of the local trains
leads to over 90% theCity's population depending upon this mode of transport. A
local train is rarely ever delayed in its journey, thus, it enables millions of commuters
to be punctual in reaching their offices and homes everyday and in all conditions,
and this is the main reason why the dabbawalla’s actually operate in this city and not
any other. In order to deliver over 1,75,000 tiffins everyday, the dabbawalla’s can rely
only on this mode of transport, Aperson can reach from one end of the city (Mira
Road) to the other end (Churchgate) in just under an hour and a half! Thus, it is
rightly said that if the dabbawalla’s are the foodline of the city of Mumbai, then the
loca trains are the lifelines of the city.
The entire dabbawala system works on a military discipline based on a shared
agenda and a common protocol. The workforce is not even basically educated and
there is no paperwork involved
The two essences are the LOCAL TRAIN and INFORMATION, The system is
information rich in nature, the coding system enables all the 'magic' with which all
dabbawalla’s function, Again, it is ‘Centralized planning and decentralized
implementation’.
Now let us look at the main features of the system of the dabbawalla’s
• The dabbawala’s are spread over the entire city and hence, all three lines of
the local train are utilized by them, Western, Central and Harbour Lines.
• The main stations include Dombivili, Andheri, Dadar, Kurla, Grant Road,
Churchgate and C.S.T. these are also the major sorting areas for the
dabbawalla’s.
• Each station may have approximately 4-8 groups depending on the density of
population and demand. E.G. there can be 15-20 groups at Churchgate and
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CHAPTER 9
PRICING STRATEGY
The rationale behind the development of a group model in the business is to improve
competitiveness of the system. If there are 5 groups in Andheri then each group will
fight in order to acquire new customers because each group is responsible for
generating its own income. Generally the service charges are between Rs. 150 to Rs
300 per month depending upon two main factors.
LOCATION
In some populated area such as RBI colonies or apartment complexes such as
Lokhandwala complex in Andheri the charges are lower because there are lot of
clients tin these areas. At one point of time there used to be 2 handcarts full of tiffins
from RBI colony situated at Santacruz. This is very economical for them and hence
the charges are lowers so that more and more customers can opt for the service. In
either cases where the area is less populated or the demand for this service is
minimum e.g. Juhu area the charges will be comparatively higher since the demand
is poor and it uneconomical to travel all the way to Juhu for just one or two dabba’s
which give him the same amount of money. Thus they charge a higher or lower
depending upon the location.
TIME
Sometimes the client may not be able to prepare the dabba at the tine that is
convenient for the dabbawalla to pick up. In such cases the dabbawalla is forced to
make an exception and hence these charges are more because he has put in extra
effort to make it at that tine suitable to the client. Whereas, if the client can prepare
the Tiffin at the time convenient for the dabbawalla’s to pick up, his charges will be
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Dabbawalla’s: Simply Complex
lower as it is now convenient for him and he has to put in equal effort without making
any exception. Where as if the Dabbawalla covered 70km to 80km in two-and-a-half
hours by train, on bicycles, dabbawala’s covered much less territory.
Money is collected in the first week of every month and it is remitted to the Mukadam
on the first Sunday. The money thus collected, is divided among all the members of
the group equally.
Let us take an example here as there are 4 groups at Santacruz i.e. Red, Green,
Yellow and blue. Now, if there are 15 members in the red group and the total number
of customers serviced by the group is 375 and the amount thus collected is Rs.
75,000. Then this total amount would be equally divided among all the members.
Now there are two aspects to this. Two questions that one might ask? If one
dabbawala services 40 customers and another one services just 20 customers, then
why should the first one not get the bigger share of the money?
There are two reasons which were mentioned earlier as the factors of pricing:
location and Time.
Also, one has to consider that the dabbawala collecting 40 tiffins may have collected
all from one area itself (like RBI colony) in 30 minutes. Whereas the other dabbawala
collecting 20- Tiffin’s may have had to travel long distances covering a large area in
order to collect his 20 Tiffin’s in over an hour’s time. Thus it would be unfair to him if
the first dabbawala is paid a higher amount.
Out of the total proceeds earned by each dabbawala, Rs. 60 per crate and Rs. 120
per month per person have to be paid to the railways to obtain the pass.
Nevertheless, each dabbawala earns on an average Rs. 4000-5000. He makes a
contribution of Rs.10 per month to the association for the utilization of bringing
upliftment of their community. Loans are given by the association and also
contributions are made to religious places during festivals such as Mahashivratri at
Bhumashankar.
Considering all these factors, one can say that the monthly charges that the
dabbawala’s take, is not at all expensive. The service delivered with the efficiency
and accuracy is all worth it!
Chapter 10
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BUILDING A CLIENTELE
The range of customers includes students (both college and school), entrepreneurs
of small businesses, managers, especially bank staff, and mill workers.
They generally tend to be middle-class citizens who, for reasons of economy,
hygiene, caste and dietary restrictions or simply because they prefer whole-some
food from their kitchen, rely on the dabbawala to deliver a home cooked mid-day
meal. Their customers are middle-class citizens, who for reasons of economy,
hygiene, caste and dietary restrictions ñ or simply because they prefer wholesome
foods from their own kitchens ñ rely on the dabbawalla’s to deliver a home-cooked
midday meal.
New customers are generally acquired through referrals. Some are solicited by
dabbawalla’s on railway platforms. Addresses are passed on to the dabbawala
operating in the specific area, who then visits the customer to finalize arrangements.
Today customers can also log onto the website www.webrishi.com to access the
service
.In its clientele, the dabbawalla’s have reached out to students living in hostels (again
a privileged lot being nurtured by middle class parents), working women (whose
maid at home cooks the lunch for the dabba the use of the term working women in
Mumbai is ironically restricted to office-goers and the like and fails to consider maids
as working women) and aged people (living away from the nuclear family but within
the field of responsibility of the nuclear family).
An interesting addition to the clientele of dabbawalla’s is a new set of health-
conscious executives who are on health diets. One such centre uses the
dabbawalla’s to send lunches to as many as 300 people on its diet regimen.
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Chapter 11
DISTRIBUTION SYSTEM
DABBAWALLA MEAL DISTRIBUTION NETWORK
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Dabbawalla’s: Simply Complex
from a spectrum of combinations of the seven primary colours – serving as the first
line of identification for any dabbawalla.
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The day for the dabbawalla’s starts at 8:30 am, with collecting the dabba’s from the
various houses. People usually leave the dabba’s outside the door for them. In case
they are late the dabbawalla’s have to urge them to hurry up, else if it gets late they
have to leave if the clients’ Tiffin is not ready in time. He then picks up all the tiffins
and meets the other dabbawalla’s at the station
[The dabbawalla is forced to do so because he is bound by the train time. The
departing train’s time is very crucial and he must consider the time required for the
sorting process. There may, on the other hand, be further delays caused by other
customers too. It is extremely difficult, yet crucial to ensure that the entire pick up of
all tiffins takes place as per schedule. The scheduling has to include cushion time for
uncertainties such as these without which the whole system will, be disrupted]
The dabbawalla picks up the Tiffin from his lot of houses in Santacruz
and meets the other group members at the designated spot at the station. This
particular group of 10 dabbawalla’s takes the 10:34 am Churchgate local train
everyday. Therefore, the dabbawalla’s have to make sure that they reach the
platform for the sorting process at least by 10:15 am in order to ensure a smooth flow
of their networking throughout their daily routine, this peri
od in the morning that includes picking up the Tiffin’s and meeting at the designated
spot on the station is the most crucial part of the system. One bit delay in this aspect
will disrupt the whole system and will lead to a chaotic situation. Therefore, the
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Dabbawalla’s: Simply Complex
dabbawalla’s have to collect the tiffins n time and reach the station with enough time
left for the sorting to take place before the train arrives.
SORTING - 10:15 – 10:34 am
The critical phase of the system is sorting. Sorting of all the tiffins according to their
destination station and arranging them into wooden crates takes 20-25 minutes! The
aim of the process is to segregate the tiffins and differentiate them as per the
destination of each of them. The tiffins are then handed to different dabbawalla’s at
the destinationstation and sorting makes it easier to identify each group of tiffins and
less time consuming for the respective dabbawalla. The sorting makes the entire
process error free. The process of sorting is similar to that of a post office where
letters are segregated according to their destinations. Since each Tiffin exchanges
many hands, each of the lids of the tiffins is marked with a colored code indicating
the originating station, destinationand building with the floor number. The coding is
the secret behind the efficient working of the system and that’s why the network is
‘Information rich’. This is a unique feature as it requires no documentation or record
keeping. There is no communication between the 2 groups, but just coordination
among them because the whole blueprint is pre-decided by the dabbawalla’s
themselves
The Mukadam plays a key role here to ensure smooth working and coordination, his
responsibility is to know all the tiffins his group carries. The responsibility of the
Mukadam is to the extent that he has to know all the tiffins that his group carries.
Therefore, he must be able to recognize these Tiffin’s even if the codes on them
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arebarely visible. Also, if any member of the group abstains from his duty for a
particularday for some reason, then it is the responsibility of the Mukadam to ensure
that all the dabba’s that the absentee was responsible for, are duly picked up and
delivered back on time. Hence, we see that the Mukadam plays a critical role in this
stage of sorting and allocating jobs
The dabba’s are collected, sorted out and sent to their destinations based on a
numerical and alphabetical code. Every station has a numerical code and each place
has an alphabetical code. The Tiffin carries the code of the source and the
destination. The codes help identify Tiffin owners. Very simple system of sorting
exists with this Dabbawala Network. Every Tiffin-carrier has the mark of a circle or a
flower of a specific colour and a digital identity number. Take this Tiffin Mark for
example-K-BO-10-19/A/15. K is the identity letter of the dabbawala. BO means
Borivali i.e. the area from where the Tiffin is to be collected... The figure of 10 refers
to Nariman point area. 19/A/15 refers to the 19th Building and the 15th floor in
Nariman point area where the Tiffin is to be delivered.
These codes have been developed over the years and began with simple coloured
threads. An employee delivers the dabba’s, collected individually from homes at the
railway station nearest to the house. At the station the destinations are sorted out,
based on the codes, and taken by train to respective stations
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.
JOURNEY TIME – 10:34 to 11:20 am
The time period between 10:34 and 11:20 is the journey time for the dabbawalla’s.
They load the wooden cart filled with tiffins into the luggage or goods compartment of
the train. Generally they try to occupy the last compartment as this helps them to
avoid the rush at the platforms and is easy to be located and conveniently situated
once the trainarrives on the platform. Mostly the commuters don’t get on this
compartment as they are already filled with crates and there is not enough room.
This is a common understanding among daily commuters and dabbawalla’s. In any
case the platform is filled with people and dabbawalla’s have to unload the crates on
the platform, they start a series of loud verbal comments warning everyone to make
way of the unloading. The unloading of this particular group takes place at Dadar,
Lower Parel, Grant road and finally Churchgate etc. finally just six out of total 10
dabbawalla’s get off at Churchgate. There are also others joining into the group from
the station as they have common destination points.
The allocation of manpower at each station depends on the number of tiffins that
have to be delivered in a particular area. E.g. if 150 tiffins are to be delivered in Grant
Road, 4people are assigned to the station. This is done in keeping in the mind that
one person cannot carry more than 35 dabba’s. They will also be assigned specific
codes which are written on the top of the Tiffin. This 4 dabbawalla’s can be from any
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groups and irrespective of any station. Their job is now to deliver these 150 Tiffin’s
irrespective of which group they belong to. If the number of Tiffin’s that are to be
delivered in an areas like Nariman point, is large then the number of people allocated
goes up. Within that area, if one location lets say, Mittal towers, has a huge number
of Tiffin’s have to be delivered then this area number of the location number remains
the same and tiffins are differentiated on basis of colour.
At this stage the unloading takes place at Churchgate and our destination station. In
our example in it will be Churchgate. Here, the rearrangement Of Tiffin’s takes place
as per the destination area and destination building in Churchgate. Dabbawalla’s
have to be dispatched accordingly and the dabba’s are to be delivered in large
quantities at times to areas like Nariman Point, RBI and Stock Exchange. If the
number of Tiffin’s that are to be delivered in an area like Nariman Point (Which is
very large considering the density of offices), then the number of dabbawalla’s to be
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allotted to the area increases. Now, within that area, if one location, like, Mittal
Towers has a huge number of Tiffin’s to be delivered then this “area of number” or
“location number” remains the same and the dabba’s have to be differentiated
according to the basis of colour. To sum up the delivery process at the destination
centers, each dabbawalla looks for a particular three character code written on right
hand side of the cap of the Tiffin. The dabbawalla concentrates only on the dabba’s
that he has to deliver from Churchgate. He may not have in most cases, picked up
his Tiffin’s from the originating stations; he has been allotted these dabba’s only at
Churchgate. This kind of specialization makes the entire system efficient and error
free.
The entire sorting process takes place outside Churchgate station or in the lanes
around the station. Here, different groups arrange their dabba’s in order of their
destination areasand buildings. The main area around Churchgate includes Nariman
point, RBI, StockExchange, Ballard Pier, and world trade center. There are around
thirty groups itself at Churchgate station dispatching their respective tiffins in the
area. In particular area with high density of customers a special crate is dedicated to
that area. This crate carries 150 Tiffin’s and is driven by 3-4 dabbawalla’s!!
A unique feature of the system is that bigger buildings with large office densities, like
inNariman point, or the stock exchange building itself, an elevator is especially
reserved for the dabbawalla’s during the lunch time. Usually these elevators have
queues throughoutthe day as the offices ar4e extremely busy and hence, in order to
provide convenience and quick delivery without queues. The dabbawalla’s have a
special elevator reserved for themselves onto which others cannot board. In some
cases, they also leave theTiffin’s in the canteen that is common to the whole building
and hence the respective owners cansimply pick up theirs. This is also a feature
seen in schools where the dabbawalla’s deliver.
In other cases, like at Mittal Cambers the dabbawalla’s leave the Tiffin’s outside the
respective offices. The peon comes and gives them to the respective clients in their
offices. Incidentally, even the peons are good at recognizing the Tiffin’s as to whom
they belong to!
So, in this process, the dabbawalla’s save a lot of time by cutting short the delivery
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Dabbawalla’s: Simply Complex
process.
Thereafter, the dabbawalla’s take a break and have their own lunch which is usually
their Tiffin’s kept along with the others in the crate with special markings. Different
group’s have their lunch at different locations. It is generally on the footpath or some
benches on the roadside. This break is usually of 45-60 minutes in duration. Till then,
the customers must finish having their lunch and keep the dabba’s outside for the
dabbawalla to collect.
Here on begins the collection process where the dabbawalla have to pick up the
Tiffin’s from the offices where they had delivered almost an hour ago. The
dabbawalla’s are the same in this case. The one who delivers it to the office will be
the same one who collects it. Most of the time, the dabbawalla will collect al dabba’s
from all the offices situated on the same floor and will leave them in the corridor.
Then, he goes and collects all dabba’s from various floors and gets them to the base
level. Finally, he loads them onto the crate.
This is actually the only risky point in the entire network system. This is
because there is a risk of theft when the dabbawalla leaves the Tiffin’s outside the
corridor. The only solution to this is, to have another dabbawalla securing the
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Dabbawalla’s: Simply Complex
dabba’s while the other one goes and collects the remaining. This is related to a
personal experience and hence amention of this incident is critical in analyzing the
mechanism of the system. By complaints and suggestions from customers, the
dabbawalla’s can actually bring some improvements in the system such as the one
mentioned. A dabbawalla who can secure the procured Tiffin’s can greatly help in
reducing thefts.
After the collection is over, the dabbawalla’s meet the remaining group members at a
designated spot and the first assortment on the return journey takes place. The
groupmembers meet with their respective crates and the segregation as per the
destinationsuburbs takes place. The group departs for the station and all groups
meet there for a common sorting process. The crates are arranged in a line and each
dabbawalla picks up the tiffins that belong to his group at the destination centre (the
originating centre). This is not the final sorting and therefore, the individual members
of the destination group have to just identify the boxes and put them into the crates.
One important thing to note is that a particular dabbawalla need not operate in the
same group throughout the day. He will, in most cases operate with 2 different
groups. One at the originating station (Santacruz) and one at the destination station
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Dabbawalla’s: Simply Complex
After sorting in various crates they depart in their respective train, which again are
pre-decided and is part of their daily routine. This part of the journey is more relaxed
as they are not under the pressure of timely delivery as in the mornings. They lighten
up the moment by joking around and singing, which eases their stress and develops
a strong bond in the group.
This again, is the return journey by train where the group finally meets up after the
day’s routine of dispatching and collecting from various destination offices. The
group members from Marine Lines, Grant Road and Dadar board the designated
compartments and finally, they arrive at Santacruz station with the same dabba’s that
they had started off with in the morning.
Usually, since it is more of a pleasant journey compared to the earlier part of the day,
the dabbawalla’s lighten up the moment by merry making, joking around and singing,
whicheases their stress and develops a strong bond among the group. Of course,
other passengers also join them in the merry making at times and hence, these
dabbawalla’s have created an impression upon other passengers of being hard
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Dabbawalla’s: Simply Complex
This is the stage where the final sorting and dispatch takes place. The group meets
up at Santacruz station and they finally sort out the Tiffin’s as per the destination
area. This is the easiest process because of the limited quantity of tiffins that gets off
the trains with
them; it is simpler to understand which Tiffin belongs to whom. The dabbawalla’s
take out the respective tiffins from the crates and either carry 10-15 of them
physically on themselves or load them onto the crates till they reach their cycles.
Then each of them departs on their way with the same dabba’s that he took in the
morning and delivers them to their respective houses.
This delivery process takes roughly 30-45 minutes depending on the distance that
the dabbawalla will have to cover.
Thus, the entire network system ends with the delivery of the tiffins back to the
customer’s origin point at the precise time everyday. The customer is satisfied with
timely delivery of home food and the dabba back to the origin.
There is still one more important and unique aspect to this system and that is the
individual dabbawalla. This dabbawalla doesn’t operate in any group. He picks up
the dabba himself in the morning and travels himself in the morning and travels to
the various destinations himself delivering them to the destination offices, collects
them again and delivers them back to the origination home. This is a rare case but it
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Dabbawalla’s: Simply Complex
is a laudable effort that the dabbawalla puts in just to earn a meagre livelihood. A
real example of this kind of a dabbawalla can be cited here. This particular
dabbawalla travels from Ghatkoper toCuffe parade and back everyday!!! It is simply
unbelievable that a person can do so much everyday and still manage efficiency with
punctuality.
He operates on an 8 am to 8 pm shift. But he doesn’t have an option of taking the
train too at any point because there are always tiffins at various points at various
suburbs en route. For example, there are 4 tiffins from Parel to Churchgate between
which he could’ve easily taken the train by delegating his task of collection to another
dabbawalla. But then, he will lose his customers to that dabbawalla then because it
will be that second dabbawalla who is putting all the efforts and hence, he cannot
afford to lose customers because he would be hurting his own income. He cannot
lose out on his business which is earned with extreme hard work. Therefore, this
system of going individual as a dabbawalla instead of a group is for those who prefer
to put in more hard work just to earn that bit of extra income.
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Dabbawalla’s: Simply Complex
absolutely reversed. Evidently, this system is tailor-made specifically for a city like
Mumbai. Such a daily exercise can run successfully only in Mumbai due to following
factors:
Chapter 12
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Dabbawalla’s: Simply Complex
CODING
The origin of the dabbawalla’s a hundred years odd ago was as a service of Tiffin
carriage for the Parsi population. Soon, more and more people moved into the city
and the dabbawalla’s had to cater to people of various religions. The suburbs kept
going further and the patrons list kept getting longer. More and more carriers were
pressed into service and soon, there was a clash in functioning styles of various
groups. The number of tiffins increased for the dabbawalla’s as the days passed on.
As every Tiffin box had to be carried to and fro mapping each box to its carrier was
crucial or else it would lead to chaos. For this the dabbawalla’s started tying strings
or wires or threads to their boxes. But soon these methods were inadequate as the
number of tiffins grew exceptionally. Thus the need for a new form of coding came
up, which could be understood by the illiterate dabbawalla’s and was inexpensive.
Hence, in the 1970’s a senior member in Raghunath Medge’s family decided to
implement a new system where all the box codes and markings were uniform for the
dabbawalla’s. This system would cater to any number of tiffins no matter the growth
in additions. This was an ingenious creation. It served as a common code for the
dabbawalla’s which was easy to decipher.
That was the most important thing to remember while creating the codes. The
Dabbawalla’s, being illiterate should be able to understand it and explain it with ease
to new comers and outsiders.
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Dabbawalla’s: Simply Complex
This coding system eventually stood the test of time and proved extensible. With
coding in place, there was enough scope to factor in new developments like adding
new dabbawalla’s or new office blocks or new sources and destinations.
The new system depends on common protocols, a typical Indian approach to
versatile distribution. Each tiff in containing the food has, number of codes in
alphabets and numbers on its top which identify the following:
• The code allotted to each dabbawalla in a group that picks up the Tiffin form
a particular area or suburb.
• The code of the origin station, which is usually one of the suburbs on
western, central or harbour lines.
• The code for destination, which is Churchgate, CST or any other commercial
area.
• The code of the dabbawalla in the destination area who handles the Tiffin
there
• The code for the location or office building in the destination area
• The floor or the room in that building
Besides these that are displays on the top of the dabba there is also a difference in
the colour of paints or chalk that they use to write the codes. Different groups will
have different colour cod written on the top of the dabba so that the Tiffin belonging
to a group remains distinct. This is necessary because there is usually more than
just one group present at each station. The destination codes will be the same for all
40
Dabbawalla’s: Simply Complex
groups at the same station. This makes it difficult to distinguish their tiffins, so the
simplest way of bringing the distinctions that is required is by coding with different
colours. This is a simple and easy way of differentiating the codes which is also easy
to understand for the illiterate dabbawalla’s. The maximum number of colour used
in this system is 7.
Incidentally each group of dabbawalla’s must also carry coloured pencils or chalks so
that they can write the codes if they have been erased or are difficult to interpret.
Obviously, each and every dabbawalla must know the coding system very well and
must also know all the dabba’s in his group with respect to the origin and destination.
Let, us know look at a few examples of these codes on the tiffins to better
understand the system and what it all denotes
:
We can now separate each element that is written on the Tiffin cover or top for
understanding what it means. Let us follow the pattern anti-clockwise:-
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Dabbawalla’s: Simply Complex
VP – The first thing on the Tiffin is the code for the originating station. This is the
station from where the dabbawalla picks up the Tiffin in the morning. In this case, VP
denotes Vile Parle. The area under this station will include Juhu and also J.V.P.D
scheme since this is the only station, which is nearest. Even if the dabbawalla goes
to the most interior parts like in Juhu, it will not be mentioned in the coding simply
because the dabbawalla’s are just concerned about the respective railway stations.
E – This is the code for the dabbawalla who is picking up the Tiffin from its origin or
home. In this case, the dabbawalla with the code of ‘E’ will be a part of the group
distinguished by the colour code ‘RED’. In many instances, the code will be the initial
of the name of the dabbawalla. This is one of the elements that can be changed
during the course of time if the dabbawalla for that particular customer changes.
3 – This is the code for the destination area. This may not necessarily be restricted
to astation only. For instance, the Churchgate is allotted number codes from 1-10.
Number 11 is allotted to marine lines, 12 to Charni road and so on. In this example,
the number 3 is allotted to the area between flora fountain and cross Maidan area.
Other prime locations would include Nariman Point, stock exchange, Ballard pier,
RBI etc.
9 – VS – 12
9 – This is the code number for the dabbawalla who delivers the Tiffin to the
destination office from Churchgate station. This is the dabbawalla who is responsible
for delivering it to the respective office and picking it up after the lunch hours. He is a
part of another group from the one he worked with at the originating station. Thus, in
most cases, each dabbawalla will be a part of more than one group for sure, one at
the origin and one at the destination.
VS - This code denotes the exact location or more likely, the building’s initial in the
area that falls under Churchgate station. In this case, it is VSNL building. VS being
the initial for the building is unique and therefore, creates no confusion whatsoever
for the dabbawalla’s. Office buildings around southern Mumbai are very popular and
hence, easy to comprehend when given in codes. Other examples would be ‘M’ for
Mittal Towers,‘R’ for RBI, ‘MC’ for Maker Chambers and so on.
42
Dabbawalla’s: Simply Complex
12 – finally, the last code among the three codes that form the right side of the top of
the dabba is the floor on the building (VSNL) or the room number in case of buildings
with large number of rooms on each floor. Such an example would be Stock
Exchange, RBI and BMC etc.
Let us take a second example with different locations so we can exactly figure out
how to comprehend the coding system.
GH – This again denotes the originating station code, which in this case is Ghatkoper
that is central line suburb. A dabbawalla will not usually work in two different groups
or switch groups based in central region to Western suburbs. Of course, a
dabbawalla, in all possibility can pick up Tiffin from a central suburb but deliver it to
an office based in the western lines and vice versa. In this case, the origin is from a
central suburb that is Ghatkopar.
D- In this case, the dabbawalla, who picks up the Tiffin from Ghatkopar area and
assembles with this group at the station, has a code ‘D’ as mentioned earlier, this
could be his initial or a random allotment.
13 – This code is for the destination station and in this case, it represents Grant
Road. This being a smaller station as per the area it encompasses, requires just one
number for its designation. Churchgate and C.S.T are the only ones that have so
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Dabbawalla’s: Simply Complex
2–P–9
2 – The first part of the right side codes is the code of the dabbawalla at the
destination station. In this case, it is the dabbawalla with code 2 who is responsible
for delivering it to the respective office and picking it up after the lunch hours.
P - This code denotes the exact location or more likely, the building’s initial in the
area that falls under Grant Road station. ‘P’ stands for the ‘Panchratna’, which is
among the most famous buildings in south Bombay as it is home to one of the
largest diamond makers offices in the country. It is an old building and the
dabbawalla’s have been providing services over here ever since the city became a
diamond exporter and trading hub.
9 – finally, the last code among the three codes that form the right side of the top of
the dabba is the floor on the building (Panchratna) or the room number.
Therefore, we can link the coding system and its function in the entire network
process with fine example by taking the network process of the second example of
the coding system:
The sorting takes place at Ghatkopar station and the tiffins collected from the client’s
residences is kept with boxes that are bound for grant road station. This way it is
easier to offload them and dispatch them to the respective dabbawala who is
responsible for deliveries at grant road.
At grant road station, the carrier whose number is ‘2’, picks up all the boxes that are
marked for him and proceeds
At Panchratna, he leaves the tiffins outside the lifts or outsides the office on the 9th
floor. During the lunch time, the client fetches the tiffins completes his lunch and puts
the empty tiffins back to the same place so that dabbawala can collect it easily .The
return journey follows the same route back.
Chapter 13
DABBAWALLAS’ OPERATING ENVIRONMENT
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Dabbawalla’s: Simply Complex
Dabbawalla’s operating environment depends upon the route and the geographical
distance travelled by the dabbawalla’s. According to Medge, for many decades, the
labour-intensive textile mills in Mumbai made the single largest contribution to the
overall pool of dabbawalla customers. While the customer composition had recently
changed to include school children, the basic customer profile had remained
unchanged. The majority of dabbawalla customers comprised the Indian middle
class of fixed income earners. Approximately 4,000 dabbawalla’s daily served
workforce clients. Given the larger geographic spread of these clients from their
homes, dabbawalla’s typically employed bicycles, pushcarts and the Mumbai railway
to make these deliveries. Servicingschool children, on the other hand, did not require
the use of the railway system as most were located close to their residences, despite
the shorter distances for delivery, the dabbawalla’s charged more for these deliveries
since lunch timings and their pick-ups varied.
Dabbawalla’s had three primary lunch competitors’ fast-food chains, restaurants and
roadside vendors. Kamat and Udupi were chains of both fast-food counters and
restaurants located throughout Mumbai, catering to the lunch hour needs of their
customers. These local chains were in direct competition with global chains, such as
McDonalds, which entered the Mumbai market in 1997 Sociality food stalls, sans
frills, serving local favourites provided another lunch option for Mumbai’s workforce.
As did roadside vendors offering fast and efficient service and a varied lunch fare.
Lastly, some Mumbai companies – for tax shelter purposes offered their workers
lunch coupons that were redeemable at select food outlets known as “Ticket
Restaurant.”
Dabbawalla’s have a niche of their own. We do not any of them as competitors.
They prepare food, but we are not in the business of preparing food. We do not
manufacture. We only deliver. There is no other meal delivery service in Mumbai. We
work in a unique operating space where we have a monopoly.
There are several factors that favour the trust. First, people in Mumbai, given a
choice, seemed to prefer home-cooked food. Those who were already using the
dabbawalla service were not inclined to switch to other providers as lunch hour
routines were habit forming. Second, and perhaps most important, was the cost of
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Dabbawalla’s: Simply Complex
46
Dabbawalla’s: Simply Complex
maid at home cooks the lunch for the dabba the use of the term working women in
Mumbai is ironically restricted to office-goers and the like and fails to consider maids
as working women) and aged people (living away from the nuclear family but within
the field of responsibility of the nuclear family).
Suburban railway network: Mumbai’s longitudinal-based geography provided a
great deal of latitude in logistics management because the movement of dabba’s
towards the various north to south destination points remained largely unhindered,
This helped in reducing the amount of food spoilage during delivery. The
dabbawalla’s made extensive use of Mumbai’s suburban railways network. Indeed
one popular saying in Mumbai was “If the local train is the lifeline of the city, then
the dabbawalla’s are the food line.” It was only on days when the suburban
railways grounded to a halt such as once or twice a year that monsoons flooded the
tracks that the dabba’s were not delivered .However,few recipients of the dabba’s
reached their workplaces when the railway system was not working. The railways
provided the most convenient and economical mode of transport for the dabba’s.
Section II
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Dabbawalla’s: Simply Complex
Chapter 14
SWOT ANALYSIS
A SWOT analysis is very important for a thorough and complete analysis of the
dabbawalla’ssystem. Being over a 100 year old organization, it is bound to have
many strengths that are inherent in the system and it may also have certain
weaknesses arising out of conventional technology. There will be several
opportunities since it s such an open organization and its performance is also always
visible to everyone. Lastly there will surely be certain threats to this system.
Increasing competition from various other means and sources that provide similar or
substitute services to commuters will also have a great impact on the organization.
Let us now look at each aspect of the analysis and hence take a better picture of the
dabbawalla’s system.
STRENGTHS
Simplicity in organization - The organizational structure is very simple. It is a loose
cooperative with the entire organization divided into Strategic business Units (SBUs).
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Dabbawalla’s: Simply Complex
I.e. groups of 10- 20 individual dabbawalla’s. These groups are responsible for their
own sources of money and have to maintain their own accounts if required.
Therefore, they are financially independent. With relatively medium income levels
and greater levels of customer satisfaction, this Organization does not at all need a
rigid operating structure.
Coordination - The groups although independent as far as money matters are
concerned, work very smoothly and effectively with each other. Not only is the
coordination within the group perfect but also the coordination among different
groups is really remarkable. Agroup responsible for a particular area in Andheri will
effectively coordinate with other groups on the way to Churchgate station and will
gradually. The individuals will merge into other groups for delivery. The effectiveness
of coordination can best be seen during the sorting process. There is no rivalry
whatsoever among different groups and the functioning is smooth and problem free.
Integrated working - A large number of groups coordinate among themselves and
dabbawalla’s change their groups for picking up and dispatching at the origin and
destination Stations, they can practically work with the same efficiency in any group.
This makes the end result extremely efficient and the customer satisfaction is also
high. The basic reason for this is the integrated working pattern. A highly accurate
and efficient coding system along with the efficient system of local trains leads to a
complete integration of the working of all groups at various stations. A single
Dabbawala is never completely devoted to one single group or one single Tiffin box.
Therefore, this integration goes a long way in asserting the success of the system.
Team Spirit - All the dabbawalla’s mostly operate in groups that are actually
functioning as a team does in any sport. They have a daily routing to complete which
is like a mission to accomplish within a stipulated time. External factors such as
weather elements, crowd, disputes with outsiders etc.., are all neglected then it
comes to performing the duty first because of the time constraint. Every dabbawala
knows that he must work effectively in the team in order to complete the job
successfully. Another reason for the great team spirit is that most dabbawalla’s are
from the same region and community and therefore, it’s like a huge family that is
working together to earn a livelihood. Disputes are often for a short period only and
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Dabbawalla’s: Simply Complex
they get back to working with everyone in a very friendly way. Cooperation is the key
element here. Apart from the advantages that one drives by working in a group.
People prefer to work in a group simply because it is a team whichpools all the
efforts and gives the most efficient overall output in terms of productivity and
efficiency.
Simple character – The dabbawalla’s are basically a part of a large community that
was the direct descendent of Shivaji Maharaj‘s work force and army. Therefore, their
origins date back to the glory days of the region and hence, their nature is essentially
simple and orthodox. Rather. One can say that they seem to be like simple, cheerful
and humble folk. But this is lighter side of the dabbawalla who is like a military
personnel carrying out the duties with immense hard work and agility. At work, they
perform like a ruthless army with a mission to achieve victory by racing against time.
their daily agenda, if experimented by the common man in practically will not only
exhaust him but will make him have more and more respect for the great army Tiffin
carriers who have such a vigorous daily exercise to perform. Whenever they have an
opportunity or have time inhand, like during lunch or while sitting in the train during
the journeys, the dabbawalla’s show their true nature and simplicity in character by
sharing some light moments. They are cheerful, joyous and relaxed folk.
Difficult characteristics to believe if one were to simply see the way they work. But by
simply travelling with them for a day, one can make out that they welcome strangers
whoare willing to know more about them and want to talk to them. They are also very
inquisitive about the happening around the world. Be it the technology in new
gadgets, sports, politics and products that have been introduced in the market. They
are quite intelligent as a matter of fact, due to their inquisition. They are very
cooperative and cheerful and when interacted. There is no cunningness or malice for
anyone and are satisfied with whatever they earn out of the hard work. During the
hectic day they will always manage to get a couple of good laughs over matters that
would seem ambiguous or childish to us.
Low Operation Cost - The costs involved in carrying out the daily routines are very
low if you compare it to any logistical company. The main expenditure is on their
travelling only which too, is by the cheapest and fastest mode of transport in the city.
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Dabbawalla’s: Simply Complex
Besides trains, they operate on bicycles or on foot which is also very cheap. Bicycles
require negligible expenses because they are easy to maintain. The information
system is neither computerized nor does it involve paper work. It is simply done by
marking codes on the top oh the Tiffins with coloured pencils or paint or chalk. The
money matters are handled individually by the groups and therefore the incomes and
common expenses are borne by the groups itself. It is difficult to find any other
organization that operates on such a large scale and yet is so cost efficient.
Conventional working methods - the working methodology of the dabbawalla’s is
totally conventional. It consists of non-technology based techniques and yet is very
efficient. There is absolutely no computerization involved in maintaining client
accounts, the systematic networking of tiffins carriage, in maintaining records of the
number of dabbawalla’s the number of absentees or even complaints. All this is
handled individually by the respective groups. For the number of tiffins allotted, each
dabbawalla is responsible for collecting the money from his clients. And he has to
handle their complaints too. If there are major disputes they have to resolve during
the monthly meetings held at Dadar. That are convened by the association, there is
no paperwork involved as well. All the transport logistics, clients account, Tiffin
allocation etc are handled without any book keeping or by maintaining records. All
the functions are discussed within the group initially and the same is carried out
regularly. There is no change in their working method at all. All principles and
methods have been predefined and have been kept simple enough to avoid any
need of automation or complexity Considering all these factors, it is laudable that the
dabbawalla still manage all the deliveries, client accounts and differences in income
and expenditure so efficiently. Customer satisfaction - The clients of the
dabbawalla’s are an extremely satisfied lot. They have no disputes with the
dabbawalla’s as matters can be resolved face to face and in most cases, the
dabbawalla’s policy makes things simpler. If in a particular case the client’s Tiffin
gets misplaced or lost, the dabbawala takes the responsibility irrespective of the fact
that another carrier working in the destination area might have lost the dabba. It was
primarily the responsibility of the dabbawala who is under the respective client’s
contract to ensure the safety of the Tiffin. He has taken his own decision to delegate
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Dabbawalla’s: Simply Complex
the job of delivery to another member and hence, he has to bear the loss for the
misplaced Tiffin - box. Therefore this policy being simple as it is the client is quite
satisfied because there are no disputes and claim issues. In other cases such as
leaves, the dabbawala would usually intimate the group members about his being
unable to attend the duties on a particular day and hence, the backup member would
catty out the duty on his behalf. Therefore, because of the absence of the usual
dabbawalla, the client is not totally deprived of the services, as there is a back up in
the most cases. Other leaves include the week long holiday that all dabbawalla’s
take to attend the annual festival at their village. This information is provided to the
client before hand, and is intimated one week in advance. So that is not inconvenient
at last moment.
WEAKNESSES
Funds for the association - The association has very limited funds for the
organization. Every dabbawalla has to deposit Rs. 15 every month to the
association. With around 4,500 dabbawalla’s working that would amount to Rs.
67,500 for the association per month that translates to over Rs. 8 lakhs. With this
fund, the association has to maintain all the pilgrimage places where it has set tip
dharamshalas. It also has to sponsor certain welfare benefits to the dabbawalla in
terms of medical aid and financial aid to the family members of the dabbawala
involved in an accident. The association can accumulate more funds and allocate
them for programs such as children education, upliftment of communities at village
level and other well benefits. But this shortage of funds hinders these possibilities.
High dependability on local trains - The entire dabbawala network, barring a few
who function independently on bicycles, is totally dependent on the functioning of the
railways. They work only if the train works. Therefore, during the bandh or
railwaystrikes, the dabbawalla’s call off their duties, Of course, the customers do
understand the problem and the case of the dabbawalla’s taking an off due to non -
functioning of railways is again, a rare case. The local trains of Mumbai do not stop
in case of heavy monsoons or even during riots. The trains are hence, very efficient
in their daily functionality. This enables thedabbawalla’s to perform their operations
regularly enough. But the underlined fact is that they function only when the trains
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Dabbawalla’s: Simply Complex
function and therefore their over dependence on the railway net work is an
undeniable weakness.
Illiteracy - the majority of the members of’ the dabbawala association can only
manage to sign their names. They are unable to read or write in English. This poses
as a major problem in case the individual leaves the association and has look at an
alternative profession. His inability to write will then pose a problem to his own
survival. The association does not take any up any initiative to educate the
dabbawalla’s. As a part of its welfare and social commitment, education is absent
from the agenda. But the dabbawalla’s do manage to carry out their operations with
their limited ability to read and write. They are able to comprehend the codes
imprinted on the tiffins. If they are totally illiterate, they ale trained to that level but in
most cases, the dabbawalla’s do not require this kind of training because the
association has set a minimum criterion for the applicants who want to join the
association. They must be able to understand the basic alphabets and numbers.
Unfortunately in today’s times it is necessary to acquire proper knowledge and
education to secure one’s future. Not all dabbawalla’s work till they are 65 or 70
years old and therefore they require the knowledge to support themselves. Thus, it is
definitely a weak point.
OPPORTUNITIES
Advertising - the dabbawalla’s have been approached by various companies before
for advertising on the Tiffin’s the most famous and successful campaign to date has
been the ‘Kaun Banega Crorepati’ advertisement. Star Plus approached the
organisation and offered a meagre amount of Rs.10, 000 for pasting its stickers on
every Tiffin box. This is incidentally the standard rate the association charges from
every company that wishes to advertise. The ‘9 baj gaye kya?‘ campaign was a great
success as all office goers would notice this on their Tiffin boxes everyday and would
hence remember to watch the programme 9 pm every night. It had great recall value
at that time. Thus, association has several more opportunities to grab in form of
additional revenue that arises from these ads. It caters to over 1, 50,000 people
everyday and the cost for the advertising is also minute compared to the exposure
that it offers. The contract would be on a weekly basis or a month basis.
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Other cities - The dabbawalla network could also work in other cities but in a smaller
scale. Cities like Pune already have a small network of dabbawalla’s who operate on
bicycles only. There is definitely a source of income in such cities as there is a huge
market. Although, the absence of a efficient railway network that is gifted to Mumbai
city exclusively could pose a problem, it is nevertheless quite possible to operate on
a medium scale compared to Mumbai. Bangalore, Delhi, Pune, Hyderabad,
Ahmedabad etc are few cities where office goers have to commute daily to their work
places also, the dabbawalla’s can cater to the needs of school going children. It will
be a more rigorous exercise if the dabbawalla’s were to travel by bicycle across the
length and breadth of cities but small cities such as Pune can be manageable and
then cities like Delhi now have the Metro Rail as an efficient means of transport.
Thus, these cities are a great opportunity for the dabbawalla’s to expand their service
network.
Catering – considering the increasing competition from restaurants and catering
services, the dabbawalla’s also can, in a small way, start their own catering service
for customers. There are a large number of customers who find it difficult to prepare
the lunch early in the morning. Especially in the case of working women who have to
prepare lunch for their husband and her self and also to manage to reach the office
on time. In such cases, if there could be the convenience of catering as well as
delivery services. It would be an ideal benefit to many customers. The dabbawalla’s
can manage the catering at a central location (e.g. Dadar) and then, a few of the
dabbawalla’s can pick up the tiffins from the catering centre and deliver them to
various offices. In this manner, the customers can get the benefit of warm food at the
lunch hour and without undergoing the pain of preparing lunch early in the morning
while managing other affairs. This in fact, is one of the biggest opportunities for the
dabbawalla’s to tap.
THREATS
The business of the dabbawalla’s has to withstand major shocks during the last
decade. Textile Industry Shutdown – a major chunk of the clientele was lost with
the closure of the textile mills in Mumbai. These mills constituted a huge labour force
and thus their closure was a severe blow to dabbawalla’s.
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Change in Timings – many of the city’s banks changed their timings from 10:30 hrs
to 11:00 hrs. The RBI employees was used to leave for work at 9:00 am previously
and so there were crates of tiffins leaving from colonies but after the change in
timings, they can leave an hour later and take their lunch with them as they have
sufficient time for preparation. Company Transport – the main benefit that the
dabbawalla serve for the most office goers is the convenience of going hands free to
work by trains during the rush hours but now many of the companies has started pick
up and delivery us service for their employees. This again, is a loss of clientele for
the dabbawalla’s
Subsidized Lunch – many of the schools and companies are now of offering
subsidized lunch in their in-house canteens. Hence, the students and employees
Don’t have to carry tiffins anymore.
Catering Services - these services pose the biggest threat to the
dabbawalla’s.Private organizations provide cheap food delivered hot and fresh.
Usually, they charge anything between Rs.20 per Tiffin to Rs.40 per Tiffin. This price
is inclusive of food and delivery!! Predatory pricing one might say but it works
brilliantly with people who are willing to compromise with home cooked food.
Eatery Stalls - while eating trends have changed and so there is a decrease in the
demand for the dabbawala’s service. The number of eating options has increased
drastically. Not only restaurants but cheaper outlets serving a variety of meals are
now a flourishing business. These stalls and outlets prepare huge vessels filled with
a complete meal and sell it for merely Rs. 15 only! Briyanis, fish curry, rice plate,
Chinese food etc are among the variety of’ cuisines offered at really cheap rates.
Almost every lane in downtown Mumbai has some outlet or the other. People get
used to the taste and do not care too much about the quality. In most cases, the
quality is genuinely good in case of meals that are pre - cooked and served. Ticket
Restaurant – many offices have started using coupons to their employees which are
valid at particular restaurants they’re known as Ticket Restaurants. Employee
canenjoy restaurant grade food at the company’s expense. Smoking Joes, Shiv
Sagar, Copper chimney etc are some of the ticket restaurants.
Over comings these threats is a great challenge for the dabbawala’s. In most cases,
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Dabbawalla’s: Simply Complex
it is impossible for them to substitute the eatery stalls and subsidized food offered by
companies but the advantage to them still remains that their customers can get warm
home cooked food at the lunch hour.
Chapter 15
The Dabbawalla’s are known and recognized for its negligible number of
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box) delivery process. Further, it makes no difference to the customer (on time
dimension) as long as the delivery is made before 1300 hrs.
Transport economics: The public infrastructure (sub-urban rail network) is used to
deliver lunch boxes. This keeps the cost low, and hence affordable price to
consumers. Lower price induces volume and scale economics. Depending on the
need (at the origin and destination locations) the allocation of manpower is dynamic
and flexible. There aremore members to handle large volume at destination. At
collection centers it is more of spread and appropriate volume and member
ownership. Every customer location is identified with a team member. It is his
(members) responsibility to collect lunch boxes and return empty boxes back home.
The codification system incorporates this specific need. Actually the Dabbawalla’s
assign specific collection routes to individual members.
Redundancy: Each route (collection) is assigned to an individual member. Often,
this information on collection route is know11 to every other member in the team.
Should there be a need to substitute a member on collection route it can be done
effortlessly, without affecting the collection process and its accuracy.
Coordination: The responsibility to collect, transport and deliver lunch boxes is at
the individual member level. There are no managers or supervisors in the system.
Every member is motivated, trained, disciplined and empowered to do his job to the
best of his ability.
Structure: The structure is decentralized. The model is scalable (on volume). It is a
three tier structure, co-operative organization. The basic units are individuals, teams
and groups. There are in all 120 business units.
Compensation: Compensation in a group is same to every member irrespective of
work load and responsibility.
CHAPTER 16
LESSONS TO LEARN FROM THE DABBAWALLA’S
The Dabbawalla’s provide illustrations of several well known world class business
practices. It has all the salient features of a brilliant business strategy. We first
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discuss briefly the elegant management practices and then outline the business
strategy.
Structure and Organization: The Dabbawalla’s is organized as a co-operative
structure to symbolize equality and fairness. The three tier structure is readily
scalable based on business opportunity and volume. It eminently suits the attention
needed at specific territories (group level). It ensures attention to detail and
decentralization (at optimal resource deployment) at the team level. The team is
nothing but a confederation of members. Each member is associated with a route. In
this sense, the revenue opportunity is well integrated with the organization structure.
The scale and scope economics are managed respectively by the teams and groups.
The present structure is an optimal way of delivering centralized planning and
decentralized execution of business services.
Codification System: This pragmatic codification system ensures complete
traceability of lunch boxes in the system. It enables material flow and tracking of
individual boxes by detailed information. It is inexpensive, less elegant, yet detailed
enough to support operations. It integrates the knowledge and information of
individual members on route, origin, handling agent, destination address etc. In a
sense it is a variation of an online transaction processing system to identify and track
material in (such) a large system
HR Practices: The Dabbawalla’s is built on (members) pride in work. The members
do not consider themselves as logistics (operation) providers. They consider their job
is to provide food to their customers. This is source of pride for them. It is a great
motivator to improve and sustain their performance. The members belong to a
homogeneous (ethnic) group. There is a well developed apprenticeship program.
Compensation: The compensation is same at the group level. Equal work equal
pay. There is no subsidy since group is a homogeneous and logically a differentiating
entity.
Redundancy: The team members have slack capacity. Substitutability among
members in a team is easy. Flexible manpower deployment at the destination
ensures operationalaccuracy. More than one team operating in an originating train
station ensures internal competition and operational efficiency.
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Fun and Work Mix: After delivery of lunch boxes, the members break away from
work to enjoy their leisure time. There is a one week forced holiday every year to visit
their (member) villages. Mutual respect for individuals and empowerment are
reinforcing features. Members are expected to conduct themselves to earn respect
from public. They were uniform while at work.
Transportation Economics: Dabbawalla’s is an example of a judicious mix of
transportation economics. At the collection point it is a milk man route structure. This
is supported by a hub-hub transfer to handle large volume at reduced operational
cost. At the destination, it is hub to spoke to ensure response time and handle
volume flexibility. The rail infrastructure ensures flexibility and lower cost of
operation. Flexible manpower deployment and codification system guarantee
appropriate response time, smooth flow of information and material tracking in the
system.
Inspite of death the delivery is impeccable: Some months ago, a dabbawalla
waiting on his bicycle at a traffic light was hurled off the road by a lorry gone berserk
and was smashed to death. Yet, even in such an extreme situation, his quota of
dabba’s was delivered. News travels fast on the network. The Mukadam got to hear
of the accident within minutes and contracted the secretary of the Association (who
patrols the city for just this kind of emergency), asked him to look after the police
formalities, collected the dead man's dabba’s, and being familiar with the symbols,
got them to their destination — just 30 minutes late. Bombay's salute to its
dabbawalla's, as you see, is well deserved.
CHAPTER 17
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About Logistics
Logistics is happening around the globe, 24 hours of every day seven days a week
during 52 weeks a year. It is difficult to visualize accomplishing any marketing or
manufacturing anything without logistical support.
Logistics has been performed since the beginning of civilization. However,
implementing best practice of logistics has become one of the most exciting and
challenging operational areas of business and public sector management.
Logistics is concerned with getting products and services where they are needed
when they are desired. The operating responsibility of logistics is geographical
positioning of raw materials, work in progress and finished inventories where
required at the lowest cost possible. Logistics involves integration of information,
transportation, and inventory. Warehousing, internal handling, and packaging. All of
these areas of work provide a variety of stimulating jobs the overall goal being to
achieve targeted level of customer service at the lowest possible cost.
Logistical competency is achieved by coordinating the following:
Network Design
Information
Transportation
Inventory
Warehousing, material handling, and packaging.
Two qualifications are important when discussing logistical work from point of single
enterprise. First, all firms require the support co-operation of many other businesses
to compete in the overall logistical process. Second, there are service firms that
perform logistical work on behalf of their customers such as transportation carriers.
Logistics management is a field of management, which primarily deals with the
coordination or resources of in an organization. Logistics management focuses on an
organization as a whole and not on individual units and departments while deciding
the allocation of resources men, money materials, machines and time.
It is through the logistical process that the materials flow into the vast
manufacturingcapacity of an individual nation and products are distributed through
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As a logistics service provider, you expand what you offer the customer. You may
provide a warehousing service, for example. But it is not a separate, discrete service.
It is integrated in with your transportation. You may integrate with your customer’s
systems towork with him to manage the movement of products to meet production or
customer requirements.
When mulling the pros and cons of a move towards logistics, consider the
following:
• As a commodity service, you’re vulnerable and can be replaced by your
customers. As a logistics provider, you’re integrated into your supplier
Replacing you isn’t so easy.
• Many customers issue bid requests and select largely on price. Some
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Managing the chain of events in this process is what is known as supply chain
management. Effective management must take into account coordinating all the
different pieces of this chain as quickly as possible without losing any of the quality
or customer satisfaction, while still keeping costs down.
The first step is obtaining a customer order, followed by production, storage and
distribution of products and supplies to the customer site. Customer satisfaction is
paramount. Included in this supply chain process are customer orders, order
processing, inventory, scheduling, transportation, storage, and customer service. A
necessity in coordinating all these activities is the information service network.
In addition, key to the success of a supply chain is the speed in which these activities
canbe accomplished and the realization that customer needs and customer
satisfaction are the very reasons for the network. Reduced inventories, lower
operating costs, productavailability and customer satisfaction are all benefits which
grow out of effective supply chain management.
The decisions associated with supply chain management cover both the long-term
and short-term. Strategic decisions deal with corporate policies, and look at overall
design andsupply chain structure. Operational decisions are those dealing with every
day activities and problems of an organization. Therefore, an organization must
structure the supply chain through long-term analysis and at the same time focus on
the day-to-day activities. Furthermore, market demands, customer service, transport
considerations, and pricing constraints all must be understood in order to structure
the supply chain effectively. These are all factors, which change constantly and
sometimes unexpectedly, and an organizationmust realize this fact and be prepared
to structure the supply chain accordingly.
Structuring the supply chain requires an understanding of the demand patterns,
service level requirements, distance considerations, cost elements and other related
factors. It is easy to see that these factors are highly variable in nature and this
variability needs to be considered during the supply chain analysis process.
Moreover, the interplay of these complex considerations could have a significant
bearing on the outcome of the supply chain analysis process. There are six key
elements to a supply chain:
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Production
Supply
Inventory
Location
Transportation, and
Information
The Issues
The supply chain has also been called the value chain and the service chain,
depending on the “fad of the moment”, or sometimes, we think, the weather, or sun
spot activity. Just like anything else, supply chain management is no panacea, nor
should it be embraced as a religion. It is an operational strategy that, if implemented
properly, will provide a new dimension to competing: quickly introducing new
customized high quality products and delivering them with unprecedented lead times,
swift decisions, and manufacturing products with high velocity. Software companies
have jumped on the bandwagon and attempted to claim SCM as their own.
Information transfer is critical to swiftly moving parts through the chain of processes,
but information is only one of six key elements.
Definition of Supply chain Management (SCM)
The definition of supply chain management adopted by the Ohio State University’s
Global SCM Forum is “the integration of business processes from end user through
original suppliers that provide products, services, and information that add value for
customers.”
Integration of Logistics and the Supply-Chain
Logistics is the time-related positioning of resource, or the strategic management of
the total supply-chain.
The supply-chain is a sequence of events intended to satisfy a customer It can
include procurement, manufacture, distribution, and waste disposal, together with
associated transport, storage and information technology .
The application of logistics is essential to the efficient management of the supply-
chain Transport is an integral part of the supply-chain, not only between the
sequence of events but during the processes.
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with far reaching efforts, Over 5000 years ago, the wheel was first invented in
Mesopotamia. The new invention soon spread over the world like wild fire. At the
outset, the Middle East and Egypt and later Europe and other of Globe module of
wheel were used for different purposes. In true sense, this new invention npromoted
a new concept of development in which “Speed” could receive and over riding
priority.
A well-managed system of transport acts as a catalyst of economic transformation. In
India or elsewhere the greatest revolution in road transport took place with advent
mechanized road vehicle. Of late, we find transport the de-facto barometer of social,
economic and commercial progress. It has been successful in transporting the entire
unit moved on road through sea and air across the oceans and continents. Transport
is not an end in itself but a means to an end that is enabling goods to get to a place
where they will be of a great value. The primary aim of transport is to add utility of
place. In other words each stage of the process from production to consumption
adds value to the product, adds to its utility of place.
Transport is the lifeline of any country. Development of a country to the large extent
depends on the infrastructure and the feasibility to connect places. To achieve
economy in pricing easier availability of goods and products and easy access to far
flung and to distant, places, land transport plays vital role. The fundamentals of
transport economics rely mainly on reduction and elimination of wastage and making
the process of providing transport cost efficient.
Even after 53 years of independence the country’s infrastructure link connecting
business places is yet to develop fully. Road set-up even on the national highways is
not up to international standards. Rising fuel prices, unsatisfactory condition of roads,
environmental hazards of fuel to fire. Need of the hour therefore is to compliment
land coordinate the expertise and experience of all modes of transport to mutual and
social benefits ultimately the customer/consumer (industry in this case) is the king
and his satisfaction should be the only measure, but joining hands pooling resources
and identifying the strength of each mode to develop the transport sector as a whole.
The main operating objective of transport is to move goods from one place to
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minimum inventories.
We can relate it with the Dabbawalla’s since they have the maximum speed for
transportation, because it is seen in their efficiency to reach a long route through
minimal amount of time.
Consistency of transportation refers to variations in time required to perform a
specific movement over a number of shipments. Consistency is the reflection of the
dependability of transportation. For years, transportation managers have considered
consistency the most important characteristic of quality transportation. If a given
movement takes 2 days one time and six days the next the unexpected variance can
create serious logistical operational problems. If transportation lacks consistency,
inventory safety stocks will be required to protect against unpredictable service
breakdowns. Transportation consistencyaffects both the seller’s and buyers overall
inventory commitment and risk. With the advent of the new information technology to
control and report shipment status, logistics manger has begun to seek faster service
while maintaining consistency.
We can relate it with the Dabbawalla’s a they have maximum consistency in their
work they do not let the Tiffin’s to pile up at one place for more than 2 hours at one
place as soon as the concerned person receives his own stock of Tiffin’s he
dispatches them accordingly.
Transportation is one of the most visible elements of logistics operation. It noted that
10 - 20 percent of the material cost is transportation cost. The logistician’s view of
transportation services has changed dramatically during the last fifteen years. Prior
tofederal deregulation in the late 1970s and early 1980s, transportation service
offerings were restricted and rates were relatively fixed. In this environment, the
logistician’s role could be likened to a purchaser of any other commodity such as
coal or grain. There was very little differentiation among suppliers of transportation
terms of either quality or price.
De-regulation allowed more pricing flexibility for carriers and also significantly
reduced restrictions on transportation services and relationships require today’s
logistician to be more proactive in identifying the most desirable combination of
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this case gets only the service charges. Consolidators do not own vessels or
represent owners of carriers and often they d not own containers or other necessary
equipments. They are known as ‘Non- Vessel Owning / Operating Common Carrier’
(NVOCC) operator. Such operators are numerous in the USA. They are also referred
to as Multimodal Transport Operators (MTOS) when they assume responsibility for
execution of multimodal transport contract, arranging with different modes of
transport to carry thecontainers from the point of origin to the point of destination.
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In case of Dabbawalla’s they do not much need the promotion activity but also can’t
deny the fact that they will never need promotion ever again
Price: This is to establish a value for your product, and for doing business with you.
Price is the way to create revenues and profits. The danger with price is that if it is
emphasized too much, you reduce your product to being a commodity, where price is
the only way to distinguish your product from your competitors. The pricing of the
Dabbawalla’s is very nominal, which is working best for all the people of all income
groups.
Place: This is logistics. Having your goods in the right place at the right time. And
this is the area that has been underutilized in the marketing mix. Logistics
effectiveness can be a way to become a desired supplier, build market recognition,
handle the multiple products and options, create value-added, and set you apart from
your competitors.
In case of Dabbawalla’s the place matters the most as where the Tiffin’s have to be
picked and where to be delivered and also ensure right delivery at the right time.
Reason for Strategy
Make competitive advantage through logistics excellence your strategy. Exploit
logistics service and performance to set you apart from your competitors. It is a
unique approach.
Make it a core competency. Incorporate logistics as a critical element of your
marketing and business strategy to grow your sales. Effective logistics can
significantly contribute to positioning yourself as a Preferred Supplier. Product,
promotion and price have been used for years by companies to develop recognition.
Now it’s time to exploit and incorporatePlace, i.e., Logistics, as the base for a
marketing and business strategy to grow the business and to gain market share.
Customers would perceive that you provide a competitively superior value and
service. That is a strong foundation for growth.
Logistics presents a way to market yourself to customers. There is only so much that
canbe done with promotion and price. A value-added logistics strategy is a strong
way to be apreferred supplier because your customers are saying you are worth
doing business with it. They say, “We want to do business with you.” You will grow
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maybe even into portions of the market you had not reached before.
Looking at it another way, you may have a great product, sound promotion efforts
and a good price. But if you are difficult in doing business with, in fulfilling orders and
timely and completely meeting customer requirements, you may not achieve
maximum growth. You could even lose sales and market share with a poor logistics
service.
A marketing strategy based on logistics, and the customer benefits and service it
brings, works whether your customers are domestic or international. You can be a
market leader, not a follower. Be aggressive; be an innovator, not a reactor. When
you are only reacting, instead of innovating, you have put yourself in the catch-up
mode. As such, you maynever quite sure of what you should be doing and why.
With this strategy, you position yourself as a valued supplier. Price issues, while
always important, can be balanced with the service you provide. This can create
opportunities for enhanced price opportunities. And if you are a preferred supplier,
your customers recognize that. They promote you and what you bring to the table.
With this strategy, you demonstrate to customers how important they are and how
much you value them.
Approach
To develop the strategy, three assessments must be made--your customers and
their requirements, your competitors and they perform, and your own performance. If
you are in different markets with your products, then assess each market. They may
be significant market and customer differences that must be recognized and
understood.
How do you compare? What are the opportunities to be a leader? How do you
exploit the opportunities? Which customers can you work with to develop your
strategy? With this assessment, you can better analyze and see what must be done
to be a leader in logistics. At the minimum, you will have a better understanding of
how competitive you are at servicing your customers.
Part of this analysis should be a survey. Do not assume you know and understand
what your customers want and need. That is a sure-fire recipe for a failed strategy.
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With learning what they want, also learn why they want it done that way. That
presents a solid method to develop a strategy that can meet and exceed their
requirements. It is directly aligned to them.
Make sure that, once you have concluded the assessments, you go back to discuss
your findings and plans with key customers. The object here is meeting their needs;
not what you think are their needs. Review your strategy and action plan with them.
Get their feedback. Is your plan excellent? Will it gain you additional business?
Assess your customer’s requirements: Study any and all written specifications
that customers have already given you. Survey your customers. Meet with select
customers. What do they expect and want from their suppliers? How do they want
their orders, shipments and invoices handled? Why do they want it done that way?
How well do you perform, in their eyes and their measurements? Does the service
your competitors provide gain them business, at your expense? Does their
performance impact key customers, a large number of customers, the potential for
new customers? Are customers strongly satisfied with your performance? If so, why?
If not, why not? Where are you strong and why? Where are you deficient and why?
Are you consistently failing to meet customer needs? How serious are your failures,
as perceived and defined by customers?
Assess your competitors: You have to understand what you are up against in
servicing customers. What do our competitors do? Gather market intelligence. Make
your competitors performance part of your survey. How do your customers view your
competitors? How do their logistics performances meet the needs of customers?
How do their logistics performances compare with yours? Are there shortcomings in
how well they service customers? If so, what are they? Are these short comings
serious Are therestrengths m how well they service customers? Is so, what are they?
Are these strengths ones which permit customers to overlook other problems with
these competitors?
Assess your internal capabilities: Self-assessment can be very difficult and
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A last hint
Position yourself as a preferred supplier. Use logistics as a cornerstone of your
marketing strategy for growth. Understand what customers expect, how well your
competitors perform and how well you operate. Find the ways to develop a strong
logistics program, which meets and exceeds customer requirements.
Reengineering your operation and developing a strong logistics capability is not an
overnight fix. It takes time and commitment. Do not delay and miss the opportunity to
grow customer satisfaction, sales and market share. And once you have begun this
strategy and process, it does not stop Market and customer needs are constantly
changing. Your ability to change, and lead the change, as a market leader is
ongoing. You must constantly work to improve service, reduce time and reduce
costs, as your customers require.
Network Management in Short
The focus of network management is on cooperation and trust and the recognition
that properly managed ‘whole can be greater than the sum of its parts’.
“The management of upstream and downstream relationship with suppliers and
customers to deliver superior customer value at less cost to the supply chain as a
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CHAPTER 18
SIX SIGMA
Six sigma is a highly structured approach to delivering very high levels of customer
satisfaction through disciplined use of data and statistical analysis for maximizing
and sustaining business success. The insistence of six sigma to rely on data rather
than gutfeel for decision making means that counter-intuitive solutions are often
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found. The goal of six sigma is to achieve very high levels of (internal and external)
customer satisfaction. Better bottom-line performance, higher market share, and
globally competitive positions result as a side benefit. Six sigma applies to all
processes wherever work gets done, manufacturing or transactional, static or
dynamic, linear or nonlinear, whether the work processes are in a university, in a
Government department, or in the private sector. \
A six sigma process or transaction generates very low defect levels (3.45 per million
opportunities for a single-sided specification). A defect is anything that results in
customer dissatisfaction. Six sigma is, however a journey and not a destination
meaning that defect rates will start coming down soon after embarking on six sigma
although it will take many years to reach the six sigma defect levels. Really, six
sigma is for life and so all must work and live the six sigma way. The six sigma
approach, briefly summarized, is to articulate the problem, validate measurement
systems, measure to determine current performance, determine the vital causes of
variation, work on them to reduce defects, and monitor all variables so that problems
once identified and fixed, stay fixed. This is accomplished in five phases: Scope,
Measure, Analyze, Improve, and control. Six sigma has been embraced by a large
number of corporations in diverse areas including Motorola, General Electric, Du
Pont, CITIBANK, Dow Chemical, Conseco Financial Services, Sony, and many
others. Six Sigma is a measure of quality that strives for near perfection. The Six
Sigma process uses data and rigorous statistical analysis to identify "defects" in a
process or product, reduce variability, and achieve as close to zero defects as
possible.
These “Angootha chaaps” (illiterate) who deliver 2,00,000 tiffins every day to offices
and schools, make a mistake only about once every two months, That's one error in
every 8 million deliveries, or 16 million if you include the return trip. This is thus a 6
Sigma performance a term used in quality assurance if the percentage of
correctness is 99.999999(6 nines or more) – the performance which has made
companies like Motorola world famous for their quality. It was an unusual story by
Forbes Global. A marked departure from its sought after macro-economic reviews
and corporate analyses. The US-based business magazine recently zeroed in on
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Mumbai’s dabbawalla. The lunch logisticians who deliver 1.5 lakh (how much is that
in kilogram?) lunch boxes to hungry office-goers every day have in the past found
mention in the Indian press, but the Forbes story was the first time an international
organization had analyzed them scientifically and rated them as if they comprised a
corporate body. And theconclusions were more than flattering ñ the dabbawalla’s
scored a 6-Sigma performance rating.
We not only launch our own satellites today but those of our foreign customers too,
including Germany and Korea. All this is done for a budget that is just less than 7
per cent of a single company in the US. Shouldn’t we be proud of this feat asked
Dr. Mashelkar? Citing another example to illustrate that illiteracy doesn’t mean that
their innate potential is nil, he asked: What do global giants like General Electric
and Motorola have incommon with a humble Tiffin delivery network comprising
3,500 dabbawalla’s, who deliver 1.5 lakh lunch boxes in Mumbai each day? The
dabbawalla’s have the six-sigma rating or one error in one million transactions.
They are largely illiterate but their business models have become a classroom
study in some management institutes. They necessarily have to innovate to survive
and to succeed he explained
CHAPTER 19
ELEMENT OF STRATEGY, SUSTAINABILITY AND GROWTH OPTIONS
In this section, a conceptual understanding of competitive strategy of Dabbawalla’s
and its elements is attempted. Based on these observations, the long term
sustainability of Dabbawalla’s is explored. We conclude this section with possible
growth options to Dabbawalla’s and its inherent limitations.
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Dabbawalla’s: Simply Complex
pride in activity, fun mixed with work break the monotonicity in the standard operating
procedure in Dabbawalla’s.
Partnership with stakeholders: There are three important stakeholders groups with
whom Dabbawalla’s enjoys an excellent relationship. The first set is its primary
customers. They support Dabbawalla’s in meeting no delay in delivering lunch boxes
and accepting delivery at the floor level in the destination locations. The members
are delighted to work for Dabbawalla’s (supported by empowerment, compensation
and an economic activity for livelihood). The commuting public at large is tolerant to
the inconveniences caused to them by Dabbawalla’s in the already over crowded,
over stretched urban transport system. Over a period of time, Dabbawalla’s has
become an essential element of modern Mumbai.
Operational excellence: Dabbawalla’s has a remarkable and enviable quality
record. This is a combination of flexible infrastructure, adequate buffer in material
handling, reasonable and achievable service level specifications, elaborate and
efficient codificationsystem, self motivated and empowered employees, dynamic and
flexible deployment of members to execute a given task, adopting a variety and mix
of transportation models, and commitment to work ethics.
Structure: Dabbawalla’s operating structure is elegant, appropriate and enhances its
operational excellence based business model. As discussed earlier the 3 tier
structureensures operational details are delegated to the most appropriate level. The
structureprovides for redundancy in team members and hence volume flexibility on
lunch boxes handled by the system. The business integration happens at the group
level. Broadly eachgroup is self sufficient and has to manage its own operational
income, volume and hence profitability. Any other centralized structure to supervise
operations would have made the process inherently ineffective (expensive) and less
responsive to customer needs.
Performance measures: Dabbawalla’s performance measures are real time
transactions based. As a matter of fact every transaction is monitored in terms of its
collection, transportation, and delivery. Revenue collection is periodic and
systematic. Employee (member) productivity is volume based. Compensation is
equal; group based and is a function of revenue generated. Given internal
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Dabbawalla’s: Simply Complex
competition at the group level this model is self corrective. Broadly there are no fixed
assets. Therefore assets productivity is irrelevant in Dabbawalla’s. The performance
of Dabbawalla’s is closely linked to the near automation (standardization) of the
process. There are inherent buffers to manage and accommodate unanticipated
risks in the system.
Customer focus: Dabbawalla’s is a service organization focused on customer
expectation management. The service is priced low to attract and retain relevant
customer segment and base. The process is capable enough in the context of
assurances made to customers. The Dabbawalla’s has elevated the purpose of their
business to an opportunity to provide food (higher order objective than transport
logistics support to deliver lunch boxes). The discipline, empowerment, commitment
to work of members are all consequences of this higher order objective in meeting
customer expectations.
CHAPTER 20
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Dabbawalla’s: Simply Complex
CHAPTER 21
CONCLUSION
Medge was scheduled to address the faculty and students of the Indian Institute of
Management in Lucknow in early January 2004 on how the dabbawalla meal
distribution network worked. HE was aware that this audience would be interested in
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Dabbawalla’s: Simply Complex
the learning that the dabbawalla’s could provide to improve supply chain – and
service-design and execution. He was aware that it was likely that most of the
audience would have concerns about the future of the dabbawalla’s. Since he
anticipated being asked about that concern, Medge already knew what he was going
to say in response:
The dabbawalla is a Mumbai institution that has survived for over a century now. It
will survive for the next century and beyond. There will of course be a churning of
customers. But children will continue to go to school, people will continue to go to
work, everyone feels hungry at lunch hour and, if given a choice, everyone wants to
have home-cooked food delivered personally to them. Dabbawalla’s facilitate that
choice. We will continue to be there as Long as people exercise that choice. We will
continue to be there because no one can provide the kind of error-free service that
we provide.
We have described in detail the Dabbawalla’s. We review the business model,
factors behind such outstanding practices, elements of the business strategy,
opportunities and limitations for its growth.
Dabbawalla’s creates a sense of pride and a source of inspiration to managers and
academicians (world class).
• Dabbawalla’s has perfected its systems and procedures to handle large
volume of operations with negligible errors (six sigma).
• Dabbawalla’s operations are modular; they are scalable and flexible enough
to handle volume (Flexible business strategy).
• Dabbawalla’s operations are customer centric, employee driven, and value
based.
• Dabbawalla’s is an example where flexibility in operational procedure takes
precedence over precision (prioritized objectives).
• The output accuracy (the number of transactions delivered on time) is
supported by flexible infrastructure and time buffers in the delivery system
(Strategy enablers).
• The management practices at Dabbawalla’s are intuition based (codification
system, homogeneous employee background, innovative Human Resource
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Dabbawalla’s: Simply Complex
practices etc.).
• Several contextual factors are combined to develop an excellent business
model (inexpensive manpower availability, need for home food, urban
transport infrastructure, unique traffic flow pattern etc.).
• Dabbawalla’s has no unique scientific and or technological breakthroughs or
competences. It is an excellent business model based on an innovative
approach to satisfy a real (and unique) customer need (Innovation based
strategy).
• The Forbes article on the dabbawalla has generated international interest and
added to the visibility of the dabbawalla’s. This article has been translated in
the regional Marathi press and, as conversations with dabbawalla’s reveal,
they have been read by a large number of dabbawalla’s themselves, adding to
their self-esteem. This recognition from the West is perhaps deflecting their
attention away from the threats posed by globalisation. This is, perhaps, also
the explanation for the upbeat mood of people like Talekar of the Mumbai
Tiffin Suppliers Association. This is an excerpt from a speech by R.A.
Mashelkar, Director-General, Council for Scientific and Industrial Research,
India at the 80th Convocation of the Delhi University. It reveals how the
dabbawalla system is becoming an icon of national pride in certain circles.
• Faculty member in the Department of Industrial Administration at the Carnegie
Mellon University, Paul Goodman along with Denise Rousseau has made a
film on the dabbawalla system that has become a tool at management
schools.
• The dabbawalla as an icon of national pride and achievement comes out most
strikingly in the fact that the dabbawalla system was listed in India Today as
being among the 55 things that make India proud. (India Today)
• Dabbawalla.com is the website of an Indian lunch service in Manhattan. The
website incorporates the six-sigma rating that the dabbawalla system has
been accredited with along with the picture of a dabbawalla in Mumbai. While
the picture lends authenticity to the Manhattan dabbawalla services, it is
legitimized through the six-sigma rating by Forbes Global. Secondly, the
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Dabbawalla’s: Simply Complex
CHAPTER 22
LIST OF ANNEXURES
QUESTIONNAIRE
Siddharth College of
Commerce and Economics
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Dabbawalla’s: Simply Complex
Information
Name:………………………………………………………………………………………
Place:………………………………………………………………………………………
Designation:………………………………………………………………………………...
1. Who are the dabbawalla’s?
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Dabbawalla’s: Simply Complex
…………………………………………………………………………………………………
…………………………………………………………………………………
2. What is the type of service provided by the dabbawalla’s?
…………………………………………………………………………………………………
…………………………………………………………………………………
3 What is the history of the dabbawalla’s?
…………………………………………………………………………………………………
…………………………………………………………………………………
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Dabbawalla’s: Simply Complex
…………………………………………………………………………………………………
……………………………………………………………………………
12. What happens if the Tiffin gets lost?
…………………………………………………………………………………………………
……………………………………………………………………………
13. What is the distribution network process?
…………………………………………………………………………………………………
……………………………………………………………………………
14. How do you identify the destination and origin of the Dabba’s?
………………………………………………………………………………………
………………………………………………………………………………………
15. Does the organization provide any benefits to its members?
…………………………………………………………………………………………………
……………………………………………………………………………
16. What do you do if someone remains absent?
…………………………………………………………………………………………………
……………………………………………………………………………
17. What is the total number of members?
………………………………………………………………………………………
………………………………………………………………………………………
18. What are the vehicles used to transport the dabba’s?
………………………………………………………………………………………
………………………………………………………………………………………
19. What if the railways are not working?
…………………………………………………………………………………………………
……………………………………………………………………………
20. What is the remuneration system?
…………………………………………………………………………………………………
……………………………………………………………………………
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Dabbawalla’s: Simply Complex
Shri Varkari Probhodhan Mahasamati Dindi (Palkhi) Sohala – 4th march 2001
Documentaries made by BBC ,UTV, MTV, ZEE TV, AAJ TAK, TV
TODAY,SAHARA SAMAY, STAR TV, CNBC TV 18, CNN, SONY TV, TV TOKYO,
NDTV.
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Dabbawalla’s: Simply Complex
CASE STUDY –
ICFAI Press Hyderabad
Richard Ivey School of Business – Ontario
• Invitation from CII for conference held in Bangalore, IIML, IIMA,
CIICochin, CII Delhi, Dr. Reddy’s Lab Foundation Hyderabad, SCMHRD
Pune, SCMHRD Nasik, Sadahana – Pune.
• Included in a subject in Graduate School of Journalism University of
California, Berkeley
• Radio –
German Radio Network
Radio Mirchi
Radio Mid-day
FM- Gold
BBC Radio
• Was invited for the Terra Madre World meeting of food communities
between October 20-23, 2004.
• We were part of the “Community of Cooked Food distributors from
Mumbai”.
• Invited to marriage of Hon. Price Charles of England on 9, April 2005.
• Registered with Ripley's “believe it or not”.
WORKING COMMITTEES
Nutan Mumbai Tiffin Suppliers Charity Trust
Reg. No. - A842. P. N
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Dabbawalla’s: Simply Complex
6 Laxman R. Kadam “
7 Daval B. Tambe “
8 Babanrao M. Bacche “
9 Maruti K. Sawant “
10 Jayram B. Inpure\ “
11 Arjun S. Thakur “
12 Shankarrao D. Kalhatkar “
13 Babanrao D. Jaachak “
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Dabbawalla’s: Simply Complex
6 Chiman N. Gole “
7 Dynaeshwar G. Padir “
8 Dhondiba K. Choudhary “
9 Sudamrao M. Sakore “
10 Laxman P. Takave “
11 Yamanaji S. Ghule “
12 Baban J. Talekar “
13 Arjun S. Kumbhar “
2 Dattatrya L. Kathatkar “
Chiman N. Gole “
3 Baban N. Kadam “
4 Namdev T. Medge “
5 Dashrath M. Paradhi “
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Dabbawalla’s: Simply Complex
6 Sonu D.Aawari “
7 Subhash K. Jachak “
8 Ramu D. Shinde “
9 Narayan V. Jon “
10 Vithalrao G. Dide “
11 Sudam G.Vir “
12 Somnath M. Shirke “
13 Suresh G. Shivekar ‘”
14 Bhagaji S. Yadav “
15 Devram B. Kalhatkar “
16 Govind B. Mandekar Secretary
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Dabbawalla’s: Simply Complex
BIBLOGRAPHY
Raghunath Medge enabled me to understand the Dabbawalla’s operations. This
project would not have been possible but for the support and co-operation extended
by him. This is gratefully acknowledged.
BOOKS
1. Logistics and Supply Chain Management – ‘Strategies for reducing Cost and
Improving Service’ by Martin Christopher.
January 2003
5. Pizzazz for the Prince, a royal banquet by the bay’, ’The Economic Times’
dated 4 November, 2003.
th
2001.
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Dabbawalla’s: Simply Complex
WEBSITES
http://www.sixsigmaquality.com
http://web.mid-day.com
http://www.ciionline.org
http://www.hindu.com
http://www.rediff.com
http://www.bschool.nus.edu.sg
www.linny.org/forum
www.managementparadise.com
SEARCH ENGINES
www.google.com
www.yahoo.com
www.askjeeves.com
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