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Dowel Pin

Review your design to determine if you have similar application requirements. Should this design
guideline be inadequate, reference the charts given within the Hole - Shaft tolerance pages.

General

 Typical material is 6061-T651, per QQ-A-250/11 or similar aluminum alloy for the base
mating components.
 Dowel Pin - are stainless steel 304, 306, 18-8 etc.. Or similar.
 Application - These fits are for location or alignment applications between two
components. Some shear load is acceptable; designer should determine acceptable
stress limits for their particular application.
 These fits are not line-to-line. Fixed fastener calculations will show minimal interference
between dowel pins and slip fit holes. Dowel pins should be installed into press fit holes
after finishing processes and not removed there after. After the mating components are
assembled the first time, one should note assembly orientation for repeat assembly of
mating dowel pins. It is optimal to design for one configuration assembly (fool - proof).

See bottom of page for application illustrations.

Hole
Pin
Dowel Pin Depth
Press Fit Hole Slip Fit Hole Engagement
"D" "MD"
"E"
MIN.
Ø .0305 ± .0005 Ø .0320 ± .0005
Ø .031 V Ø .040 MAX. X V Ø .040 MAX. X .055 ± .010 .025 ± .010
90° 90°
Ø .0620 ± .0005 Ø .0635 ± .0005
.070 ±
Ø .062 V Ø .080 MAX. X V Ø .080 MAX. X .040 ± .010
.010
90° 90°
Ø.0935 ± .0005 Ø .0955 ± .0005
Ø .094 V Ø .120 MAX. X V Ø .120 MAX. X .095 ± .010 .060 ± .015
90° 90°
Ø .1245 ± .0005 Ø .1265± .0005
Ø .125 V Ø .160 MAX. X V Ø .160 MAX. X .110 ± .010 .075 ± .015
90° 90°
Ø .1870 ± .0005 Ø .1895 ± .0005
Ø .187 V Ø .240 MAX. X V Ø .240 MAX. X .145 ± .010 .110 ± .015
90° 90°
Ø .2495 ± .0005 Ø .2520 ± .0005
Ø.250 V Ø .315 MAX. X V Ø .315 MAX. X .175 ± .010 .140 ± .015
90° 90°
These illustrations are toleranced per ASME Y14.5M - 1994
Dowel Pin

Slip Fit Hole

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