Six Month Industrial Training

at

PIONEER INDUSTRIES
LIMITED
PATHANKOT,
PUNJAB.
 Presented By:-

Manpreet Singh Gurpreet Singh

6131600256 6131600246
Bio Tech Bio Tech
 ABOUT THE COMPANY

IT IS THE LEADER IN COMMERCIAL ETHANOL PRODUCTION,

AND GLUTEN .
IT IS ALSO MAJOR IN CATTLE FEED PRODUCTION.
ANOTHER GROUP OF PIONEER INDUSTRIES IS PIONEER
AGRO EXTRACTS.
IT ALSO MANUFACTURES THE BRAND” ISHWAR
VANASPATI”.
INDUSTRY ALSO PRODUCES THERE OWN METHANE GAS.
A VIEW OF THE BOILER SECTION
ENA
PRODUCTS OF PIL
GLUTEN
RS
FUSEL OIL,
CATTLE FEED
BLENDED BRANDS OF ALCOHOL ARE
TIPTOP RUM & WHISKY
NOORI GIN
GADDAR
BHANGRA
SHOLAY
 PROJECT

PROJECT: ALCOHOL PRODUCTION FROM GRAINS

THROUGH THE PROCESS OF FERMENTATION.
OBJECTIVE: ZERO DISCHARGE AS A WASTE FROM
INDUSTRY.
 TO INCREASE THE ALCOHOL PRODUCTION
A ROAD MAP GRAIN TO ALCOHOL
Process for making Slurry
Screening
Loading of grain
Mashing
Gelatinization
Liquefaction
Saccharification
Liquefying
Saccharifying
Different stages of fermentation
Seed fermenter
(capacity 500-2500 BL)
Prefermenter
(capacity 50000 BL)
Production/Industrial fermenter
(capacity 150000-350000 BL)
Different Levels Of Fermentation
1. Lag Phase 4. Stationary Phase
2. Growth Phase 5. Decline Phase
3. Negative Acceleration Phase
o FILLING STRATEGY
oph
oNUTRIENTS
oTEMPERATURE
oPRESSURE
oANTIFOAM
oANALYZER COLUMN

oRECTIFIYING COLUMN

oENA COLUMN

oPOLISHING COLUMN
oFLAVOURS

oDM WATER

oETHANOL

oCOLOURS
BOTTLING & PACKING
Bottling process
Effluent treatment plant
 MAIN FACTORS OF ETP
TVA
TFA
MLSS
MLVSS
BOD
COD
DO
TSS
OBJECTIVES ACHIEVED
 FUTURE SCOPE OF THE
PROJECT

•ETHANOL IN INDIA:
India imports nearly 70% of its annual crude petroleum requirement, which is
approximately 110 million tons. The petroleum industry now looks very
committed to the use of ethanol as fuel, as it is expected to benefit
sugarcane farmers as well as the oil industry in the long run.

•POLLUTION CONTROL
Ethanol is one of the best tools to fight vehicular pollution, contains 35%
oxygen that helps complete combustion of fuel and thus reduces harmful
tailpipe emissions. It also reduces particulate emissions that pose a health
hazard.