Diameter of Wire Allowable Stress Dm

0.32 104.5 4
0.4 104 5
0.5 102.5 6.3
0.63 101 8
0.8 99.5 10
1 97 12.5
1.25 94.5 16
1.6 91 20
2 87.5 25
2.5 83.5 32
3.2 79 40
4 75.5 50
5 71 63
6.3 67
8 62
OPEN 0
GROUND 1
SQUARED 2
SQUARED AND GROUND 2
Modulus of Rigidity
8300
 Spring Calculations based on Load
Mean Dia 25
25 mm
Wire dia 3.2
3.2 mm
Spring End Type GROUND
GROUND

Spring Index 7.81

Load on Spring (F') 34.548 Kgs
Deflection / coil (f") 4.962 mm
Free length Helix Pitch (Po) 8.162 mm
Preload Length 35.000 mm
Force at Preload (Fnp) 1.000 Kgs
Deflection / Coil at Preload (fp") 0.144 mm
Helix Pitch (pp) 8.018 mm
No of active coils (if) 3.966

No of Coils (it) 4.966

Spring Rate ('C') 1.756 Kg/mm
Free length 35.57 mm

Force at Applied Load (Fnl) 13.800 Kgs

Deflection / Coil at load (fl") 1.982 mm
Helix Pitch (pl) 6.18 mm
Compressed Length 27.71 mm
Stroke 7.29 mm
 Spring Calculations Based on Stroke
Mean Dia 25
25 mm
Wire dia 3.2
3.2 mm
Spring End Type GROUND
GROUND

Spring Index 7.81

Load on Spring (F') 34.548 Kgs
Deflection / coil (f") 4.962 mm
Free length Helix Pitch (Po) 8.162 mm
Preload Length 35.000 mm
Force at Preload (Fnp) 1.000 Kgs
Deflection / Coil at Preload (fp") 0.144 mm
Helix Pitch (pp) 8.018 mm
No of active coils (if) 3.966

No of Coils (it) 4.966

Spring Rate ('C') 1.756 Kg/mm
Free length 35.57 mm

Stroke 10.00 mm
Compressed Length 25.00 mm
Helix Pitch (pl) 5.50 mm
Deflection / Coil at load (fl") 2.665 mm
Load (Fnl) 18.556 Kgs

Wire length Needed 390.02 mm

1.756
50
40.330

35.57 0 0
34.86 0.71 1.248923
34.15 1.42 2.497846
33.44 2.13 3.746768 70
32.72 2.85 4.995691
32.01 3.56 6.244614
31.30 4.27 7.493537 60
30.59 4.98 8.742459
29.88 5.69 9.991382 50
29.17 6.40 11.2403
28.46 7.11 12.48923
27.74 7.83 13.73815 40
27.03 8.54 14.98707
26.32 9.25 16.236
30
25.61 9.96 17.48492

20

10
 40

30

24.90 10.67 18.73384

24.19 11.38 19.98276 20
23.48 12.09 21.23169
22.76 12.81 22.48061
10
22.05 13.52 23.72953
21.34 14.23 24.97846
20.63 14.94 26.22738 0
19.92 15.65 27.4763 7 5 2 0 8 6 3
5 .5 4.1 2.7 1.3 9.8 8.4 7.0 5.
19.21 16.36 28.72522 3 3 3 3 2 2 2 2
18.50 17.07 29.97415
17.78 17.78 31.22307
17.07 18.50 32.47199
16.36 19.21 33.72091
15.65 19.92 34.96984
14.94 20.63 36.21876
14.23 21.34 37.46768
13.52 22.05 38.71661
12.81 22.76 39.96553
12.09 23.48 41.21445
11.38 24.19 42.46337
10.67 24.90 43.7123
9.96 25.61 44.96122
9.25 26.32 46.21014
8.54 27.03 47.45907
7.83 27.74 48.70799
7.11 28.46 49.95691
6.40 29.17 51.20583
5.69 29.88 52.45476
4.98 30.59 53.70368
4.27 31.30 54.9526
3.56 32.01 56.20152
2.85 32.72 57.45045
2.13 33.44 58.69937
1.42 34.15 59.94829
0.71 34.86 61.19722
0.00 35.57 62.44614
 Spring
Spring Load(Kg) Load(Kg)
5 2 0 8 6 3 1 9 6 4 2 0 7 5 3 1 8 6 4 1 9 7 5 2 0
2 .7 1.3 9.8 8.4 7.0 5.6 4.1 2.7 1.3 9.9 8.5 7.0 5.6 4.2 2.8 1.3 9.9 8.5 7.1 5.6 4.2 2.8 1.4 0.0
3 3 2 2 2 2 2 2 2 1 1 1 1 1 1 1