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  • 603B Welding Working Cell Analysis

    Transféré par

    donnymay
    37 vues3 pages
    603 working cell analysis

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    603 working cell analysis

    Droits d'auteur :

    Attribution Non-Commercial (BY-NC)
    Téléchargez comme PDF, TXT ou lisez en ligne sur Scribd
    Signaler comme contenu inapproprié
    37 vues3 pages

    603B Welding Working Cell Analysis

    Transféré par

    donnymay
    603 working cell analysis

    Droits d'auteur :

    Attribution Non-Commercial (BY-NC)
    Téléchargez comme PDF, TXT ou lisez en ligne sur Scribd
    Signaler comme contenu inapproprié
    sur 3

    603B WELDING PROCESS GRINDING SANDING

    SECTION
    DRILLING SECTION

    GRINDING &
    CURRENT LAYOUT 5862 (SS RAIL ASS)
    DEBURRING
    DRILL Ø 4 & Ø 10,2

    1
    5862 (SS RAIL ASS)

    5861 (SS RAIL + INS ASS)


    5862 (SS RAIL ASS)
    5861 (SS RAIL + INS ASS)

    5862 4 5862 5861 5861


    5757 4 4 4 5777
    SPOT FULL FULL SPOT
    2 2 2 2
    3 3
    3 WELDING SECTION
    3
    A B C 1 D 1 LEVELING
    1 1
    1
    FULL 5861 SPOT 5861
    SPOT 5862 SS RAIL ASS FULL 5862 SS RAIL ASS SS RAIL + INSERT ASS SS RAIL + INSERT ASS
    SPOT 6021 SPOT 5966 FULL 5966 SPOT 6117 TOP RAIL + INSERT NUT
    SS FRAME ASS FRAME + PLATE + CENTER FRAME + PLATE + CENTER SS CENTER RAIL ASS 5777
    E
    3 3
    1 1
    1
    I 5 H G 3 F 3
    4 4
    4 2 2
    5
    3 2
    2 6020
    2 6117
    5862 6116
    5966 5966

    )
    SS
    FULL 6021 4
    5964 SPOT FULL

    SA
    2 1 5777 5778
    5965 4

    IN
    4 1 4204
    5703

    +L
    AI
    SR
    HELPER

    (S
    5861

    61
    6117
    FULL

    58
    5862 (SS RAIL ASS) AFTER DRILLED
    OEE ?
    Number of M/C 9
    Man Power 12 + Material Transporter
    Production Time (batch size 63 pcs)
    Total Idle Time 0
    WIP Small Batch & Full Batch
    WIP Coverage Distance 550 m
    603B WELDING PROCESS
    CURRENT LAYOUT + ONE PIECE FLOW

    WELDING SECTION GRINDING SANDING ADD DRILLING M/C


    SECTION
    GRINDING &

    CE
    LEVELING DRILL Ø 4 & Ø 10,2
    DEBURRING

    PIE

    CE )
    S1
    1 1

    PIE
    AS

    58
    58

    (1
    61
    AIL
    61
    SS

    62
    (1
    R
    R AI L

    PI

    58
    SS

    E
    + IN

    CE
    62
    S(

    )
    1P
    58
    IEC 5861 5862 5759
    E) 5861
    5778, 3 4
    4204 1 2
    5964 5965 5703 5966
    5757 4 5862
    6020, 1 SPOT
    3 6116

    HELP
    2 3 4 5
    2
    HELPER

    ER
    3 2 4
    3 HELPER

    6021
    A B C D 6 2
    E 6
    1 5777

    6117
    1
    5 5
    1
    #1. SPOT 5862 SS RAIL ASS TOP RAIL + INSERT NUT #1. SPOT 5861 SS RAIL + INS #1. SPOT 6117 CENTER RAIL SPOT 5966
    #2. FULL 5862 SS RAIL ASS SPOT & FULL 5777 #2. FULL 5861 SS RAIL ASS + INS #2. SPOT 6021 SS FRAME ASS SS FRAME + PLATE + CENTER
    FULL 5966 FULL 5966
    SS FRAME + PLATE + CENTER SS FRAME + PLATE + CENTER

    1
    2 G 2
    F

    1
    5966 FULL 5966 FULL

    OEE ?
    Number of M/C 7
    Man Power 9 + No Need Material Transporter
    Production Time (batch size 63 pcs) 13 hour 12 minutes
    Total Idle Time 0
    WIP One Piece Flow
    WIP Coverage Distance 50 m
    PROBLEM CAUSE COUNTER MEASURE PIC DUE DATE
    Low OEE Batch System Small Batch / One Piece Flow
    High WIP High Repair Activity Work Standardization
    High Manhour Clamping System Improve Clamping
    Layout Adjust to Sequence (base on product)
    Transportation
    Insert Nut Set up Improve Insert Nut Setup

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