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CUPOLA MELTING COST

RAW MATERIALS
Unit Cost Quantity/ charge Quantity/ heat Ave. output/heat Total Cost/heat Cost/kg melt
1. Return Scrap 20 130 69 8970 179400 7.81
2. Purchased Scrap 20 160 69 11040 220800 9.61
2. Ferrosilicon 50 3 69 207 10350 0.45
3. Ferromanganese, HC 55 2 69 138 7590 0.33
4. Limestone 0.35 8 69 552 193.2 0.01

SUPPLIES
5. Foundry Coke 32 30 69 2070 66240 2.88
6. Coke Bed 32 600 19200 0.84
6. Firebricks,SK32 ave. 17.5 170 2975 0.13
7. Firebrick, SK 36 ave. 27 19 513 0.02
8. Fireclay 7 50 350 0.02
9. Firebrick powder 228 0 0.00
10. Graphite powder 20 25 500 0.02
11. Raw Clay (putik) 0.57 228 129.96 0.01

TOTAL 333 22977 508241.16 22.12

Workhours KW KWH Unit Cost Cost/ heat Cost/ kg melt


ELECTRICITY
1. Firebrick Grinding, 15 HP 4 12 48 13 624 0.03
2. Cupola Blower, 40 HP 5 32 160 13 2080 0.09
3. Charging Machine, 5 HP 5 4 20 13 260 0.01

Total 0.13

GRAND TOTAL COST ( Excluding Labor and Overhead Costs)

SUMMARY:

Raw Mat'l. Cost 26


Supplies & Melting Cost 5.77421894

Total Direct Cost for mel 31.77422 per kg Casting @ 70% Yield
( excluding Labor & Overhead Costs)
Yield Cost/kg casting Raw Mat'l. Cos/ kg melt RM Cost/ kg Casting

18.21 26.01

0.7 31.60

0.7 0.18

31.78
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