Danville 5S Checklist

Manufacturing line : _____________________ Date : _________

Check Points Pass/Fail Reason
Work area is swept 4
No trip hazards on the floor 4
Workstations are neat and organized 4
No personal items on workstation 4
AI's in proper locations and visible 4
Quality Visuals not obscured and accessable 4
No unreleased documents on the workstations 4
Tools placed in their proper locations 4
Assembled parts are in their proper locations 4
Parts are in their proper locations and bin 4
All bins and crates are clearly marked 4
All racks and pallets are in their proper locations
4
(in-line or within green tape)
Empty bin cart in its proper location 4
No empty bins on the line 4
Empty crates and totes removed from line 4
No rejected parts are on the line
4
(exception - reworked units - must be clearly marked)
Trash bins empty 4
Recycling bins empty 4
Area between racks and stations clear of material 4
Walking aisles clear of material and carts 4
Aisle between final station and finished goods clear 4
Finished units are organized and neat 4
No unauthorized in-process kanbans 4
No food or drink on the workstations 4
Area generally looks clean and organized 4
Total 100