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PROBLEM STATEMENT
As Malaysia’s roads become more congested, the Works Ministry has the daunting task
of ensuring they are constantly in good condition and safe for motorists. Road infrastructure
development is generally synonymous with the overall growth of a nation. Malaysia has had a
tremendous increase in road mileage since the last 40 years, expedited by her independence.
With the convenience of road development comes issues that cause specific inconvenience to the
people, namely poor road condition during rainy seasons, traffic congestion and road accidents.
During the rainy seasons, many areas will have potholes and other types of problems, creating a
dangerous condition and causing accidents as drivers react to avoid them.
1
Potholes, cracks, and other problems on roads and pavements can lead to accidents. Road
pavement shall be strong, smooth, rough, economical, and complying with sanitary and hygiene
requirements. These characteristics depend on the type and structure of pavement, traffic
volumes and driving speed, road significance as well as materials used for road construction. The
most important characteristics of pavement are its strength, smoothness and roughness. When
pavement is not strong enough, rutting or even breaching occurs, and rolling resistance increases
considerably. Therefore, it is extremely important to design such road pavement structure, which
complies with the imposed requirements.
2
In order to complete our project for BFC 3042, we are required to conduct a survey
on pavement condition to identify the damage which occurred and propose a suitable pavement
method work to local authority.
1.1 SCOPE
For this task we are required to conduct a survey on the pavement condition in the
certain road, along 1kilometer. We have to do a few methods to complete this survey. We
had picked up the main road from Parit Jelutong. At the site survey, we have to determine
some categories of pavement distress and damage. From the data obtained, we have to
discuss and analyze the suitable method to regarding the condition.
1.2 AIM
We had survey a few roads in the radius of UTHM. We found that Parit Jelutong is
most suitable site that we chose to continue the project as it is nearby to UTHM. The
respective road had a few sort of damaged that easily can found on their pavement due to
transportation of oil palm material in and out from the particular place.
1.3 METHOD
For the method of analyzation, we collect the data by filling the damage found into
the condition survey data sheet. We also did the sand patch method in order to covers the
determination of the average texture depth of paved surface sand to give the volume of
voids. For the treatment, we use chip seal to assure that the damage occurred has been
treat and the road will be use safe and smoothly.
3
CHAPTER 2
LITERATURE REVIEW
The movement of people and goods throughout the world is primarily dependent upon a
transportation network consisting of roadways. Most, if not all, business economies, personal
economies, and public economies are the result of this transportation system. Considering the
high initial and annual cost of roadways and since each roadway serves many users, the only
prudent owner of roadways is the public sector. Thus it is the discipline of civil engineering that
manages the vast network of roadways. The surface of these roadways, the pavement, must have
sufficient smoothness to allow a reasonable speed of travel, as well as ensure the safety of people
and cargo. Additionally, once the pavement is in service, the economies that depend upon it will
be financially burdened if the pavement is taken out of service for repair or maintenance. Thus,
pavements should be designed to be long lasting with few maintenance needs.
4
than the more complicated methods being used currently. Even more modern methods require a
certain amount of experience and common sense. The most widely used methods today are based
on experiments with full-scale, in-service pavements that were built and monitored to failure.
Empirical information derived from these road tests is the most common basis for current
pavement design methods. More recently, with the ever-expanding power of personal computers,
more mathematically based pavement design methods such as finite element analysis and refined
elastic layer theory have been introduced. These methods require extensive training to use and
are not developed for the inexperienced. Types of pavements can be broadly categorized as
rigid, flexible, or composite. The characteristics of these types are reviewed in the following
articles.
RIGID PAVEMENT
FLEXIBLE PAVEMENT
COMPOSITE PAVEMENT (OVERLAYS)
In this literature review, we need to spend and focus over the aspect that involving in
pavement design criteria. It is centralized as three of analytical important prospect in this part of
literature review for the Project gaining information as listed below;
PAVEMENT STRESS
DESIGN OF CHIP SEAL
TYPES OF PAVEMENT DISTRESS
Rigid pavement can be constructed with contraction joints, expansion joints, dowelled
joints, no joints, temperature steel, continuous reinforcing steel, or no steel. Most generally, the
construction requirements concerning these options are carefully chosen by the owner or the
public entity that will be responsible for future maintenance of the pavement. The types of joints
and the amount of steel used are chosen in concert as a strategy to control cracking in the
concrete pavement. Often, the owner specifies the construction requirements but requires the
designer to take care of other details such as intersection jointing details and the like. It is
5
imperative that a designer understand all of these design options and the role each of these plays
in concrete pavement performance.
Load transfer is the critical element at joints and cracks. In undo welled, unreinforced
pavements, any load transfer must be provided by aggregate interlock.
Aggregate interlock is lost when slabs contract and the joints or cracks open up. Also,
interlock is slowly destroyed by the movement of the concrete as traffic passes over. Given large
temperature variations and heavy trucks, aggregate interlock is ineffectual, and faulting is the
primary result.
Where a long joint spacing is used and intermediate cracks are expected, steel
reinforcement is added to hold the cracks tightly closed (JRCP). This allows the load transfer to
be accomplished through aggregate interlock without the associated problems described above.
Contraction joints do not provide for expansion of the pavement unless the same amount of
contraction has already taken place. This contraction will initially be from shrinkage due to
concrete curing. Later changes in the pavement length are due to temperature changes. Where
6
fixed objects such as structures are placed in the pavement, the use of an expansion joint is
warranted. Expansion joints should be used sparingly. The pavement will be allowed to creep
toward the expansion joint, thus opening the adjacent contraction joints. This can cause
movement in the adjacent contraction joints in excess of their design capabilities and result in
premature failures.
This is showed, how the good implementation and idea given to review the overall
literature of Project Making Process with high intention of other fundamental idea in highway
engineering.
Pavement Stress is considered to be under the flexible pavement. The basic idea of
pavement stress starting from the loading area and impact on the pavement. Rutting in
asphalt pavement includes densification and shear flow of hot-mix asphalt, but the
majority of severe instable rutting results from shear flow within the asphalt mixtures. In
recent years, another type of surface distress called Top-Down Cracking (TDC), which is
usually found in longitudinal path, has become more common in asphalt pavement, this is
also considered as a shear-related failure. As a result, shear stress is believed to be one of
the critical factors affecting pavements performance, and it is necessary to well
understand shear stress in asphalt pavements. To gain an accurate understanding of the
effect of shear stress on pavement performance, a laboratory method of applying tire-
pavement contact pressure is employed in this paper. The results are compared for
differing loading conditions. The effects of tire pressure and stress components in terms
of vertical and horizontal stress on shear stress are comprehensively investigated by
three-dimensional finite element method. In addition, the effects of asphalt layer
thickness and interface conditions are also discussed.
7
Car loading is the most important aspect in order to effect the load distribution on
pavement surface to the base. Rutting influenced by the load of car, and regularly
happened on the mid of section in single road. We need to predict and understand stress
- strain distribution within the pavement structure as they relate to failure cracking and
rutting.
In Flexible Pavement Stress Analysis, there are two (2) types of prediction stress in
pavement that occur.
1. Numerical Models
2. Ideal Models
Numerical Models
Need model to compute deflections (δ) and strains (ε). Numerous models available with
different:
–Capabilities
– Underlying assumptions
– Complexity
– Material information requirements
Ideal Models
8
Available Models in these fields of highway analysis that use widely in real site as
below listed;
o Multilayer Elastic Theory
o Finite Element Methods
o Viscoelastic Theory (time and temp.-dependent behavior)
o Dynamic Analysis (inertial effects)
o Thermal Models (temperature change)
Use elastic theory to predict the deflection basin for the given load. Then iterate with
different module configurations until the calculated deflection basin matches the
measured. This Process using the tools;
• Small trailer
• Dropping Weight
• Geophones
• Deflection Basin
9
This Pavement Stress generated by the theory of Multilayer Elastic Theory. And a
few assumptions were taking part of the analysis to make sure that will be reasonable and
practice to be done. As result, a graph generate by the findings in the analysis as theory
assumption had made before the analysis. The figure of finding as showed below.
10
Graph: One-layer Solutions (Foster & Ahlvin 1954)
Shear stresses due to circular loading.
Source: Dr. Christos Drakos, University of Florida
11
2.2 DESIGN OF CHIP SEAL
There are a few questions about the Chip Seal that play around the fields of
construction especially among the people who lively involved in the industry of road
maintenance. To clarify the questions issue that emerged in terms of right knowledge
and fundamental of Chip Seal, the Maintenance Technical Advisory Guide (MTAG) US,
were using to keep maintain and briefly explain the Chip Seal Design.
o Performance
•Typical treatment life: 5 to 10 years
•Function of climate, existing pavement condition, traffic, type of chip
seal
o Average cost
•$2.50 to $5.00/yd2 (depending on oil price)
12
The chip seal practice were doing and apply base on where and when the necessary
work were implementing to solve the road maintenance problem base on the criteria that
listed below to make sure the capability and workability of work in high intensity of
enduring quality of pavement for the live years.
13
After we defined the necessarily when and where, we have to know that the chip seal
also have some condition that not related to the main aspect. So, we have to consider the
right time when we are not going to use the Chip Seal as condition prefer below;
In order to the step of success in chip seal design, the right key of chip seal design
we have to consider so that the work going to be success and done properly.
14
2.3.2 Chip Seal Variations
o Applications
o Single chip seals
o Double or triple chip seals
o Cape seals
o Fabric and chip seals
o Scrub seals
o Asphalt Binder Types
o PME
o PMA
o AR
15
(Cape Seals)
16
(Fabric and Chip Seals)
Determine Quantity
17
Chip Seal Design Methods
McLeod procedure
Asphalt Institute method
Binder Material Field Blended (min. 45 minutes and viscosity 1,500 cps-4,000)
hot asphalt, extender oil, crumb rubber, and high natural.AR binder application is
usually .60 gal / square yard through an agitated distributor truck attached with a
vapor recovery system. Aggregate Chips are always hot pre-coated, and applied at
35-40 lbs. per square yard.
18
Source: Maintenance Technical Advisory Guide (MTAG)-U.S
19
2.4 TYPES OF FLEXIBLE PAVEMENT DISTRESS
20
Description
Problem
Possible Causes
o Loss of base, sub base or sub grade support (e.g., poor drainage or spring
thaw resulting in a less stiff base).
21
o Poor construction (e.g., inadequate compaction)
Repair
2.4.2 Bleeding
Description
Problem
22
Possible Causes
Bleeding occurs when asphalt binder fills the aggregate voids during hot
weather and then expands onto the pavement surface. Since bleeding is not
reversible during cold weather, asphalt binder will accumulate on the pavement
surface over time. This can be caused by one or a combination of the following:
Low HMA air void content (e.g., not enough room for the asphalt to
expand into during hot weather)
Repair
The following repair measures may eliminate or reduce the asphalt binder
film on the pavement's surface but may not correct the underlying problem that
caused the bleeding:
Minor bleeding can often be corrected by applying coarse sand to blot up the
excess asphalt binder.
Major bleeding can be corrected by cutting off excess asphalt with a motor
grader or removing it with a heater planer. If the resulting surface is
excessively rough, resurfacing may be necessary (APAI, no date given).
23
2.4.3 Block Cracking
Description
Problem
Possible Causes
Repair
Strategies depend upon the severity and extent of the block cracking:
Low severity cracks (< 1/2 inch wide). Crack seal to prevent (1) entry of
moisture into the sub grade through the cracks and (2) further raveling of
the crack edges. HMA can provide years of satisfactory service after
developing small cracks if they are kept sealed (Roberts et. al., 1996).
24
High severity cracks (> 1/2 inch wide and cracks with raveled edges).
Remove and replace the cracked pavement layer with an overlay
Description
Problem
Roughness
Possible Causes
Repair
25
Small, localized areas of corrugation or shoving. Remove the distorted pavement
and patch.
Large corrugated or shoved areas indicative of general HMA failure. Remove the
damaged pavement and overlay.
2.4.5 Depression
Description
Localized pavement surface areas with slightly lower elevations than the
surrounding pavement. Depressions are very noticeable after a rain when they fill
with water.
Problem
Possible Causes
Repair
26
2.4.6 Joint Reflection Cracking
Description
Problem
Possible Causes
Movement of the PCC slab beneath the HMA surface because of thermal
and moisture changes. Generally not load initiated, however loading can hasten
deterioration.
Repair
Low severity cracks (< 1/2 inch wide and infrequent cracks). Crack seal
to prevent (1) entry of moisture into the sub grade through the cracks and
(2) further raveling of the crack edges. In general, rigid pavement joints
will eventually reflect through an HMA overlay without proper surface
preparation.
High severity cracks (> 1/2 inch wide and numerous cracks). Remove
and replace the cracked pavement layer with an overlay.
27
2.4.7 Raveling
Description
Problem
28
Possible Causes
Several including:
Loss of bond between aggregate particles and the asphalt binder as a result
of:-
o A dust coating on the aggregate particles that forces the asphalt binder to
bond with the dust rather than the aggregate
Repair
29
CHAPTER 3
METHODOLOGY
30
3.2 PROBLEM AND SCOPE OF PROJECT
In week 3, lecturer gave us the problem and the scope of project. She briefly
explained the problem. The problem was about the roads that have been built are
often damaged due to vehicle load and environment. This situation requires the
maintenance work to be done so that it can provide comfortable riding to road
users. Each of the group has to conduct a survey of pavement conditions to
determine damages and recommend appropriate pavement preservation work to
local authorities. The local authority would like to use chip seal method to repair
the damaged road surface. Subsequently, students have to design an appropriate
chip seal treatment. The factors of the damage to the roads also need to be
reviewed, studied and related design aspects of the existing drainage system.
31
3.4 DISCUSSION / INVESTIGATING PROBLEM
After the lecturer briefed us the project problem and the group discussion on
26 July 2010, we had suggested few sites for our project which are Parit Jelutong,
Jalan Rengit, Taman Melewar road and Parit Haji Rais. To determine the site for
our project, we have to conduct a survey on the site so that the site that we choose
is fulfilled the requirements of this project such as minimum four cracks within
1km of the road. We decided to choose Parit Jelutong as our project site after we
conducted surveys on these few sites on 30 July 2010. Before we start the onsite
laboratory works, we were divided into several small groups. Each of the group
member has to identify the problems and do research on the problems in the
internet, books and journal. After that, the identified problems will be solved in
FILA table by using brainstorming method. The method of FILA table is as
followings:
LEARNING ACTION
FACTS IDEAS
ISSUES PLANS
- the roads that -Single chip seal -Types of chip seal - Identified the
have been built are cracks
often damaged due -Double chip seal -Design of chip seal
to vehicle load and - Based on data
-Stress absorbing -Aggregate for chip analysis, recommend
environment Membrane (SAM) seals a design of chip seal
-Membrane Inter- to repair the cracks
layer (SAMI)
32
3.5 ONSITE LABORATORY WORKS
After we had done the sand patch, we identified the types of cracks, measure
the length, width and depth (pothole) and filled the data in the lab sheet.
Consequently, we counted the traffic volume again for the peak hour and non
peak hour from 11pm -2pm and 4pm-7pm.
After we did the onsite laboratory works, we did the Flakiness and
Elongation index laboratory to determine the size of the chip seal to be used.
33
3.7 RESULT ANALYSIS AND RECOMMENDATION
Based on the data that got from on-site laboratory works and laboratory
works, firstly we have to get the Pavement Condition Index (PCI) value. To
obtain PCI value, there are steps which are Distress Density, Corrected Deduct
Value and PCI Rating scale. The PCI value for section 1, 2, 3 and 4 are 54 (LOS
D, POOR), 83 (LOS B, SATISFACTORY), 81 (LOS B, SATISFACTORY) and
82 (LOS B, SATISFACTORY) respectively. The total PCI value for 1km road is
75 (LOS B, SATISFACTORY) which means section pavement is in satisfactory
condition, Level of Service is B and needed to preventive maintenance. Based on
the total PCI value for 1 km length of the road, we design the chip seal design.
According to our chip seal design, we recommend that the road shall be using
Double Chip Seal, the size for first layer is 14mm and the size for second layer is
6mm.
We submitted our final report and presented our project on week 12. On
Saturday 16th October there will be a poster presentation will be carried out as
part of our evaluation.
Final evaluation on our group will be given after we submitted our final
report and did our presentation based on quality of our report and presentation and
the way that we presented.
34
CHAPTER 4
35
BRANCH : TRAFFIC LABORATORY UTHM DATE : 9 AUGUST 2010
01. Aligator Cracking (m2) 06. Depression (m2) Utility Cut Cracking (m2)
12. Polished
13. Potholes(no)
Drop
16. Shoving
10. Longitudinal & (m2)
Transverse
Cracking
(m)
36
Sample 1 (for section 0 – 250m)
Determine the Distress Density and Deduct Value
DISTRESS DEDUCT
QUANTITY TOTAL DENSITY (%)
SURVEY VALUE
100*(3.7/1200)
01M 3.7 3.7 14
= 0.31
100*(5.6/1200)
10M 5.6 5.6 6
= 0.47
100*(0.4/1200)
13L 0.4 0.4 42
= 0.03
m = 1 + (9/98)(100 – HDV)
= 1 + (9/98)(100 – 42)
= 6.33
37
NO DEDUCT VALUES TOTAL q CDV
1 42 14 6 62 3 40
2 42 14 2 58 2 43
3 42 2 2 46 1 46
Maximum CDV = 46
The PCI is 54. Based on the rating for PCI value of 54, this section pavement is in poor
condition, Level of Service is D and needed to major rehabilitation or deferred action.
38
Sample 2 (for section 250 – 500m)
Determine the Distress Density and Deduct Value
DISTRESS DEDUCT
QUANTITY TOTAL DENSITY (%)
SURVEY VALUE
100*(11.3/1200)
10M 11.3 11.3 9
= 0.94
100*(0.3/1200)
13M 0.3 0.3 15
= 0.03
m = 1 + (9/98)(100 – HDV)
= 1 + (9/98)(100 – 15)
= 8.82
39
NO DEDUCT VALUES TOTAL q CDV
1 15 9 24 2 17
2 15 2 17 1 17
Maximum CDV = 17
The PCI is 83. Based on the rating for PCI value of 83, this section pavement is in satisfactory
condition, Level of Service is B and needed to preventive maintenance
40
Sample 3 (for section 500 – 750m)
Determine the Distress Density and Deduct Value
DISTRESS DEDUCT
QUANTITY TOTAL DENSITY (%)
SURVEY VALUE
100*(3.6/1200)
10M 3.6 3.6 3
= 0.30
100*(0.4/1200)
13L 0.4 0.4 9
= 0.03
100*(0.3/1200)
13M 0.3 0.3 15
= 0.03
m = 1 + (9/98)(100 – HDV)
= 1 + (9/98)(100 – 15)
= 8.82
41
NO DEDUCT VALUES TOTAL q CDV
1 15 9 3 27 3 15
2 15 9 2 26 2 19
3 15 2 2 19 1 19
Maximum CDV = 19
The PCI is 81. Based on the rating for PCI value of 81, this section pavement is in satisfactory
condition, Level of Service is B and needed to preventive maintenance.
42
Sample 4 (for section 750 – 1000m)
Determine the Distress Density and Deduct Value
DISTRESS DEDUCT
QUANTITY TOTAL DENSITY (%)
SURVEY VALUE
100*(1.3/1200)
01M 0.2 1.1 1.3 8
= 0.11
100*(0/3/1200)
13M 0.3 0.3 15
= 0.03
m = 1 + (9/98)(100 – HDV)
= 1 + (9/98)(100 – 15)
= 8.82
43
NO DEDUCT VALUES TOTAL q CDV
1 15 8 23 2 16
2 15 2 17 1 18
Maximum CDV = 18
The PCI is 82. Based on the rating for PCI value of 82, this section pavement is in satisfactory
condition, Level of Service is B and needed to preventive maintenance.
44
Calculation of the PCI section Jalan Parit Jelutong
Where,
PCIS = PCI of pavement section.
Ari = Area of the random sample unit i.
= 75 (LOS B, SATISFACTORY)
The PCI is 75. Based on the rating for PCI value of 75, this section pavement is in satisfactory
condition, Level of Service is B and needed to preventive maintenance.
45
4.2 CHIP SEAL
Soft surface, such as Penetration Macadam with < 1000 vehicle per 20mm
day
Medium surface, such as rolled asphalt with < 1000 vehicle per day 10mm
Data gained from observation of total vehicles use the road, it is defined that total
vehicles use the road in a day are :
46
Design of Chip Seal For Jalan Parit Jelutong
(b)
1 <1 0
2 1-2 1.5 4 4 4 8
3 2-3 2.5 4 8 8 12
4 3-4 3.5 5 13 13 20
5 4-5 4.5 5 18 18 25
6 5-6 5.5 10 28 28 60
7 6-7 6.5 13 41 41 91
10 9 - 10 9.5 13 80 80 120
11 10 - 11 10.5 13 92 92 132
13 12 - 13 12.5
14 13 - 14 13.5
47
15 14 - 15 14.5
16 15 - 16 15.5
17 16 - 17 16.5
18 17 - 18 17.5
19 18 - 19 18.5
20 19 - 20 19.5
21 20 - 21 20.5
22 21 - 22 21.5
23 22 - 23 22.5
24 23 - 24 23.5
25 24 - 25 24.5
For 6mm:
For 14mm:
48
Class No. Thickness Tally Total Cum. Cum (a) x (c)
(a) Range Stones In tally (c) Tally (d) percent
mm Class (e) (f)
(b)
1 <1 0
2 1-2 1.5
3 2-3 2.5
4 3-4 3.5
5 4-5 4.5
6 5-6 5.5 1 1 1 6
7 6-7 6.5 3 4 4 21
8 7-8 7.5 6 10 10 48
10 9 - 10 9.5 10 32 32 100
11 10 - 11 10.5 13 45 45 143
12 11 - 12 11.5 10 55 55 120
13 12 - 13 12.5 12 67 67 156
14 13 - 14 13.5 10 77 77 140
15 14 - 15 14.5 7 84 84 105
16 15 - 16 15.5 6 90 90 96
17 16 - 17 16.5 4 94 94 68
18 17 - 18 17.5 4 98 98 72
20 19 - 20 19.5
21 20 - 21 20.5
49
22 21 - 22 21.5
23 22 - 23 22.5
24 23 - 24 23.5
25 24 - 25 24.5
R = ( 0.138 x ALD + e ) x Tf
Where :
For 6 mm:
= 1.106 l/m2
50
For 14 mm:
= 1.701 l/m2
Aggregate, C
C = 1.364 x ALD
Where :
C = Cover Aggregate (kg/m2)
ALD = Aggregate Average Least Dimension (mm)
For 6 mm:
C = 1.364 x ALD
= 1.364 x 7.97
= 10.87 kg/m2
For 14 mm:
C = 1.364 x ALD
= 1.364 x 12.27
= 16.74 kg/m2
51
4.3 SAND PATCH DATA
Volume = 45 ml
Ø = 2.5 cm
h
Height = 9.30 cm
1
510 510 480 500 510 480 498.33
2
490 450 470 480 460 470 470.00
3
450 450 450 460 450 440 450.00
4
510 540 510 540 530 530 526.67
52
The texture depth, T
T = 4V
D2
Where :
V = Volume (ml)
D = Diameter (mm)
T = 4V
D2
= 4(45)
(486.25)2
= 2.42 x 10-4 mm
- Proposed of Double layer chip Seal for preventive maintenance at Jalan Parit
Jelutong, Parit Raja, Batu Pahat, Johor Darul Ta’zim.
- For 4800 m2 area of chip seal will bring two (2) days work.
First layer
Supply and Lay Modified Bitumen or Equivalent for the Chip Seal Layer
53
Machinery
20Tonne Dump
570 1 2 1140
Truck
TOTAL 1140
Manpower
General
50 2 2 200
Labour
Driver 65 2 2 260
TOTAL 460
TOTAL 14500
NOTE :
54
COST for 4800m2
Machinery 1 140
Manpower 460
Materials 14 500
Cost 16 100
22540.00
Rate for 1 m² = 4800
55
Supply, Lay and Compact uniformly 16 mm pre coated cover aggregates as Chip
Seal Layer
a) Machinery
TOTAL 2 984
b) Manpower
Operator 85 4 2 680
TOTAL 1 380
56
c) Raw Materials (Aggregate)
14 mm
38 178.886 6797.67
Aggregate
TOTAL 6797.67
NOTE :
Machinery 2 984
Manpower 1 380
Materials 6 797.67
Cost 11 161.67
15626.34
Rate for 1 m² =
4800
57
SECOND LAYER
Supply and lay second layer modified bitumen or equivalent for the chip seal layer:
a) Machinery
20 Tonne Dump
570 1 2 1140
Truck
TOTAL 1140
b) Manpower
General
50 2 2 200
Labor
Driver 65 2 2 260
TOTAL 460
58
c) Raw Materials (Bitumen) 1.10 litres /sq .m to 1.30 litres/sq
TOTAL 11 500
NOTE:-
Machinery 1 140
Manpower 460
Materials 11 500
Cost 13 100
59
18340
Rate for 1 m² = 4800
Supply, lay second layer modified bitumen or equivalent for the chip seal layer:
For bitumen application of 0.8 litres/sq.m to 1.0 litres/sq.
a) Machinery
7 Tonne Tandem
420 1 2 840
Roller
TOTAL 2 984
60
b) Manpower
Bitumen
50 7 2 700
Worker
Operator 85 4 2 680
TOTAL 1 380
6 mm
40 76.666 3 066.64
Aggregate
TOTAL 3 066.64
NOTE:
61
d) Cost for 4 800 m²
Machinery 2 984
Manpower 1 380
Materials 3 066.64
Cost 7 430.64
10402.90
Rate for 1 m² =
4800
62
4.4.1 BILL OF QUANTITY.
3.
II. For bitumen application rate of
0.8 litres/sq.m to 1.10/sq.m
63
Supply, lay and and compact 6mm
precoated cover aggregate as chip
seal layer. m2 3.82 4800 18 336.00
The previously explained design methods are all based on the assumption that
single-course chip seal design required the use of uniformly manner. The application
rates of all methods appear to be based on residual binder and each method has a
procedure for dealing with adjustments owing to factoring the loss of binder to absorption
by the underlying pavement surface and the aggregate being used. Contemporary design
practices need to determine binder application rated based on surface characterization,
64
absorption factors, traffic condition, climate consideration, aggregate selection, and the
type of chip seal being constructed. Another important discovery is that all methods have
a design objective for embedment to be between 50% and 70% of that seal’s depth.
Best practices for chip seal design are difficult to isolate, because there appears to be
such a large variation in practices from agency to agency. However, the following can be
identified as meeting this project’s definition for best practices:
Chip seal perform best only on roads with low underlying surface distress that will
benefit from this technology.
The international practice is to characterize the underlying road’s texture and surface
hardness and use that as a basis for developing the subsequent formal chip seal
design. Where the local council responses indicated a routine use of qualitative
characterization in the design process. Thus, the next logical enhancement would be
to incorporate international methods to quantitatively characterize the underlying
surface in the chip seal design process.
One of those enhancements would be to try using the racked-in seal as the corrective
measure for bleeding instead of spreading fine aggregate and sand on the bleeding
surface.
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CHAPTER 5
CONCLUSION
5.2 CONCLUSION
The conclusion in this area is quite evident. First, the selection of chip seal materials
is project dependent, and the engineer in charge of design must fully understand not only
the pavement and traffic conditions in which the chip seal will operate but also the
climatic condition under which the chip seal will be applied. It appears that the
widespread use of emulsion binder chip seal results from the nation that emulsion are less
sensitive to environmental conditions during construction. Additionally, as emulsions are
installed at a lower binder temperature they are probably less hazardous to the
construction crew. Binder performance can be improved through the use of modifiers
such as polymers and crumb rubber.
66
Next, the selection of the binder is dependent on the type of aggregate that is
economically available for the chip seal project. In other way, we could to bear
additional aggregate costs to ensure the quality of their chip seals are something that
should be seriously considered in this area.
Conduct electrostatic testing of chip seal aggregate source before chip design
to ensure that the binder selected for the project is compatible with the
potential sources of aggregate.
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5.1 SUGGESTION
Since the failed pavement been identified and the sand patch method carried out, the
design using chip seal method have been analyzed. So the best ways to solve those
pavement failures are through the chip seal method, this is because of few concrete
reasons which are:-
Basically chip sealing is a common pavement preservation tactic that prevents water
from seeping into an asphalt pavement's base course and sub-grade, while improving skid
resistance and rehabilitating weathered asphalt surfaces. This assessment has found that
chip seal practices can be instituted that will improve the reliability of maintenance chip
seals. Many of the best practices identified fell in the areas of construction procedures
and equipment management practice. This is not surprising, in that construction is the
most critical portion of the chip seal project life cycle.
The area that apparently been surveyed which is Parit Jelutong has the greatest
potential for enhancement is chip seal design. This is also the area in which
advancements in technical understanding will have the greatest potential to dispel the
view that the use of chip seals is merely an art. The major issue in chip seal design lies in
accurately characterizing the surface on which the seal will be applied, through using
engineering measurements of macro-texture and hardness.
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APPENDIX
69
Shoving Edge Drop-off
Pothole
Crocodile Crack
70
Length of Crack Measured Transverse Crack
71
Edge Crack Pothole Depth Measured
72
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Garber N.J. and Hoel L.A. Traffic & Highway Engineering (3rd Edition). US:
Brooks/Cole
Norman Edwards, Peter Keys (1996), Singapore - A Guide to Buildings, Streets, Places,
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Study of Singapore Street Names, Eastern Universities
Jones, Ken D., Arthur F. McClure and Alfred E. Twomey. The Types Road Failures.
New York: Castle Books, 1970.
Small, Kenneth A.; José A. Gomez-Ibañez (1998). Road Pricing for Congestion
Management: The Transition from Theory to Policy. The University of California
Transportation Center, University of California at Berkeley. pp. 213.
John Shadely, Acoustical analysis of the New Jersey Turnpike widening project between
Raritan and East Brunswick, Bolt Beranek and Newman, 1973
Michael Hogan, Highway Noise, 3rd Environmental Pollution Symposium
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