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SHREE ABIRAMI ENGGINEERING WORKS,

PLOT NO.56 ARUNACHALAM MAIN ROAD,
AMBAL NAGAR,
PORUR, CHENNAI – 600 116
PHONE NO: 24827572, 23820354

FINALTEST REPORT

CUSTOMER : SUMANGALA STEEL (P) LTD

CAPACITY : 8.5MVA

RATED VOLTAGE : HV 22KV

LV 315/249/170V

RATED CURRENT : HV 223A

LV 19709A

MAKE : CROMPTON GREAVES

SERIAL NO.OF THE TRANSFORMER : 24816

DATE OF INSPECTION : 28/10/09

TEST WITNESSED BY`

NAME & DESIGNATION

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1. MEASURMENT OF INSULATION RESISTANCE: Temp: 28 °C

Measured with 2.5 KV Range Digital Megger.

Make : KYORITSU
Model No: 3125
Sl.No :W0 219795

Measured between 1Min 10 Min PI Value Range

HV to Earth 467MΩ 657MΩ 1.40 2.5KV
HV to LV 494MΩ 666MΩ 1.34 2.5KV
LV to Earth 18MΩ 18.7MΩ 1.03 500V

2. RATIO TEST:

Conducted with Ratio meter

Make : ELTEL
Sl.No : 20030110

Tap position Theoretical UV VW WU

value
1 40.2 40.35 40.35 40.35
2 43.0 43.00 43.00 43.00
3 45.6 45.65 45.65 45.65
4 48.2 48.35 48.35 48.35
5 50.9 51.00 51.00 51.00
6 54.0 54.00 54.00 54.00
7 56.9 57.00 57.00 57.00
8 59.8 60.00 60.00 60.00
9 62.8 63.00 63.00 63.00
10 67.7 66.00 66.00 66.00
11 68.2 69.00 69.00 69.00
12 72.1 72.00 72.00 72.00
13 74.6 75.00 75.00 75.00
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3. WINDING RESISTANCE:
Measured using Micro ohm meter

Make : MICRODYNE
Sl.no : 210330

I. HV Resistance in ohms : Temp = 28°C

Tap 1U1V 1V1W 1W1U

Position in ohm in ohm in ohm
1 0.380 0.380 0.381
2 0.399 0.399 0.400
3 0.419 0.419 0.420
4 0.438 0.438 0.439
5 0.457 0.457 0.458
6 0.476 0.476 0.477
7 0.496 0.496 0.497
8 0.516 0.516 0.517
9 0.536 0.536 0.537
10 0.556 0.556 0.557
11 0.578 0.578 0.579
12 0.599 0.599 0.600
13 0.620 0.620 0.621

II. LV Resistance in milli ohms (mΩ) :

2U2N 2V2N 2W2N

COIL1 2.06 1.36 2.47

1.66 2.23 2.78

COIL2

COIL3 1.75 2.66 1.74

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4. MAGNETIC BALANCING TEST:

3 phase supply is applied between phases to the HV terminals and LV terminals and
corresponding voltages developed in the HV and the LV terminals were measured
and recorded.
HV SIDE:
1U1V 1V1W 1W1U
390 242 147
245 392 145
198 196 395 Voltage is measured using Auto ranging Digital
Multimeter Metravi make of Sl.No.07093126
5 MEASUREMENT OF MAGNETIZING CURRENT:
HV SIDE:
Three phase supply is applied to HV terminals and the corresponding magnetizing current
was measured and recorded, leaving LV side open.

TAP VOLTAGE APPLIED MAGNETIZING CURRENT MEASURED

POSITION 1U1V 1V1W 1W1U 1U 1V 1W
1 390 V 390V 394V 10mA 6mA 10.4mA

Voltage is measured using Auto ranging Digital Multimeter Metravi make of

Sl.No.07093126
Magnetizing current is measured using ACA Leakage tester, LT Lutron make, of serial
number: DL – 6054

6. BDV OF TRANSFORMER OIL:

Measured using Motorized oil test set

Make: RE
SL.no: 604379/04-03
Range: 0 – 100V
BDV Test of Transformer oil at 2.5 mm: Trip at 60KV

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7. OPEN CIRCUIT TEST

 Voltage applied to HV SIDE through intermediate transformer and measured
voltage on LV side

Tap Applied Voltage Current Output voltage

position To HV Measured Measured in LV
1U1V 1V1W 1W1U U V W U V W
IN IN IN IN IN IN PHASE PHASE PHASE
1 V V V A A A COIL 1 COIL1 COIL 1

249V 235V 243V 92.9 81.6 88.8 318V 329V 321V

TEST WITNESSED BY: FOR SRI ABIRAMI ENGG WORKS