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Foreword ..........................................................................................................v
Index............................................................................................rear of manual

001 General Warnings and Cautions

0 General, 002 Vehicle Identification and VIN Decoder


003 Product Familiarization
Maintenance 010 General
020 Maintenance

100 Engine–General 120 Ignition System

1
110 Engine Removal and Installation 121 Battery, Starter, Alternator
113 Cylinder Head Removal and 130 Fuel Injection
Engine Installation 160 Fuel Tank and Fuel Pump
116 Cylinder Head and Valvetrain 170 Radiator and Cooling System

Volume 1
117 Camshaft Timing Chain 180 Exhaust System
119 Lubrication System

2
200 Transmission–General 240 Automatic Transmission
Transmission 210
230
Clutch
Manual Transmission
250 Gearshift Linkage
260 Driveshaft

Suspension, 300 Suspension, Steering and 330 Rear Suspension

3 Steering and
Brakes
310
320
Brakes–General
Front Suspension
Steering and Wheel Alignment
331 Final Drive
340 Brakes

4 Body 400
410
Body–General
Fenders, Engine Hood

510 Exterior Trim, Bumpers


411
412
Doors
Trunk Lid, Tailgate

515 Central Locking and

5 Body
Equipment
512 Door Windows
513 Interior Trim
Anti-Theft
520 Seats
540 Sunroof

7 Equipment and 720


Accessories 721
Seat Belts
Airbag System (SRS)

OBD On-Board Diagnostics

Foreword ..........................................................................................................v
Volume 2

Index............................................................................................rear of manual

6 Electrical 600 Electrical System–General 620 Instruments


610 Electrical Component Locations 630 Lights
System 611
612
Wipers and Washers
Switches
640 Heating and Air Conditioning
650 Radio

ELE Electrical Wiring Diagrams

3
Two Volume
Set
established 1950 Vol. 1 - Mecha
Automotive Reference™
nical
Vol. 2 - Electri
cal

BentleyPublishers
.com

BMW 5 Series (E39)


Service Manual: 1997–2003
525i, 528i, 530i, 540i, Sedan, Sport Wagon
Price: $169.95
Bentley Stock Number: B503
Publication Date: 2011.feb.18
ISBN: 978-0-8376-1672-8
2 volume hardcover set, 8 3/8 in. x 11 in.
Case quantity: 1
2072 pages, 2667 photos, illustrations and diagrams
Includes color 14 page BMW 5 Series Product
Familiarization section
The BMW 5 Series (E39) Service Manual: 1997-2003 contains
in-depth maintenance, service and repair information for the
BMW 5 Series from 1997 through 2003. The aim throughout has
been simplicity and clarity, with practical explanations, step-
by-step procedures and accurate specifications. Whether you’re
a professional or a do-it-yourself BMW owner, this manual Access Diagnostic Trouble
Codes (DTCs) to diagnose
helps you understand, care for and repair your BMW. engine management problems.
130 Fuel Injection

Technical features:

• Procedures from the basic oil change service to interpreting


the Malfunction Indicator Light (MIL). This manual tells you
what to do and how and when to do it.
• Engine and cylinder head service, including camshaft timing Detailed instructions on
chain setup and adjustment. replacing front struts
310 Front Suspension
• Information for specific driveability problems, including
explanation of engine management systems and BMW OBD
II Diagnostic Trouble Codes (DTCs).
• Theory of operation and repair information for the Siemens
and Bosch engine management systems.
• Drivetrain maintenance, troubleshooting, adjustment and Engine and cylinder head
repair of self-adjusting clutch (SAC), gearshift linkage, service, including Double
VANOS timing chain setup and
driveshaft, and drive axles. adjustment.
117 Camshaft Timing Chain
• Manual and automatic transmission removal, installation,
seal replacement and external service. Engines covered
• System description and repair information for Antilock 6-cylinder engines: M52, M52 TU, M54
Brakes (ABS), Automatic Stability Control (ASC) and V-8 engines: M62, M62 TU
Dynamic Stability Control (DSC). Manual transmissions covered
• Heating and air conditioning repair (IHKA and IHKR), Getrag S5D 250G, S6S 420G
including component replacement. ZF S5D 320Z
• Body adjustments and repairs, including sunroof and Automatic transmissions covered
tailgate. A4S 270R, A4S 310R
A5S 360R, A5S 390R
• Wiring schematics and extensive electrical component section
A5S 325Z
specifying relay, control module and ground locations with A5S 560Z, A5S 440Z
detailed illustrations and photos.

Bentley Publishers, 1734 Massachusetts Avenue, Cambridge, MA 02138-1804 USA


Tel: 617-547-4170 • Toll Free: 800-423-4595 • Fax: 617-876-9235
http://www.bentleypublishers.com/contact-sales
bentley_b503_new.product.announcement.pdf