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Background: ISP Plant, Kawasan Industri Maspion Unit V, Gresik, East Java
CONTENTS
PROFILE OF MASPION GROUP
BRIEF PROFILE OF PT ISP
MANAGEMENT
INTEGRATED MANAGEMENT SYSTEM
MANAGEMENT POLICY
“QUALITY IS JOB #1”
PRODUCTS AND SERVICES
INSTALLED CAPACITY
PRODUCTION FACILITIES
REFERENCES
CONTACT US
Background: installation of SAWH pipe (FBE coated) for sour sevice at Exxon site
MASPION GROUP
Beginning with only the metal cookwares
producer
Now manufacturing Plastic wares, PVC
Pipes, Electronics Home Appliances,
Stainless Steel Wares, Aluminum Products,
Steel Enamelling, Chemical Product
(Expandable Polystyrene), Steel Pipes,
HDPE Pipes, Calciboards.
Other businesses: banking, LPG storage,
etc.
The Maspion Group has 58 subsidiaries
producing more than 8,000 types of goods
for exports.
Background: Installation of SAWH pipe (3LPE. CWC), TTU Balongan
MASPION = Mengajak Anda Selalu Percaya
Industri Olahan Nasional
1961
UD Logam Jawa
Consumer Goods:
PT Maspion, PT Trisula Pack Indah, PT Royal
Chemical, PT Maspion Flatware, dan PT
Indofibre Mattres Indonesia
1972
PT MASPION
Construction Material : PT Maspion, PT
Maspion Kencana, PT Indal Steel Pipe, PT Alumindo
Light Metal Industry, PT Aneka Kabel Cipta Guna, PT
Indal Aluminium Industry, dan PT Indalex.
Background: various bends and branches, 3LPE coated, cement mortar lined
PT INDAL STEEL PIPE
Established in 1980
PT INDAL STEEL PIPE is a member of
Maspion Group.
PT Indal located at Kawasan Industri
Maspion V, Gresik
Main business manufacturing steel
pipe, and anticorrosion, insulation,
and concrete coating applicator.
Employee 350
Background: girth welding, SAWH pipe for sour service, Exxon, 1995
TOP MANAGEMENT
Alim Satria : President Director
S. Jonatan : Director
Peter Darto : Director
Seto YW : Director
Background: 16” SAWH, Asphalt enamel coated, CWC 190 pcf, ONWJ 2001, Bravo Junction to MM Flow station
INTEGRATED
MANAGEMENT SYSTEM
As an integration of 4 management
systems:
API SPEC Q1 (Certified since 1998)
ISO 9001: 2008 (Certified since 1995)
ISO 14000 : 2006 (Implementation
stage)
OHSAS 18001 : 2007 (Implement.
stage)
MANAGEMENT POLICY
We are committed to all of the stake holders :
to work truthfully and sincerely in
compliance with all applicable rules,
regulations and other legal requirements;
to produce goods and services comply with
the customer requirements,
to put quality and safety on the first priority,
to improve the quality of occupational health
and surounding environment; and
to continually improve the management
system.
Background: 12.75” CS steel pipe, asphalt enamel 4.5 mm, LDPU 1”, CWC 2” 190 pcf
SERVICES
Heat Insulation services (J/O LOGSTOR
AS) :
Low density PU for on-shore
High density PU for offshore
Multi layer PP coating
Concrete Weight Coating :
Impingement type with plastic wrap
curing, complete with wire-mesh
reinforcement Pipe 20” dia, CWC 2” :
190 pcf, plastic wrap
curing
Background: 20” dia, CWC 2” 190 pcf (TTU Tuban, 2008)
INSTALLED CAPACITIES
PIPE MAKING:
OD : 4” UPTO 80”
W.T. : 0,25” UPTO 1”
GRADE : GR-B UPTO X70
Capacity : 200.000 Mtons/year
Typical 20” OD x 0.5” x X-65 60
jts/day in one forming machine.
Background: 20” dia, 44 mm PU Coated (80 kgs/m3), cast mold, easy for surface inspection (MCL 2010)
STORAGE
&
CURING AREA
Coated Pipe
Storage Area
SAW seam annealer for sour service On-line UT for Long., Transverse, Lam on HAZ
Hydrostatic tester
Temperature
INDUCTION HEATING
TEMP. UP TO 230ºC
Induction Heating
Epoxy Powder Spray & Adhesive Extrusion
EPOXY PRIMER
SPRAY
Adhesive Extrusion
Polypropylene Extrusion
Water Quenching
WATER QUENCHING
Holiday Test
PU/PP INSULATION
IN COOPERATION WITH LOGSTOR AS :
CAST AND WRAP ON LINEPIPE
PIPE TO PIPE INJECTION
BEND AND FITTING
FIELD JOINT
ON-SHORE
OFF-SHORE
SAWH for Oil Pipeline CPI SAWH for Gas Pipeline SSWJ
Contact us :
PT INDAL STEEL PIPE
Manufacturer Of Line Pipes And Applicator Of Anti Corrosion, Heat Insulation,
And Concrete Weight Coatings
Address:
Maspion Plaza 16th. Floor
Jl. Gunung Sahari Raya Kav. 18
JAKARTA 14420
INDONESIA
Ph. +62 21 6470 1000
Fx. +62 21 6470 1066
E-mail : isp-aneka@maspionjkt.co.id; ispaneka@yahoo.co.id
Contact person :
Edward Sudarmawan
General Manager Marketing
E-mail : edward_sudarmawan@yahoo.com
Mobile : +62 816 780 987
This presentation is prepared by
Siens Harianto, On December 21, 2010