:;. ~. !

. \.;\ , . .Y ;.~

t . -,SPARES LIST

for

1948

350 c.c. and 580 e.c.

AeJeS

A·J·S

f

.t i

- ~.1

rl ~: I

MOTOR fjYtJLES

Pll.OPRIETORS: ASSOCIATED MOTOR CYCLES LIMITED

PLUMSTEAD - LONDON - S.E.18

*

Price:

TWO SHILLINGS and SIXPENCE

h ....

EDITION CL.9

INDEX (SECTIONS)

Page

ACCESSORY SECTION 46

CARBURETTER SECTION 13

CONTROL LEVER AND CABLE SECTION ELECTRICAL SECTION

ENGINE SECTION

EXHAUST PIPE AND SILENCER SECTION FRAME SECTION. (INCLUDING FORK) TANK SECTION

TRANSMISSION SECTION ...

WHEEL AND BRAKE SECTION

ILLUSTRATIONS

Page

BAAK~ ~

CARBURETTER IS

CHAINCASES. SADDLE AND PILLION SEAT ... 31

CLUTCH AND KICK-STARTER ... 21

CONTROL LEVERS .. , 33

ENGINE. FLYWHEEL. CYLINDER. HEAD AND PISTON 6

ENGINE. CRANKCASE. TIMING GEAR AND OIL PUMP 9

ENGINE. ROCKER BOX. EXHAUST PIPE AND SILENCER II

FRAME AND FORK ... 26

GEARS ... !9

MUDGUARDS AND STANDS 29

TANKS, PETROL AND OIL PIPES 38

TRANSMISSION . 17

WHEELS... 41

See page 47 for Detailed Index

34 44 5 13 24 37 16 40

SPARES· LIST

1948 A· J·S MODELS

350 Model 16M

500 Model 18

48/16M 48/18

Bore 69 rnrn, Bore 82'5 mm.

Stroke 93 mm. Stroke 93 mm.

Capacity 347 c,e, Capacity 498 c,e,

J

Compiled and Issued by the Manufacturers:

A· J. S MOTOR ~Y~LES

(Proprietors: ASSOCIATED MOTOR CYCLES LIMITED!

Registered· Offices:

PLUMSTEAD ROAD. PLUMSTEAD LONDON, S.E.1S ENGLAND

Nearest Station:

Factories:

BURRAGE GROVE and MAXEY ROAD PLUM STEAD, S.£.IS

WOOL WICH ARSENAL

(Southern Railway)

. Telegrams and Cables: "ICANHOPIT-WOL-lONDON" Telephone: WOOLWICH 1223 (5 Lines)

Cndes : A.B.C. 5th and 6th Edition; Bentley's; and Private Codes

Al1eo~poodeaeelo:-

A·J '5 MOTOR CYCLES. PLt:)ISTEAD ROAD. LO!'iDOS.S.LIS

Priee: 1 \ () 'll I l.LI~GS gnd SIXPE~CE

For the convenience of Owners, SPARES STOCKISTS are appointed for most districts. To save delay, and the delivery surcharge, customers are recommended to always first apply to their nearest Agent or spares stockist.

(I) TERMS OF BUSINESS.

Our terms are:- CASH WITH ORDER.

CASH ON DELIVERY (Temporarily Suspended) CASH AGAINST PRO-FORMA INVOICE. OR APPROVED LEDGER ACCOUNT.

We do not send goods by .. CASH ON DELIVERY" (C.O.D.) unless the total value 'is five shillings. or over. Note the minimum postage fee for a C.O.D. parcel is ten pence (See Note).

Customers who wish to avoid delay can open deposit accounts and the usual deposit is £2.

Orders from abroad should be accompanied by a remittance to cover the costs of goods and postal charges. but we shall be pleased to supply by " CASH ON DELIVERY" (V.P.P.) where that system is in operation. In the latter instance. a deposit of approximately twenty-five per cent. of the value of the goods must be remitted with the order.

(2) PRICES AND SPECIFICATIONS.

All prices. specifications and conditions are subject to alteration without notice. The prices of spares do not include the costs of packing and carriage.

(3) CARRIAGE AND PACKING.

All invoices for spare parts will be SUR.CHARGED by FIVE PER CENT. to cover the cost of packing and postage. or carriage, and the minimum surcharge is sixpence.

A special packing case. or crate. is required for some spares to ensure freedom from damage in transit. In such circumstances a special charge for the value of the case. or crate. will be made in addition to the five per cent. surcharge but the special charge will be credited..in full if the container is promptly returned to our factory carriage paid and in good condition.

(4) HOW TO ORDER SPARES. STATE:- (a) The Model ofthe machine.

(b) The complete engine number. (See paragraph 5.) (c) The frame number. (See paragraph 5.)

(d) The part numbers of the spares required.

(.e) A description of each spare.

(f) The quantity required of each item.

(g) How the spares are to be sent. (Post. Parcels Post. C.O.D .• Passenger train or Goods train.)

(h) Your full name and address. These particulars are best written in BLOCK LETTERS. (i) Mention if. or not. you have an account with us.

ALSO':- Unless you have a deposit or ordinary account. or wish the spares to be sent C.O.D .• enclose a remittance to cover the cost of the spares plus the five per cent. surcharge. (See paragraph 3.)

When cash is sent any excess will be refunded without prior application.

NOTE:- When sending. orders by··\'eIegr,am ol"cabledo not omit your name and address from the .. message."

2

(5) IDENTITY.

To ensure the supply of correct spares it is essential we can identify the machine for which they are required. The ONLY WAY to do that is for us to know the COMPLETE ENGINE and frame numbers.

The engine number is stamped on the left-hand side of the crankcase and may have one or more letters incorporated in it. THE COMPLETE NUMBER MUST BE QUOTED.

The frame number is stamped on the right-hand side of the frame lug that is below the saddle.

(6) SERVICE.

The SERVICE AND REPAIR DEPARTMENT is situated in BURRAGE GROVE. PLUMSTEAD. LONDON. S.E.18. and is open on Mondays to Fridays from 8-30 a.m. to I p.m.-2 p.m. to S-30 p.m. It is closed on Saturdays. Sundays and National Holidays, (See page 23).

It exists for the purpose of :-

(0) Giving technical assistance verbally or through the Post.

(b) Supplying spare parts over the counter or through the Post.

(c) Repairing and re-conditiorring machines. or parts of machines. of our make.

If it is considered necessary to bring a machine. or parts. to the factory for an urgent repair IT IS ESSENTIAL you make an appointment beforehand to avoid disappointment. This can be done by

letter or telephone. -, ,,- -

(7) REPAIRS.

The instructions regarding repairs should be clear and definite. otherwise the cost may be greater than that expected. We shall be pleased to give estimates for repairs if parts are sent to us for that purpose. If the estimate is accepted. no charge is made for the preliminary examination. but. should it be decided not to have the work carried out. it may be necessary to make a charge to cover the cost of whatever dismantlingand re-assembly may have been done to prepare the estimate.

(8) REPAIRS TO PROPRIETARY FITTINGS.

We do not repair carburetters, chains. electrical equipment. saddles. sparking plugs. speedometers and tyres. On page 85 of the" MAINTENANCE MANUAL AND INSTRUCTION BOOK" will be found the names and addresses of the manufacturers of the proprietary equipment we fit .. all of whom service and repair equipment they make.

(9) PATTERNS.

Parts sent to us as patterns. or for repair. should have attached to them a label bearing the sender's full name and address. The instructions regarding such parts should be sent under separate cover.

(10) GUARANTEE.

All parts made by us. and sold as spares. are su bject to the same Limited Guarantee as that issued with each new motor cycle and that guarantee is printed in full on Page 86 of the "MAINTENANCE MANUAL AND INSTRUCTION BOOK".

(II) INSTRUCTION BOOK.

A. ,...AINTENANCE MANUAL AND INSTRUCTION BOOK (Edition CM-6) has been

CC- __ : 10--.0 oubllSl>eCl by us.. It IS onty su.tuI4e for A-JoS. 16M. 48 18 machines,

It . ;.,. z:

lilt --~--qoL ·"VK_t'.opoG¥e ,.c 1.-". -" "-~

-ee. upon application. :e .-ch.

AIS

(;;)'lCORRESPO N DE NCE.

Our routine is organised' into different departments. Therefore delay cannot be avoided if matters relating to more than one department are contained in one letter.

Consequently when communicating with more than one department it is desirable to do so on SEPARATE SHEETS. Each sheet should bear the sender's name and address. IN PARTICULAR, requests for TECHNICAL ADVICE should not be on the same sheets as ORDERS FOR SPARE PARTS.

A . J . S MOTOR CYCLES, PLUMSTEAD, LONDON, S.E.IS.

ERRATA
Edition C.L.9
PAGE PART PRICE
No No. DESCRIPTION SHOULD BE £ s. d.
5 010947 Barrel, cylinder 011948 _ No change
7 35-G3-E32A Cover, timing gear 38-22-E32 .... I 4 7
7 35-G3-E29 Cover, magneto chaincase __ 38-22-E29 No change
8 STD-278 Bolt, crankcase, front, top ___ 010824 No change
10 42-G3L-E 132 Camshaft, inlet. __ ,," 010836 19 3
10 D8-E2931 Camshaft, exhaust .. 010837 I 2 0
10 41-G3-E85W Cover, side, rocker box 39-8-E85 No change
18 110036-58 Chain, magneto 110036-46 5 10
24 41-G3L-E250L Plate, engine, rear, left .. 41-G3L-EI50 No change
24 41-G3L-E250R Plate, engine, rear, right .. " .. 41-G3L-EI50 No change
24 41-G3L-E550 Plate, engine, front 010819 3 3
24 STD-303 Bolt, fixing, front plate ""'.' 010823 No change
30 011164 Box, tool, bare .. , 011237 No change
35 39-1-1 Cable, ignition .. , 45-1-1 No change
35 11-45 Wire, inner , 11-34 No change
35 IIC-39t Casing,' outer .. , ..... : . 11C-29 No change NOTE.

Incorporated in the description of many parts listed on the following pages will be observed a reference to before or after 8000. This refers.to the engine number of 350 c.c. models only and the changes indicated are necessitated by the introduction of larger diameter flywheels on all 350 c.c. engines, the number of which is 8000 or over.

The numbers, in brackets, that appear in the .. Description" columns relate to the numbered foot notes regarding items so specially indicated.

The quantities per machine of each item are entered in the" Qty" columns.

Parts for the 50l) c.c. model that are not common to both 350 c.c. and 500 c.c, machines are not illustrated.

The illustrations are not to scale and are not necessarily accurate in detail.

The index is on page 47, standard touring models only.

Parts special to competition models are listed separately, see page 48.

/

ENGINE SECTION.

PART NUMBER.

OLD NEW

PRICE EACH £ s, d.

DESCRIPTION.

QTY.

USED ON.

CYLINDER. 41-G3L-EI

01319.h .

01094'{. .

3S-G9-E3-P 37-S-E3 ... 39-S-E3 39-S-E3 STD-2l7

011191 010927 010927

CYLINDER HEAD.

Barrel, cylinder, before SOOO 0./.1 .1). i:...... I

Barrel, cylinder, after SOOO ., I

Barrel, cylinder................... I

Plate, compression, cylinder barrel base C>"...... I

Washer, paper, cylinder base OIJ.O.It:'1- 1

Washer, paper, cylinder base, before SOOO.... I

Washer, paper, compression plate, after SOOO.......... I

Nut, retaining cylinder to crankcase 4

See Note, page 4

41-G3L-E2-ASS .,. Head, cylinder, with valve guides ..

39-IS-E2-ASS 013645 Head; cylinder, with valve guides ..

41-G3L-E2 Head. cylinder, less valve guides .(;.j( .. o5p .

39-IS-E2 0 I 0939 Head, cylinder, less valve guides .

I 226S .....: Gasket, cylinder head /,Y\~~O' .

3S-G9-E4 010946 Gasket, cylinder head ..r.· .

41-G3L-ES9 ... ~ Bolt, securing head to barrel, left, short 01-71'C'1if.

39-S-ES9). - Bolt. securing head to barrel, right, 10nn ;1.!!'.;l

39-S-ES9 '.. Bolt. securtng head to barrel., "' Q'!'{)l~

STD-IO .. , Washer, plain, head securing bolt : .

STD-29I Stud, fixing carburetter .

STD-4 Nut, carburetter stud ..

ENGINE VALVES.

STD-676 .

STD-67S .

STD-677 .

STD-679 .

~< .. .g1217? :J( V2-E209 ... 39-S-EI90 39-S-EI91

STD-6S6 .

STD-6S5 . ...

~9-12EI4S'

PISTON.

011S4S-A 011S49-A OJIS4S 01lS49 D3-E311 .. , DS-E611 ... 3S-G3-EIII 36-GS-EIII D3-EI614- D5-E614 STD-75~ ...

013625 013626 013504 013505

010636 010637 010651

0/01IS4S-A 0/01IS49-A 0/011S4S 0/011S49 0/D3-E311 0/D5-E611 0/3S-G3-EIII 0/36-GS-EIII

013623 013624 013621 013622

013661 013662

Valve, inlet ,............................... r

Valve, inlet : ; ..•. \ ,'................ I

Valve, exhaust............. I

Valve, exhaust................ I

Spring, inner, for valve DI.(;)..6.'rtr.................. 2

Spring, outer, for valve CT,o.tt:t1.................. 2

Collar, valve spring C.qj_-I;,I.... 2

Cu p, valve spring PI ~t.r~............ 2

Sleeve, spacing, exhaust .valve SP~In~ cup €Jlf)''''ri I

Collet, for valve. (Each In two pieces) 2

Cap, for valve stem....................................... 2

Guide, for valve. (Inlet or exhaust).. .... (?r(.10tr.... 2

Piston, complete (I) I

Piston, complete (I) :........................ I

Piston, bare............ I

Piston, bare.......... I

Ring, compression, 2 if in. by,," in. 2

Ring, compression, 3J; in. by rr in. 2

Ring, scraper, 2 it in. by tin.. I

Ring, scraper, 3t in. by tin "........... I

Pin, gudgeon 0.'.0.6.";.0........................ I

Pin, gudgeon I

Circllp, for gudgeon pin....................................... 2

The following oversize parts can be supplied.

Piston, com plete, ·020 in. oversize. (Note 1).......... I Piston, complete, ·020 in. oversize. (Note I ).......... I

Piston, bare, ·020 in. oversize :......... I

Piston, bare, ·020 in. oversize...... I

Ring, compression, 2 if + ·020 in. by rr in: .. 2

Ring, compression, H+ ·020 in. by rr in. 2

Ring, scraper, 2 n + ·020 in. by tin.. I

Ring, scraper, 31+ ·020 in. by tin. I

350 350 500 500 350 500 All . All

I. I I I I

:h '" 21 ...

4J 4 2 2

350 500 350 500 350 500 350 350

500 .s , ,. All

All

All

360 360 426

2 10 3 3 3 7

5 7 3 5 15 6 4 19 0 573

7 4 4 4 4 I 4 3

10 S 14 0 12 4 14 0

10 I 7 I II 6 4 2 II

4 I

9 3 17 3 I.S I 4 9 I 6 I 9 2 3 2 9 4 II 5 3

6

9 3 17 3 IS I 4 9 I 6 I 9 2 3 2 9

NOTE /.-" Piston, complete" inc/udes-Piston, two compression rings. one scraper ring. gudgeon pin and two circlips

350 500 350 500 All All All All All All All All

350 500 350 500 350 500 350 500 350 500 All

350 500 .. 350

500 .. 350

500

350 500

~

12268

,

41-GoL-E89

~

-

-

39-IZ-EI48

39-8-E.89

G

.sTO-676 STD-217

38~G9-E3-P

~ I

39-8-EI90 V2-E209139~EI91 011848

012176 (~) )

~ n03-E1614

STD-685 ~ ~STD-750

510-686 ;

STD-677

i

012177

~

011914 37-G8-E20

,

~

.

39-GB-EI7 37-GB-EI8

013179

~

39-G8-EII8

6

PART NUMBER.

OLD NEW

DESCRIPTION.

PRICE EACH £ s. d.

USED

QTY. ON.

RE·BORING.

Cylinders may be re-bored to ·020 in. oversize and pistons (with rings) supplied to suit.

350 Model... £2 5s. Od. (New gudgeon pin and circlips 5s. lid. extra.)

500 Model... £2 12s. 9d. (New gudgeon pin and circlips 6~. 3d. extra.)

Cylinders sent for re-boring should be packed in stout cases which will be used by us for their return. Carriage is additional. If a complete machine, or engine, is sent to us for cylinder re-boring, there will be an additional charge, according to the time taken for dismantling and assembly.

FLYWHEELS. 41-G3L-EI9

0131S0 ... 41-G3L-E25

013179 ... 39-G9-EI9 39-G9-E25 011914 ... 37-GS-E20

STD-573 .

STD-230 .

STD-234 .

STO-15 ...

Flywheel, bare, driving side, before SOOO"'2';'J;.til Flywheel. bare. driving side, after SOOO...... I

Flywheel. bare. timing side. before SOOO ij./.,0fjt-1

FFllywhheel, bbare, timing sid de. after SOOO ·OI. 'r I

yw eel. are, driving si e................................. I Flywheel, bare, timing side................................. I Axle, timing side flywheel.................................... I

Axle, driving side flywheel ()..;'l.'6.9........... I

Key, driving side flywheel axle --............ 2

Nut, timing side flywheel axle.................... I

Nut. driving side flywheel axle (special steel)......... I Screw. lock. timing side flywheel axle nut...... .......... I

See Note •. pa~e 4

010935 010936

CONNECTING ROD.

350 ... 3 I
350 4 9
350 0 7
350 4 9
500 4 9
500 4 9
All 15 0
All 7 6
All 4
All 7
All 3
All I 010312 Rod, connecting. with liner and bush I' - All IS 9

37-GS-EI6-A Liner, for big-end bearing O'.7.l«-OD........... I All 7 5

L3-ES9 Bush. for gudgeon pin 0.17.3./.':}............... I All 4 4

STO-75 Roller, crankpin, t in. by ! in :; 30 All 3

37-GS-EIS Cage, for crankpin roliers t?;.(l.3Q?:.............. I All 12 4

39-GS-EI7 Crankpin : 6.i.7-0~.()~................... I All 17 4

39-GS-EIIS Washer, for crankpin .. : e-I-e-b??................. 2 All I 7

STD-233._ Nut, for crankpin (alloy steel).............................. 2 All I 4

The following oversize part can be supplied but we recommend only skilled mechanics should fit same because it is almost general that the big-end journals and sleeves require" lapping" to ensure a correct fit.

O/STD-75 Roller. crankpln, t+ ·001 in. dia. by tin. long ........• 30 ... All 3

Crankcase, complete (2). before SOOO..................... I

Crankcase. complete (2). after SOOO..................... I .

Crankcase, d riving side only (3). before 8000 .. -l}l..7.1 ci-r .

010937 Crankcase. driving side only (3), after SOOO.,.......... I

Crankcase. timing side only (3), before SOOO I

Crankcase, timing side only (3), after SOOO............... I Plug, drain. for crankcase..................................... I Screw. plug, for crankcase oil holes........................ 3

Washer, fibre, for oil hole screws........ 3

Plug, for cylinder oil feed valve ., I

Body, for cylinder oil feed valve. after SOOO............ I Ball. for cylinder oil feed valve............................... I

Spring. for cylinder oil feed valve...................... I

Stud. for cylinder base.. 4

D-IC770 Cover. timing gear, with bushes :............... I

..:- , (... Washer. paper. timing gear cover.;....................... I

Peg. dowel. locating timing gear cover.. 2

Cap. in timing gear cover. for cam bush.................. I

Screw. fixing timing gear cover. 5

Cover. magneto chaincase.................................... I

Screw; fixing magneto chaincase cover. 6

Nipple. grease, magneto chaincase cover I

See Note, page 4

NOTE 2.-" CRANKCASE, COMPLETE" includes all bushes and the cylinder base studs. but daes not include timing gear and magneto chain covers.

NOTE 3.-Halves of crankcases must be matched in the Factory. Therefore it ;s necessary to send the sound half of a crankcase when ordering a new half .

CRANKCASE.

013655 .

01365S .

37-S-E30 .

39-S-E30

013656 .

013657 .

STD-575 .

STD-4S5 .

STD-203 .

STO-576 .

010934 .

STD-21 .

STO-701 .

STO-300 ... 35-G3-E32A

37-S-E7S .

STD-577 .

STD-765 .

STD-4S2... ...

35-G3-E29' t> /-1) r I~ STD-484... ... ... STD-51 ...

•

350 All 350 All 350 All All All All All All All All All

All ~. All

All

All

All AII- ... All

All

7 12 8 0 3 12 3 IS 3 19 4 2

9 10 I 4 3 6 6

I I 4 3 I 3

4 7,* 3

I 4 3

10 8.Qti 3

3

I 8

Ale:

PART NUMBER.

OLD NEW

DESCRIPTION.

USED

QTY. ON.

PRICE EACH £ s, d.

CRANKCASE BEARINGS.

STD-650 ... 012233 •.. RLS-8 16866

16889-A .

STD-65I .

STD-65I '"

STD-65I .

STD-652 .

Bush, timing side flywheel axle ,. I

Peg, securing bush............................................. I

Ball bearing, for driving side axle........................... 2 Washer, spacing, between ball bearings .. o.l .. O . .bJ~ I

Collar, spacing, between ball bearings G-/1tt1j-.. I

Bush, for exhaust cam, in crankcase 1..... I

Bush, for exhaust cam, in timing cover............... ... I Bush, for inlet cam, in crankcase........................... I Bush, for inlet cam, in timing cover........................ I

Dimensions of RLS-8 bearing

I in. by 21 in. b~ i in.

CRANKCASE BOLTS.

STD-278 STD-278 STD-273

STD-277 STD-26I

STD-274 STD-278 STD-274

All All All All All All All All All

Bolt, front, top position, 4ft in. by it in. ... ... All

Bolt, front, centre position, 4ft in. by l'ir in. All

Bolt, front, bottom position, 3,t in. by foin.,

befo re 8000................................................... 350

Bolt, front, bottom position, 4! in. by foin., after 8000 All

Bolt, bottom, rear position, 4g in. by tin ' All

For the" Bolt, bottom, front position" (which also unites the front and rear frames) sl:e "FRAME," page 24.

Bolt, rear, top position; 3! in. by fo in., before 8000 Bolt, rear, top position, 4fil in. by -i\; in., after 8000

Bolt, rear, centre position, 3t in. by til in .

350 All 350

For the" Bolt, rear, centre position" on 500 c.c; machines, see" STD-316, bolt, fixing centre of chaincase, on page 28, .. FRONT CHAINCASE."

4 II I 17 7 4

3 , 2 10

2 10

2 10 2 10

6 6

4 6 6

4 6 4

STD-2H Bolt, rear, bottom position, 3! in. by iir in., before
8000 ............................................................ I 350 4
STD-277. Bolt, rear, bottom position, 4! in. by f. in., after 8000 I All 6
40-G3-F66 Spacer, for front, tOI? bolt, before 8000 _ .............. 2 350 6
40-G3-F66 :-Spacer, for front, centre bolt, before 8000 ............ 2 350 6
STD-II Washer, plain, for front, top bolt ....................... 2 All I
STD-II ... Washer, plain, for front, centre bolt .............. ; ... 2 All I
STD-5 Nut, for bottom, rear bolt (t in.) ................. 2 All 3
STD-4 Nut, for all front and rear bolts (ilc), before 8000 ... 12 350 3
STD-4 Nut, for all front bolts and top and bottom position
rear bolts h'ir), after 8000 ....... ............. 9 All 3
STD-74 Nut, for bottom rear bolt, right side, after 8000 ...... I All 3
See Note, page 4 OIL PUMP.

012967 .

010138 .

010079 .

STD-773 .•.

STD-772 .

STD-582 .

7 STD-15 .

STD·591 ...

Plunger, oil pump.... I

Screw, guide, oil pump plunger :.... I

Guide screw pin, oil pump plunger..................... I Cap, front end, oil pump..................................... I Cap, rear end, oil pump........................................ I

Washer, paper, pump end cap...................... 2

Screw, fixing front end cap, oil pump..................... 4 Bolt. fixing rear end cap. oil pump......................... :4

RELEASE VALVE. STD-836 ...

STD-835 •••.

Body. release valve .

Diaphragm. for release valve ..

8

All All All All All All All All

All All

II 5 9 8 2 4

10 I I 3

7 3

F®I ~

5TO-772

STD 652.

010770

Ill~.

~ J6S89-A srD' 575 RLS-S

R+-E 1028

STO 670-A

STD650

~"3e-~'2·E 29

16866

STD 638

5TD-662

~A ·-....:rr

STi) 835

STO 661

USED PRICE
QTY. ON. EACH
£ s. d.
All 2 0
All 19 3
All 7 7
All 4
All 4
350 5 4
All 5 4
350 6 9
All 6 9
All I 7
350 4 I
All A I
350 6 7
All ,6 7 PART NUMBER.

OLD NEW

DESCRIPTION.

TIMING GEAR. 42-G3L-E 132 D8-E293I R4-EI028 ... STD-570 .. ,

STD-22I .,.

TAPPETS. STD-670-A 39-G9-E84-1 STD-671-A 39-G9-E84-E STD-638,,, STD-66I ." 39-G9-E83-1 STD-662.,. 39-G9-E83-E

PUSH RODS.

Camshaft, lnletv.., ll.{..<>..1.1.~., , , .

Camshaft, exhaust." ,.," ", ,,'" C,(..Of"i_.t, .

Pinion, ti~in?, on ,flywheel axle."~"f:1-I~.f,, .

Key, for tlmmg pmlOn."""" .. "." """.",, .

Nut, retaining timing pinion to axle .. " " .

.. '.

010950 010949

Tappet, inlet. bare. before 8000 " " .. , .

Tappet. inlet. bare. after 8000""" " .

Tappet. exhaust. bare. before 8000 " .

Tappet. exhaust. bare. after 8000" " .

Collar. for exhaust. tappet""""""",,., ..

Guide. for inlet tappet. before 8000"" ", .

Guide. for inlet tappet. after 8000"" " ..

Guide. for exhaust tappet. before 8000 , ..

GUide. for exhaust tappet. after 8000 " ..

See Note. page 4

Rod. long. push. complete (4). before 8000 .. QJ.l.o.1~2 010942 Rod. long. push. complete (4). after 8000"""......... 2

Rod. long. push. bare. before 8000 D.,:1.o.",1........ 2

010941 Rod. long. push. bare, after 8000" , ".......... 2

End. ball. bottom of long push rod" " ;.... 2

End. sleeve. top of long push rod "......................... 2

Screw. adjusting. top of long push rod ,..... 2

Nut. lock. push rod adjusting screw """,............. 2

See Note. page 4

NOTE 4.-" ROD. LONG. PUSH. COMPLETE" comprise~-one long push rod. one bottom ball end. one top end sleeve. one adjusting screw and one lock nut.

20818·1 ... 39-G9-EI14 20818 39-G9-E 113 STD-72 I .. ,

STD-720 .

STD-592 .

STD-216 .

010944 010943

PUSH RODS COVER TUBES.

39-16-E 163 39-G9-EI63 38-G4-E368 38-G4-E379 010967 ... STD-69I .. ,

010952

Tube. cover. for long push rod. before 80oo.,Ii,n.C!h.~ 2 Tube. cover. for long push rod. after 8000""" .... ,.... 2 Gasket. for top of covertube .. ,,,,,,,,,, .. DIc.61{..... 2 Washer. plain metal. top of gasket (5)".DT!.c;fD1...... 2 Washer. plain metal. top of gasket, .. "'O""Zli'1 '...... 2 Gland. rubber. bottom of cover tube" .. ",~.LP.......... 2

350 All 350 All All All All All

350 All All All 500 All

6 II 6 " III

III I 7 I 2 I 7

6

4 I '4 I 6 4 ·4 4

NOTE 5.-Four of these are used on 500. in lieu of 010967. when the compression plate 38-G9-E3-P :is

discarded. (2 extra in tool kit 500 c.c. only).

See Note. page 4 .

ROCKER BOX.

39-8-E61-ASS Box. rocker. assembled (6) O'J.l.k.~,9J"...... I All

39-8-E61-B Box. rocker. with bushes (7)"",:".e.t:1 .. "t7~........ I All

39-8-E61 ". Box. ro~ker. bare", .. " .... " " .. 0.1.0,.1:3'''''''''':>'''' II All

39-8-E452 Bolt. flxing rocker box. short head" &f1"O.~.... All

013602 Bolt. fixing rocker box. long head " .. " 6 350

013602 ." Bolt. fixing rocker box. long head ,,",...... 5 500

0STIOD93101' ." WBolt'hfixingl ~ockerkboxb' Witfih .extebnslion.~~ t'FI 71 A50lOI

- . ... as er, p am. roc er ox ixrng 0 t ....... ~.:J .........

41-G3-E85-W C:0ver. side, for rocker bOx: ...... Q.16,f'-f1............ I All

38-G4-E65 FIllet. rubber. rocker box side cover C.J1(.f,fJ, 1 All

STD-25I Stud. fixing rocker box side cover ".......... 3 All

STD-623 Nut. for rocker box side cover stud.. 3 All

STD-205 Washer, fibre. for rocker box side cover nut'........... 3 All

39-8-E440 Gasket. for rocker box 011.0~.:P................. 1 All

38-G4-E204 Bush. for rocker box O.'.116'....................... 4 All 2

NOTE 6.-lncludes all parts listed in this paragraph except fixing bolts and all 'those listed in the following paragraph (Overhead Rockers).

NOTE 7.-This is a " bare" rocker box to which is fitted-four 38-G4-E204 rocker box bushes and two 012722 felt rings.

10

9 5 o I

" II

I I

5 9 3 3 7 I 6

5

4 16 2 3 I 13

I

39-8·E4S~

STO-623

FE-59';" FE-58

1f

D8-E286~

STD-700

·010967

~ ~

011232

~

011091

20470

011858

PART NUMBER.

OLD NEW

DESCRIPTION.

USED PRICE

QTY. ON. EACH

£ s. d.

OVERHEAD ROCKERS.

F-E57 F-E58

~ F-E59 F-E60 STD-JO STD-3 012722

Axle, rocker f).111.1it............................. 2

Sleeve, for rocker axle -D1.7.A4~................ 2

Arm, rocker, valve end, inlet and sxhJust .. O.11U.f{ 2 Arm, rocker, tappet end, inlet and exhaust"-I:l'/l~{l 2

Washer, plain, for rocker axle.......... 4

Nut, for rocker axle........................................... 2

Ring, felt, for rocker axle sleeve.... 2

ROCKER BOX STAY.

010931 STD-4 STD-II 010970 STD-363 ... STD-II STD-4

Stay, for rocker box ; .

Nut, fixing stay to rocker box bolt extension .

Washer, plain, rocker box bolt extension .

Clip, for rocker box stay .

Bolt, for rocker box stay clip .

Washer, plain, rocker box stay clip bolt .

Nut, rocker, box stay clip bolt .

EXHAUST VALVE LIFTER.

D8-E286I STD-700 ... D8-E2862 STD-II STD-74 ...

Lever, with spindle exhaust lifter O.'.1I.S$ .

Spring, for valve lifter lever .

Crosshead, for valve lifter cable 'OJ.1i.~1 .

Washer, plain, lifter cable cross head .

Nut, lock, lifter cable crosshead .

GASKETS.

We supply gaskets, either as separate-spares, or in complete sets. Single gaskets are listed in the groups to wjJich ·they belong. Goskets in compllite sets are listed below.

4S-EQ-1 .. r 48-EQ-1 ... 4S-EQ-2 . 4S-EQ-E3 48-EQ-3 , ... 4S-EQ-E4

Complete gasket, set for 3S0c.c. models, before 8000 I Complete gasket, set for 350 c.c. models, after 8000 I

Complete gasket, s~t for 500 c.c. rnodels., ,.. I

Decarbonising gasket set 350 c.c. models, before 8000 I

. Decarbonlslng gasket set.350 c.c. models. after 8000 I Decarbonising gasket set 500 c.c. models........... .1

Each complete gasket set contains :-

* I Cylinder base washer. (2 in 500 c.c, set. in all after 8000).

2 Washers. fork oil drain screws.

* I Cylinder head gasket.

I Timing gearcover washer.

* 2 Glands. bottom of cover tubes. * 2 Gaskets. top of cover tubes.

* I Fillet. rocker box side cover.

2 Washers. petrol feed taps.

I Washer. oil filter compartment cap. I Washer. chaincase inspection cap.

All All All All All All All

500 500 500 500 500 500 500

All All All All All

350

·350 500 350 350 500

I Gasket. carbu retter.

I Gasket. carburetter packing piece. * I Gasket. rocker box.

2 Washers. oil pump end caps.

* 3 Washers. rocker box side cover studs.

I Washer. oil tank drain plug. I Chaincase rubber band.

NOTE-Decarbonising gasket set contains only those. items marked * See Note. page 4

5 9 4 II 4 I 3 8

I 3 3

I 3 I

tlO '., 4

I 3

i

8 6 4 2 I 3

6 6 6 6 7 6 3 6 3 6 4 6

WHEN IN DOUBT REGARDING THE NAMES AND PART NUMBERS OF THE PARTS YOU REQUIRE, PLEASE SEND THE OLD PARTS TO SERVE AS PATTERNS.

12

EXHAUST PIPE AND SILENCER SECTION.

PART NUMBER.

OLD NEW

DESCRIPTION.

USED PRICE
QTY. ON. EACH
£ s.d.
350 13 10
500 13 10
500 4 4
350 2 5
500 2 5
All 3
All I
All I EXHAUST PIPE. 011858

011245

20493-1

012133

011091

STD-4

STD-174 STD-I92

Pi pe, exhaust, bare .

Pipe, exhaust, bare .

Baffle, for exhaust pipe .

Stay, for exhaust pipe '" .

Stay, for exhaust pipe .

Nut, fixing, exhaust pipe tostay .

Washer, plain, exhaust pipe fixing nut .

... Washer, spring, exhaust pipe fixing nut .

SILENCER. 41-G3L-E461 011119

20470

STD-745 STD-363 ... STD-174. STD-192 .. STD-4 41-G3L-E561 011232 .... STD-4 ..

STD-174 .

STD-192 .

STD-363 .. STD-174 ... STD:4

Silencer, bare Dt/-.O.ql .

Silencer, bare .

Clip, clamping silencer to pipe ().{.7-l-iJ... .

Clip, clamping silencer to pipe .

Bolt, for silencer clip .

Washer, plain, for silencer clip bolt .

'flasher, spring, for silencer clip bolt .

Nut, for silencer clip bolt .

Stay, for-silencer C/.).DI.f<'i. .. : -:: .. ·

Stay, for silencer .

Nut, fixing silencer to stay .

Washer, plain, for silencer fixing nut .

Washer, spring, for silencer fixing nut .

... Bolt, fixing silencer stay to fork end , ; .•.........

Washer, plain, for fork end bolt :................ I'

... Nut, for fork end bolt: "........ I

CARBURETTER SECTION.

350 12 2
500 12 2
350 I 7
500 I 7
All 4
All I
All I
All 3
350 9
500 9
All 3
All I
All . .. I
All 4
All I
All 3 PART NUMBER.

OLD NEW

DESCRIPTION.

USED PRICE

QTY. ON. EACH

£ s. d.

CARIWRETTER.

011064 ... 011068 41-G3L-EI67 36-G8C-E 167 STD-58I .. STC'-58I ...

Carbu retter, complete (less controls) ..

... Carburetter, complete (less controls) " .

Spacer, for carburetter, i in. thick J).I.C.t7J, .

001217 Spacer, for carburetter, i in. thick 'OIl1. .' I7" .

Gasket, for carbu retter .

.. Gasket, for carburetter spacer .

FLOAT CHAMBER.

64-186 64-302 13-153 14-039 4-043 29-077 4-053 14-208-B ... 14-021

Chamber, float, bare.. I

Chamber, float, bare..... I

Screw, plug, passage in float chamber..................... I Washer, fibre, passage plug screw......................... I Bolt, holding float chamber.................................. I

Bolt, holding float chamber ;... I

Washer, fibre, chamber holding bolt...................... 2 Top, (or cover), for float chamber......................... I Screw, locking float chamber top........................... I

(Continued on page 14).

350 500 350 500 All All

300 3 10 6 2 5 2 5 3

3

350 16 6
500 16 6
All 3
All I
350 3 0
500 3 0
All 2
All 3 9
All .... 4 PART NUMBER.

OLD NEW

PRICE EACH £ s. d.

DESCRIPTION.

USED

QTY. ON.

,

FLOAT CHAMBER-continued.

14-015 14-024 14-178 14-175 14-209 14-210 14-032 14-289 14-014-R

MIXING BODY. 76-014

89-403

6-062

29-078

6-040

29-050

6-032-B ...

29-042

6-031

29-041

4-235

29-201

4-241

4-035

206-038-R

229-048

JETS. 6-058 29-068 4-061 29-076 .•. 4-042-150 4-042-180 6-065 29-075 4-230

4-060 13-129 4-206

4-042-130 4-042-140 4-042-160 4-042-170

Float, bare ..

Needle, for float ..

Nut, lock, float needle seat .

Washer, fibre, float needle seat .

Tickler 0 ..

Stop, for tickler .

Spring, for tickler .

Cotter, for tickler ..

Spring, bow, for float., · ..

Body, mixing, bare .

Body, mixing, bare ..

Nut, union, mixing body base · .

Nut, union, mixing body base ..

Washer, fibre, body union nut ..

Washer, fibre, body union nut .

Top, for mixing chamber .

Top, for mixing chamber ..

Ring, fixing top to mixing body .

Ring, fixing top to mixing body ..

Clip, locking top fixing ring .

Clip, locking top fixing ring .

Screw, securing locking clip to body top ..

Adjuster, for control cable, throttle or air............... 2

Intake, air......................................................... I

Intake, air : , .'......................... I

Choke. or jet barrel................. I

Choke, or jet barrel. ,1

Needle jet ;................... '1

Needle jet i' : •. ;· : ••••• ~.:-........... I

Jet, main, size 150.............................................. 1 Jet, main, size 180.............................................. I

Needle, taper, for needle jet...... I

Needle, taper, for needle jet................................. I

Clip, for jet taper needle...... I

Pin, split, locating taper needle cJip........................ I

Screw, for pilot jet air adjustment l I

Nut, lock, for pilot jet air screw :................... I

We can also supply the following alternative jets.

Jet, main, size 130 .

Jet, main, size 140 .

Jet, main, size 160 ..

Jet, main, size 170 ..

VALVES (CARBURETTER).

6-052 29-062 4-037 29-206 4-063 4-206 6-045 29-055 6-047 29-057 4·046

Valve, throttle, size 6 by 4 .

Valve, th rottle, size 29 by 4 ..

Spring, for throttle valve ..

Spring, for throttle valve .

Screw, stop, for throttle valve .

Nut, lock, for throttle stop screw ; .

Valve, air , ..

Valve, air .

Guide, tubular, for air valve spring ..

Guide, tubular, for air valve spring '

Spring, for air valve .

14

All All All All All All All All All

350 500 350 500 350 500 350 500 350 500 350 500 All All 350 500

350 500 350 500 350 500 350 500 All All All All

All All All All

350 500 3.50 500 All All 350 500 350 500 All

3 9 I 6 4 2 10

9 2 I 4

\'. 14 0 16 0 2 3 3 0

.2

'2

2 6 3 3 2 6 3 0

9 9 2 6

3 0 '3 6

7 6
10 6
2 6
2 6
8
8
2 0
2 0
6
I
9
2
8
8
8
8 6 0 6 6 4 4 9 2

3 9 4 0 I 0 I 3

4

41-G3l:EI67~

4-053

A

4-043

14-208-B

i

14-021

4ft'

4-230

4 14-015 .

Q

.... .-

.

6-032 -B

V

4-035

d_

14-024

~

4-235

®

4-206

6-040

1

'3-129

@'

4-206

1

4-063

6-058

4-037 4-046

TRANSMISSION SECTION.

PART NUMBER.,

OLD NEW

DESCRIPTION.

PRICE EACH £ s. d

USED

QTY. ON.

ENGINE SPROCKET.

20815-18 20815-21 35-G3-EI24 STD-830 ," STD-702." STD-703,,, STD-83I '" STD-610 '"

Sprocket, engine, bare, 18 teeth rP..I.~~.t~ .

010956 Sprocket, engine, bare, 21 teeth c-.I"t'"z,1:4 ".

Spacer, collar, for engine sprocket C:>.fe.".t~ .. ,

Cam, engine, shock absorber ..

Spring, engine shock absorber, before 8000 .

Spring, engine shock absorber, after 8000 ..

Cap, engine shock absorber spring ' ..

Nut, lock, engine shock absorber ..

We can also supply the following alternative engine sprockets.

Sprocket, engine, bare, 15 teeth.................. ......... I Sprocket, engine, bare, 16 teeth........................... I Sprocket, engine, bare, 17 teeth........................... I

Sprocket, engine, bare, 19 teeth D.'~O-t~ ...... " I

Sprocket, engine, bare, 20 teeth lY(Lt'O.~lr..... I

See Note, page 4

20815-15 20815-16 20815-17 20815-19 20815-20

CLUTCH SPROCKET.

7-X-28 34-X-2 35-X 36-X-2 36-X-3

Chainwheel, bare, 40 teeth (8) .

Race, roller, clutch sprocket bearing..................... I Rollers, clutch sprocket bearing, per set ; ..... ; ... ~ ..... 24 Washer, thin, clutch sprocket bearing..................... I

Washer, thick, clutch sprocket bearing... I

NOTE B.-For chainwheel, assembled with clutch case, see CLUTCH, Page 22.

GEAR BOX SMALl: SPROCKET.

•

350 500 All All

350 - All

All

All

I 6 2 10 I 2 8 3 2 0 2 5 I I

10

o 6

o 9 I 0 I 6 2 0

10 0 3 0 5 3 I I

I 1-

I 79-X-7 Sprocket, gear box, 16 teeth ................................. All 2 6
180-X-8 Collar, spacing, gear box sprocket, i. in. thick ......... All I 6
206-X-2 Washer, spacing, gear box sprocket, T. in. thick ....... All 6
I 76-X Nut, fixing gear box sprocket to main gear ............... All 2 7
206-X-1 Collar, spacing, under gear box sprocket,
* in. thick ..................................................... All 6
210-X Washer, lock, gear box sprocket nut ..................... All 9 REAR WHEEL SPROCKET.

012570 ... 37-12-HI7 38-12-HI8 STD-II STD-74 ...

Sprocket and brake drum, rear wheel, 42 teeth. ........ I

Bolt, retaining sprocker to rear hub a.'.1.3.'Jj...... 6

Washer, lock, sprocket retaining nut Dt7.1f''?;..... 6

Washer, plain, sprocket retaining bolt..". ... "" ..... " 6 Nut, rear wheel sprocket retaining bolt.................. 6

MAGNETO DRIVING SPROCKETS.

STD-727." STD-II ... STD-4 STD-726." 140074 171284 ...

Sprocket, magneto, on engine camshaft .

Washer, plain, for camshaft sprocket ..

Nut, retaining, for camshaft sprocket ..

Sprocket, magneto, on armature shaft ..

Washer, plain, armature sprocket ,. ..

Nut, retaining, armature shaft sprocket .

16

All All All All All

All All All All All

All All All All All

All All All All All All

I 15 0 4 I 1 3

6 " 1

3

6 " I

3

20815-18

.~ ~

5TD-702

Q

5TO-831

~ ttJUl'

35-G3-EI24 5TO-830

o

180-X-8

~.1 1;1- -

\

179-X-7

STD-727

510-725

~

37-12-HI7

[§l

38-ll-HI8

4-(-13

PART NUMBER.

OLD NEW

DESCRIPTION.

USED

QTY. ON.

PRICE EACH £ s, d.

DYNAMO SPROCKET.

STD-725 ... STD-572 '" STD-IO ... STD-IM '"

STD-708 .

STD-611 .

Sprocket, on dynamoshaft .

Key, for dynamo sprocket .

Washer,. plain, dynamo sprocket nut .

Washer, lock, dynamo sprocket nut .

Ring, lock, dynamo sprocket nut , .

Nut, retaining dynamo sprocket .

CHAINS. 110046-66 110046-67 110056-91 110036-58 110036-47 110046-26 110056-26 110046-30

, 110056-30 110046-27 110056-27

Chain, front, 66 Links, t in. by ·305 in. (9)......... I

Chain, front, 67 Links, ! in. by ·305 in. (9)......... I'

Chain, rear, 91 Links, t in. by ·380 in. (9) .. ~.,.,.......... I

Chain, magneto, 46 Links, t in. by ·225 in. (10)......... I

Chain, dynamo, 47 Links, i in. by ·225 in. (10).......... I

Link, connecting, for! in. chains .

Link, connecting, for i in. chains .

Link, cranked, for! in. chains .

Link, cranked, for i in. chains .

Clip, spring, for t- in. connecting links .

Clip, spring, for i in. connecting links .

All All All All All All

5 9 3 I 3 I

10

350 14 2
500 14 5
All ... 1 8 10
All 7 4
All 6 0
All ; 5
All 7t
All 9
All r
All I
All II! NOTE 9.-The prices of front and rear chains include spring connecting links and these are also

included in- the number of links per chain. We do not sell odd lengths of chains.

NOTE IO.-Magneto and Dynamo chains ore endless. We do not sell connecting and cranked links

for same.

GEAR BOX SHELL.
I-CP-16 Shell gear box, bare ........................................... I All 2 i 0
60-X-6 Stud, gear box shell, I k in. by 1'. in ...................... 2 All 9
60-X-9 Stud, gear box shell, 3,\ in. by·1'. in ........ : .............. 2 All 9
60-X-1 Stud, gear box shell, I in. by tin ............................ 2 All 9
152-X-!. ... Nut, for"", in. gear box shell stud ......................... 4 All 4
63-X-1 Nut, for t in. gear box shell stud ........................... 2 All 3
348-X-1 Plug, drain, for gear box shell .............................. I All 9
356-X-1 Drain p.'ug washer .............................. : ........... ; .. '. I All I
3-C-8 Case, kick-starter .............................................. I All I 4 0
2-1 C-2 Washer, pap~r, for kick-starter case ., .... ,.1l ............ I All I
286-X-1 ... . Stud, kick-starter case, 21 in. by 1 in ...................... 3 All 9
63-X-1 Nut, for t in. kick-starter case stud ........................ 3 All 3
245-X-2 Nipple. grease. for kick-starter case ...................... I All 4
4-C-13 Cover. for kick-starter case ................................. I All 7 6
4-IC-2 Washer. paper. for kick-starter case cover ............... I All I
326-X-1 Cap. filler. for kick-starter case cover ..................... I All 3 0
GEAR BOX FIXING BOLTS.
STD-313 ... Bolt. gear box top fixing. 4 # in. by '* in .• before 8000 350 10
39-G9-G59 010957 Bolt, gear box top fixing. 51\- in. by '* in .• after 8000 All 2 0
STD-312 ... Bolt, gear box bottom fixing. 3 tt in. by '* in .• before
8000 ............................................................. 350. 10
STD-313 ... Bolt. gear box bottom fixing. 4 tt in. by '* in .• after
8000 ............................................................. I All 10
012999 ... Spacer. on top bolt. outside, right ........................ I All 4
39-G9-G61 ·011086 Spacer. on top bolt. inside, left and right. after 8000 ... 2 All 4
39-G9-G61 011086 Spacer, on bottom bolt. inside, left and right. after 8000 2 All 4
STD-2 Nut. gear box top fixing bolt.. ............................... 2 All 4
STD-2 Nut. gear box bottom fixing bolt ........................... 2 All 4
STO-9 Washer. plain. top fixing bolt, left side. before 8000 2 350 I
STO-9 Washer. plain, top fixing bolt. left side. after 8000 ... I All I
STD-594 ... Eye-bolt. front chain adjustment ........................... I All 3
STD-215 ... Nut. front. chain adjustment eye-bolt ..................... 2 All 4
STO-785 ... Crosshead, front chain adjustment eye-bolt ............ I All 0
STD-361 '" Bolt, fixing cross head to engine plate ..................... I All 3
STD-II Washer. plain. crosshead fixing bolt. after 8000 ....... I All I
STD-II ... Washer. plain. crosshead fixing bolt. before 8000 .... 4 350 I
See Note, page 4
18 4 15-C·12

(0·49-5

C0-67-1

19

AJS

PART NUMBER.

OLD NEW

DESCRIPTION.

USED QTY .. ON.

PRICE EACH £ s. d.

SHAFTS AND GEARS.
10-C-20 Mainshaft, gear box, lOt in. overall length ............... I All ... I IS 3
15-C-6 Gear, driving, mainshaft, with bushes, 30 teeth ......... I All 2 S 0
IS7-X-3 Bush, only, mainshaft driving gear ......................... 2 All 3 0
14-C-6 Gear, sliding, mainshaft, IS/23 teeth ...................... I All 2 5 0
24-C-6 Gear, third, on mainshaft, 27 teeth, with bush ......... I All I I 0
357-X-1 Bush, for mainshaft third gear .............................. I All 2 0
30-C-11 Layshaft, gear box, with bushes ........................... I All I 1·3 0
2S-C-3 Gear, small, on layshaft, 20 teeth ........................... I All 15 0
27-C-5 Gear, first, on layshaft, 32 teeth ........ .' ................... I All IS 9
26-C-5 Gear, second, on layshaft, 27 teeth ........................ I All IS 9
25-C-3 Gear, third, on layshaft, 23 teeth ........................... I All .. 15 0
29-C-3 Clutch, sliding, on layshaft .................................... I All 15 0
.f
GEAR BOX BEARINGS.
177-X-1 Ball bearing, driving gear (11) ............................... I All 2 6
112-C-2 Oil seal, main driving gear bearing, rubber ............ I All 3 0
SO-X-I Ring, split, retaining bearing in shell..; ................... I All 9
114-C-2 Washer, outer, driving gear bearing (13) ................ 2 All 4
113-C-2 Ring, split, retaining bearing outer washer ............... I All 6
6S-X-1 Ball bearing, mainshaft, K-S end (14) ...................... I All IS 9
37-I-C-2 ... Washer, mainshaft ball bearing (15) K-S end ......... I All 9
37-2-C Ring. split, retaining mainshaft ball bearing K-S end I All 6
ISI-X-I Bush, for layshaft ................................................ 2 All 6 0
S7-X-1 Peg, locating lays haft bush .................................... 2 All . .. I
IS2-X-1 ... Cap, covering layshaft bush in gear box shell. ....... : ... I All 3
NOTE I I.-Dimensions I ... in. by 62 mm. by 16 mm. (/77-X-/).
NOTE 13.-Dimensions 1* in. by 2 ft in. (114-C-2).
NOTE 14.-Dimensions 12 mm. by 40 mm. by 17 mm. (68-X-/).
NOTE IS.-Dimensions It in. by I ir in. (37-I-C-2). GEAR OPERATING PART'S. ~
42-C-1 Fork, operating mainshaft sliding zear ..................... I All 12 0
43-C-1 Fork, operating layshaft sliding clutch ..................... I All 12 0
I 57-X-1 Peg, operating layshaft sliding clutch ...............•...... 2 All 9
15S-X-1 Pin, split, operating fork peg ................................. 2 All I
45-C-2 Camshaft, bare, for gear box ................................. I All 17 6
I 59-X-1 Bush, for camshaft, in gear box shell. ..................... I All 3 0
I 63-X-2 Pawl, engages in gear box camshaft ........................ I All 3 0
I 64-X-1 ... Pin, bearing, for camshaft pawL ............................. I All I 10
95-X-1 Nut, for camshaft pawl bearing pin ........................ I All 4
193-X-1 Spring, for camshaft pawl ... , ................................ I All I I
9S-X-1 ... Plug, screwed, retaining camshaft pawl spring .......... I All I 6
I 62-X-3 Quadrant, gear selection ..................................... I All 5 3
161-X-2 Sector, gear selection, engages camshaft .................. I All 6 0
CO-51-6 ... Ratchet, gear selection ........................... , ............ r All 5 3
CO-51-6-A Quadrant, sector and ratchet, assembled ................ I All 17 3
CO-96-1 ... Rivet, fixing camshaft sector to quadrant.: .............. 2 All I
CO-96-2 ... Rivet, fixing camshaft ratchet to quadrant ..... , ......... I All I
CO-90-3 ... Spindle, for gear selection quadrant ........................ I All S· 3
2S7-X-1 ... Nut (inside), gear selection quadrant spindle ............ I All 3
CO-91-1 ... Bush, in kick-starter case, for control spindle ............ I All I 6
160-X-2 ... Bush, in kick-starter case, for camshaft ................... I All 3 0
I 92-X-1 Rollers for camshaft (per set of) .............. ; ............ 12 All 3 0
CO-53-4 ... Quad rant, for foot gear control .............•.•............ I All 4 6
CO-94-2 ... Sleeve, fpr foot gear control quad rant ..................... I All II 3
CO-62-1 ... Peg, for gear indexing pawl. ................................ I All 4
CO-53-4-A Quadrant, assembled with sleeve and peg ..............• 1 All 16 2
(Continued on page 22)
20 A 2-X-IS' EMBLY

A-4

6-X-2

I

21-X-3

28-X-S6

LI

184-X-1

5-X-1

IB1

2c-X-2 ~

330-X-1 ~

67-X-I@

,-

.

.

(0-97-

PART NUMBER.

OLD NEW

DESCRIPTION.

PRICE EACH £ s. d.

USED

QTY. ON.

GEAR OPERATING PARTS-continued.

CO-54-14 CO-95 CO-52-5 •..

CO-60-1 .

CO-49-5 .

CO-56-4 .

CO-66-1 .

CO-67-1 .

CO-59-1 .

CO-5B-1 .

Bush, for foot control quadrant sleeve..................... I Bolt, fixing quadrant sleeve bush in K-S cover.......... I' Pawl, indexing, for foot gear control...................... I Spindle, for gear control indexing pawl.................. I Box, spring, for foot gear control........................... I Plate, cover, for foot gear control spring box............ I Spring, main, for control box (large spring)............. 2 Spring, pawl. for control box (small spring)............. 2 Plate. for control box main spring......................... 2

Plate, for control box pawl spring " 2

. All All All All All All All All All All

7 6 I 10 2 j

4 7 6 I . 6

9 9 3 3

CLUTCH.

I-X-9 Case, for clutch (for four plates)........................... I 350

I-X-IO Case, for clutch (for five plates)"......................... I 500

OF-33-3 Rivet, for clutch case and chainwheel B All

7-X-A-4 Chainwheel and clutch case, assembled.......... I 350

7-X-A-5 Chainwheel and clutch case, assembled.................. I 500

For the bare chainwheel and its roller bearing, see CLUTCH SPROCKET, in the transmission

Section, page 16. .

2-X-15 2-X-16 69-X

71-X 212-X 6-X-2

5-X

5-X

3-X-2 3-X-2. 4-X-2 4-X-2 IB-X-8 21-X-3 22-X 24-X-1 t . 24-X-12 23-X

Centre, for four plate clutch................................. I Centre, for five plate clutch......................... ........ I Nut, retaining centre to mainshaft........................ I Washer, plain, for centre retaining nut.................. I Washer, spring, for centre retaining nut.................. I Plate. clutch, plain, steel, thick............................... I

Plate, clutch, plain, steel, thin ,...... 4

Plate, clutch, plain, steel. thin :....................... 5

Plate, clutch, friction, with inserts........................ 4

Plate, clutch. frlctlon, with inserts.. 5

Inserts. fabric, for friction plate, per dozen............ 96 Inserts, fabric, for friction plate, per dozen............ 120

Plate, spring pressure, for clutch ,..;.. I

Spring, for clutch 4

.CuP, for clqtch spring ; ;.:-: :........ 4

Stud, for clutch spring. four plate clutch..... 4

Stud, for clutch spring, five plate clutch................... 4

Nut, adjusting, for clutch spring..... 4

CLUTCH OPERATING PARTS.

2B-X-56 2B-X-57 330-X-1 67-X-1

I 75-X-4 66-X-7 329-X-1 331-X-1 32B-X-1 64-X-1

Rod, thrust, for four plate clutch, 9i in. I

Rod, thrust, for five plate clutch, 10k in..... I

Plunger, clutch operating...................... I

Ball, steel, for clutch operating plunger.................. I

Lever, clutch operating , I

Pin, for clutch operating lever "............ I

Fork, for clutch operating lever ' I

Sleeve, for clutch operating lever fork..................... I Cap, covering clutch operating lever fork sleeve....... I Screw, fixing sleeve cap to kick-starter case cover...... 2

GEAR CONTROL PARTS. CO-97-1 ... CO-97 CO-lOS-I

co-n-I .

C0-63-3 .

10-X-1 OS-52-1 CO-S2-3 ... CO-3B-I ..

Indicator, gear, fixed ..

Indicator, gear, moving ..

Bolt, retaining moving gear indicator .

Lever, foot, gear control. .

Bolt, clamping gear foot lever to sleeve .

Nut, for gear foot lever clamping bolt ..

Washer, foot lever clamping bolt " ..

Rubber pad, foot control lever ..

Pin fixing control lever rubber pad ..

22

350 500 All All All All 350 500 350 500 350 500 All All All 350 500 All

350 500 All All All All All All All All

All

... All All All All All All All All

}:
IS 0
IB 0
I
2 9 0
2 9 0 10 0 10 0 9 4 4

3 9 3 0 3 0 7 6 7 6 I I I I

13 6 9 9 6 6 6

6 6 9 I

3 0 I I 2 3

9 2 3. 6

4 9 3

II 3

I I 3 I 2 j

PART NUMBER.

OLD NEW

DESCRIPTION.

USED

QTY. ON.

PRICE EACH £ s. d.

KICK-START,ER. 186-X-I

183-X-1

184-X-1

18S-X-1

70-X-1

I 98-X-4 201-X-2 200-X-3 I 99-X-3

I 99-X-3-A 130-X-2

132-X-2 .

320-X-1 .

202-X-1 '" I 94-X-26 IIS-X-I 315-X-2 3S0-X-I ...

Ratchet. driving. kick-starter .

Pinion. ratchet. kick-starter .

Bush. kick-starter ratchet pinion ! .

Spring. kick-starter ratchet pinion ..

Nut. retaining driving ratchet to mainshaft .

Spindle. for kick-starter quadrant and foot lever .

Bush. in K-S case, for K-S quadrant spindle .

Bush, in K-S case cover. for K-S quadrant spindle .

Quadrant. for kick-starter spindle .

Kick-starter quadrant and spindle, assembled .

Spring. return. for kick-starter foot lever .

Pin. anchor. for kick-starter return spring .

Stop, rubber. and sleeve. for K-S quadrant .

Peg, for K-S stop rubber and sleeve .

Lever, foot, kick-starter. bare .

Pin. pedal. for kick-starter foot lever ..

Bolt. clamping K-S foot lever to spindle .

Nut. for K-S foot lever clamping bolt ..

All All All All All All All All All All All All All All All All All All

8 7 12 0 3 9 I I

6 II 3

3 0 ¥ 3 0 IS 9 7 0 4 0

4 9 9

15 9 4 6 I I

9

SERVICE.

The Service and repair department is situated in Burrage Grove, Plumstead, London. S.E.18,

and is open on Mondays to Fridays from 8.30 a.m. ·to 5.30 p.m. It is closed on Saturdays. Sundays

and National Holidays. .

It exists for the purposes of :-

(0) Giving technical assistance verbally or through the post.

(b) Supplying spare parts over the counter or through the post.

(c) Repairing and re-conditioning machines. or parts of machines. of our make.

Burrage Grove 'is the first turning on the left from Burrage Road when entering Burrage Road from the Plumstead Road. (See final paragraph below.)

The nearest Railway Station is WOOLWICH ARSENAL, SOUTHERN RAILWAY. This Station is five minutes' walk from our Service Depot in Burrage Grove. There is an excellent service of electric trains from Charing Cross. Waterloo. Cannon Street and London Bridge Stations, Southern Railway.

Bus services 53. 53a. 54,99, 122. and 161. Trolleybus services. 696 and 698. and Tram services 36, 38,. 40, 44 and 46 pass the end of Burrage Road (one minute from the Service Depot).

Visitors from the North can pass into Woolwich via the Free Ferry between North Woolwich and Woolwich. North Woolwich is a L.N.E.R. terminus and is also served by bus and Trolleybus services. There is also a tunnel under the River Thames at this point for foot passengers. The Free Ferry accommodates all types of motor vehicles and there is a very frequent service. The Southern landing stage is less than a mile from the Service Depot.

Visitors arriving by road. if they are strangers to the locality, should enquire for Beresford Square, Woolwich. Upon arrival there. the road skirting the Royal Arsenal should be followed in an Easterly direction for about four hundred yards. and Burrage Road is the second turning on the right after leaving the Square. Burrage Grove is then the first turning on the left.

FRAME SECTION.

PART NUMBER.

OLD NEW

PRICE EACH £ s, d.

DESCRIPTION.

USED

QTY. ON.

FRAME.

012720 .

012890 .

STD-597 .

STD-15 .

STD-185 ... STD-8

STD-I

STD-302 ... STD-304 ... STD-3

011231

STD-280 ... 011238 ... STD-II ... 4O-G3-F66 STD-4 41-G3L-F32 STD-5

STD-51 ... STD-806 ... STD-72 ... 41-G3L-E250-L 011264 ... 41-G3L-E250-R' 011264 ... 41-G3L-E550 STD-303 ... STD-IO

STD-3

FORK ASSEMBLIES.

013637 ...

Frame, front portion only, bare ..

Frame, rear portion only, bare ..

Bolt, for seat lug (below saddle) .

Screw, securing earth wires (Screws into end of bolt

STD-597) .

Washer, plain, for earth wire screw......... I

Washer, plain, for seat lug bolt.............................. 2 Nut, for seat lug bolt.......................................... 2

Bolt, for seat tube bottom lug, before 8000 ..

Bolt, for seat tube bottom lug, after 8000 : .-... I

Nut, for seat tube bottom lug bolt...... 2

Spacer, for seat tube bottom lug bolt, after 8000...... 2

Bolt, uniting front and rear frame, before 8000 ..

Bolt, uniting frent and rear frame, after 8000 ; ..

Washer, plain, for frame uniting bolt....... 2

Spacer, for frame uniting bolt. before 8000............ 2 Nut. for frame uniting bolt................................. 2

Bolt, adjusting, rear chain f).q.O:;I.............. 2

Nut, for rear chain adjusting bolt....... 2

Nipple. grease. for head lug................................. I

Ball race. for frame head lug :.,................... 2

Set of balls. fo- in. diameter, for steering head 56

Plate. engine, rear, left side, before 8000.. I

Plate. engine, rear. left side. after 8000 .

Plate. engine, rear. right side, before 8000 .

Plate, engine. rear, right side, after 8000 , ..

Plate. engine. front , : ..

-Boit, fixing front plate' to frame eube.. ~ :

Washer. plain, for front engine plate bolt......... 2

Nut, for bolt fixing front engine plate.... 2

See Note. page 4

... Front fork assembly ..

All All All

All

All

All

All

350

All

All

All

350

All

All

350

All

All

All

All

All

All

350

All

350

All

All All' ... A~I

All

573 6 10 0 10

f 4
4
6
3
.6
16
6
I
6
3
2
3
3
3 10
I 7
9 10
9 10
9 10
9 10
lJ II
6
I
3 . .. All ... 16 16 0

A front fork assembly comprises all the parts listed in the FRONT FORK group on page 25, except the speedometer head bracket with its two fixing washers and bolts.

For ease of servicing, the inner tube unit is fisted. and supplied. as a separate assembly. These enable a complete assembly to be exchanged in minimum time. They are listed below.

013638 . .. Frontforkinnertubeassembly .. : 2 All .. , 214 9

The above assembly comprises all those parts in the FRONT FORK, page 25. that are

marked A.

24

PART NUMBER.

OLD NEW

PRICE EACH £ s, d.

DESCRIPTION.

USED

QTY. ON.

FRONT FORK.

42-G3L-FFJ7 010986 ... 4O-G 12M-FF92 013861 STD-805 ... 011755

STD-II

013631

STD-4.

Crown, front fork ..... O. /.7.1. ~J,........................... I All

Stem, fork crown....... I All

Circlip, for fork crown stem Of€-·:nf............. I All

Crown assembly, comprising above 3 pahs............... I All

Ball race, for fork crown....................................... I . All

Stud, pinch, for fork crown................................. 2 All

Washer, plain, for fork crown pinch stud ,... 2 All

Lug, for handlebar and steering head :.............. I All

Nut, fork crown pinch stud.......... 2 All

The above handlebar lug includes the handlebar half clip and its studs with washers and nuts. For the part numbers and prices of those items see HANDLEBAR. below.

012620

STD-51 STD-236 ... L4-FF46 '" 013348 '" 4O-GI2M-FFI91 40-GI2M-Ffl92

0\ 1317 .•. . ..

40-G .12M-FF 190

013633 .

013632 .

013509 .

4O-G 12M-FF 185-A

40-GI2M-FF41 .

4O-GI2M-FF91 .

40-G 12M-FF95 . ..

. 012972 ~t c/-titl···

013561 '" ... . ..

4O-G 12M-FF 126 41-G3L-FFI84-T

4O-G 12M-FF 186

012569

40-G 12M-FF 128 41-G3L-FFI84-B 40-GI2M-FFI27

140-GI2M-FFI29

STD-485 .

STD-203 .

013347 .

012954 '"

,40-G 12M-FF80 40-G 12M-FF94 40-G 12M-FF78 STD-342 ... STD-12 '" 4O-G 12M-FF 195 STD-4

STD-II '"

HANDLEBAR. 4O-G2M-FF66/P ... 013629

012870

STD-12

STD-5

Ball race, for handlebar lug.... I

Nipple, grease, for handlebar lug........................... I Nut, adjusting, for fork crown stem........................ I Nut, lock (domed), for fork crown stem.Olc7.J.'J.:..... I

Tube, fork inner, '" '" '" " A 2

Bush, bottom, fork inner tube o~.&-bt( A 2

Circlip, fork inner tube bottom bus e;+or'.C .. A 2

Bolt, top, fork inner tube, .. , ...........•............. H.:A 2 Washer, plain, fork inner tube top bolt .. o/'O}oij .. A 2

Slider, fork, left side, with cap, studs and nuts '" I

Slider, fork, right side, with cap, studs and nuts. . I

Cap, for slider, left or right............................ 2

Extension, for fork slider ...•. D.I.J.f:}~./. : A 2

Bush, bakelite, guide, fork inner tube.t)I'1.}l.~.e A .2

Oil seal, for fork inner tube cIt>:J+fr A 2

Washer, paper, for inner tube oil sear."O"01>1q A 2

Spring, for front fork (main) ........•..................... A 2

Spring for front fork (Buffer) A 2

Washer. leather, fork spring seating .. .a."O.,~.~ .. A 4

Tube. fork cover. top O.f..,~()J..................... 2

Cap. for fork top cover tube (top] ..... (,:le7G?....... 2

Cap, for fork top cover tube (bottom) ' 2

Plate, threaded, locating top cover tube .. s:::.'/-O}O.t- 2

Tube, fork cover, bottom C.j.1.Q.].b.............. 2

Plate. plain, locating bottom cover tube '(;)/0:,/0.2... 2

Screw. retaining both locating plates €ifO'1t.~... 6

Screw. plug. oil drain. fork slider 2

Washer. fibre, fork slider oil level screw....... 2

Damper shuttle '" , ., A 2

~~~ee:, ~~;e~ d~·~;;~~·~~·~~·b~i~::::o:i:~io::~:::::::: ~

Bolt. fixing damper cone to slider .Q/-C.b't_}....... 2

Bracket. for speedometer head 0f.ott~....... I

Bolt. fixing speedometer bracket........... 2

Washer, plain. speedometer bracket bolt.. 2

Stud. securing fork slider cap fJI-O}.f.3........ 4

Nut, fork slider cap securing stud........................ 4 Washer. fork slider cap securing stud.................. 4

Handlebar. bare (chrome plated) ..... (,)..1.7-.0.1 b...... I Clip. half only. for handlebar lug.......................... I

Stud. for handlebar clip............................. 4

Washer. plain. handlebar clip stud........................ 4

Nut. handlebar clip stud............................ 4

All All All All All All All

Ali ..... All

All

All

. All

All

All

All

All

All

All

All

All

All

All

All

All

All

All

All

All

All

All

All

All

All

All

All

All

All

All

.... All All All All All

2 3 6 7 I 8 II 5 2 10

I 240 3

3 10

3 I I 2 5 II 7 4 I

I 2 4

2 2 10 I 18 0 4 I 7 5 2 2 5 3

I 6 6 8 3 2 10 I 2 9

6

3 3 3 3 I I 5

10 I 7 10 3

I 4 3 I

6 3 6 6 4 I 3

012720

40-G3-F66

~

5TO-597

+I-G3L-EZSO-L

I 510-2&0

011755

STD-80S

I

012620

4HS3L-F32

013587 013861

. ~ .. 40990 .~..- ------.,,-_..;,.-_-tn

~ 01~~48.

011317

90:/ ~ ~' ~ 40QF.I92

~~O ~) I=rt;;- _ .. _~ ~ lJJ ~

4O-G12M-FFI8!;-A 012821 ~EFT 0 013569' 40-Cl2M.FFI91

, 0 012823 R'IGHT r ~12M'FFI9S' • ......0:

lX~· i;~ • e> 6 fi .r,:., M, '~F95 4~F186

40-GI2M-FF41 ~ ~ . ___

. ~I ,m, 40·GI2M·FF9I' I

<:6 11 :,' ~

" 40-GI2fo1-FFBO 013347 , OlZS69

4O-GI2.M.FF94 __ 400,126

012972 ~

41·C3L-FfIB4·S

U

41-C3L-F..f18t-r .

~

4O-GI2M-FFI28

~

~

40-GI2M-FFI29

©

40-GI2M'FFI27

~

013561

~

012~S4

26

5TDS06

PART NUMBER.

OLD NEW

DESCRIPTION.

PRICE EACH £ s. d.

USED

QTY. ON.

FRONT STAND. 011286 ... 41-G3L-FF422

HBD-52 ...

STD-14 ...

STD-344 ...

STD-12

STD-S

STD-12 ...

Stand, front, bare... I

Bolt, fixing stand to slider. 2

Washer, spring, front stand fixing bolt...... 2

Pin, split, front stand fixing bolt. 2

Bolt, fixing front stand to front guard. I

Washer, plain, front stand guard bolt..................... I Nut, lock, front stand guard bolt, and stand fixing... 2

Washer, front stand bold 2

REAR STAND. 38-G3-F44

38-12-F71

STD-8

STD-71 ... 38-G3-F245

Stand, rear, bare................................................ I

Bolt, fixing, stand to fork end........ 2

Washer, plain, rear stand fixing bolt :........... 2

Nut, rear stand fixing bolt........ 2

Spring, return, rear stand..................... I

PROP ST~CC6 .'

35-G3-F342CJL-f~.1. Stand, proi>f bare, : ~ ~- I

35-G~-F341 '" Bolt, hinge, prop ~tand leg o./.1.ltr-7-................. I

STD-2. '" Nut, prop stand hinge bolt. I

35-G3-F345 tJie f~' Spring, return, prop stand.................................... I

All All All All All All All All

All All All All All

8 3

10 3 I 6 I 3 I

I 12 2 10 I 4 2 5

. , .. All ... 12 4
All .. , 6
All .4
All 4 FRONT MUDGUARD.

011241 41-G3L-M38 STD-192 011318 ... 41-G3L-M38 STD-192 ...

STD-70 .

STD-191 .

STD-12 STD-5

Mudguard, front: bare:....................................... I Bolt, fixing mudguard bracket to slider.................. 4

Washer, spring, mudguard bracket bolt....... 4

Stay, front mudguard.......................................... 2

Bolt, fixing stay to fork slider........ 2

Washer, spring, stay to fork slider bolt ·2.

Bolt, fixing stay to front mudguard........................ 2

Washer, spring, stay to front mudguard bolt. 2

Washer, plain, stay to front mudguard bolt............ 2 Nut, stay to front mudguard bolt...................... ..... 2

All All All All All

~~

All All All

'1 0 7 4 I I .4 I 3 I I 3

REAR MUDGUARD

011854 '" Mudguard, rear, bare... AI! 13. 0

Although the above mudguard is made in two pieces the parts are not sold as separate spares.

STD-5 Nut, uniting halves of rear mudguard ..................... 2 All 3
STD-12 Washer, plain, for mudguard uniting bolt ............... 2 All I
STD-346 ... Bolt, fixing mudguard to frame bridges .................. 2 All 4
STD-191 ... Washer, spring, mudguard bridge bolt ..... 2 All . .. I
STD-5 Nut, rear mudguard bridge bolt ........................... 2 All 3
STD-370 ... Bolt, fixing guard to oil tank bracket ..................... I All 4
011874 Spacer, thick, oil tank bracket bolt.: ...................... I All 9
STD-II ... Washer, plain, oil tank bracket bolt ........................ I All I
STD-4 Nut, oil tank bracket bolt ................. ; .... , ............. I All 3
011827 Rear mudguard, tubular arch .............................. I All I 5 0
STD-270 ... Stud, in fork end, for mudguard arch ..................... 2 All 3
STD-74 Nut, locking stud in fork end ................................. 2 All 3
STD-213 ... Nut, (with collar), locking rear mudguard arch
to fork end stud ............................................. 2 All 4
STD-366 ... Bolt, fixing mudguard to rear of arch ..................... 2 All 4
STD-363 ... Bolt, fixing mudguard to front ofarch, left side ......... All 4
STD-363 ... Bolt, fixing mudguard to front of arch, right side,
also secu res tool box stay ................................. I All 4
STD-192 ... Washer, spring, mudguard arch bolt ..................... 4 All I
STD-4 Nut, rear mudguard arch bolt .............................. 4 All 3
~.:--- PART NUMBER.

OLD NEW

DESCRIPTION.

USED

QTY. ON.

PRICE EACH £ s. d.

REAR CARRIER.

01 1865 Carrier. rear. bare (17) .

STD-367 Rear mudguard arch bolt (rear) replaces STD-366

when carrier is fitted '" 2

STD-364 Mudguard arch bolt. front. right. replaces STD-363

when carrier is fitted.. 2

I NOTE 17.-This is an optional extra.

All All All

2 3 4 6

FRONT NUMBER PLATE.

011835 011836 STD-5 S1D-12 011889 STD-86I ."

Plate. number. front ' '" ., .

Stu d. fixi ng front plate .

Nut. front number plate stud .

Washer. front nu mber plate stud .

Rubber fillet. front number plate .

Screw. fixing front plate to stud .

J
I All 2 10
2 All I 0
2 All 3
2 All I
I All 5
2 All I REAR NUMBER PLATE.

011845 ... STD-363 ... STD-I92 39-G3-EQI3

Plate. number. rear ..

Bolt fixing plate. number. rear .

Washer. number plate bolt .

011094 Bush. rubber. rear lampcable I ', ..

All All All All

8 0 4 I 4

,

FRONT CHAINCASE.

35-G3-C-A fiJ..',y~.(Chaincase. complete (18) ............... . ........... : ........ I All .2 16 9
4O-G2M-C6 .. .: .. : . .;. Cha!ncas~. back half •. bare ... f).j.7.Dl]. .................. I All I 0 7
40-G2M-CI ... .... Chaincase, front half: bare .................. C't)1>'OO ....... I All I 6 4
12302-7 ... ... ... Band. metal. for chaincase .................................... I All 8 3
STD-453 ... Screw. clamping chaincase metal band ..................... I All 3
12302-9 ... Band. rubber. for chaincase ................................. I All 10
17350-1 ... Cap. assembly. chaincase inspection (19) .................. I All 2 2
STD-580 ... Washer. cork. chaincase inspection cap .................. I All 3
STD-440 ." ... Bolt. fixing chaincase to engine .............................. 3 All 3
STD-165 ... Washer, lock. chaincase engine bolt ........................ 3 All I
STD-315 ... Bolt. fixing centre of .chalncase, before 8000 ............ I 350 2
STD-316 ... Bolt. fixing centre of chaincase (20). after 8000 ......... I All 2
20841 - Spacer. centre bolt. between plates. 2i in .• before 8000 I 350 6
40-G2M-C27 Spacer. centre bolt. between chaincase and
engine plate 161/64 in .• before 8000 ..................... 350 6
39~G9-C27 010953 Spacer. centre bolt. between chaincase and
engine plate I * in .• after 8000 ........................... I All 4
35-2-C29 Spacer. centre bolt. inside case tin ....................... I All 4
STD-9 Washer. plain. chaincase centre bolt ...................... 2 All I
STD-2 Nut. chaincase centre bolt .................................... 3 All 4
See Note. page 4 NOTE 18.-" Chaincase. co'mp/ete" comprises. Back and front halves of chaincase. metal band with

rubber band and clamping screw and complete inspection cap. NO FIXING BOLTS.

SPACERS. WASHERS AND NUTS ARE INCLUDED.

NOTE 19.-A " Cap. assembly" comprises the cap with its central screw. back plate and cork washer.

The cap. central screw and back plate are not sold as separate spares because the central

screw is "burred" after assembly. •

NOTE 20.-Also see crankcase bolts. page 8.

28

011241

011318

5iDVO

~~ ~

W35-G3-F342~

..

P

38-12-Fll

~ 3S-G3-f345

38-G3-F44

011874

~

013629

40-G2M-FF66

~

012870

_., : ..

PART NUMBER.

OLD NEW

DESCRIPTION.

USED

QTY. ON.

l'RICE EACH £ s. d.

REAR CHAINGUARD.

011873 ... 36-8-C28

STD-70 .

STD-12 .

STD-5

STD-364 .

STD-II .

Chain~uard, rear, bare .

Bolt, fixing top of chainguard in front .

Bolt, fixing bottom of chainguard in front .

Washer, plain, bottom front bolt .

Nut, bottom, front chainguard bolt .

Bolt, fixing rear of chainguard .

Washer, plain, for chainguard rear bolt .

BATTERY CARRIER.

All All All All All All All

8 10 6 3 I 3 6 I

W36-G3-EI85 ... Carrier, battery, complete (21), chrome front.......... I All

W36-G3-EI81-A Carrier, battery, back portion only........................ I All

012581 Carrier, battery, front portion only ....... ,.............. I All

X-E184 Pin, hinge, battery carrier front............................ I All

012798 Bolt, clamping, battery carrier.............................. I All

A-E178 Seat, battery carrier clamping bolt........................ I All

A-EI77 Nut, battery carrier clamping bolt........................1 All

STD-4 Nut, fixing carrier to main frame (22)..................... 2 All

STD-174... Washer, plain, carrier fixing nut (22)..................... 2 All

D-EI81-B Stay, battery carrier to chaincase........................... I All

STD-40 Screw, fixing stay to battery carrier...... I All

STD-12 Washer, plain, battery stay screw ;...·1 All

NOTE 21.-" Carrier, battery, complete," includes front and back portions, hinge pin and clamping bolt with seat and nut.

NOTE 22.-A/so serves to retain the oil tank to the main frame.

TO'OL BOX.

011164 .

37-8-F53 .

STD-189 .

STD-5 .

STD-342 .

STD-178 .

STD-5 .

40-G3-FI58 STD-36I ... STD-II STD-12 ... STD-4

Box, tool, bare (23) ;,..... I

Screw. knurled. for tool box lid ; .. ,.. I

.. .. Washer, spring, tool box lid screw ,.;.,; :.. I

: ·~Nut, tool-box lid strew : 2

Bolt, fixing tool box to seat stay.. 2

Spacer, tool box seat stay bolt. 2

Nut, tool box fixing bolt .. 4

Stay, for tool box........... I

Bolt, fixing stay to tool box...... I

Washer, plain, tool box stay bolt.. I

Washer. plain, tool box fixing bolt............ 6

Nut, tool box stay bolt............... I

All All All All All All All All All All All All

· .. 15 9

• 6 7

7 6

3 6 4 7 3 I

10 I I

o 7 I 7 I 3 4 I 3

10 3 I I 3

NOTE 23.-Does not include the lid fixing screw assembly. That 'assembly (screw, spring washer and two nuts) is 2s. 3d. extro, making a total 0(£1 2s. IOd.

FOOT RESTS. 010913

V2-FR6 C-FR6 011863

Rod, footrest, bare .

Spacer, footrest rod, between plates, before 8000 Spacer, footrestrod, between plates, after 8000 Spacer, footrest rod, between arms and plates,

before 8000............................................. 2

Spacer, footrest rod, between arms and plates,

after 8000................................................ 2

Washer. spigot, footrest rod............................... 2

Nut, footrest rod J....................... 2

Arm, footrest...... 2

Pad, rubber, footrest arm ,........... 2

See Note, page 4

010924

010911 010912 STD-2 4518 16315

010925 010847

30

All 350 All

350 All All All All All

2 0 7 I

9 6 2 4

7 6 2 5

'011865

. ~ .

36-8-(28

010913

16315 ~

010912

~

011599

OI~688

~

~

010925

012880

fi ~ 011518

PART NUMBER.

OLD NEW

DESCRIPTION.

USED

QTY. ON.

PRICE EACH £ s. d.

PILLION FOOT RESTS.

(These are optional extra equipment.)
011267 Pair of pillion footrests, complete (24) ................... I All 12 3
011518 Spindle, bare, pillion footrest ...........•.............. ; .... 2 All 3 3
011599 Bolt, hinge, pillion footrest spindle ........................ 2 All 6
STD-73 Nut, pillion footrest spindle hinge bolt ................... 2 All 3
16315 010847 Pad, rubber, pillion footrest ................................. 2 All 2 5 NOTE 24.~" Pair of Pillion Footrests, complete," comprises two spindles with two rubber pads and

two hinge' bolts and nuts. .

SADDLE. 013668 ... 38-G3-F60-T

012877 .

STD-410 .

STD-3 012880 STD-73

Saddle, with rear springs ...................•.................

Cover, saddle .

Spring, saddle, rear............................................. '2

Bolt, saddle, front hinge : : .

Nut, saddle hinge bolt........................................ I Saddle spring stud (screws into frame)................... 2

Saddle spring stud nut ...•.... , ,.............. 6

PILLION SEAT.

011291

STD-70 .

STD-191 .

STO-12 STD-5

. ·tThis is optiMal extra equipment.)

Seat, pillion, With fixing bolts, washers and nuts .

Bolt, fixing pillion seat..... 4

Washer, spring, pillion seat bolt.... 4

All 3 5
All 19 9
All 5 0
All 7
All 3
All 5
All - 3 All All All

160 3

Washer, plain, pillion seat bolt :............... 4 All

Nut, pillion seat fixing bolt.................................. 4 ... All

NAME TRANSFERS.

38-G3-F39I STD-9184 Transfer, for top of oil tank .

38-G3-F392 STD-9183 Transfer, for side of oil tank .

. 38-G3-F393 STD-9187 Transfer, for front chaincase ..

38-12-F383 STD-9185 38-12-F383 STD-9192 012973

010969 Transfer, for rear mudguard .

Transfer, for tool box ..

010969 Transfer, for petrol tank...................................... 2

Transfer, for front forks ; ..

Transfer, reserve, petrol tank , v .

3

All All All All All All All All

3 3 3 6 4

..,

10

6 3

32

The lining on petrol tanks is applied by' hand. Therefore transfers for that cannot be supplied.

~16-011

11

12-029

@I

12-031 11-014

18-161

~ 18-060

CONTROL LEVER AND CABLE SECTION.

PART NUMBER.

OLD NEW

DESCRIPTION.

USED PRICE

QTY. ON. EACH

£ s. d.

TWIST GRIP. 16-117-CE

16-070

16-091

16-060

16-061

11-013

16-00S

16·009

16-010

16·011

Twist grip, assembly I

Grip, rubber, for twist grip...... I

Rotor and sleeve, twist grip (25) ,... I

Body, twist grip, top............ I

Body, twist grip, bottom..................................... I

Screw, clamping, twist grip body..................... 2

Spring, friction, twist grip..... I

Screw, twist grip friction spring.. I

Nut, twist grip friction spring screw..... I

Stop, twist grip cable........ I

NOTE 25.-Does not include the rubber grip.

DUMMY GRIP. 16·069

Grip, rubber, dummy , ,., ". I .,. All

CLUTCH CONTROL LEVER.

IS-455 IS-519 IS-234 12-040 11-014 IS-OS7 IS-053 70-016

Lever, assembly, clutch d........ I

Lever, only, clutch.............................................. I

Bracket, clutch lever ;...... I

Clamp, clutch lever bracket................................. I

Screw, clutch lever bracket clamp..... 2

Pin, fulcrum, clutch lever..................................... I Nut, clutch lever fulcrum pin............................... I Washer, lock, clutch lever fulcrum pin nut............... I

FRONT BRAKE CONTROL LEVER.

This is ldentlcaljpart numbers and prices) to the CLUTCH CONTROL LEVER, as above.

EXHAUST LIFTER CONTR,OL LEVER.

,. ,< • .... •

IS-454 'Lever, assembly, exhaust lifter.............................. I

IS-059 Lever, only, exhaust lifter.................................... I

IS-161 Bracket, exhaust lifter lever................................. I

12-040 Clamp, exhaust lifter lever bracket........................ I

11-014 Screw, exhaust lifter lever bracket clamp................ 2

11-014 Pin, fulcrum, exhaust lifter lever........................... I

IS-060 Nut, exhaust lifter lever fulcrum pin...................... I

AIR CONTROL LEVER.

12-161 12-016-B ... 12-007

Lever, assembly. air .

Lever, only, air , ..

Bracket, air control lever ..

IGNITION CONTROL LEVER.

12-171 .. ,

12-017-B .

12-00S .

Lever, assembly, ignition .

Lever, only, ignition .

Bracket, ignition control lever .

FITTINGS FOR AIR AND IGNITION CONTROL LEVERS.

12-040 11-014 12-029 12-031 12-033

Clamp, air or ignition lever bracket........................ 2 Screw, air or ignition lever bracket clamp............... 4 Bolt, central, air or ignition lever........................... 2

Cap, air or ignition lever. 2

Washer, spring, air or ignition lever .:':":':": 2

34

All All All All All All All All All All

All All All All All All All All

All All All All All All All

All All All

All All All

All All All All All

10 6 1 0 5 3 4 0 4 0

3 9 6 2 6

9 0 5 3 5 3

9 3 3 3 2

9 0 5 3 5 3

9 3 3 3

9 0 3 9 2 9

9 0 3 9 2 9

PART NUMBER.

OLD NEW

DESCRIPTION.

PRICE EACH £ s. d.

USED

QTY. ON.

THE COMPLETE CONTROL CABLES LISTED IN THE FOLLOWING SIX PARAGRAPHS INCLUDe ALL THE PARTS THAT MUST BE THREADED ON THE INNER CABLES BEFORE THE NIPPLES ARE

FITTED. THEY ARE ASSEMBLED READY FOR USE.

THE INNER WIRES DO NOT INCLUDE THE NIPPLES AND THE OUTER CASINGS DO NOT INCLUDE THE END FERRULES.

FRONT BRAKE CABLE.

013178 011860 40-058 18-088 013177 STD-53I ... 011348 '" 16363 16482 STD-736 STD-14 .. ;

011702 .

STD-15 .

STD-185 012478 '"

Cable. complete, assembled. front brake.................. I Wire. inner. front brake. finished length 40t in....... I Nipple. brake end. brake inner wire..................... I Nipple. handlebar end. brake inner wire.................. I

Casing. outer. front brake........ I

Ferrule. front brake outer casing........................... 2

Adjuster. front brake cable :......... I

Nut. lock. front brake cable adjuster..................... I

End. yoke. front brake cable.... I

Pin. for yoke end. front brake cable..................... I

Pin. split. brake, cable yoke end pjn ~ u_·I.

Front brake cable guide , .. ,. I

... Front brake cable guide screw '" '" I

... Washer. front brake cable guide. screw .. I

Front brake cable rubber sleeve '" '" I

All All All All All All All All All All All All All All

'" All

6 3 6 3 3 2 I

2 0 6 4 4 I 9 I I 5

CLUTCH CABLE.
41-C-2 Cable. complete. ~ssembled. clutch ........................ I All 7 8
12-52 Wire. inner. clutch. finished length SOt in .............. J All I 2
4 Nipple. gear box end. clutch inner wire .................. I All I
18-088 Nipple. handlebar. end clutch inner wire ............... I All 3
12C-47 Casing. outer. 'clutch .......................................... I All 3 3
STQ-53I ... Ferrule. clutch outer casing ................................. 2 All I
20876 Adjuster. clutch cable .......................................... I All 7
STD-612. Nut. lock. clutch cable adjuster .............................. I All 6
VALVE LIFTER CABLE.
41-V-2 Cable. complete. assembled. exhaust lifter ............... I All 5 9
12-35 Wire. inner. exhaust lifter. finished length 33,!- in ....... I All II
40-058 Nipple. engine end. exhaust lifter inner wire ............ I All 3
40-058 Nipple. handlebar end. exhaust lifter inner wire ...... I All 3
12C-30! .. '" Casing. outer. exhaust lifter ................................. I All 2 3
STD-53 I ... Ferrule. exhaust lifter outer casing ........................ 2 All I
STD-709 ... Armouring. exhaust lifter outer casing .................. I All 4
11751 Adjuster. exhaust lifter cable ................................. I All 7
STD-622 ... Nut. lock. exhaust lifter cable adjuster .....•............ I All 3
IGNITION CONTROL CABLE.
39-1-1 Cable. complete. assembled. ignition ..............•...... I All 6 7
11-45 Wire. inner. ignition. finished length 42i in ...... : ...... I All I I
MC-4 Nipple. magneto end. ignition inner wire ............... I All 6
12-034 Nipple. handlebar end. ignition inner wire ............... I All 2
• IIC-391; Casing. outer ignition •....................................... I All 2 9
STD-528 ... Ferrule. ignition outer casing .............................. 2 All I
MC-9 Cap. rubber. cable entry to magneto ..................... I All 3
MC-7 Adjuster. ignition cable ..............................•........ I All 3
MC-8 Nut. lock. ignition cable adjuster ........................... I All 2
MC-6 Sleeve. ignition cable. screws into magneto ............ I All 6
454969 Plunger. ignition cable ....................................... I All 6
M3550-2 ... Washer. lock. ignition cable sleeve ........................ I All 2
MC-5 Spring. return • ignition cable ........... · ................... I All 2
... . PART NUMBER.

OLD NEW

USED PRICE

QTY. ON. EACH

£ s. d.

DESCRIPTION.

THROTTLE CONTROL CABLE.

41-T-2 45-T-2 ... SW2-41 .. SW2-41 i 1482 ... 12-034 .. , IIC-39 STD-528

... Cable, complete, assembled, throttle I

Cable, complete, assembled, throttle..................... I Wire, inner, throttle, finished length 39i in............. L Wire, inner, throttle, finished length 401 in............. I

... Nipple, carburetter end, throttle inner wire............ I

... Nipple, handlebar end, throttle inner wire......... I

... Casing, outer, throttle.......... I

Ferrule, throttle outer casing.............................. 2

350 500 350 500 All All All All

5 3 5 3 I I I I

2 2 2 5 I

AIR CONTROL CABLE.

;·5 3 5 13 I. I I' I

2 2 2 0 I

41-A-1 45-A-1 11-38 11-38i

1482

12-034 IIC-32 STD-528 ...

350 500 350 500 All All All All

Cable, complete, assembled, air........................... I Cable, complete, assembled, air........................... I

Wire, inner, air, finished length 37 in ;......... I

Wire, inner, air, finished length 37! in................... I

Nipple, carburetter end, air inner wire I

Nipple, handle~ar end, air inner wire c. I

Casing, outer, air. I

Ferrule, air outer casing..................................... 2

. .

FOLDING PILLION FOOTRESTS

FOR ALL MODELS Per 12/3 Pair

These footrests are made in our factory. They are Iight, strong, fit to the special lugs on the rear fork ends, an101, when folded, are almost inconspicuous. They have the same type of rubber pads as the rider's footrests.

36

TANK SECTION.

PART NUMBER.

OLD NEW

DESCRIPTION.

USED

QTY. ON.

PRICE EACH £ s. d.

PETROL TANK.

012538 .

010893 .

38-G3-TI5-A 39-G3-TI5 16413

16414

STD-173 .

STD-173 .

41-G3L-T97

...

Tank, petrol, chrome and panelled .

Tank, petrol bare, enamelled and lined................... I

Bolt, fixing tank (26) _, .. , .. 1" .•••• ,..13

Bolt, fixing tank (Hexagon head) (27) ",.~1.;..i:?1.'·~ I

Pad, rubber, thick, tank fixing bolt (28) : .1 4

Pad, rubber, thin, tank fixing bolt (29)...... 3

Washer, metal, plain, tank fixing bolt (30) ,.. 5

Washer, metal, plain, tank fixing bolt (31 )............... 9

Wire, copper,S ft. by 20 S.W.G. I

All All All All All All 350 500 All

10 4 0 7 14 0 10 10 3 3 3 3 3

NOTE 26.-Used in all locations except the rear location on left hand side. NOTE 27.-0nly used in the rear location on left hand side.

NOTE 2B.-One used on each of the four tank fixing bolts.

NOTE 29.-Used in all locations except the rear location on left hand side. NOTE 30.-0ne only used in all locations except the rear location on left hand side .

. , Two used in the rear location on left hand side.

, NOTE 31.-Two used, superimpos~d, in aI/locations ~xc'ept in the· rear locatib~ ~n left hand sicf~.· Three used in the rear location on left hand side. (AI/ superimposed between tarik and supporting bracket).

PETROL TANK FITTINGS.

013748 '" A-T30-C 41-G3L-T93 STD-200 ... 37-8-T4-L 37-8-T4-R 37-8-T34-L 37-8-T34-R STD-70 '" STD-639 ...

OIL TANK. 011919 ... 35-G3-TI30 A-T30-C STD-599 ... STD-200 '"

STD-796 .

STD-704 .

STD-797 .

STD-795 .

STD-583 .

011874 .. ,

Cap, filler, for petrol tank '" I

013685 Washer, only, for petrol tank filler cap............... I

Tap, for petrol feed, with filter ,,:.................. 2

Washer, fibre, for petrol feed tap........................... 2 011006 Grip, knee, left hand side.................................... I 011005 Grip, knee, right hand side................................. I 011008 Plate, for left hand knee grip................................. I 011007 Plate, for right hand knee grip.............................. I

Bolt, fixing knee grip plate.................................... 4 Spacer, knee grip plate bolt................................. 4

011003 013685

Tank, oil, bare................................................... I

Cap, filler, oil tan k. '" I·

Washer, only, for oil tank filler cap........................ I Plug, drain, for oil tank....................................... I Washer, fibre, oil tank drain plug........................... I Filter, felt, for oil tank .............................•....... '" I Spring, for oil tank felt filter................................. I Cap, metal, dished, for oil tank felt filter.................. I Cap, screwed, oil tank filter compartment............... I Washer, cork, filter compartment cap..................... I

Oil tank distance piece...... I

For the two nuts and washers that retain the oil tank (and the Battery carrier) to the main frame, see BATTERY CARRIER, page 30.

For the bolt, two spacers, washer and nut, fixing the oil tank bracket to the rear mudguard, see REAR MUDGUARD, page 27.

PETROL PIPES. , 41-G3L-T54

Pipe, assembly, petrol feed (32) ...•........................

All All All All All All All All All All

All All All All All All All All All All All

. .. All

6 6 4 4 II 3 4 I 4 I 10 10 3

3

17 6 6 6 4 4 3

4 I 6 4 2 5 3 9

9 I

011886 01089::'

011003-011- 013748· PETROL.

I~

5TD-795

41-G3L -T93

S~7 ~

5TD-704

, 41-.G3L-T54.

36-G8-E384

~

®

012116

•

16414

•

.

.

16413

38-G3-TI5-A

. }

rJ

5TO-599

o

011924

~ !

012081 38-G3-E358

38

PART NUMBER.

OLD NEW

DESCRIPTION.

USED PRICE

QTY. ON. EACH

£ s. d.

OIL PIPES. 011917 .,. 38-G3-EI42 37-12-E380-T 37-12-E380-B

STD-7SS .,. 011924 .,. 012116 ...

Pipe, oll feed, assembly (32) .

Pipe, oil return, assembly (32) .

Pipe, rocker box oil feed, top half with union nut .

Pipe, rocker box oil feed, bottom half with union

nut : .

Pipe, oil discharge, for release valve ..

Union, oil feed pipe (engine end) " ..

Fibre washer, oil-feed pipe (engine end) " .

All 5 9
All 5 9
All 2 6
All 3 8
All I 7
All I 0
All I
Therefore union NOTE 32.- The" nipples" on these pipes are formed integrally with the piping. nuts. cannot be removed or re-fitted.

OIL PIPE FITTINGS.

36-G8-E384 STD-S08 ...

012081 .

012116 .

STD-S04-N . 37-12-E38S STD-~04-N 38-G3-E3S8 STD-290 ...

. .~ ..

Connection. rubber. rocker oil feed pipe................ All

Union. oil, in rocker box..................................... All

Union. with filter, oil, feed from tank..................... All

Fibre washer for oil feed union......... All

Nut. union, top end rocker feed pipe ~.t All

Nut. unlon, bottom end rocker feed pipe '·1 All

Nut, union, oil discharge pipe.............................. 1 All

Screw, needle adjusting, valve feed (33).................. I All

Nut, lock, needle adjusting screw........................... 1 AU

10 6 2 2 . I

6 7 6 7 3

NOTE 33.-This screws into the right-hand side of the cylinder head and regulates the oil feed to the inlet valve guide.

AN AUTHORISED "A' J . S " FROM THE

DEALER OR FACTORY, ARE IDENTICAL ORIGINALLY BUILT

GENUINE A·.J·S SPARES

PU RCHASED FROM

WITH

THE PARTS INTO YOUR MOTOR CYCLE

BY USING GENUINE SPARES YOU ARE ASSURED THEY WILL FIT ACCURATELY AND GIVE SATISFACTORY SERVICE

WHEEL AND BRAKE SECTION.

PART NUMBER.

OLD NEW

DESCRIPTION.

USED

QTY. ON.

PRICE EACH £ s. d.

TYRES. 012772 012812 011088 011089 011090

Cover. only. 26 in. by 3'50 in (500 c.c. only)............ I

Tube. inner. 26 in. by 3'50 in. (500 c.c. only)... I

Cover. only. 26 in. by 3 ·25 in. (except rear 500)...... 2

Tube. inner. only. 26 in. by 3 ·25 in. 2

Tape. for 19 in. 'by 2! ln; rim............................... 2

FRONT WHEEL. 013608

013618

012217

013607

013617

012219

011018 12399 20680 20678 012575 STD-51

500 500 All All All

280 10 I 19 5 9 I I 0

961 502 I 7 3 9, 6 I 502 I 7 3

3 3 I

I o 3

Wheel. front. assembly. with all fittings (34). All

.. Wheel. front. bare. less all fittings... All

Rim. front. 19 in. by 2! in. (gold lined) ,............... All

Wheel. front. with all flttmgs (silver lined) All

Wheel. front. less all fittings (silver lined) All

Rim. Front 19 in. by 2! in. (silver lined) I All

Spoke, front. left. 5fs- in. by 8G by 10G 20 All

Spoke. front. right. 8h in. by 9G by II G 20 All

Nipple. front. left. ·225 in. by 10G 20 All

Nipple. front. right. ·225 in. by IIG 20 All

Hub. front wheel. shell only. with brake drum......... I All

Nipple. grease. for front wheel hub........................ I .,. All

NOTE 34.-" Wheel. front. assembly. with all fittings" comprises: Rim. spokes. nipples. hub. all bearings and all brake parts including cover plate and expander lever. but does not include the tyre.

011014 011017 011016

FRONT WHEEL BEARINGS.

4O-GI2M-HI0 11909

11910

11911

11912

11913

11914

11915

40-G 12M-H47 1191 J. .,. 013483

STD-I

STD-8

012825 Spindle. with roller bearings. front wheei............... I Washer. felt. for hub bearings............................... 2

Ring. spring. locating bearings in hub shell. ; I

Cup. for-hub bearing felt washer........................... I

Ring. spacing. for hub bearing felt washer ;· I

Ring. retaining felt washer.................................... 3

Nut. lock. hub bearing adjusting ring......... I

Ring. adjusting. for hub bearing ":~.? I

.... Nut. locating front brake cover plate .,; I

: ... ft Washer. tocating ftont brake cover pla!e......... I

Nut, outside, securing front brake cover plate .. I

Nut, front wheel spindle, left side......................... I Washer, plain. front wheel spindle. left side............ I

REAR WHEEL.

All All All All All All All All All All All All All

2 II

I 15 6 3 3 4 (,

3

i 0 2 5 4 3 8

4 I

012224 Wheel, rear. assembly. with all fittings (35). All

012228 Wheel, rear, bare. less all fittings.... All

012218 Rim, rear. 19 in. by 2! in. (gold lined).................... All

012222 Wheel. rear. with all fittings (Silver lined).............. All

012226 Wheel. rear. less all fittings (silver lined)............... All

012220 Rim, rear, 19 in. by 2,\- in. (silver lined) I All

39-8-H54 011012 Spoke, rear, left or right, 8 f.r in. by 6G by 9G 40 All

12344 011013 Nipple. rear, left or right. ·250 in. by 9G 40 All

41-G3L-H2 Hub. rear wheel, shell only.................................. I All

STD-51 ... Nipple, grease, for rear wheel hub........................ I All

NOTE 35.-" Wheel. rear. assembly, with all fittings" comprises: Rim, spokes. nipples, hub, all bearings. but does not include the centre solid spindle. washers. spacers. nuts, brake parts, sprocket and brake drum, speedometer drive and tyre.

REAR WHEEL BEARINGS.

11905 11909 11910 11911 11912 11913 119.14 11915

012837 Spindle. hollow, with roller bearings, rear wheel...... I

Washer, felt, for hub bearings 2

Ring. spring, locating bearings in hub shell. I

Cup. for hub bearing felt washer........................... I Ring, spacing, for hub bearing felt washer............... I Ring, retaining felt washer.................................... 3

Nut, lock, hub bearing adjusting ring I

Ring, adjusting, for hub bearing........ I

40

All All All All All All All All

679 3 19 0 173 6 7 9 3 19 0 173

3 I 7 3

2 5

8 10 3 3 4 6 3

2 0 2 5

013618

011012 ~ .

~OIZ758 0 011013

~. g

~1.c3bH26S G · O· .. 11910' ~ (Q'1

012756 II 1190.9

012226

012228

013617

, 119.14

\!b!!illJillJiillH

... ~

41-G3L-H4-A

o

11912

11915

11913

•

013483

PART NUMBER.

OLD NEW

DESCRIPTION.

USED

QTY. ON.

PRICE EACH £ s. d.

REAR WHEEL BEARI NGS-continued.

41-G3L-H4-A

012756 .

012758 .

41-G3L-H26-S STD-2

STD-9

Spindle, centre, solid, for rear wheel..................... I Spacer, rear solid spindle (next to cover plate)......... I Spacer, rear solid spindle (fits in fork end)............ I Spacer, rear solid spindle (for speedometer gear box) I

Nut, rear solid spindle •................. ;..................... 2

Washer, plain, rear solid spindle.. 2

FRONT BRAKE.

All All All All All All

4 I I I 9 4 4 I

010505 ... Drum, front brake, bare ..................................... I All 17 If
STD-I40 ... Screw, fixing front brake drum to hub shell ............ 10 All 3
012572 ... Plate, cover, front brake ..................................... I All 19 9
STD-372 ... Bolt, anchor, front brake cover plate ..................... 2 All 6
STD-II "i Washer, plain, front brake anchor bolt ................... 2 All I
39-8-B71-A 013620 Shoes, pair of, for front brake, with brake linings and
thrust pins-only supplied in pairs-per pair ... I All I O. 6
013291 Pin, thrust, brake expander adjusting ..................... 2 All 9
3836-2 010440 'Linings, brake, per pair of, less rivets ..................... I All ... 4 0
STD-113 ... Rivets, for brake linings, per set of ...........•............ 12 All 2
16485 012892 Spring. for brake shoes ....................................... 2 All 4
36-8-BS I 012891 Expander, for brake shoes .................................... I All 4 I
012576 ... Lever, for front brake shoe expander ..................... I All 2 6
STD-51 ... Nipple, grease, for brake shoe expander ................. I All 3
. STD-174 ... Washer, plain, for brake shoe expander .................. I All I
STD-4 Nut, for brake shoe expander ............................... I All 3 REAR BRAKE. 012574

37-8-B7

STD-3

STD-73

STD.6 39-8-B71-A

013291 3836-2 . STD-113 ... 16485' " 36-8-B51"

012577 .

STD-51 .

STD-174 .

STD-4

Plate, cover, rear brake ..

Bolt, anchor, rear brake cover plate .

Nut (thick). rear brake anchor bolt : : ..

Nut, lock (thin) rear brake anchor bolt .

Pin, split, rear brake anchor bolt ;

013620 Shoes, pair of, for rear brake, with brake linings and thrust pins-only supplied in pairs-per pair... ... I Pin, thrust, brake expander adjusting.................. 2

010440 Linings, brake, per pair of, less rivets .. ; 1 •• ;·.... I

... ..., Rivets, for brake linings, per set of... 12

012892'-:Spring, fof brake shoes : 2

012891 Expander, for brake shoes........... I

Lever, for rear brake shoe expander..................... I Nipple, grease, for brake shoe expander.................. I Washer, plain, for brake shoe expander.................. I Nut, for brake shoe expander................................ I

REAR BRAKE OPERATING PARTS.

37-G3-BI 37-G3-B3 STD-54 37-G3-B2 STD-9 ... STD-194 STD-2 ... 37-G3-S8 STD-345 STD-5 ... 37-G3C-BS STD-735 STD-736 STD-14 36-G3-BI8 STD-178 11772 ... STD-736 STD-14 STD-6IS

Pedal, rear, foot brake........ I

Bush: rear brake foot pedal................................. I

Nipple, grease, rear brake foot pedal. I

Spindle, rear brake foot pedal. ;....... I

Washer, plain, rear brake pedal spindle.................. 2

Washer, spring, rear brake pedal spindle ..

Nut, rear brake pedal spindle : .

Spring, return, rear brake foot pedal. ..

Bolt, adjusting, rear brake foot pedal.. :.

Nut, lock, rear brake foot pedal adjusting bolt ..

Rod, bare, rear brake ..

End, yoke, front end of rear brake rod ..

Pin, rear brake rod yoke end .

Pin, split, brake rod yoke end pin ..

Spring, rear brake rod .

Washer, plain, rear brake rod spring ; ...

Clip, adjusting, rear end of rear brake rod ..

Pin, rear brake rod adjusting clip .

. Pin, split, brake rod adjusting clip pin ..

Nut, knurled, adjusting, rear brake rod ; .

42

All All All All All

All All All All All All All All All All

All All All All All All All All All All All All All All All All All All All All

15 0

I 3 3 3 !

Q 6 9 4 0 2 4 4 I 3 6 3

I 3

12 4 10 10

I 2 I I 4 10

4 3

4 " I 4

4 I 4 I

2 5 4 I 2 10

~

STD372.

. 012572

~~

~ 012892.

01_?891. ~". ..,

• ~. @)1II111111111111!!11j@

STD-SI 012576',

OI~5,74

012577

~

5TO-54

37-G3(-85

n~

STD 5TO-735 736

~ 36-G3-BI8

510-615

ELECTRICAL SECTION.

PART NUMBER.

OLD NEW

DESCRIPTION.

PRICE EACH £ s. d.

USED

QTY. ON.

MAGNETO. 42020-B ... 463066

460061

460051

484098

464092

Magneto. type N 1-3-AO .

Pick-up. with brush and spring .

Cover, contact breaker ..

Contact breaker. complete ..

Set of points. for contact breaker ..

Tappet. for contact breaker .

All .. 6 18 7

All 4 2

All I 2

All 13 10

All 5 5

All I 6

MAGNETO FIXING PARTS.

010820 Platform. for magneto (36) I All 7 5

STD-341 Bolt. fixing magneto. right. long........................... 2 All 4

STD-340 ... Bolt. fixing magneto. left. short........................... 2 All 4

STD-12 Washer. plain. magneto fixing bolt........................ 4 All I

010824 Bolt. fixing platform. rear (crankcase front. top

position bolt) All 8

010823 Bolt. fixi ng platform. front (passes through front of

frame) ' , I All 10

010821 Spacer. front platform fixing bolt. 113/16 in. 1 All 4

010822 Spacer. rear platform fixing bolt. 1 in , 1 All 4

010817 Shield. for magneto.. I All 4 1

37 -8-E291 0 I 0814 CI i p. for magneto sh ield 2 .. All 10

010818 Plate. for magneto shield dip 2 All 6

STD-70 Bolt. fixing magneto shield... 4 All 3

STD-12 ... ... Washer. plain. magneto shield bolt .. ,..................... 4 All I

STD-5 Nut. magneto shield bolt......... 4 All 3

NOTE 36.- The magneto platform is mounted above the. engine front plates:

DYNAMO. 200430 ... 200290 .. :

Dynamo. type E3AR-A05-1. ..

Set of brushes. for dynamo ,; ..

DYNAMO FIXING PARTS.

35-G3-E275 39-G9-E275

STP-44 .

STD-25 .

F-E76

STD-79I ... 39-G9-E2B2 35-G3-E277 41-G3L-E2BO , 010B25 39-8-E279

·Strip. dynamo. locating. before 8000: ::............ I

Strip. dynamo. locating. after BOOO .. I

Screw. fixing. locating strip to dynamo.................. 2 Washer. plain, locating strip screw .. ·...................... 2 Strap, clamping dynamo....................................... 1 Pin, hinge, dynamo clamping strap, before BOOO...... I Pin, hinge, dynamo clamping strap. after 8000......... 1 Sleeve, threaded, eye of dynamo strap..................... I

Bolt, tightening. dynamo strap......... I

Crossbar, square, dynamo clamping strap, before 8000 I Crossbar, square. dynamo clamping strap. after 8000 I

See Note, page 4

010962

010963

010926

VOLTAGE REGULATOR.

33020-A ... STD-70 STD-12 ... STD-5

Regulator. complete Unit. Type MCRI-L31 ,. I

Bolt. fixing regulator to frame.... 2

Washer, plain. regulator fixing bolt........................ 2 Nut, regulator fixing bolt........................... ......... 2

BATTERY.

All All

350 All All All All 350 All All All 350 All

All All All All

520 3 0

2 2 3 I

2 5 6 6 7

I I 2 0 2 0

I 19 0 3 I 3

... Battery, with lid. dry and uncharged (37) :.......... All 15 4

... Battery. with lid. filled and charged (3B) All 17 7

... Cover. only. for battery. with rubber pads All 2 0

NOTE 37.- This is a battery that has not been filled with electrolyte (acid) and is, of course. not charged.

It requires no special packing and can safely be packed with other goods.

NOTE. 38.-Filled with electrolyte and charged ready for use. Is only supplied to callet», In NO CIRCUMSTANCES do we pack and despatch this battery.

PUW-7E PUW-7E (C) S-2171

PART NUMBER.

OLD NEW

DESCRIPTION.

PRICE EACH £ s. d.

USED

QTY. ON.

HEAD LAMP. 501 28·B

055449

550899

550875

553089

516278

553065

Headlamp w/bulbs, ammeter and switch only......... I

Lamp, head, complete (39) ~.................... I

Rim, bare, for head lamp...... I

Glass, only, for head lamp (bulbous)..................... I Reflector, only w/bulb holders.............................. I

Back shell ,... I

Rubber fillet for reflector.................................... I.

All All All All All All All

3 16 0 4 12 6 9 9 2 6 II 0

17 0

I 0

NOTE 39.-" Lamp, head, complete," comprises complete lamp with ammeter, switch, bulbs, handlebar dipping switch. and complete cable harness.

HEAD LAMP STAYS.

41-G3L-FF73-L 41-G3L-FF73-R 41-G3L-FF74-L 41-G3L-FF74-R

Stay, head lamp. bottom, left ...........................•.....

Stay, head lamp, bottom, right .

Stay, head lam p, top. left .

Stay. head lam p, top, right .

All All All All

10 10 10 10

The head lamp top stays are secured by the speedometer bracket fixing bolts and the bottom stays are secured by the fork crown pinch bolts. These bolts are a/l listed on page 25.

REAR LAMP. 052383 .,

526232 ... S:rD-744-S STD-744·N

Lamp. rear, complete w/bulb.............................. I Body, assembly, rear lamp, with red glass............... I Screw, fixing rear lamp to number plate.................. 3 Nut, rear lamp fixing screw................................. 3

HORN. 06922S STD-413 ... STD-IO STD-3 701-686

Horn, electric, Type HFI234 .

Bolt, fixing horn ......................................•.........

Washer, plain, horn fixing bolt ..............................• I

Nut. horn fixing bolt.......................................... I

Bracket for horn....................... I

ELECTRICAL SU NDRIES.

3.64455 351551 380515 762178 351567 990501 851884

STD-543 .

STD-541 .

STD-542 •.. 571-395

168

200

200

H·14

Ammeter. for head lamp panel.............................. I

Switch, main lighting, for head lamp panel......... I .

SWitch, dipping, for handlebar.............................. I Switch, horn, for handlebar................................. I

Handle, with screw, for main lighting switch...... I

Cable harness, main lighting (41) and Horn............ I Cable harness. triple for dipping switch.................. I

Cable, high tension, for sparking plug. per foot. I

Terminal, for high tension cable........ I

Terminal, for low tension earth wires..................... 2 Connector, screwed. for rear lamp cable and

battery ·.................. 2

Bulb, head lamp. main, 6 volt, 24 by 24 watts............ I

Bulb. head lamp, pilot, 6 volt, 3 watts..................... I Bulb, rear lamp. 6 volt. 3 watts.............................. I

Plug. sparking. Lodge type H-14 .

CABLE CLIPS. 011907

011908

011909

Cable clip, I tin : '" 5

Cable clip, 3 in. .......................•........................ 4

Cable clip, 4~ in...... 5

NOTE 41.-Does not include the triple wire from head lamp to handlebar dipping switch.

,., ...
All ... 10 6
All 4 6
All 3
All 3 All All All All All

2 0 2 6 I 3

3 0

All All All All All All AU All All All

All All

All All All

II 8 10 2 5 6 5 5 I 9 9 7 I 9

10 3 2

II

4 2 <+ P.T. 1/4d.) I 4 <+ P.T. 6d.) I 4 <+ P.T. 6d.) 6 0

All All All

2 2 2

ACCESSORY SECTION.

PART NUMBER.

OLD NEW

DESCRIPTION.

USED PRICE

QTY. ON. EACH

£ s. d.

SPEEDOMETER. S-433-I-L

S-433-5-L

53279-1

53205

Head, only, speedometer, trip, 80 M.P.H ..

Head, only, speedometer, trip, 140 K.P.H ..

Set of bulb holding parts, for head (42) .

Bulb, 6 volts, 1·8 watts, M.B.C. for head " ..

N-1253 W-7216 53395-1-54 ' 52108-54 53398-1-54 41-G3L-F311

STD-450 .

STD-190 .

52283-2 .

40-G 12M-FF78 STD-341 ... STD-12 011201

011203

011204

Nut, fixing speedometer head to bracket 2

Washer, spring, speedometer bracket nut............... 2 Cable, speedometer drive, complete...................... 'I

Cable, speedometer drive, inner only ;.......... I

Cable, speedometer drive, outer only ..

Clip, for speedometer drive cable .

Screw, fixing drive cable clip , ..

Washer, spring, drive cable clip screw ..

Gear box, speedometer, complete .

Bracket, for speedometer head .

Bolt, fixing speedometer bracket to (orks.,............. 2

Washer, plain, speedometer bracket bolt......... 2

Speedometer, trip, 80 M.P.H., complete......... I

Speedometer, trip, 140 K.P.H., complete ..

Speedometer, trip, 180 K.P.H., complete .

NOTE 42.-0nly sold in complete sets and includes the bulb'.

TOOLS.
17520
L-TKI3 ...
L-TKI5 ' .. :'
11024,
L-TK20 ...
38-G3-EQ2
40-G3-TK29
41-G3L-TKI
41-G3L-TK2
R-TK3
17634
R-TKI
11914-S
L-TK5
L·TKI2
I 7520-I-ASS
17520-ASS
STD-174 ... Bag, for tools : .. ~

... Screwdriver .

... . priers, sldecuttlng ~ : ~ ~ s,

Pliers, for gudgeon pin clrclips, , : .

Gun, grease .

Inflator, tyre : ..

Lever, tyre , .

Spanner, double end, !.- in. by tin:....... 2

Spanner, double end, .,... in. by i in ..

Spanner, triple end, ·80 in. by 1·011 in. by I ·2 in .

Spanner, box, with tommy, sparking plug ..

Spanner, single end, dynamo chain adjustment .

Spanner, hook, for hub bearing lock nut :. ..

Spanner, double end, with gauge, contacts .

Wrench, adjustable .

Tool kit complete with inflator ..

Tool kit complete, less inflator........................... I Brake thrust pin washers.................................... 8

VARIOUS. I I 520-A ... 011957

011958 ...

Holder, valve, for valve grinding .

Tekal, rust preventive, ~ pint tin .

Tekal, rust preventive, I pint tin ' .

46

All 2 10 0
All 2 10 0 I.
All 3 II
All I 9
(+ P.T. 7~d.)
All 2
All
All .. '17 6
All 8 9
All 8 9
All ,.' I~ i3
All
All 1
All 12 6
AU 10
All 3
All
All 4 0 0
All 4 0 0
All 4 0 0 ... All 4
.. . All 2 9
All 3 10
All I 7
All 6 7
All 7 6
All I 7
All 2 5
All 3 8
All 7
All 7
All ,10
All
All 10
All 9 0
All 2 9 4
All 2 I 10
All ! ... 7 2 0 2 6

INDEX
(STANDARD MODELS ONLY)
DETAILED
Page Page
Axle, flywheel 7 Magneto 44
Mudguards 27
Brakes, front and rear 42
Pi pe, exhaust 13
Cable clips 45 Pipe, oil 39
Cables.. control 35 Pipe, petrol '" 37
Carburetter 13 Piston 5
Carrier, battery 30 Plunger, oil pump 8
Carrier, rear 28
Chains 18
Chaincase 28 Re-boring 7
Chainguard 30 Regulator 44
Clutch ... 22 ~ests, foo.t, pillion 32
Control levers ~ v_
34 Rests, foot, rider's 30
Crankcase 7 Rockers f2
Cylinder 5 Rod, connecting '" 7
.Rod, push 1'0
Damper, fork .... 25
Dynamo 44 Saddle 32
Seat, pillion 32
Flywheel 7 Shell, gear box 18
Front fork 25 Silencer 13
Frame 24 Speedometer 46
Sprockets 16
Gaskets Stands 27
12
Gears ... 20
Grips, handlebar 34 Tank, oil . 37
Grips, knee ... 37 Tank, petrol ... 37
Guide, tappet 10
Guide, valve .. , 5 Timing gear 10
Tools '" 46
Transfers 32
Handlebar 25
Head, cylinder 5
Horn ... 45 Valves, carburetter ... 14
Valves, engine 5
Valve, release 8,
Kick-starter ., ... 22
Lamp, head 45 Wheel, front 40
. Lamp, rear 45 Wheel, rear ... 40 PARTS SPECIAL TO COMPETIONMODELS

This List only covers those. parts which differ from Standard.

ENGINE SECTION

PART NUMBER.

OLD NEW

QTY.

PRICE EACH £ s. d.

DESCRIPTION.

USED ON.

CYLINDER 41-G3-E3? 013639

,.. Compression Plate (Before 8000)........................... 2 ...350 '" ... Compression Plate (After 8000)........................... 2 ... 350 '"

.2 10 2 10

Note.-One Compression Plate is fitted to all Competition Models and one spare together with Paper Washer is provided in Tool Kit for use if desired to alter Compression Ratio. See also Note

Page 4. ' .

CYLINDER HEAD 47-G3L-E2B

013641

013341

013640

013643

013642

013445

013644

Cylinder head bare (all bronze) ..

Cylinder head w jguides (all bronze) .

Cylinder head bare (all alloy) ..

Cylinder head w jguides (all alloy) .

Cylinder head bare (all bronze) .

Cylinder head w jguides (all bronze) .

Cylinder head bare (all alloy) .

Cylinder head w jguides (all alloy) .

PISTON 011880 013705 011930 013706

Piston, bare H.C. 9-1 ratio.................................... I

Piston, complete H.C. 9-1 ratio ,...................... I.

Piston, bare H.C. 9-1 ratio ,.... 1

Piston, complete H.C. 9-1 ratio " .J.:.:::.·,. I

PISTON '020 OVERSIZE

013711 013712 013713 013714

Piston, bare H.C. 9-1 ratio .

Piston, complete H.C. 9-1 ratio .

Piston, bare H.C. 9-1 ratio .

Piston, complete H.C. 9-1 ratio .

PUSH ROD COVER TUBE

38-G4-E379 38-12-E73 38-G4-E379 38-12-E73 38-G4-E379

38-G4-E379 010967 010967 ...

38-G4-E379

Metal washer, top thin l Used with one compres- 2 Metal washer, bottom f sion plate 2 Metal washer, top thin l Used with two com pres- 4 Metal washer, bottom f sion plates 2 Metal washer, top thin l Used with no com pres- 2 No bottom metal washer f sion plate

Metal washer, top thin l Used with one compres- 2- Metal washer, top thiCk{ sion plate .' 2 Metal washer, top thick Used with two com pres- 2

No metal washer, top thin. sion plates

Metal washer, top thin Used with no cornpres- 4 Nometalwasher,topthick f' sion plates

GASKETS 48-EQ-IC 48-EQ-2C 48-EQ-3C 48-EQ-4C

Complete gasket set (after 8000) ...........•...............

Complete gasket set .

Decarbonizing gasket set (after 8000) .

Decarbonizing gasket set .

See Note, page 4

48

350 10 14 6
350 II 2 9
350 12 17 6
350 13 5 8
500 . II 7 0
500 12 15 3
500 13 12 6
500 14 0 8
350 I 12 6
350 2 3 6
500 2 7 6
500 3 0 0
350 I 12 6
350 2 3 6
500 2 7 6
500 3 0 0 350 350 350 350 350 350 500 500 500 500 500 500

350 500 350 500

4 3 4 3 4

4 4 4

4

7 0 8 0 3 9 4 9

EXHAUST PIPE AND SILENCER SECTION

PART NUMBER.

OLD NEW

QTY.

PRICE EACH .£ s. d.

DESCRIPTION.

USED ON.

EXHAUST PIPE

011446 .

011449 .

W41-G3L-E406 ...

Exhaust pi pe .

Exhaust pi pe ......................•...............................

Exhaust pipe stay · .

SILENCER 011310 ... 20470 STD-367

Silencer, bare .................................•...................

Clip securing silencer to pipe .

Bolt, fixing silencer stay to frame ....•......................

TRANSMISSION SECTION

t·"-l

350 500 All

All 500 All

9 6 16 9 I 6

13 9 I 7 4

.' ..

PART NUMBER.

OLD NEW

DESCRIPTION.

PRICE EACH £ s. d.

. USED

QTY. ON.

ENGINE SPROCKET

20BI5-16 .

20B15-IB .

Sprocket, engine, bare 16T................................. I

Sprocket, engine, bare IBT ;...... .I

GEARBOX SECTION

350 500

o 9 I 6

PART NUMBER.

OLD NEW

QTY.

PRICE EACH £ s. d.

DESCRIPTION.

USED ON.

SHAFTS AND. GEARS

15-C-12 24-C-4 2B-C-6 25-C-5

Mainshaft driving gear, w /bushes 32T , .

Third gear on mains haft 29T .

Small gear on layshaft IBT .

Third gear on layshaft 2IT .

KICK STARTER I <J4,.X-13 ...

II5-X-2

103-X-1

11+X-1 .

147-X-1 .

Kickstarter, foot lever. bare .

Pedal pin, kickstarter lever (hinged) .

Nut, securing pedal pin to lever .

Spring washer for pedal pin nut : .

Plain washer for pedal pin nut .

CHAINS II: "6 65 110046,66

Chain, front 65 links t in. by .305 .......•..•................

. Chain, front 66 links t in. by .305 ......•.....................

49

All 2 B 0
All I I 0
All 15 0
All 15 0
All 16 2
All 6 II
All 9
All 5
All 5
350 13 II
500 14 1, FRAME SECTION

PART NUMBER.

OLD NEW

DESCRIPTION.

QTY.

USED ON.

PRICE EACH £ s. d.

FRAME· 012960 ... 012916

STD-275 .

STD-277 .

L4MI33

CF-147 .

STD-74 .

STD-4 STD-274 STD-277 STD-4

L4M-133 .

CF-147 .

PROP STAND 011309 ... STD-220 .,.

Frame, front portion only................................. I Frame, rear portion on Iy.................................... I Engine plate extension stud (before 8000)............... I Engine plate extension stud (after 8000).................. I Engine plate extension distance piece (before 8000)... I Engine plate extension distance piece (after 8000). '" I Engine plate extension lock nut (before 8000)......... I

Engine plate extension nut........ I

*Engine plate cross stud (before 8000)..................... I *Engine plate cross stud (after 8000)........................ I *Engine plate cross stud nut................................. 2

Engine plate cross stud distance piece (before 8000)... I *Engine plate cross .stud distance piece (after 8000).... I

See Note, page 4

* Not used when Dynamo is fitted

Prop stand .

Prop stand, hinge pin nut .

FRONT MUDGUARD

011684 ... 011786

011787 .

012565 .

STD-190 .,.

STD-143 .

STD-80 .

41-G3b.-M38 STD-I92 ... 41-G3LM38 STD-192 ...

All All 350 All 350 All 350 All 350

... All All 350 All

All All

Mudguard front, bare :....................... I All

Front mudguard, stay tube, front........................... I All

Front mudguard, stay tube, rear............................ I All

Front mudguard, stay bolt.................................... 8 All

Front mudguard, stay bolt, spring washer............... 8 All

Front mudguard, stay bolt, plain washer.................. 8 All

... Front mudguard, stay bolt, nut : : .. :... 8 All

., ..:;Front mudguard, bridge bolt ;· ; .. ~............... 4 All

Front mudguard, bridge bolt, spring washer............ 4 All

Front mudguard, stay bolt to fork slider.................. 4 All

Front mudguard, stay bolt to fork spring washer...... 4 All

REAR MUDGUARD

013459 011780 ..• 011779 ..•

STD-363 .

STD·I92 .

STD·II .

STD-74 .

012565

STD·190 .

STD-143 .

STD-80 .

STD-345 .

STD-346 .

STD-5 STD-191 ... STD-362 ..• STD-5 STD-192 ... STD-II .. , STD-361 ... STD-4 STD-174 ...

Rear mudguard, bare.......................................... I All

Rear mudguard stay, front.................................... I All

Rear mudguard stay, rear :....................... I All

... Rear mudguard stay, bolt, bottom........................ 2 All

Spring washer stay, bolt, bottom........................... 2 '" All

Plain washer stay, bolt, bottom.............................. 2 All

Nut, mudguard stay, bolt, bottom........................ 2 All

Rear mudguard stay, bolt, top.............................. 8 All

Spring washer stay, bolt, top................................. 8 All

Plain washer stay, bolt, top... ....•...................... ... 8 All

Nut, mudguard stay, bolt, top.............................. 8 All

Rear mudguard, top frame bridge, bolt.................. I All

Rear mudguard, bottom frame bridge, bolt............ I All

Nut, mudguard frame, br ldge.ibolt :............ 2 All

Washer, mudguard frame, bridge, bolt. 2 All

Bolt, tool box, stay to wheel arch........................... I All

Nut, tool box, stay to wheel arch, bolt.................. I All

Spring washer, stay to wheel arch, bolt.................. I All

Plain washer, stay to wheel arch, bolt..................... I All

Bolt, oil tank bracket to mudguard I. All

Nut, oil tank bracket to mudguard, bolt I All

Washer, oil tank bracket to mudguard, bolt I All

50

573 6 10 0 4' 6 7 8 3

3 4 6 3 7 8

14 6 3

13 10 II 2 II I(}

3

I

I

I 4. I

4

I

2 12 10 II 9 II I 4 I I 3 3 I I I 4 4 3 I 4 3 I I 3 3 I

PART NUMBER.

OLD NEW

DESCRIPTION.

QTY.

USED ON.

PRICE EACH £ s. d.

FRONT NUMBER PLATE

011698 ...

Front number plate ;............................. I All

2 8

REAR NUMBER PLATE

011533 ... Rear number plate ............................................. All 5
STD-70 ... Rear number plate, bolt ........................ ~ .............. 2 All 3
STD-191 ... Spring washer, number plate, bolt ........................ 2 All
STD-12 ... Plain washer, number plate, bolt ........................... 2 All I
STD-5 . Nut, rear nu mber plate, bolt ................................. 2 All 3
STD-178 ... Distance piece, rear number plate ........................ All REAR CHAINGUARD

012057 ... ' _

Rear chalnguard, bare .............•......•..•.• ; ,:rr:. I

All : .. ' I 10 0

FRONT CHAINCASE

011312

Water deflector, front chaincase .. ~ : ; I·

All

I 3

TOOL BOX
011738 ...
~ ,
FOOT RESTS
W40-G2M-FR.8 ...
011438 ...
011439 ...
41 :G3L-FR.25
STD-363 ...
re-
SADDLE
013669
t 013388 ... ... Tool box stay :........... I All

4

Footrest rod......................... I

Footrest arm (before 8000).................................. 2

Footrest arm (after 8000) ,............. 2

Footrest arm end cap.......... 2

Bolt, fixing footrest arm cap. 2

See Note, page 4

All II
350 .II 3
All II ...
All 8
All . .. ... Saddle, with springs.......................................... I

Saddle spring " ~..................................... 2.

All All

3 I 5

5 O.

CONTROL CABLES

"1-C-2 ... 41-T-2

... Clutch cable, complete....................................... 2· All

... Throttle cable, complete..................................... 2 All

7 8 5 3

The above are same as on Touring Models but a spare of each is secured to cycle available for instant use.

TANK SECTION.

PART NUMBER.

OLD NEW

PRICE EACH £ s. d

DESCRIPTION.

QTY.

USED ON.

PETROL TANK FITTINGS

39-G3-TI5A W39-G3-TI5 STD-173 ... 16414

16413

OIL TANK 013452 '"

Petrol tank, bolt, front................ 2

Petrol tank, bolt, rear _ ;......... 2

Petrol tank, bolt, metal washer.............................. 6

Petrol tank, rubber pad, thin :................. 2

Petrol tank, rubber pad, thick.............................. 4

'" Oil tank, bare -.......... I All

OIL PIPES 013551

013552 '"

Oil feed pipe .

Oil return pipe .. : , .

WHEEL AND BRAKE SECTION

All All All All All

10 10 3 3 3

17 6

All All

5 9 5 9

PART NUMBER.

OLD NEW

DESCRIPTION.

QTY.

USED ON.

PRICE EACH £ s. d.

l'YRES 013691 013692 013693 011708 013688 '" 013689 013690 .. :'. 011707 ...

FRONT WHEEL

013609 .

013627 .

011694 ... 38-18T-H51 012786 .... STD-143 ...

REAR WHEEL 013750 ...

012230 .

011693 .

36-2-H51 012742

Cover only; front (21 in. by 3'0 in. ribbed)............... I Inner tube only, front.......................................... I

Rim tape only, front :.................................. I

Security bolt, front :... 2

Cover only, rear (19 in. by 4'0 in. universal) " .. .'·. I

Inner tube only, rear: ,....................... I

RIm tape only, rear : ,. I

Security bolt, rear............................................. 2

Front wheel, with all fittings .

Front wheel, less all fittings ..

Front wheel, rim only.......................................... I

Front wheel, spoke, long 20

Front wheel, spoke short 20

Washer for spoke head (right side) 20

Rear wheel, with all fittings................................. I

Rear wheel, less all fittings.... I

Rear wheel, rim C.............. I·

Rear wheel, spoke 40

Real' wheel,"spoke, nipple 40

R EAR WHEEL FITTINGS

011808 STD-2 12221

REAR BRAKE 012965

STD-9

Rear wheel, centre, solid spindle, special steel. .

Rear wheel, spindle nut, left .

... Rear wheel, spindle nut, right ..

Rear brake pedal, spindle...... I

Rear brake pedal, spindle, washer......................... 2

52

All All All All All All All

'" All

All All All All All All

All All All All All

All All All

All All

16 o _
9 4
I 0
4 0
2 18 5
10 4
I 0
4 0
9 7 0
5 I 3
I 3 7
4
S
I
6 7 6
4 14 7
I 4 9
6
4
5 7
4
9
8
I