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TRIAC FANUC OM-C

SERVICE
MANUAL

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INTRODUCTION
THIS SERVICE MANUAL IS TO BE USED AS AN AID TO ANY MAINTENANCE WORK CARRIED OUT ON THE TRIAC FANUC CNC MILLER. THE MANUAL IS SPLIT INTO FOUR SECTIONS:
1) ROUTINE MAINTENANCE

THIS COVERS THE SCHEDULE OF MAINTENACE THAT SHOULD BE ADHERED TO FOR TROUBLE FREE USE OF THE TRIAC FANUC CNC MILLER.
2) ELECTRICAL SERVICING

COVERING PLC AND PARAMETER LIST, MACHINE DIAGNOSTICS, LADDER DIAGRAMS AND ELECTRICAL DRAWINGS.
3) TROUBLE SHOOTING

SOME OF THE SMALL PROBLEMS THAT MAY OCCUR OVER THE MACHINES LIFETIME.
4) SPARE PARTS AND ASSEMBLY DRAWINGS

AN AID IN THE LOCATING AND ORDERING OF SPARE PARTS.

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TRIAC FANUC

Service Manual

CONTENTS
SECTION 1

• ROUTINE MAINTENANCE • INTRODUCTION • PLANNING PROCEDURES FOR MAINTENANCE WORK • MAINTENANCE SCHEDULE • COOLANT FILLING/DRA WING • LUBRICATION • AIR INTAKE FILTER
SECTION 2

1.0 1.1 1.2 1.3 1.4 1.5 1.6

• ELECTRICAL SERVICING • PLC & PARAMETER LIST • MACHINE DIAGNOSTICS • LADDER DIAGRAM • ELECTRICAL DRAWINGS
SECTION 3

2.0

2.1
2.2 2.3

2.4

• TROUBLE SHOOTING • MECHANICAL TROUBLESHOOTING • ELECTRICAL TROUBLESHOOTING


SECTION 4

3.0 3.1 3.2

• SPARE PARTS LIST AND ASSEMBLY DRAWINGS • INTRODUCTION • PARTS LIST AND ASSEMBLY DRAWINGS

4.0 4.1 4.2

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TRIAC FANUC

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TRIAC FANUC

Service Manual

SECTION 1
• INTRODUCTION • PLANNING PROCEDURE FOR MAINTENANCE WORK • MAINTENANCE SCHEDULE • COOLANT FILLIN G!DRAINING • LUBRICATION • AIR INTAKE FILTER
1.3

1.1
1.2

1.4
1.5 1.6

Service Manual

TRIACFANUC

1.1 INTRODUCTION
This section covers the schedule of maintenance that should be adhered to for trouble free use of TRIAC FANUC. The procedures for adjusting the lubrication flow rate and filling TRIAC FANUC with coolant are also contained within this section. There is also a guide to the necessary lubrication requriements of TRIAC FANUC.

TRIACFANUC

Service Manual

1.2 PLANNING PROCEDURE FOR MAINTENANCE WORK


When carrying out maintenance work, pay special attention to the following items to ensure safe and correct procedures .

• 1) Before starting the maintenance work, understand its contents and obtain preparatory knowledge required for the maintenance work . • 2) Based on the circumstantial judgement of the maintenance work, secure a work range, tools, workers a work period, spare parts, and so on. • 3) Be sure to record and store results of preventive maintenance and productive maintenance. • 4) During a maintenance work period, put up a notice at a place where it can be easily seen to inform other personnel that the machine is under maintenance work . • 5) Use instruments and tools suitable for the maintenance work. .6) Use a work bench and proper lighting in accordance with a work place. Do not carry out the maintenance work under uncertain circumstances. • 7) When carrying out the maintenance work, removing a safety cover or releasing various interlocks, pay special attention to safety. After finishing the maintenance work, be sure to mount the safety cover and reset the interlocks. • 8) For electrical maintenance, it should be carried out by a qualified electrician with reference to Sections 2 and 3. • 9) When carrying out the maintenance work with the power turned off, put up a notice "DO NOT TURN ON POWER" on the isolator. • 10) Do not touch electric wiring or switches with a wet hands . • 11) Do not change any set value of the machine unless necessary. • 12) When replacing a fuse, electric wire, electric bulb, switch, and so on, be sure to use a specified one . • 13) After finishing the maintenance work, re-check serviced part so that the machine can be properly operated.

Service Manual

TRIAC FANUC

1.3 MAINTENANCE SCHEDULE


Routine inspection and maintenance of the machine should be carried out to the following schedule:DAILY

• Check oil level in reservoir (See diagram Section 1.5 and lubrication chart). • Clean out Swarf
WEEKLY

• Clean machine thoroughly. • Check coolant level ( If fitted ).


SIX MONTHLY

• Check adjustment of head, cross slide and table strips (See Trouble Shooting Procedure 1, Section 3.2)
ANNUALLY

• Grease Axis Bearings (See lubrication chart Section 1.5 ) • Check machine alignments and accuracy. • Check spindle bearing adjustment. • Check spindle drive belt. • Check Axis Drive Belt for Wear. • Change air filters. (See Section 1.6).
IF IN DOUBT ABOUT ANY OF ABOVE, CONTACT DEN FORD'S FOR ASSISTANCE.

TRIACFANUC

Service Manual

ACCESS POINTS

REMOVE WING NUT TO OPEN FULL EXTENT

AIR SUPPLY UNIT CONNECTION TO CONTROL PANEL~

RS232 SERIAL LIN

IS

MEMORY BUFFER BATTERIES --

AUXILIARIES

FOOT SWITCH FAN INTAKE

Service Manual

TRIAC FANUC

1.4 COOLANT FILLING / DRAIN

COOLANT LEVEL COOLANT DRAIN P CABLE AND DRAIN PIPE

COOLANT

FILLING

To fill the coolanttank, pull out the tank towards the front of the machine. Pour coolant into the tank until the appropriate level is reached - view through the sight glass at the bottom right of the coolant tank. Care must be taken when pulling out the tank for filling, not to over extend the pump cable and drain pipe. Pull out the tank so that the tank just clears the front of the machine.
SWARF REMOVAL

To remove swart from the coolant tank, pull out the coolant tank towards the front of the machine, just clear of the machine stand, and empty the swart. Always switch off coolant before emptying the swart, and wear protection for the hands. Do not remove swart whilst the machine is running.
COOLANT DRAIN

To drain the coolant tank, pull out the tank towards the front of the machine. Place receptical beneath the coolant drain, unscrew the drain plugand drain the system. Before refilling do not forget to reseal the coolant drain plug.

10

TRIAC FANUC

Service Manual

1.5 LUBRICATION PUMP


PRIMING HANDLE

DISCHARGE OUTLET

OIL FILLER CAP

The lubrication reservoir and pump are found on the LH Side of the machine column. ADJUSTING THE PUMP OUTPUT To adjust the output of the pump, first release the screw(1) until the adjusting nut turns freely. Adjust the nut (2) for the required output, the shaft 3 is graduated in O.5ml steps to assist in this setting. After the adjustment, the screw (1) must be carefully retightened. NB. Ensure that the screw (1) is always tightened towards the flat graduated part of the shaft(3). DO NOT OVERTIGHTEN. Your system is now ready for trouble free operation. To maintain continuity of lubrication do not allow the lubricant level in the reservoir to drop below 18mm (3/4"). It should be noted that the lubrication pump is only active whilst the spindle is running.

Service Manual

TRIAC FANUC

11

1.5 LUBRICATION CHART

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TRIAC FANUC (OMB )

Service Manual

1.6 AIR FILTERS


The air filter on the right hand side of the machine ( see diagram Section 1.4 ), should be changed either annually of when "black" in colour. When ordering quote reference : Air Inlet Filter, 120mm Ref: RS 507-876

Service Manual

TRIACFANUC

13

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TRIAC FANUC

Service Manual

SECTION 2
ELECTRICAL SERVICING

• PARAMETER LIST • MACHINE DIAGNOSTICS • LADDER DIAGRAM • ELECTRICAL DRAWINGS

2.1 2.2 2.3 2.4

Service Manual

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TRIACFANUC

Service Manual

SECTION 2.1

• PARAM ETER LIST

Service Manual

TRIAC FANUC

17

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18

TRIAC FANUC

Service Manual

PARAMETER LISTING FOR THE TRIAC FANUC

PARAMETER FOR VER.2. NOO01 P NOO02 P NOO03 P NOO04 P NOO05 P NOO06 P NOO07 P NOO08 P NOO09 P N0010 P N0011 P N0012 P NOO13 P NOO14 P N0015 P NOO16 P NOO17 P NOO18 P NOO19 P N0020 P N0021 P N0022 P N0023 P N0024 P N0025 P N0026 P N0027 P N0028 P N0029 P N0030 P N0031 P N0032 P N0033 P N0034 P N0035 P N0036 P N0037 P N0038 P N0039 P N0040 P N0041 P N0042 P

LIST

00000000 00000001 00000001 00110100 00110100 00110100 00010100 00000011 01000100 10000000 01000000 00000001 00000001 00000000 10000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000

N0043 N0044 N0045 N0046 N0047 N0048 N0049 N0050 N0051 N0052 N0053 N0054 N0055 N0056 N0057 N0058 N0059 N0060 N0100 N0101 N0102 N0103 N0104 N0105 N0106 N0107 N0108 N0109 N0110 NOll1 NOl12 N0113 N0114 N0115 N0116 N0117 NOll8 N0119 N0120 N0121 N0122 N0123 N0124 N0125 N0126

P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P

00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000004 00000004 00000004 00000002 00000000 00000000 00000000 00000000 00000001 00000000 00000100 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000100 00000000 00000000 00000000 00000000 00000000

N0127 N0128 N0129 N0130 N0131 N0132 N0133 N0134 N0135 N0136 N0137 N0138 N0139 N0140 N0141 N0142 N0143 N0144 N0145 N0146 N0147 N0148 N0149 N0150 N0151 N0152 N0153 N0154 N0155 N0156 N0157 N0158 N0159 N0160 N0161 N0162 N0163 N0164 N0165 N0166 N0167 N0168 N0169 N0170 N0171

P P P P P
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P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P

00000000 00000000 00000000 00000005 00000006 00000001 00000002 00000004 00000003 00000000 00000000 00000000 00000000 00000079 00000080 00000084 00000032 00000083 00000084 00000079 00000080 00000084 00000069 00000065 00000067 00000072 00000000 00000000 00000000 00000090 00000032 00000076 00000079 00000067 00000075 00000000 00000000 00000068 00000078 00000067 00000000 00000000 00000000 00000000 00000000

Service manual

TRIAC FANUC

PARAMETERS

N0172 N0173 N0174 N0175 N0176 N0177 N0178 N0179 N0180 N0181 N0182 N0183 N0184 N0185 N0186 N0187 N0188 N0189 N0190 N0191 N0192 N0193 N0194 N0195 N0196 N0197 N0198 N0199 N0200 N0201 N0202 N0203 N0204 N0205 N0206 N0207 N0208 N0209 N0210 N0211 N0212 N0213 N0214 N0215 N0216 N0217 N0218 N0219 N0220

P P P P P P P P

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00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000

N0221 N0222 N0223 N0224 N0225 N0226 N0227 N0228 N0229 N0230 N0231 N0232 N0233 N0234 N0235 N0236 N0237 N0238 N0239 N0240 N0241 N0242 N0243 N0244 N0245 N0246 N0247 N0248 N0249 N0250 N0251 N0252 N0253 N0254 N0255 N0256 N0257 N0258 N0259 N0500 N0501 N0502 N0503 N0504 N0505 N0506 N0507 N0508 P

P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P

00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000020 00000020 00000020 00000020 00008333 00008333 00008333 00008333

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N0509 N0510 N0511 N0512 N0513 N0514 N0515 N0516 N0517 N0518 N0519 N0520 N0521 N0522 N0523 N0524 N0525 N0526 N0527 N0528 N0529 N0530 N0531 N0532 N0533 N0534 N0535 N0536 N0537 N0538 N0539 N0540 N0541 N0542 N0543 N0544 N0545 N0546 N0547 N0548 N0549 N0550 N0551 N0552 N0553 N0554 N0555 N0556 N0557

P P P P P P P P P P P P P P
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PARAMETERS

TRIAC FANUC

Service manual

N0558 N0559 N0560 N0561 N0562 N0563 N0564 N0565 N0566 N0567 N0568 N0569 N0570 N0571 N0572 N0573 N0574 N0575 N0576 N0577 N0578 N0579 N0580 N0581 N0582 N0583 N0584 N0585 N0586 N0587 N0588 N0589 N0590 N0591 N0592 N0593 N0594 N0595 N0596 N0597 N0598 N0599 N0600 N0601 N0602 N0603 N0604 N0605 N0606

P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P

00000200 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000100 00000100 00000100 00000100 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000

N0607 N0608 N0609 N0610 N0611 N0612 N0613 N0614 N0615 N0616 N0617 N0618 N0619 N0620 N0621 N0622 N0623 N0624 N0625 N0626 N0627 N0628 N0629 N0630 N0631 N0632 N0633 N0634 N0635 N0636 N0637 N0638 N0639 N0700 N0701 N0702 N0703 N0704 N0705 N0706 N0707 N0708 N0709 N0710 N0711 N0712 N0713 N0714 N0715

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N0716 N0717 N0718 N0719 N0720 N0721 N0722 N0723 N0724 N0725 N0726 N0727 N0728 N0729 N0730 N0731 N0732 N0733 N0734 N0735 N0736 N0737 N0738 N0739 N0740 N0741 N0742 N0743 N0744 N0745 N0746 N0747 N0748 N0749 N0750 N0751 N0752 N0753 N0754 N0755 N0756 N0757 N0758 N0759 N0760 N0761 N0762 N0763 N0764

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Service manual

TRIAC FANUC

PARAMETERS

N0765 N0766 N0767 N0768 N0769 N0770 N0771 N0772 N0773 N0774 N0775 N0776 N0777 N0778 N0779 N0780 N0781 N0782 N0783 N0784 N0785 N0786 N0787 N0788 N0789 N0790 N0791 N0792 N0793 N0794 N0795 N0796 N0797 N0798 N0799 N0900 N0901 N0902 N0903 N0904 N0905 N0906 N0907 N0908 N0909 N0910 N0911 N0912 N0913

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00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000030 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 0000000

---------------------------------------------------------------------------------------------------

N8100 N8101 N8102 N8103 N8104 N8105 N8106 N8107 N8108 N8109 N8110 N8111 N8112 N8113 N8114 N8115 N8116 N8117 N8118 N8119 N8120 N8121 N8122 N8123 N8124 N8125 N8126 N8127 N8128 N8129 N8130 N8131 N8132 N8133 N8134 N8135 N8136 N8137 N8138 N8139 N8140 N8141 N8142 N8143 N8144 N8145 N8146 N8147 N8148

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P P P P P P P P P P P P P P P P P P PPP PP PP P

00000010 00011010 00001000 00000001 00011010 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000006 00000000 00000111 00010000 00010000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000322 00001103 00002488 00000267 00001330 00000000 00016471 00005709 00000000

N8149 N8150 N8151 N8152 N8153 N8154 N8155 N8156 N8157 N8158 N8159 N8160 N8161 N8162 N8163 N8164 N8165 N8166 N8167 N8168 N8169 N8170 N8171 N8172 N8173 N8174 N8175 N8176 N8177 N8178 N8179 N8180 N8181 N8182 N8183 N8184 N8185 N8186 N8187 N8188 N8189 N8190 N8191 N8192 N8193 N8194 N8195 N8196 N8197

P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P
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P P P P P P P P P P P P P P P P P

00000000 00001677 00001788 00000000 00000021 00003787 00000319 00000636 00002800 00000064 00000000 00007282 00000120 00032507 00003265 00000004 00009713 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000

PARAMETERS

TRIAC FANUC

Service manual

N8198 N8199 N8200 N8201 N8202 N8203 N8204 N8205 N8206 N8207 N8208 N8209 N8210 N8211 N8212 N8213 N8214 N8215 N8216 N8217 N8218 N8219 N8220 N8221 N8222 N8223 N8224 N8225 N8226 N8227 N8228 N8229 N8230 N8231 N8232 N8233 N8234 N8235 N8236 N8237 N8238 N8239 N8240 N8241 N8242 N8243 N8244 N8245 N8246

P P P P P P P P P

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P P P P P P P P P P P P P

00000000 00000000 00000010 00011010 00001000 00000001 00011010 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000006 00000000 00000111 00010000 00010000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000322 00001103 00002488 00000267 00001330 00000000 00016471

N8247 N8248 N8249 N8250 N8251 N8252 N8253 N8254 N8255 N8256 N8257 N8258 N8259 N8260 N8261 N8262 N8263 N8264 N8265 N8266 N8267 N8268 N8269 N8270 N8271 N8272 N8273 N8274 N8275 N8276 N8277 N8278 N8279 N8280 N8281 N8282 N8283 N8284 N8285 N8286 N8287 N8288 N8289 N8290 N8291 N8292 N8293 N8294 N8295

P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P

00005709 00000000 00000000 00001677 00001788 00000000 00000026 00004734 00000319 00000000 00003500 00000064 00000000 00007282 00032256 00032507 00003265 00000004 00009713 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000

N8296 N8297 N8298 N8299 N8300 N8301 N8302 N8303 N8304 N8305 N8306 N8307 N8308 N8309 N8310 N8311 N8312 N8313 N8314 N8315 N8316 N8317 N8318 N8319 N8320 N8321 N8322 N8323 N8324 N8325 N8326 N8327 N8328 N8329 N8330 N8331 N8332 N8333 N8334 N8335 N8336 N8337 N8338 N8339 N8340 N8341 N8342 N8343 N8344

p_
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P P P P P P P P P P P P P P P P P P P P P P P P P P

p_ p_ p_
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00000000 00000000 00000000 00000000 00000010 00011010 00001000 00000001 00011010 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000006 00000000 00000111 00010000 00010000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000322 00001103 00002488 00000267 00001330

Service manual

TRIAC FANUC

PARAMETERS

N8345 N8346 N8347 N8348 N8349 N8350 N8351 N8352 N8353 N8354 N8355 N8356 N8357 N8358 N8359 N8360 N8361 N8362 N8363 N8364 N8365 N8366 N8367 N8368 N8369 N8370 N8371 N8372 N8373 N8374 N8375 N8376 N8377 N8378 N8379 N8380 N8381 N8382 N8383 N8384 N8385 N8386 N8387 N8388 N8389 N8390 N8391 N8392 N8393

P pP P P P P P P p P p P P P P p p p P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P

00000000 00016471 00005709 00000000 00000000 00001677 00001788 00000000 00000026 00004734 00000319 00000000 00003500 00000064 00000000 00007282 00032256 00032507 00003265 00000004 00009713 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000

N8394 N8395 N8396 N8397 N8398 N8399

P P P P P P

00000000 00000000 00000000 00000000 00000000 00000000

PARAMETERS

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TRIAC FANUC

Service Manual

SYMBOL & COMMENT LIST


NO. 0001 0002 0003 0004 0005 0006 0007 0008 0009 0010 0011 0012 0013 0014 0015 0016 0017 0018 0019 0020 0021 0022 0023 0024 0025 0026 0027 0028 0029 0030 0031 0032 0033 0034 0035 0036 0037 0038 0039 0040 0041 0042 0043 ADD. XOOO.O XOOO.5 XOOO.6 X002.0 X002.2 X002.3 X002.6 X004.0 X006.0 X006.1 X006.2 X006A X008.5 X008.7 X016.5 X016.7 X017.0 X017.1 X017.5 X018.5 X019.5 X020.0 X020.1 X020.2 X020.3 X020A X020.5 X020.6 X020.7 X021.0 X021.1 X021.2 X021.3 X021.4 X021.5 X021.7 X022.0 X022.1 X022.2 X022.3 X022A X022.5 X022.7 SYM. NAME ORISEN SPALM CAOULS LUFLSW IN.1 CARSEN CAUPLS DVTXTH CADOLS VICEFS IN.2 CAlNLS *RILK SKIP *DECX COMMENT DATA

ORIENTATION SENSOR SPINDLE DRIVE ALARM CAROUSEL OUT LS LUBE FLOAT SWITCH AUXINPUT 1 CAROUSEL 1 REV SENSOR CAROUSEL UP LS DRIVE TRANS. THERMAL SENSOR CAROUSEL DOWN LIS VICE FOOT SWITCH INPUT 2 CAROUSEL IN LS SKIP INPUT X AXIS REF. LS. DRA WEAR UN CLAMP PIB CAROUSEL CCW PIB CAROUSEL CW PIB Y AXIS REF. LS. Z AXIS REF. LS. 4 AXIS REF. LS.

DBVCPB
CCWPB CWP/B *DECY *DECZ *DEC4 KDO KD1 KD2 KD3 KD4 KD5 KD6 KD7 #OV1 #OV2 #OV4 #OV8 *EMG RSV1 PROKEY KAO KA1 KA2 KA3 RSV2 RSV3 KST

EMERGENCY PROTECT KEY

STOP MONITOR

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TRIAC FANUC

21

SYMBOL & COMMENT LIST


NO. 0044 0045 0046 0047 0048 0049 0050 0051 0052 0053 0054 0055 0056 0057 0058 0059 0060 0061 0062 0063 0064 ADD. Y048.2 Y050.0 Y051.0 Y051.1 Y051.2 Y051.3 Y051.4 Y051.5 Y051.6 Y051.7 Y052.3 Y052,4 Y052.5 Y052.6 Y053.1 Y053.6 Y053.7 Y080.1 Y080.2 Y080,4 Y080.5 SYM. NAME OUT.2 COONR LDO LDI LD2 LD3 LD4 LD5 LD6 LD7 CTRLON CIR CAD OR OUT. 1 CARONR DBR CARCCW SPRUN SPREV VIOPR VICLR COMMENT DATA AUX. OUTPUT 2 COOLANT ON RELAY

CONTROL ON LAMP CAROUSEL IN RELAY CAROUSEL DOWN RELAY AUX. OUTPUT 1 CAROUSEL ON RELAY DRA WBAR RELAY CAROUSEL CCW RELAY SPINDLE RUN RELAY SPINDLE REVERSE OUTPUT VICE OPEN RELAY VICE CLOSE RELAY

22

TRIAC FANUC

Service Manual

SEC

T ION

2.3

• LADDER DIAGRAM

Service Manual

TRIAC FANUC

23

This page is intentionally left blank

24

TRIAC FANUC

Service Manual

00001 lONE ONE 1 1A *---11---*-----------------------------------------------------------------(---* ) R0518.7 R0518.7 1A ONE 1B *--1/1---% R0518.7 1A 1C

10

IE

THIS BIT IS lA IB 2G 21 7G 7K 10K 141 15G 15H 160 161 19E 191 20A 20C 20M 20N 27N 31M 350 35E 35J 35K 361 38N 39F 440 450 45E 451 45J 45N 450 46C 460 46H 461 46M 46N 47B 47C 47G 47H

ALWAYS ONE ! 2A 2B 2C 2K 2M 4J 9N 9P 10J 14J 15A 15B 15L 15M 16C 16J 17A 17B 19J 19K 19L 20F 20H 20L 200 27L 27M 32A 32J 35C 35F 35G 351 35L 35M 36F 39A 390 39E 45A 45B 45C 45F 45G 45H 45K 45L 45M 45P 46A 46B 46E 46F 46G 46J 46K 46L 460 46P 47A 470 47E 47F 47I

IF

1G

1H 00004 *EMG TXTHAL *ESP II *-xo6!i~4--R6~6o~4------------------------------------------------------*-G~1~i~4* EMERGENCY STOP SIGNAL 3A 3F 3H 41L 1J *ILK %--( )---* GOll7.0 INTERLOCK SIGNAL

00008 451.0 %--------%--------% 1K *-D6~~i~o---------i ~~~10 I 0 j--------------------------------------------* 00011 CA1RSE 452.2 CASEMA 1L *-xo662~3--DO!~2~2*-------------------------------------------------------R~5~5~6* CAROUSEL SENSOR MARKER 20 2E CA1RSE 452.2 1M *--1/1------1/1---% X0062.3 00452.2 IN
%--------%--------%

10

IP

00017 \ ONE %--------%--------%--------% 2A *--\/\------------* CTR 11 CTRll R0518.7 SUB 5 00400 lA 2B

*-----------------------------(

CTROll\ R0541.3

)---*

COUNTER 11 (CAROUSEL SENSOR C 2E

*-R6~18:7---------*
lA

ONE

ONE 2C *--\/\------------* R0518.7 lA CASEMA 20 *---\ \------------* R0545.6 lL

I
SENSIM R0545.2

00025 CTROll CASEMA 2E *---\ \---*---\ \------------------------------------------------------------( R0541.3 R0545.6 2A lL 451.1 2F *--\/\---% 00451.1

%--------%--------%--------%

)---*

SOFTWARE SENSOR SIMULATION 2J 3C 3G 31

00029 ONE %--------%--------%--------% CTROI 2G *---\ \------------* CTR CTRI *-----------------------------( )---* R0518.7 SUB 5 00350 R0540.1 lA
2H

COUNTER 1 (ATC)

*---\\------------*
Y0053.7 36A

CARCCW

ONE 21 *--\/\------------* R0518.7 lA SENSIM 2J *---\\------------* R0545.2 2E

I
%--------%--------%--------%

00037 ONE %--------%--------%--------%--------% TCOIN 2K *--\/\------------* COIN F0153 CSTORE *--------------------( )---* R0518.7 SUB16 00352 R0551.0 lA TF 2L *---\\------------* F0150.3

TOOL NUMBER ~ CAROUSEL NUMBER 3A 32M 32N 340

I
%--------%--------%--------%--------%

00044 ONE %--------%--------%--------%--------% POCKOK 2M *--\/\------------* COIN TSTORE CSTORE *--------------------( )---* R0518.7 SUB16 00461 00352 R0551.6 lA TF 2N *---\ \---*--------* F0150.3 20 *---\ \---% R0503.4 22F 2P OM28

CAROUSEL POCKET OK 3B 251 32N 42A

I
%--------%--------%--------%--------%

00052 1 ATC4 TCOIN CADOLS *ESP CARONRI 3A *-Ro~~i:4--R6~~i:o*-xo666:o*-Gol~i:4--------------------------------------yao~3:i* 33J 2K II DM28 POCKOK CAOULS 3B *-Ro~63:4--R6~~i:6*-xo66o:6% 22F 2M SENSIM CARONR 3C *--1/1-------11---* R0545.2 Y0053.1 2E 3A CMCCW CARCCW 3D *---11-------11---* R0545.1 Y0053.7 3H 36A CMCW 3E *---11------------% R0545.0 3F 00069 CWP/8 MAN. CAOULS CMCCW *ESP CMCW 3F *-xo617:i--Ro~18:o*-x0660:6*-R6~!S:i--G01~i:4-----------------------------Ra54s:o* 28A 3H 1I CMCW SENSIM CADOLS 3G *---11-------11---*---11---% R0545.0 R0545.2 X0006.0 3F 2E 00080 CCWPB MAN. CAOULS CMCW *ESP CMCCW 3H *---11-------11---*---11---*--1 / 1-------11---------------------------------( )---* XOOI7.0 R0518.0 XOOOO.6 R0545.0 G0121.4 R0545.1 28A 3F 1I CMCCW SENSIM CADOLS 3I *---11-------11---*---11---% R0545.1 R0545.2 X0006.0 3H 2E 3J
*--------*

CAROUSEL ON RELAY 3C 36A

CAROUSEL MANUAL CW SELCET 3E 3G 3H

CAROUSEL MANUAL CCW SELECT 3D 3F 3I 36B

%--------%

JMPE *--------------------------------------------------------------* SUB30 I

00092 451.0 451.2 %--------%--------% 3K *-D6~~i:o--D6~~i:2---------i ~~~10 0 i-----------------------------------*

%--------%

00096 SENSER ORISEN SPORRE SPISOR 3L *---11-------11---*---11---------------------------------------------------( )---* R0546.2 XOOOO.O R0546.0 R0546.7 38A 37M SPISOR 3M *---11------------% R0546.7 3L 3N *--------* JMPE *--------------------------------------------------------------* SUB30
%--------%

%--------%--------%

SPINDLE IS ORIENTATED 3M 4A 24P 330

%--------%

30

3P

00102 1 451.0 SPORRE SPISOR SPRUN 1 4A *-Do!~i~o*-RO~!6~O--R6~!6~7*----------------------------------------------y~O§o~i* 37M 3L 451.2 4B *---11---% 00451.2 SPREFL 4C *---11---------------------* R0550.6 281 SPFOFL 40 *---11---------------------% R0550.0 28E 4E *--------* ENOl *--------------------------------------------------------------* I SUB 1 I 00110 TMR05 %--------%--------%--------%--------% TMR04 4F *-Ri~!O~~---------f ~~:~4 4 300 ~~:~5 f-------------------R~5~O~i*
%--------% %--------%

SPINDLE RUN RELAY 24F 280 32N 34H 36M 37A 40F

I I

I I

I I

TIMER 04 (lOOMS) 4G 4H TIMER 05 (lOOMS) 4F CONTROL ON LAMP

00116 TMR04 %--------%--------%--------%--------% TMR05 4G *-R~~!o~i---------f ~~:~4 5 300 ~~:~O f-------------------R~5~O~~* 00122 TMR04 CTRLON 4H *---1 1---*-----------------------------------------------------------------( )---* R0520.3 Y0052.3 4F SA 41 *---11---% F0148.6 00125 ONE %--------%--------%--------%--------% TMROI 4J *-R~i!8~7---------i 1 500 ~~:60 r------------------R~~~O~O*
%--------%--------%--------%--------%

%--------%--------%--------%--------%

I~:~4I

00131 #AUTO #EOIT #MOI #HOME #JOG #ICJOG #MPG #TAH #AUTOL 4K *---1 1---*--1/1------1/1------1/1------1/1------1/1------111------1/1---*--( )---* F0292.0 F0293.0 F0294.0 F0294.1 F0295.0 F0296.0 F0297.0 F0298.0 G0242.0 #AUTOL 4L *---11---% G0242.0 4K ONCI 4M *---1 1------------------------------------------------------------------% GOl27 .5 19C 00142 #EOIT #AUTO #MOI #HOME #JOG #ICJOG #MPG #TAH 4N *---1 1---*--1/1------1/1------1/1------1/1------1/1------111------1/1-----<01> F0293.0 F0292.0 F0294.0 F0294.1 F0295.0 F0296.0 F0297.0 F0298.0 19C #EDITL 40 *---11---% G0243.0 5A 4P

%--------%--------%--------%--------%

START 5E 15N 19G

UP TIMER 10L 14K 15C 151 16E 16K 17C 17N 44J 44K 44M 8A 9A 80 90 8G 9G

AUTO LED 4L 6J 8J 8M 25J

5A

ONCI HEOITLI <01>-----1/1------------------------------------------------------------( )---* G0127.5 G0243.0 19C

EDIT LED 40 61

6N 44L

58 00153 HMOI HAUTO HEOIT HHOME HJOG HICJOG HMPG HTAH 5C *---1 1---*--1/1------1/1------1/1------1/1------1/1------111------1/1-----<01> F0294.0 F0292.0 F0293.0 F0294.1 F0295.0 F0296.0 F0297.0 F0298.0 19C HMOIL 50 *---11---* G0244.0 5F TMR01 5E *---11---% R0520.0 4J 5F ONCI HMOIL <01>-----1/1------------------------------------------------------------( )---* G0127.5 G0244.0 19C MOl LED 50 19C 41A

5G

5H 00165 HHOME HAUTO HEOIT HMOI HJOG HICJOG HMPG HTAH 51 *---1 1---*--1/1------1/1------1/1------1/1------1/1------111------1/1-----<01> F0294.1 F0292.0 F0293.0 F0294.0 F0295.0 F0296.0 F0297.0 F0298.0 19C HHOMEL 5J *---11---% G0244.1 5K 5K ONCI HHOMEL <01>-----1/1---------------------------------------------------------*--( )---* G0127.5 G0244.1 19C
%--(

HOME LED 5J 6K

70

5L

ZRN

G0120.7

)---*

REF. POINT RETURN SIGNAL lOG 11A 11C lIE 11H 11K 28C JOG LED 5N 6G 6M 7C 7E

00177 HJOG HAUTO HEOIT HMOI HHOME HICJOG HMPG ONCI HJOGL 5M *---1 1---*--1/1------1/1------1/1------1/1------1/1------111------1/1------( )---* F0295.0 F0292.0 F0293.0 F0294.0 F0294.1 F0296.0 F0297.0 G0127.5 G0245.0 19C HJOGL 5N *---11---% G0245.0 5M 00187 HICJOG HAUTO HEDIT HMOI HHOME HJOG HMPG #TAil 50 *---1 1---*--1/1------1/1------1/1------1/1------1/1------111------1/1-----<01> F0296.0 F0292.0 F0293.0 F0294.0 F0294.1 F0295.0 F0297.0 F0298.0 19C HICJGL 5P *---11---% G0246.0 6A

6A

DNCI #ICJGLI <01>-----1/1------------------------------------------------------------( )---* G0127.5 G0246.0 19C

INC JOG LED 5P 7B lOB 10D 10F 13B 13B 13F 13J 13J 13L 13L 13M

6B 00198 #MPG #AUTO #EDIT #MDI #HOME #JOG #ICJOG DNCI #MPGL 6C *---1 1---*--1/1------1/1------1/1------1/1------1/1------111------1/1------( )---* F0297.0 F0292.0 F0293.0 F0294.0 F0294.1 F0295.0 F0296.0 G0127.5 G0247.0 19C #MPGL 6D *---11---% G0247.0 6C 00208 #TAH #AUTO #EDIT #MDI #HOME #ICJOG DNCI #TAHL 6E *---1 1---*--1/1------1/1------1/1------1/1------1/1------111---------------( )---* F0298.0 F0292.0 F0293.0 F0294.0 F0294.1 F0296.0 G0127.5 G0248.0 19C #TAHL 6F *---11---% G0248.0 6E 00217 #JOGL #TAHL MD1 6G *---1 1------1/1---*--------------------------------------------------------( )---* G0245.0 G0248.0 G0122.0 5M 6E #MPGL #TAHL 6H *---11-------11---* G0247.0 G0248.0 6C 6E #EDITL 61 *---11------------* G0243.0 5A #AUTOL 6J *---11------------* G0242.0 4K #HOMEL 6K *---11------------% G0244.1 5K 00226 #MPGL #TAHL MD2 6L *---1 1---*---1 1---*--------------------------------------------------------( )---* G0247.0 G0248.0 G0122.1 6C 6E #JOGL 6M *---11---% G0245.0 5M #EDITL 6N *---11------------% G0243.0 5A 60 MODE SELECTION SIGNAL MODE SELECTION SIGNAL

MPG LED 6D 6H 8E 8H 9E 9H 10D 10E llE llG 11M 13A TEACH LED 6F 6G

6L 8K lOA 10F llH 131

7A 8B 8N 9B lOB 10C llA llC llJ 11K 13K

6H

6L

6P

00231 1 #MPGl MD4 1 7A *---1 1---*-----------------------------------------------------------------( )---* G0247.0 G0122.2 6C #ICJGL 78 *---11---* G0246.0 6A #JOGL 7C *---11---* G0245.0 5M #HOMEl 70 *---11---% G0244.1 5K 00236 #JOGL #TRVRS #TRVSL 7E *-GO!!5~O*-FO!68~2------------------------------------------------------*-Ga2~8~2* 5M #DRN 7F *---11---% F0292.2 RT %--( )---* G0121.6

MODE SELECTION SIGNAL

TRVRS LED

MANUAL RAPID TRAVERSE SELECT 288 SERVO OFF SIGNAL

00241 ONE SVFX 7G *--1/1------------------------------------------------------------------*--( )---* R05I8.7 GOl05.0 lA 7H SVFY *--( )---* G0105.1 SVFZ *--( )---* G0105.2 SVF4 %--( )---* GOl05.3

SERVO OFF SIGNAL

7I

SERVO OFF SIGNAL

7J

SERVO OFF SIGNAL

00246 ONE *ITX 7K *---1 1------------------------------------------------------------------*--( )---* R05l8.7 GOl28.0 lA 7L *ITY *--( )---* GOl28.l *IT4 %--( )---* G0128.3

AXIS INTERLOCK SIGNAL

AXIS INTERLOCK SIGNAL

7M

AXIS INTERLOCK SIGNAL

00250 CAOULS *ITZ 7N *---1 1---*-----------------------------------------------------------------( )---* XOOOO.6 GOl28.2 451.0 70 *--1/1---% 00451.0 7P

AXIS INTERLOCK SIGNAL

00253 1 #+X #+Y #-Y #+Z #-Z #+4 #-4 #AUTOL 8A *---1 1---*--1/1------1/1------1/1------1/1------1/1------111---*---11-----<01> F0297.5 F0298.1 F0298.3 F6297.3 F0299.3 F0297.7 F0299.1 G0242.0 4K #-X 8B *---11---* F0299.2 HX 8C *---11---% R0516.4 80 80 450.4 HX <01>------1 1---*--------------------------------------------------------( )---* 00450.4 R0516.4 4K <02>-----------% 6C 8F HANDLE X 8C lOA #MPGL %---11-----<02> G0247.0 6C

10H

110 12B

8E

00267 #+Y #+X #-X #+Z #-Z #+4 #-4 #AUTOL 8G *---1 1---*--1/1------1/1------1/1------1/1------1/1------111---*---11-----<01> F0298.1 F0297.5 F0299.2 F0297.3 F0299.3 F0297.7 F6299.1 G0242.0 4K #-Y 8H *---11---* F0298.31 HY I 81 *---11---% R0516.5 8J 8J 450.4 HY <01>------1 1---*--------------------------------------------------------( )---* 00450.4 R0516.5 4K <02>-----------% 6C 8L HANDLE Y 81 10C #MPGL %---11-----<02> G0247.0 6C

120

12F

8K

00281 8M

*---11---*--1/1------1/1------1/1------1/1------1
F0297.3 F0297.5 F0299.2 F0298.1

#+Z

#+X

#-X

#+Y

#-Y

F0298.3

#+4 #-4 #AUTOL 1 1------1/1---*---11-----<01> F0297.7 F6299.1 G0242.0 4K #MPGL %---11-----<02> G0247.0 6C

8N *---11---* F0299.3 HZ 80 *---11---% R0516.6 9A 8P

#-z

9A

450.4 HZ 1 <o1>------11---*--------------------------------------------------------( ---* ) 00450.4 R0516.6 4K <02>-----------% 6C

HANDLE Z 80 10E 101 12H 12J

9B

9C 00295 #+4 #+X #-X #+Y #-Y #+Z #-Z #AUTOL 90 *---11---*--1/1------1/1------1/1------1/1------1/1------111---*---11-----<01> F0297.7 F0297.5 F0299.2 F0298.1 F6298.3 F6297.3 F0299.3 G0242.0 4K #-4 9E *---11---* F0299.1 H4 9F *---11---% R0516.7 9G 9G 450.4 450.0 H4 <01>------11---*---11---------------------------------------------------( ---* ) 00450.4 00450.0 R0516.7 4K <02>-----------% 6C 91 00310 #OV1 OVAl 9J *--1/1---------------------------------------------------------------------(---* ) X0021.0 R0523.0 00312 #OV2 OVA2 9K *--1/1---------------------------------------------------------------------( ---* ) X0021.1 R0523.1 00314 #OV4 OVA4 9L *--1/1---------------------------------------------------------------------(---* ) X0021.2 R0523.2 00316 #OV8 OVA8 9M *--1/1---------------------------------------------------------------------(---* ) X0021.3 R0523.3 00318 ONE %--------%--------%--------%--------% ERROR1 9N *--1/1------------* COO 16 R0523 R0524 *--------------------( )---* R0518.7 SUB 7 R0513.0 1A RST 90 *---11------------* F0149.1 ONE 9P *---11------------* R0518.7 I 1A
I

#MPGL %-GOU7~O--<02> 6C

HANDLE 4 9F lOG 12L 12N

9H

ERROR OUTPUT 1

%--------%--------%--------%--------%

10 00342 1 HX #MPGL HXROVII lOA *---1 1-------1 1---------------------*--------------------------------------{ )---* R0516.4 G0247.0 GOl16.7 80 6C #ROV1 OVC #MPGL #ICJGL lOB *---11------1/1------1/1------1/1---% R0524.0 G6126.4 G0247.0 G6246.0 310 6C 6A 00350 HY #MPGL HYROV2 10C *-Ro!16:5--GO~!7:0------------------*-------------------------------------G~1{7:7* 8J 6C #ROV2 OVC #MPGL #ICJGL 100 *---11------1/1------1/1------1/1---% R0524.1 G0126.4 G0247.0 G0246.0 310 6C 6A 00358 HZ #MPGL HZ/DRN 10E *---1 1-------1 1------------*-----------------------------------------------{ )---* R0516.6 G0247.0 GOl18.7 9A 6C #DRNL #MPGL #ICJGL 10F *---11------1/1------1/1---% G0242.2 G0247.0 G0246.0 100 6C 6A 00365 H4 ZRN H4/ lOG *---1 1------1/1------------------------------------------------------------{ )---* R0516.7 G0120.7 GOl19.7 9G 5L 00368 HX AUTO. HIX 10H *---1 1-------1 1------------------------------------------------------------{ )---* R0516.4 R0518.1 G0126.0 80 270 00371 HZ AUTO. HIY 101 *---1 1-------1 1------------------------------------------------------------{ )---* R0516.6 R0518.1 G0126.1 9A 270 00374 ONE %--------%--------%--------% CTR02 10J *--1/1------------* CTR 2 CTR2 *-----------------------------{ )---* R05l8.7 SUB 5 00355 R0540.2 1A ONE 10K *--1/1------------* R0518.7 1A TMR01 10L *---11---*--------* R0520.0 4J AUTO. 10M *--1/1---% R0518.1 270 #DRN ION *---11------------* F0292.2 I 00383 #DRNL 100 *---1 1---------------------------------------------------------------------( )---* 00357.0 G0242.2 lOP
%--------%--------%--------%

H/WHEEL SELECT/RAPID OVERRIDE

H/WHEEL SELECT/RAPID OVERIDE

H/WHEEL SELECT/DRY RUN SIGNAL

H/WHEEL SELECT

AXIS SELECT

COUNTER 2 (DRN)

DRN LED 10F

11

FEED AXIS SELECT SIGNAL


11A 11N

#+X lIB *---11------------------------------% F0297.5 00392 -X ZRN ZPX 451.6 #MPGL -X 11C *---11-------11------1/1-------11---*--1 1 1---------------------------------( )---* GOl16.3 G0120.7 F0148.0 00451.6 G0247.0 GOl16.3 11C 5L 6C #-X 110 *---11------------------------------% F0299.2 00399 +Y ZRN ZPY #MPGL +Y lIE *---1 1-------11------1/1---*--1/1------------------------------------------( )---* GOl17.2 G0120.7 F0148.1 G0247.0 GOl17.2 11E 5L 6C #+Y 11F *---11---------------------% F0298.1 00405 #-Y #MPGL -Y 11G *---1 1------1/1------------------------------------------------------------( )---* F0298.3 G0247.0 G0117.3 6C 00408 +Z ZRN ZPZ/EF #MPGL +Z 11H *---1 ! ----··--11------1 1---*--111------------------------------------------( )---* 1 GOl18.2 G0120.7 f0148.21 G0247.0 GOl18.2 11H 5L 6C #+Z 111 *---11---------------------% F0297.3 FEED AXIS SELECT SIGNAL 12E FEED AXIS SELECT SIGNAL llH 12G FEED AXIS SELECT SIGNAL lIE 12C

FEED AXIS SELECT SIGNAL 11C 12A

00414 #-Z #MPGL -Z 11J *---1 1------1/1------------------------------------------------------------( )---* F0299.3 G0247.0 GOl18.3 6C 00417 +4 ZRN ZP4 #MPGL 450.0 +4 11K *-GOl19~2--G01~O~7--F6{~8~3*-G6f~7~O--DO~~O~O-----------------------------G~li9~2* 11K 5L 6C #+4 IlL *---11---------------------% F0297.7 00424 #-4 #MPGL 450.0 -4 11M *---1 1------1/1-------1 1---------------------------------------------------( )---* F0299.1 G0247.0 00450.0 G0119.3 6C 00428 +X #+X.L lIN *---1 1---*-----------------------------------------------------------------( )---* G0116.2 G0247.5 11A HX 110 *---11---% R0516.4 80 11P

FEED AXIS SELECT SIGNAL 121 FEED AXIS SELECT SIGNAL 11K 12K

FEED AXIS SELECT SIGNAL 12M

+X LED

12 00431 1 -X #-X.L 1 12A *---1 1---*-----------------------------------------------------------------( )---* GOl16.3 G0249.2'


llC

-X LED

HX 12B *---11---?6 R0516.4 80 00434 +Y #+Y.L 12C *---1 1---*-----------------------------------------------------------------( )---* GOl17.2 G0248.1 llE HY 120 *---11---% R0516.5 8J 00437 -Y #-Y.L 12E *---1 1---*-----------------------------------------------------------------( )---* GOl17.3 G0248.3 11G HY 12F *---11---% R0516.5 8J 00440 +Z #+Z.L 12G *---1 1---*-----------------------------------------------------------------( )---* G01l8.2 G0247.3 llH 12H +Z LED -Y LED +Y LED

*---! 1---%

HZ

00443 R~;16.6
llJ

I
I

'-Z.L -Z LED

121 *---1 1---*-----------------------------------------------------------------( )---* G01la.3 G0249.31


HZ

l2J *---11---% R~;16.6

00446 I +4 #+4.L 12K *---1 1---*-----------------------------------------------------------------( )---* GOl19.2\ G0247.71 11K l2L *---11---% R0516.7 9G
H4 I

+4 LED

00449 -4 #-4.L 12M *---1 1---*-----------------------------------------------------------------( )---* I GOl19.3 G0249.11 11M I 12N *---11---% R0516.7 9G 120 I

-4 LED

H4

I I

I
12P

13 00452 1 #MPG #*lL #*10L #*100L #*lKL #MPGL #*10 #*100 13A *---1 1---*--1/1------1/1------1/1------1/1---*---1 1---*--1/1------1/1---*-<01> F0297.0 G0244.3 G0245.1 G0246.1 G0244.5 G0247.0 F0295.1 F0296.1 13E 131 13K 13M 6C #1CJOG 13B *---11---% F0296.0 #*1 13C *---11---------------------------------------* F0294.3 #*lL 130 *---11---------------------------------------% G0244.3 13E 13E #*lK <01>--*--1/1---*--------------------------------------------------------( F0294.5 #1CJGL %--1/1---% G0246.0 6A #*lL )---* G0244.3 *1 LEO 13A 130 #1CJGL *---11---% G0246.0 6A %-<02> 6A

13F

13G

13H

00469 #*10 #MPGL #*1 #*100 #*lK #*10L 131 *---1 1---*---1 1---*--1/1------1/1---*--1/1---*-----------------------------( )---* F0295.1 G0247.0 F0294.3 F0296.1 F0294.5 G0245.1 6C #*10L #ICJGL 13J *---11---*---11---% G0245.1 G0246.0 131 6A

*10 LEO 13A 13J

14A

%--/11---%

#1CJGL

G0246.0 6A *100 LED 13A 13L

140

#*100L #1CJGL 13L *---11---*---11---% G0246.1 G0246.0 13K 6A

%--/11---%

#1CJGL

G0246.0 6A *1K LED 13A 13N

00491 #*lK #1CJGL #*1 #*10 #*100 #*lKL 13M *---11---*---11------1/1------1/1------1 1 1---------------------------------( )---* F0294.5 G0246.0 F0294.3 F0295.1 F0296.1 G0244.5 6A #*lKL 13N *---11---% G0244.5 13M 130

14B

14E

13P

14 00498 1 #*10L MAN. MP1/MII 14A *---1 1---*---11---*--------------------------------------------------------( )---* G0245.1 R0518.0 G0120.0 131 28A #*lKL 14B *---11---% G0244.5 13M DATINP 14C *---11------------% R0525.0 14F 00503 #*100L MP2 14D *---1 1---*-----------------------------------------------------------------( )---* G0246.1 G0120.1 13K #*lKL 14E *---11---% G0244.5 13M 00506 DM15 *SP 451.7 ST RST DATINP 14F *---1 1------1/1---*---1 1------1/1------1/1---------------------------------( )---* R0501.7 G0121.5 D0451.7 G0120.2 F0149.1 R0525.0 21M 18P IBM #ST STL 14G *---11------1/1---* F0292.5 F0148.5 DATINP 14H *---11------------% i R0525.0 , 14F 005161 ONE %--------%--------%--------% CTR03 141 *--1/1------------* CTR 3 CTR3 *-----------------------------( )---* R0518.7 SUB 5 D0360 R0540.3 1A ONE 14J *--1/1------------* R0518.7 1A TMR01 14K *---11------------* R0520.0 4J #SBK 14L *---11------------* F0292.1 I 00524 #SBKL 14M *---1 1---------------------------------------------------------------------( )---* D0362.0 G0242.1 00526 #SBKL SBK 14N *---1 1---*-----------------------------------------------------------------( )---* G0242.1 GOl16.1 14M PRSTP 140 *---11---% R0510.7 23N 14P
%--------%--------%--------%

INC.FEED/EXT.DATA INP. START 25A

INCREMENTAL FEED SIGNAL

DATA IS BEING READ 14C 14H 180

COUNTER 3 (SBK)

SBK LED 14N SINGLE BLOCK SIGNAL

15 00529 lONE %--------%--------%--------% 15A *--1/1------------* CTR 4 CTR4 R0518.7 SUB 5 00365 lA 15B

*-----------------------------(

CTR04

R0540.4

)---*

COUNTER 4 (BOTL)

*--1/1------------*
R0518.7 lA TMROI

ONE

15C

*---11------------*
R0520.0
4J

150 00537 15E

*---11------------*
F0293.1

IIBOT

I
%--------%--------%--------%

*---1 1------------------------------------------------------------------*--(
00367.0

BOT

GOl16.0

)---*
)---*

OPTION BLOCK SKIP SIGNAL

15F 00540 15G ONE

%--(
%--------%--------%--------%

IIBOTL

G0243.1 CTR05

BOT LEO

*--1/1------------*
R05I8.7 lA ONE

CTR SUB 5

CTR5 00370

*-----------------------------(

R0540.5

)---*

COUNTER 5 (OPTSTP)

15H

*--1/1------------*
R05I8.7 lA TMROI
4J

151

*---11------------*
R0520.0

I
I
%--------%--------%--------%

I5J 00548 15K 00550 15L

*---11------------*
F0294.2

IIOPSTP

*---1 1---------------------------------------------------------------------(
00372.0 ONE

IIOPSPL G0244.2 CTR06


)---*

OPTIOM STOP LEO 24C

*--1/1------------*
R0518.7 lA ONE

%--------%--------%--------%

CTR SUB 5

CTR6 00375

*-----------------------------(

R0540.6

)---*

COUNTER 6 (AFL)

15M

*--1/1------------*
R0518.7 lA TMR01

15N

*---11------------*
R0520.0
4J

150

*---11------------*
F0293.2

IIAFL

I
%--------%--------%--------%

15P

16 00558 1 AFL 1 16A *---1 1------------------------------------------------------------------*--( )---* 00377.0 G0103.7 16B #AFLL %--( )---* G0243.2 AUX. FUNCTION LOCK SIGNAL

AFL LED

00561 ONE %--------%--------%--------% CTR07 16C *--1/1------------* CTR 7 CTR7 *-----------------------------( )---* R0518.7 SUB 5 00380 R0540.7 1A ONE 160 *--1/1------------* R0518.7 1A TMR01 16E *---11------------* R0520.0 4J #MLK 16F *---11------------* F0294.4 I 00569 MLK 16G *---1 1------------------------------------------------------------------*--( )---* 00382.0 G0117.1 16H #MLKL %--( )---* G0244.4
%--------%--------%--------%

COUNTER 7 (MLK)

MACHINE LOCK SIGNAL 17M 18A 39K MLK LED

00572 ONE %--------%--------%--------% CTR08 161 *--1/1------------* CTR 8 CTR8 *-----------------------------( )---* R0518.7 SUB 5 00385 R0541.0 1A ONE 16J *--1/1------------* R0518.7 1A TMR01 16K *---11---*--------* R0520.0 4J 450.5 16L *---11---% 00450.5 #ABS 16M *---11------------* F0292.3 I 00581 *ABSM 16N *---1 1------------------------------------------------------------------*--(J)---* 00387.0 G0127.2 160 #ABSL %--( )---* G0242.3
%--------%--------%--------%

COUNTER 8 (ABS)

MANUAL ABSOLUTE SIGNAL

ABS LED

16P

17 00584 / ONE %--------%--------%--------% CTR09 / 17A *--/1/------------* CTR 9 CTR9 *-----------------------------( )---* R0518.7 SUB 5 00390 R0541.1 lA ONE 17B *--/1/------------* R0518.7 lA
17C

COUNTER 9 (ZNG)

*---//---*--------*
R0520.0
4J

TMROI

450.5 170 *---/ /---% 00450.5 #ZNG I7E *---/ /------------* F0294.6

I
%--------%--------%--------%

00593 17F *---/ /------------------------------------------------------------------*--( 00392.0 17G 00596 450.0 ZP4 MLKLH 17H *---! /------//1---*---/ /---*-----------------------------------------------( 00450.0 FOI48.31 R0518.41 17H
171

ZNG

GOI03.6

)---*

Z AXIS COMMAND CANCEL SIGNAL

%--(

#ZNGL

G0244.6 MLKLH

)---*

ZNG LED

R0518.4

)---*

MACHINE LOCK LATCH 17H 39K

*--/11------------*
F0148.0

ZPX

ZPY 17J *--1/1------------* F0148.1 ZPZ/EF 17K *--1/1------------* F0148.2

17L

*---11------------%
R05I8.5 18A

MLKAZ

MLK 17M *---11---------------------* GOll7.I 16G TMROI 17N *---11---------------------% R0520.0


4J

170

17P

18 00606 1 MLK 450.0 ZP4 MLKAZ 1 18A *---11---*---1 1-------1 1---*-----------------------------------------------( )---* GOl17.1 00450.0 F0148.3 R0518.5 16G MLKAZ ZPX 18B *---11---*---11------------* R0518.5 F0148.0 18A 18C ZPY *---11------------* F0148.1 ZPZ/EF %---11------------% F0148.2 OVERRIDE SIGNAL MACHINE LOCK WHILST AT ZERO 17L 18B

180

00615 #OV1 *OV1 18E *---1 1------------------------------------------------------------------*--( )---* X0021.0 G0121.0 18F JOV1 %--(/)---* G0104.0

JOG FEED RATE OVERIDE FUNCTIO

00618 #OV2 *OV2 18G *---1 1------------------------------------------------------------------*--( )---* X0021.1 G0121.11 18H JOV2 I %--(/)---* G0104.1

OVERRIDE SIGNAL

JOG FEED RATE OVERIDE FUNCTIO

00621 #OV4 *OV4 181 *---1 1------------------------------------------------------------------*--( )---* X0021.2 G0121.2 18J JOV4 %--(/)---* G0104.2

OVERRIDE SIGNAL

JOG FEED RATE OVER IDE FUNCTIO

00624 #OV8 *OV8 18K *---1 1------------------------------------------------------------------*--( )---* X0021.3 G0121.3 18L JOV8 %--(/)---* G0104.3

OVERRIDE SIGNAL

JOG FEED RATE OVERIDE FUNCTIO

00627 IN.1 450.7 LOLUMS RST ST IBM *-xo662~2--DO~!o~7*-R6~6o~5*-F6{~9~1--------------------------------------Ga1~O~2* 41N #ST 451.7 NOLUBE 18N *---11------1/1---*---11---% F0292.5 00451.7 D0452.0 DATINP STL 180 *---11------1/1---% R0525.0 F0148.5 14F 00640 #SP DM15 AL LOAPMS *SP 18P *1-F6~~2~6--R6~61~7--F6{~9~O--R6~6i~2--------------------------------------Ga1~i~5*1 21M 42J

CYCLE START SIGNAL 14F 24A 24B 24G 27C

FEED HOLD SIGNAL 14F 25A

19 00645 1 PROKEY KEY 1 19A *---11---*-----------------------------------------------------------------()---* X0021.7 G0122.3 452.3 19B *---11---% D0452.3 00(;48 DM29 #MDIL ERS AUTO. RST DNCI 19C *---11-------11---*--1/1-------11------1 1---------------------------------( )---* 1 R0503.5 G0244.0 G0121.7 R0518.1 F0149.1 G0127.5 22G 5F 27J 270 DNCI 19D *---11------------% GOl27.5 19C 00655 19E TAPE OPERATION BY TAPE 4M 4N 5A 5C 5F 51 5K 5M 50 6A 6C 6E 19D 25J 44C PROGRAM PROTECT SIGNAL

*--1/1------------*
R0518.7 1A

ONE

%--------%--------%--------% NUME 6 D0397 *-----------------------------------* SUB23

#SP100 19F *---11---*--------* F0295.3

TMR01 19G *---11---* R0520.0 4J 19H *---11---% G0126.4 310 00662


191

%--------%--------%--------%

avc

*--1/1------------*
R0518.7 lA

ONE

%--------%--------%--------%--------% EQ1 COIN 0 D0397 *--------------------( )---* SUB16 R0529.0

SPINDLE OVERIDE =50% 20E

ONE 19J *---11------------* R0518.7 I lA 00669 19K ONE

%--------%--------%--------%--------% EQ8 *--1/1------------* COIN 0 8 D0397 *--------------------( )---* R0518.7 SUB16 R0529.7 1A

%--------%--------%--------%--------%

SPINDLE OVERIDE = 120% 20D

ONE 19L *---11------------* R0518.7 I lA 19M

%--------%--------%--------%--------%

19N

190

19P

20 00676 lONE %--------%--------%--------% CTR0101 20A *---11------------------------------* CTR I 10 CTR10 *-----------( )---* R0518.7 SUB 5 00395 R0541.2 1A #SPDEC 20B *---11------------------------------* F0294.7 ONE 20C *--1/1------------------------------* R0518.7 1A #SPINC EQ8 OVC 200 *-FO~~6~3--R6~~9~7*-G6{~6~4---------*1 19K 310 #SPDEC EQ1 20E *---11------1/1---% F0294.7 R0529.0 191 COUNTER 10 (#SP OVERRIDE)

%--------%--------%--------%

00689 ONE %--------%--------%--------%--------% ERROR4 20F *--1/1------------* COD 9 D0397 R0528 *--------------------( )---* R0518.7 SUB 7 R0513.3 1A RST 20G *---11------------* F0149.1 ONE 20H *---11------------* R0518.7 I
lA

ERROR OUTPUT 4

00706 #SPA SPA 201 *---1 1---------------------------------------------------------------------( )---* R0528.0 G0103.3 00708 #SPB SPB 20J *---1 1---------------------------------------------------------------------( )---* R0528.1 G0103.4 00710 #SPC SPC 20K *---1 1---------------------------------------------------------------------( )---* R0528.2 G0103.5 00712 ONE %--------%--------%--------%--------% #INC.L 20L *--1/1------------* COMP 0 7 00397 *--------------------( )---* R0518.7 SUB15 G0246.3 1A ONE 20M *---11------------* R0518.7 I 1A

%--------%--------%--------%--------%

Iii

SPINDLE OVERRIDE SIGNAL

SPINDLE OVERRIDE SIGNAL

SPINDLE INC LED 20P

00719 ONE %--------%--------%--------%--------% #DEC.L 20N *--1/1------------* COMP 0 6 00397 *--------------------(/)---* R0518.7 SUB15 G0244.7 1A ONE 200 *---11------------* R0518.7 I 1A

%--------%--------%--------%--------%

SPINDLE SPEED DECREASE LED 20P

00726 #DEC.L #INC.L #100.L 20P *--1/1------1/1------------------------------------------------------------( )---* G0244.7 G0246.3 G0245.31 20N 20L

%--------%--------%--------%--------%

SPINDLE 100% LED

21 00729 / STL #STL / 21A *---/ /---------------------------------------------------------------------( )---* F0148.5 G0242.5 00731 SPL 218 *---/ /---------------------------------------------------------------------( F0148.4 #SPL STL LED

G0242.6

)---*

SPL LED

00733 MF %--------%--------%--------% DM03 21C *-F01~O~O---------i DEC F0151 311 i----------------------------Ra56o~3*

SPINDLE CW 24D 28F 30A 41G 43E SPINDLE CCW 24E 28J 30B 411 438 SPINDLE STOP 24F 29D AUTO TOOL CHANGE 24G 29G 32N 44H COOLANT 'A' ON 24J 30F COOLANT OFF 24K 30F

00737 MF %--------%--------%--------% DM04 21D *-F01~O~O---------i DEC F0151 411 i----------------------------Ra56o~4*

%--------%--------%--------%

I
I

I
I

00741 MF %--------%--------%--------% DEN DM05 21E *-F01~O~O---------i DEC F0151 511 1----------Fol!9~3-----------Ra56o~5* 00746 MF %--------%--------%--------% DM06 21F *-FOi~O~O---------i DEC I F0151 I 611 i----------------------------Ra560~6* 00750 MF %--------%--------%--------% DM08 21G *-F01~O~O---------i DEC I F0151 I 811 i----------------------------Ra56i~o* 00754 MF %--------%--------%--------% DEN DM09 21H *-Foi~o~o---------i DEC I F0151 I 911 i----------Fol!9~3-----------Ra561~ii 00759 MF %--------%--------%--------% DM10 211 *-F01~O~O---------i DEC I F0151 I 1011 i----------------------------Ra56i~2* 00763 MF %--------%--------%--------% DM11 21J *-F01~O~O---------i DEC I F0151 I 1111 i----------------------------Ra56i~3* 00767 MF %--------%--------%--------% DM13 21K *-F01~O~O---------i DEC I F0151 I 1311 i----------------------------Ra561~5* 00771 MF %--------%--------%--------% DM14 21L *-F01~O~O---------i DEC I F0151 I 1411 i----------------------------Ra56i~6* 00775 MF %--------%--------%--------% DM15 21M *-F01~O~O---------i DEC I F0151 I 1511 i----------------------------Ra56i~7* 00779 MF %--------%--------%--------% DM19 21N *-F01~O~O---------i DEC I F0151 I 1911 i----------------------------Ra562~3* 00783 MF %--------%--------%--------% DM20 210 *-F01~O~O---------i DEC F0151 2011 i----------------------------Ra562~4*
%--------%--------%--------% %--------%--------%--------% %--------%--------%--------% %--------%--------%--------% %--------%--------%--------% %--------%--------%--------% %--------%--------%--------% %--------%--------%--------% %--------%--------%--------% %--------%--------%--------%

%--------%--------%--------%

I
VICE OPEN 24L 381 38P VICE CLOSE 24M 38J 39C SPINDLE CW & COOLANT ON 24N 28G 30C 30G 41H 43F SPINDLE CCW & COOLANT ON 240 28K 30D 30H 41J DATA INPUT USING MINP 14F 18P 25A 43C SPINDLE ORIENTATE 24P 29C 37N MANUAL ARM IN 258 341 MANUAL ARM OUT 25C 34H

I
I

I
I

00787 MF %--------%--------%--------% DM21 21P *-F01~O~O---------i DEC F0151 2111 i----------------------------Ra562~5*1

%--------%--------%--------%

%--------%--------%--------%

22 00791 I MF %--------%--------%--------% DM22 22A *-FO!~O~O---------i DEC F0151 2211 i----------------------------Rb562~6*

MANUAL ARM DOWN 25D 34L MANUAL ARM UP 25E 34K MANUAL DRAW8AR RELEASE 25F 36N MANUAL DRAW8AR CLAMP 25G 36M CAROUSEL COUNTERS ~ 0 25H 36G 36J CAROUSEL POCKET RESET 20 38 251 35H SELECT DNC MODE 19C 25J INCREMENT PARTS COUNTER
2~

00795 MF %--------%--------%--------% DM23 228 *-FO!~O~O---------i DEC F0151 2311 i----------------------------Rb562~7*

%--------%--------%--------%

00799 MF %--------%--------%--------% DM24 22C *-FO!~O~O---------i DEC F0151 2411 i----------------------------Rb563~O*

%--------%--------%--------%

I
I

I
I

00803 MF %--------%--------%--------% DM25 22D *-FO!~O~O---------i DEC F0151 2511 i----------------------------Ra563~i* 00807 MF %--------%--------%--------% DM27 22E *-FO!~O~O---------i DEC F0151 2711 i----------------------------Ra563~3*
%--------%--------%--------%

%--------%--------%--------%

00811 MF %--------%--------%--------% DM28 22F *-FO!~O~O---------i DEC F0151 2811 i----------------------------Rb563~4*

%--------%--------%--------%

00815 MF %--------%--------%--------% DM29 22G *-FO!~O~O---------i DEC F0151 2911 i----------------------------Ra563~5*

%--------%--------%--------%

00819 MF %--------%--------%--------% DM31 22H ~-FO!!O~O---------i DEC F0151 3111 i----------------------------Ra563~6*

%--------%--------%--------%

I
I I

I
I I

00823 MF %--------%--------%--------% DM48 221 *-FO!!O~O---------i DEC F0151 4811 i----------------------------Ra565~7* 00827 MF %--------%--------%--------% DM49 22J *-FO!~O~O---------i DEC F0151 4911 i----------------------------Ra566~O* 00831 MF %--------%--------%--------% DM62 22K *-FO!~O~O---------i DEC F0151 6211 i----------------------------Rb567~6*
%--------%--------%--------% %--------%--------%--------%

%--------%--------%--------%

OVER IDE IS INEFFECTIVE 25L 310 OVERIDE IS EFFECTIVE 25M 310 AUX. 1 ON 25N 31A 43H AUX. 2 ON 250 31D AUX. 1 OFF 25P 31A 431 AUX. 2 OFF 26A 31D WAIT FOR INPUT 1 268 43J WAIT FOR INPUT 2 26C

I I
I

I I
I

00835 MF %--------%--------%--------% DM63 22L *-FO!~O~O---------i DEC F0151 6311 i----------------------------Ra567~7* 00839 MF %--------%--------%--------% DM64 22M *-F01!O~O---------i DEC F0151 6411 i----------------------------Ra568~O* 00843 MF %--------%--------%--------% DM65 22N *-FO!!O~O---------i DEC F0151 6511 i----------------------------Ra568~i*
%--------%--------%--------% %--------%--------%--------%

%--------%--------%--------%

I I I

I I I

00847 MF %--------%--------%--------% DM66 220 *-FO!~O~O---------i DEC F0151 6611 i----------------------------Ra568~2* 00851 MF %--------%--------%--------% DM67 22P *-FO!~O~O---------i DEC F0151 6711 i----------------------------Ra568~3*
%--------%--------%--------%

%--------%--------%--------%

%--------%--------%--------%

23 00855 / MF %--------%--------%--------% DM68 / 23A *-FO!~O~O---------i DEC F0151 6811 i----------------------------R6568~4*

TOOL CHANGE WITH Z HOME 260 320 TOOL CHANGE WITH X Y & Z HOME 26E 320 MIRROR IN X ON 26F 31H MIRROR IN Y ON 26G 31J MIRROR IN IV ON 26H 31L WAIT FOR INPUT 1 TO GO LOW 261 WAIT FOR INPUT 2 TO GO LOW 26J MIRROR IN X OFF 26K 31G MIRROR IN Y OFF 26L 311 MIRROR IN IV OFF 26M 31K FORCE INDEX CW 26N 32F 32H FORCE INDEX CCW 260 32F 32H FORCE INDEX SHORTEST PATH 26P 32F 32H PROGRAM STOP 140 230 PROGRAM STOP LED

00859 MF %--------%--------%--------% DM69 238 *-FO!~O~O---------i DEC F0151 6911 i----------------------------R6568~5*

%--------%--------%--------%

00863 MF %--------%--------%--------% DM70 23C *-FO!~O~O---------i DEC F0151 7011 i----------------------------R6568~6*

%--------%--------%--------%

I
I

I
I

00867 MF %--------%--------%--------% DM71 230 *-FO!~O~O---------i DEC F0151 7111 i----------------------------R6568~7*

%--------%--------%--------%

"lii l-,illo:o---------j:iii::::f:ii;;;::j::;;;;::j----------------------------Rl:l~:;,
00875 MF %--------%--------%--------% DM76 23F *-FO!~O~O---------i DEC F0151 7611 i----------------------------R6569~4*
%--------%--------%--------%

I I

I I

00879 MF %--------%--------%--------% DM77 23G *-FO!~O~O---------i DEC F0151 7711 i----------------------------R6569~5* 00883 MF %--------%--------%--------% DM80 23H *-FO!~O~O---------i DEC F0151 8011 i----------------------------R65l0~O*
%--------%--------%--------%

%--------%--------%--------%

I
I

I
I

00887 MF %--------%--------%--------% DM81 231 *-FO!~O~O---------i DEC F0151 8111 i----------------------------R65~o~1* 00891 MF %--------%--------%--------% DM83 23J *-FO!~O~O---------i DEC F0151 8311 i----------------------------R65iO~3*
%--------%--------%--------%

%--------%--------%--------%

I I

I I

00895 MF %--------%--------%--------% DM84 23K *-FO!~O~O---------i DEC F0151 8411 i----------------------------R65l0~4* 00899 MF %--------%--------%--------% DM85 23L *-FO!~O~O---------i DEC F0151 8511 i----------------------------R65iO~5*
%--------%--------%--------%

%--------%--------%--------%

I
I

00903 MF %--------%--------%--------% DM86 23M *-FO!~O~O------··--i DEC F0151 8611 i----------------------------R65l0~6*

%--------%--------%--------%

00907 #PGSTP #ST RST 23N *---/ /---*--/1/------/1/------------------------------------------------*--{ F0292.7 F0292.5 F0149.1 PRSTP 230 *---/ /---% R0510.7 23N 23P

%--------%--------%--------%

PRSTP )---* R0510.7 #PGSPL %--{ )---* G0242.7

24 00913 24A
1

*---11-------1 1---*-----------------*--------*---1
F0154.7 G0120.2 IBM ST MOl

MOO

ST

MF

F0150.0

1------------------------(

M.FIN

R0517.5

)---*

M CODE FINISH 27A 27G

24B

*---11---*---11---%
G0120.2 IBM HOPSPL F0154.6

24C

*--1/1---%
G0244.2 15K DM03 SPREV HSSTPL SUTS

240

*---11------1/1---*--1/1---*---11---*
R0560.3 21C DM04 Y0080.2 28M SPREV G0245.5 280

R0550.1 30A

24E

*---11-------11---%
R0500.4 210 DM05 Y0080.2 28M SPRUN

24F

*---11------1/1------------%
R0500.5 21E ST Y0080.1 4A 451.0 DM06

24G

*---11------1/1---*---11------------*
G0120.2 IBM ATCFIN D0451.0 R0500.6 21F

24H

*---11------------*
R0532.0 34C 452.4

241

*---11------------%
D0452.4 DM08 M08LH

24J

*---11-------11---------------------*
R0501.0 21G DM09 R0551.5 30F M08LH

24K

*---11------1/1---------------------*
R0501.1 2IH DMIO R0551.5 30F VIOPR

24L

*---11-------11---------------------*
R050 1. 2 Y0080.4 21I 39H DMll VICLR

24M

*---11-------11---------------------%
R0501.3 21J DM13 Y0080.5 391 SPREV HSSTPL M08LH SUTS

24N

*---11------1/1---*--1/1-------11-------11---*
R0501.5 21K DM14 Y0080.2 28M SPREV G0245.5 280 R0551.5 30F

R0550.1 30A

240

*---11-------11---%
R050 1. 6 Y0080.2 21L 28M SPISOR DM19

24P

*---11-------11-------------------------------*

R0546.7 3L

R0502.3 21N

25 1 DM15 *SP MP1/MI 1 25A ~-RO~6i~7--G6{~i~5--G01!o~o------------------* 21M 18P 14A DM20 CAINlS 25B *-Ro~62~4--xo666~4---------------------------* 210 DM21 CAOUlS 25C *-Ro~62~5--xo66o~6---------------------------* 21P DM22 CADOlS 25D *---11-------11------------------------------* R0502.6 X0006.0 22A DM23 CAUPlS 25E *---11-------11------------------------------* R0502.7 X0002.6 22B DM24 DBISUC 1 25F *---11-------11------------------------------* R0503.0 R0553.5 22C 37G DM25 DB1SCl 25G *---11-------11------------------------------* R0503.1 R0554.0 22D 37I DM27 25H *---11---------------------------------------* R0503.3 22E DM28 POCKOK 251 *---11-------11------------------------------* R0503.4 R0551.6 22F 2M DM29 DNCI #AUTOl 25J *---11-------11-------11---------------------* R0503.5 G0127.5 G0242.0 22G 19C 4K DM31 25K *---11---------------------------------------* R0503.6 22H DM48 OVC 25l *---11-------11------------------------------* R0505.7 G0126.4 22I 310 DM49 OVC 25M *---11------1/1------------------------------* R0506.0 G0126.4 22J 310 DM62 OUT.1 450.7 25N *---11-------11------1/1---------------------* R0507.6 Y0052.6 D0450.7 22K 31A DM63 OUT. 2 250 *---11-------11------------------------------* R0507.7 Y0048.2 22l 310 DM64 OUT.l 450.7 25P *1-RO~68~O--Y6b~2~6--D6~~O~7------------------*1 22M 31A

26
1

26A

*---11------1/1------------------------------*
R0508.1 Y0048.2 22N 310 OM66 IN.l

OM65

OUT.2

268

*---11-------11------1/1---------------------*
R0508.2 X0002.2 00450.7 220 OM67 IN.2

450.7

26C

*---11-------11------------------------------*
R0508.3 X0006.2 22P OM68

260

*---11-------11------------------------------*
R0508.4 00460.2 23A 320 OM69

INATHO

26E

*-Ro~68~5--D6~~o~2---------------------------*
238 OM70 320 MIRX

INATHO

26F

*---11-------11------------------------------*
R0508.6 G0127.0 23C 3IG OM71 MIRY

26G

*---11-------11------------------------------*
R0508.7 GOI27.I 230 311 OM73 MIR4

26H

*-RO~69~i--G01!7~7---------------------------*
23E OM76 3IK IN.l 450.7

261

*---11------1/1------1/1---------------------*
R0509.4 X0002.2 00450.7 23F OM?? IN.2

26J

*---11------1/1------------------------------*
R0509.5 X0006.2 23G OM80 MIRX

26K

*---11------1/1------------------------------*
R0510.0 G0127.0 23H 3IG OM8I MIRY

26L

*---11------1/1------------------------------*
R05I0.I GOI27.I 231 311 OM83 MIR4

26M

*---11------1/1------------------------------*

j
26N 260

R05I0.3 G0127.7 23J 3IK OM84 FOICW

---11-------11---*--------*---11------------*
R0510.4 R0544.0 23K 32F OM85 00451.0 FOICCW

451.0

*---11-------11---%
R0510.5 23L OM86 FOICW

26P

1---11------1/1------1/1---%
I

R0544.1 32H

FOICCW

R05I0.6 R0544.0 R0544.1 23M 32F 32H

27

27A

*---11---------------------------------------%
R0517.5 24A

M.FIN

01065 SF 27B *---1 1---------------------------------------------------------------------( F0150.2

S.FIN

R0517.6

)---*

S CODE FINISH 27G

01067 LESS7 ST TF T.FIN 27C *--1/1---*---1 1---*---1 1---------------------------------------------------( )---* R0551.2 G0120.2 F0150.3 R0517.7 32J IBM 27D

T CODE FINISH 27G

*--1/1---%
D0451.0

451.0

27E

*---11------------*
R0532.0 34C EQO

ATCFIN

27F

*---11------------%
R0551.3 32A FIN G0120.3
)---*

01074 MF MF M.FIN SF S.FIN TF T.FIN 27G *---11---*---11-------11---*---11-------11---*---11-------11---*-----------( F0150.0 F0150.0 R0517.5 F0150.2 R0517.6 F0150.3 R0517.7 24A 27B 27C 27H

M,S,T FUNCTION FINISH SIGNAL

*-Fol~o:2i-F6i~o:o---------*-F6i~o:2---------*-F6i~o:3---------% *---11---%
TF

SF

MF

SF

TF

27I

I
ERS

F0150.3

01090 M02 RST 27J *---1 1-------1 1---*--------------------------------------------------------( F0154.5 F0149.1

G0121.7

)---*

EXTERNAL RESET SIGNAL 19C

27K

*---11------------%
F0154.4

M30

01094 ONE %--------%--------%--------%--------%--------% 27L *-R~l!8:7---------i ~~~E8 0 111 G0122 R0540

j-----------------*
MODE SELECT RANGE 270 28A

01100 ONE %--------%--------%--------%--------% COMP.R 27M *--1/1------------* COMP 0 4 R0540 *--------------------( )---* R0518.7 SUB15 R0515.5 1A 27N 01107
270

%--------%--------%--------%--------%--------%

*---11------------*
R0518.7 1A COMP.R

ONE

I
%--------%--------%--------%--------%

*--1/1---------------------------------------------------------------------(
R0515.5 27M

AUTO. R0518.1
)---*

AUTOMATIC MODE 10H 101 10M 19C 40A 43L

27P

28 01109 / COMP.R MAN. / 28A *---//---*-----------------------------------------------------------------(---* ) R0515.5 R0518.0 27M RT 28B *---/ /---* G012l.6 7F ZRN 28C *---//---% G0120.7 5L 01113
280

MANUAL MODE 3F 3H 14A 37A 40C 43A 430 44A

*--/1/------/1/------------------------------------------------------------(
00451.4 X0008.6

451.4

GUISOP )---* R0519.4 SPFOFL )---* R0550.0 #CWL %--( )---* G0243.7

GUARD IS OPEN 29L 40A SPINLDE FORWARD FLAG 40 28H 281 28M 43A SPINDLE CW LED

01116 #MSCW STL SSTP SPREFL 28E *---/ /------/1/---*--/1/------/1/---------------------------------------*--( F0293.7 F0148.5 R0550.3 R0550.6 29A 281 DM03 28F *---//------------* R0500.3 21C DM13 28G *---//------------* R0501.5 21K SPFOFL 28H *---i/------------% R0550.0 28E 01125 #MSCCW STL SPFOFL SSTP 281 *---/ 1------1/1---*--1/1------111---------------------------------------*--( F0295.6 F0148.5 R0550.0 R0550.3 28E 29A DM04 28J *---11------------* R0500.4
210

SPREFL )---* R0550.6 #CC\1. L %--( )---* G0245.6

SPINDLE REVERSE FLAG 4C 28E 28L 28M SPINDLE CCW LED

DM14 28K *---11------------* R050l.6 21L SPREFL 28L *---11------------% R0550.6 281 01134 SPREFL SPFOFL SPORRE 28M *---1 1---*--1/1------1/1---------------------------------------------------( R0550.6 R0550.0 R0546.0 281 28E 37M SPREV 28N *---11---% Y0680.2 28M 01139
280

SPREV )---* Y0080.2

SPINDLE REVERSE OUTPUT 240 24E 24N 240 28N 430

*--1/1------------------------------------------------------------------*--(
Y0080.1 4A

SPRUN

#SSTPL )---* G0245.5 *SSTP %--(/)---* G0120.61

SPINDLE STOP LED 240 24N 30E 38H SPINDLE STOP SIGNAL 300

28P

29 01142 1 #MSSTP STL 29A *---1 1------1/1---*--------------------------------------------------------( F0295.5 F0148.5 SSTP 1 )---* R0550.3

SPINDLE STOP FLAG 28E 281

29B

*--1/1-------11---*

ATCRDY

451.0

R0551.7 00451.0 34G

DM19 29C *---11------------* R0502.3 21N DM05 290 *---11------------* R0500.5 21E MOO 29E *---11------------* F0154.7 M02 29F *---11------------* F0154.5 DM06 29G *---11------------* R0500.6 21F M30 29H *---11------------* F0154.4 *EMG 291 *-x6b~i~4---------* RST 29J *---11------------* F0149.1 AL 29K *---11------------* F0149.0 GUISOP 29L *---11------------% R0519.4 280 29M

29N

290

29P

30 01158 1 DM03 SUTS %--------%--------%--------% SUTS 1 30A *-Ro~6o~3*-R6~~o~1*--------*1 TMR 2 *1-------------------Ra5~O~i* 21C 30A

I b~~65

DM04 30B *---11---* R0500.4


210

%--------%--------%--------%

SPINDLE UP TO SPEED 240 24N 30A 31N 32N 37A

DM13 30C *---11---* R050l.5 21K DM14 300 *---11---% R050l.6 21L #SSTPL 30E *---11------------% G0245.5 280 01167 DM08 DM09 M30 RST M08LH 30F *-Ro~6i~o*-R6~61~i--F6{~4~4--F6{!9~i--------------------------------------Ra5~i~5* 21G 21H DM13 30G *---11---* R0501.5 21K DM14 30H *---11---* R050l.6 21L M08LH 301 *---11---% R055l.5 30F 01175 CLMAN CLAUT #CLOFF CLMAN 30J *-RO~~O~4--R6'~O~5*-F6~~8~5---------------------------------------------*-Ra5~O~4* 30J 30L #CLON 30K *-FO~~6~7---------% #CLONL %--( )---* G0246.7 COOLANT MANUAL 30J 30L 30N 30P COOLANT ON LED M08 LATCH 24J 24K 24N 301 300

01181 CLAUT CLMAN #CLOFF CLAUT 30L *-RO~~O~5--R6~~O~4*-F6~~8~5---------------------------------------------*-Ra5~O~5* 30L 30J #CLAUT 30M *---11------------% F0299.5 #CLATL %--( )---* G0249.5

COOLANT AUTO 30J 30L 30N 300 COOLANT AUTO LED

01187 CLMAN CLAUT #CLOFL 30N *-R6~~O~4--R6~~O~5--------------------------------------------------------Ga2l8~5* 30J 30L 01190 M08LH CLAUT *SSTP *EMG COONR 300 *---11-------11-------11---*---11------------------------------------------( )---* R0551.5 R0550.5 G0120.6 X0021.4 Y0050.0 30F 30L 28P CLMAN 30P *---11---------------------% R0550.4 30J

COOLANT OFF LED

COOLANT ON RELAY

31 01196 1 OM62 OM64 450.7 OUT.1 1 31A *---1 1---*--1/1------1/1---*-----------------------------------------------( )---* R0507.6 R050S.0 00450.7 Y0052.6 22K 22M OUT.1 31B *---11---% Y0052.6 31A OP 450.7 31C *---11-------11------------% F014S.7 00450.7 01204 OM63 OM65 450.2 OUT.2 310 *---1 1---*--1/1------1/1---*-----------------------------------------------( )---* R0507.7 R050S.1 00450.2 Y004S.2 22L 22N OUT.2 31E *---11---% Y004S.2
310

AUX. OUTPUT 1 25N 25P 31B

AUX. OUTPUT 2 250 26A 31E

VICLR 450.2 31F *---11-------11------------% YOOSO.5 00450.2 391 01212 MIRX OMSO RST MIRX 31G *---1 1------1/1------1/1---*-----------------------------------------------( )---* G0127.0 R0510.0 F0149.1 G0127.0 31G 23H OM70 31H *---11---------------------% R050S.6 23C 01217 MIRY OMS1 RST MIRY 311 *---1 1------1/1------1/1---*-----------------------------------------------( )---* G0127.1 R0510.1 F0149.1 G0127.1 311 231 OM71 31J *-Ro~68~7------------------% 230 01222 MIR4 OM83 RST MIR4 31K *-Go1~7~7--R6~lo~3--F6i!9~i*----------------------------------------------Ga1~7~7* 31K 23J OM73 31L *---11---------------------% R0509.1 23E 01227 ONE *FLWU 31M *---1 1---------------------------------------------------------------------( )---* R0518.7 G0104.5 1A 01229 SUTS SAR 31N *---1 1---------------------------------------------------------------------( )---* R0550.1 G0120.4 30A 01231 OM48 STL OM49 OVC 310 *---1 1---*---1 1------1/1---------------------------------------------------( )---* R0505.7 F0148.5 R0506.0 G0126.4 221 22J OVC 31P *---11---% G0126.4 310 FOLLOW UP SIGNAL MIRROR SIGNAL 26H 26M 31K MIRROR SIGNAL 26G 26L 311 MIRROR SIGNAL 26F 26K 31G

SPEED ARRIVAL SIGNAL

OVERRIDE CANCEL SIGNAL lOB 100 19H 200 25L 25M 31P

32 01236 lONE %--------%--------%--------%--------% EQO 1 32A *--1/1------------* COIN 0 0 F0153 *--------------------( }---* R0518.7 SUB16 R0551.3 1A TF 32B *---11------------* F0150.3 I 01243 451.0 %--------%--------% 32C *-D6~~i~o---------i ~~~10 I 0 i--------------------------------------------* 01246 OM68 OM69 INATHO 320 *---1 1---*--1/1------------------------------------------------------------( }---* R0508.4 R0508.5 00460.2 23A 23B INATHO 32E *---11---% 00460.2 320 01250 OM84 OM85 OM86 FOICW 32F *---1 1---*--1/1------1/1---------------------------------------------------( }---* R0510.4 R0510.5 R0510.6 R0544.0 23K 23L 23M FOICW 32G *---11---% R0544.0 32F 01255 OM85 OM84 OM86 FOICCW 32H *---1 1---*--1/1------1/1---------------------------------------------------( }---* R0510.5 R0510.4 R0510.6 R0544.1 23L 23K 23M FOICCW 321 *---11---% R0544.1 32H 01260 ONE %--------%--------%--------%--------% LESS7 32J *--1/1------------* COMP 0 7 F0153 *--------------------(/}---* R0518.7 SUB15 R0551.2 lA TF 32K *---11------------* F0150.3 I 01267 LESS7 EQO TF TOK 32L *---1 1------1/1-------1 1---------------------------------------------------( }---* R0551.2 R0551.3 F0150.3 R0551.1 32J 32A 01271 TCOIN %--------%--------%--------% TOISCO 32M *-R~!~i~o---------i TMR I 10 I 6~~~~0 i----------------------------R65g3~7* 01275 OM06 TOK ATCROY POCKOK TCOIN SUTS SPRUN ZPX 32N *---11---*---11-------11-------11------1 1 1-------11------1/1---*---11-----<01> R0500.6 R0551.1 R0551.7 R0551.6 R0551.0 R0550.1 Y0080.1 F0148.0 21F 32L 34G 2M 2K 30A 4A 452.4 320 *---11---% 00452.4 INATHO *--1/1-----<02> 00460.2 320
%--------%--------%--------% %--------%--------%--------%--------% %--------%--------% %--------%--------%--------%--------%

TOOL NUMBER 27F 32L

INDEX AT HOME MARKER 260 26E 32E 320 33B 42F

FORCE INDEX CW 26N 26P 32G 36E

FORCE INDEX CCW 260 26P 321 36A

TOOL NUMBER < 7 27C 32L

TOOL NUMBER IS OK 32N 41B 42A 42F 44H TOOL IS COINCEOENCE 33L

ATCREQ 32P *---1 1---------------------------------------------------------% R0531.0 33A

33 ZPY ZPZ/EF ATCFIN *EMG <01>------11---*---11------1/1-------11------1 F0148.1 F0148.2 R0532.0 X0021.4 34C <02>-----------% 320 33C RST / 1------------------------( F0149.1 ATCREQI ATCREQUEST )---* R0531.0 32P 330 330 33F 33H 33J 33L 33N 34A 340 35N 37M 41B 42A 42C

33A

33B

01293 ATCREQ SPISOR ATCREQ 330 *---11-------1 1---*---1 1---------------------------------------------------( R0531.0 R0546.7 R0531.0 33A 3L 33A ATC1 33E *---11------------% R0531.1 330 01298 ATC1 CAINLS ATCREQ 33F *---11-------11---*---11---------------------------------------------------( R0531.1 X0006.4 R0531.0 330 33A ATC2 33G *---11------------% R0531. 2 33F 01303 ATC2 OBISUC ATCREQ 33H *---11-------11---*---11---------------------------------------------------( R0531. 2 R0553. 5 R0531. 0 33F 37G 33A ATC3 331 *---11------------% R0531. 3 33H 01308 ATC3 CAOOLS TMR07 ATCREQ 33J *---11-------11-------11---*---11------------------------------------------( R0531.3 X0006.0 R0520.6 R0531.0 33H 34N 33A ATC4 33K *---11---------------------% R0531. 4 33J 01314 ATC4 TOISCO ATCREQ 33L *---11-------11---*---11---------------------------------------------------( R0531.4 R0553.7 R0531.0 33J 32M 33A ATC5 33M *---11------------% R0531.5 33L 01319 ATC5 CAUPLS TMR07 ATCREQ 33N *-Ro~~i~5--xo662~6--RO~!O~6*-RO~~i~o--------------------------------------R~5~i~6* 33L ATC6 330 *---11---------------------% R0531. 6 33N 33P 34N 33A

ATC1 )---* R0531.1

MOVE ARMIN 33E 33F 34H 37M

ATC2 )---* R0531.2

UNCLAMP BAR DRAW 33G 33H 36M

ATC3 )---* R0531. 3

MOVE ARMDOWN 331 33J 34K

ATC4 )---* R0531.4

ROTATE CAROUSEL 3A 33K 33L

ATC5 )---* R0531.5

MOVE ARMUP 33M 33N 34K

ATC6

CLAMP DRAW BAR 330 34A 36M 370

34 01325 1 ATC6 DBISCL ATCREQ ATC7 1 34A *---11-------11---*---11---------------------------------------------------( )---* R0531.6 R0554.0 R0531.0 R0531.7 33N 371 33A ATC7 34B *---11------------% R0531.7 34A 01330 ATC7 CAOULS TF ATCFIN 34C *---11-------11---*---11---------------------------------------------------( )---* R053I. 7 XOOOO. 6 F0150.3 R05320 I. 34A TCOIN ATCREQ 340 *---11------1/1---* R055I. 0 R0531. 0 2K 33A ATCFIN 34E *---11------------% R0532.0 34C 01338 ATC7 %--------%--------%--------%--------%--------% 34F *-~~!!1~7---------i ~~~E8 0 111 F0153 166I~~E r----------------* TOOL CHANGE FINISHED 24H 27E 33A 34E 370 MOVE ARM BACK 34B 34C 34F 34H

01344 CAOULS CAUPLS DBISCL ATCRDY 34G *---11-------11-------11--------------------------------------------------- ( )---* XOOOO.6 X0002.6 R0554.0 R0551.7
37I

%--------%--------%--------%--------%--------%

TOOL CHANGER IS READY (HOME) 29B 32N 4lA CAROUSEL IN RELAY 34J

01348 ATCI ZPZ/EF ATC7 DM21 SPRUN CIR 34H *-RO~!1~i*-Fol!8~2*-Rb'!1~7--R6'62~5--y6~~O~1-----------------------------Y~0~2~4* 330 34A 21P 4A DM20 341 *---11---% R0502.4 210 CIR 34J *---11------------% Y0052.4 34H 01356 ATC3 ATC5 OM23 CADOR 34K *-Ro~!i~3*-Rb'!1~5--R6'b2~7-----------------------------------------------Y~0~2~5* 33H 33L 22B DM22 34L *---11---* R0502.6 22A CADOR 34M *---11---% Y0052.5 34K 01362 34N %--------%--------%--------% TMR07 *-xobb6~O*--------i TMR I 7 I 6~~~0 i----------------------------R~5~O~6*
%--------%--------%--------%

CAROUSEL DOWN RELAY 34M

CADOLS

CAROUSEL DOWN TIMER 33J 33N

CAUPLS 340 *---11---% X0602.6 34P

35 0136? 1 CAINLS %--------%--------%--------% TMR08 1 35A *-xo666~4*--------i TMR 8 ~~~~5 i----------------------------R~5~O~7*

TOOL COINCEOENCE TIMER

CAOULS 35B *---11---% XOOOO.6

%--------%--------%--------%

013?2 ONE %--------%--------%--------%--------%--------% CHKROT 35C *---11------------* ROT 6 CSTORE TSTORE DNU *-----------( )---* R0518.? SUB 6 D0352 D0461 R0526 R0545.3 lA 35D

CAROUSEL CHECK ROTATION 36C

*--1/1------------*
R0518.? lA

ONE

ONE 35E *---11------------* R0518.? lA ONE 35F *---11------------* R0518.? lA ONE 35G *---11------------* R0518.? lA DM28 35H *---11------------* R0503.4 I 22F

01384 ONE %--------%--------%--------%--------%--------% ROT 35I *---11------------* ROT 6 CSTORE F0153 DNU *-----------( )---* R0518.? SUB 6 D0352 R0526 R0545.5 lA 35J

%--------%--------%--------%--------%--------%

ROTATION DIRECTION 36D

*--1/1------------*
R0518.? lA

ONE

ONE 35K *---11------------* R0518.? lA ONE 35L *---11------------* R0518.? lA ONE 35M *---11------------* R0518.? lA ATCREQ 35N *---11------------* R0531.0 I 33A 350

%--------%--------%--------%--------%--------%

35P

36 01396 1 CARCCW CARONR FOICCW CARccwl 36A *-Y06~3~7--yob~3~i*-Rb'!4~i-----------------------------------------------yaO~3~7* 36A 3A 32H CMCCW 36B *---11------------* R0545.1 3H CHKROT 36C *---11------------* R0545.3 35C ROT 36D *---11------------* R0545.5 351 FOICW 36E *---11------------% R0544.0 32F 01404 ONE %--------%--------%--------% 36F *--1/1------------* NUME TSTORE *-----------------------------------* R0518.7 SUB23 D0461 1A DM27 36G *---11---*--------* R0503.3 I 22E DIASET 36H *---11---% 00453.0
47I

CAROUSEL CCW RELAY 2H 3D 36A

%--------%--------%--------%

01410 ONE %--------%--------%--------% 361 *--1/1------------* NUME CSTORE *-----------------------------------* R0518.7 SUB23 00352 1A DM27 36J *---11------------* R0503.3 I 22E

36K *--------* JMPE *--------------------------------------------------------------* I SUB30 I 01416 451.5 451.0 %--------%--------% 36L *-Db~~i~5--Db~~i~o---------j ~~~10 I 0 j-----------------------------------* 01420 ATC2 ATC6 DM25 SPRUN DBRLH 36M *-Ro~!i~2*-Rb'!i~6--Rb'b3~i--y6b~O~i--------------------------------------Ra5~5~4* 33F 33N 22D 4A DM24 36N *---11---* R0503.0 22C OBRLH 360 *---11---% R0545.4 36M 36P
%--------%--------% %--------%

%--------%--------%--------% %--------%

DRAWBAR LATCH 360 37B

37 01427 1 DBUCPB MAN. SUTS SPRUN DBR 1 37A *-xo6!6~7--RO~!8~O--RO~~o~1*-y6b~O~1--------------------------------------Y~0§3~6* 28A 30A 4A DBRLH 37B *---11---------------------% R0545.4 36M 01433 DBR DBISCL DBEXR 37C *--1/1------1/1---*--------------------------------------------------------( )---* Y0053.6 R0554.0 Y0082.0 37A 37I ATC6 ATCFIN 37D *---11------1/1---% R0531.6 R0532. 0 33N 34C 01439 DBR DBISUC %--------%--------%--------% TMR06 37E *-Y06~3~6--R6~~3~5*--------*1 TMR 6 ~~~~5 *1-------------------R~5~O~5* 37A 37G DRAWBAR EXHAUST RELAY DRAWBAR RELAY 37C 37E 37F 37G 371

DRAWBAR IS UNCLAMPED TIMER 37G 371

DBR DBISCL 37F *--1/1------1/1---% YOO53.6 R6554.0 37A 371

%--------%--------%--------%

01447 TMR06 DBR DBISUC 37G *---1 1---*---1 1------------------------------------------------------------( )---* R0520.5 Y0053.6 R0553.5 37E 37A DBISUC 37H *---11---% R0553.5 37G 01451 TMR06 DBR DBISCL 371 *---1 1---*--1/1------------------------------------------------------------( )---* R0520.5 Y0053.6 R0554.0 37E 37A DBISCL 37J *---11---% R0554.0 37I 37K *--------* JMPE *--------------------------------------------------------------* I SUB30 I 01456 451.0 451.2 %--------%--------% 37L *-D6~~1~o--D6~~1~2---------i ~~~10 I 0 i-----------------------------------* 01460 ATCREQ ATC1 SPORRE 37M *---1 1------1/1---*-----------------------------------------------------*--( )---* R0531.0 R0531.1 R0546.0 33A 33D DM19 37N *---11------------% R0502.3 21N SIND %--( )---* G0125.7
%--------%--------% %--------% %--------%

DRAWBAR IS UNCLAMPED 25F 33H 37E 37H

DRAWBAR IS CLAMPED 25G 34A 34G 37C 37F 37J

SPINDLE ORIENTATE REQUEST 3L 4A 28M 370 38A 38C CONTROL OF SPINDLE ANALOGUE

01465 SPORRE TMR09 %--------%--------%--------% TMR09 370 *-RO~!6~O--R6~~1~O---------*1 TMR I 9 I ~~~~O *1-------------------R~5~1~O* 37M 370
%--------%--------%--------%

TIMER 9 370 38A 38C

37P

38 01470 1 SPSLOW TMR09 SPORRE SENSERI 38A *---11-------1 1---*---1 1---------------------------------------------------( )---* R0546.1 R0521.0 R0546.0 R0546.2 38C 370 37M 38B

SENSOR SEARCH SIGNAL 3L 38B

*---11------------%
R0546.2 38A SPSLOW

SENSER

01475 TMR09 SPORRE 38C *---1 1---*---1 1------------------------------------------------------------( R0521.0 R0546.0 370 37M 38D

R0546.1

)---*

SPINDLE ORIENTATE SLOW 38A 38D 38E 38F

*---11---%

SPSLOW

R0546.1 38C

01479 SPSLOW %--------%--------%--------%--------%--------% 38E *-~i~!6~i---------j ~~~E8 I 1111 I 1111 I 00463 I G0124 01485 SPSLOW %--------%--------%--------%--------%--------% 38F *-~~~!6~i---------j ~~~E8 I 1111 I 1111 I D0464 I G0124
%--------%--------%--------%--------%--------% %--------% %--------%--------%--------%--------%--------%

j-----------------* j-----------------*

38G

*--------*

JMPE SUB30

*--------------------------------------------------------------*

01492 STL HSSTPL 38H *--1/1---*---1 1------------------------------------------------------------( F0148.5 G0245.5 280 381

%--------%

VISAFE

R0533.0

)---*

SAFE TO OPERATE VICE 38M

*---11---*
211

DM10

R0501.2 DMll

38J

*---11---*
450.2

R0501.3 21J D0450.2

38K

*---11---%

01498 450.1 %--------%--------% 38L *-D~~~o~i*--------j ~~~10 0

j--------------------------------------------*

38M

*--1/1---%

VISAFE

%--------%--------%

R0533.0 38H

01502 ONE 38N *-R~~18~7------------------* 1A IN.2 380 450.2

%--------%--------%--------%
~~~~3 D0407

*--------------------------*

*-XO~~6~2--DO!~O~2*--------i *---11------------%
R050l.2
211

38P

DM10

%--------%--------%--------%

39 01509 lONE 39A *--1/1---------------------* R0518.7 1A 39B

%--------%--------%--------%
NUME SUB23 2 00407

*--------------------------*

*--1/1-------11---*--------*
X0006.2 00450.2 OMll

IN.2

450.2

I
%--------%--------%--------%

39C

*-Ro~6i~3---------%
21J

01516 ONE %--------%--------%--------% 390 *---11------------* CTR 12 CTR12 R0518.7 SUB 5 00405 1A 39E

*-----------------------------(

VIFLIP

R0533.1

)---*

VICE FOOT SWITCH FLIP FLOP

*-R6~18~7---------*
1A

ONE

39F

*--1/1------------*
R0518.7 1A

ONE

39G

*---11------------*
X0004.3

I
%--------%--------%--------%

01524 VIOPM 39H *---1 1---------------------------------------------------------------------( 00407.0 01526 VICLM 391 *---1 1---------------------------------------------------------------------( 00407.1

VIOPR

Y0080.4 VICLR

)---* )---*

VICE OPEN RELAY 24L

Y0080.5

VICE CLOSE RELAY 24M 31F

39J

*--------*

%--------%

JMPE SUB30

*--------------------------------------------------------------*

01529 MLKLH MLK #ST 39K *---11------1 1 1-------11---*-----------------------------------------------( R0518.4 G01l7.1 F0292.5 17H 16G 39L

%--------%

ZEMCAL

R0600.0

)---*

ZERO MACHINE ALARM 39L

*---11------1/1------------%
R0600.0 F0149.1 39K

ZEMCAL

RST

39M

39N

390

39P

40 01536 1 #ST AUTO. GUISOP GOALFLI 40A *---11---*---1 1---*---1 1---------------------------------------------------( )---* F0292.5 R0518.1 R0519.4 R0518.2 270 280 40B

GUARD OPEN ALARM FLAG 401

*---11---%
#MSCW

STL

F0148.5 MAN.

40C

*---11---*---11---* *---11---* *---11---%


SPRUN #CLON #MSCCW

F0293.7 R0518.0 28A F0295.6

400

40E

F0296.7

40F

*---11------------%
Y0080.1 4A GUOPAL

01547 RST GUOPAL 40G *--1/1---*---1 1---*--------------------------------------------------------( F0149.1 R0600.1 40G 40H

R0600.1

)---*

GUARD IS OPEN ALARM 40G

*---11---%

DISPI

R0553.1 44J GOALFL R0518.2 40A

401

*---11------------%
SPOHAL R0600.2
)---*

01552 SPTHSE 451.3 40J *--1/1------1/1------------------------------------------------------------( XOOOO.7 00451.3 40K

SPINDLE MOTOR OVERHEAT ALARM

40L

40M

40N

400

40P

41 01555 / #ST #MDIL ATCRDY 451.0 TCNRAL/ 41A *-FO~~2~5--G6~!4~O*-R6~~i~7--DO!~i~o*-------------------------------------Ra66o~3* 5F 34G TOK ATCREQ 41B *---/ /------/1/---* R0551.1 R0531.0 32L 33A TOOL CHANGER NOT READY ALARM 41K

41D *---//------------* F0299.3 #MSCW 41E *---/ /------------* F0293.7 #MSCCW 41F *---//------------* F0295.6 DM03 41G *-Ro~6o~3---------* 21C DM13 41H *---/ /------------* R0501.5 21K DM04 411 *---//------------* R0500.4
210

#-z

DM14 41J *---/ /------------% R050l.6 21L 41K 01574 41L

*---//------/1/---------------------%
R0600.3 F0149.1 41A 450.6 DVTXTH

TCNRAL

RST

*-D6~~O~6--x6b64~O*-------------------------------------------------------Ra66o~4*

TXTHAL

DRIVE TRANSFORMER THERMAL ALA 11 41M

TXTHAL RST 41M *---/ /------/1/---% R0600.4 F0149.1 41L 01580 LUFLSW 452.1 NOLUBE LOLUMS 41N *-xo662~O--D6~~2~i*-D6~~2~O-----------------------------------------------Ra66o~5* LUFLSW 452.1 LOW LUBE MESSAGE IBM

410

*--/1/-------//---%

X0002.0 D0452.1

41P

42 01587 1 TOK POCKOK ATCREQ CACOAL 1 42A *-Ro~~i~i--R6~~i~6--R6~!i~o*----------------------------------------------R~66o~6* 32L 2M 33A CACOAL RST 42B *---11------1/1------------% R0600.6 F0149.1 42A 01594 ATCREQ %--------%--------%--------%--------% TCFAAL 42C *-~~i!i~O---------i ~~~~4 3 30000 i-------------------R~660~7* CAROUSEL CONFLICT ALARM 42B

I 6~~io

TOOL CHANGER FAILED ALARM

01600 SPDVAL RST SPDVAL 42D *---1 1------1/1---*--------------------------------------------------------( )---* R0601.0 F0149.1 R0601.0 42D SPALM 42E *--1/1------------% XOOOO.5 01604 ZPX INATHO TOK 451.0 INAHAL 42F *--1/1---*---11---*---1 1-------1 1---*--------------------------------------( )---* F0148.0 00460.2 R0551.1 00451.0 R0601.1 32D 32L ZPY 42G *--1/1---% F0148.1 ZPZ/EF 42H *--1/1------------% F0148.2 INAHAL RST 421 *---11------1/1---------------------% R0601.1 F0149.1 42F 01614 AIRPS 452.5 LOAPMS 42J *--1/1------1/1------------------------------------------------------------( )---* X0004.5 00452.5 R0601.2 42K

%--------%--------%--------%--------%

SPINDLE DRIVE FAULT ALARM 42D

INDEX AT HOME ALARM 421

LOW AIR PRESSURE MESSAGE 18P

42L

42M

42N

420

42P

43 01617 1 HMSCCW MAN. SPFOFL SPDIALI 43A *---11-------1 1---*---1 1---*-----------------------------------------------( }---* F0295.6 R0518.0 R0550.0 R0601.7 28A 28E DM04 43B *---11------------* R0500.4
21D

SPINDLE DIRECTION ALARM 43G

DM15 43C *---11------------% R0501. 7 21M HMSCW MAN. SPREV 43D *---11-------11---*---11---* F0293.7 R0518.0 Y0080.2 28A 28M DM03 43E *---11------------* R0500.3 21C DM13 43F *---11------------% R0501. 5 21K SPDIAL RST 43G *-Ro~6i~7--F6{!9~i---------% 43A 01632 DM62 450.7 AUXIAL 43H *---1 1---*---1 1---*--------------------------------------------------------( }---* R0507.6 D0450.7 R0604.2 22K DM64 431 *---11---* R0508.0 22M DM66 43J *---11---% R0508.2 220 AUX1AL RST 43K *---11------1/1---% R0604.2 F0149.1 43H 01640 DBUCPB 451.0 AUTO. STL SEMAAL 43L *-xo616~7*-DO!~1~o--Ro~18~i--F6{!8~5*-------------------------------------R~665~O* 270 CWP/B 43M *---11---* X0017.1 CCWPB 43N *---11---% X0017.0 SEMAAL RST 430 *---11------1/1---------------------% R0605.0 F0149.1 43L 43P SELECT MANUAL ALARM 430 AUX.1 USED FOR FMS ALARM 43K

44 01650 lisT MAN. SEAUALI 44A *-FO~~2~5--RO~!8~O*-------------------------------------------------------R~665~i* 2BA SEAUAL RST 44B *---11------1/1---% R0605.1 F6149.1 44A 01656 DNCI DNCIMS 44C *---1 1---------------------------------------------------------------------( )---* G0127.5 R0605.3 19C 0165B RST 1ST PARTMS PARTMS 44D *-F6i!9~i*-F6~~2~5--RO~65~4*----------------------------------------------R~665~4* 44D DISP2 44E *---11---% R0553.2 44K PRTSF 44F *---11---------------------% F0164.7 01664 BAL BATTMS 44G *---1 1---------------------------------------------------------------------( )---* F0149.2 R0605.5 01666 TOK DM06 452.4 NOM6AL 44H *-Ro~~i~i--R6'6o~6--D6~~2~4*----------------------------------------------R~665~6* 32L 21F NOM6AL RST 441 *---11------1/1------------% R0605.6 F0149.1 44H 01673 TMR01 DISP3 %--------%--------%--------%--------% DISP1 44J *--1/1------1/1------------* DISP 272 17 R0600 *-----------( )---* R0520.0 R0553.3 I SUB49 I R0553.1 4J 440
I I I

SELECT AUTO ALARM 44B

DNC MODE SELECTED MESSAGE

PARTS COUNTER REACHED PRESET 440

REPLACE BATTERY MESSAGE

NO M06 PROGRAMMED ALARM 441

DISPLAY INSTRUCTION 1 40H DISPLAY INSTRUCTION 2 44E START UP MESSAGE DISPLAYED 44N

01952 TMR01 DISP3 %--------%--------%--------%--------% DISP2 44K *--1/1------1/1------------* DISP 255 17 R0604 *-----------( )---* R0520.0 R0553.3 SUB49 R0553.2 4J 440

%--------%--------%--------%--------%

02214 IINFO IEDITL RST STUPMS 44L *---1 1-------1 1---*--1/1---------------------------------------------------( )---* F0293.3 G0243.0 F0149.1 R060B.0 5A TMR01 44M *---11------------* R0520.0 4J STUPMS 44N *---11------------% R060B.0 44L 02220 ONE %--------%--------%--------%--------% DISP3 440 *-R~!!8~~---------i ~~~:9 101 100 R060B i-------------------R~5~~~~*
I I I

%--------%--------%--------%--------%

DISPLAY INSTRUCTION START UP 44J 44K

02327 DIASET %--------%--------% 44P *-~~f~~~o---------j ~~~10 I 0 j--------------------------------------------*

%--------%--------%--------%--------%

%--------%--------%

45 02330 lONE %--------%--------%--------% 45A *-Rb'!a:7---------* ~~~~3 40 6~~65 IA 45B 02335 45C

*-----------------------------------*

*---11------------*
R05Ia.? lA ONE

ONE

I
%--------%--------%--------%

*--1/1------------*
R051a.? lA ONE

%--------%--------%--------% NUME 10 TMR6 SUB23 00325

*-----------------------------------*

450

*---11------------*
R051a.? lA

I
%--------%--------%--------%

02340 ONE %--------%--------%--------% 45E *--1/1------------* NUME 6 TMR? R051a.? SUB23 00330 IA 45F

*-----------------------------------*

*---11------------*
R05Ia.? IA

ONE

I
%--------%--------%--------%

02345 ONE %--------%--------%--------% 45G *--1/1------------* NUME 6 TMR8 R0518.? SUB23 00335 IA 45H

*-----------------------------------*

*---11------------*
R051a.? lA

ONE

I
%--------%--------%--------%

02350 ONE %--------%--------%--------% 45I *--1/1------------* NUME 30 TMR9 R05Ia.? SUB23 00340 IA 45J

*-----------------------------------*

*---11------------*
R05Ia.? IA

ONE

I
%--------%--------%--------%

02355 ONE %--------%--------%--------% 45K *--1/1------------* NUME 6 TMROI0 *-----------------------------------* R05Ia.? SUB23 00345 IA 45L

*---11------------*
R05Ia.? IA

ONE

I
%--------%--------%--------%

02360 ONE %--------%--------%--------% 45M *--1/1------------* NUME 6 CTRI R05Ia.? SUB23 00350 IA 45N

*-----------------------------------*

*---11------------*
R05Ia.? IA

ONE

I
%--------%--------%--------%

02365 ONE %--------%--------%--------% 450 *--1/1------------* NUME CTR2 R0518.? SUB23 00355 lA 45P

*-----------------------------------*

*---11------------*

ONE

R05Ia.? lA

I
%--------%--------%--------%

46 023?0 lONE %--------%--------%--------% 46A *--1/1------------* NUME 1 CTR3 *-----------------------------------* R05I8.? SUB23 00360 IA 46B
1

*---11------------*
R05I8.? IA

ONE

I
%--------%--------%--------%

023?5 ONE %--------%--------%--------% 46C *--1/1------------* NUME CTR4 *-----------------------------------* R05I8.? SUB23 00365 IA 460

*---11------------*
R05I8.? IA

ONE

I
%--------%--------%--------%

02380 ONE %--------%--------%--------% 46E *--1/1------------* NUME CTR5 *-----------------------------------* R05I8.? SUB23 003?0 IA 46F

*---11------------*
R05I8.? IA

ONE

I
%--------%--------%--------%

02385 ONE %--------%--------%--------% 46G *--1/1------------* NUME 1 CTR6 *-----------------------------------* R05I8.? SUB23 003?5 IA 46H

*---11------------*
R05I8.? IA

ONE

I
%--------%--------%--------%

02390 ONE %--------%--------%--------% 461 *--1/1------------* NUME 1 CTR? *-----------------------------------* R05I8.? SUB23 00380 IA 46J

*---11------------*
R05I8.? IA

ONE

I
%--------%--------%--------%

02395 ONE %--------%--------%--------% 46K *--1/1------------* NUME CTR8 *-----------------------------------* R05I8.? SUB23 00385 lA 46L

*---11------------*
R05I8.? IA

ONE

I
%--------%--------%--------%

02400 ONE %--------%--------%--------% 46M *--1/1------------* NUME CTR9 *-----------------------------------* R05I8.? SUB23 00390 IA 46N

*---11------------*
R05I8.? IA

ONE

I
%--------%--------%--------%

02405 ONE %--------%--------%--------% 460 *--1/1------------* NUME 9 CTRI0 *-----------------------------------* R05I8.? SUB23 00395 IA 46P

*---11------------*

ONE

R~~18.?

I
%--------%--------%--------%

47 02410 lONE %--------%--------%--------% 47A *--1/1------------* NUME 1 CTRll R0518.7 SUB23 D0400 lA 47B

*-----------------------------------*

*---11------------*
R0518.7 lA

ONE

I
%--------%--------%--------%

02415 ONE %--------%--------%--------% 47C *--1/1------------* NUME 2 CTR12 R0518.7 SUB23 D0405 lA 47D

*-----------------------------------*

*---11------------*
R0518.7 lA

ONE

I
%--------%--------%--------%

02420 ONE %--------%--------%--------% 47E *--1/1------------* NUME 80 R0518.7 SUB23 D0463 lA 47F

*-----------------------------------*

*---11------------*
R0518.7 lA

ONE

I
%--------%--------%--------%

02425 ONE %--------%--------%--------% 47G *--1/1------------* NUME 40 R0518.7 SUB23 D0464 lA 47H

*-----------------------------------*

*---11------------*
R0518.7 lA

ONE

I
%--------%--------%--------%

02430 ONE 471 *--1/1---------------------------------------------------------------------( R0518.7 lA 47J

DIASET

D0453.0

)---*

DIAGNOSTIC SETUP MARKER 36H 44P

*--------* *--------*

%--------%

JMPE SUB30

*--------------------------------------------------------------*

47K

%--------% %--------%

I SUB 2 I

END2

*--------------------------------------------------------------*

%--------%

47L

47M

47N

470

47P

SEC T ION

2.4

• ELECTRICAL

DRAWINGS

Service Manual

TRIAC FANUC

25

0 rrl

CONTROL TRANS 2 SEE M-410020 N CONTROL TRANS C/BREAKER 10 AMP L1 CONTROL TRANS 1 COM 415v

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X+/35

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WIRE No 99+107 ARE COMMONED AT TERMINALS ON MAIN PANEL

DBR= CIR= CDR= COR= SFR= DBS=

DRAW BAR RELAY CAROUSEL IN RELAY CAROUSEL DOWN RELAY COOLANT ON RELAY SPINDLE FORWARD RELAY DRAW BAR SOLENOID

CIS... CAROUSEL IN SOLENOID CDS= CAROUSEL DOWN SOLENOID CMC= COOLANT MOTOR CONTACTOR OM= 8 WAY ROUND OM SOCI<ET ESR= EMERGENCY STOP RELAY

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M18 CONTROL INPUTS


50 WAY FEMALE HONDA CONNECTOR

DESCRIPnON

BIT Ov Ov Ov COM1

;0/

P:tJ
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UNK TO PINS 28 + 29

36
+24v

i
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M18 CONTROL
50 WAY FEMALE HONDA CONNECTOR DESCRIPTION
-

INPUTS
BIT X04.5 X06.0 COM2 COM3 PIN 26 27 28 122 118 GREY YELLOW

0
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Z; '1

+24v

36

:::0
P-

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29
30 31 32

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