DR Instrument List Revised

DR, DS & GR PLANT INSTRUMENTS LIST
Calibration
Sl. Description Tag. Nos. P&ID
Range
E-Unit Inst. Model No. Make
No.
Charge hopper flushing water FI-M11 M5-01
Charge hopper flushing water FO FI-M12-1 M5-01
Top gas pressure PI-Axx M5-01
Charge hopper temperature TI-H08 M5-01
CHARGE HOPPER FLUSHING PUMP DISCHARGE PI-M10 M5-01

PRESSURE
CHARGE HOPPER FLUSHING PUMP DISCHARGE PSL-M10 M5-01

PRESSURE
TW M08-1 M5-01
UPPER BURDENFEEDER COOLING WATER TW
TW M08-2 M5-01
TW M08-3 M5-01
ZS H-01.1 M5-01
UPPER BURDENFEEDER FORWARD LIMIT SWITCH
ZS H-01.2 M5-01
UPPER BURDENFEEDER FORWARD LIMIT SWITCH
1. Primary Air Diff. Pressure Transmitter PDT-B01 0 to 1600 mmH2O 7MF3220-1CD10-1DL1 SIEMENS
2. Main Air Blower Motor Current II-B02 0 to 400 Amps 6DS1700-8BA SIEMENS
3. Main Air Blower Winding Temperature TI-B03-1 0 to 200 Deg. C 6DS1731-8AA SIEMENS
4. Main Air Blower Bearing Temperature TI-B03-2 0 to 200 Deg. C 6DS1731-8AA SIEMENS
5. Main Air Blower Bearing Temperature TI-B03-3 0 to 200 Deg. C 6DS1731-8AA SIEMENS
6. Main Air Blower Vibration Switch XSH-B03-3 0 to 100 Microns
7. Main Air Blower Gear Lube Oil Pressure PT-B04 0 to 5 Kg/Cm2 7MF3200-1CD11-1DL2 SIEMENS
8. Primary Air Flow Transmitter FT-B06-1 0 to 635 mmH2O 7MF3220-1CD10-1DL1 SIEMENS
FI-B06-1 0 to 60000 Nm3/hr 6DS1412-8CC SIEMENS
9. Nautral Gas Flow Transmitter FT-B06-2 0 to 635 mmH2O 7MF3220-1CD10-1DL1 SIEMENS
10. Secondary Air Flow Transmitter FT-B07-1 0 to 622 mmH2O 7MF3220-1CD10-1DL1 SIEMENS
11. Fuel Gas Flow transmitter FT-B07-2 0 to 782 mmH2O 7MF3220-1CD10-1DL1 SIEMENS
12. Process Gas Pressure transmitter PT-B08-1 0 to 0.5 Kg/Cm2 7MF3220-1CD10-1DL1 SIEMENS
13. Process Gas Pressure transmitter PT-B08-2 0 to 0.5 Kg/Cm2 7MF3220-1CD10-1DL1 SIEMENS
14. Main Burner Pressure transmitter PT-B09 0 to 3 Kg/Cm2 7MF3220-1CD10-1DL1 SIEMENS
15. Main Burner N.G Pressure Switch PSH-B09 0.8 Kg/Cm2 SA12DK/TH10 A21 ASCO
16. Main Burner N.G Pressure Switch PSL-B09 200 mmH2O SA12DK/TH10 A21 ASCO
17. Aux. Air Blower outlet Air Pressure transmitter PIC-B10 0 to 1524 mmH2O nil nil
18. Process Gas Pressure transmitter PT-A55 0 to 125 mmH2O 7MF3220-1CD10-1DL1 SIEMENS
19. Aux. N.G flow transmitter FT-B11 0 to 406 mmH2O 7MF3220-1CD10-1DL1 SIEMENS
FI-B11 0 to 2000 Nm3/hr 6DS1700-8BA SIEMENS
20. Aux. Burner N.G Pressure Switch PSL-B12 0.15 Kg/Cm2 SA12DK/TH10 A21 ASCO
21. Aux. Burner N.G Pressure Switch PSH-B12 0.4 Kg/Cm2 SA12DK/TH10 A21 ASCO
22. Main Burner Temperature TI-B19-1 800 to 1300 Deg. C 6DS1412-8CC SIEMENS
23. Main Burner Temperature TI-B19-2 800 to 1300 Deg. C 6DS1412-8CC SIEMENS
24. Reformer Roof Temp. TI-B20-1 0 to 1300 Deg. C 6DS1700-8BA SIEMENS
27. Reformer Floor Temp. TI-B21-1 0 to 1300 Deg. C 6DS1700-8BA SIEMENS
28. Reformer Floor Temp. TI-B21-2 0 to 1300 Deg. C 6DS1700-8BA SIEMENS
29. Reformer Burner Temp. TI-B22-1 0 to 1300 Deg. C 6DS1412-8CC SIEMENS
30. Reformer Burner Temp. TI-B22-2 0 to 1300 Deg. C 6DS1412-8CC SIEMENS
31. Natural Gas Main pressure controller PIC-B25 0 to 5 Kg/Cm2 nil nil
32. Reformer Temp. TI-B40-1 0 to 1300 Deg. C 6DS1700-8BA SIEMENS
33. Reformer Temp. TI-B40-2 0 to 1300 Deg. C 6DS1700-8BA SIEMENS

34. Plant air Pressure switch PSH-G07 8.9 Kg/Cm2 SA12DK/TH10 A21 ASCO
35. Plant air Pressure switch PSL-G07 6 Kg/Cm2 SA12DK/TH10 A21 ASCO
36. Instrument Air Receiver Pressure switch PSH-G09 5.9 Kg/Cm2 SA12DK/TH10 A21 ASCO
37. Instrument Air Receiver Pressure switch PSL-G09 4.4 Kg/Cm2 SA12DK/TH10 A21 ASCO
38. Instrument Air Pressure switch PSL-G13 4.3 Kg/Cm2 SA12DK/TH10 A21 ASCO
39. Reformer & Flue Gas Temperature TI-C01-1 0 to 1300 Deg. C 6DS1703-8AB SIEMENS
51. Reformer and Flue Gas temperature TI-C01-13 0 to 1300 Deg. C 6DS1703-8AB SIEMENS
62. Flue Gas Temp. Controller TI-C02-1 500 to 1300 Deg. C 6DS1412-8CC SIEMENS
63. Flue Gas Temp. TI-C02-2 500 to 1300 Deg. C 6DS1412-8CC SIEMENS
64. Comb. Air Temp. TI-C31 200 to 800 Deg. C 6DS1412-8CC SIEMENS
65. Flue Gas Temp. Controller TI-C05-1 500 to 1300 Deg. C 6DS1412-8CC SIEMENS
66. Flue Gas Temp. TI-C05-2 500 to 1300 Deg. C 6DS1412-8CC SIEMENS
67. Comb. Air Temp. TI-C06 200 to 800 Deg. C 6DS1412-8CC SIEMENS
68. Flue Gas Temp. K-B05-A TI-C08-1 0 to 1000 Deg. C 6DS1703-8AB SIEMENS
69. Flue Gas Temp. K-B05-B TI-C08-2 0 to 1000 Deg. C 6DS1703-8AB SIEMENS
70. Comb. Air Temp.K-B05-A TI-C08-3 0 to 1000 Deg. C 6DS1703-8AB SIEMENS
71. Comb. Air Temp.K-B05-A TI-C08-4 0 to 1000 Deg. C 6DS1703-8AB SIEMENS

72. Comb. Air Temp.K-B05-B TI-C08-5 0 to 1000 Deg. C 6DS1703-8AB SIEMENS
73. Comb. Air Temp.K-B05-B TI-C08-6 0 to 1000 Deg. C 6DS1703-8AB SIEMENS
74. Flue Gas CO. AIT-C09 0 to 5 % 7MB1120-0CQ00-0BB0 SIEMENS
75. Flue Gas O2. AIT-C10 0 to 5 % 7MB1020-0AE11-1BA1 SIEMENS
76. Reformer Pressure Transmitter PT-C11-1 - 200 to +200 mmH2O 7MF3220-1CD10-1DL1 SIEMENS
77. Reformer Pressure Transmitter PT-C11-2 - 100 to +100 mmH2O 7MF3220-1CD10-1DL2 SIEMENS
78. Power Stack Temperature Controller TI-C12 0 to 800 Deg. C 6DS1412-8CC SIEMENS
79. Flue Gas Motor current II-C13 0 to 300 Amps 6DS1700-8BA SIEMENS
80. Stack Blower Motor Winding Temp. TI-C14 0 to 200 Deg. C 6DS1731-8AA SIEMENS
81. Power Stack Fan Motor Side Bearing Temp. TI-C14-1A 0 to 200 Deg. C 6DS1703-8AB SIEMENS
82. Power Stack Fan Shaft End Bearing Temp. TI-C14-1B 0 to 200 Deg. C 6DS1703-8AB SIEMENS
83. Flue Gas Temp. Controller TI-C15 0 to 1200 Deg. C 6DS1412-8CC SIEMENS
84. Flue Gas Temp. TI-C16 0 to 1200 Deg. C 6DS1703-8AB SIEMENS
85. Process Gas Temp. K-A61-A TI-C17-1 0 to 500 Deg. C 6DS1703-8AB SIEMENS
86. Process Gas Temp. K-A61-B TI-C17-2 0 to 500 Deg. C 6DS1703-8AB SIEMENS
87. Flue Gas Temp. K-A61-A TI-C17-3 0 to 500 Deg. C 6DS1703-8AB SIEMENS
88. Flue Gas Temp. K-A61-B TI-C17-4 0 to 500 Deg. C 6DS1703-8AB SIEMENS
89. Preheater Gas Temp. Controller TI-C18 0 to 600 Deg. C 6DS1412-8CC SIEMENS
90. Flue Gas Temp. TI-C20 0 to 400 Deg. C 6DS1703-8AB SIEMENS
91. Flue Gas Pressure Transmitter PT-C21 0 to 250 mmH2O 7MF3220-1CD10-1DL1 SIEMENS
92. Process Gas Temp. Before Preheater. TI-C22 0 to 100 Deg. C 6DS1700-8BA SIEMENS
93. Flue Gas CO. AIT-C25-1 0 to 2 % 7MB1120-0CQ00-0BB0 SIEMENS
94. Flue Gas O2. AIT-C25-2 0 to 5 % 7MB1020-0AE11-1BA1 SIEMENS
95. Preheater Exhaust Fan Motor Winding Temp. TI-C24 0 to 200 Deg. C 6DS1731-8AA SIEMENS
96. Preheater Exhaust Fan Vibration Switch XSH-C32 0 to 100 Microns
97. Preheater Exhaust Fan Bearing Temp. TI-C33-1 0 to 200 Deg. C 6DS1703-8AB SIEMENS
98. Preheater Exhaust Fan Bearing Temp. TI-C33-2 0 to 200 Deg. C 6DS1703-8AB SIEMENS
99. Discharge Pressure K-A48-B PT-A03-1 0 to 2.2 Kg/Cm2 7MF3200-1CD11-1DL2 SIEMENS
100. Difference Pressure K-A48-B PDT-A02-1 0 to 1 Kg/Cm2 7MF3220-1CD10-1DL1 SIEMENS
101. Discharge Pressure K-A48-A PT-A03-2 0 to 2.2 Kg/Cm2 7MF3200-1CD11-1DL2 SIEMENS
102. Difference Pressure K-A48-A PDT-A02-2 0 to 1 Kg/Cm2 7MF3220-1CD10-1DL1 SIEMENS
103. Discharge Temp.K-A48-B TI-A04-1 0 to 200 Deg. C 6DS1700-8BA SIEMENS
104. Discharge Temp. K-A48-A TI-A04-2 0 to 200 Deg. C nil nil
105. Motor Current K-A48-A II-A05-1 0 to 400 Amps 6DS1700-8BA SIEMENS
106. Motor Current K-A48-B II-A05-2 0 to 400 Amps 6DS1700-8BA SIEMENS
107. Motor Winding Temp. K-A48-A TI-A06-A 0 to 200 Deg. C 6DS1731-8AA SIEMENS
108. Motor Winding Temp. K-A48-B TI-A06-B 0 to 200 Deg. C 6DS1731-8AA SIEMENS
109. Lube Oil Pressure K-A48-A PT-A07-1 0 to 2 Kg/Cm2 7MF3200-1CD11-1DL2 SIEMENS
110. Lube Oil Pressure K-A48-B PT-A07-2 0 to 2 Kg/Cm2 7MF3200-1CD11-1DL2 SIEMENS
Lube Oil Pressure

111. PT-A08-1 0 to 3.5 Kg/Cm2 7MF3200-1CD11-1DL2 SIEMENS
K-A48-A
Lube Oil Pressure
112. PT-A08-2 0 to 3.5 Kg/Cm2 7MF3200-1CD11-1DL2 SIEMENS
K-A48-B
113. Discharge PressureK-A51 PT-A11 0 to 2.2 Kg/Cm2 7MF3200-1CD11-1DL2 SIEMENS
114. Difference PressureK-A51 PDT-A10 0 to 1 Kg/Cm2 7MF3220-1FD10-1DL1 SIEMENS
P.G Discharge Temp.

115. TI-A12 0 to 200 Deg. C 6DS1700-8BA SIEMENS
K-A51
116. Motor Current K-A51 II-A13 0 to 500 Amps 6DS1700-8BA SIEMENS
Motor Winding Temp.

117. TI-A14 0 o 200 Deg. C 6DS1731-8AA SIEMENS
K-A51
Gear Lube Oil Pressure
118. PT-A15 0 to 2 Kg/Cm2 7MF3200-1CD11-1DL2 SIEMENS
K-A51
119. Lube Oil Pressure K-A51 PT-A16-1 0 to 3.5 Kg/Cm2 7MF3200-1CD11-1DL2 SIEMENS
120. Process Gas CO2. AIT-A18 0 to 50 % 7MB1120-0CQ00-0BB0 SIEMENS
121. P.G To Mixer Pressure PT-A21 0 to 3 Kg/Cm2 7MF3200-1CD11-1DL2 SIEMENS
122. P.G To Mixer Flow FT-A22-3 0 to 650 mmH2O 7MF3220-1CD10-1DL1 SIEMENS
FI-A22-3 0 to 80000 Nm3/hr 6DS1700-8BA SIEMENS
123. P.G To Mixer Flow FT-A22-1 0 to 650 mmH2O 7MF3220-1CD10-1DL1 SIEMENS
FI-A22-1 0 to 80000 Nm3/hr 6DS1412-8CC SIEMENS
124. P.G Pressure After 2nd Gas Comp. PT-A19 0 to 3 Kg/Cm2 7MF3200-1CD11-1DL2 SIEMENS
125. N.G Flow FT-A22-2 0 to 711 mmH2O 7MF3220-1CD10-1DL1 SIEMENS

FI-A22-2 0 to 25000 Nm3/hr 6DS1412-8CC SIEMENS
126. N.G Addition Flow FT-A26 0 to 924 mmH2O 7MF3220-1CD10-1DL1 SIEMENS
FI-A26 0 to 8000 Nm3/hr 6DS1700-8BA SIEMENS
127. N.G Enrichment Flow FT-A28 0 to 650 mmH2O 7MF3220-1CD10-1DL1 SIEMENS
FI-A28 0 to 6000 Nm3/hr 6DS1412-8CC SIEMENS
128. Reformed Gas CH4. AIT-A31-1 0 to 5 % 7MB1120-0CQ00-0BB0 SIEMENS
129. Reformed Gas CH4. AIT-A31-2 0 to 5 % 7MB1120-0CQ00-0BB0 SIEMENS
130. Reformed Gas CO2. AIT-A32-1 0 to 10 % 7MB1120-0CQ00-0BB0 SIEMENS
131. Reformed Gas CO2. AIT-A32-2 0 to 10 % 7MB1120-0CQ00-0BB0 SIEMENS
132. Bustle Gas CH4. AIT-A33-1 0 to 5 % 7MB1120-0CQ00-0BB0 SIEMENS
133. Bustle Gas CH4. AIT-A33-2 0 to 5 % 7MB1120-0CQ00-0BB1 SIEMENS
134. Bustle Gas Temp. TI-A34-1 0 to 1300 Deg. C 6DS1412-8CC SIEMENS
135. Bustle Gas Temp. TI-A34-2 0 to 1300 Deg. C 6DS1412-8CC SIEMENS
136. Cooling Zone Gas Temp. TI-A35-1 0 to 1000 Deg. C 6DS1703-8AB SIEMENS
139. Reformed Gas Temp. TI-A35-4-1 0 to 1300 Deg. C 6DS1703-8AB SIEMENS
140. Reformed Gas Temp. TI-A35-4-2 0 to 1300 Deg. C 6DS1703-8AB SIEMENS
141. Top Gas Temp. TI-A35-5 M5-01 0 to 1000 Deg. C 6DS1703-8AB SIEMENS
142. Cooling Zone Gas CO. AIT-A37 0 to 50 % 7MB1120-0CQ00-0BB0 SIEMENS
143. Bustle Gas Pressure PT-A37-3 M5-01 0 to 2 Kg/Cm2 7MF3200-1CD11-1DL2 SIEMENS
144. Cooling Zone Gas Flow FT-A38 0 to 750 mmH2O 7MF3220-1CD10-1DL1 SIEMENS
FI-A38 0 to 75000 Nm3/hr 6DS1412-8CC SIEMENS
145. Cooling Zone Gas Difference PressureK-A71 PDT-A38 0 to 1 Kg/Cm2 7MF3220-1CD10-1DL1 SIEMENS
146. Cooling Zone Gas Comp. Difference Pressure PDT-A39 0 to 1 Kg/Cm2 7MF3220-1CD10-1DL1 SIEMENS
147. Motor Current K-A71 II-A40 0 to 400 Amps 6DS1700-8BA SIEMENS
Motor Winding Temp.

148. TI-A41 0 to 200 Deg. C 6DS1731-8AA SIEMENS
K-A71
Gear Lube Oil Pressure
149. PT-A42 0 to 2 Kg/Cm2 7MF3200-1CD11-1DL2 SIEMENS
K-A71
150. Lube Oil Pressure K-A71 PT-A43 0 to 3.5 Kg/Cm2 7MF3200-1CD11-1DL2 SIEMENS
151. Discharge PressureK-A71 PT-A45 0 to 3 Kg/Cm2 7MF3200-1CD11-1DL2 SIEMENS
152. Discharge Temp. K-A71 TI-A46 0 to 100 Deg. C 6DS1700-8BA SIEMENS
153. Furnace Top Pressure PT-A45-1 M5-01 0 to 1 Kg/Cm2 7MF3200-1CD11-1DL2 SIEMENS
154. Discharge Temp. K-A73 TI-A48 0 to 100 Deg. C 6DS1703-8AB SIEMENS
155. Reduction Furnace Temp. Monitoring. TI-A51-1 M5-01 0 to 1000 Deg. C 6DS1703-8AB SIEMENS
171. Reformed Gas Pressure (High Static) PT-A52 0 to 2 Kg/Cm2 7MF3200-1CD11-1DL2 SIEMENS
172. Reformed Gas pressure (Low Static) PT-A53 0 to 2 Kg/Cm2 7MF3200-1CD11-1DL2 SIEMENS
173. Cooling Zone Scrubber (High Static) PT-A70-1 0 to 2 Kg/Cm2 7MF3200-1CD11-1DL2 SIEMENS
Difference Pressure
174. PDT-D01 0 to 1 Kg/Cm2 7MF3220-1CD10-1DL1 SIEMENS
K-D03
Discharge Pressure K-
175. PT-D02 0 to 2 Kg/Cm2 7MF3200-1CD11-1DL2 SIEMENS
D03
176. Lube Oil Pressure K-D03 PT-D04-1 0 to 2 Kg/Cm2 7MF3200-1CD11-1DL2 SIEMENS
177. Lube Oil Pressure K-D04 PT-D04-2 0 to 2 Kg/Cm2 7MF3200-1CD11-1DL2 SIEMENS

Motor Winding Temp.
178. TI-D05 0 to 200 Deg. C 6DS1703-8AB SIEMENS
K-D03/ D04
179. Motor Current K-D03/ D04 II-D06 0 to 200 Amps 6DS1700-8BA SIEMENS
180. Discharge Temp. K-D03 TI-D07 0 to 200 Deg. C 6DS1703-8AB SIEMENS
Difference Pressure
181. PDT-D08 0 to 1.5 Kg/Cm2 7MF3220-1CD10-1DL1 SIEMENS
K-D04
Discharge Pressure
182. PT-D09 0 to 2 Kg/Cm2 7MF3200-1CD11-1DL2 SIEMENS
K-D04
183. Purge Gas Compressor Inlet Pressure Switch PSL-D11A 0.2 Kg/Cm2 SA12DK/TH10 A21 ASCO
184. Purge Gas Compressor Inlet Pressure Switch PSL-D11B 0.2 Kg/Cm2 SA12DK/TH10 A21 ASCO
185. Purge Gas Compressor Inlet Pressure Switch PSL-D11C 0.2 Kg/Cm2 SA12DK/TH10 A21 ASCO
187. Seal Gas Pressure PT-D15 0 to 2 Kg/Cm2 7MF3220-1CD10-1DL1 SIEMENS
188. Seal Gas O2. AIT-D18-1 0 to 5 % 7MB1020-0AE11-1BA1 SIEMENS
189. Seal Gas O2. AIT-D18-2 0 to 5 % 7MB1020-0AE11-1BA1 SIEMENS
190. Seal Gas CO. AIT-D19 0 to 200 PPM 7MB1120-0CQ00-0BB0 SIEMENS
191. Seal Gas Flow. FT-D21 0 to 445 mmH2O 7MF3220-1CD10-1DL1 SIEMENS
FI-D21 0 to 10000 Nm3/hr 6DS1700-8BA SIEMENS
192. Aux. Seal Gas Flow to Top Gas Scrubber FT-D22 0 to 406 mmH2O 7MF3220-1CD10-1DL1 SIEMENS
FI-D22 0 To 1500 Nm3/hr 6DS1412-8CC SIEMENS
193. Top Seal Gas Flow FT-D41-1 M5-01 0 to 406 mmH2O 7MF3220-1CD10-1DL1 SIEMENS
FI-D41-1 M5-01 0 to 2000 Nm3/hr 6DS1700-8BA SIEMENS
194. Bottom Seal Gas Flow FT-D41-2 0 to 406 mmH2O 7MF3220-1CD10-1DL1 SIEMENS
FI-D41-2 0 to 4000 Nm3/hr 6DS1700-8BA SIEMENS
195. Difference Pressure Top Seal Gas PDT-D43 M5-01 -50 to 50 mmH2O 7MF3220-1CD10-1DL1 SIEMENS
Top Seal D-43 bypass orifice FE-D42 M5-01
196. Diffeerence Pressure Bottom Seal Gas PDT-D44-2A -180 to 180 mmH2O 7MF3220-1CD10-1DL1 SIEMENS
197. Diffeerence Pressure Bottom Seal Gas PDT-D44-2B -180 to 180 mmH2O 7MF3220-1CD10-1DL1 SIEMENS
198. Difference Pressure Bottom Seal Gas PDT-D44-1 -5000 to 10000 mmH2O 7MF3220-1CD10-1DL1 SIEMENS
199. Purge Gas Pressure PT-D85 0 to 20 Kg/Cm2 7MF3200-1CD11-1DL2 SIEMENS
UNITED
Discharge Temperature Switch, UNITED
200. TSH-D88A 150 Deg. C ELECTRICCONTRO
K-D20A ELECTRICCONTROL-UB
L-UB
Discharge Pressure Switch,
201. PSH-D88A 16.9 Kg/Cm2 SA12DK/TH10 A21 ASCO
K-D20A
UNITED
UNITED
202. Discharge Temperature Switch, K-D20B TSH-D88B 150 Deg. C ELECTRICCONTRO
ELECTRICCONTROL-UB
L-UB
203. Discharge Pressure Switch, K-D20B PSH-D88B 16.9 Kg/Cm2 SA12DK/TH10 A21 ASCO
UNITED
UNITED
204. Discharge Temperature Switch, K-D20C TSH-D88C 150 Deg. C ELECTRICCONTRO
ELECTRICCONTROL-UB
L-UB
Discharge Pressure Switch, K-
205. PSH-D88C 16.9 Kg/Cm2 SA12DK/TH10 A21 ASCO
D20C
207. Inert Gas O2. AIT-N02 0 to 5 %
208. Process Water Temp. TI-E02-1 0 to 100 Deg. C 6DS1412-8CC SIEMENS

209. Process Gas Temp. K-A45 TI-E02-2 0 to 100 Deg. C 6DS1700-8BA SIEMENS
Process Water (To Top Gas Fuel Section) mmH2O

210. FT-E09 0 to 1900 7MF3220-1CD10-1DL1 SIEMENS
K-A45
FI-E09 0 To 400 Nm3/hr 6DS1412-8CC SIEMENS
211. Process Water (To P. G Section) K-A45 FT-E10 0 to 3000 mmH2O 7MF3220-1CD10-1DL1 SIEMENS
FI-E10 0 to 500 Nm3/hr 6DS1412-8CC SIEMENS
212. Swirl Water Flow K-A45 FT-E13 0 to 2927.34 mmH2O 7MF3220-1CD10-1DL1 SIEMENS
Ventury Water Flow mmH2O

K-A45
Spray Water Flow mmH2O

214. FT-E18A 0 to 5200 7MF3220-1CD10-1DL1 SIEMENS
K-A48-A
FI-E18A 0 to 5000 l/hr 6DS1700-8BA SIEMENS
Spray Water Flow mmH2O

215. FT-E18B 0 to 5200 7MF3220-1CD10-1DL1 SIEMENS
K-A48-B
FI-E18B 0 to 5000 l/hr 6DS1700-8BA SIEMENS
216. Spray Water Flow K-A51 FT-E21 0 to 5200 mmH2O 7MF3220-1CD10-1DL1 SIEMENS
FI-E21 0 to 5000 l/hr 6DS1700-8BA SIEMENS
Packing Water Flow mmH2O

K-A70
218. Swirl Water Flow K-A70 FT-E25 0 to 3614 mmH2O 7MF3220-1CD10-1DL1 SIEMENS
FI-E25 0 To 100 Nm3/hr 6DS1412-8CC SIEMENS

219. Venturi Water Flow K-A70 FT-E26 0 to 1405 mmH2O 7MF3220-1CD10-1DL1 SIEMENS
220. Spray Water Flow K-A71 FT-E31 0 to 3747 mmH2O 7MF3220-1CD10-1DL1 SIEMENS
FI-E31 0 To 5000 l/hr 6DS1700-8BA SIEMENS
221. Contaminated Water Sump Level K-E41 LT-E40 800 to 3200 mmH2O 7MF3220-1CD10-1DL1 SIEMENS
Water Pump Temp.

222. TI-E42A 0 to 200 Deg. C 6DS1703-8AB SIEMENS
K-E42A
WAter Pump Temp.
223. TI-E42B 0 to 200 Deg. C 6DS1703-8AB SIEMENS
K-E42B
WAter Pump Temp.
224. TI-E42C 0 to 200 Deg. C 6DS1703-8AB SIEMENS
K-E42C
225. Circulating Water Temp. TI-E48 0 to 100 Deg. C 6DS1412-8CC SIEMENS
226. Blower Area Sump Level Switfh LSL-E63 840 mmH2O SA12DK/TH10 A21 ASCO
227. Blower Area Sump Level Switfh LSHH-E63 1375 mmH2O SA12DK/TH10 A21 ASCO
Clean Water Flow mmH2O

228. FT-M04 0 to 3000 7MF3220-1CD10-1DL1 SIEMENS
K-D01
ORIFICE RESTRICTIVE FOR UCB FO- M06-1 M5-01
FI-M04 0 to 200 Nm3/hr 6DS1412-8CC SIEMENS
229. Clean Water Flow to Cluster Braker FT-M07 M5-01 0 to 3800 mmH2O 7MF3220-1CD10-1DL1 SIEMENS
FI-M07 M5-01 0 to 300 Nm3/hr 6DS1700-8BA SIEMENS
Process Water Flow mmH2O

K-D07
Process Water Flow mmH2O

K-A42
232. Spray Water Flow K-D03 FT-M45 0 to 4425 mmH2O 7MF3220-1CD10-1DL1 SIEMENS
FI-M45 0 to 3000 l/hr 6DS1700-8BA SIEMENS
233. Spray Water Flow K-D04 FT-M46 0 to 4425 mmH2O 7MF3220-1CD10-1DL1 SIEMENS
FI-M46 0 to 3000 l/hr 6DS1700-8BA SIEMENS
234. Clean Water Flow K-E89 FT-M65 0 to 1996 mmH2O 7MF3220-1CD10-1DL1 SIEMENS
FI-M65 0 To 250 Nm3/hr 6DS1700-8BA SIEMENS
235. Inert Gas Generator Sump level switch LSL-M87 965 mmH2O SA12DK/TH10 A21 ASCO
236. Inert Gas Generator Sump level switch LSHH-M87 1981 mmH2O SA12DK/TH10 A21 ASCO
237. IGG Clean Water Sump Level LT-M91 800 to 3200 mmH2O 7MF3220-1CD10-1DL1 SIEMENS
238. Product Dust Air CO. AIT-D67 0 to 5 %
Stand by Dust Collection Fan Motor Winding

239. TI-D90-1 0 to 200 Deg. C 6DS1703-8AB SIEMENS
Temperature KD43-1
240. Day Bin Weighing Feeder-A WT-F87-A 0 to 100 T/H SCHENCK-MULTICONT SCHENCK
241. Day Bin Weighing Feeder-B WT-F87-B 0 to 100 T/H SCHENCK-MULTICONT SCHENCK
Day Bin Weighing

242. WT-F87-C 0 to 100 T/H SCHENCK-MULTICONT SCHENCK
Feeder-C
243. Charge Bin Level Switch LSH-F01 Deleted - -

244. Charge Bin Level Switch LSH-F02 M5-01 - -
245. Top seal leg Level Switch LISL-D47 M5-01 - -
TI-A36 M5-01 NEW

PROPORTIONING HOPPER TEMPERATURE
ZS-D31 A M5-01
UPPER SEAL LEG SLIDE GATE OPEN PROXI
ZS-D31 B M5-01
UPPER SEAL LEG SLIDE GATE CLOSE PROXI
245. Charge Bin Level Switch LSH-F03 - -
246. Oxide Blending Bin Level Switch LSL-F16A - -
247. Oxide Blending Bin Level Switch LSL-F16B - -
248. Oxide Blending Bin Level Switch LSL-F16C - -
249. Oxide Pellet Input Weight/Hour K-F88 WT-F88 0 to 130 T/H
250. Sponge Iron Prod. Output Weight/Hour K-H15 WT-H15 0 to 130 T/H
251. UCB Hydraulic Pressure PT-H02-1 0 to 125 Kg/Cm2 7MF-3200-1ED11-1DL2 SIEMENS
252. MCB Hydraulic Pressure PT-H02-2 0 to 300 Kg/Cm2 7MF-3200-1ED11-1DL2 SIEMENS
253. LCB Hydraulic Pressure PT-H02-3 0 to 125 Kg/Cm2 7MF-3200-1ED11-1DL2 SIEMENS
254. Wiper Bar Hydraulic Pressure PT-H02-4 0 to 125 Kg/Cm2 7MF-3200-1ED11-1DL2 SIEMENS
255. Pellet Temperature TI-H04-1 0 to 100 Deg. C 6DS1703-8AB SIEMENS
256. Pellet Temperature TI-H04-2 0 to 100 Deg. C 6DS1703-8AB SIEMENS
257. Product Storage Bin Temp. K-H40 TI-H14-1 0 to 200 Deg. C 6DS1703-8AB SIEMENS
261. Product Storage Bin Level Switch LSH-H14 - -
262. Load Out Fines Bin Level Switch LSH-H19 - -
263. Fan Motor Winding Temperature K-H37 TI-H93 0 to 200 Deg. C 6DS1703-8AB SIEMENS
264. Fan Motor Winding Temperature K-H37 TI-H95 0 to 200 Deg. C 6DS1703-8AB SIEMENS
265. Stretford Solution Flow FT-DS01 63 to 5063 mmH2O 7MF3220-1EY11-1DL1 SIEMENS
FI-DS01 0 to 400 Nm3/hr 6DS1412-8CC SIEMENS
266. Stretford Solution Flow FT-DS02 63 to 5063 mmH2O 7MF3220-1EY11-1DL1 SIEMENS
FI-DS02 0 to 400 Nm3/hr 6DS1412-8CC SIEMENS
267. Adsorber Level T-101 LT-DS01 0 to 7200 mmH2O 7MF3220-1EY11-1DL2 SIEMENS
272. Slurry Tank Level TK-102 LT-DS07 0 to 700 mmH2O 7MF3240-1DY10-1DL2 SIEMENS
273. Balance Pit Level PT-101 LT-DS08 0 to 700 mmH2O 7MF3240-1DD10-1DL2 SIEMENS
274. Natural Gas Pressure PT-DS01 0 to 10 Kg/Cm2 7MF3200-1CD11-1DL2 SIEMENS
275. Natural Gas DS inlet Pressure Controller PIC-DS01 0 to 10 Kg/Cm2 7MF3200-1CD11-1DL2 SIEMENS
276. Stretford Solution Disch. Temperature switch TI-DS01 0 to 100 Deg. C 6DS1703-8AB SIEMENS
277. Natural Gas to DR Plant Flow FT-GR01 0 to 2500 mmH2O 7MF-3220-1CD10-1DL1 SIEMENS
FT-GR01 0 to 40000 Nm3/Hr
278. Natural Gas to Steel Plant Flow FT-GR02 0 to 2500 mmH2O
FI-GR02 0 to 8000 Nm3/Hr
279. Primary Natural Gas Pressure PT-GR01 0 to 60 Kg/Cm2
280. Secondary Natural Gas Pressure PT-GR02 0 to 12 Kg/Cm2
281. N.G ‘A’ Line Pressure Controller PIC-GR03A 0 to 15 Kg/Cm2
282. N.G ‘B’ Line Pressure Controller PIC-GR03B 0 to 15 Kg/Cm2
283. N.G Secondary Pressure High Limit PIC-GR04 0 to 15 Kg/Cm2
284. Instrument Air Pressure Low Limit PIC-GR05 0 to 10 Kg/Cm2
Oxygen Injection System

285 Oxygen Flow Transmitter FT-A34-1 0 to 756.43 Hz 83F-T-1H-S-1-D-D-R-T-J- FOXBORO
FI-A34-1 0 to 2080 Nm3/hr 6ES7331-7KF02-0AB0 SIEMENS
286 Oxygen Flow Transmitter FT-A34-2 0 to 756.43 Hz 83F-T-1H-S-1-D-D-R-T-J- FOXBORO

287 Oxygen Pressure Transmitter PT-A34-1 0 to 8 Bar G 3051TG-3A-2B-2- ROSEMOUNT
288 Oxygen Pressure Transmitter PT-A34-2 0 to 16 Bar G 3051TG-3A-2B-2- ROSEMOUNT
289 Bustle Gas Temperature Control Loop TIC-A34-4 0 to 13000 Deg. C
290 Process NG Vernier Flow Transmitter FT-A25 0 to 273.3 mmH2O 3051TG-3A-2B-2- ROSEMOUNT
FI-A25 0 to 2000 Nm3/hr 6ES7331-7KF02-0AB0 SIEMENS
291 Mixer Shell Temperature Transmitter TT-A40-A 0 to 400 Deg. C 6ES7331-7KF02-0AB0 SIEMENS
292 Mixer Shell Temperature Transmitter TT-A40-B 0 to 400 Deg. C 6ES7331-7KF02-0AB1 SIEMENS
SIEMENS-
293 Natural Gas- Cooling zone flow control loop FT-A59 0 to 7902 mmH20 7ML5221-2BA
MILLTRONICS
SIEMENS-
FI-A59 0 to 5000 Nm3/hr 7ML5221-2BA
MILLTRONICS
294 TZ NG Flow Control Loop FT-A78 0 to 2078.5 mmH20 3051TG-3A-2B-2- ROSEMOUNT
FI-A78 0 to 6000 Nm3/hr 6ES7331-7KF02-0AB0 SIEMENS
295 TZ NG Flow Transmitter FT-A82-1 0 to 916.6 mmH20 3051TG-3A-2B-2- ROSEMOUNT
299 Natural Gas ~ Main Burner Control loop PIC-B17 0 to 100 PSI
300 Purge Gfas Accumulator Pressure Transmitter PT-D102 0 to 20 Bar G 3051TG-3A-2B-2- ROSEMOUNT
301 Oxide Coating Process Water Flow Control loop FT-E28 0 to 520.6 mmH20 3051TG-3A-2B-2- ROSEMOUNT
FT-E28 0 to 5 Nm3/hr 6ES7331-7KF02-0AB0 SIEMENS
302 Charge Bin Level Transmitter LT-F21 0 to 10000 mm nil nil
303 Lime Feeder Weighing Scale WI-F22 0 to 500 Kg/Hr THAYER THAYER
Alarm Remark
setter Value s
LVL 200
LVH 265
LVHH 140
LVH 130
LVHH 70
LVH 65
LVHH 70
LVH 65
LVL 2.5
LVLL 2
LVL 45000
LVLL 15000
LVL 0.8
LVLL 0.05
LVL 0.8
LVLL 0.05
LVH 960
LVHH 1160
LVH 1135
LVHH 1160
LVH 1135
LVHH 1160
LVH 1135
LVHH 1150
LVH 1125
LVHH 1150
LVH 1125
LVLL 260
LVHH 1150
LVH 1125
LVL 945
LVLL 815
LVL 945
LVLL 815
SP=8.9kg/cm2
SP=6kg/cm2
SP=5.9kg/cm2
SP=4.4kg/cm2
SP=4.3kg/cm2
LVH 1135
LVH 1135
LVH 1135
LVH 1135
LVH 1135
LVH 1135
LVH 1135
LVH 1135
LVH 1135
LVH 1135
LVH 1135
LVH 1135
LVH 1135
LVH 1135
LVH 1135
LVH 1135
LVH 1135
LVH 1135
LVH 1135
LVH 1135
LVH 1135
LVH 1135
LVH 1135
LVHH 1150
LVH 1125
LVHH 1150
LVH 1125
LVHH 650
LVH 600
LVHH 1150
LVH 1125
LVHH 1150
LVH 1125
LVHH 650
LVH 600
LVL -50
LVLL -150
LVHH -50
LVH -6
LVH 630
LVHH 270
LVH 180
LVHH 140
LVH 120
LVH 65
LVH 72
LVHH 950
LVH 925
LVHH 950
LVH 925
LVHH 430
LVH 415
LVHH 430
LVH 415
LVHH 430
LVH 415
LVHH 290
LVH 260
LVL 125
LVL 68
LVHH 2
LVH 0.5
LVHH 4
LVH 2
LVHH 140
LVH 120
LVHH 70
LVH 65
LVHH 70
LVH 65
LVHH 2.11
LVH 2.04
LVHH 0.93
LVH 0.91
LVHH 2.11
LVH 2.04
LVHH 0.93
LVH 0.91
LVHH 100
LVH 90
LVHH 100
LVH 90
LVH 275
LVH 275
LVHH 140
LVH 120
LVHH 140
LVH 120
LVL 0.2
LVLL 0
LVL 0.2
LVLL
0
LVL 1.2
LVLL 1.0
LVL 1.2
LVLL 1.0
LVHH 2.11
LVH 2.04
LVHH 0.93
LVH 0.91
LVHH 100
LVH 90
LVHH 350
LVH 325
LVHH 140
LVH 120
LVL 0.2
LVLL 0
LVL 1.8
LVLL 1.6
LVL 25000
LVLL
10000
LVH 3.0
LVH 3.0
LVL 1.0
LVL 1.0
LVH 5.0
LVL 2.0
LVH 5.0
LVL 2.0
LVHH 1000
LVH 900
LVHH 1000
LVH 900
LVH 550
LVH 550
LVH 550
LVL 925
LVH 700
LVH 1.15
LVHH 0.93
LVH 0.91
LVH 280
LVHH 140
LVH 120
LVL 0.2
LVL 0.2
LVHH 2.11
LVH 2.04
LVHH 100
LVH 90
LVH 60
LVH 850
LVH 850
LVH 850
LVH 850
LVH 850
LVH 850
LVH 850
LVH 850
LVH 850
LVH 850
LVH 850
LVH 850
LVH 850
LVH 850
LVH 850
LVH 850
LVH 1.2
LVH 1.1
LVH 0.96
LVH 0.90
LVLL 0.07
LVHH 1.76
LVH 1.68
LVL 1.0
LVLL 0.8
LVL 1.2
LVLL 1.0
LVHH 140
LVH 120
LVH 120
LVHH 100
LVH 90
LVH 1.1
LVH 0.92
LVL 0.07
LVHH 1.76
LVH 1.68
LVHH 100
LVH 100
LVH 3.0
LVL 0.2
LVH 3.0
LVL 0.2
LVH 200
LVH 3200
LVH 3700
LVL 1500
LVL +5
LVL +10
LVLL +5
LVL +10
LVLL +5
LVL +10
LVLL +5
LVL 13.8
LVLL 11
LVH 16
LVH 3.0
LVL 0.2
LVL 40
LVL 175
LVL 200
LVL 80
LVL 70
LVH 4500
LVL 1140
LVH 4500
LVL 1140
LVH 4500
LVL 1140
LVL 200
LVL 25
LVL 20
LVH 4500
LVL 1140
LVH 3.0
LVL 1.0
LVHH 140
LVH 120
LVHH 140
LVH 120
LVHH 140
LVH 120
LVL 100
LVL 150
LVL 1
LVL 200
LVHH 2220
LVH 1140
LVHH 2220
LVH 1140
LVL 1.32
LVH 5.0
LVHH 140
LVH 120
DCS
LVH 115
LVH 90
LVH 90
LVH 70
LVH 65
LVH 40/65
LVH 70
LVH 70
LVH 70
LVHH 140
LVH 120
LVHH 140
LVH 120
LVL 100
LVL 100
LVH 67
LVL 33
LVHH 92
LVH 92
LVL 8
LVLL 8
LVH 67
LVL 33
LVHH 92
LVH 92
LVL 8
LVLL 8
LVH 79
LVL 21
LVHH 80
LVH 41
LVL 21
LVH 50
LVL 17
LVHH 6.5
LVH 6.0
LVL 4
LVH 42
LVL 35
LVHH 30
LVH 28
LVL 12
LVLL 10
LVH 9.0
LVL 7.0

DR Instrument List Revised

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DR Instrument List Revised

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DR, DS & GR PLANT INSTRUMENTS LIST

Charge hopper flushing water FO FI-M12-1 M5-01

Charge hopper flushing water FO FI-M12-2 M5-01

Charge hopper flushing water FO FI-M12-3 M5-01

Charge hopper flushing water FO FI-M12-4 M5-01

Top gas pressure PI-Axx M5-01

Charge hopper temperature TI-H08 M5-01

CHARGE HOPPER FLUSHING PUMP DISCHARGE PI-M10 M5-01

CHARGE HOPPER FLUSHING PUMP DISCHARGE PSL-M10 M5-01

6. Main Air Blower Vibration Switch XSH-B03-3 0 to 100 Microns

FI-B06-1 0 to 60000 Nm3/hr 6DS1412-8CC SIEMENS

FI-B06-2 0 to 5000 Nm3/hr 6DS1412-8CC SIEMENS

FI-B07-1 0 to 100000 Nm3/hr 6DS1412-8CC SIEMENS

FI-B07-2 0 to 50000 Nm3/hr 6DS1412-8CC SIEMENS

14. Main Burner Pressure transmitter PT-B09 0 to 3 Kg/Cm2 7MF3220-1CD10-1DL1 SIEMENS

FI-B11 0 to 2000 Nm3/hr 6DS1700-8BA SIEMENS

24. Reformer Roof Temp. TI-B20-1 0 to 1300 Deg. C 6DS1700-8BA SIEMENS

25. Reformer Roof Temp. TI-B20-2 0 to 1300 Deg. C 6DS1700-8BA SIEMENS

26. Reformer Roof Temp. TI-B20-3 0 to 1300 Deg. C 6DS1700-8BA SIEMENS

27. Reformer Floor Temp. TI-B21-1 0 to 1300 Deg. C 6DS1700-8BA SIEMENS

28. Reformer Floor Temp. TI-B21-2 0 to 1300 Deg. C 6DS1700-8BA SIEMENS

29. Reformer Burner Temp. TI-B22-1 0 to 1300 Deg. C 6DS1412-8CC SIEMENS

30. Reformer Burner Temp. TI-B22-2 0 to 1300 Deg. C 6DS1412-8CC SIEMENS

32. Reformer Temp. TI-B40-1 0 to 1300 Deg. C 6DS1700-8BA SIEMENS

33. Reformer Temp. TI-B40-2 0 to 1300 Deg. C 6DS1700-8BA SIEMENS

70. Comb. Air Temp.K-B05-A TI-C08-3 0 to 1000 Deg. C 6DS1703-8AB SIEMENS

71. Comb. Air Temp.K-B05-A TI-C08-4 0 to 1000 Deg. C 6DS1703-8AB SIEMENS

73. Comb. Air Temp.K-B05-B TI-C08-6 0 to 1000 Deg. C 6DS1703-8AB SIEMENS

74. Flue Gas CO. AIT-C09 0 to 5 % 7MB1120-0CQ00-0BB0 SIEMENS

75. Flue Gas O2. AIT-C10 0 to 5 % 7MB1020-0AE11-1BA1 SIEMENS

84. Flue Gas Temp. TI-C16 0 to 1200 Deg. C 6DS1703-8AB SIEMENS

93. Flue Gas CO. AIT-C25-1 0 to 2 % 7MB1120-0CQ00-0BB0 SIEMENS

94. Flue Gas O2. AIT-C25-2 0 to 5 % 7MB1020-0AE11-1BA1 SIEMENS

96. Preheater Exhaust Fan Vibration Switch XSH-C32 0 to 100 Microns

99. Discharge Pressure K-A48-B PT-A03-1 0 to 2.2 Kg/Cm2 7MF3200-1CD11-1DL2 SIEMENS

100. Difference Pressure K-A48-B PDT-A02-1 0 to 1 Kg/Cm2 7MF3220-1CD10-1DL1 SIEMENS

101. Discharge Pressure K-A48-A PT-A03-2 0 to 2.2 Kg/Cm2 7MF3200-1CD11-1DL2 SIEMENS

102. Difference Pressure K-A48-A PDT-A02-2 0 to 1 Kg/Cm2 7MF3220-1CD10-1DL1 SIEMENS

103. Discharge Temp.K-A48-B TI-A04-1 0 to 200 Deg. C 6DS1700-8BA SIEMENS

104. Discharge Temp. K-A48-A TI-A04-2 0 to 200 Deg. C nil nil

105. Motor Current K-A48-A II-A05-1 0 to 400 Amps 6DS1700-8BA SIEMENS

106. Motor Current K-A48-B II-A05-2 0 to 400 Amps 6DS1700-8BA SIEMENS

110. Lube Oil Pressure K-A48-B PT-A07-2 0 to 2 Kg/Cm2 7MF3200-1CD11-1DL2 SIEMENS

Lube Oil Pressure

113. Discharge PressureK-A51 PT-A11 0 to 2.2 Kg/Cm2 7MF3200-1CD11-1DL2 SIEMENS

114. Difference PressureK-A51 PDT-A10 0 to 1 Kg/Cm2 7MF3220-1FD10-1DL1 SIEMENS

P.G Discharge Temp.

116. Motor Current K-A51 II-A13 0 to 500 Amps 6DS1700-8BA SIEMENS

Motor Winding Temp.

120. Process Gas CO2. AIT-A18 0 to 50 % 7MB1120-0CQ00-0BB0 SIEMENS

121. P.G To Mixer Pressure PT-A21 0 to 3 Kg/Cm2 7MF3200-1CD11-1DL2 SIEMENS

122. P.G To Mixer Flow FT-A22-3 0 to 650 mmH2O 7MF3220-1CD10-1DL1 SIEMENS

FI-A22-3 0 to 80000 Nm3/hr 6DS1700-8BA SIEMENS

123. P.G To Mixer Flow FT-A22-1 0 to 650 mmH2O 7MF3220-1CD10-1DL1 SIEMENS

FI-A22-1 0 to 80000 Nm3/hr 6DS1412-8CC SIEMENS

125. N.G Flow FT-A22-2 0 to 711 mmH2O 7MF3220-1CD10-1DL1 SIEMENS

126. N.G Addition Flow FT-A26 0 to 924 mmH2O 7MF3220-1CD10-1DL1 SIEMENS

FI-A26 0 to 8000 Nm3/hr 6DS1700-8BA SIEMENS

127. N.G Enrichment Flow FT-A28 0 to 650 mmH2O 7MF3220-1CD10-1DL1 SIEMENS

FI-A28 0 to 6000 Nm3/hr 6DS1412-8CC SIEMENS

128. Reformed Gas CH4. AIT-A31-1 0 to 5 % 7MB1120-0CQ00-0BB0 SIEMENS

129. Reformed Gas CH4. AIT-A31-2 0 to 5 % 7MB1120-0CQ00-0BB0 SIEMENS

130. Reformed Gas CO2. AIT-A32-1 0 to 10 % 7MB1120-0CQ00-0BB0 SIEMENS