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Ensure furnace is clean.
Check for tube thickness and other
NDT requirements.
Check for deposition of soot or
other unburnt combustibles.
Water wash the furnace if required
periodically as per water wash
procedures.
Boiler Furnace Don'ts
Do not light up the boiler with
leaking furnace.
Do not continue firing if furnace
pressure is not available or any
safeties pertaining to furnace are
bypassed - furnace pressure high
transmitters or switches.
Do not continue firing with leaky
burner nozzles or with secondary
firing on furnace walls / floor / roof.
Economiser - Do’s
Ensure proper internal cleaning of
the economiser.
Check drains & vent valves leaks
Ensure seal welding of casing.
Ensure tube spacing / erosion /
corrosion of tubes / seal plates.
Ensure the insulation is intact
check fixed and sliding supports.
Ensure proper sealing of all doors.
Economiser - Don'ts
Do not continuously operate
leaking economisers.
Do not let excessive soot deposit
on economiser tubes.
Do not operate economiser’s
without soot blowers.
Do not operate econmisers with
throttled dampers.
Electric Motor’s - Do’s
Ensure foundation bolts are tight
before and after alignment.
Ensure alignment of motor and driven
equipment prior to trial run
Ensure grouting of foundation bolts
and base frame.
Ensure double earthing of motor
Ensure bearings are cleaned &
lubricated with correct lubricants.
Electric Motor’s - Do’s
Ensure freeness of shaft.
Check insulation resistance of
motor winding.
Electric Motor’s - Don'ts
Do not use tools other then pliers or
wrench to tighten cable terminals, use
only right sized ring / box spanners.
Do not run the motor if shaft is not free or
if any abnormal sound from inside the
motor.
Do not run the motor without checking IR
value of windings.
Do not touch motor terminals without
ensuring power supply isolated.