NONCONFORMANCE CORRECTIVE ACTION REPORT QSF/QA/05 (1)

Proplem Repeat Audit NC's Date : 18.03.11

Reil Electricals India Ltd., Y Process NC's NC NO. : 14
Puducherry N Supplier / Sub contractor NC's
Customer Complaints
CUSTOMER / SUPPLIER : M/s. Ramprasad tubes & bars DCNO:
PART NAME : CE Frame cast GIIN NO:
PART NUMBER : 1945352 LOT QTY : available stock

DETAILS OF NON CONFORMANCE(S) :

1. As per chemical composition test report (Report No. CML/2011/38866 dated:10.03.11) Silicon content is less.
ie. Spec for Silicon content : 2.25 ~ 2.75 % ----observed is 2.20%

DETAILS OF DISPOSITION ACTION (S):

DETAILS OF ROOT CAUSE'S) :

DETAILS OF PERMANENT ACTION'S) :

DETAILS OF VERIFICATION OF EFFECTIVENESS / DATE :

SUPPLIER'S SIGNATURE : TITLE : DATE:

REAL USE :

STATUS OF NC : CLOSED / NOT CLOSED APPROVED :

DATE :
Please respond to this Request for Corrective Action within 24 hours via E-mail or Fax.
 NONCONFORMANCE CORRECTIVE ACTION REPORT QSF/QA/05 (1)
Proplem Repeat Audit NC's Date : 18.03.11
Reil Electricals India Ltd., Y Process NC's NC NO. : 15
Puducherry N Supplier / Sub contractor NC's
Customer Complaints
CUSTOMER / SUPPLIER : M/s. Ramprasad tubes & bars DCNO:
PART NAME : Nose Housing cast GIIN NO:
PART NUMBER : 10-40001 LOT QTY : available stock

DETAILS OF NON CONFORMANCE(S) :

1. As per chemical composition test report (Report No. CML/2011/38867 dated:10.03.11) carbon content is less.
ie. Spec for carbon content : 3.6 ~ 3.9 % ----observed is 3.35%

DETAILS OF DISPOSITION ACTION (S):

DETAILS OF ROOT CAUSE'S) :

DETAILS OF PERMANENT ACTION'S) :

DETAILS OF VERIFICATION OF EFFECTIVENESS / DATE :

SUPPLIER'S SIGNATURE : TITLE : DATE:

REAL USE :

STATUS OF NC : CLOSED / NOT CLOSED APPROVED :

DATE :
Please respond to this Request for Corrective Action within 24 hours via E-mail or Fax.
 NONCONFORMANCE CORRECTIVE ACTION REPORT QSF/QA/05 (1)
Proplem Repeat Audit NC's Date : 18.03.11
Reil Electricals India Ltd., Y Process NC's NC NO. : 16
Puducherry N Supplier / Sub contractor NC's
Customer Complaints
CUSTOMER / SUPPLIER : M/s. Sonali Castings DCNO:
PART NAME : Nose Housing cast GIIN NO:
PART NUMBER : 1945508 LOT QTY : available stock

DETAILS OF NON CONFORMANCE(S) :

1. As per chemical composition test report (Report No. CML/2011/38865 dated:10.03.11) carbon content is less.
ie. Spec for carbon content : 3.6 ~ 3.9 % ----observed is 3.30%

DETAILS OF DISPOSITION ACTION (S):

DETAILS OF ROOT CAUSE'S) :

DETAILS OF PERMANENT ACTION'S) :

DETAILS OF VERIFICATION OF EFFECTIVENESS / DATE :

SUPPLIER'S SIGNATURE : TITLE : DATE:

REAL USE :

STATUS OF NC : CLOSED / NOT CLOSED APPROVED :

DATE :
Please respond to this Request for Corrective Action within 24 hours via E-mail or Fax.
 NONCONFORMANCE CORRECTIVE ACTION REPORT QSF/QA/05 (1)
Proplem Repeat Audit NC's Date : 18.03.11
Reil Electricals India Ltd., Y Process NC's NC NO. : 17
Puducherry N Supplier / Sub contractor NC's
Customer Complaints
CUSTOMER / SUPPLIER : M/s. GKN Sinter DCNO:
PART NAME : Bushing GIIN NO:
PART NUMBER : 1894638 LOT QTY : available stock

DETAILS OF NON CONFORMANCE(S) :

1. As per chemical composition test report (Report No. CML/2011/36726 dated:15.02.11) Tin content is less.
ie. Spec for Tin content : 9.5 ~ 10.5 % ----observed is 10.58%

DETAILS OF DISPOSITION ACTION (S):

DETAILS OF ROOT CAUSE'S) :

DETAILS OF PERMANENT ACTION'S) :

DETAILS OF VERIFICATION OF EFFECTIVENESS / DATE :

SUPPLIER'S SIGNATURE : TITLE : DATE:

REAL USE :

STATUS OF NC : CLOSED / NOT CLOSED APPROVED :

DATE :
Please respond to this Request for Corrective Action within 24 hours via E-mail or Fax.
 NONCONFORMANCE CORRECTIVE ACTION REPORT QSF/QA/05 (1)
Proplem Repeat Audit NC's Date : 18.03.11
Reil Electricals India Ltd., Y Process NC's NC NO. : 18
Puducherry N Supplier / Sub contractor NC's
Customer Complaints
CUSTOMER / SUPPLIER : M/s. GKN Sinter DCNO:
PART NAME : Bushing GIIN NO:
PART NUMBER : 1894638 LOT QTY : available stock

DETAILS OF NON CONFORMANCE(S) :

1. As per chemical composition test report (Report No. CML/2011/36726 dated:15.02.11) Tin content is less.
ie. Spec for Tin content : 9.5 ~ 10.5 % ----observed is 10.58%

DETAILS OF DISPOSITION ACTION (S):

DETAILS OF ROOT CAUSE'S) :

DETAILS OF PERMANENT ACTION'S) :

DETAILS OF VERIFICATION OF EFFECTIVENESS / DATE :

SUPPLIER'S SIGNATURE : TITLE : DATE:

REAL USE :

STATUS OF NC : CLOSED / NOT CLOSED APPROVED :

DATE :
Please respond to this Request for Corrective Action within 24 hours via E-mail or Fax.
 NONCONFORMANCE CORRECTIVE ACTION REPORT QSF/QA/05 (1)
Proplem Repeat Audit NC's Date : 18.03.11
Reil Electricals India Ltd., Y Process NC's NC NO. : 19
Puducherry N Supplier / Sub contractor NC's
Customer Complaints
CUSTOMER / SUPPLIER : M/s. Hitech Engineers DCNO:
PART NAME : Plunger Assy GIIN NO:
PART NUMBER : 10500049/1 LOT QTY : available stock

DETAILS OF NON CONFORMANCE(S) :

1. As per chemical composition test report (Report No. CML/2011/38868 dated:10.03.11)
Spec for Carbon content : 0.09 max.----observed is 0.156%
Spec for Sulphur content : 0.26 ~ 0.35% ---- observed is 0.017%
Spec for Phosphorous content : 0.04 ~ 0.09% ---- observed is 0.022%

DETAILS OF DISPOSITION ACTION (S):

DETAILS OF ROOT CAUSE'S) :

DETAILS OF PERMANENT ACTION'S) :

DETAILS OF VERIFICATION OF EFFECTIVENESS / DATE :

SUPPLIER'S SIGNATURE : TITLE : DATE:

REAL USE :

STATUS OF NC : CLOSED / NOT CLOSED APPROVED :

DATE :
Please respond to this Request for Corrective Action within 24 hours via E-mail or Fax.
 NONCONFORMANCE CORRECTIVE ACTION REPORT QSF/QA/05 (1)
Proplem Repeat Audit NC's Date : 18.03.11
Reil Electricals India Ltd., Y Process NC's NC NO. : 19
Puducherry N Supplier / Sub contractor NC's
Customer Complaints
CUSTOMER / SUPPLIER : M/s. Hitech Engineers DCNO:
PART NAME : Plunger Assy GIIN NO:
PART NUMBER : 10454082 LOT QTY : available stock

DETAILS OF NON CONFORMANCE(S) :

1. As per chemical composition test report (Report No. CML/2011/38869 dated:10.03.11)
Spec for Carbon content : 0.09 max.----observed is 0.172%
Spec for Sulphur content : 0.26 ~ 0.35% ---- observed is 0.012%
Spec for Phosphorous content : 0.04 ~ 0.09% ---- observed is 0.019%
Spec for Manganese content : 0.75 ~ 1.05% ---- observed is 0.65%

DETAILS OF DISPOSITION ACTION (S):

DETAILS OF ROOT CAUSE'S) :

DETAILS OF PERMANENT ACTION'S) :

DETAILS OF VERIFICATION OF EFFECTIVENESS / DATE :

SUPPLIER'S SIGNATURE : TITLE : DATE:

REAL USE :

STATUS OF NC : CLOSED / NOT CLOSED APPROVED :

DATE :
Please respond to this Request for Corrective Action within 24 hours via E-mail or Fax.