TK-2160 Service Manual (2003) B51-8652-00 (S) 1214

VHF FM TRANSCEIVER
TK-2160
SERVICE MANUAL
© 2003-8 PRINTED IN JAPAN
B51-8652-00 (S) 1214
CONTENTS
GENERAL ............................................................. 2
SYSTEM SET-UP ................................................. 2
OPERATING FEATURES ..................................... 3
REALIGNMENT .................................................... 4
DISASSEMBLY FOR REPAIR .............................. 5
Antenna
(KRA-26: Option)
CIRCUIT DESCRIPTION ....................................... 7
INSTALLATION .................................................. 11
TERMINAL FUNCTION ...................................... 12
Knob (CH-SELECTOR) SEMICONDUCTOR DATA ................................. 13
(K29-9280-13)
COMPONENTS DESCRIPTION ......................... 14
PARTS LIST ........................................................ 15
Knob (VOLUME) EXPLODED VIEW ............................................... 23
(K29-9278-13)
PACKING ............................................................ 24
ADJUSTMENT ................................................... 25
PC BOARD
Cabinet assy TX-RX UNIT (X57-672X-XX) ........................ 30
(A02-3826-33) SCHEMATIC DIAGRAM ..................................... 34
BLOCK DIAGRAM .............................................. 38
LEVEL DIAGRAM ............................................... 40
KSC-30 ................................................................ 41
SPECIFICATIONS ............................ BACK COVER
Knob (PTT)
(K29-9279-03)
Does not come with antenna.

Antenna is available as an option.
TK-2160
GENERAL / SYSTEM SET-UP
INTRODUCTION PERSONAL SAFETY
SCOPE OF THIS MANUAL The following precautions are recommended for personal
This manual is intended for use by experienced technicians safety:
familiar with similar types of commercial grade communications ● DO NOT transmit until all RF connectors are verified secure
equipment. It contains all required service information for the and any open connectors are properly terminated.
equipment and is current as of the publication date. Changes ● SHUT OFF and DO NOT operate this equipment near
which may occur after publication are covered by either Service electrical blasting caps or in an explosive atmosphere.
Bulletins or Manual Revisions. These are issued as required. ● This equipment should be serviced by a qualified technician
only.
ORDERING REPLACEMENT PARTS
When ordering replacement parts or equipment information, SERVICE
the full part identification number should be included. This This radio is designed for easy servicing. Refer to the
applies to all parts, components, kits, or chassis. If the part schematic diagrams, printed circuit board views, and alignment
number is not known, include the chassis or kit number of procedures contained within.
which it is a part, and a sufficient description of the required
component for proper identification.
Unit
Model TX-RX Unit Frequency range Remarks
& destination
IF1 : 49.95MHz
TK-2160 K,M X57-6720-10 136~174MHz
LOC : 50.4MHz
SYSTEM SET-UP
Merchandise received
License and frequency allocated by FCC
Frequency range (MHz) RF power Type

Choose the type of transceiver
TX/RX 136~174 5.0W TK-2160 (K,M)
Transceiver programming
A personal computer (IBM PC or compatible), programming
interface (KPG-22), and programming software (KPG-82D)
are required for programming.
(The frequency, TX power HI/LOW, and signalling data are programmed
for the transceiver.)
YES KRA-22 or KRA-26

Are you using the optional antenna?
Optional antenna
NO
YES KMC-17 or KMC-21

Are you using the speaker microphone?
Speaker microphone
NO
(Option)
Delivery
2
TK-2160
OPERATING FEATURES
1. Operation Features GETTING ACQUAINTED

Installing the (Optional) Antenna
Screw the antenna into the connector on Antenna
the top of the transceiver by holding the 1 2 3
antenna at its base and turning it clockwise
until secure.
Installing the Belt Clip

Note: When first installing the belt clip, you must remove the 4
battery pack from the rear of the transceiver.
1 Remove the two screws from the 5 8
rear of the transceiver, then remove
the small, plastic black covering that 6
was held in place. 7
2 Insert the belt clip mount into the
space on the rear of the transceiver.
3 Using the 2 screws, affix the belt
clip in place.
Note: Do not dispose of the plastic Microphone Speaker
black covering! If you remove
the belt clip, replace the covering The transceiver is shown with the optional KNB-24L battery
into the space on the rear of the pack.
transceiver. Either this covering
or the belt clip must be in place, q LED indicator
otherwise the battery pack may Lights red while transmitting. Lights green while receiving.
not remain installed properly. Flashes orange while receiving a 2-Tone, DTMF, or
FleetSync signal that matches the one set up in your
Installing the Cover over the transceiver. If programmed by your dealer, flashes red when
Speaker/ Microphone Jacks the battery power is low while transmitting.
Note: When installing the speaker/ w Channel Switch
microphone jack cover, you must Rotate to select a channel from 1 to 16.
remove the battery pack from the
rear of the transceiver. e Power switch/ Volume control
Turn clockwise to switch ON the transceiver. Rotate to
If you are not using a speaker/
adjust the volume. To switch OFF the transceiver, turn
microphone, install the cover over the
counterclockwise fully.
speaker/ microphone jacks using the
supplied screw. r AUX key
Note: To lift the cover after it has been installed, use a piece This is a PF (Programmable Function) key. Press it to activate
of hardened plastic or metal, such as a small screwdriver. its auxiliary function (page 4). The default setting for this
Lift the cover by its tab, beside the screwhole, taking key is None.
care not to damage the cover.
t PTT (Push-to-Talk) switch
Press this switch, then speak into the microphone to call a
Installing the (Optional) Speaker/ Microphone
station.
Note: When installing the optional
speaker/ microphone and its y Side 1 key
locking bracket, you must This is a PF (Programmable Function) key. Press it to activate
remove the battery pack from its auxiliary function (page 4). The default setting for this
the rear of the transceiver. key is None.
1 Insert the speaker/ microphone u Side 2 key
plugs into the speaker/ microphone This is a PF (Programmable Function) key. Press it to activate
jacks. its auxiliary function (page 4). The default setting for this
2 Attach the locking bracket using the supplied screw. key is Squelch Off Momentary. Press each key to activate
Note: To lift the locking bracket after it has been installed, its auxiliary function.
use a piece of hardened plastic or metal, such as a small
screwdriver. Lift the bracket by its tab, beside the i SP/MIC jacks
screwhole, taking care not to damage the bracket. Connect an optional speaker/ microphone here.
3
TK-2160
OPERATING FEATURES / REALIGNMENT
Programmable Auxiliary Functions 3-2. Connection procedure
The AUX, Side 1, and Side 2 keys can be programmed 1. Connect the TK-2160 to the personal computer with the
with the auxiliary functions listed below: interface cable.
• 2-Tone Encode 2. When the POWER is switched on, user mode can be
• Emergency ∗1 entered immediately. When the PC sends a command,
• Monitor Momentary the radio enters PC mode.
• Monitor Toggle When data is transmitting from the transceiver, the red
• None LED lights.
• RF Power Low When data is received by the transceiver, the green LED
• Scan lights.
• Scan Temporary Delete
• Scrambler Notes:
• Squelch Off Momentary • The data stored in the personal computer must match the
• Squelch Off Toggle model type when it is written into the EEPROM.
• Change the TK-2160 to PC mode, then attach the interface
∗1
This function can be programmed only on the AUX key. cable.
3-3. KPG-22 description

(PC programming interface cable: Option)
REALIGNMENT The KPG-22 is required to interface the TK-2160 with the
computer. It has a circuit in its D-subconnector (25-pin) case
1. Modes that converts the RS-232C logic level to the TTL level.
User mode The KPG-22 connects the SP/MIC connector of the TK-2160
to the computer’s RS-232C serial port.
PC mode Data programming
mode
3-4. Programming software description
PC test mode PC tuning mode KPG-82D is the programming software for TK-2160
supplied on a CD-ROM. This software runs under Windows
98, ME, Windows 2000 or XP on an IBM-PC or compatible
Mode Function
machine.
User mode For normal use.
The data can be input to or read from TK-2160 and edited
PC mode Used for communication between the
on the screen. The programmed or edited data can be printed
radio and PC (IBM compatible).
out. It is also possible to tune the transceiver.
Data programming Used to read and write frequency data
mode and other features to and from the radio.
PC test mode Used to check the radio using the PC.
This feature is included in the KPG- IBM-PC
82D.
KPG-22
2. How to Enter Each Mode
Mode Operation Gray +
User mode Power ON Gray/Black – } SP
1.5D-XV Lead wire +
PC mode Received commands from PC KPG-82D
1.5D-XV Shield wire – } MIC
RF Power meter
Tuning cable
or SSG
3.PC Mode (E30-3216-05)
3-1. Preface
The TK-2160 transceiver is programmed using a personal
computer, a programming interface (KPG-22) and programming
software (KPG-82D).
The programming software can be used with an IBM PC
or compatible. Figure 1 shows the setup of an IBM PC for
programming. Fig. 1
4
TK-2160
DISASSEMBLY FOR REPAIR
1. Separating the case assembly from the chassis. 3. How to remove the battery terminal block.
1. Remove the volume knob z. 1. Remove the two screws /, then pull out the back cover Ω.
2. Remove the two screws x. 2. Remove the screw ≈.
3. Lift the chassis c, and remove it from the case assembly.
Note: After separating the case assembly from the chassis, ≈
remove the channel knob.
/ /
x z Ω
x ,
Packing
c
Channel knob
2. Separating the chassis from the TX/RX unit.

1. Remove the two screws v fixing the TX/RX unit B/2.
2. Remove the twelve screws b and two screws n fixing
the TX/RX unit A/2.
3. Remove the solder from the antenna terminal using a
soldering iron m, then lift the unit off.
b
TX/RX UNIT A/2 b
b b
b b
m b .
n
v
v
TX/RX UNIT B/2
,
≈
Note: To remove the TX/RX unit B/2, remove the solder using
a soldering iron ..
Note: The two screws n of TX/RX unit A/2 are fixing the
battery terminal block ,.
5
TK-2160
DISASSEMBLY FOR REPAIR
Assembling • Installation of chassis and cabinet assy
• Installation of battery terminal block and Do not press this area, top
packing packing easily deform.
Install them so that no distortion or deformation occurs.
• Installation of speakers and cushion, and wire

styling of speakers
First, mount the set to the cabinet assy.
Second, press down the Chassis to the

cabinet assy as shown in the diagram.
Wire Styling Install the cushion Good Condition NG Condition

according to the
guide.
Install the speakers so that they do not protrude from the

cushion. Perform the wire styling of speakers as shown in a
photograph.
• Attaching the cushion

Attach the cushion as shown in Fig. 1.
After mount, packing Packing deform.
should be in this
condition.
G13-2017-04 Packing protruded out.

C Take screw B and
MIC edge as reference
G13-2020-04 line when sticking.
A
B
G13-2018-04
Stick between screw
A and B.
Note:
Fig. 1 • Take care that the packing does not protrude from the
chassis or case.
Note: Cushion must not cover the screws A,B and C. • Replace the protruded or deformed packing with a new one.
6
TK-2160
CIRCUIT DESCRIPTION
1. Frequency Configuration 3) IF Amplifier Circuit
The receiver utilizes double conversion. The first IF is 49.95 The first IF signal is passed through a four-pole monolithic
MHz and the second IF is 450 kHz. The first local oscillator crystal filter (XF401) to remove the adjacent channel signal.
signal is supplied from the PLL circuit. The filtered first IF signal is amplified by the first IF amplifier
The PLL circuit in the transmitter generates the necessary (Q402) and then applied to the lF system IC (IC401). The
frequencies. Fig. 1 shows the frequencies. IF system IC provides a second mixer, second local
oscillator, limiting amplifier, quadrature detector and RSSI
ANT TX/RX: 136 ~ 174MHz (K,M) CF
450kHz
(Received Signal Strength Indicator). The second mixer
SP mixes the first IF signal with the 50.4MHz of the second
MCF
RF AF
local oscillator output (TCXO X1) and produces the second
ANT SW AMP IF SYSTEM AMP
49.95MHz
IF signal of 450kHz.
50.4MHz The second IF signal is passed through the ceramic filter
X3 multiply
(CF401) to remove the adjacent channel signal. The filtered
TCXO 16.8MHz
RX: 185.95 ~ 233.95MHz second IF signal is amplified by the limiting amplifier and
TX: 136 ~ 174MHz (K,M) (K,M) MIC
demodulated by the quadrature detector with the ceramic
TX RF PLL MIC
AMP AMP VCO AMP discriminator (CD401). The demodulated signal is routed
to the audio circuit.
Fig. 1 Frequency configuration
4) Wide/Narrow Switching Circuit
2. Receiver Narrow and Wide settings can be made for each channel
The frequency configuration of the receiver is shown in Fig. 2. by switching the demodulation level.
The WIDE (high level) and NARROW (low level) data is
ANT
output from IC805, pin 54.
RF AMP MIXER MCF IF AMP When a WIDE (high level) data is received, Q401 turn off.
BPF Q404 BPF Q403 XF401 Q402
When a NARROW (low level) data is received, Q401 turn on.
ANT SW
Q401 turns on/off with the Wide/Narrow data and the
TUNE TUNE 1st Local IC401 detector output level is switched to maintain a
constant output level during wide or narrow signals.
CF401
IC602 IC601 SP Q402
AF Amp IC605
AF VOL AF PA
IC401 AQUA
IF,MIX,DET
AFOUT
IC401
X1
FM IF SYSTEM
Q4
X3 multiply TCXO 16.8MHz
2nd Local
QUAD IFO
Fig. 2 Receiver section
C409
R408
1) Front End (RF AMP) Q401
The signal coming from the antenna passes through the
W/N
transmit/receive switching diode circuit, (D204,D206,D208 R409 CD401
and D212) passes through a BPF (L411 and L412), and is H : Wide
amplified by the RF amplifier (Q404). L : Narrow
5R
The resulting signal passes through a BPF (L407 and L409)
and goes to the mixer. These BPFs are adjusted by variable
Fig. 3 Wide/Narrow switching circuit
capacitors (D402,D403,D404 and D405). The input voltage
to the variable capacitor is regulated by voltage output from
5) Audio Amplifier Circuit
the microprocessor (IC805).
The demodulated signal from IC401 is amplified by IC602,
and goes to AF amplifier through IC601.
2) First Mixer The signal then goes through an AF volume control
The signal from the front end is mixed with the first local (VR801), and is routed to an audio power amplifier (IC605)
oscillator signal generated in the PLL circuit by Q403 to where it is amplified and output to the speaker.
produce a first IF frequency of 49.95 MHz.
The resulting signal passes through the XF401 MCF to cut
the adjacent spurious and provide the opitimun
characteristics, such as adjacent frequency selectivity.
7
TK-2160
CIRCUIT DESCRIPTION
6) Tone Volume Fixed Circuit (3) MSK (Fleet Sync)
This function generates a TONE signal sound even if the Fleet Sync utilizes 1200bps and 2400bps MSK signal is
AF volume of the transceiver is the minimum. output from pin 6 of IC601. And is routed to the VCO.
A TONE signal is sent through Q602 to the AF amplifier When encoding MSK, the microphone input signal is muted.
when, in the FPU, “TONE Volume Fixed” is set to ON.
RECEIVE SIGNALING
IC601 FM IF IC401
IC601
AQUA VOL IC602

IF Amp IF Amp
SIGNAL
IC605
DTMF AQUA
TA7368F
IC805 BEEP
CPU QT/DQT
TONE VOL FIXED

IC605 Q608 SP
Q602 Hi: ON AF PA SW
BEEPSW LOW: OFF
IC805
CLK,DATA,
AN SQL LSDI STD,LOADN
+ IC603
SP-J CPU BPF & COMPALATER Q603,604,607
HSDI SW
2-TONE
SP MUTE
SP
Fig. 5 AF amplifier and squelch
[VOL Position vs Output Level]
(4) DTMF
Output Level (mV)
500 The DTMF input signal from the IF IC (IC401) is amplified

by IC602 and goes to IC601. The decoded information is
then processed by the CPU.
ON
25 OFF
Min Center Max

3. PLL Frequency Synthesizer
Fig. 4 Tone volume fixed circuit The PLL circuit generates the first local oscillator signal for
reception and the RF signal for transmission.
7) Squelch
Part of the AF signal from the IC enters the FM IC (IC401) 1) PLL
again, and the noise component is amplified and rectified The frequency step of the PLL circuit is K:2.5,5,6.25 or
by a filter and an amplifier to produce a DC voltage 7.5kHz, M:6 or 6.25kHz.
corresponding to the noise level. A 16.8MHz reference oscillator signal is divided at IC1 by a
The DC signal from the FM IC goes to the analog port of fixed counter to produce an oscillator (VCO) output signal
the microprocessor (IC805). IC805 determines whether which is buffer amplified by Q9 then divided in IC1 by a
to output sounds from the speaker by checking whether dual-module programmable counter. The divided signal is
the input voltage is higher or lower than the preset value. compared in phase with the 5 or 6.25kHz reference signal
To output sounds from the speaker, IC805 sends a high from the phase comparator in IC1. The output signal from
signal to the SP MUTE line and turns IC605 on through the phase comparator is filtered through a low-pass filter
Q603,Q604,Q607 and Q608. (See Fig. 5) and passed to the VCO to control the oscillator frequency.
(See Fig. 6)
8) Receive Signalling
(1) QT/DQT
2) VCO
The output signal from IF IC(IC401) enters the
The operating frequency is generated by Q6 in transmit
microprocessor(IC805) through IC601. IC805 determines
mode and Q5 in receive mode. The oscillator frequency is
whether the QT or DQT matches the preset value, and
controlled by applying the VCO control voltage, obtained
controls the SP MUTE and the speaker output sounds
from the phase comparator, to the varactor diodes
according to the squelch results.
(D3,D5,D7 and D8 in transmit mode and D4,D6,D9 and D10
in receive mode). The RX pin is set high in receive mode
(2) 2-TONE
Part of the received AF signal output from the AF amplifier causing Q8 and Q12 to turn Q6 off and Q5 on.
IC602, and then passes through an audio processor The TX pin is set high in transmit mode. The outputs from
(IC601), goes to the other AF amplifier IC603, is compared, Q5 and Q6 are amplified by Q9 and sent to the RF amplifiers.
and then goes to IC805. IC805 checks whether 2-TONE
data is necessary. If it matches, IC805 carries out a
specified operation, such as turning the speaker on. (See
Fig. 5)
8
TK-2160
CIRCUIT DESCRIPTION
IC601
D3, 5, 7, 8 Q6 AGC
TX VCO Q7
LPF DOUBLER MIC
AQUA VCO
LPF Q9 Q11
BUFF AMP RF AMP
IC606
BUFFER
D4, 6, 9, 10 Q5
RX VCO
LPF
Q8, 12
T/R SW
IC805
RX DTMF/2 TONE LSDVCO LPF
TX
X1
PLL IC IC1 LSDTCXO LPF TCXO

CPU
5kHz/6.25kHz
1N
Fig. 8 Microphone amplifier

PLL DATA
PHASE CHARGE
COMPARATOR PUMP
REF OSC
2) Drive and Final Amplifier
The signal from the T/R switch (D201 is on) is amplified by
1M
5kHz/6.25kHz the drive amplifier (Q207) to 50mW.
The output of the drive amplifier is amplified by the RF power
X1 amplifier (Q211) to 5.0W (1W when the power is low). The
16.8MHz
RF power amplifier consists of two MOS FET stages. The
Fig. 6 PLL circuit output of the RF power amplifier is then passed through
the harmonic filter (LPF) and antenna switch (D204 and
3) Unlock Detector D206) and applied to the antenna terminal.
ANT
If a pulse signal appears at the LD pin of IC1, an unlock D204
Q206 Q207 Q211 D206
condition occurs, and the DC voltage obtained from C19,R6 From
Pre-DRIVE DRIVE RF ANT
T/R SW LPF
and Q1 causes the voltage applied to the microprocessor (D201) AMP AMP POWER AMP SW
VG VG VG
to go high. When the microprocessor detects this condition,
the transmitter is disabled, ignoring the push-to-talk switch VDD
+B
input signal. (See Fig. 7) R264
5C R265
R270
IC201 IC201
(1/2) (2/2)
R6 IC805
PCTV
R7 (IC805)
IC1 Q1 UL
R16 Fig. 9 Drive and final amplifier and APC circuit
LD CPU
PLL IC
C19 3) APC Circuit
The APC circuit always monitors the current flowing through
the RF power amplifier (Q211) and keeps a constant current.
Fig. 7 Unlock detector circuit The voltage drop at R264, R265 and R270 is caused by the
current flowing through the RF power amplifier and this
voltage is applied to the differential amplifier IC201(1/2).
IC201(2/2) compares the output voltage of IC201(1/2) with
4. Transmitter System
the reference voltage from IC805. The output of IC201(2/2)
1) Microphone Amplifier controls the VG of the RF power amplifier, drive amplifier
The signal from the microphone passes through the IC601. and pre-drive amplifier to make both voltages the same.
When encoding DTMF, it is turned OFF for muting the The change of power high/low is carried out by the change
microphone input signal by IC601. of the reference voltage.
The signal passes through the Audio processor (IC601) for
the maximum deviation adjustment, and goes to the VCXO 4) Encode Signalling
modulation input. (1) QT/DQT
QT,DQT data of the LSDTCXO Line is output from pin 22 of
the CPU. The signal passes through a low-pass CR filter
and goes to the TCXO(X1).
The QT,DQT data of the LSDVCO Line is output from pin
9
TK-2160
CIRCUIT DESCRIPTION
20 of the CPU. The signal passes through a low pass CR
filter, mixes with the audio signal, and goes to the VCO
C834 X801
modulation input. TX deviation is adjusted by the CPU. XOUT
IC805
(2) DTMF/2 TONE
Q810
High-speed data is output from pin 2 of the CPU. The signal
Hi: OFF BSHIFT
passes through a low-pass CR filter, and provides a TX and LOW: ON
SP out tone, and is then applied to the audio processor
(IC601). The signal is mixed with the audio signal and goes Fig. 10 Frequency shift circuit
to the VCO.
2) Memory Circuit
TX deviation is adjusted by the CPU.
Memory circuit consists of the CPU (IC805) and an EEPROM
(IC804). An EEPROM has a capacity of 64k bits that contains
(3) MSK (Fleet Sync)
the transceiver control program for the CPU and data such
The MSK input signal from the IF IC is amplified by IC602
as transceiver channels and operating features.
(1/2) and goes to pin 31 of IC 601. The signal is demodulated
by MSK demodulator in IC 601. The demodulated data goes IC805 IC804
to the CPU for processing.
CPU EEPROM
5. Power Supply Fig. 11 Memory circuit

There are 3.5V power supply for PLL circuit and five 5V 3) Low Battery Warning
power supplies for the microprocessor: 5M,5MS,5C,5R, and The battery voltage is checked using by the microprocessor.
5T. 5M is always output while the power is on. 5M is always The transceiver generates a warning tone when it falls below
output, but turns off when the power is turned off to prevent the warning voltage shown in the table.
malfunction of the microprocessor.
5C is a common 5V and is output when SAVE is not set to (1) The red LED blinks when the battery voltage falls below
OFF. the voltage (1) shown in the table during transmission.
5R is 5V for reception and output during reception. (2) The red LED blinks when the battery voltage falls below
5T is 5V for transmission and output during transmission. the voltage (2) shown in the table during transmission.
Note:
6. Control Circuit The transceiver checks the battery voltage during reception
The control circuit consists of a microprocessor (IC805) and even when, in the FPU, the Battery Warning status function
its peripheral circuits. It controls the TX-RX unit. IC805 mainly is set to “On TX” (default setting).
performs the following: However, the LED does not blink during reception. During
(1) Switching between transmission and reception by the transmission, the LED blinks to generate the warning tone
PTT signal input. of a low battery voltage.
(2) Reading system, group, frequency, and program data
from the memory circuit. (3) The transceiver immediately stops transmission when
(3) Sending frequency program data to the PLL. the battery voltage falls below the voltage (3) shown in
(4) Controlling squelch on/off by the DC voltage from the the table. A message tone beeps while the PTT switch
squelch circuit. is released.
(5) Controlling the audio mute circuit by the decode data input.
(6) Transmitting tone and encode data. Battery Case Li-ion Battery Ni-Cd Battery Ni-MH Battery
(1) 6.2[V] 6.5[V] 6.2[V] 6.2[V]
1) Frequency Shift Circuit
The microprocessor (IC805) operates at a clock of (2) 7.6[V] 7.1[V] 6.8[V] 7.0[V]
7.3728MHz. This oscillator has a circuit that shifts the (3) 5.9[V] 6.2[V] 5.9[V] 5.9[V]
frequency by BEAT SHIFT SW (Q810).
A beat sound may be able to be evaded from generation if IC805
SB R833
“Beat Shift” is set to ON when it is generated in the internal
spurious transmission modulated sound of a transceiver. 88
CPU
R834
Fig. 12 Low battery warning

10
TK-2160
CIRCUIT DESCRIPTION / INSTALLATION
4) Battery Type Detection INSTALLATION
The transceiver automatically detects the battery type,
measuring the resistance between the S-terminal and +
terminal on the battery pack and changes the supplied 1. Optional Board
voltage to the S-tarminal as below. The microprocessor then Remove the TX/RX unit from the radio before installing the
detects the battery type.
optional board in the radio.
Resistor value Battery type Input voltage of S-terminal The procedure for removing the TX/RX unit is described in
1.8MΩ Li-ion 0.3~1.3V the DISASSEMBLY FOR REPAIR section in the Service
560kΩ Ni-Cd 1.3~2.6V Manual.
220kΩ Ni-MH 2.6~5.0V Install the optional board on the back of the TX/RX unit.
OPEN Battery case 0~0.3V For details on installation of the optional board, refer to
Installation Information supplied with the optional board.
When installing the optional board, also refer to the chart in
7. Control System TERMINAL FUNCTION section (page 12) given in the Service
Keys and channel selector circuit. Manual.
The signal from the keys and channel selector are directly Note: To install and use the Scrambler Board, remove “R601”
input to the microprocessor, as shown in fig. 13. and “R647” from the front of the TX/RX unit.
Channel selector
34
PTT PTT
SW R647 R601
74
AUXSW
AUX SW
C636
C628
C627
R622
R618
C607 R607 R633
70 IC805
C642
R627
EN1
C609
R609
69 CPU R626 C625
R623
C645
68
EN2 SIDE 1 75
EN3 SW1 C631
R632
C634
67 C614 C635
EN4 R640 C632
R613
R616
R617 25 17
C640
R601
76 26 16
R696
R628
SIDE 2
C619
C618
SW2 R615
L806
IC601
C648
R643
C643
R642
C606 32 10
C646 R641 1 9
C608
R610
R636
C637
Fig. 13 Control system + +
R621
R695
R629
C633
C641
C621
C622
+ C610
R608
R631
C847
R634
C630
R624 C613
CP808
R647
CP809 R625 +
R1 VCC
CP812
C846 L804
R835 CP810
CP803
R855
C1
R2
75 51
R856
76 50 CP813
C3
R3
R840
R839
C4
R836 CE CP814
4
TX-RX UNIT (X57-6720-10)

Component side view
11
TK-2160
TERMINAL FUNCTION
■ CN801
Pin
No. Designation Function Condition Value
1 GND GND Vss
2 SB Switched B Output Voltage/7mA load DC (Battery terminal) ±0.5V
3 A3 AUX3 Load >100kΩ (Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
4 TXAFI Transmit AF input Input sensitivity/Impedance (1kHz std. dev.) 280±50mVrms @22kΩ Load
10 NC Non connection Non connection
11 5C DC 5V Output Voltage/10mA load 5.0±0.5V
12 DEO Discriminator signal output Output voltage/Impedance (1kHz std. mod.) 280±50mVrms @2.2kΩ Load
13 TXAFI Transmit AF input Input sensitivity/Impedance (1kHz std. dev.) 280±50mVrms @22kΩ Load
14 DEO Discriminator signal output Output voltage/Impedance (1kHz std. mod.) 280±50mVrms @2.2kΩ Load
Input sensitivity/Impedance
16 ALT Sidetone input 7 ±3mVrms @22kΩ Load
(1kHz rated AF power/Vol. MAX)
20 GND GND Vss
■ Solder point connection

Designation Function Condition Value
MIC_I Mic input Input sensitivity/Impedance (1kHz std. dev.) 7±3mVrms @22kΩ Load
Output voltage/Impedance (1kHz 15mVrms mic input) 2.6±1.0mVrms @2.2kΩ Load
MIC_O Mic o utput
Output voltage/Impedance (1kHz 100mVrms mic input) 90±20mVrms @100kΩ Load
RA_I Receiver AF input Input sensitivity/Impedance (1kHz rated AF power/Vol. MAX)75±20mVrms @22kΩ Load
Output voltage/Impedance (1kHz std. mod.) 150±50mVrms @2.2kΩ Load
RA_O Receiver AF output
Output voltage/Impedance (1kHz system mod.) 290±50mVrms @100kΩ Load
A1 AUX1 Load >100kΩ (Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
SB Switched B Output Voltage/7mA load DC (Battery terminal) ±0.5V
GND GND Vss
5C DC 5V Output Voltage/10mA load 5.0±0.5V
TXAFI Transmit AF input Input sensitivity/Impedance (1kHz std. dev.) 280±50mVrms @22kΩ Load
DEO Discriminator signal output Output voltage/Impedance (1kHz std. mod.) 280±50mVrms @2.2kΩ Load
LSDFO Received sub-tone output Output voltage/Impedance (150Hz 15% mod.) 180±50mVrms @2.2kΩ Load
ALT Sidetone input Input sensitivity/Impedance (1kHz rated AF power/Vol. MAX) 7±3mVrms @22kΩ Load
12
TK-2160
SEMICONDUCTOR DATA
Microprocessor : M30622MCA7G7GP (TX-RX UNIT : IC805)
■ Pin function
Pin Port Pin Port
No. Name I/O Function I/O Function
No. Name
1 PCTV O APC/BPF control data output. 53 BSHIFT O Beet shift switch.
2 DTMF O DTMF, 2TONE. 54 W/N O W/N switch Wide:H
3 HSDI I High speed data input (2TONE). 55 NC - NC
4 EEPDAT I/O EEPROM data input/output. 56 APCSW O APC switch output.
5 EEPCLK O EEPROM Clock 57 SAVE O Battery save output.
6 BYTE I GND. 58 5TC O 5T control output.
7 CNVSS I GND. 59 5RC O 5R control output.
8 AUX5 O Option Board 5 60 VCC - +5V.
9 AUX6 O Option Board 6 61 5MSC O 5M control output.
10 RESET I CPU reset. 62 VSS - GND.
11 XOUT O CPU clock. 63 NC - NC
12 VSS - GND. 64 NC - NC
13 XIN I CPU clock. 65 NC - NC
14 VCC - +5V. 66 NC - NC
15 NC I NC 67 EN4 I CH selector input 4.
16 INT I Battery voltage monitor input Low battery : L 68 EN3 I CH selector input 3.
17 RDF/FD I Base Band IC Data input 69 EN2 I CH selector input 2.
TCLK/ 70 EN1 I CH selector input 1.
18 I Base Band IC Data input
DTRDI 71 NC - NC
19 NC - NC 72 LEDTX O RED LED lights control output
20 LSDVCO O Low speed data output (VCO). 73 LEDRX O GREEN LED lights control output
21 NC I NC 74 AUXSW I Key input (Emergency).
22 LSDTCXO O Low speed data output (TCXO). 75 SIDE1 I Side key 1 input.
23 NC I NC 76 SIDE2 I Side key 2 input.
24 BEEP O Beep output. 77 NC - NC
25 OPTDET I Option detect input 78 NC - NC
26 NC - NC 79 SIM1 I Destination select 1.
27 NC - NC 80 SIM2 I Destination select 2.
28 NC - NC 81 NC - NC
29 AUX4 O Option board port 4 82 PLLUL I PLL unlock detect input. unlock : L
30 AUX2 I/O Option board port 2 83 RFCLK O PLL clock output. Latch : L
31 NC - NC 84 RFDAT O PLL data output.
32 NC - NC 85 PS O PLL power save output.
33 TXD I/O Serial data. 86 PLLSTB O PLL strobe output.
34 PTT/RXD I PTT on : L/Serial data. 87 BATTSEL I Battery distinction input.
35 STD I Base Band IC Data input 88 BATT I Battery voltage input.
36 BBDIR O Base Band IC Data output 89 VOX I VOX input.
37 BBCLK O Base Band IC clock output 90 RSSQL I Received signal strength indicator input.
38 BBDI/O I/O Base Band IC Data input/output 91 ANSQL I Squelch level input.
39 NC - NC 92 LSDI I Low speed data input (QT/DQT).
TDATA/ 93 THM I Thermistor input.
40 O Base Band IC Data output
DTRCLK 94 AVSS - GND.
41 DTRLOADN O Base Band IC Data output 95 NC - NC
42 AUX3 O Option board port 3 96 VREF - +5V.
43 AUX1 O Option board port 1 97 AVCC - +5V.
44 NC - NC 98 NC - NC
45 NC - NC 99 NC - NC
46 DSW O APC voltage discharge Switch 100 NC - NC
47 BEEPSW O Beep switch.
48 AFCOUT O AF amp power supply control
49 AFMUTE O RX audio mute
50 NC - NC
51 TX O TX VCO power supply switch TX:L
52 RX O RX VCO power supply switch RX:L
13
TK-2160
COMPONENTS DESCRIPTION
TX-RX UNIT (X57-672X-XX)
Ref. No. Use/Function Operation/Condition Ref. No. Use/Function Operation/Condition
IC1 IC PLL system Q804 Transistor 5C switch
IC201 IC Comparator (APC) Q805(1/2) Transistor LED switch / Green
IC401 IC FM IF system Q805(2/2) Transistor LED switch / Red
IC601 IC Audio processor Q806 Transistor AVR / PLLB
IC602 IC AF AMP Q807 Transistor PLLB switch
IC603(1/2) IC HSD AMP Q808 Transistor 5MS switch
IC603(2/2) IC HSD AMP Q809 Transistor 5R switch
IC604 IC VOX AMP Q810 FET Beet shift switch
IC605 IC AF Power AMP D2 diode Shift switch
IC606 IC AF AMP Variable
D3 Frequency control / TX VCO
IC801 IC Voltage regulator / 5V capacitance diode
IC802 IC Voltage detector / Reset Variable
D4 Frequency control / RX VCO
IC803 IC Voltage detector / INT capacitance diode
IC804 IC EEPROM Variable
IC805 IC Microprocessor capacitance diode
IC806 IC Flip Flop Variable
Q1 Transistor Level shift capacitance diode
Q2 Transistor Level shift Variable
Q3 Transistor Level shift capacitance diode
Q4 Transistor Tripler Variable
Q5 FET VCO / RX capacitance diode
Q6 FET VCO / TX Variable
Q7 Transistor Doubler capacitance diode
Q8 FET DC switch / TX VCO Variable
Q9 Transistor RF Buffer AMP capacitance diode
Q10 Transistor Ripple filter D11 Diode Shift switch
Q11 Transistor RF AMP Variable
D12 Modulator
Q12 FET DC switch / RX VCO capacitance diode
Q206 FET Pre-drive AMP D13 Diode Current steering
Q207 FET TX Drive AMP D14 Diode Shift switch
Q208 Transistor APC switch D201 Diode TX/RX RF switch
Q209 FET APC switch D203 Zener diode APC protect
Q210 Transistor APC switch D204 Diode ANT switch
Q211 FET TX Final AMP D206 Diode ANT switch
Q212 FET APC switch D208 Diode ANT switch
Q213 Transistor APC switch D212 Diode ANT switch
Q400 FET W/N switch / TX D401 Diode TX/RX RF switch
Q401 Transistor W/N switch / RX Variable
D402 RF BPF tuning
Q402 Transistor IF AMP capacitance diode
Q403 FET Mixer Variable
D403 RF BPF tuning
Q404 FET RF AMP capacitance diode
Q601 FET AF Mute Variable
D404 RF BPF tuning
Q602 FET Beep switch capacitance diode
Q603 Transistor DC switch / SP Mute Variable
D405 RF BPF tuning
Q604 Transistor DC switch capacitance diode
Q605 Transistor MIC AGC D603 Diode Limitter
Q606 Transistor MIC AGC D604 Diode Detector
Q607 Transistor DC switch / SP Mute D605 Diode Detector
Q608 FET SP Mute switch D606 Diode Detector
Q801 Transistor 5T switch D801 Diode 5M protector
Q802(1/2) FET 5TC switch D802 LED LED / Red
Q802(2/2) FET SAVE switch D803 LED LED / Green
Q803(1/2) Transistor AVR / 5C D805 Diode Reverse protection
Q803(2/2) Transistor AVR / 5T
14
TK-2160
PARTS LIST
CAPACITORS CC 45 TH 1H 220 J Color* Capacitor value
CC45
1 2 3 4 5 6 010 = 1pF 2 2 0 = 22pF
1 = Type ... ceramic, electrolytic, etc. 4 = Voltage rating 100 = 10pF
Multiplier
2 = Shape ... round, square, ect. 5 = Value 101 = 100pF
2nd number
3 = Temp. coefficient 6 = Tolerance 102 = 1000pF = 0.001µF
1st number
103 = 0.01µF
Temperature coefficient
1st Word C L P R S T U 2nd Word G H J K L
Color* Black Red Orange Yellow Green Blue Violet ppm/ 30 60 120 250 500
ppm/ 0 -80 -150 -220 -330 -470 -750 Example : CC45TH = -470 60ppm/
Tolerance (More than 10pF) (Less than 10pF)

Code C D G J K M X Z P No code Gode B C D F G
(%) 0.25 0.5 2 5 10 20 + 40 + 80 + 100 More than 10µF -10 +50 (pF) 0.1 0.25 0.5 1 2
- 40 - 20 -0 Less than 4.7µF -10 +75
Voltage rating
2nd word A B C D E F G H J K V
1st word
0 1.0 1.25 1.6 2.0 2.5 3.15 4.0 5.0 6.3 8.0 -
1 10 12.5 16 20 25 31.5 40 50 63 80 35
2 100 125 160 200 250 315 400 500 630 800 -
3 1000 1250 1600 2000 2500 3150 4000 5000 6300 8000 -
Chip capacitors Dimension (Chip capacitors)

(EX) C C 7 3 F S L 1 H 0 0 0 J Dimension code L W T
Refer to the table above. Empty 5.6 0.5 5.0 0.5 Less than 2.0
1 2 3 4 5 6 7
1 = Type A 4.5 0.5 3.2 0.4 Less than 2.0
(Chip)(CH,RH<UJ,SL) 2 = Shape B 4.5 0.5 2.0 0.3 Less than 2.0
3 = Dimension C 4.5 0.5 1.25 0.2 Less than 1.25
(EX) C K 7 3 F F 1 H 0 0 0 Z 4 = Temp. coefficient D 3.2 0.4 2.5 0.3 Less than 1.5
5 = Voltage rating E 3.0 0.2 1.6 0.2 Less than 1.25
1 2 3 4 5 6 7
6 = Value F 2.0 0.3 1.25 0.2 Less than 1.25
(Chip)(B,F) 7 = Tolerance G 1.6 0.2 0.8 0.2 Less than 1.0
H 1.0 0.05 0.5 0.05 0.5 0.05
RESISTORS
Chip resistor (Carbon) Dimension
L
(EX) R K 7 3 E B 2 B 0 0 0 J T
1 2 3 4 5 6 7
(Chip)(B,F)
W
Carbon resistor (Nomal type) Dimension (Chip resistor)
(EX) R D 1 4 B B 2 C 0 0 0 J Dimension code L W T
E 3.2 0.2 1.6 0.2 1.0
1 2 3 4 5 6 7
F 2.0 0.3 1.25 0.2 1.0
G 1.6 0.2 0.8 0.2 0.5 0.1
1 = Type 5 = Rating wattage
H 1.0 0.05 0.5 0.05 0.35 0.05
2 = Shape 6 = Value
3 = Dimension 7 = Tolerance
Rating wattage
4 = Temp. coefficient
Code Wattage Code Wattage Code Wattage
1J 1/16W 2C 1/6W 3A 1W
2A 1/10W 2E 1/4W 3D 2W
2B 1/8W 2H 1/2W
15
TK-2160
PARTS LIST
∗ New Parts. indicates safety critical components. L: Scandinavia K: USA P: Canada
Parts without Parts No. are not supplied. Y: PX (Far East, Hawaii) T: England E: Europe
Les articles non mentionnes dans le Parts No. ne sont pas fournis. Y: AAFES (Europe) X: Australia M: Other Areas
Teile ohne Parts No. werden nicht geliefert.
TK-2160 (Y50-578X-XX)
New New
Ref. No. Address parts Parts No. Description Destination Ref. No. Address parts Parts No. Description Destination
42 1B T07-0369-05 SPEAKER
TK-2160
1 1B ∗ A02-3826-33 CABINET ASSY TX-RX UNIT (X57-672X-XX) 0-10 : K, M
2 2B ∗ A10-4068-01 CHASSIS D802 B30-2156-05 LED(RED)
3 3A ∗ A82-0054-02 REAR PANEL D803 B30-2157-05 LED(YELLOW)
4 3A B01-0694-03 ESCUTCHEON C1 CK73GB1H822K CHIP C 8200PF K

5 2D ∗ B09-0676-03 CAP ACCESSORY C2 CK73GB1H102K CHIP C 1000PF K
6 1C ∗ B62-1716-00 INSTRUCTION MANUAL K C3 CK73GB1E123K CHIP C 0.012UF K
6 1C ∗ B62-1747-00 INSTRUCTION MANUAL M C4 CK73GB0J225K CHIP C 2.2UF K
7 3B ∗ B72-2153-04 MODEL NAME PLATE C5 CK73GB1H102K CHIP C 1000PF K
8 3A ∗ E04-0446-05 RF COAXIAL RECEPTACLE(SMA) C6 CK73GB1H103K CHIP C 0.010UF K

9 3B ∗ E37-1085-05 FLAT CABLE C7 CK73GB1H102K CHIP C 1000PF K
10 2A ∗ E37-1101-05 SPEAKER WIRE(RED) C8 CC73GCH1H100D CHIP C 10PF D
11 2A ∗ E37-1102-05 SPESKER WIRE(BLACK) C9 CK73GB1H103K CHIP C 0.010UF K
12 3A ∗ E72-0416-13 BATT TERMINAL BLOCK C10 CC73GCH1H100D CHIP C 10PF D
13 ∗ G10-1315-04 FIBROUS SHEET(CABINET) C11-13 CC73GCH1H101J CHIP C 100PF J

14 2B G11-4090-04 SHEET(FINAL FET) C14 C92-0713-05 CHIP-TAN 10UF 6.3WV
15 3B ∗ G11-4254-04 SHEET(PTT) C15 CK73GB1H102K CHIP C 1000PF K
16 3A ∗ G11-4287-04 SHEET(TERMINAL BLOCK) C16 CC73GCH1H470J CHIP C 47PF J
17 3A ∗ G11-4289-04 SHEET(CHASSIS) C18,19 CK73GB1C104K CHIP C 0.10UF K
18 2B ∗ G13-2001-04 CUSHION(CHASSIS) C22 CK73GB1C104K CHIP C 0.10UF K

19 2B ∗ G13-2014-04 CUSHION(CHASSIS BOTTOM) C23 CK73GB0J225K CHIP C 2.2UF K
20 2B ∗ G13-2017-04 CUSHION C24 C92-0713-05 CHIP-TAN 10UF 6.3WV
21 2B ∗ G13-2018-04 CUSHION C25 CK73GB1H102K CHIP C 1000PF K
22 3A ∗ G13-2019-04 CUSHION C27 CK73GB1H102K CHIP C 1000PF K
23 2B ∗ G13-2020-04 CUSHION C28 CC73GCH1H560J CHIP C 56PF J

24 3A ∗ G53-1579-02 PACKING C30 CC73GCH1H220J CHIP C 22PF J
25 2B ∗ G53-1580-03 PACKING(CHASSIS) C31 CC73GCH1H560J CHIP C 56PF J
26 1B ∗ G53-1581-22 PACKING(SPEAKER) C32 C92-0002-05 CHIP-TAN 0.22UF 35WV
27 3B ∗ G53-1582-03 PACKING(BATT TERMINAL BLOCK) C33 CC73GCH1H470J CHIP C 47PF J
28 3C ∗ H12-3150-02 PACKING FIXTURE C34 CK73GB1H102K CHIP C 1000PF K

29 ∗ H25-2345-04 PROTECTION BAG C35 CC73GCH1H680J CHIP C 68PF J
30 1D ∗ H52-1981-02 ITEM CARTON CASE C36 C92-0560-05 CHIP-TAN 10UF 6.3WV
C37 CK73GB1H102K CHIP C 1000PF K
31 2A ∗ J19-5454-03 HOLDER C38,39 C92-0504-05 CHIP-TAN 0.68UF 20WV
32 2D ∗ J21-8464-04 HARDWARE FIXTURE ACCESSORY
33 2C J29-0701-05 HOOK ACCESSORY C40 CK73GB1H471K CHIP C 470PF K
34 3A ∗ J30-1275-04 SPACER(CH KNOB) C41 CK73GB1H103K CHIP C 0.010UF K
35 3A ∗ J30-1281-04 SPACER(CH KNOB) C42 CK73GB1H183K CHIP C 0.018UF K
C43 CK73GB1A105K CHIP C 1.0UF K
36 ∗ J30-1283-04 SPACER C44 CK73FB1A225K CHIP C 2.2UF K
37 1A ∗ K29-9278-13 KNOB(VOLUME) C45 CC73GCH1H120J CHIP C 12PF J

38 1B ∗ K29-9279-03 KNOB(PTT) C46 CC73GCH1H090B CHIP C 9.0PF B
39 3A ∗ K29-9280-13 KNOB(CH SELECTOR) C47 CC73GCH1H040B CHIP C 4.0PF B
C48 CK73HB1C103K CHIP C 0.010UF K
A 3A N14-0583-04 CIRCULAR NUT(CH) C49 CK73HB1H102K CHIP C 1000PF K
B 3A ∗ N14-0805-04 CIRCULAR NUT(VOLUME)
C 3A N30-2604-46 PAN HEAD MACHINE SCREW C50 CC73GCH1H120J CHIP C 12PF J
D 3B N30-2612-46 PAN HEAD MACHINE SCREW C52 CC73GCH1H050B CHIP C 5.0PF B
E 3A,3B N30-3006-45 PAN HEAD MACHINE SCREW C53 CC73HCH1H560J CHIP C 56PF J
C54 CC73HCH1H220J CHIP C 22PF J
F 2D N35-3004-45 BINDING HEAD MACHINE SCREW C55 CC73GCH1H050B CHIP C 5.0PF B
G 3A,3B ∗ N78-2040-46 PAN HEAD TAPTITE SCREW
H 2A,2B N83-2005-46 PAN HEAD TAPTITE SCREW C56,57 CC73HCH1H270J CHIP C 27PF J
C58 CC73GCH1H150J CHIP C 15PF J
40 2A ∗ R31-0650-05 VARIABLE RESISTOR C59 CC73HCH1HR75C CHIP C 0.75PF C
C60 CC73GCH1H070B CHIP C 7.0PF B
41 2A S60-0420-05 ROTARY SWITCH C61 CC73HCH1H070B CHIP C 7.0PF B
16
TK-2160
PARTS LIST
New New
C62 CK73GB1E103K CHIP C 0.010UF K C344 CC73GCH1H820J CHIP C 82PF J

C63 CC73GCH1H220J CHIP C 22PF J C349 CC73GCH1H030B CHIP C 3.0PF B
C64 CC73GCH1H4R5B CHIP C 4.5PF B C351 CK73GB1H102K CHIP C 1000PF K
C65 CC73HCH1H120J CHIP C 12PF J C352 CC73GCH1H270G CHIP C 27PF G
C66 CK73GB1H102K CHIP C 1000PF K C353 CC73GCH1H270J CHIP C 27PF J
C67 CK73HB1C103K CHIP C 0.010UF K C355 CK73GB1H102K CHIP C 1000PF K

C69 CK73GB1E103K CHIP C 0.010UF K C356 CC73GCH1H060D CHIP C 6.0PF D
C70 C92-0714-05 CHIP-TAN 4.7UF 6.3WV C358 CC73GCH1H100D CHIP C 10PF D
C71 CC73HCH1H0R5B CHIP C 0.5PF B C359 CC73GCH1H240J CHIP C 24PF J
C72 CC73HCH1H040B CHIP C 4.0PF B C360 CC73GCH1H120J CHIP C 12PF J

C74 CC73HCH1H0R5B CHIP C 0.5PF B C363 CC73GCH1H070D CHIP C 7.0PF D
CC75,76 CK73HB1H102K CHIP C 1000PF K C365 CC73GCH1H330J CHIP C 33PF J
C77 C92-0713-05 CHIP-TAN 10UF 6.3WV C368 CC73GCH1H030C CHIP C 3.0PF C
C78 CK73HB1H102K CHIP C 1000PF K C400 CK73GB0J225K CHIP C 2.2UF K
C80 CC73HCH1H330J CHIP C 33PF J C401 CK73GB1H182K CHIP C 1800PF K

C81 CC73HCH1H150J CHIP C 15PF J CC402,403 CC73GCH1H271J CHIP C 270PF J
C82-84 CK73HB1H102K CHIP C 1000PF K C405 CC73GCH1H390J CHIP C 39PF J
C85 CC73HCH1H100D CHIP C 10PF D C406 C92-0713-05 CHIP-TAN 10UF 6.3WV
C86 CC73GCH1H090D CHIP C 9.0PF D C407 CK73GB1H103K CHIP C 0.010UF K
C87 CC73GCH1H060B CHIP C 6.0PF B C408 CK73GB1C104K CHIP C 0.10UF K

CC201,202 CK73GB1H102K CHIP C 1000PF K C409 CC73GCH1H680J CHIP C 68PF J
C203 CC73GCH1H470J CHIP C 47PF J C410 CK73GB1H102K CHIP C 1000PF K
C212 CK73GB1H102K CHIP C 1000PF K C411-413 CK73GB1C104K CHIP C 0.10UF K

C243 CK73GB1C104K CHIP C 0.10UF K CC416,417 CK73GB1H103K CHIP C 0.010UF K
C246 CK73GB1H102K CHIP C 1000PF K C418 CK73GB1H102K CHIP C 1000PF K
C248 CK73GB1H102K CHIP C 1000PF K C419 CC73GCH1H010B CHIP C 1.0PF B
C249 CC73GCH1H100D CHIP C 10PF D C420 CK73GB1C104K CHIP C 0.10UF K

C258 CK73GB1C104K CHIP C 0.10UF K C422 CK73GB1H103K CHIP C 0.010UF K
C265 CC73GCH1H220J CHIP C 22PF J C424 CK73GB1H103K CHIP C 0.010UF K
C273 CC73GCH1H101J CHIP C 100PF J C425 CC73GCH1H150J CHIP C 15PF J
C277 CC73GCH1H270J CHIP C 27PF J C426 CC73GCH1H020B CHIP C 2.0PF B
C280 CK73GB1H102K CHIP C 1000PF K C427 CK73GB1H103K CHIP C 0.010UF K

C282 CC73GCH1H100D CHIP C 10PF D C428 CC73GCH1H150J CHIP C 15PF J
C285 C92-0565-05 CHIP-TAN 6.8UF 10WV C429 CK73GB1H102K CHIP C 1000PF K
C286 CK73GB1A105K CHIP C 1.0UF K C430 CC73GCH1H120J CHIP C 12PF J
CC290,291 CK73GB1H102K CHIP C 1000PF K C434 CK73GB1H103K CHIP C 0.010UF K

CC295,296 CC73GCH1H050B CHIP C 5.0PF B C437 CC73GCH1H020B CHIP C 2.0PF B
C298 CK73GB1H103K CHIP C 0.010UF K C439 CK73GB1H102K CHIP C 1000PF K

C299 CK73GB1C104K CHIP C 0.10UF K C440 CK73HB1H102K CHIP C 1000PF K
C300 CK73GB1A105K CHIP C 1.0UF K C441 CK73GB1H102K CHIP C 1000PF K
C301 CK73GB1H102K CHIP C 1000PF K C442 CK73HB1A104K CHIP C 0.10UF K
C302 CC73GCH1H180J CHIP C 18PF J C443 CK73GB1A105K CHIP C 1.0UF K
C308 CK73GB1H103K CHIP C 0.010UF K C444 CC73GCH1H050B CHIP C 5.0PF B

C309 CC73GCH1H100D CHIP C 10PF D C445 CC73GCH1H020B CHIP C 2.0PF B
C312 CC73GCH1H820J CHIP C 82PF J C446 CC73GCH1H010C CHIP C 1.0PF C
C326 CC73GCH1H220J CHIP C 22PF J C456 C92-0714-05 CHIP-TAN 4.7UF 6.3WV

C329 CK73GB1H102K CHIP C 1000PF K C462 CK73HB1H102K CHIP C 1000PF K
C333 CC73GCH1H120J CHIP C 12PF J CC463,464 CC73GCH1H040B CHIP C 4.0PF B
C338 CC73GCH1H220J CHIP C 22PF J CC465,466 CK73GB1H102K CHIP C 1000PF K
17
TK-2160
PARTS LIST
New New
C468 CC73GCH1H010B CHIP C 1.0PF B C660 CK73GB1A105K CHIP C 1.0UF K

C472 CK73GB1H102K CHIP C 1000PF K C662,663 CK73GB1C104K CHIP C 0.10UF K
C475 CC73GCH1H4R5B CHIP C 4.5PF B C667 CK73GB1H102K CHIP C 1000PF K
C476 CC73GCH1H0R5B CHIP C 0.5PF B C668 CK73GB1H103K CHIP C 0.010UF K

C478 CK73GB1H102K CHIP C 1000PF K C671 CK73GB1C104K CHIP C 0.10UF K
C479 CC73GCH1H040B CHIP C 4.0PF B C672,673 CK73GB1H472K CHIP C 4700PF K
C481 CC73GCH1H220J CHIP C 22PF J C675,676 C92-0804-05 CHIP-TAN 1.5UF 16WV

C483 CC73GCH1H100D CHIP C 10PF D C677 CK73GB1H332K CHIP C 3300PF K
C484 CC73GCH1H040B CHIP C 4.0PF B C678 CK73FB1C474K CHIP C 0.47UF K
C486 CC73GCH1H040B CHIP C 4.0PF B C680 C92-0560-05 CHIP-TAN 10UF 6.3WV
C487 CK73HB1A104K CHIP C 0.10UF K C681 CK73GB1C683K CHIP C 0.068UF K

C602 CK73GB1A224K CHIP C 0.22UF K C684 CK73GB1C104K CHIP C 0.10UF K
C604 CK73GB1C104K CHIP C 0.10UF K C686 CK73GB1C473K CHIP C 0.047UF K
C605 ∗ C92-0632-05 CHIP-TAN 6.8UF 6.3WV C687 C92-0560-05 CHIP-TAN 10UF 6.3WV
C607 CK73GB1H103K CHIP C 0.010UF K C689 CK73GB1C223K CHIP C 0.022UF K

C609 CK73GB1H103K CHIP C 0.010UF K C691 C92-0665-05 CHIP-TAN 100UF 6.3WV
C610 C92-0714-05 CHIP-TAN 4.7UF 6.3WV C692 CC73GCH1H221J CHIP C 220PF J
C611 CK73GB0J105K CHIP C 1.0UF K C693 CK73GB1H471K CHIP C 470PF K
C613-615 CK73GB1C104K CHIP C 0.10UF K C695 CK73GB1H102K CHIP C 1000PF K

C618 CK73GB1C104K CHIP C 0.10UF K C696 CK73GB1A224K CHIP C 0.22UF K
C619 CK73GB1H472K CHIP C 4700PF K C801 CK73GB1A105K CHIP C 1.0UF K
C621,622 C92-0714-05 CHIP-TAN 4.7UF 6.3WV C802 CK73GB1H103K CHIP C 0.010UF K
C624 CK73GB1C104K CHIP C 0.10UF K C803,804 CK73GB1A105K CHIP C 1.0UF K

C627 CK73GB1E123K CHIP C 0.012UF K C807 CK73GB1H102K CHIP C 1000PF K
C628 CK73GB1H222K CHIP C 2200PF K C809 CK73GB1A105K CHIP C 1.0UF K
C629 CK73GB1H103K CHIP C 0.010UF K C811 CK73GB1C104K CHIP C 0.10UF K
C630 CC73GCH1H101J CHIP C 100PF J C812 CK73GB1H103K CHIP C 0.010UF K
C631 CK73GB1E123K CHIP C 0.012UF K C814 CK73GB1H103K CHIP C 0.010UF K

C632 CK73GB1C104K CHIP C 0.10UF K C815 CK73GB1A105K CHIP C 1.0UF K
C633 CC73GCH1H020B CHIP C 2.0PF B C816,817 CK73GB1H102K CHIP C 1000PF K
C635 CK73GB1C104K CHIP C 0.10UF K C819 CK73GB1H102K CHIP C 1000PF K
C636 CK73GB1C683K CHIP C 0.068UF K C820,821 CK73GB1A105K CHIP C 1.0UF K

C639 CC73GCH1H470J CHIP C 47PF J C825 C92-0713-05 CHIP-TAN 10UF 6.3WV
C641,642 CK73GB1C104K CHIP C 0.10UF K C830 CK73GB1C104K CHIP C 0.10UF K

C643 CC73GCH1H680J CHIP C 68PF J C833 CK73GB1A105K CHIP C 1.0UF K
C645 CK73GB0J225K CHIP C 2.2UF K C834 CK73GB1C104K CHIP C 0.10UF K
C646 CK73GB1H821K CHIP C 820PF K C835,836 CK73GB1A105K CHIP C 1.0UF K
C648,649 CK73GB1C104K CHIP C 0.10UF K C840 CK73GB1H102K CHIP C 1000PF K

C650 C92-0713-05 CHIP-TAN 10UF 6.3WV C841 CK73GB1H103K CHIP C 0.010UF K
C653 CK73GB1A224K CHIP C 0.22UF K C843 CC73GCH1H030C CHIP C 3.0PF C
C654 CK73GB1H103K CHIP C 0.010UF K C845 CC73GCH1H150J CHIP C 15PF J
C655 CK73GB1E223J CHIP C 0.022UF J C846 CK73GB1H103K CHIP C 0.010UF K

C656 CK73GB1C104K CHIP C 0.10UF K C847 C92-0712-05 CHIP-TAN 22UF 6.3WV
C657 CC73GCH1H470J CHIP C 47PF J C848 CC73GCH1H101J CHIP C 100PF J
C658 CK73GB1C104K CHIP C 0.10UF K C849 CK73GB1H471K CHIP C 470PF K
C659 CK73GB1H103K CHIP C 0.010UF K C850 CK73GB1H103K CHIP C 0.010UF K
18
TK-2160
PARTS LIST
New New
C852,853 CK73GB1H102K CHIP C 1000PF K L413 L40-3975-92 SMALL FIXED INDUCTOR(39NH)

C854 CK73GB1H103K CHIP C 0.010UF K L416 L40-5681-86 SMALL FIXED INDUCTOR(0.56UH)
CTC1,2 C05-0384-05 CERAMIC TRIMMER CAP(10PF) L601 L92-0140-05 FERRITE CHIP
L602 L92-0149-05 FERRITE CHIP
CN801 E40-5932-05 PIN ASSY SOCKET L801 L92-0149-05 FERRITE CHIP
J601 E11-0457-05 PHONE JACK
F801 F53-0190-05 FUSE L803-807 L92-0138-05 FERRITE CHIP
X1 ∗ L77-1932-05 TCXO(16.8MHZ)
∗ J99-0374-04 ADHESIVE TAPE X801 ∗ L77-1933-05 CRYSTAL RESONATOR(7.3728MHZ)
XF401 ∗ L71-0617-05 MCF(49.95MHZ)
CD401 L79-1582-05 TUNING COIL
CF401 ∗ L72-1008-05 CERAMIC FILTER RCP1,2 RK75HA1J473J CHIP-COM 47K J 1/16W
L1 L40-4795-85 SMALL FIXED INDUCTOR(4.7UH) RCP3,4 RK75HA1J102J CHIP-COM 1.0K J 1/16W
L3 L40-1581-86 SMALL FIXED INDUCTOR(0.15UH) RCP801,802 RK75HA1J473J CHIP-COM 47K J 1/16W
L5 L92-0138-05 FERRITE CHIP CP803-805 RK75HA1J102J CHIP-COM 1.0K J 1/16W
CP806 RK75HA1J473J CHIP-COM 47K J 1/16W
L6 L40-1085-92 SMALL FIXED INDUCTOR(100NH)
L7 L92-0141-05 FERRITE CHIP CP807 RK75HA1J102J CHIP-COM 1.0K J 1/16W
L8 L40-1075-92 SMALL FIXED INDUCTOR(10NH) CP808 RK75HA1J472J CHIP-COM 4.7K J 1/16W
L9 L40-1001-86 SMALL FIXED INDUCTOR(10UH) CP809-818 RK75HA1J102J CHIP-COM 1.0K J 1/16W
L10 ∗ L40-1802-86 SMALL FIXED INDUCTOR(18UH) R1 RK73GB1J223J CHIP R 22K J 1/16W
R2 RK73GB1J103J CHIP R 10K J 1/16W
L12 ∗ L40-1502-86 SMALL FIXED INDUCTOR(15UH) R3 RK73GB1J473J CHIP R 47K J 1/16W
L14 L40-1502-86 SMALL FIXED INDUCTOR(15UH) R4 R92-1252-05 CHIP R 0 OHM J 1/16W
L16 L41-3378-14 SMALL FIXED INDUCTOR R5 RK73GB1J224J CHIP R 220K J 1/16W
L17 ∗ L41-2278-14 SMALL FIXED INDUCTOR R6 RK73GB1J473J CHIP R 47K J 1/16W
R7 R92-1252-05 CHIP R 0 OHM J 1/16W
L19,20 L40-1001-86 SMALL FIXED INDUCTOR(10UH) R9 RK73GB1J393J CHIP R 39K J 1/16W
L21 L40-2785-92 SMALL FIXED INDUCTOR(270NH) R12 RK73GB1J101J CHIP R 100 J 1/16W
L23 L92-0138-05 FERRITE CHIP R13 R92-1252-05 CHIP R 0 OHM J 1/16W
L24,25 L40-1085-92 SMALL FIXED INDUCTOR(100NH) R14 RK73GB1J222J CHIP R 2.2K J 1/16W
R15 R92-1252-05 CHIP R 0 OHM J 1/16W
L209 L92-0138-05 FERRITE CHIP R16 RK73GB1J102J CHIP R 1.0K J 1/16W
L214 L40-4775-92 SMALL FIXED INDUCTOR(47NH) R18 RK73GB1J474J CHIP R 470K J 1/16W
R20,21 R92-1252-05 CHIP R 0 OHM J 1/16W
L219 L34-4577-05 AIR-CORE COIL R23 RK73GB1J121J CHIP R 120 J 1/16W
L220 L92-0149-05 FERRITE CHIP R24 RK73GB1J471J CHIP R 470 J 1/16W
L221 L34-4563-05 AIR-CORE COIL R25 RK73GB1J103J CHIP R 10K J 1/16W
L222 L34-4573-05 AIR-CORE COIL
L224 L40-2295-85 SMALL FIXED INDUCTOR(2.2UH) R28 RK73GB1J472J CHIP R 4.7K J 1/16W
R31 RK73GB1J472J CHIP R 4.7K J 1/16W
L227 L34-4567-05 AIR-CORE COIL
L229 L34-4566-05 AIR-CORE COIL R33 RK73HB1J103J CHIP R 10K J 1/16W
L230 L40-1092-81 SMALL FIXED INDUCTOR R35 RK73HB1J223J CHIP R 22K J 1/16W
L401 L92-0138-05 FERRITE CHIP R37 RK73HB1J274J CHIP R 270K J 1/16W
R38 RK73HB1J271J CHIP R 270 J 1/16W
L403 L40-5685-85 SMALL FIXED INDUCTOR(0.56UH) R39 RK73GB1J220J CHIP R 22 J 1/16W
L404 L40-2785-92 SMALL FIXED INDUCTOR(270NH) R40 RK73HB1J221J CHIP R 220 J 1/16W
R43,44 RK73HB1J220J CHIP R 22 J 1/16W
L407 L41-6878-14 SMALL FIXED INDUCTOR
L408 L92-0138-05 FERRITE CHIP R46 RK73HB1J154J CHIP R 150K J 1/16W
L409 L41-6878-14 SMALL FIXED INDUCTOR R47 RK73HB1J472J CHIP R 4.7K J 1/16W
L411 L41-6878-14 SMALL FIXED INDUCTOR R49 RK73HB1J101J CHIP R 100 J 1/16W
L412 L41-5678-14 SMALL FIXED INDUCTOR R50 RK73HB1J332J CHIP R 3.3K J 1/16W
R51 RK73HB1J103J CHIP R 10K J 1/16W
19
TK-2160
PARTS LIST
New New
R55 ∗ RK73GJ1J333D CHIP R 33K D 1/16W R440 RK73GB1J470J CHIP R 47 J 1/16W

R56 RK73HB1J331J CHIP R 330 J 1/16W R441 RK73GB1J221J CHIP R 220 J 1/16W
R57 ∗ RK73GJ1J104D CHIP R 100K D 1/16W R443 RK73HB1J224J CHIP R 220K J 1/16W
R58 RK73HB1J222J CHIP R 2.2K J 1/16W R457 RK73HB1J104J CHIP R 100K J 1/16W
R59 RK73HB1J470J CHIP R 47 J 1/16W R459 RK73GB1J184J CHIP R 180K J 1/16W
R60 RK73GB1J472J CHIP R 4.7K J 1/16W R460 RK73GB1J104J CHIP R 100K J 1/16W
R61 RK73GB1J103J CHIP R 10K J 1/16W R461 RK73GB1J101J CHIP R 100 J 1/16W
R201 RK73GB1J101J CHIP R 100 J 1/16W R462 R92-1252-05 CHIP R 0 OHM J 1/16W
R202 RK73GB1J472J CHIP R 4.7K J 1/16W R463 RK73GB1J105J CHIP R 1.0M J 1/16W
R203 R92-1252-05 CHIP R 0 OHM J 1/16W R465 RK73GB1J105J CHIP R 1.0M J 1/16W
R214 RK73GB1J223J CHIP R 22K J 1/16W R466,467 R92-0670-05 CHIP R 0 OHM

R215 RK73GB1J103J CHIP R 10K J 1/16W R468 RK73GB1J332J CHIP R 3.3K J 1/16W
R252 RK73GB1J331J CHIP R 330 J 1/16W R469 RK73GB1J221J CHIP R 220 J 1/16W
R254 R92-1252-05 CHIP R 0 OHM J 1/16W R601 R92-1252-05 CHIP R 0 OHM J 1/16W
R256 RK73GB1J683J CHIP R 68K J 1/16W R602 RK73GB1J184J CHIP R 180K J 1/16W
R257 RK73GB1J473J CHIP R 47K J 1/16W R603 R92-1252-05 CHIP R 0 OHM J 1/16W
R258 R92-1252-05 CHIP R 0 OHM J 1/16W R604 RK73GB1J184J CHIP R 180K J 1/16W
R259 RK73GB1J150J CHIP R 15 J 1/16W R607-609 RK73GB1J103J CHIP R 10K J 1/16W
R260 RK73GB1J331J CHIP R 330 J 1/16W R610 RK73GB1J472J CHIP R 4.7K J 1/16W
R261-263 R92-1252-05 CHIP R 0 OHM J 1/16W R612 RK73GB1J682J CHIP R 6.8K J 1/16W
R264,265 RK73EB2ER39K CHIP R 0.39 K 1/4W R613 RK73GB1J824J CHIP R 820K J 1/16W
R270 RK73EB2ER39K CHIP R 0.39 K 1/4W R618 ∗ RK73GJ1J364D CHIP R 360K D 1/16W
R272-277 RK73GH1J154D CHIP R 150K D 1/16W R621 RK73GB1J473J CHIP R 47K J 1/16W
R279 RK73GB1J473J CHIP R 47K J 1/16W R623 RK73GB1J274G CHIP R 270K G 1/16W
R280 R92-1252-05 CHIP R 0 OHM J 1/16W R624 RK73GB1J822J CHIP R 8.2K J 1/16W
R282 RK73GB1J105J CHIP R 1.0M J 1/16W R626,627 RK73GB1J184J CHIP R 180K J 1/16W
R283,284 RK73GB1J104J CHIP R 100K J 1/16W R628 RK73GB1J224J CHIP R 220K J 1/16W
R285,286 RK73GB1J271J CHIP R 270 J 1/16W R629 RK73GB1J394J CHIP R 390K J 1/16W
R287 R92-1252-05 CHIP R 0 OHM J 1/16W R630 RK73GB1J684J CHIP R 680K J 1/16W
R401 RK73GB1J100J CHIP R 10 J 1/16W R631 RK73GB1J394J CHIP R 390K J 1/16W
R413 RK73GB1J124J CHIP R 120K J 1/16W R641,642 RK73GB1J124J CHIP R 120K J 1/16W
R415 RK73GB1J472J CHIP R 4.7K J 1/16W R644,645 RK73GB1J472J CHIP R 4.7K J 1/16W
R421-424 RK73GB1J823J CHIP R 82K J 1/16W R650 RK73GB1J102J CHIP R 1.0K J 1/16W
R427 RK73GB1J105J CHIP R 1.0M J 1/16W R652 RK73GB1J273J CHIP R 27K J 1/16W
R428,429 RK73HB1J562J CHIP R 5.6K J 1/16W R653 RK73GB1J392J CHIP R 3.9K J 1/16W
R431 RK73GB1J105J CHIP R 1.0M J 1/16W R654 RK73GB1J103J CHIP R 10K J 1/16W
R433 R92-1252-05 CHIP R 0 OHM J 1/16W R655,656 RK73GB1J105J CHIP R 1.0M J 1/16W
R434 RK73HB1J103J CHIP R 10K J 1/16W R657 RK73GB1J332J CHIP R 3.3K J 1/16W
R435 RK73HB1J224J CHIP R 220K J 1/16W R658 RK73GB1J103J CHIP R 10K J 1/16W
20
TK-2160
PARTS LIST
New New
R666 RK73GB1J822J CHIP R 8.2K J 1/16W R851 R92-1368-05 CHIP R 0 OHM

R667 RK73GB1J104J CHIP R 100K J 1/16W R852 RK73HB1J473J CHIP R 47K J 1/16W
R668 RK73GB1J473J CHIP R 47K J 1/16W R854 RK73GB1J680J CHIP R 68 J 1/16W
R669 RK73GB1J222J CHIP R 2.2K J 1/16W R855-857 RK73HB1J102J CHIP R 1.0K J 1/16W
R670 RK73GB1J102J CHIP R 1.0K J 1/16W R858 R92-1368-05 CHIP R 0 OHM
R673 RK73GB1J272J CHIP R 2.7K J 1/16W VR1 R12-7491-05 TRIMMING POT.(68K)
R674 R92-1252-05 CHIP R 0 OHM J 1/16W
R675 RK73GB1J103J CHIP R 10K J 1/16W S802-805 S70-0457-05 TACT SWITCH
R676 RK73GB1J151J CHIP R 150 J 1/16W MIC60 T91-0543-05 MIC ELEMENT

R677-679 R92-1252-05 CHIP R 0 OHM J 1/16W
R681 RK73GB1J222J CHIP R 2.2K J 1/16W D2 HSC277 DIODE
R682 RK73GB1J100J CHIP R 10 J 1/16W D3-10 1SV325 VARIABLE CAPACITANCE DIODE
R683 RK73GB1J474J CHIP R 470K J 1/16W D11 HSC277 DIODE
D12 1SV278 VARIABLE CAPACITANCE DIODE
R684 RK73GB1J182J CHIP R 1.8K J 1/16W D13 MA2S111 DIODE
R686 RK73GB1J471J CHIP R 470 J 1/16W
R687 RK73GB1J102J CHIP R 1.0K J 1/16W D14 HSC277 DIODE
R688,689 RK73GB1J101J CHIP R 100 J 1/16W D201 HSC277 DIODE
R691 RK73GB1J333J CHIP R 33K J 1/16W D203 HZU5CLL ZENER DIODE
D204 HVC131 DIODE
R692 R92-1252-05 CHIP R 0 OHM J 1/16W D206 HVC131 DIODE
R694,695 R92-1252-05 CHIP R 0 OHM J 1/16W D208 HVC131 DIODE
R696 RK73GB1J103J CHIP R 10K J 1/16W D212 HVC131 DIODE
R697 R92-1252-05 CHIP R 0 OHM J 1/16W D401 HSC277 DIODE
D402-405 1SV305 VARIABLE CAPACITANCE DIODE
R698 RK73GB1J152J CHIP R 1.5K J 1/16W D603-606 RB706F-40 DIODE
R802 RK73GB1J101J CHIP R 100 J 1/16W
R803,804 R92-1252-05 CHIP R 0 OHM J 1/16W D801 RB521S-30 DIODE
R805 RK73GB1J153J CHIP R 15K J 1/16W D805 1SR154-400 DIODE
R807 RK73GB1J103J CHIP R 10K J 1/16W IC1 MB15E03SL MOS IC
IC201 TA75W01FU MOS IC
R808 RK73GB1J102J CHIP R 1.0K J 1/16W IC401 TA31136FN MOS IC
R809 RK73GB1J272J CHIP R 2.7K J 1/16W
R810 RK73GB1J334J CHIP R 330K J 1/16W IC601 ∗ AQUA MOS IC
R811 RK73GB1J332J CHIP R 3.3K J 1/16W IC602 TC75S51FE MOS IC
R812 RK73GB1J334J CHIP R 330K J 1/16W IC603 TC75W51FU MOS IC
IC604 TC75S51FE MOS IC
R813 RK73GB1J332J CHIP R 3.3K J 1/16W IC605 TA7368F MOS IC
R815 R92-1252-05 CHIP R 0 OHM J 1/16W IC606 TC75S51FE MOS IC
R816 RK73GB1J224J CHIP R 220K J 1/16W IC801 XC6204B502MR MOS IC
R817 RK73GB1J272J CHIP R 2.7K J 1/16W IC802 ∗ PST9134NR MOS IC
IC803 XC61CN5002NR MOS IC
R818 RK73GB1J821J CHIP R 820 J 1/16W IC804 ∗ CAT24WC64JI ROM IC
R820 RK73GB1J561J CHIP R 560 J 1/16W IC805 ∗ 30622MCA-7G7GP MPU
R821 RK73GB1J331J CHIP R 330 J 1/16W IC806 TC7W74FU MOS IC
R823 RK73GB1J102J CHIP R 1.0K J 1/16W Q1 DTC144EE DIGITAL TRANSISTOR
Q2,3 UMG9N TRANSISTOR
R824 RK73GB1J183J CHIP R 18K J 1/16W Q4 KTC4082 TRANSISTOR
R827 RK73GB1J102J CHIP R 1.0K J 1/16W Q5,6 2SK508NV(K52) FET
R828 RK73GB1J332J CHIP R 3.3K J 1/16W Q7 2SC5108(Y) TRANSISTOR
R829 RK73GB1J272J CHIP R 2.7K J 1/16W Q8 2SJ347 FET
Q9 2SC5108(Y) TRANSISTOR
R830 RK73GB1J821J CHIP R 820 J 1/16W Q10 2SC4617(S) TRANSISTOR
R833,834 RK73GH1J474D CHUP R 470K D 1/16W
R835,836 RK73HB1J102J CHIP R 1.0K J 1/16W Q11 2SC5108(Y) TRANSISTOR
R839,840 RK73GB1J473J CHIP R 47K J 1/16W Q12 2SJ347 FET
R841 R92-1252-05 CHIP R 0 OHM J 1/16W Q206 ∗ 2SK3077 FET
Q207 2SK2596 FET
R842 R92-1368-05 CHIP R 0 OHM Q208 DTC114EE DIGITAL TRANSISTOR
R845 R92-1368-05 CHIP R 0 OHM Q209 2SK879(GR) FET
R847,848 RK73GB1J102J CHIP R 1.0K J 1/16W Q210 DTC114EE DIGITAL TRANSISTOR
R849 R92-1252-05 CHIP R 0 OHM J 1/16W Q211 2SK2595 FET
21
TK-2160
PARTS LIST
New New
Q212 2SK1824 FET

Q213 DTA144EE DIGITAL TRANSISTOR
Q400 2SK1824 FET
Q401 DTA144EE DIGITAL TRANSISTOR
Q402 2SC4649(N,P) TRANSISTOR
Q403,404 3SK318 FET

Q601,602 2SK1824 FET
Q603 DTC144EE DIGITAL TRANSISTOR
Q604 2SA1362(GR) TRANSISTOR
Q605 2SC4116(Y) TRANSISTOR
Q606 2SA1586(Y,GR) TRANSISTOR

Q607 DTC144EE DIGITAL TRANSISTOR
Q608 2SK1588 FET
Q801 UMG3N TRANSISTOR
Q802 UPA672T FET
Q803 FP210 TRANSISTOR

Q806 KTA1298(Y) TRANSISTOR
Q808,809 DTA123JE DIGITAL TRANSISTOR

Q810 2SK1824 FET
TH1,2 B57331V2104J THERMISTOR
22
TK-2160
EXPLODED VIEW
A B
37
1 702
38
700 701
26
42
10
H
11 H 23 H H
H H H
H
H H
H
TX-RX Unit (A/2)

25
2
21
20 18
40
41
14
19
31
2
17
9
B A D TX-RX Unit (B/2)
34
15
24 27
C 8
C
12 G
39 G
3 16 705
35 G 16 7 (K only)
704
4 703 (K only) A :N14-0583-04
(M only) B :N14-0805-04
C :N30-2604-46
E D :N30-2612-46
3
E E :N30-3006-45
F :N35-3004-45
G :N78-2040-46
22 H :N83-2005-46
Parts with the exploded numbers larger than 700 are not supplied. 23
TK-2160
PACKING
C D
30.ITEM CARTON CASE

(H52-1981-02)
6. INSTRUCTION MANUAL
(B62-1716-00):K
(B62-1747-00):M
33.HOOK
(J29-0701-05)
706
F. BINDING HEAD MACHINE SCREW

(N35-3004-45)
32.HARDWARE FIXTURE ACCESSORY

(J21-8464-04)
5. CAP
(B09-0676-03)
28.PACKING FIXTURE
(H12-3150-02)
24 Parts with the exploded numbers larger than 700 are not supplied.
TK-2160
ADJUSTMENT
Test Equipment Required for Alignment
Test Equipment Major Specifications
1. Standard Signal Generator Frequency Range 136 to 174MHz.
(SSG) Modulation Frequency modulation and external modulation.
Output -127dBm/0.1µV to greater than -47dBm/1mV
2. Power Meter Input Impedance 50Ω.
Operation Frequency 136 to 174MHz.
Measurement Range Vicinity of 10W
3. Deviation Meter Frequency Range 136 to 174MHz.
4. Digital Volt Meter Measuring Range 10mV to 10V DC
(DVM) Input Impedance High input impedance for minimum circuit loading.
5. Oscilloscope DC through 30MHz.
6. High Sensitivity Frequency Range 10Hz to 1000MHz.
Frequency Counter Frequency Stability 0.2ppm or less.
7. Ammeter 5A.
8. AF Volt Meter Frequency Range 50Hz to 10kHz.
(AF VTVM) Voltage Range 1mV to 10V.
9. Audio Generator (AG) Frequency Range 50Hz to 5kHz or more.
Output 0 to 1V.
10. Distortion Meter Capability 3% or less at 1kHz.
Input Level 50mV to 10Vrms.
11. Spectrum Analyzer Measuring Range DC to 1GHz or more
12. Tracking Generator Center frequency 50kHz to 600MHz
Output Voltage 100mV or more
13. 8Ω Dummy Load Approx. 8Ω, 3W.
14. Regulated Power Supply 5V to 10V, approx. 3A
Useful if ammeter equipped.
■ The following parts are required for Connect the power cable properly between the battery jig
installed in the transceiver and the power supply, and be sure
adjustment output voltage and the power supply polarity prior to switching
the power supply ON, otherwise over voltage and reverse
1. Antenna connector adapter connection may damage the transceiver, or the power supply
The antenna connector of this radio uses an SMA terminal. or both.
Use an antenna connector adapter [SMA(f) – BNC(f) or
SMA(f) – N(f)] for adjustment. (The adapter is not provided as When using the battery jig in user mode, the transceiver
an option, so buy a commercially-available one.) assumes that a lithium-ion battery pack is attached to the
transceiver. In adjustment mode, battery type detection is
2. Repair Jig (Chassis) not performed. Refer to page 10 for details.
Use jig (part No.: A10-4082-03) for repairing the TK-2160.
Place the TX-RX unit on the jig and fit it with screws. Note: When using the battery jig, you must measure the
voltage at the terminals of the battery jig. Otherwise, a slight
The jig facilitates the voltage check and protects the final voltage drop may occur within the power cable, between the
amplifier FET when the voltage on the flow side of the TX-RX power supply and the battery jig, especially while the
unit is checked during repairs. transceiver transmits.
SCHEMATIC DIAGRAM
3. Battery Jig (W05-0909-00)
S
1.8M
R1
–
100P/25V
470P/25V
100m/25V
C1
C2
C3
+ Terminal (Red)
– Terminal (Black) + Terminal – Terminal
(Red) (Black)
Power cable
Power
supply
25
TK-2160
ADJUSTMENT
Adjustment points TX-RX unit (X57-672) ■ Frequency and signalling
Component side view The set has been adjusted for the frequencies shown in
the following table. When required. re-adjust them following
TXD PTTO the adjustment procedure to obtain the frequencies you want
SP–
PTTI
SP MUTE
in actual operation.
(RXD)
SP+
DET
RSSI Frequency (MHz) K, M type
X57-672 A/2 Channel No. RX Frequency TX Frequency
Component side 1 155.05000 155.10000
VR1
BATT+ CV
2 136.05000 136.10000
RESET
3 173.95000 173.90000
AUX
GND
PTT
S-1
S-2
ANT 4 155.00000 155.00000

5 155.20000 155.20000
VR1 : Frequency adjustment 6 155.40000 155.40000
7~16
RSSI : Band-pass wave form test point
Signalling
Signalling No. RX TX
Foil Side View 1 None None
2 None 100Hz Square Wave
ALT2
3 QT 67.0Hz QT 67.0Hz
BPF
4 QT 151.4Hz QT 151.4Hz
A4
A3
A4
5 QT 210.7Hz QT 210.7Hz
A1
LSDFO 6 QT 254.1Hz QT 254.1Hz
X57-672 A/2 7 DQT D023N DQT D023N
MIC O
RA O Foil side
A6
A4 ALT
8 DQT D754I DQT D754I
GND
SB
RA I
MIC I CV 9 DTMF 159D DTMF 159D
TC1 TC2 ANT
10 None DTMF tone 9
DEO
PTT
TXAFI
5C
2 Tone: 2 Tone:
11 A:321.7Hz A:321.7Hz
TC1 : Transmit lock voltage adjustment B:928.1Hz B:928.1Hz
12 None Single Tone:1000Hz
TC2 : Receive lock voltage adjustment
13 None MSK
CV : Lock voltage adjustment terminal.
14 MSK Code MSK Code
Fig. 1 Adjustment points • Preparations for tuning the transceiver

Before attempting to tune the transceiver, connect the unit
to a suitable power supply.
Whenever the transmitter is tuned, the unit must be
connected to a suitable dummy load (i.e. power meter).
The speaker output connector must be terminated with a
8W dummy load and connected to an AC voltmeter and an
audio distortion meter or a SINAD measurement meter at all
times during tuning.
Adjustment Frequency
K,M
TEST CH RX TX
Center 155.050MHz 155.000MHz
Low 136.050MHz 136.000MHz
High 173.950MHz 174.000MHz
Low’ 145.550MHz 145.500MHz
High’ 164.550MHz 164.500MHz
155.000MHz 155.000MHz
155.200MHz 155.200MHz
155.400MHz 155.400MHz
26
TK-2160
ADJUSTMENT
Common Section
Measurement Adjustment Specifications/
Item Condition
Test equipment Terminal Parts Method Remark
1.Setting 1) BATT terminal votage:7.5V
2) SSG standard modulation
[Wide] MOD:1kHz,DEV:3kHz
[Narrow] MOD:1kHz,DEV:1.5kHz
2.VCO lock 1) CH:High Power meter ANT TC2 ADJ 3.8V ±0.2V
voltage DVM CV
RX 2) CH:Low Check 0.6V or more
3.VCO lock 3) CH:High TC1 ADJ 3.8V ±0.2V
PTT:ON
voltage 4) CH:Low Check 0.6V or more
TX PTT:ON
Transmitter Section
Item Condition
1.Frequency 1) CH:Center Frequency counter ANT VR1 Ceter frequency
Adjust 2) PTT:ON ±50Hz
2.High power TEST CH: Center Power meter Programming 4.8W ±0.1W
Adjust Low Ampere meter Software:KPG-82D 2.0 A or less
Low’
Center
High’
High
(5 points)
BATT terminal voltage:7.5V
PTT:ON
3.Low power TEST CH: Center 1.0W ±0.1W
Adjust Low 1.0 A or less
Low’
Center
High’
High
(5 points)
BATT terminal voltage:7.5V
PTT:ON
4.Max deviation TEST CH: Center Power meter ANT 4.2kHz ±50Hz
Adjust Low Dev meter SP/MIC connector (According to
[Wide] Center Oscilloscope the lager +,–)
High AG
AG:1kHz/150mV AF VTVM
Dev meter filter
LPF:15kHz
HPF:OFF
PTT:ON
[Narrow] TEST CH:Center 2.1kHz ±50Hz
PTT:ON (According to
the lager +,–)
5.VOX 1 TEST CH:Center Power meter
Writing AG:1KHz/60mV Dev meter
Oscilloscope
AG
AF VTVM
27
TK-2160
ADJUSTMENT
Item Condition
6.VOX 10 TEST CH:Center Power meter ANT Programming
Writing AG:1KHz/4.0mV Dev meter SP/MIC connector Software:KPG-82D
7.DQT TCXO TEST CH:Center Oscilloscope ANT Programming Write 230 hex
Balance (Wide/Narrow) AG Software:KPG-82D (Wide/Narrow)
Writing AF VTVM
8.DQT VCO TEST CH: Center Make the
Balance Low demodulation
Adjust High wave into
[Wide] LPF:3kHz square waves
HPF:OFF
PTT:ON
[Narrow] TEST CH:Center
PTT:ON
9.QT Deviation TEST CH:Center 0.8kHz ±40Hz
Adjust Low
[Wide] High
LPF:3kHz
HPF:OFF
PTT:ON
PTT:ON
10.DQT Deviation TEST CH: Center 0.75kHz ±40Hz
Adjust Low
[Wide] High
LPF:3kHz
HPF:OFF
PTT:ON
PTT:ON
11.Tone Deviation TEST CH:Center 3.0kHz ±100Hz
Adjust LPF:15kHz
[Wide] HPF:OFF
PTT:ON
PTT:ON
12.DTME Deviation TEST CH:Center 3.0kHz ±100Hz
Adjust LPF:15kHz
[Wide] HPF:OFF
PTT:ON
[Narrow] TEST CH: Center 1.5kHz ±100Hz
PTT:ON
13.MSK Deviation TEST CH: Center 3.0kHz ±100Hz
Adjust Low
[Wide] High
LPF:3kHz
HPF:OFF
PTT:ON
PTT:ON
14.BATT BATT terminal voltage:5.9V Power meter ANT Write BATT terminal
Detection DVM BATT terminal voltage:5.9V
Writing PTT:ON
28
TK-2160
ADJUSTMENT
Item Condition
15.BATT 1) BATT terminal voltage:5.5V Power meter ANT Check Blinking of LED
Detection PTT:ON DVM BATT terminal
Check 2) BATT terminal voltage:7.5V No blinking of
PTT:ON LED
Receiver Section
Item Condition
1.BPF Wave TEST CH:Center SSG ANT Programming RSSI MAX
form ADJ Low DVM RSSI Software:KPG-82D
Low’ Oscilloscope
Center AF VTVM
High’
High
SSG otuput:–103 dBm(1.58µV)
2.Sesitivity TEST CH:Center ANT Check 12dB SINAD or
check Low more
[Wide] Low’
Center
High’
High
SSG otuput:–117 dBm(0.3µV)
SSG MOD:3kHz
3.Sesitivity TEST CH:Center Check 12dB SINAD or
check SSG otuput:–115 dBm(0.4µV) more
[Narrow] SSG MOD:1.5kHz
4.Squelch TEST CH:Low Programming write Squelch open
threshold SSG otuput:–122 dBm(0.18µV) Software:KPG-82D
writing SSG MOD:3.0kHz
[Wide]
5.Squelch TEST CH:Center Squelch open
threshold SSG otuput:–120 dBm(0.22µV)
[Narrow]
6.Squelch TEST CH:High Squelch open
tight SSG otuput:–117 dBm(0.3µV)
[Wide]
7.Squelch TEST CH:Center Squelch open
tight SSG otuput:–116 dBm(0.35µV)
[Narrow]
8.RSSI writing TEST CH:Center
[Wide] SSG otuput:–123 dBm(0.16µV)
SSG MOD:off
9.RSSI writing TEST CH:Center
[Narrow] SSG otuput:–122 dBm(0.18µV)
SSG MOD:off
29
A B C D E F G H I J
1 TK-2160 PC BOARD
TX-RX UNIT
(X57-6720-10)
TX-RX UNIT (X57-6720-10) Component side view (J72-0895-09)
2 Ref. NO. Address
IC201 9G J72-0895-09 A/2
IC601 4Q
IC602 6M PTTO
Q809
C688
R687
IC603 8M NC AE R678
C692
R679
IC604 6L TXD
SPI PTT/ R681
3 IC605 3L R692 RXD
L602
TXD
PTTI
IC606 9N R818 Q804 SPO (RXD)
C815
IC802 8K 2 3 C690 R688
R817
C820 3 R859
R813
R803
R802
IC803 8K 4 1 5 SP–
IC804 9O
R833
Q803 C809 MIC OPT
MIC DET 5MS
R811
IC805 7Q R823 IN
5 2 3
4 SP+
C811
C804
IC806 8R 1 R809 R689
R697
R834
C840
R694
1 5
Q1 7O R808 C802 Q606
Q801
Q2 8O
R686
C669
R673
Q3 8O +
R684
C687
Q208 8H DET
R674
C667
L601
Q209 7H
C675
5 Q210 9G
Q605 R672 +
C852
R816
R815
C681
R675
Q212 9F
Q213 9H
R825
Q400 9N R824
C830
Q601 5M R819
R814
R827
Q602 2N C833
CP802 C816
6 Q603 4M R829 5 1
Q604 3M
C805
C835 3 2
R807
Q802
1 6
3 4
Q605 5J C814 Q807 R
Q606 4J C818
C823
C812
Q607 4M R805
C834
Q608 4L
7 R55
Q805
Q801 4G R261
Q802 6I CP801 R57
Q209
2 3
1 5
D
S
Q803 4F BATT+
R258
C258
G
Q804 3G
TH1
R265
R270
R264
Q805 7D D803 D203

R821 C828
Q806 6K
Q208
8 Q807 6J R820
L801 F801 + C285
D802
Q809 3E
R272
R274
C292
R275
D805
R281
R273
C282
C286
C290
Q810 9R
R278
D203 8H C301
C291 1 8
L230
D603 5M
Q213
R282
IC201
R276
D604 7K ANT
R277
R284 4 5 MIC601
9 D605 5K
D606 5K Q212 G R279 C329
D
D802 8C R263 S R283
Q210
D803 8C R280
D805 9E
10
11
12 Component side
Layer 1
Layer 2
Layer 3
Layer 4
13 Layer 5
Layer 6
Foil side
30
14
J K L M N O P Q R S
PC BOARD TK-2160 1
TX-RX UNIT (X57-6720-10) Component side view (J72-0895-09)

2
Q602
C612 R611
C674
C680 + R676 R667 G
C636
C628
C627
R622
R618
D
C611 R612 C607 R607 R633
S
C677
C642
R627
R670
R671
6 5
C609
R609
R626 C625
R623
C645
C692
R679
C679
C631
R632
C634
IC605 C671 C614
R665 C635 3
R640 C632
R613
Q604
R616
C686 10 1 R617
R682
25 17
C640
R601
26 16
R696
R628
Q603
R677 C689 SP MUTE
C619
C618
C678 R615
L806
IC601
R666
S R668
R693
R691
R683
C648
R643
C643
R642
C691 + C606 32 10
G
D
S
Q608
R669 C646 R641 1 9 4
C608
R610
C696
C684
R636
C637
C412
Q606 + +
R621
R695
R433 R629
C633
C641
C621
C622
+ C610
C669
R673
C676
C695
D606 Q607
Q601
R608
R631
C847
RSSI R634
C630
+ R624 C613
D
+ C605
CP808
C667
R647
G
S
C604
+
R604
C652 C673 CP809 R625

C675
R1 VCC
5
CP812
C647 C672 C846 L804
R637
R639
605 R672 R835 CP810

+ D603
CP803
R855
C638
C1
R2
D605
C629 C624
R825 75 51
R856
R630
C639
4 3
5 1
C655 76 50 CP813
R652
C830 R824
C3
R3
R840
R839
C602
TH2
Q806
IC602
C658
C4
R827
C833 R602
R644
C657
R655
CE
C662
C664
R828
4 3
5 1
9 5 1 R836 CP814 6
CP804
+ R603
C650
R645
CP815
IC604
5 3 2 L807 EPM
CP805
C660
Q807 R830
C836
IC805
CP818 CP816
CP817
C853
D604
R841
C841
C2
C6
R5
7
R651
R12
R7
RTS1
C653 L803 RXD1
Q1
VR1
R6
CLK1
R9
R4
R649
C23
100 26
2 3
1 5
Q3
R657
R858
R842
C807 1 25 TXD1
CP2
2 3
1 5
C659
C663
R660
R658
Q2
CP1
IC803 C821 R857
C849
3 2 5 4
R654
R656
R860
CP807
CP811
R648
R810 R812
R852
R851
CP3
R854
IC603 CP4 8
C661
R661
4 1
C656
8 1 1 8
RESET
C854
R443
IC802
R650
5
C817
CP806
C822 IC806
R847
CV C845
C850
R844
C668 C654
IC606
C442
1 5
3 4
4 5
3
1
R845
L805
R429
R653 C848
C842
R435
R849
C843
C43 R32
R436
R428
C443
C440 R437
R848
S
R30 D 9
IC804
S
R29
D
C487
G
C400
GND AUX PTT S-1 S-2 C42 G

Q810
R434 Q400 X801
R26 C41
1
10
11
12
S802 S803 S804 S805

EMG PTT SW1 SW2
J72-0895-09 B/2
13
31
14
A B C D E F G H I J
1 TK-2160 PC BOARD
TX-RX UNIT (X57-6720-10) Foil side view (J72-0895-09)

2
ALT2
C419
C819
C825
C803
C410
IC801
5
4
C801
+ Q401
3
1
R414
3 Q808
CD401
R804 C615 CF401 XF401
C837
L802 D801 C424

R646
R409
R408
C417
R416
C421
L403
R413 R418
C414
C413 C411 C409
R417
C427
C429
C422 5M
1 16 C430
C35
C416
C415
4 L401
C33
L6
Q402 L404 BPF
Q403
C31
R419
C432
C434
A4 C420
IC401 L416 C446
C28 C30
GD
GS
D402
A3 R412 R469
C435
R422
L405
L406
A2
R406
8 9 C448
R421
R18
C445
Q4 R424
A1 C407 C401 C438 C436 C439 R427
C408
L407
R407 R423 C441
5
C485
R468
+ C406
C428
C437
L413
R425 C447
C403
C402
R403
R401
L3
C444
D11
Q206
C405
LSDFO C203
D14
C425
C426
L402
C16 R404
SG
DS
R17
R201
C63
R203
L214
C27 C242 R254 C246
C87
R41
C66
R415
C249
R252
L208
6
C5
C58
R214
R215
C202
D401
C86
R42
C418
X1
R27
Q7
R61
C212 L209 C248
C241
MIC O L18
C9
C7
D201
C40 R60 R202 C201 C243
RA O L21
C8
L1
R14
C73
C55
C62
A6
D13
7 R39
Q10
R262
Q12 R50
C84
C82
R56
C83
A5
R59
G
L11
20
C10 D C81
2
C52
C76
GND S
C11
C13
C12
SB
TXAFI
AUX6
AUX5
DEO
DEO
ALT
GND
R58
C85
R28
R51
C80
L25
C72
C280
R13
ALT
C50
Q11
R47 C78
Q8
G
S
SB C46
D
CN801
L8
R16
L24
C77 + C64
Q9
D2
R49
L23
C47
RA I
C15
C45
R43
TXAFI
C75
AUX3
AUX2
AUX1
AUX4
1 GND
R46
D
S
S
16
G Q6
8 R31 C70 +
5C
MIC I
C19 C74 Q5 G
19
C37
C69
IC1
R44
C71
C59
CV D
C54
C60 R38
R37
R698
R267
C25
C57
5C DEO TXAFI
R25
C65
C67
C18
C61
R40
PTT L7
R35
1
D12
C44
L17
TC1
C56
C14 + TC2
R269
+ L16 L20 L19
R23
R24
C649 R33
C39
C49
9 R20 R21
R15
C24 + C48
L12 L14
C53
+ + +
L9
R22
C22
L10
D8 D10
C34
C32
C36
C38
L5
R19 D7 D9
D5
D3
D6
D4
10
11
S-2 S-1 PTT AUX GND
12 J72-0895-09 B/2
13
32
14
J K L M N O P Q R S
PC BOARD TK-2160 1
TX-RX UNIT (X57-6720-10) Foil side view (J72-0895-09)

2
J72-0895-09 A/2
AE NC
PTT/ SPI
RXD TXD 3
J601 SPO
VR801
EXT. MIC/SP
POWER/AF VOL
R416
OPT MIC
5MS DET MIC
IN
BPF 4
D402
D403
Q404
C448
C462
R457
C466
C445
C468
DG
C475
D404
R427
C478
L407
R431 R440 SG R461 5

R462
R425 C447 C467 R438 C472

C476
R460
R459
C465
L411
C444 C464 C486 L409 R441 C474

C463
C469 L408 +
C477 R463
C456
R254 C246
L213
C479
R259 R465
C249
R252
R256
C255
C265
R257
C481
C480
G S801 6
D405
R466
209 C248 S Q207

C273
C293
C298
C300
C243 L412
D
R260
C483
C309
R467
L217
C484
L216
C320
7
C365
R262
C317
C326
C297
C299
C308
L228
C277
C280
D212
D208
R287
L220
L219 C360
C353
L218
8
C352
L227
G Q211 D L225
C363
L221
Component side
R267
R268
C295
C296
L229
L222
C358
C359
C362
Layer 1
L226
C355
D206
D204
C368
R269
C288
C302 Layer 2
ANT
L223
C312 C356
C333
C693 Layer 3 9
C344
L224 Layer 4
R285
R286
C341
C351
C338 C349
Layer 5
Layer 6
Foil side
10
TX-RX UNIT
(X57-6720-10)
Ref. NO. Address Ref. NO. Address Ref. NO. Address
IC1 8D Q402 4G D14 6F
IC401 4F Q403 4I D201 7H 11
IC801 3D Q404 5L D204 9M
Q4 5E Q808 3C D206 9M
Q5 8I D2 8E D208 8N
Q6 8G D3 9H D212 7N
Q7 6F D4 9I D401 6G
Q8 8G D5 9G D402 5J 12
Q9 8H D6 9I D403 5K
Q10 7G D7 9G D404 5N
Q11 7H D8 9G D405 5N
Q12 7G D9 9I D801 3D
Q206 6I D10 9I
Q207 6K D11 6F 13
Q211 8K D12 9G
Q401 3G D13 7G
33
14
A B C D E
TK-2160 SCHEMATIC DIAGRAM

1 TX-RX UNIT (X57-6720-10)
PLLB PLLB
R16
0.1u
C19
L5
1k
CP1
47k*2
47k*2
CP2
CP3
1k*2
1000p
C34
Q3 CP4
16
15
14
13
12
11
10
Q2
100p
100p
100p
9
UMG9N UMG9N 1k*2
Q1-3
R
P
LD/FOUT
ZC
PS
LE
DATA
CLOCK
MB15E03SL
LEVEL SHIFT
1000p
CV
C11
C12
C13
R19
C37
10
OSCOUT
IC1
Q1
OSCIN
DTC144EE
XFIN
GND
2
VCC
FIN
DO
VP
PLL SYSTEM
R25
10k
R6
1
2
3
4
5
6
7
8
R15
47k 0 R20 R21 R23 R24

R7
0
0 0 120 470
10u 6.3
R22
10u6.3 560
C18
C14
R:3.63V
0.1u
10u6.3
1000p
0.68u20
C25
C22
C24
0.68u20
0.22u35
0.1u
C32
C36
C38
C39
0.01u
C6
LD LD
PLLCLK PLLCLK
PLLDATA PLLDATA
PS PS
LE LE
7.5V 5C 5C
L801 F801 5T 5T
B B B
BATT
SAVE SAVE
VOLOUT
1SR154-400
BATT
3 LOCAL
1000p
D805
AF AMP
C828
R443 5R
DET
R435
220k
IC606 220k EN1

TC75S51FE EN2
EN3
REVERSE 4 3 R436 EN4
PROTECTION W/N SWITCH/TX VR801 BATT
2 47k R31-0624-05 MOD
VSS Q400
R434
5 1 C443 R428 C400 SB

10k
5C VDD
A 2SK1824
R802
1u 5.6k 2.2u
C487
0.1u
100
R437
220k
R429
R803
1000p
5.6k
C440
C442
R815
0
0
0.1u
BATTSEL BATTSEL
R860
R816
1000p
R17
220k
1000p
VR1
C852
C15
R12
5R
1000p
22k
100
C2
R12-7491-05
100 C33
1000p
C27
R9
150n
L3
C23
R13
2.2u
39k 47p
5C 2.57V C30 L6
R4
0
1000p
R1 R2 R3 C4 1 4
0.01u
C7
C9
100n
5R
22p
SB
VC +DC
4 CN801
470k
R18
20 22k 10k 47k 2.2u

C31
C28
C35
56p
68p
56p
1000p
8200p
0.012u
L1
220k
19 2 3 R14 C16
C5
R5
C3
C1
GND OUTPUT
18 4.7u 2.2k 47p Q4 5TC
KTC4082 5RC
X1 5MSC
C10
17
10p
C8
10p
16.8MHz TRIPLER AUXSW

16
ALT S801
15 S60-0420-05
SIDE1
14 S1 SIDE2
DEO EN1
13
TXAFI S2
12 EN2
DEO LD
11 5C S3
5C EN3
10
S4 PLLCLK
9 EN4 PLLDATA
AUX4
8 R833 BATT
AUX5 Q809
470k
0.01u
0.01u
0.01u
0.01u
7
0.1u
5R SWITCH DTA123JE PS
AUX1 (D)
5 5C LE
AUXSW
6
R834
5MSC
1000p
C840
SIDE1
SIDE2
470k
5RC
(D)
5TC
AUX6
5 T:5V
C811
C812
C814
C818
C823
VOLTAGE R:0V
AUX2 REGULATOR/5V
4 5MS SWITCH
TXAFI 5M PROTECTOR IC801
3 7.5V 7.23V XC6204B502MR Q808
AUX3 D801 5V
L802 DTA123JE
2 R804 RB521S-30 1 5 5V
SB VIN VOUT
1 0 2
1000p
C801
C837
VSS
PLLB
G 5V
1u
10u6.3
C825
1000p
C819
LSDTCSO
Q803(1/2) 3 4
C803
1u
CE
C815
NC
AUX5
SAVE
TXAFI
AUX2
AUX6
AUX3
AUX1
AUX4
FP210
DEO
C804
C820
Q803
3.67V
ALT
AVR/5C
SB
1u
1u
1u
Q803(2/2) AVR/PLLB
Q806 5M
AVR/5T KTA1298(Y) R812
330k EMG
4
5
R830
R828
C836
VOLTAGE
820
3.3k
1u
C821
VCC
OUT
R811 R813 DETECTOR S802

1u
R808
R818
3.3k 3.3k /RESET

820
1k
EMG
Q801 IC802
1000p
PST9134NR
C817
UMG3N Q807
VEE1
VEE2
GND 5T SWITCH UMG3N

NC
PTT
6 SB Q804
UMG3N
PLLB
S803
1
2
3
SWITCH
TXAFI 5C SWITCH
R810 PTT
AUX4
C833
C802
C809
0.01u
R827
R809
R817
R823
1u
1u
330k 4.88V SW1

2.7k
2.7k
C835
1k
1k
AUX2 Q802
1u
UPA672T R829 S804

2
DEO VOLTAGE
VOUT
R805 2.7k DETECTOR SW1

VIN
ALT
/INT
R824
15k
1000p
C822
IC803 SW2 RESET

18k
1000p
C816
R819
10k
XC61CN5002NR
1000p
R807
C805
S805
10k
VSS
NC
SW2
1000p
C807
R825
C830
Q802(1/2)
0.1u
47k
R814
15k
VOLIN
5TC SWITCH
3
AUX1 Q802(2/2) T:5V

R:0V L805
AUX3 SAVE SWITCH PTTSW
5MS
AUX5 AUX5
AUX6 AUX6
LSDTCSO LSDTCSO
AUX1 AUX1
AUX2 AUX2
AUX3 AUX3
7 AUX4 AUX4
TXAFI TXAFI
ALT ALT
34 DEO
SB
DEO
SB
X57-672 1/4
F G H I J
SCHEMATIC DIAGRAM TK-2160

TX-RX UNIT (X57-6720-10)
R39
PLLB
R28 22 T:3.58V
1000p
C73
0.01u
D7
C62
270n
L21
SHIFT SWITCH R:3.58V D3,5,7,8 1SV325 Q6 VCO/TX
4.7k R43
D2 C52 Q7 TX VCO 2SK508NV(K52)
C46 C55
2SC5108(Y) D8 22 T:4.14V
L9 C53
9p (B) R:0V RF BUFFER AMP
5p 5p
4p (B)
HSC277
6p(B)
PLL IC
C72
C87
R42
22n
68k
L18
10u
C86
9p
(B) 56p Q9
C60
C47 (B) F_IN AMP 1SV325
0.75p (B)
C80 C81
7p
(B)
2SC5108(Y)
C54
22p
0.01u
C59
C71
D5 1SV325
D3 1SV325
4p (B)
27n
33p
L11
T:1.76V 15p
HSC277
T:1.35V
D14
L8
33n
C63
0.5p
L12
L16
22p
R:1.86V
C58
15u
15p
R40
270
100n
L24
R:1.33V
150k
R31
R46
(B)
4.7k
10n R27 DC SWITCH
C48
1SV278
7p (B)
TC1
/TX VCO
C61
10p
D12
1000p
12p
12p
C66
C45
330
R41
C50
0.01u
10k
C69
L20
10u
Q8
HSC277
SHIFT
D11
1000p
10k
R61
C75
R49
SWITCH 2SJ347
100
MODULATOR
R26 R29 C43 R32 R35 R37 270k L23
T:3.96V SHIFT SWITCH
R:0V 10k 1u 100k
470p
22k 22k T:0V Q12

C40
4.7u6.3
0.018u
C42
C41
0.01u
R30
C70
39k
R:4.93V 2SJ347 RX
D9 T:3.96V
D4,6,9,10 VCO/RX R:0V
Q5 R44
RX VCO 1SV325 2SK508NV(K52)
22 T:0V DC SWITCH
L7 L10 C56 R:4.14V /RX VCO
18u D10 27p RIPPLE FILTER
1SV325
1SV325
C64
C57
4.5p
1000p
1SV325
(B)
27p
Q10
R33
10k
C74 2SC4617(S) 4.25V
22n
L17
15u
L14
MA2S111
R38
270
0.5p (B)
D4
D6
1000p
2.2u
C44
C49
D13
1000p
10p
TC2
0.01u
R47
C78
4.7k
C65
C76
C67
12p
10u
L19
10u6.3
CURRENT
C77
STEERING
TX
RX RX
5C 5C
5T 5T
B B
SAVE SAVE APCSW
VOLOUT VOLOUT
LOCAL LOCAL
5R 5R
EN1
EN2
EN3
EN4
BATT THM
MOD MOD
5M
SB
560
330
EN1
EN4
EN3
EN2
CP801 VCC
47k*2
R821
R820
LED/
BATTSEL
B30-2156-05
B30-2157-05
GREEN
22u6.3
LEDTX
C847
D802
D803
LED LEDRX
/RED
CP810
CP802
CP809
L804
CP808
4.7k*2
47k*2
1k*2
1k*2
Q805(1/2)
LED SWITCH
CP812
Q805
C834
R603
0.1u
/ GREEN
1k*2
UMG9N
C846
0.01u
Q805(2/2) R839 47k 0

C602
R602 TH2
0.22u
LED SWITCH R840 47k -t

/ RED ANSQL 180k 100k RSSI
5TC
5RC W/N
5MSC VCC
AUXSW VSS
R835
CP803 1k
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
1k*2
1k*2
SIDE1
AUXSW
LEDRX
LEDTX
EN1
EN2
EN3
EN4
VSS
5MSC
VCC
5RC
5TC
SAVE
APCSW
W/N
BSHIFT
RX
TX
SIDE1 CP813
SIDE2 76 50 AFMUTE
77 49
SIDE2 AFMUTE
78 48
R836 AFCONT
L807
1k 79 47 R855 1k
LD SIM1 BEEPSW
80 46 R856 1k DSW
CP804 SIM2 DSW
1k*2 81 45 CP814 1k*2
PLLCLK 82 44
PLLDATA PLLUL CE
83 43 DTMF
RFCLK AUX1
CP805 84 42
RFDAT AUX3
1k*2 85 41 CP815 1k*2
PS PS DTRLOADN DTRLOADN
LE 86 40 STD
PLLSTB TDATA/DTRCLK
87 MICROPROCESSOR 39
BATTSEL EPM
C853 1000p 88 IC805 38 CP816 1k*2
BATT BBDI/O DI/O
89 30622MCA-7G7GP 37 SCLK
VOX BBCLK
90 36
RSSQL BBDIR
91 35
ANSQL STD CP817 1k*2 TDATA/DTRCLK
92 34
LSDI PTT/RXD DIR
93 33
THM TXD
94 32
AVSS CP818 1k*2
C841 95 31
0.01u 96 30
L803 VREF AUX2
5M 5M 97 29
AVCC AUX4
RTS1
TCLK/DTRDI
98 28 BEEP
LSDTCXO
IC804 99 27 CLK1
OPTDET
LSDVCO
EEPCLK
EEPDAT
RDF/FD
CNVSS
RESET
CAT24WC64JI 100 R842

DTMF
XOUT
26
PCTV
BYTE
BEEF
AUX5
AUX6
HSDI
CP806
VCC
VSS
R841
47k*2
XIN
INT
0 R858
0
1 8
A0 VCC
XOUT
0 R857
1
2
3
4
5
6
7
8
9
2 7
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
A1 WP
3 6 RXD1 1k
R859
L806
100k
R852
A2 SCL
47k
TXD1
4 5
R844
AUX1
AUX2
AUX3
AUX4
47k
VSS SDA
VCC
LSDVCO
CP807
BEEP
1k*2
EEPROM XOUT
DTMF BSHIFT
RESET
LSDTCXO
LSDFO AUX6
CP811
R851
1k*2
R845
AUX5
0
RESET TCLK/DTRDO
RFD/FD
XIN
LSDI LSDI
5M 5M
VOLIN VOLIN
PCTV PCTV
VOX VOX
PTTSW PTTSW
5MS 5MS
AUX5 HSDI HSDI
AUX6
LSDTCSO OPTDET
AUX1 AUX1 AFCO
AUX2 AUX2 BEEPSW
AUX3 AUX3 PTT(CPU)
AUX4 AUX4 TXD1
TXAFI TXAFI
ALT ALT
DEO DEO
SB SB
X57-672 2/4
K L M N O
TK-2160 SCHEMATIC DIAGRAM

TX-RX UNIT (X57-6720-10)
D201,401 TX FINAL AMP

TX/RX RF SWITCH PRE-DRIVE AMP Q211
Q206 2SK2595
RF AMP D201 2SK3077 TX DRIVE AMP
T:1.3V R262 C280 L218
Q11 C85 HSC277 C202 R203
R:0.9V 2SC5108(Y) C203 Q207
C295
C296
5p
5p
(B)
(B)
2SK2596 0 1000p 27n
330
R268
10p 1000p 0 47p
R201
82
T:1.27V C242 R254 C246 L213
150n
L216
L214
HSC277
C277
47n
T:3.88V(Hi)
100
27p
R:0.94V
100n
D401
4.7k
R60
R260
1.32V(Low)
L25
39p 0 27n
2.2k
R58 1000p
3.3k
T:1.5V(Hi) R:0V
10k
R259
0.51V(Low)
15
C82 1000p
R252
L208
C249
100n
T:1.98V(Hi)
330
10p
330
R:0V
0.67V(Low)
1000p
C288
R267
R269
R51
R50
L217
12k
47k
C273
100p
1000p
R202
R:0V
1000p
C83
4.7k
C212
R214
R215
22k
10k
R56
L209
1000p
C241
C255 1000p
22p
68k
47k
C286
C282
1000p
C290
10p
1u
R257
R256
T:5V
C265
R:0V
5T 5T
R59
47
C248
APC SWITCH ATTCV
1000p
1000p
C201
C243
0.1u
HZU5CLL
Q208
6.8u10
C285
D203
R258 DTC114EE APC PROTECT
T:0V 0
C258
R:2.85V
0.1u
L402 L413
33k (D)
R55
39n 39n Q209

2SK879(GR)
C426 C437
R415
4.7k
APC SWITCH
2p 2p
R261
C438
C425
C428
(B)
15p
15p
1000p
(B)
0
9p
(B)
100k
100k
R57
TH1
C84
(D)
-t
1000p
C418
5C
5T
B B
APCSW APCSW
VOLOUT
LOCAL
5R 5R
1000p
0.01u
C415
C420
C422
CF401
R469
0.1u
R401
220
L72-1008-05
10
T:0V
R:4.95V
THM
10u6.3
C406
C407
0.01u
MOD
C411
0.1u
C413
0.1u
R412
C416
560n
L416
0.01u
C402
1.2k
270p
R407
470k
6 C408
5 0.1u
C403
270p
8
2
1
R404
R403
330k
1k
R413 XF401
FILIN
QUAD FILOUT
DEC
IFIN
VCC
MIXOUT
GND OSCOUT
OSCIN
T:0V L71-0617-05
120k R:0.74V 49.95MHz
C405
39p
C417 R414 C424 R416

AFOUT
N-REC
N-DET
IFOUT
MIXIN
0.01u 680 0.01u 100

RSSI
C485
470p
Q402 AF AMP
R468
3.3k
2SC4649(N,P)
IC602 T:0V
1p(B)
8p(B)
R406
C419
C421
IF AMP TC75S51FE 5R R:5V

10
11
12
13
14
15
16
9
3.3k T:0V
C414 R:4.37V
C629
0.01u
Q401 IC401 1 5
1800p
33p
C401
VDD
C409
68p
W/N SWITCH/RX TA31136FN 2

W:0V FM IF SYSTEM VSS
N:5V R408
RSSI 3 4
W/N 3.3k
C412
CD401
0.1u
R409
3.9k
Q401
DTA144EE R637 R630 680k
AF MUTE
RSSI 390k
R639
Q601
39k
C639 47p
R644
2SK1824 C605
4.7k
AFMUTE
R621 R624
1000p
47k
C410
6.8u6.3 8.2k
RB706F-40
HSD LPF
C624
0.1u
D603
C604
R625
C630
R604 R608 R610

100p
LIMITTER
56k
A V REF VOLOUT
180k 0.1u 10k 4.7k
DSW
3300p
3900p
4700p
C608
C619
C606
C618
0.1u
C610 4.7u6.3
10u 6.3
R645
C650
C613 0.1u
4.7k
DTMF C621 4.7u6.3 MIC_I
R615
R617
330k
10k
(MM) MIC_O
C622 4.7u6.3
R631
390k
C633
2p
(B)
R698
R695
1.5k
DTRLOADN
0
STD R647
R629 R634 C641 0
390k 10k
9
5
4
0.1u
DI/O
C637
R636
100p
470k
STD
VDD
MOD
EXTLIMIN
LIMLV
TXINO
TXIN
AGNDIN
SCLK
10 DTRLOADN 32 R641 R643 C648
TCLK/DTRDO AGND 120k 150k 0.1u
TDATA/DTRCLK 11 31 A A A
TDATA/DTRCLK RXIN C643

DIR 12 30 68p R642 C646
DI/O RXINO
C611 R612 13 29 120k 820p A
RDF/FD
IC601 FILTERO
1u 6.8k AQUA 28
14
SCLK
AUDIO PROCESSOR EXPOUT RA_O
15 27 R601 0 R628 R646
DIR RXAFIN RA_I
R607 R609 C614 R613 R616 16 26 220k 22k
BEEP
R640
C640
100p
XOUT RXAF
180k
DTRAIN
AMP3O
AMP4O
AMP3N
AMP4N
AMP3P
AMP4P
10k 10k 0.1u 820k 0

0.01u
C607
C609
0.01u
VSS
XIN
IC806 C645
TC7W74FU
C632
17
18
19
20
21
22
23
24
25
R632 C642 2.2u

R847 C854 1 8
XOUT CK C634 0.1u 82k 0.1u
VCC
C843 3p 7.3728MHz 0.01u 7
1k 2
D PR 1000p R696
C849
470p
C845
3 6
C842
15p
15p
Q CLR C631 10k

X801 5 C850
4
C635
C615
L77-1933-05
0.1u
0.1u
A
GND Q 0.012u
Q810 0.01u R627
2SK1824 C625 R626 R633
R854
R848
C848
100p
68
BSHIFT 68p 180k 180k

2200p
BEET SHIFT 22k

C628
FLIP FLOP
C636
0.068u
C649
0.1u
R618
SWITCH
R622
360k
680k
1k
R849
0 R623
270k
C627
0.012u
TCLK/DTRDO TCLK/DTRDO
RFD/FD RFD/FD LSD LPF LSD LPF
XIN XIN
LSDI LSDI
5M 5M
VOLIN
PCTV PCTV
VOX VOX
PTTSW PTTSW
5MS 5MS
HSDI HSDI
TXINO
OPTDET OPTDET
AFCO AFCO
BEEPSW BEEPSW
PTT(CPU) PTT(CPU)
TXD1 TXD1
TXAFI
ALT ALT
DEO DEO
SB SB
X57-672 3/4
P Q R S T
SCHEMATIC DIAGRAM TK-2160

TX-RX UNIT (X57-6720-10) 1
D204
D204,206 Note : The components marked with a dot ( ● )
HVC131 ANT SWITCH
L221 L222 L223 C344 D206 C355 L226 L227 L229

are parts of layer1.
ANT
3T 5T 3T 7T 7T 6T CN13
82p HVC131 1000p
L230
3p (B)
1u
C338
C349
22p
C302
C312
C333
18p
82p
12p
L219
9T
C358 C360 C363
C352
27p
10p 12p 7p
C356
C359
C362
24p
11p
C368
6p
3p
C297 1000p
L224
2.2u
C308 0.01u
C299 0.1u
22p
10p
T:1.6V
L225
L220
8T
R:0.4V IC1 :MB15E03SL Q1,603,607 :DTC144EE
IC201 :TA75W01FU Q2,3,805 :UMG9N
C317
C326
R287 L228 C365
IC401 :TA31136FN Q4 :KTC4082
56n
HVC131
0
HVC131
33p
C351 1000p
IC601 :AQUA Q5,6 :2SK508NV(K52)
D212
D208
270
270
27p
10p
IC602,604,606 :TC75S51FE Q7,9,11 :2SC5108(Y)
C309 10p
C320 22p
1u
IC603 :TC75W51FU Q8,12 :2SJ347

1000p
C293
C298
C353
0.01u
R286
C341
R285
IC605 :TA7368F Q10 :2SC4617(S)
C300
D208,212
ANT SWITCH
IC801 :XC6204B502MR Q206 :2SK3077
5T
IC802 :PST9134NR Q207 :2SK2596 2
R281
IC803 :XC61CN5002NR Q208,210 :DTC114EE
ATTCV IC804 :CAT24WC64JI Q209 :2SK879(GR)
2.2k IC805 :30622MCA-7G7GP Q211 :2SK2595
R275
150k(D) R278 R282 IC806 :TC7W74FU Q212,400,601,602,810 :2SK1824
10k 1M
Q213,401 :DTA144EE
R274 APC SWITCH D2,11,14,201,401 :HSC277 Q402 :2SC4649(N,P)
150k C292 1 8 Q213 D3-10 :1SV325 Q403,404 :3SK318
OUT1 VCC DTA144EE
R272 (D) 100p 2 7
D12 :1SV278 Q604 :2SA1362(GR)
IN1- OUT-B D13 :MA2S111 Q605 :2SC4116(Y)
150k (D) 3 6 D203 :HZU5CLL Q606 :2SA1586(Y,GR)
IN1+ IN2-
D204,206,208,212 :HVC131 Q608 :2SK1588
C291
4 5
1000p
R264
R270
R265
0.39
0.39
1000p
0.39
R276
C329
VEE IN2+
150k
D402-405 :1SV305 Q801,804,807 :UMG3N

(D)
D603-606 :RB706F-40 Q802 :UPA672T

R273 IC201 D801 :RB521S-30 Q803 :FP210
R277
150k
TA75W01FU
(D)
D802 :B30-2156-05 Q806 :KTA1298(Y)

R279
150k (D)
R283
47k
100k
COMPARATOR (APC) D803 :B30-2157-05 Q808,809 :DTA123JE

B T:0V
APCSW R:7.4V D805 :1SR154-400
5R 3
4.7u6.3
1000p
L408
T:5V
C465
C456
APC SWITCH
1000p
C301
R:0V APC SWITCH

5p (B)
C436
Q210
Q212
DTC114EE 2SK1824
R280
R263 0
L401 0
R284
100k
1000p
C474
1000p
R438
R457
R459
C469
L409
180k
100k
68n
470
BPF
C446
T:0V
1p
T:0V Q404
1000p
T:0V
R423
R:2.48V
82k
C435
R:4.97V RF AMP
C439
R421
1000p
R:4.82V
120n
L405
82k
L404 T:0V T:0V

270n C444 C464 C486 R440 R:4.46V R:1.77V
Q403
3SK318 C441 R425 5p 4p 4p 47
R461 C475 R462 C463 C479
C447
C467
0 (B) T:0V
R417
T:0V 1000p (B) (B)

0.56u
L403
47p
27p
MIXER
0
T:0V R:2.41V R:0.76V 100 0 4p (B) 4p (B)
C477
C481
R466
Q404 4.5p
33p
22p
0.5p (B)
R:0.97V
R424
0
2p (B)
L407
R460
(B)
270n
1p (B)
L406
C468
82k
C445
100k
3SK318
C476
68n
R418
560
C483
4
R422
1SV305
1SV305
82k
D402
D403
C472
1000p
R427
1000p
R431
R441
C462
1SV305
R463
220
R465
D404
1SV305
1M
10p
1M
4p (B)
1M
1M
L412
L411
56n
D405
R467 C484
C430
68n
1000p
1000p
R419
C427
C429
C432
0.01u
0.01u
C434
220
12p
0
R433
PCTV
0 D402,403 D404 D405
1000p
1000p
1000p
C466
1000p
C448
C478
C480
RF BPF TUNING RF BPF TUNING RF BPF TUNING
AF POWER AMP
ALT2 IC605 SP MUTE SWITCH
R691
33k
TA7368F
Q608
VOLOUT 1 10 R677 2SK1588 C691
1 POUT
R665 C671 0.1u 2 9 0 100u6.3
SB
R682
VCC PW-GND
10
0 3 8
DC SWITCH 3 PRE-GND
R670 4 7 C679 100p
0.047u
C686
Q604
R693
0.022u
0.01u
VIN PHASE
27k
C668
R683
C689
2SA1362(GR)
470k
R653 C680
1k 5 6 R676
RIPPLE NF
220p
C674
3.9k IC603 150 C678

R650 10u6.3
5
R668
TC75W51FU
47k
1k 0.47u
R656
1 8
1M
VDD
C656 2 7
R669
C661
R661
2.2k
Q607
680k
470p
0.1u 3 6 DTC144EE
C696 0.22u
R657
0.01u
C654
R654
R648
4 5
10k
C684 0.1u
3.3k
10k
VSS
SP MUTE
R660
DC SWITCH
150k
R671
68k
C659
/SP MUTE
0.01u
HSD AMP Q603 DC SWITCH

/SP MUTE
3300p
C677
DTC144EE
R667
Q602
C663
100k
R666
0.1u
R658
8.2k
2SK1824
10k
C692
220p
PTT_I(RXD) PTT_O
BEEP SWITCH R675 C681
10k 0.068u L601
R688 R692
R678 R681 100 0 PTT/RXD
J601
MIC
D604 C657 47p PTTSW 0 2.2k R697 MICIN
RB706F-40 0
C660 VOX AMP R655
1M R652 C655 5MS
OPTDET
5MS 6
AE
R651 R689 TXD
1u IC604 27k 0.022u 100
MIC. AGC L602
1000p
NC
C690
R684
R686
TC75S51FE
R694
0 C638 1000p
470
R674
1.8k
SPO
0
0
DETECTOR 3 Q605 SPI

4 D605
0.22u
2SC4116(Y)
R649
C653
100k
C658 RB706F-40
2 R672
VSS
10u6.3
5 1 0.1u 1k
C693
470p
C687
VDD
1000p
1.5u16
C667
C675
4700p
C672
A C647
C662
1000p
1000p
0.1u
C664
C652
R679
MIC601
1000p
1.5u16
C669
0
4700p
C673
C676
PCTV
VOX 1000p
PTTSW
5MS
HSDI R673
TXINO
OPTDET 2.7k
D606 Q606
AFCO TXD
RB706F-40 2SA1586(Y,GR)
BEEPSW
PTT(CPU) C695 1000p MIC. AGC
TXD1 R687 7
1k
C688
D605,606
220p
SB
DETECTOR 37
X57-672 4/4
TK-2160
BLOCK DIAGRAM
X57-672 (A/2)
D2,D11,D14
HSC277
Q2,Q3 IC1 TX:272.00~348.00MHz
UMG9N MB15E03SL RX:371.90~447.90MHz
BPF
PLLDATA PLLDATA
PLLCLK LEVEL PLLCLK
LE CONV LE
PS PS
RX
IC803 IC802
XC61CN5002NR PST9134NR PLLB PLL Q6 2SK508NV(K52)
D3,D5,D7.D8 1SV323
Q1 DTC144EE D12 1SV272
INT INT RESET RESET
LEVEL TX
LD LPF MOD
IC801 CONV VCO
D801
RB521S-30 XC6204B502MR
Q8 2SJ347
SB PROTECT AVR 5M 5C PLLB
16.8MHz DC
Q808 DTA123JE TX
X1 SW
DC L77-1932-05
5MS
SW D4,D6,D9,D10
LSDTCXO LPF LPF 1SV325
Q803 FP210 (1/2) Q5
Q804 UMG3N 2SK508NV(K52)
5MSC
RX
AVR 5C PLLB LSDVCO
IC606 VCO
Q809 DTA123JE TC75S51EE
CH SW DC MOD AF Q12 2SJ347

5R
SW AMP
EN1 DC DC
SAVE RX
SW SW
EN2
5RC 5C
EN3 Q802 UPA672T (1/2)
EN4
Q803 FP210 (2/2) Q4 KTC4082
Q801 UMG3N
50.4MHz
AVR 5T X3
MOD
5R
Q401 CD401
DC Q400 2SK1824 DTA144EE L79-1582-05
S BATTSEL 5TC
SW
SW W/N W/N SW
Q802 UPA672T (2/2)
450kHz
BATT +
5R 5R
IC602 Q601
IC601 AQUA TC75S51EE 2SK1824
- PROTECT
DEO AF MUTE
D805 1SR154-400 AMP SW
AUDIO
5R AFMUTE
PROCESSOR IC603 IC603
TC75W51FU(1/2) TC75W51FU(2/2)
5MS LPF COMP HSDI
PWR SW SB
/ VOL
DI/O 5R 5R
AGC DTRLOADN STD

TDATA/DTRCLK RDF/FD
SCLK TCLK/DTRDO
Q605 2SC4116(Y) DIR LSDI
Q606 2SA1586(Y,GR) BEEP
D605,D606 RB706F-40 DTMF
Q608 IC605 Q602 AQUAXIN
2SK1588 TA7368F 2SK1824 ALT
TXAFI
MUTE AF
SP SW BEEP
SW AMP
BEEPSW
Q607 DTC144EE Q604 2SA1362(GR)
DC DC IC806 TC7W74FU
SW SW
AQUAXIN 1/2
SB SB
5M
DC
AFCONT
SW
Q603 DTC144EE IC604 D604

TC75S51FE RB706F-40
VOX
MIC DET VOX
AMP
5MS
38
TK-2160
BLOCK DIAGRAM
Q7
2SC5108(Y)
TX/RX:136.00~174.00MHz
X2
PLLB
Q9 Q11 D201,D401 Q206 Q207 Q211 D204,D206,D208,D212

2SC5108(Y) 2SC5108(Y) HSC277 2SK3077 2SK2596 2SK2595 HVC131
BUFF RF T/R RF RF RF ANT ANT

LPF
AMP AMP SW AMP AMP AMP SW
5C 5C 5R5T 5T 5T
Q208
DTC114EE SB
Q209 Q213 IC201
2SK879(Y) DTA144EE TA75W01FU
DC DC CURRENT
SW SW DET
Q212 2SK1824
DSW
DC DC
Q10 2SC4617(S) APCSW APCSW
SW SW
D13 MA2S111
Q210 DTC114EE
RIPPLE
5C PCTV
FILTER
RX:185.95~223.95MHz
IC401 Q402 XF401 Q403 D402,D403 Q404 D404,D405

TA31136FN 2SC4649(N,P) L71-0617-05 3SK318 1SV305 3SK318 1SV305
IF 1st RF
MCF BPF BPF
AMP MIXER AMP
49.95MHz
5R 5R PCTV 5R PCTV
CF401 L72-1008-05
FM IF
SYSTEM CF
450kHz
D802 SB SB D803
B30-2156-05 B30-2157-05
RSSI AUX
LED LED AUX
ANSQL
(RED) (GREEN)
PTT
PTT
5R Q805 Q805
UMG9N (1/2) UMG9N (2/2)
SIDE1
DC DC SIDE1
SW SW
SIDE2
SIDE2
LEDTX LEDRX
X57-672 (B/2)
IC804
AT24C64N10SI18 IC805 M30622MCA7G7GP
EEPDAT INT HSDI EN1
EEPROM RESET LSDI EN2
EEPCLK LD STD EN3
THM RDF/FD EN4
BATTSEL TCLK/DTRDO AUX2
BATT VOX
Q810 2SK1824 OPTDET PTT
RSSI SIDE1 AUX1
ANSQL SIDE2
OPTION CONNECTOR
SW BSHIFT MICROPROCESSOR AUX2

SAVE AFCONT LSDVCO AUX1 LEDTX AUX3
5TC BEEPSW LSDTCXO AUX3 LEDRX
5MSC W/N TX AUX4
5RC AFMUTE RX AUX5 AUX4
XOUT DTRLOADN SIM1 PLLDATA AUX6
TDATA/DTRCLK SIM2 PLLCLK APTV AUX5
XIN SCLK BEEP LE APCSW
DIR DTMF PS DSW
AUX6
X801 L77-1933-05
7.3728MHz
5M ALT
DI/O
AUX2 TXAFI
TXD
DEO
SB
5C
39
40
RX IF2 AF
RF (CENTER FREQUENCY) IF1 (49.95MHz) (450kHz) (1kHz)
–119.5dBm 358mVrms
–117.0dBm –115.0dBm –106.0Bm –118.0dBm –104.0dBm 217mVrms
Q404
IC401
TK-2160
FM IF
SYSTEM
C365 C475 C441 XF401 C417 C414
IC602
AF (1kHz) To make measurements in the AF section, connect

the AC level meter. (ANT input : -53dBm, 1kHz FM,
16mVrms 3kHz DEV(WIDE).)
In the RF section, use a 1000pF coupling capacitor.
(The display shows the SSG input value required to
obtain 12dB SINAD Without Local Level.)
IC601
AQUA 500mW
C648 C645
IC605
TX
AF (1kHz) RF (CENTER FREQUENCY) RF (CENTER FREQUENCY)
LEVEL DIAGRAM
16mVrms 320mVrms
2dBm 2.7dBm 12.6dBm 31.8dBm
IC601 VCO 4.8W

AQUA
C44 C81 C85 D201 C203 Q206 C246 Q207 Q211 C344
D401
PLL RXLO
AG is set to the MIC input becomes 3kHz DEV. at
1kHz MOD. (WIDE)
To make measurements in the AF section, connect
the AC level meter.
In the RF section, use a 1000pF coupling capacitor.
TK-2160
KSC-30
Operating flow chart
POWER ON
INITIALIZATION
INSERT BATTERY
New
Ref. No. Address parts Parts No. Description Destination Does S terminal
connect?
NO
KSC-30
A02-3656-08 CABINET BOTTOM YES
∗ A02-3841-08 CABINET UPPER Vs : Low Vs : High
(Ni-Cd or Ni-MH) (Li-ion) Battery is not
Distinguish the
correspond
∗ B43-1151-08 BADGE kinds of battery
LED OFF
∗ B62-1754-08 INSTRUCTION MANUAL K,T
∗ B62-1755-08 INSTRUCTION MANUAL E
∗ B72-2209-08 MODEL NAME PLATE Charging
200mA
∗ E03-0453-08 DC JACK Red LED turn on
E23-1190-08 RELAY TERMINAL (Charging timer start counting)
G13-1547-08 CUSHION
N83-2610-45 PAN HEAD TAPTITE SCREW Charging complete

(approx. 11hours)
∗ W02-3671-08 ELECTRIC CIRCUIT MODULE LED OFF
W08-0479-05 AC ADAPTER 120V AC 60HZ K
W08-0513-05 AC ADAPTER 230V AC 50HZ T
W08-0558-15 AC ADAPTER 230V AC 50HZ E J1
0
IC1 J2
NJM78L10A 0
10V
3 IN OUT 1 J4 R33
COM
0 TP IC2
0
2
HEF4541BP
0.1u
470p
470p
C15
C14
C5
Rt2 Rt
1 Vdd14
33k 180k
2 13
Ct 2.2u
3 12
Rs 470k
4 NC NC11 Vadp Vadp
5 10 J3
R35 6RESET 9 Vdd 0 Vdd
56k
R18 7 OUT 8
R31
C13
100k
1u
Q8 0
2SC945
Q3
INPUT+ D9 2SA1015(Y) LED1
Vadp R1
1k
1000p
470p
C16
C17
INPUT-
10k
R2
Q1
R312 2SA146 9 R27 -1
B1+ 200m A
1000p
R10 12 0
C9
D1
R12
0
MTZJ2.0B
R5
1k
OUTPUT
R28 -2
RESET
B2+ 200m A
0
Vdd
B-
3.9k
470p
R13
C28
Q5
1000p
470p
D3 D5 R14
C20
C21
1N4148 1N4148 3.9k

R17
2SC945
1k
D4
1N4148
56k
R7
100k
R15
Q7
2SC945
R16
S
470p
56k
470p
1000p
C26
C25
C24
41
TK-2160
SPECIFICATIONS
K, M TYPE
General
Frequency Range ............................................................. 136~174MHz (K, M)
Number of channels ......................................................... Max. 16
Number of groups ............................................................ Max. 16
Channel Spacing ............................................................... 25kHz, 30kHz (Wide) 12.5kHz, 15kHz (Narrow)
PLL Channel Stepping ...................................................... K : 2.5kHz, 5kHz, 6.25kHz, 7.5kHz
M : 5kHz, 6.25kHz
Operating Voltage ............................................................ 7.5 VDC±20%
Battery Life ....................................................................... More than 9 hours at 5 watts (5-5-90 duty cycle with KNB-24L battery)
Operating Temperature range .......................................... –30˚C to +60˚C (–22 ˚F to +140 ˚F)
Dimensions and Weight
With KNB-24L (1400mAh battery) .................................. 56 (2-3/16) W x 109.3 (4-5/16) H x 34.5 (1-3/8) D mm (in)
290g (0.64lbs)
With KNB-25A (1200mAh battery) ................................. 56 (2-3/16) W x 109.3 (4-5/16) H x 40.7 (1-5/8) D mm (in)
355g (0.78lbs)
With KNB-26N (2000mAh battery) ................................. 56 (2-3/16) W x 109.3 (4-5/16) H x 40.7 (1-5/8) D mm (in)
400g (0.88lbs)
Receiver (Measurements made per EIA standard EIA-603)

Sensitivity
EIA 12dB SINAD ........................................................... 0.25µV (Wide)/0.28µV (Narrow)
Selectivity ......................................................................... 70dB (Wide)/62dB (Narrow)
Inter modulation ............................................................... 65dB (Wide)/60dB (Narrow)
Spurious response ........................................................... 65dB
Audio Power Output ........................................................ 500mW
Frequency Stability ........................................................... ±2.5ppm
Channel Frequency Spread .............................................. 38MHz (K, M)
Transmitter (Measurements made per EIA standard EIA-603)

RF Power Output ............................................................. 5W/1W
Spurious and Harmonics .................................................. 70dB
Modulation ....................................................................... 16KφF3E (Wide)/11KφF3E (Narrow)
FM Noise .......................................................................... 45dB (Wide)/43dB (Narrow)
Audio Distortion ............................................................... Less than 5%
Frequency Stability ........................................................... ±2.5ppm
Channel Frequency Spread .............................................. 38MHz (K, M)
KENWOOD CORPORATION
2967-3, Ishikawa-machi, Hachioji-shi, Tokyo 192-8525, Japan
KENWOOD U.S.A. CORPORATION KENWOOD ELECTRONICS ITALIA S.p.A.

P.O. BOX 22745, 2201 East Dominguez Street, Long Beach, CA 90801-5745, Via G. Sirtori, 7/9 20129 Milano, Italy
U.S.A.
KENWOOD IBERICA S.A.
KENWOOD ELECTRONICS CANADA INC. Bolivia, 239-08020 Barcelona, Spain
6070 Kestrel Road, Mississauga, Ontario, Canada L5T 1S8
KENWOOD ELECTRONICS AUSTRALIA PTY. LTD.
KENWOOD ELECTRONICS DEUTSCHLAND GMBH (A.C.N. 001 499 074)
Rembrücker Str. 15, 63150 Heusenstamm, Germany 16 Giffnock Avenue, Centrecourt Estate, North Ryde, N.S.W. 2113, Australia
KENWOOD ELECTRONICS BELGIUM N.V. KENWOOD ELECTRONICS (HONG KONG) LTD.
Leuvensesteenweg 248 J, 1800 Vilvoorde, Belgium Unit 3712-3724, Level 37, Tower one Metroplaza, 223 Hing Fong Road,
Kwai Fong, N.T., Hong Kong
KENWOOD ELECTRONICS FRANCE S.A.
13, Boulevard Ney, 75018 Paris, France KENWOOD ELECTRONICS TECHNOLOGIES(S) PTE LTD.
Sales Marketing Division
KENWOOD ELECTRONICS U.K. LIMITED 1 Ang Mo Kio Street 63, Singapore 569110
KENWOOD House, Dwight Road, Watford, Herts., WD18 9EB, United Kingdom
KENWOOD ELECTRONICS EUROPE B.V.
Amsterdamseweg 37, 1422 AC Uithoorn, The Netherlands
42

TK-2160 Service Manual (2003) B51-8652-00 (S) 1214

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TK-2160 Service Manual (2003) B51-8652-00 (S) 1214

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VHF FM TRANSCEIVER

Does not come with antenna.

License and frequency allocated by FCC

Frequency range (MHz) RF power Type

YES KRA-22 or KRA-26

YES KMC-17 or KMC-21

1. Operation Features GETTING ACQUAINTED

Installing the Belt Clip

3-3. KPG-22 description

2. Separating the chassis from the TX/RX unit.

Install them so that no distortion or deformation occurs.

• Installation of speakers and cushion, and wire

Second, press down the Chassis to the

Wire Styling Install the cushion Good Condition NG Condition

Install the speakers so that they do not protrude from the

• Attaching the cushion

G13-2017-04 Packing protruded out.

AQUA VOL IC602

TONE VOL FIXED

500 The DTMF input signal from the IF IC (IC401) is amplified

Min Center Max

PLL IC IC1 LSDTCXO LPF TCXO

Fig. 8 Microphone amplifier

5. Power Supply Fig. 11 Memory circuit

Fig. 12 Low battery warning

Fig. 13 Control system + +

TX-RX UNIT (X57-6720-10)

■ Solder point connection

Tolerance (More than 10pF) (Less than 10pF)

Chip capacitors Dimension (Chip capacitors)

4 3A B01-0694-03 ESCUTCHEON C1 CK73GB1H822K CHIP C 8200PF K

8 3A ∗ E04-0446-05 RF COAXIAL RECEPTACLE(SMA) C6 CK73GB1H103K CHIP C 0.010UF K

13 ∗ G10-1315-04 FIBROUS SHEET(CABINET) C11-13 CC73GCH1H101J CHIP C 100PF J

18 2B ∗ G13-2001-04 CUSHION(CHASSIS) C22 CK73GB1C104K CHIP C 0.10UF K

23 2B ∗ G13-2020-04 CUSHION C28 CC73GCH1H560J CHIP C 56PF J

28 3C ∗ H12-3150-02 PACKING FIXTURE C34 CK73GB1H102K CHIP C 1000PF K

37 1A ∗ K29-9278-13 KNOB(VOLUME) C45 CC73GCH1H120J CHIP C 12PF J

C62 CK73GB1E103K CHIP C 0.010UF K C344 CC73GCH1H820J CHIP C 82PF J

C67 CK73HB1C103K CHIP C 0.010UF K C355 CK73GB1H102K CHIP C 1000PF K

C73 CK73GB1H102K CHIP C 1000PF K C362 CC73GCH1H110J CHIP C 11PF J

C80 CC73HCH1H330J CHIP C 33PF J C401 CK73GB1H182K CHIP C 1800PF K

C87 CC73GCH1H060B CHIP C 6.0PF B C408 CK73GB1C104K CHIP C 0.10UF K

C242 CC73GCH1H390J CHIP C 39PF J C415 CK73GB1H102K CHIP C 1000PF K

C255 CK73GB1H102K CHIP C 1000PF K C421 CC73GCH1H080B CHIP C 8.0PF B

C280 CK73GB1H102K CHIP C 1000PF K C427 CK73GB1H103K CHIP C 0.010UF K

CC290,291 CK73GB1H102K CHIP C 1000PF K C434 CK73GB1H103K CHIP C 0.010UF K

C298 CK73GB1H103K CHIP C 0.010UF K C439 CK73GB1H102K CHIP C 1000PF K

C308 CK73GB1H103K CHIP C 0.010UF K C444 CC73GCH1H050B CHIP C 5.0PF B

C326 CC73GCH1H220J CHIP C 22PF J C456 C92-0714-05 CHIP-TAN 4.7UF 6.3WV

C468 CC73GCH1H010B CHIP C 1.0PF B C660 CK73GB1A105K CHIP C 1.0UF K

C476 CC73GCH1H0R5B CHIP C 0.5PF B C668 CK73GB1H103K CHIP C 0.010UF K

C481 CC73GCH1H220J CHIP C 22PF J C675,676 C92-0804-05 CHIP-TAN 1.5UF 16WV

C487 CK73HB1A104K CHIP C 0.10UF K C681 CK73GB1C683K CHIP C 0.068UF K

C607 CK73GB1H103K CHIP C 0.010UF K C689 CK73GB1C223K CHIP C 0.022UF K

C613-615 CK73GB1C104K CHIP C 0.10UF K C695 CK73GB1H102K CHIP C 1000PF K

C625 CC73GCH1H680J CHIP C 68PF J C805 CK73GB1H102K CHIP C 1000PF K

C631 CK73GB1E123K CHIP C 0.012UF K C814 CK73GB1H103K CHIP C 0.010UF K

C636 CK73GB1C683K CHIP C 0.068UF K C820,821 CK73GB1A105K CHIP C 1.0UF K

C641,642 CK73GB1C104K CHIP C 0.10UF K C830 CK73GB1C104K CHIP C 0.10UF K

C648,649 CK73GB1C104K CHIP C 0.10UF K C840 CK73GB1H102K CHIP C 1000PF K

C655 CK73GB1E223J CHIP C 0.022UF J C846 CK73GB1H103K CHIP C 0.010UF K

C852,853 CK73GB1H102K CHIP C 1000PF K L413 L40-3975-92 SMALL FIXED INDUCTOR(39NH)