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AutoChief C20
Instruction Manual
AA-0381-A i
Instruction manual AutoChief® C20
ii AA-0381-A
Instruction manual AutoChief® C20
Revisions
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The information contained in this document is subject to change without prior notice.
Kongsberg Maritime AS shall not be liable for errors contained herein or for incidental
or consequential damages in connection with the furnishing, performance, or use of this
document.
© 2003 Kongsberg Maritime AS. All rights reserved. No part of this work covered by
the copyright hereon may be reproduced or otherwise copied without prior permission
from Kongsberg Maritime AS.
Kongsberg Maritime AS
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AA-0381-A iii
Instruction manual AutoChief® C20
Table of contents
1 INTRODUCTION ............................................................................................................................1
iv AA-0381-A
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Instruction manual AutoChief® C20
3 OPERATING INFORMATION....................................................................................................56
3.1 INTRODUCTION ........................................................................................................................56
3.2 SYMBOLS AND CONVENTIONS ..................................................................................................56
3.3 AUTOCHIEF® CONTROL PANEL (ACP)....................................................................................57
3.3.1 General operation from bridge...........................................................................................57
3.3.1.1 Preparing engine for start in ECR ........................................................................................... 57
3.3.1.2 Transfer control from ECR to Bridge...................................................................................... 58
3.3.1.3 Start engine ahead ................................................................................................................... 59
3.3.1.4 Crash astern............................................................................................................................. 61
3.3.1.5 Stop engine.............................................................................................................................. 62
3.3.1.6 Start engine astern ................................................................................................................... 62
3.3.2 Operations for Bridge or ECR............................................................................................63
3.3.2.1 Cancel SHD............................................................................................................................. 63
3.3.2.2 Cancel SLD ............................................................................................................................. 64
3.3.2.3 Cancel Limits .......................................................................................................................... 65
3.3.2.4 Sound off................................................................................................................................. 65
3.3.2.5 Alarm acknowledge. ............................................................................................................... 66
3.3.3 Operation from the bridge Wing.........................................................................................67
3.3.3.1 Transfer from bridge to bridge wing ....................................................................................... 67
3.3.3.2 Manoeuvring from the bridge wing......................................................................................... 68
3.3.3.3 Transfer from Bridge Wing to Bridge ..................................................................................... 70
3.3.4 General operation from ECR..............................................................................................71
3.3.4.1 Transfer control from bridge to ECR ...................................................................................... 71
3.3.4.2 Start engine ahead ................................................................................................................... 72
3.3.4.3 Start engine astern ................................................................................................................... 73
3.3.4.4 Cancel Limiters ....................................................................................................................... 74
3.3.4.5 Cancel safety functions ........................................................................................................... 76
3.3.5 General operation from Local Stand, MC Engine..............................................................77
3.3.5.1 Transfer control from ECR to Local stand .............................................................................. 77
3.3.5.2 Declutch electric actuator........................................................................................................ 78
3.3.5.3 Start engine ahead from Local Stand....................................................................................... 78
3.3.5.4 Cancel Shut down from local stand......................................................................................... 80
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4 MAINTENANCE..........................................................................................................................102
4.1 INTRODUCTION ......................................................................................................................102
4.2 OVERVIEW .............................................................................................................................102
4.3 UNIT REPLACEMENT ...............................................................................................................102
4.3.1 Recommended tools and documentation...........................................................................103
4.4 PREVENTIVE MAINTENANCE ...................................................................................................103
4.4.1 General.............................................................................................................................103
4.4.2 Weekly maintenance .........................................................................................................104
4.4.2.1 Distributed Processing Units ................................................................................................. 104
4.4.3 3-monthly maintenance.....................................................................................................104
4.4.4 6-monthly maintenance.....................................................................................................105
4.4.5 Yearly maintenance ..........................................................................................................105
4.5 TROUBLESHOOTING ...............................................................................................................106
4.5.1 Troubleshooting Distributed Processing Units ................................................................106
4.5.1.1 How to handle Distributed Processing Units error codes ...................................................... 106
4.5.1.2 How to handle Distributed Processing Units communication errors ..................................... 107
4.5.2 Additional Troubleshooting for AutoChief Control Panel (ACP),....................................110
4.5.3 Troubleshooting the Servo System (DSU and ELACT).....................................................111
4.6 REPLACEMENT OF UNITS .......................................................................................................112
4.6.1 How to replace the HMI units of the Autochief Propulsion Control System ....................112
4.6.2 How to replace Distributed Processing Units, MEI, DGU, ESU, RPMU ........................113
4.6.3 How to replace the Motor Control Unit in the Digital Servo Unit (DSU)........................115
4.6.4 How to replace the ELACT...............................................................................................116
4.6.5 How to replace printers....................................................................................................116
AA-0381-A vii
Instruction manual AutoChief® C20
1 INTRODUCTION
This manual is generated through the configuration tool called
Seamate. The manual is therefore customised for each system
delivery.
The intention with this manual is to explain the functionality for
each mayor component and the total system as it’s configured
for each delivery.
How to operate the system is described in a manner where we
assume that the system is in operation and that normal
operations shall be carried out. This manual is not made for
advanced troubleshooting.
The manual contains five chapters
¾ Introduction
¾ Functional Description
¾ Operation
¾ Maintenance
¾ As Built Configuration From Seamate.
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Instruction manual AutoChief® C20
2 FUNCTIONAL DESCRIPTION
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Dual CAN
CONTROL ROOMStart/Stop
Indicating Panel
Control Room Manoeuvring Unit speedset Unit
Lever
10
9
8
7
6
5
4
3
2
START AHD
STOP
START AST
1
2
3
4
5
6
7
8
9
10
Dual CAN
ENGINE ROOM
Main Engine
Slow Digital
Engine Safety
down Governor
Interface Unit
Unit
nn. RAI16 MEI ESU
DGU
Servo
Unit
Electric
Local Control Panel Actuator Dual RPM
with Engine Telegraph Units (Including
overspeed
system)
RPM
Detectors
MAN B&W MC
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functions Indications
• Wrong way • Analogue RPM and set-point
• Bump-less control transfer • Analogue start air pressure
• Cancelling of • Current main engine state
shutdown/slowdown
• Start blockings
• Alarm ackn./sound off
• Shutdown/slowdown
• Changing of parameters
• Control position
• General alarm indication
• Wrong way alarm
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2.2.1 Display
ME RPM
0
Start air pressure low
10
20
30
ACT
120
96
SETP
The ACP display is used for the mayor interface between the
-60 72
60
-120
0
120
0
20 bar
Fuel index
40 48
24
0
-24
operator and the system to be monitored. All interaction such
-48
rpm
Running
0
25
50
75
100
-72
-96
-120
as monitoring of starting air pressure, main engines RPM and
69 rpm 69 rpm
safety related and conventional alarms are carried out with the
Alarms Limiters Control Pos. Misc Menu
Safety System Engine State HOME
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Instruction manual AutoChief® C20
In Sound Alarm
The alarm and command functions available on the
command off ackn. AutoChief® control panel are:
In Command, indicates with a green LED that the actual ACP
is in command
Sound off, used for silencing buzzer when an alarm is active.
Alarm Ackn., used for accepting alarm indications. When the
alarm condition has returned to normal state the alarm text
will disappear from the display
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Instruction manual AutoChief® C20
Bridge At sea
D.Slow AST
ECR Stand by
Emergency
Stop
Local FWE
Functions
Local FWE
Indications
• The pushbutton illumination is red.
• When active the illumination is enhanced.
• The cover has a translucent section, so if it’s closed
the light will show through
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Instruction manual AutoChief® C20
Bridge
The operator on the bridge is controlling the engine via the
ECR
automatic Remote Control System. The Engine Telegraph
System is disabled.
Local
ECR
The control room personnel have control of the engine.
Communication is established between the bridge and
engine control room via the telegraph system
Local
The engine room personnel have control of the engine
from the local control system. Communication is
established between the bridge and engine room via the
telegraph system.
Functions
• Pushbutton pressed once for request of command
• Pushbutton pressed twice for accept of command
Indications
• The pushbutton LED indicator is lit to confirm
control position
• The pushbutton LED indicator is flickering when a
control position is requested but not accepted.
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Instruction manual AutoChief® C20
Stand by
The operator on the bridge is informing that all systems
have to be prepared for stand by. Engine to be prepared for
start. It may also inform the crew that the vessel is
entering channel or harbours where special attention has to
be made to the machinery or steering plant.
Functions
• Pushbutton pressed for request of mode
Indications
• The pushbutton LED indicator is lit to confirm sub-
telegraph mode
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Instruction manual AutoChief® C20
Functions
• Lever set to required position.
Indications
• A corresponding led is lit on each side of the lever.
SLOW • Above the cover for emergency stop button there are
a digital display which shows textual information,
which telegraph position which is selected.
• On the each side of the lever there are a digital
SLOW
display which shows textual information and a arrow
indicating the direction of rotation
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Instruction manual AutoChief® C20
SHD SLD
NONE OVER-
SPEED NONE
CANCEL CANCEL
20 0
SHD EMERG. SLD
CANCEL- STOP CANCEL-
ABLE ABLE
SHD SLD
ACTIVE ACTIVE
rpm
Cancel
0 40 -100 100
CANCEL
Safety CANCEL ASTERN AHEAD
SHD SLD
function START AIR PRESSURE
IN
Command Transfer COMMAND
NAV.FULL
FULL
SOUND ALARM
OFF Alarm ACK. HALF
SLOW
D.SLOW
PANEL PANEL LAMP
DIM DIM TEST
- +
STOP
D.SLOW
SLOW
EMERGENCY STOP
HALF
FULL
EM.AST.
BWU C20
BRIDGE WING UNIT
EMERGENCY STOP
The emergency stop button in the bridge wing console is
located in the BWU C20. At the lower part of the panel, a
cover marked with emergency stop can be opened.
The emergency stop button is located under this cover
Functions
• Pushbutton pressed once for emergency stop
• Pushbutton pressed twice for reset
Indications
EMERGENCY STOP • The pushbutton illumination is red.
• When active the illumination is enhanced.
• The cover has a translucent section, so if it’s closed
the light will show through
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SHD SLD
Port or starboard. Wing control is selected by pressing the
ACTIVE ACTIVE
IN
Command Transfer
Functions
COMMAND
Indications
• The pushbutton LED indicator is green.
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Instruction manual AutoChief® C20
CANCEL
Shut Down Active.
SHD
The Led is lit when the shut down is active.
SLD
Slow Down Warning
NONE
CANCEL Whether it’s a cancellable or not cancellable slow down
individual indicator Led’s will be illuminated. A
cancellable function is provided with a pre-warning time,
SLD
CANCEL-
ABLE
while a not cancellable will activate immediately. The led
indicator will flicker during the pre-warning time.
SLD
ACTIVE
Cancel Slow Down
The pushbutton, will when activated, cancel slow downs
which are predefined as cancellable.
CANCEL
SLD
Slow Down Active.
The Led is lit when the slow down is active.
Functions
• Pushbutton pressed once for activation
• Pushbutton pressed twice de-activation
Indications
• If the pushbutton is pressed and the cancel function
is activated the LED indicator gets fixed red light.
• If the pushbutton is pressed again the cancel
function is switched off and the LED indicator starts
flickering if the Safety function is still active but
extinguishes if the safety function is not active.
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Over-speed
A separate indicator for over-speed is provided. If the
OVER-
SPEED engine is over-speeding the safety system will stop the
engine. The lever has to be set to stop and the engine has
to be manually re-started.
Emergency Stop
A separate indicator for emergency stop shut down is
EMERG.
STOP
provided. It indicates that one of the emergency stop
switches is active. The manoeuvre lever has to be set to
stop, the emergency stop switch active has to be reset and
the engine has to be re-started.
Indications
• The LED indicator is red and illuminated when the
safety function is active.
PANEL
DIM
This pushbutton is for decreasing background light
+ intensity for the BWU panel
Functions
• By pressing “+” button intensity will be enhanced
• By pressing “-“ button intensity will be reduced
• By pressing “ Lamp Test” the lamp test will run until
lamp test is pressed once more.
Indications
• LED indicator is lit as long as pushbutton is pressed.
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Instruction manual AutoChief® C20
The manoeuvre lever on the bridge wing unit has the same
NAV.FULL
FULL divisions as the bridge lever. Each division has a step.
HALF
SLOW
D.SLOW Functions
• Lever to be moved to required step
STOP
• The electric shaft function will move lever in centre
D.SLOW
bridge and the other bridge wing accordingly.
SLOW
HALF Indications
FULL
EM.AST.
• Illuminated scale showing each lever position.
2.4.6 Indicators
Indications
0 40 • Start air pressure, indicates available starting air
START AIR PRESSURE pressure
rpm
-100 100
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Emergency
Stop
• Engine Telegraph Status
Lamp
Test
Dead
Slow
• Emergency Stop
Slow
Emerg.
Astern
Ahead: D.Slow, Slow, Half, Full, Navigation Full,
ECR Stand by
Stop
Local FWE
Functions
• Pushbuttons activated for accepting and confirming
order received from the bridge
• Emergency Stop pushbutton pressed once for
activation and pressed again for reset.
• Lamp test pushbutton for testing all indicators and
background illumination.
Indications
• A corresponding led is lit on each pushbutton when
activated
• Emergency Stop pushbutton, illumination is red.
When active the illumination is enhanced.
• Wrong way alarm.
• The cover has a translucent section, so if it’s closed
the light will show through
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Instruction manual AutoChief® C20
Bridge
The operator on the bridge has control of the engine via
ECR
the automatic Remote Control System. The Engine
Telegraph System is disabled.
Local
ECR
The control room personnel have control of the engine.
Communication is established between the bridge and
engine control room via the telegraph system
Local
The engine room personnel have control of the engine
from the local control system. Communication is
established between the bridge and engine room via the
telegraph system.
Functions
• Pushbutton pressed once for request of command
• Pushbutton pressed twice for accept of command
Indications
• The pushbutton LED indicator is lit to confirm
control position
• The pushbutton LED indicator is flickering when a
control position is requested but not accepted.
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Instruction manual AutoChief® C20
Stand by
At Sea
The operator on the bridge is informing that all systems
has to be prepared and set-up for seagoing.
FWE
Stand by
The operator on the bridge is informing that all systems
has to be prepared for stand by. Engine to be prepared for
start. It may also inform the crew that the vessel is
entering channel or harbours where special attention has to
be made to the machinery or steering plant.
Functions
• Pushbutton pressed for request of mode
Indications
• The pushbutton LED indicator is lit to confirm sub-
telegraph mode
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Instruction manual AutoChief® C20
START AST
1
2
The following divisions are provided:
3
4 Ahead: Start Ahead, Speed-set 1 – 10 ahead
5
6
7 Stop
8
9
10 Astern: Start Astern, Speed-set 1 – 10 astern
Functions
• Lever for selecting start ahead or start astern and
setting rpm command by moving the lever within the
scale 1 – 10 in ahead or astern direction.
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Instruction manual AutoChief® C20
AUX. BLOWER
AUX AUX AUX
WARNING
BLOWER 1. BLOWER 2. BLOWER 3.
START START START
AUX.
BLOWER
STOP
RUN RUN RUN
MAN. AUTO
IPU C20
FUEL CAM AHEAD Indicates that the fuel cam is positioned for ahead running
FUEL CAM Indicates that the fuel cam is positioned for astern running.
ASTERN
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Instruction manual AutoChief® C20
MAIN START Indicates that the main start valve is set to service position.
VALVE IN
SERVICE
MAIN START Indicates that the main start valve is set to blocked position.
VALVE BLOCKED (Start Block condition)
GOV. ENGAGED Indicates that the governor is engaged and connected to the
fuel linkage.
START AIR DISTR. Indicates that the start air distributor is set to blocked
BLOCKED position. (Start Block condition)
SLOW DOWN Indicates that slow down is activated.
ACTIVE
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Instruction manual AutoChief® C20
AUX If the switch is set to “MAN”, the auxiliary blowers (1-3) may
BLOWER 1.
START be started by the dedicated pushbuttons
RUN
AUX
BLOWER 1.
And they can be stopped with the dedicated pushbuttons.
STOP
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Instruction manual AutoChief® C20
rpm
-100 100
AHEAD ASTERN
CANCEL
LAMP TEST
SHUT DOWN
ECU C20
LAMP TEST The pushbutton lamp-test is used for checking all leds and
indicators
ASTERN
BRIDGE
ENGINE ROOM
CONTROL
EMERGENCY
CONTROL
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Instruction manual AutoChief® C20
• Dual CAN-bus interfaces.
• Software can be downloaded into the unit.
• Built In Self-Test (BIST) monitoring temperature, power
and sensor excitation overload.
• All parameters are stored in each unit.
• Each unit is remotely configurable.
• No serviceable parts inside.
• All connections are plugable.
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RPMD C20
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When the engine speed has reached the start-air / fuel change
over level, starting air will be switched off, and fuel will be
supplied.
2.10.2.3 Restarting
If the engine fails to start (run on fuel) after the starting air is
switched off, the system will automatically try to restart the
engine. Indication for "repeated starts" will show on bridge and
ECR. The starting speed set-point to the governor will at the
second (and third) starting attempt be higher (heavy start), and
the fuel limiters for scavenge air and torque in the governor will
be cancelled. If the second start also fails, the system will try a
third start. After 3 failed starting attempts, start fail alarm will
be released.
3 failed starts
Start too long
Slow turning failure
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Instruction manual AutoChief® C20
Lever Command
Chief
RPM
Limit.
Stop Time
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Instruction manual AutoChief® C20
Nav. Full
Full
Breakpoint
Seconds
Lever Command
Main engine RPM Minimum
RPM
Setting
Stop
Time
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Instruction manual AutoChief® C20
SLD RPM
Level
Time
SLD Active
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Setpoint to
governor
Lever
Command
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Instruction manual AutoChief® C20
For shut down and emergency stop, the system will immediately
stop the engine, resulting in a black-out.
MCR
Stop Time
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Time
Stop Valve Active
manoeuvrelever
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ACP GOV
Servo RS422
Unit
Electric actuator
RPMD
Pick-ups RPME RPME
Regulator functions:
• Controlling speed of the main engine based on set-point from
lever in control.
• Protecting the engine from overload.
• Constant fuel mode (Increases the dead band for speed
regulation)
• Load dependent cylinder lubrication
Actuator functions.
• Setting the fuel rack in the correct position based on the order
from the governor unit
• In case of major failure, to block fuel in order to maintain
speed and thrust
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Instruction manual AutoChief® C20
Governor management
In bridge control, the governor is managed by the remote control
system.
In control room control, the governor is managed either by the
AutoChief®C20 ECR manoeuvre handle or the separate control
room manoeuvring handle.
Pump
Index
Constant Fuel actuator index
fuel Main engine RPM
stabilizing
time Const.fuel deactivated
Disengage Upper Limit
Engage Upper Limit
Fuel
index
reference Engage Lower Limit
Disengage Lower Limit
Zero Time
Fuel Const.fuel Active
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Instruction manual AutoChief® C20
3
1 2
0.0
Pscav (Bar)
Torque Limiter
%
Fuel
100% 3 4
5 6
1 2
0.0
MCR speed (rpm)
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RS422
RPMD
Pick-ups RPME RPME
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Instruction manual AutoChief® C20
3 OPERATING INFORMATION
3.1 Introduction
This chapter describes normal operation from the different
control locations for a normal delivery. This covers operation
from the following locations:
¾ Bridge
¾ Bridge Wings
¾ Engine Control Room
¾ Local Control Stand
The operational description is built on the case that the engine
shall be started ahead, stopped and reversed for starting astern
from each control location. Normal events during these
operations are described.
When this warning sign is used be aware the the use of the
described function may damage the machinery.
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Bridge Bridge
5. The led in the pushbutton marked “ECR” extinguishes.
6. The led in the pushbutton “Bridge turns to steady light.
ECR ECR Buzzers on the bridge and in ECR turns off
Local Local
7. The upper section of the “Home” mimic changes status.
Stand by Bridge Eng Ready System Ready
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ECR Stand by
Emergency
Local
Stop
FWE Alarms Limiters Control Pos. Misc Menu
Safety System Engine State HOME
ECR Stand by
Emergency
Alarms Limiters Control Pos. Misc Menu
Stop
Local FWE
Safety System Engine State HOME
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ECR Stand by
Local
Emergency
Stop
FWE
3 At a preset level starting air for start astern will cut in for
reducing the RPM ahead as fast as possible. As soon as the
rotation of the engine ahead is stopped and the engines
rpm astern is brought up to the start air/fuel change-over
level fuel will be applied. Heavy start set-point is used and
fuel and rpm limiters will be automatically cancelled.
ECR Stand by
Emergency
Stop
Local FWE
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Note!
It’s possible to cancel the shut down also after it’s activated.
As long as the engine does rotate with a speed above what’s
obtainable on starting air, the stop valve will be released and
fuel applied to the engine.
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Note!
It’s possible to cancel the slow down function also when no
function is active, this is normal i.e. during maintenance work
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Cancel Cancel Cancel 1 Press the pushbutton “Cancel Limits” on the ACP.
SHD SLD limits
2 The led indicator is lit and the text “Limits cancelled from
ACP” will appear in the ACP display.
At Sea Bridge Eng Ready System Ready
START AIR PRESS
ME RPM SETP LEVER
20 120
0 10 30 96
-60 72
60
0 40 48
26 bar 24
-120 120 0
-24
96 rpm FUEL INDEX
-48
50
-72
25 75 -96
Running -120
0 100
96 rpm 120 rpm
80 %
Load program active
LIMITS CANCELLED FROM ACP
Cancel Cancel Cancel 3 Press the pushbutton “Cancel Limits” once more and the
limits
SHD SLD
function is disabled.
In Sound Alarm
1 Press the pushbutton “Sound Off” on the ACP for
command off ackn. silencing of buzzer.
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In Sound Alarm
command off ackn. 1 Press the pushbutton “Alarm Ackn.” on the ACP for
Accepting alarm.
2 The Led indicator beside the softkeys “Alarms” and
“Safety System” is lit.
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SHD SLD
NONE OVER-
SPEED NONE
CANCEL CANCEL
20 0
SHD EMERG. SLD
CANCEL- STOP CANCEL-
ABLE ABLE
SHD SLD
ACTIVE ACTIVE
rpm
Cancel
0 40 -100 100
CANCEL
Safety CANCEL ASTERN AHEAD
SHD SLD
function START AIR PRESSURE
IN
Command Transfer COMMAND
NAV.FULL
FULL
SOUND ALARM
OFF Alarm ACK. HALF
SLOW
D.SLOW
PANEL PANEL LAMP
DIM DIM TEST
- +
STOP
D.SLOW
SLOW
EMERGENCY STOP
HALF
FULL
EM.AST.
BWU C20
BRIDGE WING UNIT
NAV.FULL
FULL
HALF
SLOW
3 The lever will start to move to match position with the
D.SLOW bridge lever. This is an automatic function.
STOP
D.SLOW
SLOW
HALF
FULL
EM.AST. 4 The led indicator in the “In Command” pushbutton will
turn to steady light when the control is transferred.
IN
Command Transfer COMMAND
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SHD SLD
NONE OVER-
SPEED NONE
CANCEL CANCEL
20 0
SHD EMERG. SLD
CANCEL- STOP CANCEL-
ABLE ABLE
SHD SLD
ACTIVE ACTIVE
rpm
Cancel
0 40 -100 100
CANCEL
Safety CANCEL ASTERN AHEAD
SHD SLD
function START AIR PRESSURE
IN
Command Transfer COMMAND
NAV.FULL
FULL
SOUND ALARM
OFF Alarm ACK. HALF
SLOW
D.SLOW
PANEL PANEL LAMP
DIM DIM TEST
- +
STOP
D.SLOW
SLOW
EMERGENCY STOP
HALF
FULL
EM.AST.
BWU C20
BRIDGE WING UNIT
NAV.FULL
FULL
1 Use the lever for selecting required rpm and direction of
HALF
SLOW
thrust. The bridge lever will follow the bridge wing lever.
D.SLOW
STOP
D.SLOW
SLOW
HALF
FULL
EM.AST.
NAV.FULL
FULL
HALF
SLOW
D.SLOW
SLOW
HALF
FULL
EM.AST.
0
3 The rpm is monitored on the rpm indicator.
rpm
-100 100
ASTERN AHEAD
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NAV.FULL
FULL
HALF
SLOW
D.SLOW
SHD SLD
SHD SLD
OVER-
NONE
CANCEL SPEED NONE
CANCEL
NONE NONE
CANCEL CANCEL
SHD SLD
CANCEL- CANCEL-
SHD
ACTIVE
SLD
ACTIVE
ABLE ABLE
Cancel
CANCEL CANCEL
SHD Safety SLD
function SHD SLD
ACTIVE ACTIVE
OR
IN
Command Transfer COMMAND
SOUND ALARM
OFF Alarm ACK.
6 To cancel Safety functions use the dedicated pushbuttons.
PANEL PANEL LAMP
DIM DIM TEST
- +
CANCEL CANCEL
SHD SLD
OR
EMERGENCY STOP
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The upper section of the ACP page “Home” indicates that the
Bridge Wing control station is in control.
At Sea Port Wing Eng Ready System Ready
In Sound Alarm
1. Press the pushbutton “In Command” on the ACP on the
command off ackn. bridge
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Bridge Bridge
5. The led in the pushbutton marked “bridge” extinguishes.
6. The led in the pushbutton “ECR” turns to steady light.
ECR ECR Buzzers on the bridge and in ECR turns off
Local Local
7. The upper section of the “Home” mimic changes status.
Stand by ECR Eng Ready System Ready
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START AHD
STOP
START AST
1
2
3
4
D.SLOW 5
Bridge At sea 6
7
8
ECR Stand by 9
10
Emergency
Stop
Local FWE
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START AHD
STOP
START AST
1
SLOW
2
Bridge At sea 3
4
5
ECR Stand by
6
7
Emergency
Stop 8
Local FWE 9
10
10
9 Alarms Limiters Control Pos. Misc Menu
8
7 Safety System Engine State HOME
6
5
4
3
2
1
START AST
1
2
3
4
5
6
7
8
9
10
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FULL
Command given from bridge
10
9 1. When the RPM is adjusted and it’s not possible to obtain
8
7
6
requested rpm.
5
4
3
2
START AHD
2. Observe the “Home” page.
STOP At Sea ECR Eng Ready System Ready
START AST START AIR PRESS
ME RPM SETP LEVER
1 20 120
2
0 10 30 96
3
4
-60 72
5
60
0 40 48
6
7 26 bar 24
8
9
-120 120 0
10 -24
48 rpm FUEL INDEX
-48
50
-72
25 75 -96
Running -120
0 100
48 rpm 96 rpm
38 %
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AUX. BLOWER
AUX AUX AUX
WARNING
BLOWER 1. BLOWER 2. BLOWER 3.
START START START
AUX.
BLOWER
STOP
RUN RUN RUN
MAN. AUTO
IPU C20
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AUX. BLOWER
AUX AUX AUX
WARNING
BLOWER 1. BLOWER 2. BLOWER 3.
START START START
AUX.
BLOWER
STOP
RUN RUN RUN
MAN. AUTO
IPU C20
SHUT
1. Press ”Shut Down Cancel” to inhibit cancellable shut
DOWN downs to go active, or for cancelling before engine has
CANCEL
stopped
SLOW
2. Press ”Slow Down Cancel” to inhibit cancellable slow
DOWN downs to go active, or for cancelling after the slow down is
CANCEL
activated.
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0
Nav.
full
Full
rpm
-100 100
Half
Slow
Stop
SHUT DOWN BRIDGE
Dead
TURNING GEAR ENGINE ROOM Lamp
Test Slow
ENGAGED CONTROL
Half
Full
Bridge At sea
Emerg.
CANCEL Astern
LAMP TEST ECR Stand by
SHUT DOWN
Local FWE
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rpm
-100 100
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Instruction manual AutoChief® C20
rpm
-100 100
AHEAD ASTERN
CANCEL
LAMP TEST
SHUT DOWN
ECU C20
SHUT DOWN
CANCEL
3. For resetting the function press once more and shut down
SHUT DOWN will go active.
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STOP
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Instruction manual AutoChief® C20
ASTERN AHEAD
START
5. Press the pneumatic pushbutton “Start”
6. Release the pushbutton when the engine has reached a
sufficient rpm.
rpm
-100 100
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HOME
Engine Engine
Home
State Line
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Instruction manual AutoChief® C20
SLD Cancelled Slow Down Man. Rpm Lim. Scaw Air Lim.
SHD Cancelled Shut Down Rough Sea Li. Torque Lim.
SHD/SLD Canc. Emergency Stop Load Up Man Fuel Lim.
Overspeed Load Down Canc. Lim.Gov.
Shaft Gen. Hold. Accel. Lim.
Start setpt. L.
Crit. Rpm Lim.
The grey field below the analogue instruments is the status bar for indicating alarms.
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The lower section of the page is the menu where the operator
does the selection of other pages related to handling alarms,
adjustments of limiters, fine tuning etc. To navigate through
the different alternatives use the multifunctional knob.
The soft keys or operational fields in the picture will be
highlighted as the operator use the rotary knob
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0.0 - 100.00
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Instruction manual AutoChief® C20
Load Program
90.0 - 112.00
0.0 - 76.0 Min
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The lower section of the Home page will change to the misc.
menu bar.
Screen Backlight
Y1 Y2 Y3 Y4 Y5 Y6
Light Measurement
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Instruction manual AutoChief® C20
Time: 22 09 39
Set Time
7. By using the rotary knob each field for adjusting date and
time can be selected
8. When the soft key “Set Time” is selected the adjustments
is made active.
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Instruction manual AutoChief® C20
Monitoring Active
Super User -- 2. By using the rotary knob the entrance level can be selected,
User -- by activating one of the following fields:
At Sea Bridge Eng Ready System Ready
! " # ¤ % & / ( ) = ? * ``
A B C D E F G H I J K L M N *
O P Q R S 0 1 2 3 4 5
Monitoring --
DELETE
6 7 8 9 T U V W X Y Z
CANCEL
OK
Commissioning ACTIVE 5. Press OK in the dialog box. The status field beside the
access level changes to “Active”
6. When the access level is accepted the other fields on the
“User Access” page is available for adjustments.
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Instruction manual AutoChief® C20
Commissioning
Timeout Change Password
Super User
Commissioning Active 1 min. Change Commissioning
User Super User -- 1Enter
min. Change
new password Super User
User -- 1Write
min. Change
the new password for commissiong level User
! " # ¤ % & / ( ) = ? * ``
A B C D E F G H I J K L M N *
O P Q R S 0 1 2 3 4 5
Monitoring -- DELETE
6 7 8 9 T U V W X Y Z
CANCEL
OK
LNPU 2. Type the new password in the dialog box. The input
provided may be monitored in the lower left section of the
dialog box.
3. When the new password for the selected access level is
entered select “OK” in the dialog box.
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1 min. Change
Timeout Change Password
1 min. Change
Commissioning Active 1 min. Change Commissioning
1 min. Change Super User -- 1 min. Change
Access timeout commissiong
Super User level
1 min.
Monitoring --
1 min. CANCEL
30 sec. OK
1 Hour
1 min. Change 3. The new value will be visible in the “Timeout” Field
1 min. Change 4. To return to normal monitoring mode select the field
“Monitoring”
At Sea Bridge Eng Ready System Ready
Monitoring Active
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Instruction manual AutoChief® C20
2. All lamps in the ACP panel will be lit for test purposes.
3. When the soft key “Lamp Test” is activated once more the
lamp test function is turned off.
4. Select the soft key “Alarm Test”
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2. This page is just informing the operator about the status for
each connected node in the system.
3. Scroll down the list by selecting the scroll bar on the right
side of the information field.
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Instruction manual AutoChief® C20
The Home page will remain but the lower section provides a
different set of soft keys.
At Sea Bridge Eng Ready System Ready
START AIR PRESS SETP LEVER
ME RPM 20 120
0 10 30 96
-60 72
60
0 40 48
30 bar 24
-120 120 0
-24
48 rpm FUEL INDEX
-48
50
-72
25 75 -96
Running -120
0 100
48 rpm 48 rpm
35 %
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9. If the Shut Down soft key is pressed twice the list of all
shut downs connected to the system is displayed.
At Sea Bridge Eng Ready System Ready
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Spare
Spare
5. Press the knob, the indicating field beside the soft key will
get green colour. The operation mode selected is now
active.
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Spare
2. Use the rotary knob and select the soft key “Preparing
Start”. This feature will help the operator to make the
engine ready for start. When all operation required is
carried out the field below the preparing Start will change
the text to “Ready for start”
At Sea Bridge Eng Ready System Ready
Spare
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Instruction manual AutoChief® C20
4 MAINTENANCE
4.1 Introduction
This chapter explains how to keep the system in good working
order and what to do if the system fails.
The following subjects are covered:
• Overview
• Unit replacement
• Preventive maintenance
• Troubleshooting of all parts of the system
4.2 Overview
This maintenance chapter is intended for trained maintenance
technicians or engineers with experience of electronic and
digital circuits, computers and electro mechanical design. The
level of information is based on Kongsberg Maritime
maintenance philosophy: The onboard technical personnel shall,
with the help of the documentation and the system’s built-in test
functions, be able to identify malfunctions, locate the fault, and
replace major parts, modules and components on a “Line
Replaceable Unit” (LRU) level. He/she will however not
attempt to repair the LRUs.
Note Cleaning with abrasive material or strong chemical cleaning
solutions is not recommended as these may damage the system.
Note AutoChief C20 units are not field repairable. Any attempt will
void the warranty.
Package faulty units using the box from the replacement unit
and send it to Kongsberg Maritime for repair.
Refer to page NO TAG for information on how to get in touch with us.
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4.4.1 General
Kongsberg Maritime recommends the following preventive
maintenance routine for the AutoChief C20 Propulsion Control
system with process control and power management:
Weekly: Clean all operator panels with a dry cloth, and run
the on-line lamp and unit function tests. Clean all
filters for units equipped with fans.
3-Monthly: Check rpm pickups
6-Monthly: Check cables and cable entrances, electrical screw-
terminals, fuse connections and plug connections.
Yearly: Check and if necessary calibrate the input sensors
and output actuators according to the
manufacturer’s instructions.
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Kongsberg Maritime recommends that the operation of each unit
and its functions is checked after any major maintenance. By
major maintenance is understood the removing, testing,
calibrating and re-installing or replacement of pressure sensors,
temperature sensors etc. After this type of maintenance, we
recommend each unit to be re-commissioned according to the
instruction given in this manual.
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In particular for the fuel rack : check max fuel position on the
fuel pumps, and adjust max fuel in governor parameter, while
engine is stopped
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Instruction manual AutoChief® C20
4.5 Troubleshooting
4.5.1 Troubleshooting Distributed
Processing Units
4.5.1.1 How to handle Distributed Processing
Units error codes
All Distributed Processing Units have Built In Self-Test. These
report errors to the AutoChief Control Panel on the system
channel.
The following table gives an overview of the error codes and
appropriate actions:
36 HP Tx queue overrun
35 LP Tx queue overrun
34 Transmit fault
26 HP Tx queue overrun
25 LP Tx queue overrun
24 Transmit fault
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Green indicates that power is available and red that the power
has wrong polarity.
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LED indicators
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No application loaded
Indicators lit: Watch Dog (red), End Init. (green) and Power
(green).
1 Indicates that the distributed processing unit has boot
software installed, but no basic software. Use the Rioload
program to install the appropriate software.
Not initialised
Indicators lit: Watch Dog (red) and Power (green)
1 Return the item to us.
Application stopped
Indicators lit: Watch Dog (red) and End Init (green)
1 Restart the unit by turning power off and then on again.
2 If the WatchDog indicator is still lit replace the module.
See procedure below.
No power
Indicators lit: None
1 Check power supply and wiring.
2 If the power supply and wiring is OK, replace the module.
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Troubleshooting checklist
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WARNING These Units are sealed and contains no user serviceable parts.
Opening the units will void the warranty.
Do the following:
1 Remove the mounting screws.
2 Lift the unit up.
3 Disconnect the power cable and then the data cable.
4 Place the new unit in the place of the old one.
5 Connect the data cables and then the power cable.
6 Put the unit back in it’s place.
7 Mount the screws securely.
8 Test that the unit is working correctly.
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Electrical disconnection.
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Mechanical disconnection.
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RPM Indicators
PSS
PSS
Dual CAN
7
9
8
CONTROL
ROOM
6
5
4
3
2
1
START AHD
STOP
START AST
1
2
3
4
5
6
7
PSS: 8
9
10
CAN
Star Emergency
Couplers Stop Line
(Hardwired)
PSS
Dual
PSS
LAN
Blower M.E.
(Hardwired)
Slow
Interface Interface Safety
down
& Contr. Unit
DPU DPU
RPM
Detectors
Important note:
This area of the drawing show how the AutoChief Dual RPM Units (with
C20 system can be integrated with, and be a self- overspeed system) Fixed
contained part of the DataChief C20 integrated Propeller
automation system. (FPP)
This is an example only, the DataChief C20 is Main Engine MAN B&W MC
NOT a part of the correspondig quotation.
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