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Instruction manual AutoChief® C20

AutoChief C20
Instruction Manual

MAN B&W MC Engines

Fixed Propeller installation

AA-0381-A i
Instruction manual AutoChief® C20

ii AA-0381-A
Instruction manual AutoChief® C20

Revisions

Rev. Written by Checked by Approved by


Date Sign. Date Sign. Date Sign.
A 07.12.04 ØT 04.01-05 DAM 06.01.05 SM
B
C
D

Document history

Issue No. ECO No. Paragraph No. Paragraph Heading / Description of change

A AAE-000157 First Issue

The information contained in this document is subject to change without prior notice.
Kongsberg Maritime AS shall not be liable for errors contained herein or for incidental
or consequential damages in connection with the furnishing, performance, or use of this
document.
© 2003 Kongsberg Maritime AS. All rights reserved. No part of this work covered by
the copyright hereon may be reproduced or otherwise copied without prior permission
from Kongsberg Maritime AS.

Kongsberg Maritime AS
Bekkajordet Telephone: +47 33 03 20 00
P.O.Box 1009 Telefax: +47 85 02 80 28
N-3194 Horten, www.kongsberg.com
Norway

AA-0381-A iii
Instruction manual AutoChief® C20

Table of contents

1 INTRODUCTION ............................................................................................................................1

2 FUNCTIONAL DESCRIPTION .....................................................................................................2


2.1 REMOTE CONTROL SYSTEM FUNCTIONAL DESCRIPTION............................................................2
2.2 AUTOCHIEF® CONTROL PANEL (ACP)......................................................................................5
2.2.1 Display..................................................................................................................................6
2.2.2 Cancel functions ...................................................................................................................6
2.2.3 Alarm Acknowledge and in command functions...................................................................7
2.2.4 Multifunctional knob.............................................................................................................7
2.3 AUTOCHIEF® COMBINED LEVER AND TELEGRAPH UNIT (LTU) ................................................8
2.3.1 Emergency Stop ....................................................................................................................8
2.3.2 Command Transfer functions ...............................................................................................9
2.3.3 Sub-Telegraph functions.....................................................................................................10
2.3.4 Lever function.....................................................................................................................11
2.4 AUTOCHIEF® BRIDGE WING CONTROL UNIT BWU..................................................................12
2.4.1 Emergency Stop ..................................................................................................................12
2.4.2 Transfer functions...............................................................................................................13
2.4.3 Safety functions...................................................................................................................14
2.4.4 Panel Dimming and lamp test.............................................................................................15
2.4.5 Lever function.....................................................................................................................16
2.4.6 Indicators............................................................................................................................16
2.5 AUTOCHIEF® PUSHBUTTON TELEGRAPH (PBT)......................................................................17
2.5.1 Command Transfer functions .............................................................................................18
2.5.2 Sub-Telegraph functions.....................................................................................................19
2.6 AUTOCHIEF® START/STOP & SPEED-SET LEVER .....................................................................20
2.7 INDICATION PANEL UNIT .........................................................................................................21
2.7.1 Engine indicators................................................................................................................21
2.7.2 Auxiliary blower control.....................................................................................................23
2.8 EMERGENCY CONTROL EL. BOX STANDARD ............................................................................24
2.8.1 function and indicators.......................................................................................................24
2.9 DISTRIBUTED PROCESSING UNITS .............................................................................................25
2.9.1 General...............................................................................................................................25
2.9.2 Main Engine Interface Unit (MEI) .....................................................................................27
2.9.3 Engine Safety Unit (ESU) ...................................................................................................28
2.9.4 Digital Governor Unit (DGU) ............................................................................................29
2.9.5 Dual Process Segment Controller (dPSC)..........................................................................30
2.9.6 RPMD Unit (RPMD) ..........................................................................................................31
2.9.7 Remote Analogue Input (RAi-16)........................................................................................32
2.9.8 Remote Digital Input (RDi-32 and RDi-32a)......................................................................33
2.9.9 Remote Analogue Output (RAo-8) ......................................................................................33
2.9.10 Remote Digital Output (RDo-16)...................................................................................34
2.9.11 Process Segment Starcoupler (PSS) ..............................................................................34

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Instruction manual AutoChief® C20

2.10 REMOTE CONTROL SYSTEM FUNCTIONS ...................................................................................35


2.10.1 Start block......................................................................................................................35
2.10.1.1 Engine tripped ......................................................................................................................... 35
2.10.1.2 Start air pressure low............................................................................................................... 35
2.10.1.3 RPM detector failure ............................................................................................................... 35
2.10.1.4 Governor not connected .......................................................................................................... 35
2.10.1.5 Start air valve blocked............................................................................................................. 35
2.10.1.6 Start air distributor blocked..................................................................................................... 35
2.10.1.7 Turning gear engaged.............................................................................................................. 36
2.10.2 Starting the main engine ................................................................................................36
2.10.2.1 Slow turning............................................................................................................................ 36
2.10.2.2 Normal start............................................................................................................................. 36
2.10.2.3 Restarting ................................................................................................................................ 37
2.10.2.4 Starting failure......................................................................................................................... 37
2.10.2.5 Heavy start .............................................................................................................................. 37
2.10.3 RPM limiters..................................................................................................................38
2.10.3.1 Manual RPM ........................................................................................................................... 38
2.10.3.2 Load program.......................................................................................................................... 38
2.10.3.3 Acceleration limiter................................................................................................................. 39
2.10.3.4 Minimum RPM ....................................................................................................................... 39
2.10.3.5 Slow Down.............................................................................................................................. 40
2.10.3.6 Barred speed range/Critical RPM limiter ................................................................................ 41
2.10.3.7 Shaft Generator control mode ................................................................................................. 42
2.10.4 Operation modes............................................................................................................43
2.10.4.1 Rough sea mode (option) ........................................................................................................ 43
2.10.5 Reversing the main engine .............................................................................................44
2.10.5.1 Reversing ................................................................................................................................ 44
2.10.5.2 Crash Astern............................................................................................................................ 44
2.10.6 Stopping the main engine...............................................................................................44
2.10.7 Remote control system auxiliary functions ....................................................................45
2.10.7.1 Auxiliary blower control MAN B&W..................................................................................... 45
2.10.7.2 Fuel cam monitoring ............................................................................................................... 45
2.10.7.3 VIT control function (option).................................................................................................. 45
2.10.8 Load Change Dependant Cylinder Lubrication Function .............................................46
2.10.9 CCO, Cylinder cut out function .....................................................................................46
2.11 SAFETY SYSTEM FUNCTIONS ....................................................................................................47
2.11.1 Safety function Shut down..............................................................................................47
2.11.1.1 Shut Down Function (1 – 6) .................................................................................................... 47
2.11.1.2 Cancellable Shut Down........................................................................................................... 47
2.11.1.3 Emergency Stop function ........................................................................................................ 48
2.11.1.4 Over-speed Shut Down ........................................................................................................... 48
2.11.2 Safety function Slow Down ............................................................................................49
2.11.2.1 Slow Down Function (1 – 20) ................................................................................................. 49
2.11.2.2 Cancellable Slow Down .......................................................................................................... 50
2.11.3 RPM detection ...............................................................................................................50
2.12 RPM CONTROL FUNCTIONS ......................................................................................................51

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Instruction manual AutoChief® C20

2.12.1 Constant fuel mode ........................................................................................................52


2.12.2 Scavenge air fuel limiting function. ...............................................................................53
2.12.3 Torque fuel limiter function. ..........................................................................................53
2.12.4 System for RPM detection..............................................................................................53
2.12.5 Fuel start set-point.........................................................................................................53
2.12.6 External stop from safety system, shut down. ................................................................54
2.12.7 Slow down function, input from safety system. ..............................................................54
2.12.8 Manual RPM and FUEL limiter functions.....................................................................54
2.12.9 Cancel limiters function.................................................................................................54
2.12.10 Load change dependent lubricator function (Option)....................................................54
2.12.11 Power loss (black out) ...................................................................................................54
2.13 RPM MEASUREMENT FUNCTIONS .............................................................................................55
2.13.1 Dual engine speed detector system ................................................................................55

3 OPERATING INFORMATION....................................................................................................56
3.1 INTRODUCTION ........................................................................................................................56
3.2 SYMBOLS AND CONVENTIONS ..................................................................................................56
3.3 AUTOCHIEF® CONTROL PANEL (ACP)....................................................................................57
3.3.1 General operation from bridge...........................................................................................57
3.3.1.1 Preparing engine for start in ECR ........................................................................................... 57
3.3.1.2 Transfer control from ECR to Bridge...................................................................................... 58
3.3.1.3 Start engine ahead ................................................................................................................... 59
3.3.1.4 Crash astern............................................................................................................................. 61
3.3.1.5 Stop engine.............................................................................................................................. 62
3.3.1.6 Start engine astern ................................................................................................................... 62
3.3.2 Operations for Bridge or ECR............................................................................................63
3.3.2.1 Cancel SHD............................................................................................................................. 63
3.3.2.2 Cancel SLD ............................................................................................................................. 64
3.3.2.3 Cancel Limits .......................................................................................................................... 65
3.3.2.4 Sound off................................................................................................................................. 65
3.3.2.5 Alarm acknowledge. ............................................................................................................... 66
3.3.3 Operation from the bridge Wing.........................................................................................67
3.3.3.1 Transfer from bridge to bridge wing ....................................................................................... 67
3.3.3.2 Manoeuvring from the bridge wing......................................................................................... 68
3.3.3.3 Transfer from Bridge Wing to Bridge ..................................................................................... 70
3.3.4 General operation from ECR..............................................................................................71
3.3.4.1 Transfer control from bridge to ECR ...................................................................................... 71
3.3.4.2 Start engine ahead ................................................................................................................... 72
3.3.4.3 Start engine astern ................................................................................................................... 73
3.3.4.4 Cancel Limiters ....................................................................................................................... 74
3.3.4.5 Cancel safety functions ........................................................................................................... 76
3.3.5 General operation from Local Stand, MC Engine..............................................................77
3.3.5.1 Transfer control from ECR to Local stand .............................................................................. 77
3.3.5.2 Declutch electric actuator........................................................................................................ 78
3.3.5.3 Start engine ahead from Local Stand....................................................................................... 78
3.3.5.4 Cancel Shut down from local stand......................................................................................... 80

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Instruction manual AutoChief® C20

3.3.5.5 Stop engine from Local Stand ................................................................................................. 81


3.3.5.6 Start engine astern from Local Stand ...................................................................................... 82
3.4 ADVANCED OPERATION FROM BRIDGE AND ECR. ...................................................................83
3.4.1.1 Guide to the Graphic pages ..................................................................................................... 83
3.4.2 Dynamic indications “Home” ............................................................................................84
3.4.2.1 Fine tuning .............................................................................................................................. 85
3.4.2.2 Control position transfer.......................................................................................................... 86
3.4.2.3 Engine Limiters....................................................................................................................... 87
3.4.2.4 Misc. menu.............................................................................................................................. 89
3.4.2.5 Safety System.......................................................................................................................... 96
3.4.2.6 B&W Modes ......................................................................................................................... 100

4 MAINTENANCE..........................................................................................................................102
4.1 INTRODUCTION ......................................................................................................................102
4.2 OVERVIEW .............................................................................................................................102
4.3 UNIT REPLACEMENT ...............................................................................................................102
4.3.1 Recommended tools and documentation...........................................................................103
4.4 PREVENTIVE MAINTENANCE ...................................................................................................103
4.4.1 General.............................................................................................................................103
4.4.2 Weekly maintenance .........................................................................................................104
4.4.2.1 Distributed Processing Units ................................................................................................. 104
4.4.3 3-monthly maintenance.....................................................................................................104
4.4.4 6-monthly maintenance.....................................................................................................105
4.4.5 Yearly maintenance ..........................................................................................................105
4.5 TROUBLESHOOTING ...............................................................................................................106
4.5.1 Troubleshooting Distributed Processing Units ................................................................106
4.5.1.1 How to handle Distributed Processing Units error codes ...................................................... 106
4.5.1.2 How to handle Distributed Processing Units communication errors ..................................... 107
4.5.2 Additional Troubleshooting for AutoChief Control Panel (ACP),....................................110
4.5.3 Troubleshooting the Servo System (DSU and ELACT).....................................................111
4.6 REPLACEMENT OF UNITS .......................................................................................................112
4.6.1 How to replace the HMI units of the Autochief Propulsion Control System ....................112
4.6.2 How to replace Distributed Processing Units, MEI, DGU, ESU, RPMU ........................113
4.6.3 How to replace the Motor Control Unit in the Digital Servo Unit (DSU)........................115
4.6.4 How to replace the ELACT...............................................................................................116
4.6.5 How to replace printers....................................................................................................116

5 AS BUILT CONFIGURATION FROM SEAMATE ................................................................117

AA-0381-A vii
Instruction manual AutoChief® C20

1 INTRODUCTION
This manual is generated through the configuration tool called
Seamate. The manual is therefore customised for each system
delivery.
The intention with this manual is to explain the functionality for
each mayor component and the total system as it’s configured
for each delivery.
How to operate the system is described in a manner where we
assume that the system is in operation and that normal
operations shall be carried out. This manual is not made for
advanced troubleshooting.
The manual contains five chapters
¾ Introduction
¾ Functional Description
¾ Operation
¾ Maintenance
¾ As Built Configuration From Seamate.

AA-0381-A 1
Instruction manual AutoChief® C20

2 FUNCTIONAL DESCRIPTION

2.1 Remote Control System Functional


Description
The Kongsberg Maritime C20 Marine Automation system
consists of, among others the AutoChief® C20 Propulsion
Control System. Modular design allows flexibility in
configuring the system to individual requirements, covering the
whole range from standard propulsion configurations to highly
advanced twin or quadruple engine installations with high,
medium or low speed engines connected to reduction, reversing
gear or variable pitch propellers. This system may be a part of a
total integrated ship control system consisting of other sub.
Systems such as:
• Alarm and monitoring system.
• Auxiliary control system.
• Power management system.
• Ballast automation system.
• HVAC (air conditioning).
• Management support

The system is based on Kongsberg Maritime unified automation


concept, where each individual ship configuration is built up
using standard modules communicating on CAN- and local area
networks. The C20 system is configurable for all ship types.
The AutoChief® C20 Propulsion Control System is designed for
remote control of the main engine from the combined telegraph
and manoeuvring lever in the wheelhouse. By moving this lever,
the system will automatically start, reverse, stop and speed-set
the main engine.

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Instruction manual AutoChief® C20

PORT WING BRIDGE STB. WING


Order Printer Bridge Manoeuvring Unit
AST AST
AHE AHE
ER ER
AD AD
N N

Bridge Wing Bridge Wing


Manoeuvring Unit Manoeuvring Unit

Dual CAN

CONTROL ROOMStart/Stop
Indicating Panel
Control Room Manoeuvring Unit speedset Unit
Lever
10
9
8
7
6
5
4
3
2

START AHD

STOP

START AST
1

2
3
4
5
6
7
8
9
10

Dual CAN

ENGINE ROOM

Main Engine
Slow Digital
Engine Safety
down Governor
Interface Unit
Unit
nn. RAI16 MEI ESU

DGU

Servo
Unit

Electric
Local Control Panel Actuator Dual RPM
with Engine Telegraph Units (Including
overspeed
system)
RPM
Detectors

MAN B&W MC

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Instruction manual AutoChief® C20

The main components of the AutoChief® C20 Propulsion


Control System are:
Control panels
Remote control system
Engine telegraph system
Engine safety system
Digital governor system
Manoeuvring recorder
Distributed processing units
AutoChief® C20 complies with the requirements of IMO, local
maritime authorities, IACS, and eleven classification societies.
It is designed to meet the classification societies requirements
for periodically unmanned engine room operation. The system
conforms to all rules and regulations, and all modules are type
approved. The system incorporates the latest advances in
hardware and software technology. AutoChief®C20 is developed
to strict military QA standards

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Instruction manual AutoChief® C20

2.2 AutoChief® Control Panel (ACP)


At Sea Bridge Eng Ready System Ready
START AIR PRESS SETP LEVER
ME RPM 20 120
0 10 30 96
-60 60 72
0 40 48
20 bar 24
-120 120 0
-24
0 rpm FUEL INDEX
-48
50
-72
25 75 -96
Running -120
0 100
69 rpm 69 rpm
0%

Alarms Limiters Control Pos. Misc Menu


Safety System Engine State B&W Modes HOME

Cancel Cancel Cancel In Sound Alarm


SHD SLD limits command off ackn.

The control panel is designed for easy operation. An advanced


yet simple to use multifunction controller gives access to all
system functions. Information is provided only when needed
to keep operation simple. A colour display presents key
information graphically for easy understanding. Custom
designed mimic pictures are available for each engine type,
and all main variables such as RPM, start air and scavenging
air pressure, engine state etc. are always available. The control
panel can be installed into any standard console. To
distinguish between user groups several levels of control are
available.

functions Indications
• Wrong way • Analogue RPM and set-point
• Bump-less control transfer • Analogue start air pressure
• Cancelling of • Current main engine state
shutdown/slowdown
• Start blockings
• Alarm ackn./sound off
• Shutdown/slowdown
• Changing of parameters
• Control position
• General alarm indication
• Wrong way alarm

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Instruction manual AutoChief® C20

2.2.1 Display

At Sea Bridge Eng Ready

ME RPM
0
Start air pressure low

10
20
30
ACT
120
96
SETP
The ACP display is used for the mayor interface between the
-60 72
60

-120
0
120
0
20 bar

Fuel index
40 48
24
0
-24
operator and the system to be monitored. All interaction such
-48
rpm

Running
0
25
50
75

100
-72
-96
-120
as monitoring of starting air pressure, main engines RPM and
69 rpm 69 rpm

load, adjustment of operational parameters and displaying of


0%

safety related and conventional alarms are carried out with the
Alarms Limiters Control Pos. Misc Menu
Safety System Engine State HOME

aids of this display.


Sub Tel Transfer Bridge Eng Ready
The information is selected from menus via soft-keys. When a
STATE
Start Blocked
Ready for Start
START FAIL/BLOCK
3 Starts failed
Start too long
ENGINE NOT READY
Start air distributor blocked
Main start air valve blocked
menu is chosen a corresponding mimic picture will appear.
Slow Turning Slow turning fail Turning gear engaged
Starting Start air pressure low Governor disconnected
Repeated Start
Running
Crash Astern
Rpm detector fail
Engine tripped
Engine not ready
The mimic pictures may consist of textual information,
Stopping
Engine Tripped
analogue indicators, bar graphs or soft-keys making the
Alarms
Safety System
Limiters
Engine State
Control Pos. Misc Menu
HOME
operator able to navigate into other related mimics.
However, functions which require direct access, such as,
emergency stop, cancel functions and alarm acknowledge /
sound off is accessible via pushbuttons on the front of the
ACP.

2.2.2 Cancel functions

Cancel Cancel Cancel


The cancel functions available on the AutoChief® control
SHD SLD limits panel are:
Cancel SHD, only cancellable Shut Downs will respond to
this function.
Cancel SLD, only cancellable Slow Downs will respond to
this function.
Cancel limits, used to cancel RPM, fuel and load limiters
which are implemented in the remote control system.

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Instruction manual AutoChief® C20

2.2.3 Alarm Acknowledge and in


command functions

In Sound Alarm
The alarm and command functions available on the
command off ackn. AutoChief® control panel are:
In Command, indicates with a green LED that the actual ACP
is in command
Sound off, used for silencing buzzer when an alarm is active.
Alarm Ackn., used for accepting alarm indications. When the
alarm condition has returned to normal state the alarm text
will disappear from the display

2.2.4 Multifunctional knob

The multifunctional knob (Rotary Knob):


For navigating through mimic pictures and objects in in the
mimic pictures.
To be turned clockwise or counter clockwise, until required
field is high-lighted, push the wheel for entering into a new
mimic picture or field to be operated.
Change value, move graphic levers or handles or scroll
through roll-up menus, press knob for activating required
function.
The multifunctional knob may be turned 360o without any
restrictions in any direction it’s used by the operator to
navigate through available fields in each picture.

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Instruction manual AutoChief® C20

2.3 AutoChief® Combined Lever and telegraph


unit (LTU)

Essentially, an Engine Telegraph System is designed to


control the engine and comprises an AutoChief®C20
Lever Telegraph Unit (LTU) at the following locations:
• Bridge
• Control room

The AutoChief®C20 Lever Telegraph Unit (LTU) is a


combined telegraph & manoeuvring lever with telegraph
handle and emergency stop switch

Bridge At sea

D.Slow AST
ECR Stand by

Emergency
Stop
Local FWE

2.3.1 Emergency Stop

The emergency stop button in the bridge console is located


in the LTU. At the lower part of the lever, a cover marked
Bridge At sea with emergency stop can be opened.
ECR
D.Slow AST
Stand by
The emergency stop button is located below this cover
Emergency
Stop
Local FWE

The emergency stop function activates the emergency stop


system in the main engine safety system.
Additionally the conventional stop system is activated and
Bridge At sea
the speed order to the rpm control system is set to zero
ECR
STOP
Stand by
rpm.

Functions
Local FWE

• Pushbutton pressed once for emergency stop


• Pushbutton pressed twice for reset

Indications
• The pushbutton illumination is red.
• When active the illumination is enhanced.
• The cover has a translucent section, so if it’s closed
the light will show through

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Instruction manual AutoChief® C20

2.3.2 Command Transfer functions


The command transfer section is used for selecting the
location for controlling the main engine
Bridge

Bridge
The operator on the bridge is controlling the engine via the
ECR
automatic Remote Control System. The Engine Telegraph
System is disabled.
Local
ECR
The control room personnel have control of the engine.
Communication is established between the bridge and
engine control room via the telegraph system

Local
The engine room personnel have control of the engine
from the local control system. Communication is
established between the bridge and engine room via the
telegraph system.

Functions
• Pushbutton pressed once for request of command
• Pushbutton pressed twice for accept of command

Indications
• The pushbutton LED indicator is lit to confirm
control position
• The pushbutton LED indicator is flickering when a
control position is requested but not accepted.

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Instruction manual AutoChief® C20

2.3.3 Sub-Telegraph functions

The sub-telegraph functions are included for informing the


At sea
engine crew about the subsequent need for propulsive and
electric power.
Stand by
At Sea
The operator on the bridge is informing that all systems
FWE has to be prepared and set-up for seagoing.

Stand by
The operator on the bridge is informing that all systems
have to be prepared for stand by. Engine to be prepared for
start. It may also inform the crew that the vessel is
entering channel or harbours where special attention has to
be made to the machinery or steering plant.

FWE ( Finished with engine)


The operator on the bridge is informing that there will be
no need for propulsive force. The crew will block main
start valve and drain the line, Start air distributor will be
locked and control air drained. The lamp will flicker until
all actions is made to inhibit the engine to start
unintentionally. This function is called FWE Loop
abnormal.

Functions
• Pushbutton pressed for request of mode

Indications
• The pushbutton LED indicator is lit to confirm sub-
telegraph mode

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Instruction manual AutoChief® C20

2.3.4 Lever function

The telegraph handle enables an operator on the bridge to be


in direct command of the ship by allowing speed and rotation
control of the engine.
The lever operates in eleven fixed steps, where each step
represents an RPM command in ahead or astern direction.
The steps are the following:
Ahead: D.Slow, Slow, Half, Full, Navigation Full,
Stop
Astern: D.Slow, Slow, Half, Full, Emergency Astern
SLOW
Bridge At sea The lever can be moved between the steps as well for
ECR Stand by
adjusting the rpm command. Additionally it’s possible to use
Emergency
Stop
a fine tuning parameter available on the ACP mimic.
Local FWE

Functions
• Lever set to required position.

Indications
• A corresponding led is lit on each side of the lever.
SLOW • Above the cover for emergency stop button there are
a digital display which shows textual information,
which telegraph position which is selected.
• On the each side of the lever there are a digital
SLOW
display which shows textual information and a arrow
indicating the direction of rotation

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Instruction manual AutoChief® C20

2.4 AutoChief® Bridge wing control unit BWU

SHD SLD
NONE OVER-
SPEED NONE
CANCEL CANCEL

20 0
SHD EMERG. SLD
CANCEL- STOP CANCEL-
ABLE ABLE

SHD SLD
ACTIVE ACTIVE

rpm
Cancel
0 40 -100 100
CANCEL
Safety CANCEL ASTERN AHEAD
SHD SLD
function START AIR PRESSURE

IN
Command Transfer COMMAND

NAV.FULL
FULL
SOUND ALARM
OFF Alarm ACK. HALF

SLOW

D.SLOW
PANEL PANEL LAMP
DIM DIM TEST
- +
STOP

D.SLOW

SLOW
EMERGENCY STOP
HALF
FULL
EM.AST.

BWU C20
BRIDGE WING UNIT

2.4.1 Emergency Stop

EMERGENCY STOP
The emergency stop button in the bridge wing console is
located in the BWU C20. At the lower part of the panel, a
cover marked with emergency stop can be opened.
The emergency stop button is located under this cover

The emergency stop function activates the emergency stop


system in the main engine safety system.
Additionally the conventional stop system is activated and
the speed order to the rpm control system is set to zero
rpm.
EMERGENCY STOP

Functions
• Pushbutton pressed once for emergency stop
• Pushbutton pressed twice for reset

Indications
EMERGENCY STOP • The pushbutton illumination is red.
• When active the illumination is enhanced.
• The cover has a translucent section, so if it’s closed
the light will show through

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Instruction manual AutoChief® C20

2.4.2 Transfer functions

The command transfer function is solved by functions in


SHD
NONE
CANCEL
OVER-
SPEED
SLD
NONE
CANCEL
the pushbutton panel at the left side of the BWU (bridge
wing unit
SHD EMERG. SLD
CANCEL- STOP CANCEL-
ABLE ABLE

SHD SLD
Port or starboard. Wing control is selected by pressing the
ACTIVE ACTIVE

“In Command” pushbutton on the wing control station to


CANCEL
SHD
Cancel
Safety
CANCEL
SLD be put in control. When this is done the indicator lamp “In
function
Command” on the bridge wing will flicker. The system is
equipped with an electric shaft system between the levers
Command Transfer
IN
COMMAND
which makes a bump-less transfer possible. The lever will
move to the same position as the lever which is in control.
SOUND
OFF Alarm
ALARM
ACK.
When the levers are matched the control is transferred.
PANEL PANEL LAMP
The indication lamp “In command” will have a steady
DIM DIM TEST
- +
green light..

IN
Command Transfer
Functions
COMMAND

• Pushbutton pressed once for activation

Indications
• The pushbutton LED indicator is green.

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Instruction manual AutoChief® C20

2.4.3 Safety functions


The Safety functions in the BWU are divided in two sections,
Shut Down and Slow Downs.

Shut Down Warning


SHD Whether it’s a cancellable or not cancellable shut down
NONE
CANCEL individual indicator Led’s will be illuminated. Both shut
down functions have a pre-warning time (normally 8
SHD
sec.s). The led indicator will flicker during the pre-
CANCEL-
ABLE
warning time.

Cancel Shut Down


SHD
ACTIVE
The pushbutton, will when activated, cancel shut downs
which are predefined as cancellable.

CANCEL
Shut Down Active.
SHD
The Led is lit when the shut down is active.

SLD
Slow Down Warning
NONE
CANCEL Whether it’s a cancellable or not cancellable slow down
individual indicator Led’s will be illuminated. A
cancellable function is provided with a pre-warning time,
SLD
CANCEL-
ABLE
while a not cancellable will activate immediately. The led
indicator will flicker during the pre-warning time.

SLD
ACTIVE
Cancel Slow Down
The pushbutton, will when activated, cancel slow downs
which are predefined as cancellable.
CANCEL
SLD
Slow Down Active.
The Led is lit when the slow down is active.

Functions
• Pushbutton pressed once for activation
• Pushbutton pressed twice de-activation

Indications
• If the pushbutton is pressed and the cancel function
is activated the LED indicator gets fixed red light.
• If the pushbutton is pressed again the cancel
function is switched off and the LED indicator starts
flickering if the Safety function is still active but
extinguishes if the safety function is not active.

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Instruction manual AutoChief® C20

Over-speed
A separate indicator for over-speed is provided. If the
OVER-
SPEED engine is over-speeding the safety system will stop the
engine. The lever has to be set to stop and the engine has
to be manually re-started.

Emergency Stop
A separate indicator for emergency stop shut down is
EMERG.
STOP
provided. It indicates that one of the emergency stop
switches is active. The manoeuvre lever has to be set to
stop, the emergency stop switch active has to be reset and
the engine has to be re-started.

Indications
• The LED indicator is red and illuminated when the
safety function is active.

2.4.4 Panel Dimming and lamp test

The BWU instrumentation and lever do all include


background illumination. The intensity can be adjusted by
dedicated pushbuttons on the pushbutton panel.
PANEL
DIM
+ This pushbutton is for increasing background light
intensity for the BWU panel

PANEL
DIM
This pushbutton is for decreasing background light
+ intensity for the BWU panel

This button is for checking all indicator lights and Led’s in


LAMP
TEST the BWU panel.

Functions
• By pressing “+” button intensity will be enhanced
• By pressing “-“ button intensity will be reduced
• By pressing “ Lamp Test” the lamp test will run until
lamp test is pressed once more.

Indications
• LED indicator is lit as long as pushbutton is pressed.

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Instruction manual AutoChief® C20

2.4.5 Lever function

The manoeuvre lever on the bridge wing unit has the same
NAV.FULL
FULL divisions as the bridge lever. Each division has a step.
HALF

SLOW

D.SLOW Functions
• Lever to be moved to required step
STOP
• The electric shaft function will move lever in centre
D.SLOW
bridge and the other bridge wing accordingly.
SLOW
HALF Indications
FULL
EM.AST.
• Illuminated scale showing each lever position.

2.4.6 Indicators

The BWU includes indicators for starting air pressure and


engine rpm The indicators are always operative whether
20 the wing control station is in command or not.

Indications
0 40 • Start air pressure, indicates available starting air
START AIR PRESSURE pressure

• Engine rpm, indicates the engine rpm in astern or


ahead direction. Astern is indicated with negative (-)
0 rpm value and red scale. Ahead is positive and green
scale.

rpm
-100 100

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Instruction manual AutoChief® C20

2.5 AutoChief® Pushbutton Telegraph (PBT)

In addition to the Lever Telegraph Unit, another unit provides


a simple sub telegraph system for the engine room. The Push
Button Telegraph (PBT) enables an operator to
Nav.
full
transmit/receive messages between the bridge, control room
Full
and engine room.
Half
The following standard functions are available as explained
above:
• Engine Telegraph Modes:
Slow

Emergency

• Engine Telegraph Control Location


Wrong Dead
way Slow Stop

Stop
• Engine Telegraph Status
Lamp
Test
Dead
Slow
• Emergency Stop
Slow

Half The following telegraph divisions are provided by push


Full
buttons with indicators:
Bridge At sea

Emerg.
Astern
Ahead: D.Slow, Slow, Half, Full, Navigation Full,
ECR Stand by

Stop
Local FWE

Astern: D.Slow, Slow, Half, Full, Emergency Astern

Functions
• Pushbuttons activated for accepting and confirming
order received from the bridge
• Emergency Stop pushbutton pressed once for
activation and pressed again for reset.
• Lamp test pushbutton for testing all indicators and
background illumination.

Indications
• A corresponding led is lit on each pushbutton when
activated
• Emergency Stop pushbutton, illumination is red.
When active the illumination is enhanced.
• Wrong way alarm.
• The cover has a translucent section, so if it’s closed
the light will show through

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Instruction manual AutoChief® C20

2.5.1 Command Transfer functions


The command transfer section is used for selecting the
location for controlling the main engine
Bridge

Bridge
The operator on the bridge has control of the engine via
ECR
the automatic Remote Control System. The Engine
Telegraph System is disabled.
Local
ECR
The control room personnel have control of the engine.
Communication is established between the bridge and
engine control room via the telegraph system

Local
The engine room personnel have control of the engine
from the local control system. Communication is
established between the bridge and engine room via the
telegraph system.

Functions
• Pushbutton pressed once for request of command
• Pushbutton pressed twice for accept of command

Indications
• The pushbutton LED indicator is lit to confirm
control position
• The pushbutton LED indicator is flickering when a
control position is requested but not accepted.

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Instruction manual AutoChief® C20

2.5.2 Sub-Telegraph functions


The sub-telegraph functions are included for informing the
engine crew about the subsequent need for propulsive and
At sea
electric power.

Stand by
At Sea
The operator on the bridge is informing that all systems
has to be prepared and set-up for seagoing.
FWE
Stand by
The operator on the bridge is informing that all systems
has to be prepared for stand by. Engine to be prepared for
start. It may also inform the crew that the vessel is
entering channel or harbours where special attention has to
be made to the machinery or steering plant.

FWE ( Finished with engine)


The operator on the bridge is informing that there will be
no need for propulsive power. The crew will block main
start valve and drain the line, Start air distributor will be
locked and control air drained. This lamp will flicker until
all actions is made to inhibit the engine to start
unintentionally. This function is called FWE Loop
abnormal.

Functions
• Pushbutton pressed for request of mode

Indications
• The pushbutton LED indicator is lit to confirm sub-
telegraph mode

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Instruction manual AutoChief® C20

2.6 AutoChief® Start/Stop & Speed-set lever

The remote control system is equipped with a semi-automatic


control system while operating in control room control.
10
9
8
7
The separate control system consists of a lever which is
6
5
directly connected to the Main Engine Interface unit.
4
3 The lever contains switches for Ahead, Astern and Stop.
2

1 Additionally it includes a potentiometer which provides a


START AHD
speed set signal to the MEI.
STOP

START AST
1

2
The following divisions are provided:
3
4 Ahead: Start Ahead, Speed-set 1 – 10 ahead
5
6
7 Stop
8
9
10 Astern: Start Astern, Speed-set 1 – 10 astern

Functions
• Lever for selecting start ahead or start astern and
setting rpm command by moving the lever within the
scale 1 – 10 in ahead or astern direction.

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Instruction manual AutoChief® C20

2.7 Indication Panel Unit

LIM IN TURNING MAIN SLOW SHUT


FUEL CAM GOV.
GOV. GEAR START V. DOWN DOWN
AHEAD ENGAGED
CANC. ENG. SERVICE ACTIVE ACTIVE

TURNING MAIN START SLOW SHUT


FUEL CAM SLOW
GEAR START V. AIR DISTR. DOWN DOWN
ASTERN TURNING
DISENG. BLOCK. BLOCK. CANCEL CANCEL

BRIDGE ECR EMERG. LAMP


CONTROL CONTROL CONTROL TEST

AUX. BLOWER
AUX AUX AUX
WARNING
BLOWER 1. BLOWER 2. BLOWER 3.
START START START
AUX.
BLOWER
STOP
RUN RUN RUN
MAN. AUTO

AUX AUX AUX


BLOWER 1. BLOWER 2. BLOWER 3. LAMP
TEST
STOP STOP STOP

IPU C20

The indication panel unit is located in the engine control room


console. The main functions included are direct indication of
engine, engine sub-systems and control of auxiliary blowers.

2.7.1 Engine indicators

FUEL CAM AHEAD Indicates that the fuel cam is positioned for ahead running

FUEL CAM Indicates that the fuel cam is positioned for astern running.
ASTERN

LIM.IN GOV. Pushbutton with indicator to cancel limiters in governor in


CANC. ECR control.

SLOW TURNING Indicates the slow turning is activated.

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Instruction manual AutoChief® C20

TURNING GEAR Indicates that the turning gear is mechanically engaged.


ENG. (Start Block condition)

TURNING GEAR Indicates that the turning gear is disengaged


DISENGAGED

MAIN START Indicates that the main start valve is set to service position.
VALVE IN
SERVICE

MAIN START Indicates that the main start valve is set to blocked position.
VALVE BLOCKED (Start Block condition)

GOV. ENGAGED Indicates that the governor is engaged and connected to the
fuel linkage.
START AIR DISTR. Indicates that the start air distributor is set to blocked
BLOCKED position. (Start Block condition)
SLOW DOWN Indicates that slow down is activated.
ACTIVE

SLOW DOWN Pushbutton with indicator for cancelling of Slow Down in


CANCEL ECR Control

SHUT DOWN Indicates that shut down is activated


ACTIVE
SHUT DOWN Pushbutton with indicator for cancelling of Shut Down in
CANCEL ECR Control
BRIDGE CONTROL Indicates that the control position is from bridge
ECR CONTROL Indicates that the control position is from the control room.
EMERG. CONTROL Indicates that the control position is from the local control
stand.
LAMP TEST The pushbutton “Lamp test” is for testing all Led indicators in
the engine indicator field.

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Instruction manual AutoChief® C20

2.7.2 Auxiliary blower control


The auxiliary blowers are controlled from the IPU C20 panel.
The selector switch enables the functions for operating the
blowers manually or in automatic mode. When operated in auto,
pressure switches is controlling the start and stop of the blowers.
STOP If the switch is set to “STOP”, the auxiliary blowers are
MAN. AUTO
inhibited for operation.

AUX If the switch is set to “MAN”, the auxiliary blowers (1-3) may
BLOWER 1.
START be started by the dedicated pushbuttons
RUN

AUX
BLOWER 1.
And they can be stopped with the dedicated pushbuttons.
STOP

The indicator Warning Aux. blower, indicates that there is


WARNING
AUX. detected a malfunction with one of the blowers, i.e. overload
BLOWER
trip.

The pushbutton “Lamp Test” is for testing all Leds in the


LAMP auxiliary blower section of the panel
TEST

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Instruction manual AutoChief® C20

2.8 Emergency control El. Box standard

rpm
-100 100

AHEAD ASTERN

SHUT DOWN BRIDGE

TURNING GEAR ENGINE ROOM


ENGAGED CONTROL

AUX. BLOWER EMERGENCY


RUNNING CONTROL

CANCEL
LAMP TEST
SHUT DOWN

ECU C20

The emergency control el. box is located on the engine local


control stand

2.8.1 function and indicators


CANCEL
SHUT DOWN
There is a pushbutton for cancelling shut down included in
the panel

LAMP TEST The pushbutton lamp-test is used for checking all leds and
indicators

AHEAD The various indicators covers and combination of information


related to engine status, safety and control position.
SHUT DOWN

Turning gear engaged indicates that the engine is not prepared


TURNING GEAR
ENGAGED for start.
AUX. BLOWER
RUNNING

ASTERN

BRIDGE

ENGINE ROOM
CONTROL

EMERGENCY
CONTROL

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Instruction manual AutoChief® C20

2.9 Distributed processing units


2.9.1 General
A number of different Distributed Processing Units are available
for different tasks. The main functions of the Distributed
Processing Units are to monitor analogue or digital sensors and
to provide analogue and digital output to different devices. All
units have the same mechanical construction and are built using
the same electronic design principles. The main characteristics
of the Distributed Processing Units are:

Distributed Processing Units (DPU)

LED indicators on the housing for Watch-dog, Run, General


information, unit initialised and power polarity.
Three-way isolation between:
- I/O and power.
- I/O and process-bus.
- Power and process-bus.
Single printed circuit board design.
Easy service replacement without setting trimmers, dip switches,
jumpers or sockets.
No additional EMC protection required (only IP).
• Time synchronisation.
• Non-volatile memory.
• Remote alarms function.

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Instruction manual AutoChief® C20
• Dual CAN-bus interfaces.
• Software can be downloaded into the unit.
• Built In Self-Test (BIST) monitoring temperature, power
and sensor excitation overload.
• All parameters are stored in each unit.
• Each unit is remotely configurable.
• No serviceable parts inside.
• All connections are plugable.

Each Distributed Process Unit contains its own microprocessor.


These are programmed for a number of different tasks such as
detecting when a monitored signal move outside set limits.
Unwanted alarms are inhibited during start-up and shut-down of
the machinery. Status information is continuously monitored by
the AutoChief®C20 AMS’s Remote Operator Stations through
the system network.
When an unacceptable condition is detected, the Distributed
Process Unit and AutoChief®C20 AMS generates an alarm
signal, identifies the responsible sensor, and provides
information about the condition. The following gives a short
description of each Distributed Processing Unit type:

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Instruction manual AutoChief® C20

2.9.2 Main Engine Interface Unit (MEI)


The MEI module is a module with several types of digital and
analogue inputs and outputs. All inputs can be used to activate
outputs and the values are also reported on CAN.
The main features are:
3 channels pot.meter input, 3 wire conn. (4.5V, wiper, 0V).
5 channels current input, 3 wire conn. (24V, current input, 0V)
14 channels digital input with line check
2 channels current/voltage output +/-20mA and +/-10V.
10 channels Solenoid driver with line check (broken only)
2 channels Relay output, changeover contacts.
• Scaled in technical units.
• Limit check.
• Alarm and monitoring for all channels.
• Trend.
• Time stamp of alarms and events (0.001 seconds).
• Self checking.
• Sensor excitation power overload.
• CAN net status, error handling.

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Instruction manual AutoChief® C20

2.9.3 Engine Safety Unit (ESU)


The ESU module is a module with digital inputs and outputs.
The module is supplied with two independent power, with
automatically changeover.
On this module some of the digital inputs are directly connected
to the solenoid outputs, if one of these inputs are activated the
output immediately. All inputs can be used to activate outputs
and the values are also reported on CAN.
The main features are:
Dual redundant 24VDC input (power)
9 channels digital input (shot down) with line check (broken
only)
6 channels digital input with line check
9 channels Solenoid driver with line check (broken only)
4 channels Relay output, changeover contacts.
• Scaled in technical units.
• Limit check.
• Alarm and monitoring for all channels.
• Trend.
• Time stamp of alarms and events (0.001 seconds).
• Self checking.
• Sensor excitation power overload.
• CAN net status, error handling.

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2.9.4 Digital Governor Unit (DGU)


The DGU module is designed to communicate with external
equipment on serial line or CAN, and to communicate with ROS
on global CAN.
All communication ports on the module are isolated.
The main features are:
2 CAN Communication channels
2 CAN Communication channels, global
2 serial lines, RS422/485.
• Scaled in technical units.
• Limit check.
• Alarm and monitoring for all channels.
• Trend.
• Time stamp of alarms and events (0.001 seconds).
• Self checking.
• CAN net status, error handling.

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Instruction manual AutoChief® C20

2.9.5 Dual Process Segment Controller


(dPSC)
The dual Process Segment Controller (dPSC) is a dual two
channel CAN gateway. Its main task is to process messages
from the local CAN segment and send them on the global
process bus, where they are available for other dPSC’s and the
Remote Operator Stations. In most cases the two channels are
working in parallel on redundant CAN lines. Commands and
downloading of parameters and software from any Remote
Operator Station to the Distributed Processing Units connected
to the local process bus is handled as well.
The main features are:
• Redundant routing of messages between local and global
CAN segments.
• Application mastership with active running backup.
• PLC algorithm for controlling I/O-signals connected to the
local DPUs.
• Self checking
• Remote configurable
• No serviceable parts
• All connections pluggable
• All parameters stored in module
• Dual redundant 24VDC input (power)

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2.9.6 RPMD Unit (RPMD)

The RPMD module is a module with pickup inputs and digital


outputs, two relay output and two solenoid driver output. The
value from the pickups can be used to activate the outputs and
will be reported on CAN.
The main features are:
4 pickup inputs, 2 or 3 wire (NPN or PNP pickup required).
2 Relay output, one changeover contact
2 channels for Solenoid driver
• Scaled in technical units.
• Limit check.
• Alarm and monitoring for all channels.
• Trend.
• Time stamp of alarms and events (0.001 seconds).
• Self checking.
• Sensor excitation power overload.
• CAN net status, error handling.

RPMD C20

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2.9.7 Remote Analogue Input (RAi-16)

This unit has 16 analogue input channels. Each channel is


selectable as voltage, current and resistance input in different
ranges and has free technical units scaling. It also incorporates a
5-500Hz counter channel. The main features are:
• 16 analogue or digital input channels.
• Scaled in technical units.
• 1 Counter 5 - 500 Hz.
• Limit check.
• Alarm and monitoring for all channels.
• Trend.
• Time stamp of alarms and events (0.001 seconds).
• Self checking.
• Sensor excitation power overload.
• CAN net status, error handling.

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2.9.8 Remote Digital Input (RDi-32 and


RDi-32a)
These units have 32 digital input channels/dry contacts and
includes LED status indicators. The main features are:
• 32 digital input channels with LED status indicators.
• Input dry contacts.
• Alarm and monitoring for all channels.
• Trend.
• Time stamp of alarms and events.
• Self checking.
• Sensor excitation power overload.
• CAN net status, error handling.

2.9.9 Remote Analogue Output (RAo-8)


This unit has 8 analogue output channels. Each channel is
selectable for voltage or current output in different ranges and
almost free technical units scaling. This module is suited to
drive analogue indicators. By placing the module close to
instruments long cables can be avoided. The main features are:
• 8 analogue output channels.
• ± 10VDC / 0-20 mA.
• CAN net status, error handling.

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Instruction manual AutoChief® C20

2.9.10 Remote Digital Output (RDo-16)


This unit has 16 digital output channels and includes LED status
indicators. The maximum output current for each channel is 3
Amperes (resistive load). Maximum voltage is 230 VAC. The
main features are:· 16 digital output channels with LED status
indicator. The main features are:
• Change over, brake before make relay-contacts.
• Pulse on output.
• Pulse off output.
• CAN net status, error handling.

2.9.11 Process Segment Starcoupler


(PSS)
CAN lines are vulnerable against short circuit and un-terminated
lines. A short-circuit or a broken line will disable the entire
CAN segment. The PSS will protect two sections of a CAN
segment from each other. A typical application is to protect
CAN segments running across fire- or flood-zones.
• Protection of sections in a single CAN segment
• Extension of bus topology
• No configuration
• No serviceable parts
• All connections pluggable

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Instruction manual AutoChief® C20

2.10 Remote control system functions


2.10.1 Start block
As long as any of the below mentioned conditions is active the
engine is inhibited for starting.

2.10.1.1 Engine tripped


Engine has tripped because of a shut down detected and created
by the safety system.
Details to be found in the alarm list on the Safety system mimic
pages.

2.10.1.2 Start air pressure low


To secure a safe starting of the main engine a minimum starting
air pressure is required. The value for minimum starting air
pressure allowed is preset in parameters in the remote control
system. If the pressure is below this preset level Start Block is
activated.

2.10.1.3 RPM detector failure


RPM monitoring is critical for starting and running of the
engine, So if the RPM measuring system is experiencing a
redundant detector failure the engine is inhibited for starting.

2.10.1.4 Governor not connected


When the engine is operated from the local control stand and
fuel control is carried out manually the Electric fuel actuator has
to be de-clutched from the fuel linkage system. If the Actuator
is not engaged to the fuel linkage, starting is inhibited.

2.10.1.5 Start air valve blocked


For safety reasons, when the main engine is not in use, the main
start air valve is mechanically blocked. To be able to start the
engine the main start air valve has to be set to service position.

2.10.1.6 Start air distributor blocked


For safety reasons, when the main engine is not in use, the start
air distributor is blocked. To be able to start the engine the start
air distributor has to be set to service position.

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Instruction manual AutoChief® C20

2.10.1.7 Turning gear engaged


The turning gear is mechanically engaged to the flywheel. The
main engine is therefore inhibited from starting.

2.10.2 Starting the main engine


If the engine is prepared for start the engine is started
automatically in ahead (or astern) direction from simply by
setting the bridge handle from stop to any position in ahead (or
astern) direction

2.10.2.1 Slow turning


If the engine has been stopped for a certain time (normally 30
minutes), the first start will include one revolution with slow
turning of the main engine. When a start order is given from
bridge (by setting the bridge lever from stop to any position
ahead (or astern)) the slow turning valve will be activated, and a
limited amount of starting air will be supplied to the main
engine, the engine will rotate slowly on starting air.

When one revolution is completed, the engine will be started in


a normal way. During the slow turning sequence slow turning
indication will be shown in the control room and bridge ACP.

If one revolution with slow turning is not accomplished within


the correct time, alarm "slow turning failure" is released in
control room and bridge.
Slow turning may be cancelled by operating the "cancel
limitation" pushbutton on the ECR and bridge unit.
Note ! Some engines may not be equipped by slow turning
valve.

2.10.2.2 Normal start


Starting of the main engine is performed when the bridge lever
is moved from stop to any position in ahead (or astern
direction). The system will activate the starting air solenoid
valve, and starting air is supplied to the engine. System will at
the same time give a fixed starting-speed set-point to the
governor.

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When the engine speed has reached the start-air / fuel change
over level, starting air will be switched off, and fuel will be
supplied.

The starting-speed set-point will be kept for 6 seconds


(adjustable), and then the speed set-point to the governor will be
adjusted in accordance with the set-point of the bridge lever.

2.10.2.3 Restarting
If the engine fails to start (run on fuel) after the starting air is
switched off, the system will automatically try to restart the
engine. Indication for "repeated starts" will show on bridge and
ECR. The starting speed set-point to the governor will at the
second (and third) starting attempt be higher (heavy start), and
the fuel limiters for scavenge air and torque in the governor will
be cancelled. If the second start also fails, the system will try a
third start. After 3 failed starting attempts, start fail alarm will
be released.

2.10.2.4 Starting failure


Starting failure is detected when one of the following conditions
occurs, and is indicated on ECR and Bridge ACP.

3 failed starts
Start too long
Slow turning failure

"Start too long" means engine is unable to reach the start-


air/fuel-change level within a specific time period.
Start failures are reset by setting the manoeuvring lever to stop

2.10.2.5 Heavy start


Heavy start is a automatic function activated in two segments of
the propulsion control system. Firstly in the remote control
system as a heavy start RPM set-point, thereafter as a higher
pump index set-point to the fuel actuator. The Heavy start
function is automatically activated if the crash astern function is
activated.

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2.10.3 RPM limiters


For protecting the engine and its accesories against thermal
stress and destruction and unnecessary wear and tear some fixed
RPM Limiters are included in the system.

2.10.3.1 Manual RPM


This function is also called Chief RPM Limit. It’s a parameter in
the remote control system, initiated by the ACP for pre-setting
maximum allowed RPM for ahead or astern running. If the RPM
command is set higher, the command will be limited to the value
inserted in this parameter.
Rpm

Lever Command
Chief
RPM
Limit.

Main engine RPM

Stop Time

2.10.3.2 Load program


When setting the bridge handle to Navigation Full position, load
program will be activated. This will be indicated as "load up
program active" on the ACP. The purpose of this function is to
prevent engine internal temperatures i.e liners and pistons, from
increasing too fast when higher load is applied.
When MCR is obtained (in 30 minutes) the “load up program
active” indication will disappear.
The same function may also apply for the opposite purpose.
When reducing speed from Navigation Full to full ahead the
load down function is activated, slowly decreasing the speed to
allow the engine to cool down (normally 15 minutes).

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If the bridge lever is set to a position below "full ahead, the


program will automatically be cancelled.
RPM
Load Up Start Load Down Start
Lever Command
Main engine RPM

Nav. Full
Full

Stop Load Up Load down Time


Time Time

It is possible to cancel the load program (both up and down) by


operating "cancel limitation” pushbutton on the ACP.

2.10.3.3 Acceleration limiter


The acceleration limiter defines maximum acceleration and
retardation in RPM/seconds. The purpose is for limit
RPM

Breakpoint

Seconds

2.10.3.4 Minimum RPM


The minimum RPM limiter defines the lowest RPM possible for
running of the main engine. If the manoeuvre lever or fine
tuning RPM control is set below this limiter the main engine
will be running according to the setting done in this defined
parameter.
MCR

Lever Command
Main engine RPM Minimum
RPM
Setting
Stop
Time

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Instruction manual AutoChief® C20

2.10.3.5 Slow Down


A slow down is caused by a input signal detected by the slow
down module. If such a signal is detected, the safety system will
send a speed reduction request to the remote control system. The
speed set-point will after a pre-warning time be reduced to the
predefined slow down level.
RPM

SLD RPM
Level

Time
SLD Active

During pre-warning time an alarm "slow down cancellable" or


"slow down none cancellable" will be displayed on the ACP.

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2.10.3.6 Barred speed range/Critical RPM limiter

Critical RPM avoidance


In order to avoid operation of the main engine in critical (barred)
speed areas, there is provided a command limiter function. If
bridge command is within this area, the "critical RPM limit" on
bridge and in control room ACP will turn up.
The system will during acceleration keep the engine running at
the lower critical speed until command has reached the upper
limit, during de-acceleration it will keep the engine running at
the upper limit until command has reached the lower limit.
There is possibility for two different critical RPM avoidance
areas.
Critical RPM alarm
If the engine RPM run within the critical (or barred) speed range
too long time, indication for "critical RPM" will be shown on
the ACP.
There are two critical RPM zones available.

Setpoint to
governor

Lever
Command

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Instruction manual AutoChief® C20

2.10.3.7 Shaft Generator control mode


When shaft generator (PTO) is provided with a constant
frequency gear (CFR), an optional function in the remote control
system is available in order to avoid black out during speed
reduction and slow down.
An input signal from the generator breaker in the main
switchboard "shaft generator connected" should be connected to
the remote control system. The remote control system will give
the signal "start diesel generator & disconnect shaft generator".
When shaft generator is connected to the switchboard, the
engine speed should be above a certain level (normally 75% of
MCR, adjustable). If speed command is ordered below the
lowest working level for shaft generator, from the bridge handle,
or because of slow down, the following sequence take place:

• The speed will rapidly be decreased to shaft generator


minimum working level.
• "RPM holding" indication in bridge and control room
ACP
• Signal "start diesel generator starting & disconnect shaft
generator" will be given to the main switchboard.
• Speed will be kept at the shaft generator minimum
working level until signal "shaft generator connected"
goes off, or maximum 60 seconds (adjustable).
• After the signal "shaft generator in service" extinguish,
the speed will be reduced to the required level (bridge
handle requirements or slow down level).
• The same sequence applies when STOP or CRASH
MANOEUVRING order are given.

For shut down and emergency stop, the system will immediately
stop the engine, resulting in a black-out.
MCR

Lever Command Shaft Gen.


Holding
Shaft Gen.
Time
Holding
RPM

Main engine RPM

Stop Time

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Instruction manual AutoChief® C20

2.10.4 Operation modes


2.10.4.1 Rough sea mode (option)
The rough sea mode is optionally provided in order to avoid
over-speed trip during rough sea conditions.
Selecting rough-sea mode is to be done from the ACP menu.
When rough sea mode is selected, and over-speed is detected,
the following sequence will take place.

• When the engine speed reaches the over-speed level, the


fuel will be cut-off, the engine speed will decrease.
• When the engine speed reaches shut down reset level, fuel
will be supplied, and the engine will be running at this
level.
• To reset, move speed-set lever back to reset level and
move handle to desired RPM.

There is an upper speed limit for this function (adjustable). The


upper limit is provided to avoid fluctuation between over-speed,
and stop.

MAN B&W does not approve this function, however it is


provided as an option.
RPM
Fuel actuator index
Rough Sea mode Main engine RPM
Activated Lever Command
Overspeed RPM level

Reset RPM level


RPM limiter reset by
Stop Valve released

Time
Stop Valve Active

Rough Sea mode

manoeuvrelever

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Instruction manual AutoChief® C20

2.10.5 Reversing the main engine


2.10.5.1 Reversing
The engine is reversed automatically to ahead (or astern)
direction from bridge by setting the bridge handle from stop to
any position in ahead (or astern) direction.
Reversing sequence will be carried out prior to the starting
sequence.
If the engine is running above the brake air level, brake air will
be supplied when engine has reached down to brake air level, in
order to perform the reversing sequence as fast as possible.

2.10.5.2 Crash Astern


Crash manoeuvring means quick reversing of the engine from
ahead to astern. It’s used in emergency situation, when the
bridge lever is moved from full ahead to full astern position.

• Move the bridge lever from full ahead to full astern


position.
• "crash astern" indication on bridge and control room ACP.
• Stop signal will be given to main engine.
• Engine speed will reduce to brake air level
• Engine will be reversed, and start air will be supplied
• Heavy start and cancel limiters signals will be given to the
governor.
• When the speed reaches the fuel/start air change level in
astern direction, the start air will be switched off, and fuel
will be supplied.

2.10.6 Stopping the main engine


The engine is stopped automatically by setting the bridge handle
to STOP position. The stop solenoid valve is activated, and stop
signal is given to governor to set the fuel rack in zero position.
As a back up for the stop function, emergency stop switches are
provided on the telegraph panel in bridge and control room (and
on the engine side control box), hardwired directly to safety
system.

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Instruction manual AutoChief® C20

2.10.7 Remote control system auxiliary


functions
2.10.7.1 Auxiliary blower control MAN B&W
The system consists of one or three electric blowers mounted on
the engine. They are mechanically connected to the common air
receiver (Scavenging air receiver). During low load condition or
prior to start the auxiliary blower will operate. They can be
manually started from a switch in the Indication panel unit or
operated in Auto, selected by the same switch. In auto mode the
operation of the blowers are controlled by the pressure switch
mounted in the scavenging air receiver. The Aux. blowers will
automatically be switched of when the scavenging air pressure
reaches 0.65 Bar

2.10.7.2 Fuel cam monitoring


The fuel cam monitoring system secures that all fuel cams are
properly changed for starting the main engine in the requested
direction.

2.10.7.3 VIT control function (option)


The remote control system may as an option control the VIT
system (Variable Injection Timing) provided optionally as a
replacement off the mechanical VIT system for the MAN B&W
engines.

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Instruction manual AutoChief® C20

2.10.8 Load Change Dependant Cylinder


Lubrication Function
This function allows for additional cylinder lubrication. The
condition to give extra cylinder lubrication is when a distinct
and permanent load change is detected.

2.10.9 CCO, Cylinder cut out function


This function’s main purpose is to improve the stability of rpm
when the engine is operated at low load and rpm. The system is
cutting the operation of cylinders in groups, normally 2.
Meaning that during this operation only half of the cylinders
will be in operation simultaneously. The operation of the
cylinder groups (Group1 and 2) is alternating on a time basis.
The reason is to avoid excessive amounts of cylinder lubricating
oil as the surplus oil is burned. Another reason is for keeping the
same thermal load on all cylinders.
In order to obtain a safe start the cut out system is disabled
during the starting period and until the engine is running stable.
If cancel limiters is activated or if the RPM command from the
telegraph lever differ from the measured RPM within pre-
defined limits the cut out system is disabled and all cylinders
will be active.

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Instruction manual AutoChief® C20

2.11 Safety system functions


2.11.1 Safety function Shut down
2.11.1.1 Shut Down Function (1 – 6)
Then engine will automatically shut down (stop), if any of the
shut down sensors is activated. The emergency stop solenoid
valve will be activated, and the fuel rack to zero order is given
to the governor. The engine will then stop. The following inputs
for shut down sensors are provided:

Shut down 1: (Fixed as over speed)


Shut down 2-6: (To be project specified for the actual
project)
Custom Shut down 1-5 (To be project specified for the actual
project)

The input sensors may be of digital (on/off) or analogue type.


The shut downs may be configured as cancellable or non
cancellable type. Non cancellable types will stop the engine
immediately.
Shut down is reset (after the sensor is de-activated) by setting
the manoeuvring lever at the control stand in control to stop
position. The engine may then be restarted.

2.11.1.2 Cancellable Shut Down


It will be possible, during the pre-warning time, to cancel the
shut down by pressing the “Cancel SHD” pushbutton on the
ACP unit.
There will be time delay on the cancellable shut downs. The
delay time may be adjusted individually for each sensor. The
cancellable shut-downs may be cancelled individually from the
ACP in control room, regardless of control position, it will
additionally be possible to cancel all shut-downs from bridge
while in bridge control, control room in control room control
and from engine side while in emergency control. The
indications mentioned will be shown on the LCD display of the
ACP unit.

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Instruction manual AutoChief® C20

2.11.1.3 Emergency Stop function


Safety System has possibility for total 5 emergency stop push
buttons
Normally 3 emergency stop pushbuttons will be used:
Bridge Pushbutton with light with integrated
in bridge LTU.
Control Room Pushbutton with light with cover
integrated in the ECR LTU
Local Control Pushbutton with light with cover
integrated in emergency control PBT.

Bridge Wing Pushbutton with light and cover


(Option) integrated in the BWU

The emergency stop solenoid valve is directly activated through


the ESU when one of the pushbuttons is activated. Stop signal is
sent to the RCS and zero fuel order is given to the governor. The
engine will stop, and an alarm "emergency stop" is activated",
Information of which of the emergency stop pushbuttons that are
activated will be shown on the ACP.
Emergency stop may be activated from all control stands at any
time, regardless of the control position. Emergency stop is
simply deactivated when the pushbutton is pressed once more.

2.11.1.4 Over-speed Shut Down


Over speed is detected by the RPM detection system, from tacho
pick-ups which are mounted towards the engine fly-wheel, when
the engine revolution exceeds the over speed level (109% of
MCR, adjustable).
A hardwired signal from the RPM detection system is connected
to a shut down input on the ESU for direct activation of
emergency stop solenoid valve.
And the RPM detection system will by dual redundant CAN
order shut down of engine to RCS, Safety System and Governor
System. This will cause the emergency stop solenoid valve to be
activated and the fuel rack position moved to zero.
The engine will stop and the alarm "over speed" will be shown
on the ACP.
Over speed is reset by setting the manoeuvring lever at the
control stand to stop position. The engine may then be restarted.

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Instruction manual AutoChief® C20

2.11.2 Safety function Slow Down


2.11.2.1 Slow Down Function (1 – 20)
The engine will automatically reduce the speed corresponding to
slow (adjustable) if any of the slow down sensors is activated.
Slow down signal will be sent to the remote control system
and/or the governor, which takes action. Slow down is indicated
on the ACP. The inputs for slow down sensors are as follows:

Slow down 1-20: (To be project specified for the actual


project)

The input sensors may be of digital (on/off) or analogue type.


The slow downs may be configured as cancellable or non
cancellable type. Non cancellable types will reduce the engine
speed immediately; while there will be time delay on the
cancellable ones. The delay time may be adjusted individually
for each sensor. The cancellable slow-downs may be cancelled
individually from the ACP in control room, regardless of control
position, it will additionally be possible to cancel all slow-
downs from bridge while in bridge control, control room in
control room control and from engine side while in emergency
control.
Slow down is either automatically reset after the sensor is de-
activated, or alternatively, it is reset when the sensor is de-
activated, and the bridge handle is set below the slow down
level.

A none cancellable slowdown will activate speed reduction


immediately after the time delay has run out.
Slow down action is performed as follows:

Bridge Control Automatically by the remote control


system.
Control Room Contr. Automatically by the governor or
manually by the operator
Local Control: Manually by the local fuel control
device.

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Instruction manual AutoChief® C20

2.11.2.2 Cancellable Slow Down


It will be possible during the time delay to cancel the slowdown
by pressing the "Cancel SLD" pushbutton on the ACP unit.
If not cancelled, the slow down will be activated and be
indicated as "slow down activated" and the speed set-point will
be reduced to the slow down level, normally corresponding to
dead slow (adjustable).
It will be possible to adjust main engine speed in the area
between minimum run and slow down level.
Slow down is reset automatically, when the slow down signal
goes off.
The indications mentioned will be shown on the LCD display of
the ACP unit.

2.11.3 RPM detection


The AutoChief®C20 is furnished with two independent RPM
measurement systems. These systems will at all time ensure
correct reading of the RPM pickups and give alarm in case of
irregularities.

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Instruction manual AutoChief® C20

2.12 RPM control functions


The figure below shows the basic components for the RPM
control system.

ACP GOV

Servo RS422
Unit

Electric actuator

RPMD
Pick-ups RPME RPME

Notch Low pass Display


filter filter filter

The governor uses an electric motor connected to a gear as


actuator and an electronic regulator.
The main functionality of the Digital Governor is:

Regulator functions:
• Controlling speed of the main engine based on set-point from
lever in control.
• Protecting the engine from overload.
• Constant fuel mode (Increases the dead band for speed
regulation)
• Load dependent cylinder lubrication

Actuator functions.
• Setting the fuel rack in the correct position based on the order
from the governor unit
• In case of major failure, to block fuel in order to maintain
speed and thrust

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Instruction manual AutoChief® C20

Governor management
In bridge control, the governor is managed by the remote control
system.
In control room control, the governor is managed either by the
AutoChief®C20 ECR manoeuvre handle or the separate control
room manoeuvring handle.

2.12.1 Constant fuel mode


This function is used when the governor system is made by
Kongsberg Maritime a.s.
The RPM is continuously measured and when the RPM has
remained constant for a predefined time the governor system
will be informed that the constant fuel mode shall be engaged.
The governor will then lock the fuel actuator output to a fixed
fuel index. When the Fuel index is locked the RPM will
fluctuate. This function is required in some cases i.e. when
indicator diagrams shall be made and similar. During this
sequence the RPM is continuously monitored and compared
with an upper and lower RPM deviation parameter. If the RPM
fluctuates above or below these limits, the fuel actuator output
will be unlocked and the RPM is governed back to the set-point
requested from the remote control system.
It is also limiters for which rpm areas this function may be used.
I.e. it’s not allowed in low rpm areas where the engine may stop
if the fuel amount is not controlled continuously or, in high rpm
areas where the engine may increase to over speed rpm level.

Pump
Index
Constant Fuel actuator index
fuel Main engine RPM
stabilizing
time Const.fuel deactivated
Disengage Upper Limit
Engage Upper Limit
Fuel
index
reference Engage Lower Limit
Disengage Lower Limit
Zero Time
Fuel Const.fuel Active

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Instruction manual AutoChief® C20

2.12.2 Scavenge air fuel limiting function.


The "scavenge air fuel limiter" limits the fuel according to the
pressure measured on the scavenging air receiver by a
transducer. The limiter curve to be set according to engine
makers specification.
Scavenge Air Limiter
%
Fuel 100%
4 5

3
1 2

0.0
Pscav (Bar)

2.12.3 Torque fuel limiter function.


The "torque fuel limiter" limits the fuel according to the
measured RPM. The limiter curve should be set according to
engine maker’s specification.

Torque Limiter
%
Fuel
100% 3 4
5 6
1 2

0.0
MCR speed (rpm)

2.12.4 System for RPM detection


The AutoChief®C20 governor system receives the engine actual
speed from the AutoChief®C20 RPM detection system on a
direct serial communication line RS422, and as back-up from
the AutoChief®C20 CAN communication line.

2.12.5 Fuel start set-point


When start is activated from the remote control system the
governor will preset the fuel pumps to a fixed pump index. The
fuel start set-point is deactivated as soon as the engine passes the
start set-point rpm level.

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Instruction manual AutoChief® C20

2.12.6 External stop from safety system,


shut down.
Shut-down, over-speed and emergency stop from safety system,
is sent by CAN communication line to the governor which
forces the fuel actuator to zero fuel position.

2.12.7 Slow down function, input from


safety system.
Slow down function is included as standard in the digital
governor system. This function is activated when the input
signal for slow down from safety system is active, and limits the
rpm below the slow down level, which are an adjustable
parameter.

2.12.8 Manual RPM and FUEL limiter


functions.
Manual rpm and fuel limiting functions is included as standard
in the digital governor system. A limit for maximum rpm or
maximum pump index allowed may be set by the operator, from
the ACP on the bridge or in control room

2.12.9 Cancel limiters function.


The fuel limiters for scavenging air and torque may be lifted by
10% from either the remote control system or from the switch in
control room console. It will also cancel manual fuel and rpm
limiter.

2.12.10 Load change dependent


lubricator function (Option)
The governor may as an option control the load change
dependent lubricator function provided for the MAN B&W
engines. The governor will operate a solenoid valve on the
lubricator system, which increases the amount of lubricator oil
when a distinct and permanent load change is detected.

2.12.11 Power loss (black out)


Fuel rack will be blocked in last position in order to maintain
speed and thrust
When power is restored the governor will check actual engine
speed and speed set point. And then automatically restore
normal regulation.

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Instruction manual AutoChief® C20

2.13 RPM measurement functions


2.13.1 Dual engine speed detector system
The AutoChief®C20 governor system receives the engine actual
RPM from the AutoChief®C20 RPM detection system on a
direct serial communication line RS422, and as back-up from
the AutoChief®C20 CAN communication line.
A principle diagram of the RPM detector system is shown
below:

ESU MEI GOV

RS422

RPMD
Pick-ups RPME RPME

Notch Low pass Display


filter filter filter

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Instruction manual AutoChief® C20

3 OPERATING INFORMATION

3.1 Introduction
This chapter describes normal operation from the different
control locations for a normal delivery. This covers operation
from the following locations:
¾ Bridge
¾ Bridge Wings
¾ Engine Control Room
¾ Local Control Stand
The operational description is built on the case that the engine
shall be started ahead, stopped and reversed for starting astern
from each control location. Normal events during these
operations are described.

3.2 Symbols and Conventions


The following symbols found throughout this chapter are used
when the operator is advised to consider the consequences by
using the described function. The messages are concerning the
PERSONNEL, the EQUIPMENT or the PROCESS.

WHEN THIS WARNING SIGN IS USED BE AWARE


THAT THE USE OF THIS FUNCTION MAY DAMAGE
THE MACHINERY AND CAUSE INJURY TO
PERSONNEL

When this warning sign is used be aware the the use of the
described function may damage the machinery.

When this sign is used be aware that the machinery is


operated in a way which causes abnormal wear and tear.

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Instruction manual AutoChief® C20

3.3 AutoChief® Control Panel (ACP)


3.3.1 General operation from bridge.
3.3.1.1 Preparing engine for start in ECR
Before starting the engine it has to be prepared for start.
1. Use the Rotary knob and scroll to the soft key “Engine
State”
2. Press the Rotary knob for activating “Engine State”.

Stand by ECR Eng Ready System Ready


START AIR PRESS SETP LEVER
ME RPM 20 120
0 10 30 96
-60 72
60
0 40 48
30 bar 24
-120 120 0
-24
0 rpm FUEL INDEX
-48
50
-72
25 75 -96
Stopped -120
0 100
0 rpm 0 rpm
0%

Alarms Limiters Control Pos. Misc Menu Fine Tuning


Safety System Engine State B&W Modes HOME

3. Observe the start block conditions and act accordingly.


Stand by ECR Eng Ready System Ready

STATE START FAIL/BLOCK ENGINE STATE ECS


Start Blocked Start failed Start air distributor blocked
Ready for Start Start air pressure low Main start air valve blocked
Delayed Start Engine tripped Turning gear engaged
Preparing Start Start blocked Control air vented
Starting Engine blocked Engine not ready
Repeated Start
Running
Stopping
Engine Tripped

Engine State Engine Line HOME

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Instruction manual AutoChief® C20

4. When none start block conditions is present the engine is


ready for start.

Stand by ECR Eng Ready System Ready

STATE START FAIL/BLOCK ENGINE STATE ECS


Start Blocked Start failed Start air distributor blocked
Ready for Start Start air pressure low Main start air valve blocked
Delayed Start Engine tripped Turning gear engaged
Preparing Start Start blocked Control air vented
Starting Engine blocked Engine not ready
Repeated Start
Running
Stopping
Engine Tripped

Engine State Engine Line HOME

3.3.1.2 Transfer control from ECR to Bridge

1. Press the pushbutton “Bridge” on the LTU in ECR.


2. The led in the pushbutton marked “bridge” flickers,
Bridge At sea
buzzers sounds in ECR and Bridge.
STOP
ECR Stand by 3. The upper section of the ACP mimic “Home”, changes
Local
Emergency
Stop
FWE
status.
Stand by Control transfer Eng Ready System Ready

4. Press the pushbutton “Bridge” on the LTU on the bridge.

Bridge Bridge
5. The led in the pushbutton marked “ECR” extinguishes.
6. The led in the pushbutton “Bridge turns to steady light.
ECR ECR Buzzers on the bridge and in ECR turns off

Local Local
7. The upper section of the “Home” mimic changes status.
Stand by Bridge Eng Ready System Ready

8. Control station is now bridge, and the led “In Command”


In Sound Alarm is lit on the ACP
command off ackn.

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Instruction manual AutoChief® C20

3.3.1.3 Start engine ahead


1. Move the bridge lever from “Stop” to any position ahead.
2. Observe the ACP mimic.
Stand by Bridge Eng Ready System Ready
START AIR PRESS
ME RPM SETP LEVER
20 120
0 10 30 96
-60 72
60
0 40 48
26 bar 24
-120 120 0
-24
24 rpm FUEL INDEX
-48
50
-72
25 75 -96
Running -120
0 100
24 rpm 24 rpm
D.SLOW 12 %
Bridge At sea

ECR Stand by

Emergency
Local
Stop
FWE Alarms Limiters Control Pos. Misc Menu
Safety System Engine State HOME

3. The engines rpm, fuel index, available starting air. press.


are displayed.
4. Increase to full speed by moving the lever to requested
position.
Stand by Bridge Eng Ready System Ready
START AIR PRESS
ME RPM SETP LEVER
20 120
0 10 30 96
-60 72
60
0 40 48
26 bar 24
-120 120 0
-24
58 rpm FUEL INDEX
-48
50
-72
25 75 -96
Running -120
0 100
58 rpm 96 rpm
48 %
FULL Man RPM Lim.
Bridge At sea

ECR Stand by

Emergency
Alarms Limiters Control Pos. Misc Menu
Stop
Local FWE
Safety System Engine State HOME

5. Observe that the lever command is set to Full and 96


RPM. The graph SETP indicates 58 rpm, this means that a
limiter is active.

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Instruction manual AutoChief® C20

6. To inspect which limiter that is active, use the rotary knob


and navigate to the “Limiters” page and press the knob for
activation.

Alarms Limiters Control Pos.

7. This picture indicates which limiter that is active.

Stand by Bridge Eng Ready System Ready


SETP LEVER
RPM Limiters Fuel Limiters 120
Slowdown Torque Limiter 96
Start Setpoint Limit Scav Air Limiter 72
48
Manual RPM Limit Manual Fuel Limiter
24
Load Program 0
Acceleration Limit -24
-48
Critical RPM Setpoint
-72
-96
-120
58 rpm 96 rpm

Set Limiter Lim. Curves Show Limiters Load Program HOME

8. To be able to increase the rpm, this limiter has to be


adjusted to a higher value.

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3.3.1.4 Crash astern

1 Move the bridge lever from “Full” directly to any position


astern.
2 Observe that the message “Crash Astern “ appears on the
ACP and that fuel index is set to zero, RPM moving to
zero.
At Sea Bridge Eng Ready System Ready
START AIR PRESS
ME RPM SETP LEVER
20 120
0 10 30 96
-60 72
60
0 40 48
26 bar 24
-120 120 0
-24
30 rpm FUEL INDEX
-48
50
-72
25 75 -96
Running -120
0 100
0 rpm -72 rpm
0%
Crash Astern
FULL
Bridge At sea

ECR Stand by

Local
Emergency
Stop
FWE
3 At a preset level starting air for start astern will cut in for
reducing the RPM ahead as fast as possible. As soon as the
rotation of the engine ahead is stopped and the engines
rpm astern is brought up to the start air/fuel change-over
level fuel will be applied. Heavy start set-point is used and
fuel and rpm limiters will be automatically cancelled.

4 When engine has started astern rpm will increase to


requested command.
At Sea Bridge Eng Ready System Ready
START AIR PRESS
ME RPM SETP LEVER
20 120
0 10 30 96
-60 72
60
0 40 48
18 bar 24
-120 120 0
-24
-72 rpm FUEL INDEX
-48
50
-72
25 75 -96
Running -120
HALF 0 100
-72 rpm -72 rpm
Bridge At sea 68 %

ECR Stand by

Emergency
Stop
Local FWE

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3.3.1.5 Stop engine


1 Move the bridge lever to “Stop” position.
2 The RPM will be reduced according to preset limiters in
the system such as load program, acceleration limiter and
critical RPM limiter.
At Sea Bridge Eng Ready System Ready
START AIR PRESS
ME RPM SETP LEVER
20 120
0 10 30 96
-60 72
60
0 40 48
36 bar 24
-120 120 0
-24
0 rpm FUEL INDEX
-48
50
STOP
-72
Bridge At sea
25 75 -96
Stopped -120
0 100
ECR Stand by 0 rpm 0 rpm
0%
Emergency
Stop
Local FWE

3.3.1.6 Start engine astern


1 Move the bridge lever to any position in astern direction.
2 The start sequence will be activated. As the lever
command is lower than the required start set point the
engines rpm will, during the start sequence, increase
above the requested rpm. This is just during the start
sequence.
At Sea Bridge Eng Ready System Ready
START AIR PRESS
ME RPM SETP LEVER
20 120
0 10 30 96
-60 72
60
0 40 48
28 bar 24
-120 120 0
-24
30 rpm FUEL INDEX
-48
50
-72
25 75 -96
D.SLOW Starting -120
Bridge At sea
0 100
-30 rpm -24 rpm
40 %
ECR Stand by Start setpoint limit
Emergency
Stop
Local FWE

3 As soon as the start sequence is ready the engines rpm will


stabilize according to the request initiated by the
manoeuvre lever.

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3.3.2 Operations for Bridge or ECR.


3.3.2.1 Cancel SHD
During normal operation a shutdown message will appear like
the figure below. It’s stated whether the SHD is cancellable or
not. If it’s cancellable and if it is required to keep ships speed
follow the instructions below.
At Sea Bridge Eng Ready System Ready
START AIR PRESS
ME RPM SETP LEVER
20 120
SHUTDOWN
0 ALARM, CANCELLABLE
10 30 96
-60 72
60
0 40 48
26 bar 24
-120 SHUT DOWN ACTIVE
120 0
-24
FUEL INDEX
72 rpm Engine will be stopped -48
50
-72
25 75 -96
Running -120
0 100
72 rpm 72rpm
SHUT DOWN 45 %

Cancel Cancel Cancel


SHD SLD limits
1 Between detection and activation of a shut down there is a
time delay. Shut down should be cancelled before it’s
activated.
2 Press the pushbutton “Cancel SHD” on the ACP.
Cancel Cancel Cancel
SHD SLD limits
3 Engine will keep on running
4 Press “Cancel SHD” pushbutton again and the shut down
goes active.
At Sea Bridge Eng Ready System Ready
START AIR PRESS
ME RPM SETP LEVER
20 120
0 10 30 96
-60 72
60
0 40 48
26 bar 24
-120 120 0
-24
38 rpm FUEL INDEX
-48
50
-72
25 75 -96
STOPPING -120
0 100
0 rpm 72rpm
SHUT DOWN 0%

SHUT DOWN ACTIVE


JACKET COOLING W. TEMP HIGH

Note!
It’s possible to cancel the shut down also after it’s activated.
As long as the engine does rotate with a speed above what’s
obtainable on starting air, the stop valve will be released and
fuel applied to the engine.

AA-0381-A 63
Instruction manual AutoChief® C20

3.3.2.2 Cancel SLD


During normal operation a slow down message will appear
like the figure below. It’s stated whether the SLD is
cancellable or not. If it’s cancellable and if it is required to
keep ships speed follow the instructions below.

At Sea Bridge Eng Ready System Ready


START AIR PRESS
ME RPM SETP LEVER
20 120
SLOWDOWN
0 ALARM, CANCELLABLE
10 30 96
-60 72
60
0 40 48
26 bar 24
-120 SLOW
120DOWN ACTIVE 0
-24
72 rpm FUEL INDEX
Engine speed will be reduced -48
50
-72
25 75 -96
Running -120
0 100
72 rpm 72rpm
SLOW DOWN 45 %

1 Between detection and activation of a slow down there is


a time delay. Slow down should be cancelled before it’s
activated.
2 Press the pushbutton “Cancel SLD” on the ACP.
Cancel Cancel Cancel
SHD SLD limits
3 Engine will keep the requested rpm.
4 Press “Cancel SLD” pushbutton again and the slow down
goes active.
Cancel Cancel Cancel
SHD SLD limits At Sea Bridge Eng Ready System Ready
START AIR PRESS
ME RPM SETP LEVER
20 120
0 10 30 96
-60 72
60
0 40 48
26 bar 24
-120 120 0
-24
38 rpm FUEL INDEX
-48
50
-72
25 75 -96
Running -120
0 100
38 rpm 72rpm
SLOW DOWN 25 %

SLOW DOWN ACTIVE


THRUST PAD HIGH TEMP, SLDN

Note!
It’s possible to cancel the slow down function also when no
function is active, this is normal i.e. during maintenance work

64 AA-0381-A
Instruction manual AutoChief® C20

3.3.2.3 Cancel Limits

Cancel Cancel Cancel 1 Press the pushbutton “Cancel Limits” on the ACP.
SHD SLD limits
2 The led indicator is lit and the text “Limits cancelled from
ACP” will appear in the ACP display.
At Sea Bridge Eng Ready System Ready
START AIR PRESS
ME RPM SETP LEVER
20 120
0 10 30 96
-60 72
60
0 40 48
26 bar 24
-120 120 0
-24
96 rpm FUEL INDEX
-48
50
-72
25 75 -96
Running -120
0 100
96 rpm 120 rpm
80 %
Load program active
LIMITS CANCELLED FROM ACP

Cancel Cancel Cancel 3 Press the pushbutton “Cancel Limits” once more and the
limits
SHD SLD
function is disabled.

3.3.2.4 Sound off

In Sound Alarm
1 Press the pushbutton “Sound Off” on the ACP for
command off ackn. silencing of buzzer.

In Sound Alarm 2 The led indicator is lit until pushbutton is pressed.


command off ackn.

AA-0381-A 65
Instruction manual AutoChief® C20

3.3.2.5 Alarm acknowledge.


At Sea Bridge Eng Ready System Ready
START AIR PRESS
ME RPM SETP LEVER
20 120
SLOWDOWN
0 ALARM, CANCELLABLE
10 30 96
-60 72
60
0 40 48
26 bar 24
-120 SLOW
120DOWN ACTIVE 0
In Sound Alarm
-24
command off ackn. 72 rpm FUEL INDEX
Engine speed will be reduced -48
50
-72
25 75 -96
Running -120
0 100
72 rpm 72rpm
SLOW DOWN 45 %

JACKET COOLING WATER TEMP. HIGH

Alarms Limiters Control Pos. Misc Menu


Safety System Engine State HOME

In Sound Alarm
command off ackn. 1 Press the pushbutton “Alarm Ackn.” on the ACP for
Accepting alarm.
2 The Led indicator beside the softkeys “Alarms” and
“Safety System” is lit.

Alarms Limiters Control Pos. Misc Menu Fine Tuning


Safety System Engine State B&W Modes HOME

3 Use the rotary knob to navigate to the page “Alarm”, press


the knob for activating the picture
4 Observe the Alarm page and verify which alarm
conditions that are present.
At Sea Bridge Eng Ready System Ready
Description Value Alarm
Tags in alarm:
JACKET COOLING WATER TEMP. HIGH HIGH HIGH
JACKET COOLING WATER PRESS. LOW LOW LOW

Sys. Critical Sys. Non-Crit. I/O Fail Governor Fail HOME


Al.Summary

66 AA-0381-A
Instruction manual AutoChief® C20

3.3.3 Operation from the bridge Wing.


3.3.3.1 Transfer from bridge to bridge wing
Before manoeuvring from the bridge wing is possible the control
has to be transferred from bridge to bridge wing.

SHD SLD
NONE OVER-
SPEED NONE
CANCEL CANCEL

20 0
SHD EMERG. SLD
CANCEL- STOP CANCEL-
ABLE ABLE

SHD SLD
ACTIVE ACTIVE

rpm
Cancel
0 40 -100 100
CANCEL
Safety CANCEL ASTERN AHEAD
SHD SLD
function START AIR PRESSURE

IN
Command Transfer COMMAND

NAV.FULL
FULL
SOUND ALARM
OFF Alarm ACK. HALF

SLOW

D.SLOW
PANEL PANEL LAMP
DIM DIM TEST
- +
STOP

D.SLOW

SLOW
EMERGENCY STOP
HALF
FULL
EM.AST.

BWU C20
BRIDGE WING UNIT

1 Press the pushbutton “In Command” on the BWU C20


panel for control take over.
IN
Command Transfer COMMAND 2 The led indicator will flash until transfer is ready.

NAV.FULL
FULL
HALF

SLOW
3 The lever will start to move to match position with the
D.SLOW bridge lever. This is an automatic function.
STOP

D.SLOW

SLOW
HALF
FULL
EM.AST. 4 The led indicator in the “In Command” pushbutton will
turn to steady light when the control is transferred.
IN
Command Transfer COMMAND

AA-0381-A 67
Instruction manual AutoChief® C20

3.3.3.2 Manoeuvring from the bridge wing


The control position is now the bridge wing. The operation is
the same whether the port or starboard wing is selected.

SHD SLD
NONE OVER-
SPEED NONE
CANCEL CANCEL

20 0
SHD EMERG. SLD
CANCEL- STOP CANCEL-
ABLE ABLE

SHD SLD
ACTIVE ACTIVE

rpm
Cancel
0 40 -100 100
CANCEL
Safety CANCEL ASTERN AHEAD
SHD SLD
function START AIR PRESSURE

IN
Command Transfer COMMAND

NAV.FULL
FULL
SOUND ALARM
OFF Alarm ACK. HALF

SLOW

D.SLOW
PANEL PANEL LAMP
DIM DIM TEST
- +
STOP

D.SLOW

SLOW
EMERGENCY STOP
HALF
FULL
EM.AST.

BWU C20
BRIDGE WING UNIT

NAV.FULL
FULL
1 Use the lever for selecting required rpm and direction of
HALF

SLOW
thrust. The bridge lever will follow the bridge wing lever.
D.SLOW

STOP

D.SLOW

SLOW
HALF
FULL
EM.AST.

NAV.FULL
FULL
HALF

SLOW

D.SLOW 2 Stop Engine by moving the lever to “Stop” position.


STOP

D.SLOW

SLOW
HALF
FULL
EM.AST.

0
3 The rpm is monitored on the rpm indicator.

rpm
-100 100
ASTERN AHEAD

68 AA-0381-A
Instruction manual AutoChief® C20

NAV.FULL
FULL
HALF

SLOW

D.SLOW

STOP 4 Start engine astern by moving the lever to any position in


D.SLOW
astern direction.
SLOW
HALF
FULL
EM.AST.

5 Observe that the engine start and run astern.


0
Safety functions are divided in cancellable and not
cancellable. If a cancellable safety function appears follow
rpm
the description below. A none cancellable safety function will
-100 100
appear like this:
ASTERN AHEAD

SHD SLD
SHD SLD
OVER-
NONE
CANCEL SPEED NONE
CANCEL
NONE NONE
CANCEL CANCEL

SHD EMERG. SLD


CANCEL- STOP CANCEL-
ABLE ABLE

SHD SLD
CANCEL- CANCEL-
SHD
ACTIVE
SLD
ACTIVE
ABLE ABLE

Cancel
CANCEL CANCEL
SHD Safety SLD
function SHD SLD
ACTIVE ACTIVE

OR
IN
Command Transfer COMMAND

SOUND ALARM
OFF Alarm ACK.
6 To cancel Safety functions use the dedicated pushbuttons.
PANEL PANEL LAMP
DIM DIM TEST
- +

CANCEL CANCEL
SHD SLD

OR

EMERGENCY STOP 7 To Activate Emergency Stop, lift the protection cover

8 Press the pushbutton, and emergency stop is activated.

EMERGENCY STOP

9 To reset emergency stop the pushbutton has to be pressed


once more. Manoeuvre lever in command to be set to
stop, then engine can be started again

AA-0381-A 69
Instruction manual AutoChief® C20

3.3.3.3 Transfer from Bridge Wing to Bridge


Bridge Wing Control is a sub mode of bridge control. To take
the control back from bridge wing the following procedure has
to be used
At Sea Bridge Eng Ready System Ready
START AIR PRESS SETP LEVER
ME RPM 20 120
0 10 30 96
-60 60 72
0 40 48
36 bar 24
-120 120 0
-24
0 rpm FUEL INDEX
-48
50
-72
25 75 -96
Stopped -120
0 100
0 rpm 0 rpm
0%

Alarms Limiters Control Pos. Misc Menu


Safety System Engine State B&W Modes HOME

Cancel Cancel Cancel In Sound Alarm


SHD SLD limits command off ackn.

The upper section of the ACP page “Home” indicates that the
Bridge Wing control station is in control.
At Sea Port Wing Eng Ready System Ready

In Sound Alarm
1. Press the pushbutton “In Command” on the ACP on the
command off ackn. bridge

2. The led in the pushbutton marked “In Command”,


In Sound Alarm
indicates that the bridge main operation station is in
command off ackn. control
3. The upper section of the ACP mimic “Home”, changes
status.
At Sea Bridge Eng Ready System Ready

70 AA-0381-A
Instruction manual AutoChief® C20

3.3.4 General operation from ECR.


When the engine is operated from control room, orders for rpm
and direction of thrust is given from the bridge. The telegraph
system is active by transmitting orders from bridge to control
room. The order is confirmed in control room by moving the
lever to the position that is requested from bridge.

3.3.4.1 Transfer control from bridge to ECR


1. Press the pushbutton “ECR” on the LTU in the bridge.
2. The led in the pushbutton marked “ECR” flickers, buzzers
Bridge At sea
sounds in ECR and Bridge.
STOP
ECR Stand by 3. The upper section of the ACP mimic “Home”, changes
Local
Emergency
Stop
FWE
status.
Stand by Control transfer Eng Ready System Ready

4. Press the pushbutton “ECR” on the LTU in the ECR.

Bridge Bridge
5. The led in the pushbutton marked “bridge” extinguishes.
6. The led in the pushbutton “ECR” turns to steady light.
ECR ECR Buzzers on the bridge and in ECR turns off

Local Local
7. The upper section of the “Home” mimic changes status.
Stand by ECR Eng Ready System Ready

8. Control station is now ECR, and the led “In Command” is


lit on the ACP in the control room.
In Sound Alarm
command off ackn.

AA-0381-A 71
Instruction manual AutoChief® C20

3.3.4.2 Start engine ahead

D.SLOW 1. Command given from bridge. Buzzer will sound in bridge


and in control room
2. Accept by moving telegraph lever to requested position.
Buzzer is silenced on the bridge and in the control room.
3. Start engine by the separate Start/Stop/Reversing Lever
10
9
8
7
6
5
4
3
2

START AHD

STOP

START AST
1

2
3
4
D.SLOW 5
Bridge At sea 6
7
8
ECR Stand by 9
10

Emergency
Stop
Local FWE

4. When the engine has reached a sufficient speed running on


starting air, move the lever to the running area and adjust
the speed according to the request from bridge.
At Sea ECR Eng Ready System Ready
START AIR PRESS
10
ME RPM SETP LEVER
9 20 120
8
7 0 10 30 96
6
-60 72
5 60
4 0 40 48
3
26 bar 24
2
-120 120 0
1
-24
START AHD
24 rpm FUEL INDEX
-48
50
STOP -72
25 75 -96
START AST Running -120
1 0 100
2
24 rpm 24 rpm
48 %
3
4
5
6
7
8
9
10
Alarms Limiters Control Pos. Misc Menu
Safety System Engine State HOME

72 AA-0381-A
Instruction manual AutoChief® C20

3.3.4.3 Start engine astern

SLOW 1. Command given from bridge. Buzzer will sound in bridge


and in control room
2. Accept by moving telegraph lever to requested position.
Buzzer is silenced on the bridge and in the control room.
3. Stop engine by the separate Start/Stop Lever
10
9
8
7
6
5
4
3
2

START AHD

STOP

START AST
1
SLOW
2
Bridge At sea 3
4
5
ECR Stand by
6
7
Emergency
Stop 8
Local FWE 9
10

4. When the engine has stopped, start the engine astern


according to previous procedure.
10
9
8 At Sea ECR Eng Ready System Ready
7
6 START AIR PRESS
5
ME RPM SETP LEVER
4 20 120
3 0 10 30 96
2
-60 72
1 60
0 40 48
START AHD
26 bar 24
STOP -120 120 0
-24
START AST -48 rpm FUEL INDEX
-48
1 50
-72
2
25 75 -96
3
4 Running -120
5 0 100
6 -48 rpm -48 rpm
7 48 %
8
9
10

10
9 Alarms Limiters Control Pos. Misc Menu
8
7 Safety System Engine State HOME
6
5
4
3
2
1

START AHD 5. Adjust engine speed according to request from bridge.


STOP

START AST
1
2
3
4
5
6
7
8
9
10

AA-0381-A 73
Instruction manual AutoChief® C20

3.3.4.4 Cancel Limiters


When the engine is operated from control room, the
conventional remote control system is not in operation. Limiters
such as Acceleration limiter and load program will not be active.
However limiters in the speed control system (Governor) will
work. Use the following procedure to cancel limiters in control
room control.:

FULL
Command given from bridge

10
9 1. When the RPM is adjusted and it’s not possible to obtain
8
7
6
requested rpm.
5
4
3
2

START AHD
2. Observe the “Home” page.
STOP At Sea ECR Eng Ready System Ready
START AST START AIR PRESS
ME RPM SETP LEVER
1 20 120
2
0 10 30 96
3
4
-60 72
5
60
0 40 48
6
7 26 bar 24
8
9
-120 120 0
10 -24
48 rpm FUEL INDEX
-48
50
-72
25 75 -96
Running -120
0 100
48 rpm 96 rpm
38 %

Alarms Limiters Control Pos. Misc Menu


Safety System Engine State HOME

74 AA-0381-A
Instruction manual AutoChief® C20

3. Select the Page “Limiters”


At Sea ECR Eng Ready System Ready
SETP LEVER
RPM Limiters Fuel Limiters 120
Slowdown Torque Limiter 96
Start Setpoint Limit Scav Air Limiter 72
48
Manual RPM Limit Manual Fuel Limiter
24
Load Program 0
Acceleration Limit -24
-48
Critical RPM Setpoint
-72
-96
-120
48 rpm 96 rpm

Set Limiter Lim. Curves Show Limiters Load Program HOME

4. Observe that the Manual Fuel limiter is active.


5. To cancel this limitation, press the pushbutton “Limiters in
LIM IN governor cancel” on the IPU Panel.
GOV.
CANC.

LIM IN TURNING MAIN SLOW SHUT


FUEL CAM GOV.
GOV. GEAR START V. DOWN DOWN
AHEAD ENGAGED
CANC. ENG. SERVICE ACTIVE ACTIVE

TURNING MAIN START SLOW SHUT


FUEL CAM SLOW
GEAR START V. AIR DISTR. DOWN DOWN
ASTERN TURNING
DISENG. BLOCK. BLOCK. CANCEL CANCEL

BRIDGE ECR EMERG. LAMP


CONTROL CONTROL CONTROL TEST

AUX. BLOWER
AUX AUX AUX
WARNING
BLOWER 1. BLOWER 2. BLOWER 3.
START START START
AUX.
BLOWER
STOP
RUN RUN RUN
MAN. AUTO

AUX AUX AUX


BLOWER 1. BLOWER 2. BLOWER 3. LAMP
TEST
STOP STOP STOP

IPU C20

AA-0381-A 75
Instruction manual AutoChief® C20

3.3.4.5 Cancel safety functions


When the main engine is operated from control room Cancelling
of safety functions is done as follows:

LIM IN TURNING MAIN SLOW SHUT


FUEL CAM GOV.
GOV. GEAR START V. DOWN DOWN
AHEAD ENGAGED
CANC. ENG. SERVICE ACTIVE ACTIVE

TURNING MAIN START SLOW SHUT


FUEL CAM SLOW
GEAR START V. AIR DISTR. DOWN DOWN
ASTERN TURNING
DISENG. BLOCK. BLOCK. CANCEL CANCEL

BRIDGE ECR EMERG. LAMP


CONTROL CONTROL CONTROL TEST

AUX. BLOWER
AUX AUX AUX
WARNING
BLOWER 1. BLOWER 2. BLOWER 3.
START START START
AUX.
BLOWER
STOP
RUN RUN RUN
MAN. AUTO

AUX AUX AUX


BLOWER 1. BLOWER 2. BLOWER 3. LAMP
TEST
STOP STOP STOP

IPU C20

SHUT
1. Press ”Shut Down Cancel” to inhibit cancellable shut
DOWN downs to go active, or for cancelling before engine has
CANCEL
stopped

SLOW
2. Press ”Slow Down Cancel” to inhibit cancellable slow
DOWN downs to go active, or for cancelling after the slow down is
CANCEL
activated.

3. To deactivate the functions press the pushbuttons once


more.

76 AA-0381-A
Instruction manual AutoChief® C20

3.3.5 General operation from Local


Stand, MC Engine
3.3.5.1 Transfer control from ECR to Local stand
Operation of the main engine from local control stand is done by
the engine builders pneumatic or mechanical control facilities.
This equipment may vary between the different engine types.
The illustrations used in this description may differ from the real
equipment on your vessel.
REMOTE LOCAL 1. Turn the pneumatic change-over valve from remote to
local, on the local control stand.

2. The led in the pushbutton marked “Local” flickers,


buzzers sounds in ECR Bridge and on local stand
3. The upper section of the ACP mimic “Home”, changes
status.
Stand by Control transfer Eng Ready System Ready

4. Press the pushbutton “Local” on the PBT on the local


Bridge Bridge control stand.
5. The led in the pushbutton marked “ECR” extinguishes.
ECR ECR

6. The led in the pushbutton “Local” turns to steady light.


Local Local Buzzers on the bridge, ECR and on local stand turns off
7. The upper section of the “Home” mimic on the ACP on
the bridge and in ECR changes status.
Stand by LOCAL Eng Ready System Ready

8. Control station is now Local Control Stand.

AA-0381-A 77
Instruction manual AutoChief® C20

3.3.5.2 Declutch electric actuator

1. Declutch the electric actuator and clutch in the manual


fuel control hand wheel.

2. The manual fuel control wheel is for adjusting the fuel


level according to requested rpm.

3.3.5.3 Start engine ahead from Local Stand


When the engine is operated from the local control stand, orders
for rpm and direction of thrust is given from the bridge. The
telegraph system is active by transmitting orders from bridge to
the local control stand. The order is confirmed at the local
control stand by pressing the pushbutton representing the order
requested from bridge. The panels involved in operating the
main engine from local stand is the Emergency control El.box
and the pushbutton telegraph unit.

0
Nav.
full

Full
rpm
-100 100
Half

Slow

Wrong Dead Emergency


way Slow Stop
AHEAD ASTERN

Stop
SHUT DOWN BRIDGE

Dead
TURNING GEAR ENGINE ROOM Lamp
Test Slow
ENGAGED CONTROL

AUX. BLOWER EMERGENCY Slow


RUNNING CONTROL

Half

Full
Bridge At sea

Emerg.
CANCEL Astern
LAMP TEST ECR Stand by
SHUT DOWN

Local FWE

ECU C20 ETU

78 AA-0381-A
Instruction manual AutoChief® C20

1. Command given from bridge. Buzzer will sound in bridge


and at local stand.
Slow
2. Accept by pressing the pushbutton “Slow” at the PBT at
Local Stand. Buzzers on bridge and bell at local stand will
be silenced.
ASTERN AHEAD 3. Select engine to be started ahead by the pneumatic
reversing lever

4. Adjust the manual fuel wheel to a sufficient start index.

START 5. Press the pneumatic pushbutton for manual start. Starting


air is applied.
6. Release button when the engine has reached a sufficient
rpm.

7. Adjust the manual fuel wheel until requested rpm is


obtained. The actual rpm value is monitored on the
Emergency control El. Box.

rpm
-100 100

AA-0381-A 79
Instruction manual AutoChief® C20

3.3.5.4 Cancel Shut down from local stand

rpm
-100 100

AHEAD ASTERN

SHUT DOWN BRIDGE

TURNING GEAR ENGINE ROOM


ENGAGED CONTROL

AUX. BLOWER EMERGENCY


RUNNING CONTROL

CANCEL
LAMP TEST
SHUT DOWN

ECU C20

1. If a shut down condition is detected it will be indicated on


the Emergency Control El. Box. If it is a cancellable shut
down, it may be cancelled by the Cancel Shut Down
function.

SHUT DOWN

2. Press the pushbutton “Cancel shut down” for inhibiting


engine to stop

CANCEL
3. For resetting the function press once more and shut down
SHUT DOWN will go active.

80 AA-0381-A
Instruction manual AutoChief® C20

3.3.5.5 Stop engine from Local Stand


1. Command given from Bridge. Bell sounds on local stand
STOP 2. Accept by pressing the pushbutton “Stop” at the PBT at
Local Stand. Buzzers on bridge and bell at local stand will
be silenced.

3. Adjust the manual fuel wheel to minimum pump index.

STOP

4. Press the pneumatic pushbutton “Stop”.

5. Observe that the engines rpm moves to zero and stop.


rpm
-100 100

AA-0381-A 81
Instruction manual AutoChief® C20

3.3.5.6 Start engine astern from Local Stand


1. Command given from Bridge. Bell sounds on local stand
SLOW 2. Accept by pressing the pushbutton “Slow” at the PBT at
Local Stand. Buzzers on bridge and bell at local stand will
be silenced.

ASTERN AHEAD

3. Select the engine to be started astern by setting the


pneumatic reversing lever to “Astern”

4. Adjust the manual fuel wheel to a sufficient pump index


for starting

START
5. Press the pneumatic pushbutton “Start”
6. Release the pushbutton when the engine has reached a
sufficient rpm.

7. Adjust the manual fuel wheel until requested rpm is


obtained. The actual rpm value is monitored on the
Emergency control El. Box.

rpm
-100 100

82 AA-0381-A
Instruction manual AutoChief® C20

3.4 Advanced operation from Bridge and ECR.


3.4.1.1 Guide to the Graphic pages
To find the required page for monitoring or adjusting parameters
the following illustration may be used.

HOME

Misc Safety Engine Control B&W Fine


Alarms Limiters
Menu System State Pos. Modes Tuning

Engine Engine
Home
State Line

Set Lim. Show Load


Home
Limiter Curves Limiters Program

Sys. Sys . Governor Al.


I/O Fail Home
Critical Non-Crit Fail Summary

Shut Slow Reset EMG. RPM


Home
Down Down SLD Stop Detector

Palette Date& Invalid User Lamp Alarm B&W


Nodes Home
menu Time Tags Access Test Test ECS

Day Dawn Night Auto


Home
Palette Palette Palette Dimming

AA-0381-A 83
Instruction manual AutoChief® C20

3.4.2 Dynamic indications “Home”


This illustration shows all the different messages which may
appear in the picture “Home”
Stbd. Wing
START AIR PRESS
Dead Band Port Wing

Stand By Cylinder Cut Out Local System Simulate

Running At Sea Constant fuel ECR Eng N. Ready System N. Ready

Starting FWE Rough Sea Bridge Eng Ready System Ready


START AIR PRESS SETP LEVER
Stopping ME RPM 20 120
Slow Turning 0 10 30 96
-60 72
60
Start Too Long 0 40 48
30 bar 24
Slow Turn. Fail. -120 120 0
-24
1st repeat Start 48 rpm FUEL INDEX
-48
nd 50
50
2 repeat Start -72
Running 25
25 75
75 -96
3 fail starts Slow Down -120
0
0 100
100 48 rpm 48 rpm
Crash Astern 35 %
Torque Lim.
Engine tripped
Sudden Stop
Alarms Limiters Control Pos. Misc Menu Fine Tuning
Safety System Engine State B&W Modes Cancel SLT HOME
START AIR PRESS

SLD Cancelled Slow Down Man. Rpm Lim. Scaw Air Lim.
SHD Cancelled Shut Down Rough Sea Li. Torque Lim.
SHD/SLD Canc. Emergency Stop Load Up Man Fuel Lim.
Overspeed Load Down Canc. Lim.Gov.
Shaft Gen. Hold. Accel. Lim.
Start setpt. L.
Crit. Rpm Lim.

The grey field below the analogue instruments is the status bar for indicating alarms.

JACKET COOLING WATER PRESS.LOW

The field may contain more than one alarm


JACKET COOLING WATER TEMP. HIGH
JACKET COOLING WATER PRESS.LOW

When the alarm condition is acknowledged the field returns to


normal with a grey background only.

84 AA-0381-A
Instruction manual AutoChief® C20

The lower section of the page is the menu where the operator
does the selection of other pages related to handling alarms,
adjustments of limiters, fine tuning etc. To navigate through
the different alternatives use the multifunctional knob.
The soft keys or operational fields in the picture will be
highlighted as the operator use the rotary knob

3.4.2.1 Fine tuning

1. Select the “Fine Tuning “ Page.


Alarms Limiters Control Pos. Misc Menu Fine Tuning

The fine tuning function will appear on the “Home” page


START AIR PRESS SETP LEVER
ME RPM 20 120
0 10 30 96
-60 72
60
0 40 48
30 bar 24
-120 120 0
-24
48 rpm FUEL INDEX
-48
50
-72
25 75 -96
Running -120
0 100
48 rpm 48 rpm
35 %

2. Use the rotary knob and navigate to the potentiometer


field.
3. Press the knob, the fine tuning potentiometer is now active
START AIR PRESS SETP LEVER
ME RPM 20 120
0 10 30 96
-60 72
60
0 40 48
30 bar 24
-120 120 0
-24
48 rpm FUEL INDEX
-48
50
-72
25 75 -96
Running -120
0 100
48 rpm 52 rpm
35 %

4. Use the bargraph “Lever” to adjust the required rpm

AA-0381-A 85
Instruction manual AutoChief® C20

3.4.2.2 Control position transfer.


1. Select the “Control Pos.“ page.
Alarms Limiters Control Pos. Misc Menu Fine Tuning

The control position page will appear on the screen.


At Sea Bridge Eng Ready System Ready
SETP LEVER
120
96
Port wing Bridge 72
Stbd. wing
48
24
ECR
0
-24
Forced Local -48
-72
-96
-120
48 rpm 48 rpm

Alarms Limiters Control Pos. Misc Menu Fine Tuning


Safety System Engine State B&W Modes HOME

2. Use the rotary knob and navigate to control position to be


selected.
3. Press the knob, the control transfer is now active

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3.4.2.3 Engine Limiters


4. Select the “Limiters“ page.
Alarms Limiters Control Pos. Misc Menu Fine Tuning

The “Limiters” page will appear on the screen


At Sea Bridge Eng Ready System Ready
SETP LEVER
RPM Limiters Fuel Limiters 120
Slowdown Torque Limiter 96
Start Setpoint Limit Scav Air Limiter 72
48
Manual RPM Limit Manual Fuel Limiter
24
Load Program 0
Acceleration Limit -24
-48
Critical RPM Setpoint
-72
-96
-120
48 rpm 48 rpm

Set Limiter Lim. Curves Show Limiters Load Program HOME

5. Use the rotary knob and navigate to “Lim. Curves”


At Sea Bridge Eng Ready System Ready
Fuel Index / Scav. air Fuel Index / rpm
0.0 - 100.00

0.0 - 100.00

0.0 - 4.0 Bar 0 - 120 rpm

Set Limiter Lim. Curves Show Limiters Load Program HOME

6. The actual Scavenging air and torque limiter curve can be


monitored.
7. Select the soft key “Load Program”

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Instruction manual AutoChief® C20

At Sea Bridge Eng Ready System Ready

Load Program

90.0 - 112.00
0.0 - 76.0 Min

Set Limiter Lim. Curves Show Limiters Load Program HOME

8. The actual rpm limiter, the load program can be


monitored.
9. Select the soft key “Home” to return to the home page.

Set Limiter Lim. Curves Show Limiters Load Program HOME

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Instruction manual AutoChief® C20

3.4.2.4 Misc. menu

1. Select the “Misc. menu“ page.


Alarms Limiters Control Pos. Misc Menu Fine Tuning

The lower section of the Home page will change to the misc.
menu bar.

Nodes Palette Menu Date & Time Invalid Tags


User Access Lamp Test Date
Alarm
& Test
Time B&W ECS HOME

2. Select the “Palette” page.

Nodes Palette Menu Date & Time Invalid Tags


User Access Lamp Test Date
Alarm
& Test
Time B&W ECS HOME

At Sea Bridge Eng Ready System Ready


Limits:
Night/Dawn Dawn/Day
Automatic Light
adjustment

Screen Backlight

Y1 Y2 Y3 Y4 Y5 Y6

Light Measurement

Day Palette Dawn Palette Night Palette HOME

3. The palettes available are:


Day Palette Dawn Palette Night Palette

4. By using the rotary knob each palette can be selected


manually.
5. The other potentiometer is for limit setting and individual
adjustment within each palette.

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Instruction manual AutoChief® C20

6. Select the “Date & Time“ page.

Nodes Palette Menu Date & Time Invalid Tags


User Access Lamp Test Date
Alarm
& Test
Time B&W ECS HOME

At Sea Bridge Eng Ready System Ready

Current Time Volume


20 june 2004 22:09:39 Analog Input 0: 688
Analog Input 1: 692
Analog Input 2: 686
Adjust date & time Analog Input 3: 696
20 June 2004

Time: 22 09 39

Set Time

Nodes Palette Menu Date & Time Invalid Tags


User Access Lamp Test Date
Alarm
& Test
Time B&W ECS HOME

7. By using the rotary knob each field for adjusting date and
time can be selected
8. When the soft key “Set Time” is selected the adjustments
is made active.

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1. Select the “User Access“ page.

Nodes Palette Menu Date & Time Invalid Tags


User Access Lamp Test Date
Alarm
& Test
Time B&W ECS HOME

At Sea Bridge Eng Ready System Ready

Timeout Change Password


Commissioning -- 1 min. Change Commissioning

Super User -- 1 min. Change Super User

User -- 1 min. Change User

Monitoring Active

Nodes Palette Menu Date & Time Invalid Tags


User Access Lamp Test Date
Alarm
& Test
Time B&W ECS HOME
Commissioning --

Super User -- 2. By using the rotary knob the entrance level can be selected,
User -- by activating one of the following fields:
At Sea Bridge Eng Ready System Ready

Timeout Change Password


Commissioning -- 1 min. Change Commissioning

Super User -- 1 min. Change Super User


Password Input
User -- 1 min. Change
Enter password for commissioning level User

! " # ¤ % & / ( ) = ? * ``

A B C D E F G H I J K L M N *

O P Q R S 0 1 2 3 4 5
Monitoring --
DELETE
6 7 8 9 T U V W X Y Z
CANCEL
OK

Nodes Palette Menu Date & Time Invalid Tags


User Access Lamp Test Date
Alarm
& Test
Time B&W ECS HOME

3. Dependant of whom entrance level that is selected a


dedicated password is required.
4. To enter the password a Pop-up appears, use the rotary
knob to enter the password for the requested user access.

Commissioning ACTIVE 5. Press OK in the dialog box. The status field beside the
access level changes to “Active”
6. When the access level is accepted the other fields on the
“User Access” page is available for adjustments.

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1. To change the password individually for each access level


select one of the access levels in the field “Change
password.
Change Password At Sea Bridge Eng Ready System Ready

Commissioning
Timeout Change Password
Super User
Commissioning Active 1 min. Change Commissioning
User Super User -- 1Enter
min. Change
new password Super User

User -- 1Write
min. Change
the new password for commissiong level User
! " # ¤ % & / ( ) = ? * ``

A B C D E F G H I J K L M N *

O P Q R S 0 1 2 3 4 5
Monitoring -- DELETE
6 7 8 9 T U V W X Y Z
CANCEL
OK

Nodes Palette Menu Date & Time Invalid Tags


User Access Lamp Test Date
Alarm
& Test
Time B&W ECS HOME

LNPU 2. Type the new password in the dialog box. The input
provided may be monitored in the lower left section of the
dialog box.
3. When the new password for the selected access level is
entered select “OK” in the dialog box.

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1. To change the “Timeout” parameters select one of the


access level timeout parameter. In this case the timeout
for commissioning level is selected.
Timeout At Sea Bridge Eng Ready System Ready

1 min. Change
Timeout Change Password
1 min. Change
Commissioning Active 1 min. Change Commissioning
1 min. Change Super User -- 1 min. Change
Access timeout commissiong
Super User level

User -- 1 min. Change


ENTER VALUE User

1 min.

Monitoring --
1 min. CANCEL
30 sec. OK
1 Hour

Nodes Palette Menu Date & Time Invalid Tags


User Access Lamp Test Date
Alarm
& Test
Time B&W ECS HOME

Timeout 2. The pop-up makes the operator able to enter a new


1 Hour Change
Timeout value, press OK when a new value is entered

1 min. Change 3. The new value will be visible in the “Timeout” Field
1 min. Change 4. To return to normal monitoring mode select the field
“Monitoring”
At Sea Bridge Eng Ready System Ready

Timeout Change Password


Monitoring --
Commissioning -- 1 min. Change Commissioning

Super User -- 1 min. Change Super User


Monitoring Active 1 min. Change User
User --

Monitoring Active

Nodes Palette Menu Date & Time Invalid Tags


User Access Lamp Test Date
Alarm
& Test
Time B&W ECS HOME

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1. Select the soft key “Lamp Test“.

Nodes Palette Menu Date & Time Invalid Tags


User Access Lamp Test Date
Alarm
& Test
Time B&W ECS HOME

2. All lamps in the ACP panel will be lit for test purposes.

Cancel Cancel Cancel In Sound Alarm


SHD SLD limits command off ackn.

3. When the soft key “Lamp Test” is activated once more the
lamp test function is turned off.
4. Select the soft key “Alarm Test”

Nodes Palette Menu Date & Time Invalid Tags


User Access Lamp Test Date
Alarm
& Test
Time B&W ECS HOME

5. This is for testing the alarm function in the ACP and


connected systems.
JACKET COOLING WATER PRESS.LOW

Alarms Limiters Control Pos. Misc Menu Fine Tuning


Safety System Engine State B&W Modes HOME

6. Alarm shall be handled according to normal procedure.


7. Activate the soft key once more for turning the function
off.

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1. Select the “Nodes“ page.

Nodes Palette Menu Date & Time Invalid Tags


User Access Lamp Test Date & Test
Alarm Time B&W ECS HOME

At Sea Bridge Eng Ready System Ready

1/1.00.20 ESU 5.00p01 Ready Active CAN A Hot Back-up CAN B


2/1.00.21 RPMU 5.00p01 Ready Active CAN A Hot Back-up CAN B
3/1.00.22 RPMU 5.00p01 Ready Active CAN A Hot Back-up CAN B
4/1.00.23 DGU 5.00p01 Ready Active CAN A Hot Back-up CAN B
5/1.00.24 MEI 5.00p01 Ready Active CAN A Hot Back-up CAN B
6/1.00.25 LTU 5.00p01 Ready Active CAN A Hot Back-up CAN B
7/1.00.26 LTU 5.00p01 Ready Active CAN A Hot Back-up CAN B
8/1.00.27 PBT 5.00p01 Ready Active CAN A Hot Back-up CAN B
9/1.00.28 MPP 5.00p01 Ready Active CAN A Hot Back-up CAN B
10/1.00.29 ACP 5.00p01 Ready Active CAN A Hot Back-up CAN B

Nodes Palette Menu Date & Time Invalid Tags


User Access Lamp Test Date & Test
Alarm Time B&W ECS HOME

2. This page is just informing the operator about the status for
each connected node in the system.
3. Scroll down the list by selecting the scroll bar on the right
side of the information field.

4. Select the “Invalid Tags“ page.

Nodes Palette Menu Date & Time Invalid Tags


User Access Lamp Test Date & Test
Alarm Time B&W ECS HOME

At Sea Bridge Eng Ready System Ready

Description Value Alarms

Current Invalid tags: (1)

Revolution counter INVALID

Nodes Palette Menu Date & Time Invalid Tags


User Access Lamp Test Date & Test
Alarm Time B&W ECS HOME

5. This page is just informing the operator about which tags


that is not active in the system.

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Instruction manual AutoChief® C20

3.4.2.5 Safety System


6. Select the “Safety System“ page.

Alarms Limiters Control Pos. Misc Menu Fine Tuning


Safety System Engine State B&W Modes HOME

The Home page will remain but the lower section provides a
different set of soft keys.
At Sea Bridge Eng Ready System Ready
START AIR PRESS SETP LEVER
ME RPM 20 120
0 10 30 96
-60 72
60
0 40 48
30 bar 24
-120 120 0
-24
48 rpm FUEL INDEX
-48
50
-72
25 75 -96
Running -120
0 100
48 rpm 48 rpm
35 %

Shut Down Slow down Reset SLD HOME


EMG. Stop RPM Detector

7. Use the rotary knob and navigate to “Shut Down” soft


key, and press the knob once.
At Sea Bridge Eng Ready System Ready

Active Cancelled Loopfail Description Value Alarms

Shut Down Slow down Reset SLD HOME


EMG. Stop RPM Detector

8. A list of all Shut Down inputs which is active are


displayed.

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9. If the Shut Down soft key is pressed twice the list of all
shut downs connected to the system is displayed.
At Sea Bridge Eng Ready System Ready

Active Cancelled Loopfail Description Value Alarms


SHUT DOWN OUTPUT OPEN
ENGINE TRIPPED 0
LUB OIL INLET FOR NO.1 T/C NORMAL
LUB OIL INLET FOR NO.2 T/C NORMAL
JACKET COOLING WATER INLET NORMAL
THRUST BEARING TEMP. HIGH NORMAL
SHD CANCELLABLE EICU A NORMAL
SHD CANCELLABLE EICU B NORMAL
OVERSPEED FROM RPM UNIT NORMAL
MAIN LUB OIL INLET LOW PRESS NORMAL

Shut Down Slow down Reset SLD HOME


EMG. Stop RPM Detector

1. Select the “Slow Down“ page.

Shut Down Slow down Reset SLD HOME


EMG. Stop RPM Detector

2. If no slow downs are active the page is empty.


At Sea Bridge Eng Ready System Ready

Active Cancelled Loopfail Description Value Alarms

Shut Down Slow down Reset SLD HOME


EMG. Stop RPM Detector

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Instruction manual AutoChief® C20

3. Press slow down twice.

Shut Down Slow down Reset SLD HOME


EMG. Stop RPM Detector

At Sea Bridge Eng Ready System Ready

Active Cancelled Loopfail Description Value Alarms


SLOW DOWN ACTIVE OPEN
MAIN LUB OIL INLET LOW PRESS 0
PISTON COOL OIL INLET LOW PRESS NORMAL
JAC. COOL WATER INLET LOW PRESS NORMAL
AXIAL VIBRATION HIGH NORMAL
OIL MIST DETECTION HIGH NORMAL
THRUST PAD TEMP. HIGH NORMAL
SEA WATER PRESS LOW NORMAL

Shut Down Slow down Reset SLD HOME


EMG. Stop RPM Detector

4. A list of all slow down inputs is displayed.

1. Select the “RPM Detector“ page.

Shut Down Slow down Reset SLD HOME


EMG. Stop RPM Detector

The RPM detector page will appear on the screen.


At Sea Bridge Eng Ready System Ready

RPM detector system 1 RPM detector system 2


Pickup 1 Pickup 2 Pickup 1 Pickup 2
78,8 rpm 78,8 rpm 78,8 rpm 78,8 rpm

Fail Fail Fail Fail

Engine RPM Overspeed Level


78,8 rpm 78,8 rpm Overspeed Test

Shut Down Slow down Reset SLD HOME


EMG. Stop RPM Detector

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Instruction manual AutoChief® C20

2. Observe status on the individual pick-ups on this page.


3. By selecting the soft key “Over-speed test” and pressing
the knob the system will simulate over-speed and the
engine will stop.
At Sea Bridge Eng Ready System Ready

RPM detector system 1 RPM detector system 2


Pickup 1 Pickup 2 Pickup 1 Pickup 2
78,8 rpm 78,8 rpm 78,8 rpm 78,8 rpm

Fail Fail Fail Fail

Engine RPM Overspeed Level


78,8 rpm 78,8 rpm Overspeed Test

Shut Down Slow down Reset SLD HOME


EMG. Stop RPM Detector

1. Select the soft key “EMG. Stop”.

Shut Down Slow down Reset SLD HOME


EMG. Stop RPM Detector

At Sea Bridge Eng Ready System Ready

Active Loopfail Description Value Alarms

SHUT DOWN OUTPUT NORMAL


EMERGENCY STOP LOCAL NORMAL
EMERGENCY STOP BRIDGE NORMAL
EMERGENCY STOP CTRL ROOM NORMAL

Shut Down Slow down Reset SLD HOME


EMG. Stop RPM Detector

2. The status of all emergency stop switches is displayed. If


a loop failure occurs, or the emergency stop switch is
activated a red indicator is lit.

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Instruction manual AutoChief® C20

3.4.2.6 B&W Modes


3. Select the “B&W modes.“ page.

Alarms Limiters Control Pos. Misc Menu Fine Tuning


Safety System Engine State B&W Modes HOME

The B&W Modes page will appear on the screen.


At Sea Bridge Eng Ready System Ready

Engine Running Mode Prepare Start


Emmission Mode

Economy Mode Preparing Start

Spare

Spare Start Blocked

Alarms Limiters Control Pos. Misc Menu Fine Tuning


Safety System Engine State B&W Modes HOME

4. Use the rotary knob and navigate to the operation mode to


be selected.
At Sea Bridge Eng Ready System Ready

Engine Running Mode Prepare Start


Emmission Mode

Economy Mode Preparing Start

Spare

Spare Start Blocked

Alarms Limiters Control Pos. Misc Menu Fine Tuning


Safety System Engine State B&W Modes HOME

5. Press the knob, the indicating field beside the soft key will
get green colour. The operation mode selected is now
active.

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Instruction manual AutoChief® C20

1. Navigate to the field “Prepare Start”.


At Sea Bridge Eng Ready System Ready

Engine Running Mode Prepare Start


Emmission Mode

Economy Mode Preparing Start

Spare

Spare Start Blocked

Alarms Limiters Control Pos. Misc Menu Fine Tuning


Safety System Engine State B&W Modes HOME

2. Use the rotary knob and select the soft key “Preparing
Start”. This feature will help the operator to make the
engine ready for start. When all operation required is
carried out the field below the preparing Start will change
the text to “Ready for start”
At Sea Bridge Eng Ready System Ready

Engine Running Mode Prepare Start


Emmission Mode

Economy Mode Preparing Start

Spare

Spare Ready for Start

Alarms Limiters Control Pos. Misc Menu Fine Tuning


Safety System Engine State B&W Modes HOME

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Instruction manual AutoChief® C20

4 MAINTENANCE

4.1 Introduction
This chapter explains how to keep the system in good working
order and what to do if the system fails.
The following subjects are covered:
• Overview
• Unit replacement
• Preventive maintenance
• Troubleshooting of all parts of the system

4.2 Overview
This maintenance chapter is intended for trained maintenance
technicians or engineers with experience of electronic and
digital circuits, computers and electro mechanical design. The
level of information is based on Kongsberg Maritime
maintenance philosophy: The onboard technical personnel shall,
with the help of the documentation and the system’s built-in test
functions, be able to identify malfunctions, locate the fault, and
replace major parts, modules and components on a “Line
Replaceable Unit” (LRU) level. He/she will however not
attempt to repair the LRUs.
Note Cleaning with abrasive material or strong chemical cleaning
solutions is not recommended as these may damage the system.

4.3 Unit replacement


Warning Turn power off before replacing any parts!

Note AutoChief C20 units are not field repairable. Any attempt will
void the warranty.
Package faulty units using the box from the replacement unit
and send it to Kongsberg Maritime for repair.
Refer to page NO TAG for information on how to get in touch with us.

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Instruction manual AutoChief® C20

4.3.1 Recommended tools and


documentation
Drawings of the installation.
Digital multimeter.
Sensor simulator.
Screwdriver for wire terminals: Flat 3 x 0.7 mm.
Screwdriver for screen termination board: Flat 7 x 1.0 mm.
Screwdriver Pozidriv: POZI #1.
Cable ties.

4.4 Preventive maintenance

4.4.1 General
Kongsberg Maritime recommends the following preventive
maintenance routine for the AutoChief C20 Propulsion Control
system with process control and power management:
Weekly: Clean all operator panels with a dry cloth, and run
the on-line lamp and unit function tests. Clean all
filters for units equipped with fans.
3-Monthly: Check rpm pickups
6-Monthly: Check cables and cable entrances, electrical screw-
terminals, fuse connections and plug connections.
Yearly: Check and if necessary calibrate the input sensors
and output actuators according to the
manufacturer’s instructions.

The Classification Societies and/or the Ship’s Maintenance Plan


(or Site’s Maintenance Plan) should be referred to for obtaining
a recommended preventive maintenance schedule for test of
measuring-points and the alarm-system.

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Instruction manual AutoChief® C20
Kongsberg Maritime recommends that the operation of each unit
and its functions is checked after any major maintenance. By
major maintenance is understood the removing, testing,
calibrating and re-installing or replacement of pressure sensors,
temperature sensors etc. After this type of maintenance, we
recommend each unit to be re-commissioned according to the
instruction given in this manual.

4.4.2 Weekly maintenance


This maintenance routine applies to units equipped with lamp
and/or function test buttons. Pushing function test buttons will
not interrupt normal system operation.

AutoChief Control Panel (ACP), Lever Telegraph Unit (LTU),


Pushbutton Telegraph (PBT), Multiple Purpose Panel (MPP)
and the multiple Purpose display (MPD)
Each week do the following for each of these Units:
1 Clean the surface of the units. Wipe the surfaces with a
clean damp cloth. For heavier cleaning, use a clean, damp
cloth which has been dipped in a solution of a mild dish
detergent and water. Wring out firmly before wiping the
unit. Never use cleaning solutions containing spirit or
alcohol.
2 Push LAMP TEST.
− All LED’s should be lit for about five seconds.
− if the test fails, refer to the trouble shooting section.

4.4.2.1 Distributed Processing Units


The distributed processing units do not require weekly
maintenance.

4.4.3 3-monthly maintenance


Visual inspection of system parts is recommended to prevent
malfunctions and to ensure safe operation. For rpm pick-ups :
Remove dirt and check distance, while engine is stopped

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Instruction manual AutoChief® C20

4.4.4 6-monthly maintenance


Where applicable; check the following parts of the system each
6-month period:
1 Check cables and cable entrances for damage to the cable.
2 Tighten all electrical screw-terminals.
3 Tighten all plug connections.

4.4.5 Yearly maintenance


Visual inspection of system parts is recommended to prevent
malfunctions and to ensure safe operation. Each year, check and
if necessary calibrate the input sensors and output actuators
according to the manufacturer’s instructions. In general, it is not
necessary to re-calibrate sensors if the input signal is correct.
Compare the input signal to this system, with the input signals
on other systems or local gauges.

In particular for the fuel rack : check max fuel position on the
fuel pumps, and adjust max fuel in governor parameter, while
engine is stopped

Refer to the Classification Societies and/or the Ship’s


Maintenance Plan (or Site’s Maintenance Plan) for obtaining a
recommended preventive maintenance schedule for test of
measuring-points and the alarm-system. The societies normally
recommend a 3-monthly to 6-monthly schedule.

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Instruction manual AutoChief® C20

4.5 Troubleshooting
4.5.1 Troubleshooting Distributed
Processing Units
4.5.1.1 How to handle Distributed Processing
Units error codes
All Distributed Processing Units have Built In Self-Test. These
report errors to the AutoChief Control Panel on the system
channel.
The following table gives an overview of the error codes and
appropriate actions:

Error Error description Action


code

49 RAM fail Replace module

48 Transmitter Overcurrent Check all channels for high


current load

47 Fuse fail Check all inputs

46 CPU Board temperature Check ambient temperature


high

45 Parameter Flash fail Reset module and try again, if


fail again, replace module

CAN 1 - plug X8:

40 CAN controller busoff

39 CAN controller error status


set

38 CAN controller overrun

37 Rx queue overrun Check CAN connections

36 HP Tx queue overrun

35 LP Tx queue overrun

34 Transmit fault

CAN 2 - plug X9:

30 CAN controller busoff

29 CAN controller error status


set

28 CAN controller overrun

27 Rx queue overrun Check CAN connections

26 HP Tx queue overrun

25 LP Tx queue overrun

24 Transmit fault

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Instruction manual AutoChief® C20

4.5.1.2 How to handle Distributed Processing


Units communication errors

When a communication error occurs for one of the Distributed


Processing Units, then do the following:
1 Locate the Distributed Processing Unit.
2 Check LED power and status indicators.

Green indicates that power is available and red that the power
has wrong polarity.

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Instruction manual AutoChief® C20

3 Read the status for each indicator above and check it


against the table below.

LED indicators

Fault type: Run Watch Info. End Power


dog Init.

Normal operation Green Dark Flashing Green Green


yellow

No application loaded Dark Red Dark Green Green

Not initialised Dark Red Dark Dark Green

Application stopped Dark Red Dark Green Green

Power has wrong Dark Dark Dark Dark Red


polarity

No power Dark Dark Dark Dark Dark

4 Follow the action for the fault you found as described


below.
Normal operation
Indicators lit: Run (Green), Info. (flashing yellow), End Init.
(green) and Power (green).
- The unit seems to be working OK.
1 Check the cabling.
2 Restart the unit by turning power off and then on again.
3 It the Remote Operator Station is still reporting an error
replace the module. See procedure below.

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No application loaded
Indicators lit: Watch Dog (red), End Init. (green) and Power
(green).
1 Indicates that the distributed processing unit has boot
software installed, but no basic software. Use the Rioload
program to install the appropriate software.

Not initialised
Indicators lit: Watch Dog (red) and Power (green)
1 Return the item to us.

Application stopped
Indicators lit: Watch Dog (red) and End Init (green)
1 Restart the unit by turning power off and then on again.
2 If the WatchDog indicator is still lit replace the module.
See procedure below.

Power connected with wrong polarity


Indicators lit: Power (red)
1 Correct the power polarity and check again.
2 If the Power indicator is still red, replace the module. See
procedure below.

No power
Indicators lit: None
1 Check power supply and wiring.
2 If the power supply and wiring is OK, replace the module.

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Instruction manual AutoChief® C20

4.5.2 Additional Troubleshooting for


AutoChief Control Panel (ACP),

Troubleshooting checklist

Symptom Check Remedy


No picture on display Check that the supply Faultfind supply
screen. voltage is between 10 – voltage.
32 VDC.
Check fuse in power Replace fuse. Use slow
cable fuse holder. type 4.0A slow.
Picture appears on the Adjust light/ contrast.
display screen, but
image is too dark or too
bright.
No normal picture or Disconnect power and
key operation. connect power again.
Replace unit.

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4.5.3 Troubleshooting the Servo System


(DSU and ELACT)

How to handle Servo system error codes


The DSU and ELACT have Built In Self-Test. Failure
messages is decoded by use of the dedicated OMRON User
manuals.

For reference check:


OMRON Operation Manual
MCW151 Series Motion Control Option Board
Models: R88A-MCW151-E and R88A-MCW151-DRT-E
Revision March 2003

OMRON USER’S MANUAL


MODELS R88M-W_ (AC Servomotors)
MODELS R88D-WT_ (AC Servo Drivers)
AC SERVOMOTORS/SERVO DRIVERS
Revision March 2003

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Instruction manual AutoChief® C20

4.6 Replacement of Units


4.6.1 How to replace the HMI units of the
Autochief Propulsion Control System
This chapter cover the replacement of

• AutoChief Control Panels (ACP)

• Lever Telegraph Unit (LTU)

• Pushbutton Telegraph (PBT)

• Multiple Purpose Panel (MPP)

• Multiple Purpose display (MPD)

WARNING These Units are sealed and contains no user serviceable parts.
Opening the units will void the warranty.

Do the following:
1 Remove the mounting screws.
2 Lift the unit up.
3 Disconnect the power cable and then the data cable.
4 Place the new unit in the place of the old one.
5 Connect the data cables and then the power cable.
6 Put the unit back in it’s place.
7 Mount the screws securely.
8 Test that the unit is working correctly.

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Instruction manual AutoChief® C20

4.6.2 How to replace Distributed


Processing Units, MEI, DGU, ESU, RPMU

Note! Never replace more than one Unit at a time!


All DPUs look very similar. Make sure the replacement unit is
of exactly the same type as the failed unit. Type specification is
available on the label for each unit. Do the following:
1. Remove the screws for the termination bracket.
2. Disconnect all connectors.
3. Remove the mounting screws.

Electrical disconnection.

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Instruction manual AutoChief® C20

Mechanical disconnection.

4. Install the replacement unit.


5. On the ACP push System Info Display.
6. Use the up/down arrow keys to select Replace Modules
and push Enter.
7. The prompt Enter Password is displayed.
8. Type in the password: *****
9. Under DPUs with COMM error, select the failed unit
and push Install Replacement DPU.
10. After a few moments the system indicates Successfully
Replaced DPU. The alarm related to the failing unit
disappears.
11. Confirm that the DPU is working correctly.

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4.6.3 How to replace the Motor Control


Unit in the Digital Servo Unit (DSU)

The application and communication network are affected when


(part of) a Motor Control Unit (MC) is faulty, so a faulty Unit
must be repaired or replaced quickly. We recommend having a
spare Unit available to restore operation as quickly as possible.

Precautions Observe the following precautions when replacing


a faulty Unit.
• After replacement be sure that there are no errors with the
new Unit.
• When returning a faulty Unit for repair, make a detailed
record of the problem and return the Unit to your nearest
sales representative.
• If there is a faulty contact, put some industrial alcohol on a
clean cotton cloth and wipe the surface.

Use the following procedure when it is necessary to replace a


MC Unit.
1. Make a note of the switch settings of the MC Unit to be
replaced.
2. Turn OFF the system power supply.
3. Replace the MC Unit, and reconnect the wiring as before.
4. Set the switch settings for the MC Unit.
5. Turn ON the system power supply.

AA-0381-A 115
Instruction manual AutoChief® C20

4.6.4 How to replace the ELACT


Perform the following procedure
1. Replace the ELACT
2. Perform origin teaching (if using position control).
• When replacing the ELACT, the ELACT specific origin
position (Z-phase) may slip, so be sure to perform origin
teaching.
• Refer to the manual for the position controller you use
for how to perform origin teaching.
3. Set up the absolute encoder (ABS).
• If using ELACT with an absolute encoder, when
replacing the ELACT, the absolute data in the absolute
encoder will be cleared, so you need to set up the data
again. Also, the rotation limit data will be different from
before you replaced the ELACT, so initialize the Motion
Control Unit settings.
• For further reference, Check OMRON USER’S
MANUAL MODELS R88M-W_ (AC Servomotors)
MODELS R88D-WT_ (AC Servo Drivers)AC
SERVOMOTORS/SERVO DRIVERS, Revision March
2003

4.6.5 How to replace printers


It is recommended that the replacement printer is of the same
make and model as the old one. Do the following:
1 Make sure the printer is turned off.
2 Disconnect the power cable and then the data cable.
3 Remove the printer.
4 Place the new printer in the place of the old one.
5 Connect the data cable and then the power cable.
6 Turn the printer on.
7 Print any log.
8 Confirm that the printer is working correctly.

116 AA-0381-A
Instruction manual AutoChief® C20

5 AS BUILT CONFIGURATION FROM SEAMATE


AutoChief C20
KONGSBERG MARITIME a.s MARINE AUTOMATION - HORTEN
Propulsion Control System for MAN B&W
RPM Indicators RPM Indicators
PORT BRIDGE WING BRIDGE STB. BRIDGE WING
Order Printer

RPM Indicators

PSS

PSS
Dual CAN

Control Room Manoeuvring Unit Start/Stop


DataChief C20 RPM (and other)
(with Engine Telegraph) speedset Indicating Panel
Remote Operating Stations (ROS) Indicators
Lever
10

7
9
8
CONTROL
ROOM
6
5
4
3
2
1

START AHD

STOP

START AST
1

2
3
4
5
6
7

PSS: 8
9
10

CAN
Star Emergency
Couplers Stop Line
(Hardwired)

PSS
Dual
PSS
LAN

Global CAN Dual CAN


ENGINE
dPSC dPSC dPSC Aux. ROOM
Engine
Em.stop line

Blower M.E.
(Hardwired)

Slow
Interface Interface Safety
down
& Contr. Unit
DPU DPU

DPU DPU C2 RAI16 MEI ESU


Digital
Dual overspeed Lines (Hardwired) DGU
DPU DPU Governor
Unit
DPU DPU Servo
Unit

Control Control Control


Segment Segment Segment
No. 1 No. 2 No. 3
Electric
Power Auxillary Propulsion Local Control Panel Actuator
Management Machinery Control with Engine Telegraph

RPM
Detectors
Important note:
This area of the drawing show how the AutoChief Dual RPM Units (with
C20 system can be integrated with, and be a self- overspeed system) Fixed
contained part of the DataChief C20 integrated Propeller
automation system. (FPP)
This is an example only, the DataChief C20 is Main Engine MAN B&W MC
NOT a part of the correspondig quotation.

Standard ACC20 for MAN B&W MC

AA-0381-A 117

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