07 Wiring Data

7 Wiring Data
BSDs
Block Schematic Diagrams ............................................................................................. 7-3
Plug/Jack
Plug/Jack Information...................................................................................................... 7-87
03/03 Wiring Data

WorkCentre Pro 423/428 7-1
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7-2 WorkCentre Pro 423/428
Block Schematic Diagrams
WARNING
Switch off the electricity to the machine. Disconnect the power cord from the cus-
tomer’s supply while performing tasks that do not need electricity. Electricity can cause
death or injury. Moving parts can cause injury.
Reference Symbology
Refer to Figure 1 for details of the symbols used throughout the Block Schematic Diagrams.
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WorkCentre Pro 423/428 7-3 Block Schematic Diagrams
Figure 1 Reference Symbology
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Block Schematic Diagrams 7-4 WorkCentre Pro 423/428
Signal Name Identity • 3.4B Monitoring
Refer to Table 1 for an example of signal identity • 3.4C Monitoring
• 4.1 Main Drive Control
Table 1 An example of signal name identity • 4.2 Monitoring
• 5.1 Document Set and Feeding
Parts name Operating status Signal logic value Standby voltage
• 5.2 Document Size Sensing
REGISTRATION SENSOR SENSED (L) +5VDC • 5.3 Document Transport Drive
• 5.4 Document Exposure and Exit or Inversion
This signal goes low (L) when the registration sensor detects paper, and it goes to standby • 5.5 Monitoring
voltage, +5 VDC, when the registration sensor does not detect paper. • 6.1A Image Input Control (DADF)
• 6.1B Image Input Control (CCD)
DC Voltage • 6.2 Carriage Scan
Measure the DC voltage between each test point and the frame unless specified in Note. DC • 6.3 Laser Control and Laser Scanning
voltage ranges are as follows: • 6.4 ROS Motor Control
• 6.5 Monitoring
+5VDC+ 4.5 to + 5.3VDC
• 7.1 Tray 1 Paper Stacking
±12VDC+ 11.0 to + 12.6VDC • 7.2 Tray 2 Paper Stacking
• 7.3 Tray 3 Paper Stacking
+24VDC+ 22.0 to+ 25.7VDC • 7.4 Tray 4 Paper Stacking
• 7.5 Bypass Paper Stacking
Block Schematic Diagrams (BSD) • 7.6 Monitoring
• 1.1 Main Power On • 8.1 Tray 1 to 4 Feed Control
• 1.2 DC Power Generation (IOT/IIT LVPS) • 8.2 Bypass Feed Control
• 1.3 Stby +5VDC/RET Distribution • 8.3 Cabinet Feed Drive Control
• 1.4 +5VDC Distribution • 8.4 Cabinet and Bypass Transportation
• 1.5 DC Com(+5VRTN) Distribution • 8.5 Registration
• 1.6 +24VDC/RET Distribution • 8.6 Monitoring
• 1.7A Interlock Switching • 9.1 Print Cartridge Setting and Driving
• 1.7B Interlock Switching • 9.2 Print Cartridge Control
• 1.8 Monitoring • 9.3 Monitoring
• 2.1 Control Panel • 10.1 Fusing
• 2.2 Control Panel (Printer) • 10.2 Fusing Heat Control
• 3.1A PWBS Communications (IIT/IPS) • 10.3 Fuser Exit Transportation
• 3.1B PWBS Communication (UI) • 10.4 Duplex Transportation
• 3.1C PWBS Communication (HDC and ROM) • 10.5 Exit Drive Control
• 3.1D PWBS Communication (DADF) • 10.6 Duplex Drive Control
• 3.1E PWBS Communication (Finisher) • 10.7 Offset Motor Drive Control (Option)
• 3.2A Accessory (Directly installed on M/C) (1 of 4) • 10.8 Monitoring
• 3.2B Accessory (Installed via EP-SV) (2 of 4) • 12.1 Finisher DC Power Generation and Switching
• 3.2C Accessory (Copylyzer and SW) (3 of 4) • 12.2 Finisher Docking and Cover Sensing
• 3.2D Accessory (Parallel) (4 of 4)
• 12.3 Finisher Feed In and Reverse Drive Control
• 3.3 Electric Billing
• 12.4 Finisher Transport and Drive Control
• 3.4A Monitoring
• 12.5 Finisher Transportation
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• 12.6 Receiving Tray Transportation
• 12.7 Exit Unit Control
• 12.8 Compiling
• 12.9 Stapling Positioning
• 12.10 Staple Control
• 12.11A Receiving Tray Elevator Control (1 of 2)
• 12.11B Receiving Tray Elevator Control (2 of 2)
• 12.12A Monitoring (1 of 2)
• 12.12B Monitoring (2 of 2)
• 16.1 ESS Power Generation
• 16.2 ESS (Fax Module)
• 16.3 ESS (Printer)
• 16.4 Block Diagram (FAX)
• 16.5 Monitoring
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1.1 Main Power On
Figure 2 1.1 Main Power On
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1.2 DC Power Generation (IOT/IIT LVPS)
Figure 3 1.2 DC Power Generation (IOT/IIT LVPS)
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1.3 Stby +5VDC/RET Distribution
Figure 4 1.3 Stby +5VDC/RET Distribution
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1.4 +5VDC Distribution
Figure 5 1.4 +5VDC Distribution
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1.5 DC Com(+5VRTN) Distribution
Figure 6 1.5 DC Com(+5VRTN) Distribution
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1.6 +24VDC/RET Distribution
Figure 7 1.6 +24VDC/RET Distribution
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1.7A Interlock Switching
Figure 8 1.7A Interlock Switching
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1.7B Interlock Switching
Figure 9 1.7B Interlock Switching
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1.8 Monitoring
Figure 10 1.8 Monitoring
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2.1 Control Panel
Figure 11 2.1 Control Panel
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2.2 Control Panel (Printer)
Figure 12 2.2 Control Panel (Printer)
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3.1A PWBS Communications (IIT/IPS)
Figure 13 3.1A PWBS Communications
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3.1B PWBS Communication (UI)
Figure 14 3.1B PWBS Communication
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3.1C PWBS Communication (HDC and ROM)
Figure 15 3.1C PWBS Communication
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3.1D PWBS Communication (DADF)
Figure 16 3.1D PWBS Communication
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3.1E PWBS Communication (Finisher)
Figure 17 3.1E PWBS Communication
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3.2A Accessory (Directly installed on M/C) (1 of 4)
Figure 18 3.2A Accessory (1 of 4)
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3.2B Accessory (Installed via EP-SV) (2 of 4)
Figure 19 3.2B Accessory (2 of 4)
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3.2C Accessory (Copylyzer and SW) (3 of 4)
Figure 20 3.2C Accessory (3 of 4)
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3.2D Accessory (Parallel) (4 of 4)
Figure 21 3.2D Accessory (4 of 4)
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3.3 Electric Billing
Figure 22 3.3 Electric Billing
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3.4A Monitoring
Figure 23 3.4A Monitoring
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3.4B Monitoring
Figure 24 3.4B Monitoring
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3.4C Monitoring
Figure 25 3.4C Monitoring
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4.1 Main Drive Control
Figure 26 4.1 Main Drive Control
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4.2 Monitoring
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5.1 Document Set and Feeding
Figure 28 5.1 Document Set and Feeding
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5.2 Document Size Sensing
Figure 29 5.2 Document Size Sensing
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5.3 Document Transport Drive
Figure 30 5.3 Document Transport Drive
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5.4 Document Exposure and Exit or Inversion
Figure 31 5.4 Document Exposure, Exit, Inversion
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5.5 Monitoring
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6.1A Image Input Control (DADF)
Figure 33 6.1A Image Input Control (DADF)
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6.1B Image Input Control (CCD)
Figure 34 6.1B Image Input Control (CCD)
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6.2 Carriage Scan
Figure 35 6.2 Carriage Scan
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6.3 Laser Control and Laser Scanning
Figure 36 6.3 Laser Control and Laser Scanning
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6.4 ROS Motor Control
Figure 37 6.4 ROS Motor Control
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6.5 Monitoring
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7.1 Tray 1 Paper Stacking
Figure 39 7.1 Tray 1 Paper Stacking
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7.5 Bypass Paper Stacking
Figure 43 7.5 Bypass Paper Stacking
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7.6 Monitoring
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8.1 Tray 1 to 4 Feed Control
Figure 45 8.1 Tray 1 to 4 Feed Control
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8.2 Bypass Feed Control
Figure 46 8.2 Bypass Feed Control
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8.3 Cabinet Feed Drive Control
Figure 47 8.3 Cabinet Feed Drive Control
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8.4 Cabinet and Bypass Transportation
Figure 48 8.4 Cabinet and Bypass Transportation
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8.5 Registration
Figure 49 8.5 Registration
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8.6 Monitoring
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9.1 Print Cartridge Setting and Driving
Figure 51 9.1 Print cartridge setting and driving
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9.2 Print Cartridge Control
Figure 52 9.2 Print Cartridge Control
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9.3 Monitoring
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10.1 Fusing
Figure 54 10.1 Fusing
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10.2 Fusing Heat Control
Figure 55 10.2 Fusing Heat Control
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10.3 Fuser Exit Transportation
Figure 56 10.3 Fuser Exit Transportation
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10.4 Duplex Transportation
Figure 57 10.4 Duplex Transportation
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10.5 Exit Drive Control
Figure 58 10.5 Exit Drive Control
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10.6 Duplex Drive Control
Figure 59 10.6 Duplex Drive Control
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10.7 Offset Motor Drive Control (Option)
Figure 60 10.7 Offset Motor Drive Control
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10.8 Monitoring
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12.1 Finisher DC Power Generation and Switching
Figure 62 12.1 Finisher DC Power Generation
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12.2 Finisher Docking and Cover Sensing
Figure 63 12.2 Finisher Docking and Cover Sensing
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12.3 Finisher Feed In and Reverse Drive Control
Figure 64 12.3 Finisher Feed In and Reverse
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12.4 Finisher Transport and Drive Control
Figure 65 12.4 Finisher Transport / Drive Control
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12.5 Finisher Transportation
Figure 66 12.5 Finisher Transportation
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12.6 Receiving Tray Transportation
Figure 67 12.6 Receiving Tray Transportation
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12.7 Exit Unit Control
Figure 68 12.7 Exit Unit Control
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12.8 Compiling
Figure 69 12.8 Compiling
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12.9 Stapling Positioning
Figure 70 12.9 Stapling Positioning
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12.10 Staple Control
Figure 71 12.10 Staple Control
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12.11A Receiving Tray Elevator Control (1 of 2)
Figure 72 12.11A Receiving Tray Elevator Control
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12.11B Receiving Tray Elevator Control (2 of 2)
Figure 73 12.11B Receiving Tray Elevator Control
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12.12A Monitoring (1 of 2)
Figure 74 12.12A Monitoring (1 of 2)
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12.12B Monitoring (2 of 2)
Figure 75 12.12B Monitoring (2 of 2)
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16.1 ESS Power Generation
Figure 76 16.1 ESS Power Generation
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16.2 ESS (Fax Module)
Figure 77 16.2 ESS (Fax Module)
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16.3 ESS (Printer)
Figure 78 16.3 ESS (Printer)
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16.4 Block Diagram (FAX)
Figure 79 16.4 Block Diagram (FAX)
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16.5 Monitoring
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Plug/Jack Information • T/A chute assembly, Figure 7.
• Fuser/print cartridge, Figure 8.
How to Use Plug/Jack Information
• Tray 1 no paper sensor/low paper sensor, Figure 9.
• To find the connector location, see the Figure Number and Item Number listed in Plug/
• Right hand unit 1, Figure 10.
Jack Index and Figures in Plug/Jack Location Diagrams.
• Right hand unit 2, Figure 11.
• The P/J numbers in Plug/Jack Index are identified in the following four ways:
• Bypass tray, Figure 12.
– ”J250” identifies jack 250.
• Power unit, Figure 13.
– ”P250” identifies plug 250.
• MF box, Figure 14.
– Number without P or J indicates both plug and jack.
• ESS, Figure 15.
– CN 1 indicates connector 1.
• IOT rear location, Figure 16.
• Refer to Figure 1 for table to art link examples
• MCUSW PWB, Figure 17.
• Cabinet (no paper sensor/low paper sensor), Figure 18.
• Cabinet (interlock switch/tray 3 T/A sensor), Figure 19.
• Cabinet rear, Figure 20.
• Option box, Figure 21.
• DADF 1, Figure 22.
• DADF 2, Figure 23.
• Finisher front, Figure 24.
• Finisher (TM guide), Figure 25.
• Finisher rear 1, Figure 26.
• Finisher rear 2, Figure 27.
Plug/Jack Index
Table 1, lists the plug/jack locations.
Table 1 Plug/Jack Index

P/J number Figure number Item number Remarks (destination)
1 Figure 13 1 Power Unit
1 Figure 15 6 ESS
J1 Figure 14 8 MF Box
P1 Figure 15 7 ESS
2 Figure 22 9 DADF
J2 Figure 14 7 MF Box
3 Figure 15 8 ESS
Figure 1 Table art link examples 3A Figure 14 18 MF Box
J3B Figure 15 7 ESS
Electrical components, Plug/Jack Location Diagrams 3C Figure 21 17 Option Box
• Control Panel, , Figure 2. 3 Figure 22 5 DADF
• IIT, Image input terminal, Figure 3. P4 Figure 13 13 Power Unit
• HVPS/printer panel, Figure 4. 4 Figure 22 4 DADF
• ROS, Figure 5. 5 Figure 13 11 Power Unit
• IOT, image output terminal, Figure 6. 5 Figure 22 2 DADF
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Table 1 Plug/Jack Index Table 1 Plug/Jack Index
P/J number Figure number Item number Remarks (destination) P/J number Figure number Item number Remarks (destination)
6 Figure 22 1 185 Figure 4 2
8 Figure 13 12 Power Unit 187 Figure 4 6
8 Figure 22 13 DADF 188 Figure 4 3
10 Figure 13 9 Power Unit 201 Figure 7 3
P10 Figure 22 11 DADF 202 Figure 16 13
P11 Figure 22 3 205 Figure 16 2
J13 Figure 16 25 J208 Figure 11 5
P13 Figure 26 6 P208 Figure 12 3
15 Figure 15 12 210 Figure 27 1
J16 Figure 16 24 211 Figure 27 14
51 Figure 15 4 212 Figure 27 12
100 Figure 6 11 213 Figure 27 2
101 Figure 7 1 300 Figure 14 2 MF Box
102 Figure 9 2 300 Figure 15 9 ESS
105 Figure 16 6 301 Figure 15 3 ESS
106 Figure 5 4 302 Figure 14 16
J107 Figure 11 4 303 Figure 14 4 MF Box
P107 Figure 12 4 303 Figure 15 11 ESS
108 Figure 12 1 304 Figure 14 5
109 Figure 8 1 305 Figure 14 19
110 Figure 19 2 308 Figure 14 17
111 Figure 19 1 309 Figure 14 3
113 Figure 5 3 ROS 310 Figure 15 5 ESS
113 Figure 18 5 Tray 3 No Paper Sensor P311 Figure 15 10 ESS
114 Figure 18 2 J311 Figure 15 1 HDD
115 Figure 18 6 P313 Figure 14 10
116 Figure 18 4 J313 Figure 14 6
117 Figure 18 3 315 Figure 14 14
118 Figure 27 5 318 Figure 14 15
119 Figure 27 6 319 Figure 14 13
120 Figure 27 7 320 Figure 21 16
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J330 Figure 15 18 ESS 415 Figure 17 10
330 Figure 21 14 Option Box 416 Figure 17 14
332 Figure 14 12 MF Box 419 Figure 17 7
332 Figure 21 10 Option Box (G3M) 421 Figure 17 21
332 Figure 21 11 Option Box (G3M1 PWB) 430 Figure 17 6
332 Figure 21 18 Option Box (NCU-C PWB) 456 Figure 17 11
J333 Figure 15 21 457 Figure 17 9
J342 Figure 21 19 Option Box 480 Figure 20 8
343 Figure 15 14 482 Figure 20 9
360 Figure 21 6 Option Box (G4M3) 483 Figure 20 10
J361 Figure 21 8 485 Figure 20 11
366 Figure 21 7 Option Box (G4M3) 500 Figure 4 4
P370 Figure 14 8 502 Figure 16 3
P390 Figure 2 6 Control Panel 503 Figure 6 7
J390 Figure 3 11 IIT 504 Figure 3 1
392 Figure 2 3 504 Figure 10 1 RH unit 1
394 Figure 2 4 507 Figure 21 15 Option Box
400 Figure 17 24 519 Figure 3 3
402 Figure 17 16 521 Figure 13 5
403 Figure 17 3 523 Figure 13 4
404 Figure 17 13 524 Figure 13 6
406 Figure 17 18 J530 Figure 13 8
411 Figure 17 5 P606 Figure 6 6
414 Figure 17 19 P611 Figure 6 10
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611 Figure 10 5 RH unit 1 CN1 Figure 16 5 HDD
J612 Figure 16 15 CN1 Figure 20 10 Finisher PWB
P612 Figure 26 7 CN1 Figure 20 14 Finisher LVPS
613 Figure 16 16 CN2 Figure 2 2 Control Panel
J614 Figure 11 3 CN2 Figure 16 7 HDD
P614 Figure 12 2 CN3 Figure 20 9
615 Figure 10 6 RH unit 1 CN4 Figure 20 3
616 Figure 11 2 CN5 Figure 20 4
710 Figure 4 7 FS11 Figure 13 3
746 Figure 3 2
747 Figure 3 12 Part name list
748 Figure 3 5 Table 2, lists the location of electrical components.
749 Figure 3 6
Table 2 Electrical Component List
751 Figure 3 8
830 Figure 20 6 Part name Figure number Item number Remarks (destination)
J905 Figure 16 21 DADF cover interlock switch Figure 23 2
4401 Figure 15 13 Docking sensor Figure 24 12
CN1 Figure 2 1 Control Panel Document size sensor Figure 23 3
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Table 2 Electrical Component List Table 2 Electrical Component List
Part name Figure number Item number Remarks (destination) Part name Figure number Item number Remarks (destination)
Document TE size sensor Figure 23 9 Upper limit sensor Figure 25 4
Double plug Figure 24 3 Pause switch, finisher
PWB (relay)
Double plug Figure 24 7 Face up tray, finisher
PWB (relay)
Double plug Figure 24 9 Stapler unit, finisher
PWB (relay)
Double plug Figure 24 10 Reverse sensor, fin-
isher PWB (relay)
Double plug Figure 24 13 Paper path cover sen-
sor, finisher PWB
(relay)
Double plug Figure 25 7 Face up tray, finisher
PWB (relay)
Empty sensor Figure 22 7
Exit/reverse sensor Figure 23 7
Exit/reverse solenoid Figure 23 1
Feed in sensor Figure 22 8
Feed motor Figure 20 15
Full stack sensor Figure 26 2
LED PWB Figure 22 6
Lever sensor Figure 25 1
Lever solenoid Figure 25 2
Last document sensor Figure 23 8
Near full sensor Figure 25 5
Compiler motor Figure 24 6
Paper in sensor Figure 26 5
Paper path cover sensor Figure 26 3
Paper exit sensor Figure 24 8
Pause switch Figure 24 2
Read sensor Figure 23 4
Registration sensor Figure 23 5
Reverse motor Figure 20 16
Reverse sensor Figure 26 4
Stack height sensor Figure 25 3
Stamp solenoid Figure 23 6
Stapler unit HP sensor Figure 24 11
Stapler unit Figure 24 1
Tamper HP sensor Figure 24 5
Timing sensor Figure 26 1
Top cover open sensor Figure 24 4
Tray elevator motor Figure 25 6
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Plug/Jack Location Diagrams IIT
Control Panel
Figure 2 Control panel Figure 3 IIT
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HVPS/Printer Panel ROS
Figure 4 HVPS/printer panel Figure 5 ROS
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IOT Right Side T/A Chute Assembly
Figure 6 IOT right side Figure 7 T/A chute assembly
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Fuser/Print Cartridge Tray 1 No Paper Sensor/Low Paper Sensor
Figure 8 Fuser/Print cartridge Figure 9 Tray 1 no paper/low paper sensor
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RH Unit 1 RH Unit 2
Figure 10 RH unit 1 Figure 11 RH unit 2
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Bypass Tray Power Unit
Figure 12 Bypass tray Figure 13 Power unit
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MF Box ESS
Figure 14 MF box Figure 15 ESS
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IOT Rear MCUSW PWB
Figure 17 MCUSW PWB

Figure 16 IOT rear
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Cabinet (No Paper Sensor/Low Paper Sensor) Cabinet (Interlock Switch/Tray 3 T/A Sensor)
Figure 18 No/low paper sensor Figure 19 Interlock switch/tray 3 T/A sensor
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Cabinet Rear Option Box
Figure 20 Cabinet rear Figure 21 Option box
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DADF 1 DADF 2
Figure 22 DADF 1 Figure 23 DADF 2
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Finisher Front Finisher (TM Guide)
Figure 24 Finisher front Figure 25 Finisher (TM guide)
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Finisher Rear 1 Finisher Rear 2
Figure 26 Finisher rear 1 Figure 27 Finisher rear 2
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07 Wiring Data

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Figure 2 1.1 Main Power On

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Figure 3 1.2 DC Power Generation (IOT/IIT LVPS)

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Figure 4 1.3 Stby +5VDC/RET Distribution

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Figure 5 1.4 +5VDC Distribution

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Figure 6 1.5 DC Com(+5VRTN) Distribution

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Figure 7 1.6 +24VDC/RET Distribution

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Figure 8 1.7A Interlock Switching

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Figure 9 1.7B Interlock Switching

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Figure 10 1.8 Monitoring

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Figure 11 2.1 Control Panel

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Figure 12 2.2 Control Panel (Printer)

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Figure 13 3.1A PWBS Communications

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Figure 14 3.1B PWBS Communication

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Figure 15 3.1C PWBS Communication

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Figure 16 3.1D PWBS Communication

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Figure 17 3.1E PWBS Communication

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Figure 18 3.2A Accessory (1 of 4)

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Figure 19 3.2B Accessory (2 of 4)

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Figure 20 3.2C Accessory (3 of 4)

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Figure 21 3.2D Accessory (4 of 4)

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Figure 22 3.3 Electric Billing

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Figure 23 3.4A Monitoring

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Figure 24 3.4B Monitoring

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Figure 25 3.4C Monitoring

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Figure 26 4.1 Main Drive Control

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Figure 27 4.2 Monitoring

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Figure 28 5.1 Document Set and Feeding

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Figure 29 5.2 Document Size Sensing

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Figure 30 5.3 Document Transport Drive