Noritz Field Manual - 2009

NORITZ America Corporation
Gas Water Heater
N-0531S (-OD) N-0631S (-OD) N-0751M (-DV, -OD, -DVC) N-0931M (-DV, -OD) N-0841MC (-DV) N-1321M-ASME
Field Manual
The materials in this manual are presented for reference only. For further assistance, contact Noritz Technical Support at 866-766-7489. be changed without prior notice.
Rev: Jan, 2009
Do not short circuit any safety device on this appliance
Contents
Important Safety Information ......................................................................................................................................... 2 1. Features ........................................................................................................................................................................... 3 2. ..................................................................................................................................... 5 3. Dimensions .................................................................................................................................................................... 20 4. Components ................................................................................................................................................................. 29 5. Troubleshooting .......................................................................................................................................................... 44 Error Codes and Checkpoints ............................................................................................................................ 44 Remote Controller ................................................................................................................................................. 46 Displaying Maintenance Monitor .................................................................................................................... 46 Maintenance Monitor List ................................................................................................................................... 47 Neutralizer Life Cycle Warning/Replacement Procedures....................................................................... 48 Gas Line Requirements ........................................................................................................................................ 50 Periodic Inspection ................................................................................................................................................ 52 Periodic Maintenance .......................................................................................................................................... 52 Changing Default Temperature Setting ......................................................................................................... 55 Draining Water for Maintenance or Freeze Protection ............................................................................ 57 6. Installation Check ....................................................................................................................................................... 58
Important Safety Information

To prevent damage to property and injury to the user, the icons below warn of varying levels of risk.
Warning serious injury. Caution
Ignoring this indication will cause an immediate danger of death or Ignoring this indication may result in death or serious injury. Prohibited.
1. Safety Tips for Service

W ear the appropriate clothing and protective gear: In order to prevent injury or accident, wear a protective helmet, safety boots and a lifting Caution belt whenever necessary. Use only the appropriate tools and parts: Only use replacement parts manufactured by Noritz for this model as listed in the Installation Manual Parts List for service on this unit. Use appropriate tools.
Warning
Modification of the unit is prohibited: Do not attempt to modify or alter the unit. This will cause a fire hazard and a risk of electrical shock. When servicing: Disconnect the power supply during maintenance and repairs to reduce the risk of electric shock. If it is necessary to have the electricity connected during repairs, use extreme caution not to touch parts that may cause a shock.
Warning
Do not short circuit any safety device on this appliance: If a safety device is not functioning properly, replace the part. Do not under any circumstances short circuit the part. Exhaust and gas leakage caution:
Warning
Always check for leaks when installing or modifying the exhaust vent or gas piping.
2. Post-Service Checks
Check parts for leaks: Confirm that there are no gas, water, or exhaust leaks regardless of whether the service performed could have caused them. If the unit is installed indoors, check that the flue collar and vent pipe are installed correctly and that they are in good condition. Confirm that there are no gas, water, or exhaust leaks regardless of whether the service performed could have caused them. Check for combustibles:
Caution
Caution
After service or maintenance is completed, check that there are no combustibles in the vicinity of the unit.
Check insulation resistance:
Warning
After service or maintenance is completed, measure the resistance between the electrical wires and ground. If it is less than 10M , there is a risk of electrical shock.
Properly reconnect the power supply:
Warning
Confirm that the power supply has been reconnected properly after service or maintenance is completed. Also confirm that there is no dust or other obstacles that might cause an electric shock or a fire hazard.
1. Features
1. Quick Connect Multi System
(For N-0751M series, N-0931M series, N-0841MC series, and N-1321M-ASME only) Allows the simple installation of up to 2 units linked together using a Quick Connect Cord CCP Valve System Controller Not required
2. Secondary Recirculation Pump in a Multi-System (For N-0931M series, N-0841MC series, and N-1321M-ASME only)
T wo recirculation pumps can be connected to the multi-system controller to provide a rotational pump system. The multi-system controller will rotate the run time of each pump to increase pump life and also provide a backup should one pump fail.
3. Multi-System Rotation Timing
(For N-0931M series, N-0841MC series, and N-1321M-ASME only) (1) In a multi-system installation, the system controller rotates the primary unit every 8 hours of accumulated combustion time. of up to 16 hours). (3) Rotation is made every 24 hours, regardless of the burn, to ensure even wear.
4. Maximum Remote Controller Length (Only one remote controller can be connected.)
Remote controller (1 unit): Cord can be extended up to 300' with 18AWG wire. * Note: In a Quick Connect Multi-System, only one remote controller will be installed. (For N-0751M series, N-0931M series, N-0841MC series, and N-1321M-ASME only)
5. Temperature Lockout Function

The remote controller can be set to restrict the maximum allowable temperature setting for added safety. See page 55-56 for details.
6. Elevation Adjustment
of the unit. No additional equipment or adjustments are necessary. See the "Installation Manual" for details.
Overview of Condensing Tankless Gas Water Heater

This water heater is a high efficiency, fully condensing appliance. Unlike a traditional tankless water heater, a condensing type captures heat from the exhaust gas and uses it to preheat the incoming cold water as it passes through the secondary heat exchanger as illustrated below.
Conventional type
E x ha us t About 400F
Condensing Tankless Gas Water Heater
E x ha us t About 120F
Water is heated using the exhaust gas which is about 400 F.
Secondary heat exchanger

Combustion gas About 400F Combustion gas About 400F
Primary heat exchanger Primary heat exchanger

Neutralizer
Condensate
The condensing tankless gas water heater discharges condensate.

When heat from the exhaust gas is collected within the secondary heat exchanger, condensation occurs from moisture in the exhaust gas and the resulting water is discharged from the drain pipe (approx. 2 gallons/hour (GPH) maximum). It is not a water leak. Do not plug or block the drain line as it must always be allowed to freely
The condensing tankless gas water heater tends to show white steam.
After the exhaust gas passes through the secondary heat exchanger, it becomes low in temperature and moisture rich which tends to produce steam at the vent discharge terminal. This is a normal occurrence. During combustion, white steam may often be seen. This is normal.
Cold water
Gas
Hot water
Cold water
Hot water Gas
Drain pipe
(Installation example)
Condensate comes out from here.
N-0531S (-OD)
Item Model Name Type Ignition Operating Pressure Minimum Flow Rate Dimensions Weight Water Holding Capacity Connection Sizes Installation Air Supply/Exhaust N-0531S-OD N-0531S Indoor/ Outdoor, Wall Mounted Outdoor, Wall Mounted Po wer Vented Direct Ignition 15-150 psi 0.5 GPM 20.5"(Height) x 13.8"(Width) x 6.7"(Depth) 36 lbs. 0.2 Gallon 3/4" 3/4" 3/4" 120 VAC (60Hz) NG : 51W NG : 54W LP : 52W LP : 59W Freeze Prevention 141W Freeze Prevention 141W Stainless Steel Copper Sheeting, Copper Tubing Flame Rod, Thermal Fuse, Lightning Protection Device (ZNR), Overheat Prevention Device, Freezing Prevention Device, Fan Rotation Detector Anchoring Screws
Power Supply
Water Inlet Hot Water Outlet Gas Inlet Supply Consumption
Materials
Casing Flue Collar Heat Exchanger
Safety Devices
Accessories
Performance
Item Gas Consumption Maximum Hot Water Capacity Capacity Range Default Temperature Options Temperature Settings (Using the remote controller) Maximum Performance Minimum Performance 45F Rise N-0531S N-0531S-OD NG : 140,000 btuh, LP : 140,000 btuh NG : 20,000 btuh, LP : 20,000 btuh 5.3 Gal./min. 0.5-6.6 Gal./min. 120, 130, 140F (Original is 120F) 100-150F (In 5F intervals), 160F (12 Options)
N-0631S (-OD)
Item Model Name Type Ignition Operating Pressure Minimum Flow Rate Dimensions Weight Water Holding Capacity Connection Sizes Installation Air Supply/Exhaust N-0631S-OD N-0631S Outdoor, Wall Mounted Indoor/ Outdoor, Wall Mounted Po wer Vented Direct Ignition 15-150 psi 0.5 GPM 23.6"(Height) x 13.8"(Width) x 6.7"(Depth) 41 lbs. 0.2 Gallon 3/4" 3/4" 3/4" 120 VAC (60Hz) NG : 46W NG : 59W LP : 50W LP : 66W Freeze Prevention 141W Freeze Prevention 141W Stainless Steel Copper Sheeting, Copper Tubing Flame Rod, Thermal Fuse, Lightning Protection Device (ZNR), Overheat Prevention Device, Freezing Prevention Device, Fan Rotation Detector Anchoring Screws
Power Supply
Water Inlet Hot Water Outlet Gas Inlet Supply Consumption
Materials
Casing Flue Collar Heat Exchanger
Safety Devices
Accessories
Performance
Item Gas Consumption Maximum Hot Water Capacity Capacity Range Default Temperature Options Temperature Settings (Using the remote controller) Maximum Performance Minimum Performance 45F Rise N-0631S-OD N-0631S NG : 180,000 btuh, LP : 180,000 btuh NG : 25,000 btuh, LP : 25,000 btuh 6.3 Gal./min. 0.5-7.1 Gal./min. 120, 130, 140F (Original is 120F) 100-150F (In 5F intervals), 160F (12 Options)
N-0751M
Item Model Name Type Ignition Operating Pressure Minimum Flow Rate Dimensions Weight Water Holding Capacity Connection Sizes Installation Air Supply/Exhaust N-0751M Indoor/ Outdoor, Wall Mounted Po wer Vented Direct Ignition 15-150 psi 0.5 GPM 23.6"(Height) x 13.8"(Width) x 9.4"(Depth) 47 lbs. 0.2 Gallon 3/4" 3/4" 3/4" 120 VAC (60Hz) LP : 75W Freeze Prevention 145W
Power Supply Materials
Water Inlet Hot Water Outlet Gas Inlet Supply Consumption Casing Flue Collar Heat Exchanger
NG : 62W
Stainless Steel Copper Sheeting, Copper Tubing Flame Rod, Thermal Fuse, Lightning Protection Device (ZNR), Overheat Prevention Device, Freezing Prevention Device, Fan Rotation Detector Remote Controller, Remote Controller Cord, Anchoring Screws
Safety Devices
Accessories
Performance
Item Gas Consumption Maximum Hot Water Capacity Capacity Range Temperature Settings Default Temperature Options NG LP 45F Rise Maximum Performance 199,900 btuh 199,900 btuh Minimum Performance 12,000 btuh 12,000 btuh
7.5 Gal./min. 0.5-9.8 Gal./min. 100-150F (In 5F intervals), 160, 170, 180F (In 10F intervals) (14 Options) 120,130,140,180F (Original is 120F)
N-0751M-DV
Item Model Name Type Ignition Operating Pressure Minimum Flow Rate Dimensions Weight Water Holding Capacity Connection Sizes Installation Air Supply/Exhaust N-0751M-DV Indoor, Wall Mounted Po wer Vented Direct Ignition 15-150 psi 0.5 GPM 24.2"(Height) x 18.3"(Width) x 9.4"(Depth) 54 lbs. 0.2 Gallon 3/4" 3/4" 3/4" 120 VAC (60Hz) LP : 100W Freeze Prevention 161W
NG : 85W
Stainless Steel Copper Sheeting, Copper Tubing Flame Rod, Thermal Fuse, Lightning Protection Device (ZNR), Overheat Prevention Device, Freezing Prevention Device, Fan Rotation Detector Remote Controller, Remote Controller Cord, Anchoring Screws
Safety Devices
Accessories
Performance
N-0751M-OD
Item Model Name Type Ignition Operating Pressure Minimum Flow Rate Dimensions Weight Water Holding Capacity Connection Sizes Installation Air Supply/Exhaust Specification N-0751M-OD Outdoor, Wall Mounted Power Vented Direct Ignition 15-150 psi 0.5 GPM 23.6"(Height) x 13.8"(Width) x 9.4"(Depth) 47 lbs. 0.2 Gallon 3/4" 3/4" 3/4" 120 VAC (60Hz) NG : 64W LP : 77W Freeze Prevention 145W Zincified Steel Plate/Polyester Coating Stainless Steel Copper Sheeting, Copper Tubing Flame Rod, Thermal Fuse, Lightning Protection Device (ZNR), Overheat Prevention Device, Freezing Prevention Device, Fan Rotation Detector Remote Controller, Remote Controller Cord, Anchoring Screws
Safety Devices
Accessories
Performance
N-0751M-DVC
Item Model Name Type Ignition Operating Pressure Minimum Flow Rate Dimensions Weight Water Holding Capacity Connection Sizes Installation Air Supply/Exhaust Specification N-0751M-DVC Indoor, Wall Mounted Po wer Vented Direct Ignition 15-150 psi 0.5 GPM 23.6"(Height) x 13.8"(Width) x 10.2"(Depth) 55 lbs. 0.2 Gallon 3/4" 3/4" 3/4" 120 VAC (60Hz) NG : 108W LP : 96W Freeze Prevention 161W Zincified Steel Plate/Polyester Coating Stainless Steel Copper Sheeting, Copper Tubing Flame Rod, Thermal Fuse, Lightning Protection Device (ZNR), Electric Leakage Prevention Device (GFCI), Overheat Prevention Device, Freezing Prevention Device, Fan Rotation Detector Anchoring Screws
Po wer Supply Materials
Safety Devices
Accessories
P erformance
Item Gas Consumption Maximum Hot Water Capacity Capacity Range Temperature Settings Default Temperature Options NG LP 4 5 F R is e Maximum Performance Minimum Performance 199,900 btuh 11,000 btuh 199,900 btuh 11,000 btuh 7 . 5 G a l. /min. 0.5-9.8 Gal./min. 100-150F (In 5F intervals), 160, 170, 180F (In 10F intervals) (14 Options) 120,130,140,180F (Original is 120F)
10
N-0931M
Item Model Name Type Ignition Operating Pressure Minimum Flow Rate Dimensions Weight Water Holding Capacity Connection Sizes Installation Air Supply/Exhaust N-0931M Indoor/ Outdoor, Wall Mounted Power Vented Direct Ignition 15-150 psi 0.5 GPM 24.2"(Height) x 18.3"(Width) x 9.4"(Depth) 62 lbs. 0.3 Gallon 3/4" 3/4" 3/4" 120 VAC (60Hz) NG : 115W LP : 115W Freeze Prevention 250W Stainless Steel Copper Sheeting, Copper Tubing Flame Rod, Thermal Fuse, Pressure Relief Valve, Lightning Protection Device (ZNR), Overheat Prevention Device, Freezing Prevention Device, Fan Rotation Detector Remote Controller, Remote Controller Cord, Anchoring Screws
Safety Devices
Accessories
Performance
11
N-0931M-DV
Item Model Name Type Ignition Operating Pressure Minimum Flow Rate Dimensions Weight Water Holding Capacity Connection Sizes Installation Air Supply/Exhaust N-0931M-DV Indoor Wall Mounted Po wer Vented Direct Ignition 15-150 psi 0.5 GPM 24.2"(Height) x 18.3"(Width) x 9.4"(Depth) 62 lbs. 0.3 Gallon 3/4" 3/4" 3/4" 120 VAC (60Hz) NG : 115W LP : 120W Freeze Prevention 250W
Stainless Steel Copper Sheeting, Copper Tubing Flame Rod, Thermal Fuse, Pressure Relief Valve, Lightning Protection Device (ZNR), Overheat Prevention Device, Freezing Prevention Device, Fan Rotation Detector Remote Controller, Remote Controller Cord, Anchoring Screws
Safety Devices
Accessories
Performance
12
N-0931M-OD
Item Model Name Type Ignition Operating Pressure Minimum Flow Rate Dimensions Weight Water Holding Capacity Connection Sizes Installation Air Supply/Exhaust N-0931M-OD Outdoor, Wall Mounted Po wer Vented Direct Ignition 15-150 psi 0.5 GPM 24.2"(Height) x 18.3"(Width) x 9.4"(Depth) 62 lbs. 0.3 Gallon 3/4" 3/4" 3/4" 120 VAC (60Hz) LP : 95W Freeze Prevention 250W Stainless Steel Copper Sheeting, Copper Tubing Flame Rod, Thermal Fuse, Pressure Relief Valve, Lightning Protection Device (ZNR), Overheat Prevention Device, Freezing Prevention Device, Fan Rotation Detector Remote Controller, Remote Controller Cord, Anchoring Screws
NG : 90W
Safety Devices
Accessories
Performance
13
N-0841MC (-DV)
Item Model Name Type Ignition Operating Pressure Minimum Flow Rate Dimensions Weight Water Holding Capacity Connection Sizes Installation Air Supply/Exhaust N-0841MC-DV N-0841MC Indoor, Wall Mounted Indoor/ Outdoor, Wall Mounted Power Vented Direct Ignition 15-150 psi 0.5 GPM 24.4"(Height) x 18.4"(Width) x 9.4"(Depth) 73 lbs. 0.5 Gallon NPT 3/4" NPT 3/4" NPT 3/4" 1/2" Threaded 120 VAC (60Hz) NG : 115W LP : 120W NG : 106W LP : 109W Freeze Prevention 213W Freeze Prevention 213W Stainless Steel Stainless Steel Copper Sheeting, Copper Tubing Stainless Steel Sheeting, Stainless Steel Tubing Flame Rod, Thermal Fuse, Pressure Relief Valve, Lightning Protection Device (ZNR), Overheat Prevention Device, Freezing Prevention Device, Fan Rotation Detector Remote Controller, Remote Controller Cord, Anchoring Screws
Power Supply
Water Inlet Hot Water Outlet Gas Inlet Condensate Drain Supply Consumption Casing Flue Collar First Heat Exchanger Secondary Heat Exchanger
Materials
Safety Devices
Accessories
Performance
14
N-1321M-ASME
Item Model Name Type Ignition Operating Pressure Minimum Flow Rate Dimensions Weight Water Holding Capacity Connection Sizes Installation Air Supply/Exhaust N-1321M-ASME Indoor/ Outdoor, Wall Mounted Power Vented Direct Ignition 15-150 psi 0.7 GPM 29.7"(Height) x 19.1"(Width) x 11.8"(Depth) 105 lbs. 0.6 Gallon 1" 1" 3/4" 120 VAC (60Hz) NG : 137W LP : 142W Freeze Prevention 371W Stainless Steel Stainless Steel Copper Sheeting, Copper Tubing Flame Rod, Thermal Fuse, Pressure Relief Valve, Lightning Protection Device (ZNR), Overheat Prevention Device, Freezing Prevention Device, Fan Rotation Detector Remote Controller, Remote Controller Cord, Anchoring Screws
Safety Devices
Accessories
Performance
15
Hot Water Supply Capabillities N-0531S (-OD)

[W inte r] I nle t wa te r te mp. 4 6 F [Spring/F a ll] I nle t wa te r te mp. 6 4 F [Summer] Inlet water temp. 82 F
180 170 160 150

Set temperature ( F) Set temperature ( F)
180 170 160 150 130 120 110 100 90 80

0 1 2 3 4 5 6 7 8
Set temperature ( F)
180 170 160 150 140 130 120 110 100 90 80 0 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6 7 8

Flow Rate (GPM) Flow Rate (GPM)
140 130 120 110 100 90 80

Flow Rate (GPM)
140
N-0631S (-OD)
[Winter] Inlet water temp. 46 F
[Spring/Fall] Inlet water temp. 64 F [Summer] Inlet water temp. 82 F
180 170 160

Hot Water Temperature ( F) Hot Water Temperature ( F)
180 170 160 150 140 130 120 110 100 90 80 0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10

Hot Water Flow Rate (gal/min) Hot Water Flow Rate (gal/min)
Hot Water Temperature ( F)
180 170 160 150 140 130 120 110 100 90 80 0 1 2 3 4 5 6 7 8 9 10

Hot Water Flow Rate (gal/min)
150 140 130 120 110 100 90 80
N-0751M (-DV, -OD, -DVC)

180 170 160 150

Set temperature ( F) Set temperature ( F)
180 170 160 150 130 120 110 100 90 80 0 1 2 3 4 5 6 7 8 9 10 11 12 0 1 2 3 4 5 6 7 8 9 10 11 12

Flow Rate (GPM) Flow Rate (GPM)
180 170 160 150

140 130 120 110 100 90 80
140
140 130 120 110 100 90 80 0 1 2 3 4 5 6 7 8 9 10 11

Flow Rate (GPM)
N-0931M (-DV, -OD)

180 170 160 150

180 170 160 150

180 170 160 150

140 130 120 110 100 90 80 0 1 2 3 4 5 6 7 8 9 10 11 12

Flow Rate (GPM)
140 130 120 110 100 90 80 0 1 2 3 4 5 6 7 8 9 10 11 12

Flow Rate (GPM)
140 130 120 110 100 90 80 0 1 2 3 4 5 6 7 8 9 10 11

Flow Rate (GPM)
N-0841MC (-DV)
180 170 160 150

180 170 160 150

180 170 160 150

140 130 120 110 100 90 80 0 1 2 3 4 5 6 7 8 9 10 11 12

Flow Rate (GPM)
140 130 120 110 100 90 80 0 1 2 3 4 5 6 7 8 9 10 11 12

Flow Rate (GPM)
140 130 120 110 100 90 80 0 1 2 3 4 5 6 7 8 9 10 11

Flow Rate (GPM)
16
N-1321M-ASME
Flow Rate (GPM)
Flow Rate (GPM)
Flow Rate (GPM)
Pressure Loss Characteristics N-0531S (-OD)

30 60 50 20 Pressure Loss (psi) Ft of Head Ft of Head 40 15 30 10 20 5 10 0 0.0 1.0 2.0 3.0 4.0 5.0 Flow Rate (gpm) 6.0 7.0 8.0
25
N-0631S (-OD)
30 60 50 20 Pressure Loss (psi) 40 15 30 10 20 5 10 0 0.0 1.0 2.0 3.0 4.0 5.0 Flow Rate (gpm) 6.0 7.0 8.0
25
17
N-0751M (-DV, -OD, -DVC) Flow rates shown will vary slightly depending on the incoming water temperature and the setting temperature on the remote controller.
30
Bypass Closed Set temperature: 145 F or higher Bypass Open Set temperature: 140 F or less
60.0
25
50.0
20 40.0
Pressure Loss (psi)
15
Ft of Head
30.0 10 20.0 5
10.0
0 0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0
0.0
Flow Rate (GPM)
N-0931M (-DV, -OD) Flow rates shown will vary slightly depending on the incoming water temperature and the setting temperature on the remote controller.
55
45
30
Bypass Close Set temperature: 145 F or higher (Storage Tank Setting w/System Controller : 170 -180 F) Bypass Open Set temperature: 140 F or less (Storage Tank Setting w/System Controller : 160 F or less)
110.0 100.0 90.0 80.0 70.0 60.0 50.0
35
30
Pressure Loss (psi)
20 40.0 15 30.0 10 20.0 10.0 0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0
5 0 0.0
Flow Rate (GPM)
18
Ft of Head
25
N-0841MC (-DV)
30
25
Set temperature: 130 F or less (Storage Tank Setting w/ System Controller: 160 F or less)
60
50
20
Pressure Loss (psi)
40 15
Set temperature: 135F or higher (Storage Tank Setting w/ System Controller: 170~180F)
30
10 20 5
10
0 0.0
0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0
Flow Rate (GPM)
N-1321M-ASME
30
Set temperature: 140F or less (Storage Tank Setting w/ System Controller: 160F or less)
25
60
20
Pressure Loss (psi)
Set temperature: 145F or higher (Storage Tank Setting w/ System Controller: 170~180F)
50
40
Ft of Head
15 30 10 20 5
10
0 0.0 2.0 4.0 6.0 8.0 10.0 12.0 14.0

Flow Rate (GPM)
19
Ft of Head
3. Dimensions
N-0531S
(VIEW FROM TOP) 10.0" 7.0" 4.3"
3.8" 1.6"
2.2"
1.5"
13.3"
HOT WATER OUTLET(3/4") COLD WATER INLET(3/4") 7.2"
GAS INLET (3/4") WIRING THROUGHWAYS 13.8" 13.1" 3"
3.9"
0.4" 3.0"
4.7"
6.7"
0.4"
3.2"
FLUE COLLAR
21.4"
1.2"
UPPER WALL MOUNT BRACKETS
4.7" 2.4"
19.2"
20.5"
AIR INLET
BOTTOM OF CASE
BOTTOM OF CASE
0.4"
1.9" 1.8"
LOWER WALL MOUNT BRACKETS
0.4" WATER DRAIN VALVE (WATER FILTER) HOT WATER OUTLET
3.3" COLD WATER INLET
WATER DRAIN VALVE
WIRING THROUGHWAYS
N-0531S-OD
(VIEW FROM TOP) 10.0" 7.0" 4.3"
13.3"
3.8" 1.6"
2.2"
1.5"
HOT WATER OUTLET(3/4") COLD WATER INLET(3/4") 7.2"
GAS INLET (3/4") WIRING THROUGHWAYS 13.8" 13.1" 8.4"
4.7"
3.9"
0.4"
6.7"
0.4"
2.0"
GAS INLET
AIR INLET
1.2"
UPPER WALL MOUNT BRACKETS
21.4"
4.7" 2.4"
19.2"
20.5"
1.7"
AIR INLET
BOTTOM OF CASE BOTTOM OF CASE
0.4"
1.9" 1.8"
LOWER WALL MOUNT BRACKETS
0.4" WATER DRAIN VALVE (WATER FILTER)
3.3"
COLD WATER INLET
HOT WATER OUTLET WATER DRAIN VALVE
WIRING THROUGHWAYS
20
2.0"
GAS INLET
AIR INLET
1.0"
N-0631S
13.3"
(VIEW FROM TOP) 4- 0.5" 2-0.3" x 0.5" OBLONG HOLE 4.7" 0.4" 3" 6.7" 13.8" 13.1" 4" FLUE COLLAR HOT WATER OUTLET(3/4") COLD WATER INLET(3/4") GAS INLET (3/4") WIRING THROUGHWAYS 1.7" 7.8" 6.2" 1.4" 10.5"
3.2"
2.0" 3.3"
0.4"
1.2"
1.1"
24.5"
22.3"
23.6"
AIR INLET
LED
4.3" 2.5" 1.8"
HEGHT OF EACH FITTINGS FROM BOTTOM OF CASE N-0631S
0.4"
2.4" 3.3" 4.7" 2-0.3" x 0.6" OBLONG HOLE 4- 0.5"
AIR INLET 0.4" WIRING THROUGHWAYS
HOT WATER OUTLET COLD WATER INLET GAS INLET
1.8" 1.9" 2.0"
WATER DRAIN VALVE (WATER FILTER) HOT WATER OUTLET WATER DRAIN VALVE
GAS INLET COLD WATER INLET
N-0631S-OD
13.3"
(VIEW FROM TOP) 4- 0.5" 2-0.3" x 0.5" OBLONG HOLE 4.7"

0.4" 1.2"
10.5" 0.4" 6.7" 0.4" 1.1" 13.8" 13.1" 10.0" FLUE TERMINAL 7.8" 6.2" 1.4"
4.3" 2.5" 1.8"
1.6"
1.0"
1.7"
2.0" 3.3"
24.5" 22.3" 23.6"
HOT WATER OUTLET(3/4") COLD WATER INLET(3/4") 1.7" AIR INLET LED HEGHT OF EACH FITTINGS FROM BOTTOM OF CASE
0.4"
GAS INLET (3/4") WIRING THROUGHWAYS
2.4" 3.3" 4.7" 3-0.3" x 0.6" OBLONG HOLE
AIR INLET 0.4" WATER DRAIN VALVE (WATER FILTER) HOT WATER OUTLET WATER DRAIN VALVE COLD WATER INLET
gns bnkc
N-0631S-OD HOT WATER OUTLET WIRING THROUGHWAYS COLD WATER INLET GAS INLET
f`r
1.8" 1.9" 2.0"
GAS INLET
4- 0.5"
21
1.9" 4.2"
1.9" 4.2"
N-0751M
13.2"
< inch>
4- 0.5" 2-0.3 x 0.5" OBLONG HOLE 4.7" 3.3" 2.0" 0.4" 3.7"
0.4" 1.2" 2.8"
(VIEW FROM TOP) 10.3" 7.1" 9.4" 1.1" 13.8" 13.1" 4" 1.4"
5.9" 4.5" 2.8" 4.8" 7.0"
FLUE COLLAR
HOT WATER OUTLET (3/4") WIRING THROUGHWAY

24.5" 22.3" 23.6"
GAS INLET (3/4") 3.1" 7.8" COLD WATER INLET (3/4") WIRING THROUGHWAY (120VAC)
AIR INLET
0.4"
AIR INLET
2.4" 3.3" 4.7"
0.4"
WIRING THROUGHWAY (120VAC)
HEIGHT OF EACH FITTINGS FROM BOTTOM OF CASE

N-0751M
WIRING THROUGHWAY
HOT WATER OUTLET COLD WATER INLET
1.8" 2.2" 2.2"
2-0.3 x 0.6" OBLONG HOLE 4- 0.5"
WATER DRAIN VALVE (WATER FILTER) GAS INLET HOT WATER OUTLET WATER DRAIN VALVE COLD WATER INLET
GAS INLET
N-0751M-DV
17.7"
< inch >
(VIEW FROM TOP) 4- 0.5" 6-0.24 x 0.4"OBLONG HOLE 18.3" 17.6" 1.1" AIR INLET 4" 4" FLUE COLLAR 10.8" 9.4" 3.7"
1.6"
6.7" 5.5" 3.9" 2.8" 1.4"
3"
5.9"
0.4" 3.7"
2.8"
2.1"
5.4" 12.5"
4.5"
WIRING THROUGHWAY (120VAC) GAS INLET (3/4") COLD WATER INLET (3/4")
26.2"
23.1"
24.2"

0.4" 1.4" 2.8" 3.9" 5.5" 6.7" 6-0.24 x 0.4" OBLONG HOLE 4- 0.5"
N-0751M-DV
HOT WATER OUTLET

WIRING THROUGHWAY
COLD WATER INLET

WATER DRAIN VALVE (WATER FILTER) GAS INLET
GAS INLET
COLD WATER INLET WIRING THROUGHWAY (120VAC)
22
4.8"
9.4"
5.9"
9.1"
1.8" 2.2" 2.2"
N-0751M-OD
13.2" (VIEW FROM TOP) 10.3"
< inch >
4- 0.5" 2-0.3 x 0.5" OBLONG HOLE 4.7" 3.3" 2.0"

0.4" 1.2"
7.1" 1.4" 13.8" 13.1" 8.6" FLUE COLLAR
5.9"
4.5" 2.8"
0.4"
9.4" 1.1"
0.4"
2.9"
2.1"
1.7"
GAS INLET (3/4") COLD WATER INLET (3/4") 3.1" 7.8" WIRING THROUGHWAY (120VAC)
24.5"
22.3"
23.6"
AIR INLET

AIR INLET
4.8"
0.4"
0.4"
7.0"
N-0751M-OD
HOT WATER OUTLET

WIRING THROUGHWAY
1.8" 2.2" 2. 2"
2.4" 3.3" 4.7" 2-0.3 x 0.6" OBLONG HOLE 4- 0.5"
COLD WATER INLET G A S IN L E T
WATER DRAIN VALVE (WATER FILTER) GAS INLET HOT WATER OUTLET COLD WATER INLET WATER DRAIN VALVE
N-0751M-DVC
13.2"
< inch >

7.3" 4.1"
(VIEW FROM TOP) 10.3"
6.0"
0.2" x 0.4" OBLONG HOLE 0.5 5.5" 4.1" 2.8" 1.4" 0.4" - 1.8" 4.1" 10.2" 5.0" 3.1" 13.8" 13.1" 1.1" FLUE COLLAR AIR INLET HOT WATER OUTLET (3/4") 2.6" 6.9" 7.3" WIRING THROUGHWAY AC120V GAS INLET (3/4") COLD WATER INLET (3/4") WIRING THROUGHWAY
0.8"
1.8"
2.9"
2.5"

26.0" 22.3" 23.6"
N-0751M-DVC
1.8" 2.2" 2.2"
0.8"
0.4" - 1.8"
WIRING THROUGHWAY AC120V
WIRING THROUGHWAY WATER DRAIN VALVE (WATER FILTER)
1.4" 2.8" 4.1" 5.5" 0.5" 0.2" x 0.4" OBLONG HOLE
GAS INLET COLD WATER INLET
23
5.9"
8.1"
1.2"
N-0931M
17.7"
< inch >

N-0931M
4- 0.5" 6-0.24 x 0.4" OBLONG HOLE
6.7" 5.5" 3.9" 2.8" 1.4"
18.3" 0.4"
1.6" 2.7"
HOT WATER OUTLET COLD WATER INLET G A S IN L E T
1.7" 2.2" 2. 2"
9.4" 3.7" FLUE COLLAR 1.1"
17.6" 4"
(VIEW FROM TOP) 14.4" LED

26.2" 23.1" 24.2" 6.9" 6.1" 5.3" 2.8"
WIRING THOROUGHWAY (120VAC)
AIR INLET
HOT WATER OUTLET (3/4") 0.4" 1.4" 2.8" 3.9" 5.5" 6.7" AIR INLET WIRING THOROUGHWAYS
WIRING THROUGHWAYS GAS INLET
GAS INLET (3/4") COLD WATER INLET (3/4") 2.6" 3.9" 6.3"
WATER DRAIN VALVE (WATER FILTER) HOT WATER OUTLET COLD WATER INLET WIRING THROUGHWAY (120VAC)
6-0.24 x 0.4" OBLONG HOLE 4- 0.5"
WATER DRAIN VALVE
N-0931M-DV
17.7"

N-0931M-DV
4- 0.5" 6-0.24 x 0.4" OBLONG HOLE 6.7" 5.5" 3.9" 2.8" 1.4" 18.3" 17.6" 0.4" 9.4" 3.7" 1.1" AIR INLET 4" 5.9" 4" FLUE COLLAR (VIEW FROM TOP) 14.4" 11" LED 7.7" WIRING THOROUGHWAY (120VAC) 9.1"
1.7" 2.2" 2.2"
1.6"
3"
26.2"
23.1"
24.2"
2.8"
2.9"
HOT WATER OUTLET (3/4") 0.4"

WIRING THROUGHWAYS
6.9"
6.1"
5.3"
WIRING THOROUGHWAYS
COLD WATER INLET
1.4" 2.8" 3.9" 5.5" 6.7" 6- 0.24 x 0.4" OBLONG HOLE 4- 0.5"
GAS INLET (3/4") COLD WATER INLET (3/4") 2.6" 3.9" 6.3"
WATER DRAIN VALVE (WATER FILTER) HOT WATER OUTLET WATER DRAIN VALVE
GAS INLET WIRING THROUGHWAY (120VAC)
24
5.4"
2.9"
< inch >
5.4"
11" 7.7"
N-0931M- OD
17.7"

N-0931M-OD
< inch >
4- 0.5" 6 - 0.24 x 0.4" OBLONG HOLE

6.7" 5.5" 3.9" 2.8" 1.4"
1.6"
WATER OUTLET
18.3" 0.4" 9.4" 0.4" 17.6" 10.6" 3.2"
2"
1.7" 2.2" 2. 2"
WATER INLET G A S IN L E T
FLUE COLLAR
(VIEW FROM TOP) 14.4" 11" 7.7"

2.8" 6.9" 6.1" 5.3"
1.7"
2.9"
26.2"
23.1"
24.2"
LED
AIR INLET AIR INLET 0.4" 1.4" 2.8" 3.9" 5.5" 6.7" HOT WATER OUTLET (3/4") WIRING THROUGHWAYS 2.6" 3.9" 6.3" GAS INLET (3/4") COLD WATER INLET (3/4")
WIRING THROUGHWAYS
COLD WATER INLET
WATER DRAIN VALVE (WATER FILTER)
GAS INLET WIRING THROUGHWAY (120VAC)
6 - 0.24 x 0.4" OBLONG HOLE 4- 0.5"
25
5.4"
N-0841MC
17.7" (VIEW FROM TOP) 4- 0.5" 6-0.24 x 0.4" OBLONG HOLE 6.7" 5.5" 3.9" 2.8" 1.4"
1.6" 6.1" 4.3" 2.4"
13.7" 10.4" 10.0" 0.4"

3.1"
WIRING THOROUGHWAY
(AC120VAC)
9.4" 5.1" FLUE COLLAR 1.1"
2.8"
4.7"
5.3"
5.3"
17.6" 4"
HOT WATER OUTLET(3/4") LED

24.4" 26.2" 23.1"
CONDENSATE DRAIN (1/2") WIRING THOROUGHWAY 2.8" 3.9"
GAS INLET(3/4") WIRING THOROUGHWAY COLD WATER INLET(3/4")
AIR INLET
AIR INLET 1.4" 2.8" 3.9" 5.5" 6.7" 6-0.24 x 0.4" OBLONG HOLE 4- 0.5" HOT WATER OUTLET WATER DRAIN VALVE COLD WATER INLET WIRING THOROUGHWAY
(120VAC)
HEIGHT OF EACH FITTING FROM BOTTOM OF CASE

N-0841MC
0.4"
CONDENSATE DRAIN
WIRING THOROUGHWAY CONDENSATE DRAIN WATER DRAIN VALVE GAS INLET WATER DRAIN VALVE WATER DRAIN VALVE (WATER FILTER) WIRING THOROUGHWAY
0.9" 1.7" 2.2" 2.2"
N-0841MC-DV
17.7"
[inch]
HEIGHT OF EACH FITTING FROM BOTTOM OF CASE N-0841MC-DV CONDENSATE DRAIN HOT WATER OUTLET 0.9" 1.7" 2.2" 2. 2"
(VIEW FROM TOP)
13.7" 10.4" LED 10.0" 8.4"
4.7" 6.1" 4.3" 2.4"
4- 0.5" 6- 0.24 x 0.4" OBLONG HOLE 6.7" 5.5" 3.9" 2.8" 1.4" 0.4" 9.4" 5.1" 1.1"
1.6" 3.1"
4" AIR INLET
18.4" 17.6" 9.2" 5.9" 4" FLUE COLLAR
COLD WATER INLET G A S IN L E T
WIRING THOROUGHWAY
(120VAC)
24.4"
26.2"
23.1"
3.9"
HOT WATER OUTLET(3/4") CONDENSATE DRAIN(1/2") WIRING THOROUGHWAY 1.4" 2.8" 3.9" 5.5" 6.7" 6- 0.24 x 0.4" OBLONG HOLE 4- 0.5" 0.4" WIRING THOROUGHWAY CONDENSATE DRAIN WATER DRAIN VALVE GAS INLET HOT WATER OUTLET WATER DRAIN VALVE COLD WATER INLET WATER DRAIN VALVE WIRING THOROUGHWAY
(120VAC)
GAS INLET(3/4") WIRING THOROUGHWAY 2.8" COLD WATER INLET(3/4")
WATER DRAIN VALVE (WATER FILTER) WIRING THOROUGHWAY
3.9"
26
2.8"
6.1"
6.1"
18.4"
8.4" 3.9"
N-1321M-ASME
HEIGHT OF EACH FITTING FROM BOTTOM OF CASE

HOT WATER OUTLET COLD WATER INLET GAS INLET 2.6" 3.4" 2.0"
27
RC-7649M (Optional for N-0531S (-OD), N-0631S (-OD))
5.0"
0.8"
RC-7650M (Optional Canadian Version)
4.7"
5.0"
0.8"
4.7"
28
4. Components
N-0531S
Heat Exchanger
Exhaust Flue
Anti-Frost Heater High-Limit Switch Flame Rod
Frost Sensing Switch
Thermal Fuse
Ignition Electrode Manifold

ENW
Igniter Gas Valve Unit Circuit Board Flow Control Valve

PU` PU`
Anti-Frost Heater Hot Water Outlet Water Filter Cold Water Inlet Gas Inlet
G.F.C.I
29
N-0531S-OD
Exhaust Terminal Anti-Frost Heater Heat Exchanger
High-Limit Switch
Thermal Fuse
Flame Rod Ignition Electrode Manifold

ENW
Igniter Fan Motor Gas Valve Unit Flow Control Valve Anti-Frost Heater Circuit Board
Water Flow Sensor Hot Water Outlet Cold Water Inlet Water Drain Valve Gas Inlet
G.F.C.I
30
N-0631S
Heat Exchanger Frost Sensing Switch Exhaust Flue
High-Limit Switch
Anti-Frost Heater
Flame Rod
Thermal Fuse
Ignition Electrode
Burning LED
Manifold
Igniter
Fan Motor
Transformer
Gas Valve Unit
Water Flow Sensor
Circuit Board
Frost Sensing Switch Flow Control Valve G.F.C.I. Anti-Frost Heater
Junction Box
Gas Inlet H ot W a te r outle t C old W a te r I nle t
Water Drain Valve
Water Filter
*For models with serial numbers starting from 2008.04-XXXXX and later (except the N-1321M-ASME), the Junction Box will be located on the outside of the case at the bottom of the unit. The 120V power connections can now be made at this location without removing the front cover of the unit. **For N-0751M(-DV, -OD), N-0841MC(-DV), and N-0931M(-DV, -OD, -ASME) models, the Remote Controller Connections are also located at the bottom of the unit.
Junction Box
External connection terminal block Wiring throughway Remote controller cord
Ground Power Cord
31
N-0631S-OD
Heat Exchanger Exhaust Terminal
High-Limit Switch
Anti-Frost Heater
Flame Rod
Thermal Fuse
Ignition Electrode
Burning LED
Manifold
Igniter
Fan Motor
Transformer
Gas Valve Unit
Water Flow Sensor
Circuit Board
Frost Sensing Switch Flow Control Valve G.F.C.I. Anti-Frost Heater
Junction Box
Gas Inlet Hot Water outlet Cold Water Inlet
W a te r D ra in V a lve
W a te r F ilte r
Junction Box
Ground Power Cord
32
N-0751M
Exhaust Flue Heat Exchanger Thermal Fuse High Limit Switch Heat Exchanger Thermistor Flame Rod Igniter Anti-Frost Heater
Ignition Electrode Manifold Circuit Board
Fan Motor Transformer Bypass Flow Control Valve Main Flow Control Valve Junction Box Anti-Frost Heater
Water Flow Sensor Current Leakage Safety Device(GFCI) Remote Controller Terminal Block Air Inlet Thermistor
Hot Water Outlet Gas Inlet Water Drain Valve Water Filter Water Inlet Anti-Frost Heater
Junction Box
Ground Power Cord
33
N-0751M-DV
Air Inlet Exhaust Flue Heat Exchanger Thermal Fuse Heat Exchanger Thermistor Flame Rod High Limit Switch Anti-Frost Heater Igniter
Manifold Ignition Electrode Circuit Board Fan Motor Gas Valve Mechanism Transformer Bypass Flow Control Valve Main Flow Control Valve Junction Box Anti-Frost Heater Air Inlet Thermistor Hot Water Outlet Remote Controller Terminal Block Water Flow Sensor Current Leakage Safety Device(GFCI)
Gas Inlet
Water Drain Valve Water Filter Water Inlet Anti-Frost Heater
Junction Box
Ground Power Cord
34
N-0751M-OD
Heat Exchanger Exhaust Flue Thermal Fuse High Limit Switch Heat Exchanger Thermistor Anti-Frost Heater
Flame Rod
Igniter
Ignition Electrode Manifold Circuit Board
Fan Motor
Transformer Bypass Flow Control Valve Main Flow Control Valve Junction Box Anti-Frost Heater Water Flow Sensor Current Leakage Safety Device(GFCI) Remote Controller Terminal Block
Air Inlet Thermistor Hot Water Outlet Gas Inlet Water Drain Valve Water Filter Water Inlet Anti-Frost Heater
Junction Box
Ground Power Cord
35
N-0751M-DVC
Flue Collar Air Inlet Igniter
Heat Exchanger
High Limit Switch Heat Exchanger Thermistor Anti-Frost Heater
Thermal Fuse
Manifold
Flame Rod
Circuit Board Water Flow Sensor
Fan Motor Main Flow Control Valve
Current Leakage Safety Device(GFCI)
Transformer
Bypass Flow Control Valve
Anti-Frost Heater Anti-Frost Heater Hot Water Outlet Junction Box Water Drain Valve Water Inlet Gas Inlet
36
N-0931M
Exhaust Flue Heat Exchanger Frost Sensing Switch Thermal Fuse
Main Flow Control Valve Anti-Frost Heater Heat Exchanger Thermistor
High Limit Switch Anti-Frost Heater Igniter
Flame Rod Ignition Electrode Manifold
Fan Motor Water Outlet Thermistor Transformer
Circuit Board
Current Leakage Safety Device (GFCI) Water Flow Sensor Remote Controller Terminal Block
Junction Box
Anti-Frost Heater Air Inlet Thermistor Hot Water Outlet Water Drain Valve Water Filter Water Inlet Gas Inlet Anti-Frost Heater
Junction Box
Ground Power Cord
37
N-0931M-DV
Air Inlet Exhaust Flue
Heat Exchanger Frost Sensing Switch Thermal Fuse Main Flow Control Valve High Limit Switch Anti-Frost Heater Heat Exchanger Thermistor Igniter Bypass Flow Control Valve
Manifold
Flame Rod Ignition Electrode Fan Motor Water Outlet Thermistor Transformer Junction Box Anti-Frost Heater Remote Controller Terminal Block Circuit Board Gas Valve Mechanism Water Flow Sensor Current Leakage Safety Device (GFCI)
Air Inlet Thermistor Hot Water Outlet Water Drain Valve Water Filter Anti-Frost Heater
Water Inlet
Gas Inlet
Junction Box
Ground Power Cord
38
N-0931M-OD
Exhaust Flue
Heat Exchanger Thermal Fuse
Main Flow Control Valve
High Limit Switch Anti-Frost Heater
Heat Exchanger Thermistor Flame Rod Bypass Flow Control Valve
Igniter
Manifold Ignition Electrode Fan Motor Circuit Board
Water Outlet Thermistor Transformer Current Leakage Safety Device (GFCI) Water Flow Sensor Remote Controller Terminal Block
Junction Box
Anti-Frost Heater Hot Water Outlet Water Drain Valve Water Filter Water Inlet Anti-Frost Heater
Air Inlet Thermistor Gas Inlet
Junction Box
Ground Power Cord
39
N-0841MC
Exhaust Flue
Secondary Frost Sensing Switch
Heat Exchanger Anti-Frost Heater

Frost Sensing Switch
Anti-Frost Heater Thermal Fuse
Primary Heat Exchanger High Limit Switch
Anti-Frost Heater
Main Flow Control Valve
Igniter
Flame Rod Neutralizer
Ignition Electrode
Manifold Circuit Board Anti-Frost Heater
Fan Motor Transformer

Current Leakage Safety Device(GFCI) Water Flow Sensor
Water Outlet Thermistor Anti-Frost Heater
Water Drain Valve Hot Water Outlet Remote Controller Te rminal Block
Air Inlet Thermistor Gas Inlet Condensate Drain Water Inlet Anti-Frost Heater Water Filter Water Drain Valve
Junction Box
Water Drain Valve
40
N-0841MC-DV
Air Inlet
Secondary
Exhaust Flue
Heat Exchanger
Frost Sensing Switch Frost Sensing Switch
Anti-Frost Heater Anti-Frost Heater Thermal Fuse Main Flow Control Valve Flame Rod Neutralizer Primary Heat Exchanger High Limit Switch Anti-Frost Heater Igniter
Ignition Electrode Bypass Flow Control Valve Fan Motor Transformer Water Flow Sensor Water Outlet Thermistor Anti-Frost Heater
Manifold Circuit Board Anti-Frost Heater
Current Leakage Safety Device(GFCI)
Water Drain Valve Air Inlet Thermistor Hot Water Outlet Condensate Drain Remote Controller Te rminal Block Water Filter Gas Inlet Water Drain Valve Junction Box Water Inlet Anti-Frost Heater
41
N-1321M-ASME
42
Remote controller (RC-7649M and RC-7650M)

Display (Type RC-7649M) Setting Buttons For setting the hot water temperature, and other settings.
For turning the
Flow Meter Alarm Set Button meter alarm.
* Before use, remove the protective sheet from the remote controller surface. * The unit has been shipped from the factory with the remote control set at 110F.
Display (RC-7649M)
The illustration below shows an example of the remote controller display. What is actually displayed depends on how the water heater is set. Burner On Indicator
Priority Indicator When this indicator is lit, the hot water temperature can be set.
Temperature Setting (Ex.: 105F) Flow Meter Setting
meter alarm set button. Error Code failure occurs.
Display (RC-7650M)
43
5. Troubleshooting
Error Codes and Checkpoints (With optional remote controller connected.)
Display
Description
Combustion Abnormality obstruction
Diagnosis Point (Trouble Point)
10 11 12 14 16 20 21 29 30 31 32 33 41 410 56 59 61 63 65 66 70 71 72 73 760
Ignition Failure is gas line, Is the LP tank full Flame Rod Does Not Detect Flame (Secondary Flame Fault Detection) Overheat Cutoff Fuse Abnormally High Output Temperature High Limit Switch Pressure Switch Abnormality Neutralizer Water Level Electrode Abnormality Freeze Protection Thermostat Inlet Thermistor Abnormality Outlet Thermistor Abnormality Heat Exchanger Thermostat Flow Sensor Abnormality Multi-System Flow Imbalance Error CCP Valve Abnormality Combustion Abnormality Fan Motor Abnormality Recirculation Pump Error Main Water Control Valve Check that the fan is rotating Check for proper pump operation Check recirculation hot water supply pipe Call Noritz Technical Support (866-766-7489) Check flow for blockage or obstruction Check flow sensor and filter for debris and/or damage operation with System Controller
connection, What size is gas line, Is the LP tank full Check fuse Check for damage of
Check outlet water temperature, Is the water hard, Is the water
Check high limit switch connection, Is the water hard
blockage or obstruction (For N-1321M-ASME) Check for neutralizer and/or drain pipe blockage, Check for proper connection of water level electrode Check freeze protection thermostat connection Check inlet thermister connection Check outlet thermister connection Check heat exchanger thermostat connection
Bypass Water Control Valve Call Noritz Technical Support (866-766-7489) Circuit board Abnormality Gas Solenoid Valve Abnormality Flame Rod Abnormality Improper Circuit Board Setting Remote Controller Transmission Abnormality Combustion Abnormality (Warning indication) Circuit board failure Check gas valve connections, Check for damage to gas valve Check for flame on burner Check circuit board for damage and proper connections, Unplug/replug power to unit if wiring was altered during operation Check Remote Controller Cord, Check wiring connections if Multi-System or Quick-Connect is in use Check for abnormal combustion Check for abnormal combustion
90
Combustion abnormality (Unit shuts off)
92 93 99 (F) 76
Neutralizer Life Cycle Warning Neutralizer Life Cycle End Combustion Abnormality (Unit shuts off) Multi-System Communication Error
Replace neutralizer (Refer to instructions included with replacement neutralizer
Check for abnormal combustion Check for proper connection of the Quick-Connect Cord or Multi-System Controller.
*In a quick connect multi-system, "F##"(except F76) indicates an error code from the secondary unit (unit without a remote). The ON/OFF condition of the neutralizer water level electrode can be checked using the maintenance monitors. When maintenance monitor number 19 reads "000", the condition of the electrode is normal. When this monitor reads "111", the condition of the electrode is abnormal.
44
Error Codes and Checkpoints (No remote controller connected.) <N-0631S (-OD) only>
No. of Flashes
Reset Method (without Remote Controller) No Reset
Reset Method (with Remote Controller) No Reset
Will Unit Work After Other Symptoms Being Reset It's available to burn even before reset. YES YES
Error Code Representation
10 90 11 90 59 16
61 14 32 20 72 71 99 70
90 12
Continuous Flashing Disconnect Power Power Button Power Button
Disconnect Power
YES YES YES NO YES
It's available to burn even before reset.
Disconnect Power Disconnect Power
Power Button Disconnect Power Power Button
NO YES YES NO YES NO
is no remote controller installed. If power button is on immediately
Disconnect Power Disconnect Power
72 73
45
Remote Controller (Optional for N-0531S (-OD), N-0631S (-OD)) RC-7649M
Setting Button (Switching Indication)(Changing Data No.)
Operation button
Display (Data No.)
Displaying Maintenance Monitors

<Display Procedure> 1. Press and hold both the up [ ] and down [ ] setting buttons simultaneously for more than two seconds. This can be done regardless of whether the power has been turned on or the unit is operating. <Indications> 1. The maintenance monitor data no. will appear on the display for two seconds, and then the data will appear. 2. In order to switch to other maintenance monitor data, press either the up or down button once. The data no. ] and [ ] down buttons. When the maintenance monitor data no. is changed, the data no. will be displayed for two seconds, after which the data will appear. be adjusted. <Returning to Normal Mode> 1. For releasing the indication, press and hold both [ ] and [ two seconds, or leave it alone for more than 10 minutes. <Clearing Error Codes from Memory> When the power is OFF, press and hold the down [
] of the setting button simultaneously more than
] button for more than 5 seconds.
46
Maintenance Monitor List (Using Optional Remote Controller)

Data No. 03 04 05 07 08 13
Data (Display Reading x Multiplier)
Item Total Plug-in Time Total Combustion Time Total Combustion Time Number of Ignition Times Number of Ignition Times Neutralizer Life Cycle Counter Total Flow Rate Heat Exchanger Flow Rate (751, 841, 931 series, and N-1321M-ASME only) Inlet Thermistor Temperature Reading Outlet Thermistor Temperature Reading Error Code History 1 Error Code History 2 Error Code History 3 Error Code History 4 Error Code History 5 Error Code History 6 Error Code History 7 Error Code History 8
Multiplier X 100 X1 X 1000 X 10 X 10000 X 10 X 0.1 X 0.1 X 0.1 X 0.1 X1 X1 X1 X1

Most Recent Error Code Next Most Recent Error Code Next Most Recent Error Code Next Most Recent Error Code Next Most Recent Error Code Next Most Recent Error Code Next Most Recent Error Code Next Most Recent Error Code
Unit hour hour ho u r time time hour
Minimum Value for Indication 100 hours 1 hour 1000 hours 10 times 10000 times 10 hours
Remarks Disp. Range [000] [1310] Disp. Range [000] [999] Disp. Range [000] [65] Disp. Range [000] [999] Disp. Range [000] [65] [000] [1999]
*1 *2 *1 *2 *1 ** *2 ** *1 ** *2 **
14
gal/min. 0.1 gal/min. L/min. 0.1 L/min.
15
gal/min. 0.1 gal/min. L/min. F C F C 0.1 L/min. 1 F 0.5 C 1F 0.5 C
30
31 91 92 93 94 95 96 97 98
If the same error code is repeated, it will appear in the history list twice. If it is repeated more than twice, it will only appear twice.
*1 When RC-7649 is used. *2 When RC-7650 is used. ** For N-1321M-ASME, the multiplier value is X 0.1. - To view the maintanence monitors of another unit in a multi-system or Quick Connection installation, press the FLOW METER ALARM SET button (while in monitor mode) to switch to the desired unit (N-0751M(-DV,-OD), N-0841MC(-DV), N-0931M(-DV,-OD), and N-1321M-ASME). - If the Circuit Board needs to be replaced on a unit that has been operating for longer than 1 year, the neutralizer will also require replacement.
47
Neutralizer life cycle warning and replacement procedures (N-0841MC series only)
Neutralizer life cycle counter operation: neutralizer usage estimate When the water heater operates at full capacity, the life cycle counter will add 1 hour of neutralizer usage for approximately every hour of water heater usage time. Life cycle warning steps 1. Error code 92 will display on the remote controller when life cycle counter has reached 1114 hours (maintenance monitor will display 111). 2. Error code 92 will display on the remote controller and the maximum hot water capacity will be limited to 2.6 GPM when the life cycle counter has reached 1214 hours (maintenance monitor will display 121). 3. When the life cycle counter has reached 1314 hours (maintenance monitor will display 131), error code 93 will display on the remote controller and the water heater will operate in safe mode only. Note : When replacing the neutralizer, it is necessary to reset the life cycle counter; refer to the proceeding sections for instructions.
Neutralizer Replacement
Replace the neutralizer following the procedures below: 1. Disconnect electrical power to the unit. 2. Drain water from the neutralizer using the drain valve located underneath the water heater (Fig. 1). drain hose (Fig. 1). Remove the neutralizer by lifting up on it to disengage the tabs. Note) When removing the drain hoses, make sure that water in the hose does not come into contact with your eyes allow water from the drain hoses or neutralizer to leak into the water heater. 4. Connect the neutralizer drain hose (with pin clip) to the new neutralizer and install the neutralizer. Reconnect drain hose 1 and drain hose 2 as well as the relay connector. Note) Drain hose 1 and drain hose 2 must be oriented so that there is a downwards slope and there are no bends or kinks in the hoses. Do not connect the wires labeled as "Connector (Factory Use Only)" as shown in Fig. 1.
Drain hose 1 Water Level Electrode
Connector(Factory Use Only)
Relay connector Fixing screw
Tab
R ea r
F r o nt
Neutralizer packing Drain hose 2 Neutralizer drain hose Pin clip Drain valve (underneath water heater)
Fig.1 48
Caution
5. Reset the neutralizer life counter. 5-1 Reconnect electrical power to the unit. 5-2 Refer to the next section "Resetting the Unit" to reset the neutralizer life counter at the circuit board. "Displaying Maintenance Monitors" for instructions ). Maintenance monitor number 13 should read "000" on the remote controller if a successful reset has been performed.
Danger
This is to prevent dangerous exhaust gases from entering the building. Refer to the installation manual or contact Noritz America Technical Support (866-766-7489) for instructions.
Disposal method of Neutralizing agent (calcium carbonate) remaining in the neutralizer after replacement
The neutralizing agent is high purity calcium carbonate (limestone) and it does not contain chemical substances that are harmful to the environment. Dispose of the old neutralizer according to local waste regulations.
Resetting the Unit

Reset the neutralizer life counter according to the procedures below after replacing the neutralizer. <Resetting at the Circuit Board> unit, press "the Minimum Manifold Pressure Set Button" and "the Maximum Manifold Pressure Set Button" at the same time for 10 seconds (Fig. 2). 2. When the fan motor turns and the gas valve unit cycles ON/OFF (cycles of 2 seconds), the reset procedure is complete.
UP
DOWN
Minimum Manifold Pressure Set Button Maximum Manifold Pressure Set Button
Fig.2
49
Gas Line Requirements

properly. An undersized gas line could result in under heated water temperatures and an error code displayed on the operation panel. To verify a properly sized gas line, follow the below procedures. The supplied gas from other that a dedicated line, it is recommended that the other appliances be turned on to ensure an adequate supply is available for the unit. Gas Pressure Size the gas line according to total btuh demand of the building and length from the meter or regulator so that the following supply pressures are available even at maximum demand:
N-0531S (-OD) N-0631S (-OD)
Natural Gas Supply Pressure
Gas Meter Select a gas meter capable of supplying the entire btuh demand of all gas appliances in the building. Gas Connection Do not use piping with a diameter smaller than the inlet diameter of the water heater. are rated for max Btuh of the heater (see below). Use only approved gas piping materials.
N-0751M (-DV,-OD,-DVC) N-0931M (-DV, -OD) N-1321M-ASME N-0841MC (-DV)

Natural Gas Supply Pressure Natural Gas Supply Pressure
Min: 4 WC Max: 10.5 WC

LP Gas Supply Pressure


Min: 8 WC Max: 14 WC
Min: 8 WC Max: 14 WC
Min: 10.5 WC Max: 14 WC
Measuring Gas Pressure In order to check the gas supply pressure to the unit, a tap is provided on the gas inlet. Remove the hex head philips screw from the tap, and connect a manometer using a silicon tube. In order to check the gas manifold pressure, a pair of taps are provided on the gas valve inside the unit. The pressure can be checked either by removing the hex head philips screw and connecting a manometer with a silicon tube, or by removing the 1/8" NPT screw with an allen wrench and connecting the appropriate pressure gauge.
Sample Gas Line
Noritz Gas Water Heater (see Maximum Performance table below)
Outlet E
Barbecue (50,000 Btuh)

Outlet A
10'
Clothes Dryer (35,000 Btuh)

Outlet C
10' 5'
Section 1 10'
Instructions 1. Size each outlet branch starting from the furthest using the Btuh required and the length from the meter. 2. Size each section of the main line using the length to the furthest outlet and the Btuh required by everything after that section.
Section 4 5'
Section 3 Section 2 5' 5'
5'
Outlet D Outlet B
5' Gas Range Stove (65,000 Btuh)
10'
Gas Fireplace (25,000 Btuh)

Maximum Performance (btuh) N-0531S (-DV, -OD) : 140,000 btuh N-0631S (-DV, -OD) : 180,000 btuh N-0751M (-DV, -OD, -DVC) : 199,900 btuh N-0841MC (-DV) : 199,900 btuh N-0931M (-DV, -OD) : 250,000 btuh N-1321M-ASME : 380,000 btuh
**See next page for pipe capacity charts
Natural Gas Meter
Sample Calculation Outlet A: 45' (Use 50'), 50,000 Btuh requires 1/2" Outlet B: 40', 65,000 Btuh requires 1/2" Section 1: 45' (Use 50'), 115,000 Btuh requires 3/4" Outlet C: 30', 35,000 Btuh requires 1/2" Section 2: 45' (Use 50'), 150,000 Btuh requires 3/4" Outlet D: 25' (Use 30'), 25,000 Btuh requires 1/2" Section 3: 45' (Use 50'), 175,000 Btuh requires 1" Outlet E: 25' (Use 30'), 180,000 Btuh requires 3/4" Section 4: 45' (Use 50'), 355,000 Btuh requires 1-1/4"
50
Gas Line Sizing for a Noritz Gas Water Heater

Adapted from UPC 1997
Maximum Natural Gas

Length in Feet Pipe 10 20 30 40 50 60 70 80 90 100 Size 1/2" 56 53 50 61 66 73 96 82 119 174 118 111 104 127 138 152 200 171 249 363 3/4" 222 208 197 239 259 286 377 323 470 684 1" 456 428 404 490 532 588 775 663 965 1 1/4" 1404 641 605 734 798 880 993 1 1/2" 2103 1445 683 1161 1315 1234 1165 1413 1536 1696 1913 2" 2784 4050 2235 2449 2703 3049 2 1/2" 6455 4437 2096 1966 1857 2253 3563 3" 3983 3705 3476 3284 4329 4778 5391 7843 6299 11,412 5831 5425 5090 4808 6338 6995 9222 7893 3 1/2" 16,709 11,484 4" 8123 7557 7091 6698 8830 9745 10,995 23,277 15,998 12,847 Contact the Gas Supplier for Btu/Cubic Ft. of the Supplied Gas. 1000 BTU/Cubic Ft. is a Typical Value 125 44 93 174 358 536 1033 1646 2910 4261 5936
Pipe Size 1/2" 3/4" 1" 1 1/4" 1 1/2" 2"
10 275 567 1071 2205 3307 6221
20 189 393 732 1496 2299 4331
30 152 315 590 1212 1858 3465
40 129 267 504 1039 1559 2992
50 114 237 448 913 1417 2646
Length in Feet 60 70 80 96 89 103 196 185 217 378 346 409 771 724 834 1086 1275 1181 2047 2394 2205
90 83 173 322 677 1023 1921
100 78 162 307 630 976 1811
125 69 146 275 567 866 1606
150 63 132 252 511 787 1496
200 55 112 213 440 675 1260
** For reference only. Please consult gas pipe manufacturer for actual pipe capacities.
Maximum Capacity of Flex TracPipe in Cubic Feet per Hour of Natural Gas
R
Pipe Size 3/4" 1" 1 1/4" 1 1/2" 2"
10 206 383 614 1261 2934
20 147 269 418 888 2078
30 121 218 334 723 1698
40 105 188 284 625 1472

R
50 94 168 251 559 1317
Length in Feet 60 70 80 86 141 153 209 227 471 509 1114 1203
80 75 132 194 440 1042
90 71 125 181 415 983
100 67 118 171 393 933
150 55 94 137 320 762
200 48 82 116 277 661
Maximum Capacity of Flex TracPipe in Thousands of Btuh

Pipe Size 3/4" 1" 1 1/4" 1 1/2" 2" 10 325 605 971 1993 4638 20 232 425 661 1404 3285 30 191 344 528 1143 2684 40 166 297 449 988 2327 50 149 265 397 884 2082 Length in Feet 60 70 126 136 222 241 330 359 745 805 1761 1902 80 118 208 307 696 1647 90 112 197 286 656 1554
( 0.5" WC Pressure Drop)
100 106 186 270 621 1475
150 87 143 217 506 1205
200 76 129 183 438 1045
** For reference only. Please consult gas pipe manufacturer for actual pipe capacities. Tr acPipe is a registered trademark of Omega Flex.
Maximum Capacity for Gas Flex Connectors in Cubic Feet per Hour of Natural Gas
Pipe Size 1/2" 3/4" 1" 1 1/4" 12" 180 24" 150 290 581 1470 36" 125 255 512 1200 Length in Inches 48" 106 215 442 1130 60" 93 197 397 960 72" 86 173 347 930
( 0.5" WC Pressure Drop)
Maximum Capacity for Gas Flex Connectors in Thousands of Btuh

Pipe Size 1/2" 3/4" 1" 1 1/4" 12" 288 24" 240 465 930 2352 Length in Inches 36" 48" 200 169 344 409 708 825 1808 1920 60" 149 315 638 1536
72" 137 278 556 1488
** For reference only. Please consult gas pipe manufacturer for actual pipe capacities.
51
Periodic Inspection
CAUTION
wait until the equipment cools before performing maintenance. Be sure to do.
*= N-0631S (-OD) only
Check For laundry, newspaper, timber, oil, spray cans and other combustible materials.
Check
For dust and soot in the exhaust vent or exhaust vent terminal.
Check For abnormal sounds during operation. Check For abnormalities in external appearance,
Check
For dust or debris in the air inlet.
Check
For proper operation of pressure relief valve.
Check For water leaks from the equipment and piping.

(Ex. N-0631S)
Periodic Maintenance
Equipment
Wipe the outside surface with a wet cloth, then dry the surface. Use a neutral detergent to clean any stains.
Remote Controller
Wipe the surface with a wet cloth. Do not use benzene, oil or fatty detergents to clean the remote controller; deformation may occur. The remote controller is water resistant but not water proof. Keep it as dry as possible.
52
Water Drain Valve (with Water Filter)
* To avoid burns, wait until the equipment cools down before draining the water.
1. Close the water supply valve. 3. With a bucket ready, remove the inlet and outlet drain plugs (about 0.2 gal. will drain out) of the inlet. (See illustration to right). a brush under running water. and close the drain plugs. (Take care not to lose the packing.) 8. Open the water supply valve and check that water does not leak from the drain plugs or water
Water Supply Valve
(Ex. N-0631S)
Inlet Packing
Water drain valve
53
If the unit becomes saturated with lime or scale build-up, the hot water may not run smoothly, or the unit may put out cold water. In addition, damage can occur resulting in failure of the unit if lime or scale deposits are left untreated within the unit. To remove these deposits from the unit, follow the procedure as explained below. To ensure full warranty coverage, hard, acidic, or otherwise impure water should be treated with approved methods. Note: Isolation valves will need to be installed in order to perform this procedure. 1. If not already on, turn the unit on with the Power Button on the Remote Controller. 2. Close the gas supply valve. 3. Close both the hot and cold water valves with a quarter turn of the main valve wing handle. The handle will be perpendicular to the main valve body. 4. Ensure the drain valve lever handles are closed on both the hot and cold valves (the lever will be perpendicular to the drain portion of the body) and slowly remove drain caps. Be sure to retain the rubber washer inside of the drain cap. 5. Connect the pump outlet hose to the cold water drain valve of the isolation valve as shown in Figure 1. 6. Connect a drain hose to the hot water drain valve outlet of the isolation valve as shown in Figure 1. 7. Pour approximately 5 gallons of virgin food grade white vinegar or a solution of Lime Away (or CLR) and water (diluted 3 parts water to 1 part Lime Away or CLR) into a bucket. 8. Place both the pump inlet hose and the drain outlet hose into the pail. 9. Open both drain valve lever handles on the isolation valves.
Allow the solution to circulate for 45 minutes. Note: It may take a few minutes to clear air out of the heater and hoses. 12.Remove the hose from the cold water drain valve and replace cap and washer onto the drain valve outlet. 13.Remove the pump and hose from the bucket and empty the solution. 14.Put the hot water drain hose end back into the empty bucket and open the cold water main valve wing handle. Flush for at least 5 minutes or until 20 gallons of water has passed through the heater. 15.Close the cold water main valve wing handle and clean 16.Close the hot water drain valve lever handle, remove the drain hose and replace cap and washer onto the hot water drain valve outlet. 17.Open both the hot and cold water main valve wing handles. Wing handles should now be (OPEN) parallel to the main valve body and lever handles should be (CLOSED) perpendicular to the drain portion of the body, which is the normal operating position. 18.Open the gas supply valve and reset the unit the Power Button on the Remote Controller.
Pump
Hose Water Outlet Bucket Hose Water Inlet
Figure 1. Flush Set-up
54
<N-0531S (-OD), N-0631S (-OD)>

Changing Default Temperature Setting
* The water heater has been factory set to allow a maximum temperature setting of 120F. To access higher temperature settings through the remote controller, follow the below steps. The N-0631S can be programmed so that it will default to one of three temperatures (140, 130, 120F) when the optional remote controller is not connected. To change the default temperature, connect the temperature selection wire as shown in the below diagram. Note: If the 160F connector is being used, the unit will automatically default to a temperature of 120F for safety if the remote controller is not installed. * The water heater has been factory set to allow a maximum temperature setting of 120F. To access higher temperature settings with the optional remote controller installed, follow the below steps. The unit can only be set to temperatures in the range of 145-160F when the optional remote controller is installed. <When setting the maximum temperature to 125-140F> 2. Press and hold the FLOW METER ALARM SET button until a sound is heard (2 sec.) and "120F" appears on the display. 3. Set the upper limit of the hot-water supply temperature to 125F, 130F, 135F or 140F using the UP and DOWN setting buttons. 4. To put the water heater back into operation, press the ON/OFF button on the remote controller. <When setting the maximum temperature to 125-160F> controller. 2. Disconnect electrical power to the water heater. 3. Remove the front cover of the water heater (4 screws). 4. Locate the bag of temperature selection wires attached to the inside of the unit in the bottom left corner. 5. Connect the temperature selection wire labeled "160F" to the circuit board as shown on the right. 6. Replace the front cover of the water heater (4 screws). 7. Reconnect electrical power to the water heater, but do not turn it on. 8. Press and hold the FLOW METER ALARM SET button until a sound is heard (2 sec.) and "120F" appears on the display. 9. Set the upper limit of the hot-water supply temperature to 125F, 130F, 135F, 140F, 145F, 150F, 160F using the UP and DOWN setting buttons. 10. To put the water heater back into operation, press the ON/OFF button on the remote controller.
DOWN
EMW
55
Remote Controller
UP
<N-0751M (-DV, -OD, -DVC), N-0931M (-DV, -OD), N-0841MC (-DV)>

Changing Default Temperature Setting
* The water heater has been factory set to allow a maximum temperature setting of 120F. To access higher temperature settings through the remote controller, follow the below steps. * When using the remote controller with a multi-system controller, the maximum temperature of the water heater can be set up to 180F without making the following settings. the hot water will be very high and that there is a risk of scalding. Water temperatures above 125F can cause severe burns or death from scalding. <When setting the maximum temperature to 125-140F> 2. Press and hold the FLOW METER ALARM SET button until a sound is heard (2 sec.) and 120F appears on the display. 3. Set the upper limit of the hot-water supply temperature to 125F, 130F, 135F or 140F using the UP and DOWN setting buttons. 4. To put the water heater back into operation, press the ON/OFF button on the remote controller. <When setting the maximum temperature to 125-180F> controller. 2. Disconnect electrical power to the water heater. 3. Remove the front cover of the water heater (4 screws). 4. Connect "WATER TEMPERATURE ADJUSTMENT CONNECTOR" tag connector to "180F" tag connector as shown on the right. 5. Replace the front cover of the water heater (4 screws). 6. Reconnect electrical power to the water heater, but do not turn it on. 7. Press and hold the FLOW METER ALARM SET button until a sound is heard (2 sec.) and 120F appears on the display. 8. Set the upper limit of the hot-water supply temperature to 125F, 130F, 135F, 140F, 145F, 150F, 160F, 170F or 180F using the UP and DOWN setting buttons. 9. To put the water heater back into operation, press the ON/OFF button on the remote controller.
(the back : 55 C) (the back : 60 C)
(the back : 83 C)
WATER TEMPERATURE ADJUSTMENT CONNECTOR
The water heater can be programmed so that it will default to one of four temperatures if the remote controller is removed (180, 140, 130, 120F). To change the default temperature, connect the temperature selection wire as shown in the above diagram. The default temperature is 120F when the temperature selection wire is not connected. For changing the default temperature setting on the N-1321M-ASME, please contact Noritz Technical Support (866-766-7489) for further instructions.
56
URE TOR ERAT NNEC TEMPNT CO TER WA JUSTME AD
Draining the water for maintenance or for freeze prevention (N-0841MC series only)
CAUTION
High Temperature
To avoid burns, wait until the equipment cools down before draining the water. The appliance will remain
Drain water into a bucket to prevent water damage. Drainage Using the Remote Controller (N-0841MC series only) Manual Draining
1
(2) button for about two seconds until the alarm sounds. The maximum hot water
(Ex. 120F)
1 2
Close the gas valve.
(1) Turn the p (2) Turn and leave open

Fixture
set button again. (4) Press the setting button marked . The display will change from "oF" to "on" after the button is pushed.
for more than 2 minutes and close. * If multiple units are being used, drain two minutes for each unit. * An 11 Error Code may appear on the remote controller. This is not a malfunction of the unit. Do not turn Power ON/OFF Button OFF.
2 3 4 5 6
Close the water supply valve.
3
Fixture
Close the water supply valve and disconnect the electrical power supplied to the unit. Do not touch with wet hands. Fully open all
Open all drain plugs and drain the water out of the unit.
When the water is completely drained, replace
4 5 6
Fixture
Open all drain plugs and drain the water out of the unit.
When the water is completely drained, replace all drain plugs and close the
Close the gas valve and disconnect the electrical power supplied to the unit. Do not touch with wet hands.
Drain Plugs
(ex. N-0841MC)
57
6. Installation Check
Installation problems can cause the unit to work unsatisfactorily. If the unit is not working properly, but there are no error codes or evidence of malfunction, check the installation.
* Installation Checks:
Altitude 1. If this water heater is installed in a location where the altitude is greater than 2000 ft., the combustion may installations by disconnecting the "High Elevation Disconnect" jumper located inside of the water heater. Refer to the"Installation Manual" for detailed instructions. Air Supply/Exhaust 1. 2. Install the venting only as outlined in the installation manual. Installation Environment 1. If this unit will be installed in a factory, salon, or laundry service, install it in a location where it will not be exposed to steam, ammonia, sulfur, chlorine, ethylene compounds, or acids. 3. Avoid any installation that will expose the unit to steam or moisture. For Multiple Floor Water Supply through the unit, there must be at least 29 PSI of water pressure at the inlet to the unit. If this supply water pressure cannot be maintained, install pumps to increase the pressure and install a pressure gauge to adjust the supply pressure to the desired level. If the supply pressure to the water heater falls below this level, boiling may occur in parts of the heat exchanger, causing an abnormal sound and possibly damaging the water heater. Installation of Strainer 1. If the unit will be installed in a system with a circulating or pressure increasing pump, install a strainer with a #50 or greater mesh to protect the unit from damage caused by debris in the plumbing line. This is especially important for older piping.
58
* Installation Cautions
Gas Supply Piping Because a large quantity of gas is used with these appliances, make sure to size the gas meter and supply piping to match the maximum Btu rating of the heater. Air Supply and Vent Pipe Before installation, note the following: Vent pipe diameters and maximum vent length:
Vent Pipe Diameter Maximum Vent Length 4 inches 15 feet with 3- 90 elbows*
allowable vent length. * A longer vent will cause a danger of explosion. Choose a good path for the vent pipe. Extend the vent pipe all the way to the outdoors. Steam and condensed water may exit the vent pipe. Be sure to install the vent pipe so that the steam and water droplets will not harm anything.
Filling the neutralizer unit before vent pipe installation.
DANGER
This is to prevent dangerous exhaust gases from entering the building.
1) Fill the neutralizer unit by pouring approx. 17 oz. (500ml) of water into the exhaust accessory on the top of the appliance as illustrated below. Intake
17 oz. 500ml
Exhaust
Or, if the vent pipe has already been installed: 2) After installing the drain pipe, make sure that the area around the appliance is well ventilated; open a window or a door if necessary. Then, operate the unit and verify that condensate is coming out of the drain pipe. (During normal use of the water heater, condensate will begin to discharge from the drain pipe within 15 minutes of use. However, depending on the season and/or installation site conditions, it may take longer.)
59
Electrical The electrical power supply to the unit should be installed by a qualified technician. Allocate 2A on the circuit for this water heater. If more than one unit is being installed, allocate an appropriate circuit to provide power for each unit. Condensate Piping (N-0841MC series only) operation. The water heater heater incorporates a collection, neutralization, and removal system which must be properly drained in order to ensure proper operation of this appliance. The water heater is supplied with a pre-installed condensate neutralization system. No additional neutralizer is required unless local code dictates otherwise.
Use plastic pipe, such as PVC, for the drain line. Do not use steel, black iron, or any other material which can corrode when placed into contact with water. Keep the length of the drain pipe as short as possible. Long runs or applications where the nearest drain is above the water heater will require the use of a condensate pump. Size the pump to allow for a maximum condensate discharge of 2 GPH from the water heater. Horizontal runs must be sloped 1/4" per foot towards the drain or condensate pump. The end of the drain pipe must not be submerged in water or blocked in any way.
started. Take measures to prevent the condensate drain lines from freezing (insulation, heat tape, electric heaters, etc.).
Condensate piping with pump
1/2" PVC pipe Slope pipe downwards 1/4" per foot. Floor drain The end of the drain pipe must have an air gap. 1/2" PVC elbow Slope pipe downwards 1/4" per foot.
1/2" PVC pipe 3/8" ID tubing* Condensate pump
The end of the drain pipe must have an air gap.
* Install tubing according to pump manufacturer's instructions.
60

Noritz Field Manual - 2009

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Noritz Field Manual - 2009

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NORITZ America Corporation

Gas Water Heater

Rev: Jan, 2009

Do not short circuit any safety device on this appliance

Important Safety Information

Warning serious injury. Caution

1. Safety Tips for Service

Check insulation resistance:

Properly reconnect the power supply:

3. Multi-System Rotation Timing

5. Temperature Lockout Function

Overview of Condensing Tankless Gas Water Heater

Condensing Tankless Gas Water Heater

Water is heated using the exhaust gas which is about 400 F.

Secondary heat exchanger

Primary heat exchanger Primary heat exchanger

The condensing tankless gas water heater discharges condensate.

Hot water Gas

Condensate comes out from here.

Water Inlet Hot Water Outlet Gas Inlet Supply Consumption

Casing Flue Collar Heat Exchanger

Water Inlet Hot Water Outlet Gas Inlet Supply Consumption

Casing Flue Collar Heat Exchanger

Power Supply Materials

Power Supply Materials

Power Supply Materials

Po wer Supply Materials

Power Supply Materials

Power Supply Materials

Power Supply Materials

Power Supply Materials

Hot Water Supply Capabillities N-0531S (-OD)

180 170 160 150

180 170 160 150 130 120 110 100 90 80

180 170 160 150 140 130 120 110 100 90 80 0 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6 7 8

140 130 120 110 100 90 80

180 170 160

180 170 160 150 140 130 120 110 100 90 80 0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10

180 170 160 150 140 130 120 110 100 90 80 0 1 2 3 4 5 6 7 8 9 10

150 140 130 120 110 100 90 80

N-0751M (-DV, -OD, -DVC)

180 170 160 150

180 170 160 150 130 120 110 100 90 80 0 1 2 3 4 5 6 7 8 9 10 11 12 0 1 2 3 4 5 6 7 8 9 10 11 12

180 170 160 150

140 130 120 110 100 90 80

140 130 120 110 100 90 80 0 1 2 3 4 5 6 7 8 9 10 11

N-0931M (-DV, -OD)

180 170 160 150

180 170 160 150

180 170 160 150

140 130 120 110 100 90 80 0 1 2 3 4 5 6 7 8 9 10 11 12

140 130 120 110 100 90 80 0 1 2 3 4 5 6 7 8 9 10 11 12

140 130 120 110 100 90 80 0 1 2 3 4 5 6 7 8 9 10 11

180 170 160 150

180 170 160 150

180 170 160 150

140 130 120 110 100 90 80 0 1 2 3 4 5 6 7 8 9 10 11 12

140 130 120 110 100 90 80 0 1 2 3 4 5 6 7 8 9 10 11 12

140 130 120 110 100 90 80 0 1 2 3 4 5 6 7 8 9 10 11

Flow Rate (GPM)

Flow Rate (GPM)

Flow Rate (GPM)

Pressure Loss Characteristics N-0531S (-OD)