Brand ID: 001MC623

Foreward
We have pleasure in presenting the Spare Parts Catalogue for PLATINA Motorcycle.
This catalogue has been specially designed to assist you in selecting the correct
parts for procurement to maintain 100% availability.
The Bajaj spares are subjected to the stringent quality control standards to ensure
longer life of the vehicle. It is therefore necessary that only the Genuine Bajaj Spares
are used.

All information contained in this manual is based on the

latest product information at the time of publication. Bajaj
Auto Limited accepts no liability for any inaccuracies or
omissions in this publication, although every possible care
has been taken to make it as complete and accurate as
possible. All procedures and specifications subject to change
without prior notice. The right is reserved to make such
changes at any time without prior notice and without
incurring an obligation to make such changes to product

In a continual effort to improve Performance and Efficiency of the vehicles,

Specifications, Diagrams, Illustrations and Part Numbers can change without notice.
Consequently, the description in this Spare Parts Catalogue cannot therefore be final
and binding on us.
The modifications / alterations which are carried out after the issue of this catalogue,
will be conveyed to you through our Service Circulars. You are requested to make
necessary corrections in the Parts Catalogue as per the circulars so as to keep your
catalogue up-to-date. This will ensure the appropriate and speedy delivery of the
Spare Parts as the order placed will bear the latest part numbers.
In case, if you need any technical assistance contact the concerned Regional Office
or write to us on the following address :

manufactured previously. Contact your authorized Bajaj

Dealer for the latest information on product improvements
incorporated after this manual was issued.

Bajaj Auto Limited

Service Department
Akurdi, Pune 411 035 India

DOC. NO.: 71110254

REV. 00. MAY. 06

Phone : 020-27406557
Fax : 020-27407385
E-mail : service@bajajauto.co.in

Brand ID: 001MC623

Brand ID: 001MC623

Instructions for using the Catalogue

1. How to Read the Catalogue : Open the catalogue and from the pictorial index
locate the group in which the part you want to find is present. Turn over to the
concerned page number (as given by pictorial index). Now find out the figure of
the part you wish to order. Write down the part number against that particular
figure number from the text.
In case, if you have the part number and you need the other details, the part index
can be used. The part index (at the end of the catalogue) will give you the figure
and page number of the part you wish to order.
2. How to Order Spare Parts : The part number and the description of the part
required should be invariably mentioned in the order as per the catalogue text.
The latest part number as conveyed through our service circulars should only
appear on the order. In case of ordering painted components, colour shade of the
components should be mentioned.
The quantity shown against the part number is the quantity per vehicle for that
group so that particular quantity should be multiplied by the number of sets
required.
3. Part Number System: We have used 8 digit system for part numbers. The model
or hardware item is indicated by first two digits or alphanumeric, the next two or
four digits indicate main group and the last four or two digits indicate serial number
in main group or serial number or subgroup of fastener respectively. Thus the part
numbers will be indicated by 2-2-4 or 2-4-2 digit system. Understanding this
system will enable you to identify the spare parts easily.
4. Abbreviations : The following abbreviations are used in this catalogue.
assly.

Assembly

Volts

N.I.

Not illustrated

Watts

C'case

Crankcase

accl.

Accelerator

Cyl

Cylinder

Comp.

Complete

o/s.

Over size

Fr

Front

Std.

Standard

Length

A/t.

Alternate

Rr

Rear

R.H.

Right hand

Hex.

Hexagonal

L.H.

Left hand

AR

As required

Index
No.

Description

Page
No.

1
2
3
4
5

Cylinder head
Valve
Camshaft & Tensioner
Cylinder & piston
Crank shaft

1
2
3
4
5

6
7
8
9
10

Transmission
Change drum / Shift fork
Gear change mechanism
Crankcase RH / Engine assly.
Crankcase LH

6
7
8
9
10

11
12
13
14
15

Pipe oil
Cover Generator & Cover Chain
Clutch Cover
Clutch
Kick starter Mechanism

11
12
13
14
15

16
17
18
19
20

Carburettor
Air Filter Assly. & Battery Box
Silencer Assly.
Oil pump
Magneto assly

16
17
18
19
20

21
22

Frame
Swing arm /
Rear shock absorber
Stand, Step & Stay LH / RH
Fender (Front & Rear)
Wheel Rim/Spokes/Tyre/Tube

21&22
23&24
25
26
27

27
28
29
30

Tyre / Tube / Rim

(for alloy wheel)
Front Hub
Front Hub (for alloy wheel)
Rear Hub
Rear Hub (for alloy wheel)

28
29&30
31&32
33&34
35&36

31
32

Brake pedal
Handle bar

37
38&39

23
24
25
26

No.
33
34
35

Description

Page
No.

36
37
38
39
40

Front Fork
40&41
Painted Parts
42&43
Fuel Tank Cap, Tap Assly. &
Fuel Gauge
44
Chain case
45
Fittings-Petrol tank &Side cover
46
Meter assly
47
Control Cables
48
Head Lamp Assly.
49&50

41
42
43
44
45

Turn Signal Lamp

Front & Rear Number Plate
Tail Lamp Assly.
Electrical Equipment
Tool kit

46
47

Seat Assly.
56
Accessories (Leg Guard,
Saree Guard & Mirrors)
57
Kits List
58&59
Amendment Sheet (Parts Added)
60
Amendment Sheet (Parts Deleted) 61
Parts Index
62

51
52
53
54
55

Brand ID: 001MC623

Pictorial Index
PLATE NO. : 1
CYLINDER HEAD

PLATE NO. : 3
CAMSHAFT / TENSIONER

PAGE NO.:
1

PAGE NO.:
3

PLATE NO. : 2
VALVE

PLATE NO. : 4
CYLINDER AND PISTON

PAGE NO.:
2

PAGE NO.:
4

PLATE NO. : 5

PAGE NO.:

PLATE NO. : 6

PAGE NO.:

CARNKSHAFT

TRANSMISSION

Brand ID: 001MC623

Brand ID: 001MC623

Pictorial Index

Pictorial Index

PLATE NO. : 7
CHANGE DRUM / SHIFT FORK

PLATE NO. : 9
CRANKCASE RH / ENGINE ASSEMBLY

PLATE NO. : 11
PIPE OIL

PAGE NO.:
7

PLATE NO. : 8
GEAR CHANGE MECHANISM

PAGE NO.:

PLATE NO. : 13

PAGE NO.:

CLUTCH COVER

13

PLATE NO. : 15

PAGE NO.:

PLATE NO. : 16

PAGE NO.:

15

CARBURETTOR

16

PAGE NO.:

PLATE NO. : 18

PAGE NO.:

PAGE NO.:

PLATE NO. : 10

PAGE NO.:

CRANKCASE LH

10

PAGE NO.:

PLATE NO. : 12

PAGE NO.:

11

COVER GENERATOR & COVER CHAIN

12

KICK STARTER MECHANISM

PLATE NO. : 17
AIR FILTER ASSEMBLY & BATTERY BOX

17

PLATE NO. : 14
CLUTCH

SILENCER

PAGE NO.:
14

18

Brand ID: 001MC623

Brand ID: 001MC623

Pictorial Index

Pictorial Index

PLATE NO. : 19
OIL PUMP

PLATE NO. : 21
FAME

PLATE NO. : 23
STAND ,STEP AND STAY LH/RH

PAGE NO.:
19

PAGE NO.:
21&22

PAGE NO.:
25

PLATE NO. : 20
MAGNETO ASSEMBLY

PLATE NO. : 22
SWING ARM / REAR SHOCK ABSORBER

PLATE NO. : 24
FENDER - FRONT & REAR

PAGE NO.:
20

PAGE NO.:
23&24

PAGE NO.:
26

PLATE NO. : 25
WHEEL RIM / SPOKES / TYRE / TUBE

PLATE NO. : 27
FRONT HUB

PLATE NO. : 29
REAR HUB

PAGE NO.:
27

PAGE NO.:
29 & 30

PAGE NO.:
33 & 34

PLATE NO. : 26
TYRE / TUBE / RIM

PLATE NO. : 28
FRONT HUB (For alloy wheel)

PLATE NO. : 30
REAR HUB (For alloy wheel)

PAGE NO.:
28

PAGE NO.:
31 & 32

PAGE NO.:
35 & 36

Brand ID: 001MC623

Brand ID: 001MC623

Pictorial Index

Pictorial Index

PLATE NO. : 31

PAGE NO.:

BRAKE PADEL

37

PLATE NO. : 33

PAGE NO.:

PLATE NO. : 34

PAGE NO.:

40 & 41

PAINTED PARTS

42 & 43

FRONT FORK

PLATE NO. : 32

PAGE NO.:

HANDLE BAR

38 to 39

PLATE NO. : 37

PAGE NO.:

FITTINGS-PETROL TANK & SIDE COVER

PLATE NO. : 39

46

PAGE NO.:

CONTROL CABLES

48

PLATE NO. : 38
METER ASSEMBLY

PLATE NO. : 40
H.L. ASSLY./FAIRING

PAGE NO.:
47

PAGE NO.:
49 & 50

2
3
4
1

6
7

11

9
10

PLATE NO. : 35
FUEL TANK CAP,TAP ASSLY. &
FUEL GAUGE

PAGE NO.:
44

PLATE NO. : 36
CHAIN CASE

PAGE NO.:
45

PLATE NO. : 41
TURN SIGNAL LAMP

PAGE NO.:
51

PLATE NO. : 42
FRONT AND REAR NUMBER PLATE

PAGE NO.:
52

Brand ID: 001MC623

Brand ID: 001MC623

Pictorial Index
PLATE NO. : 43
TAIL LAMP ASSEMBLY

Plate No. 1 : CYLINDER HEAD

PAGE NO.:
53

PLATE NO. : 44
ELECTRICAL EQUIPMENT

PAGE NO.:
54

1
18
7

7
4
2

3
10

PLATE NO. : 45
TOOL KIT

PAGE NO.:
55

PLATE NO. : 46
SEAT ASSLY.

PAGE NO.:
56

14

15
12

9
12

11

14
16

13
17

No.

PLATE NO. : 47
ACCESSORIES( LEG GARD,S
AREE GUARD & MIRRORS)

PAGE NO.:
57

Part No.

1
2
3
4
5

DU
31
39
31
39

6
7
8
9
10

7002
1010
1673
1010
1021

3N
06
04
08
21

Description

Qty/
Veh.

Head Comp. Cylinder

Cap
Flanged bolt
Guide Valve
O Ring

1
2
6
2
2

DD 1013 47
DD 1013 50
DD 1013 49
36 DU10 01
31 1010 07

Bolt
Stud
Bolt
O Ring Kit
Cover (OHC)

2
2
4
1
1

11
12
13
14
15

DD 1013 51
39 1000 06
DD 1013 43
39 1017 21
DD 1014 81

Bolt
Hollow Dowel Pin
Gasket head
O Ring
Damper Cylinder Head

2
2
1
2
4

16
17
18

31 1011 75
52 DU02 40
DD 1015 21

Insulator (Head Side)

Pipe Intake
Plain washer

1
1
4

Remarks

Ref. Page No. 58

Brand ID: 001MC623

Brand ID: 001MC623

Plate No. 2 : VALVE

Plate No. 3 : CAMSHAFT / TENSIONER

2
3

13
3

12

10

1
11

1
10
11

8
2
7

14

No.

Part No.

1
2
3
4
5

DU 1011 91
DF 1010 55
DU 1011 90
31 1011 04
39 0702 01

Shaft Rocker
Screw
Rocker arm assembly
Stopper
Screw Pan Cros

6
7
8
9

31 1010 18
DD 1014 40
36 3110 08
36 3110 28

Retainer Valve Spring

Spring Stiffer
Collet Seal Oil Kit
Valve Kit

Description

Qty/
Veh.

Remarks

Part No.

2
2
2
1
2

1
2
3
4
5

36 3110 06
39 2040 21
DU 1010 96
DU 1010 56
DU 1010 78

Chain Guide Kit

O Ring
Hex. Soc.HD Screw
Sprocket (28 T)
Camshaft assly.

1
1
1
1
1

2
2
1
1

6
7
8
9
10

31 1010 33
DD 7002 3N
39 1959 04
DD 1010 62
39 0748 01

Chain
Tensioner Assly./O ring
Bolt Flanged Small
Bolt
Screw Pan Cross

1
1
2
1
2

11
12
13
14

39 0999 06
DU 1010 66
DU 1010 67
39 1790 21

Hollow Dowel Pin

Washer Spl. Cam Shaft
Collar Cam
O Ring

2
1
1
1

Ref. Page No. 58

Ref. Page No. 58

Description

Qty/
Veh.

No.

Remarks
Ref. Page No. 58

Brand ID: 001MC623

Brand ID: 001MC623

Plate No. 4 : CYLINDER AND PISTON

Plate No. 5 : CRANK SHAFT

1

4
16

6
3
6

5
6
2

1
14

13

15
4

11
10

No.

Part No.

1
2
3
4
5

DU 1012 18
DD 1010 14
DD 1010 07
39 0985 17
DH 1014 30

Cylinder Block Piston assly

Piston ring set std.
Gasket - Cyl. Block
Wire Clip
Damper

39 1000 06

Hollow dowel Pin

Description

Qty/
Veh.

Remarks

9
12

Part No.

1
1
1
2
3

1
2
3
4
5

DU 1010 05
01 1006 10
39 1055 15
31 1011 73
DX 1010 47

Crankshaft Assly.
Woodruff Key
Nut
Key Woodruff
Gear Primary, Helical (23 T)

1
1
1
1
1

6
7
8
9
10

FA 1013 34
DU 1010 41
39 1699 01
DH 1011 95
DX 1010 53

Gear
Cover
Countersunk Screw
Nut
Body Centrifugal Oil Filter(C.I.)

1
1
3
1
1

11
12
13
14
15

DU 1010 10
39 2200 11
DH 1010 66
39 2199 08
DH 1010 67

Gasket Central Oil Filter

Washer
Joint Oil Delivery
Pin Snap
Spring Oil Delivery

1
1
1
1
1

16

28 1011 07

Key Woodruff

Description

Qty/
Veh.

No.

Remarks

Brand ID: 001MC623

Brand ID: 001MC623

Plate No. 6 : TRANSMISSION

Plate No. 7 : CHANGE DRUM / SHIFT FORK

5
8

3
2

10

16
9

14

1
12

13

11

15

No.

Part No.

Description

Qty/
Veh.

Remarks

No.

Part No.

Description

Qty/
Veh.

1
2
3
4
5

DX
DX
DX
39
DX

1010
1010
1010
0987
1010

46
45
48
17
49

Shaft Transmission Output

Gear 2nd Input
Gear Transmission Spur(3rd)
Ring Snap (16 mm)
Gear 4th Input

1
1
1
2
1

1
2
3
4
5

31 1011 91
31 1010 51
DU 1010 81
DM 1010 98
31 1011 92

Fork Shift
Rod shift
Drum assly. change
Cup Stopper
Fork shift

1
2
1
1
1

6
7
8
9
10

DU
DU
DX
DX
DD

1010
1010
1010
1010
1013

11
80
51
50
09

Shaft Transmission Input

Gear 1st Output
Gear 4th Output
Gear Transmission Spur(3rd)
Bushing Floating

1
1
1
1
1

6
7
8
9

39 0992 06
DP 1013 40
DM 1010 99
DU 1010 83

Pin Dowel
Bolt Soc. Head
Plate Spacer
Cam Drum Change

5
1
1
1

11
12
13
14
15
16

DM 1011 15
36 DZ00 02
DP 1011 55
DP 1011 68
39 1981 04
DD 1014 75

Plate For Sprocket Output

Chain Sprocket Kit
Collar (Sintered)
O Ring
Bolt
Washer Special

1
1
1
1
2
1

Remarks

Ref. Page No. 58

Brand ID: 001MC623

Brand ID: 001MC623

Plate No. 8 : GEAR CHANGE MECHANISM

Plate No. 9 : CRANKCASE RH / ENGINE ASSEMBLY

14

12

6
6

12
3
7
2

13

13

11
11

2
3

12

10

10

Part No.

1
2
3
4
5

DU 1011 84
39 1994 04
36 DU10 04
DU 1010 74
39 0746 01

Lever Comp. Change Shaft

Bolt
Gear Lever Spring Kit
Plate Position
Screw Pan Cross

1
1
1
1
1

6
7
8
9
10

DU 1010 73
DD 1011 06
39 2474 04
DU 1011 85
31 10 1108

Stopper Comp. Gear Shifter

Bolt
Flanged bolt
Lever Change / Damper
Damper

11
12
13

31 1011 09
39 2704 11
DU 1010 92

Collar
Washer Spring Steel
Spacer

Description

Qty/
Veh.

No.

Remarks

Part No.

1
2
3
4
5

DU 1012 20
DU 1010 75
39 1068 04
39 1056 04
39 1864 20

Engine Assembly
Crankcase Comp. RH
Bolt
Bolt
Bearing Ball

1
1
2
1
1

1
1
1
1
1

6
7
8
9
10

39 0999 06
01 1701 11
DP 1014 52
DG 1014 98
DD 10 1275

Dowel Pin
Bearing
Oil Strainer
Gasket
Plug (Drain)

5
1
1
1
1

1
1
1

11
12
13
14

01 1701 10
39 0248 11
DU 1010 85
39 1225 15

Bearing
Plain Washer
Bushing
Nut

1
3
1
3

Ref. Page No. 58

Description

Qty/
Veh.

No.

Remarks
N.I.

Brand ID: 001MC623

Brand ID: 001MC623

Plate No. 10 : CRANKCASE LH

Plate No. 11 : PIPE OIL

15
11

10

14

12

13

1
8

3
2

7
5
6

4
3

No.

Part No.

1
2
3
4
5

DD
39
39
39
39

7001
1050
1066
1043
1080

6
7
8
9
10

39
39
31
31
39

1008 20
0702 01
10 1056
2010 81
0703 11

11
12
13
14
15

39 1075 04
30 1010 15
01 1701 11
DD 1012 19
30 1410 15

10

3N
06
04
19
19

Description

Qty/
Veh.

Crankcase LH
Dowel Pin
Bolt Flanged Small
Oil Seal
Seal Oil

1
1
3
1
1

Bearing Needle
Screw Pan Cros
Guide
Switch Comp. (Neutral)
Plain Washer

1
2
1
1
1

Bolt Flanged Small

Gasket
Ball Bearing
Tube rubber
Clamp

7
1
1
1
2

Remarks
(with breather)

No.

Part No.

1
2
3
4

DU 1210 05
DD 1015 17
39 1023 04
39 1062 04

Description
Pipe Oil
Gasket
Bolt
Bolt flanged small

Qty/
Veh.

Remarks

1
4
2
2

11

Brand ID: 001MC623

Brand ID: 001MC623

Plate No. 12 : COVER GENERATOR & COVER CHAIN

Plate No. 13 : CLUTCH COVER

6
4
5

8
10

3
EXHAUST TECH

2
1

10

3
6
1

No.

Part No.

1
2
3
4
5

DZ
39
31
31
31

6
7
8
9
10

DD 1010 58
39 1074 04
39 0999 06
31 1010 62
39 2147 04

12

1010
1019
1012
1010
1011

01
21
95
60
13

Description

Qty/
Veh.

Remarks

No.

Part No.

Cover Chain (Engine)

Ring O
Cover Generator
Plug
Gasket

1
1
1
1
1

1
2
3
4
5

DU
DZ
39
31
39

Gasket - Generator Cover

Bolt Flanged Small
Pin
Bolt
Bolt Flanged Small

1
5
2
1
3

6
7
8
9
10

30 1011 42
DD 1013 25
39 2134 21
DD 1010 60
39 1075 04

7003
1010
0999
1010
1041

3N
46
06
67
19

Description

Qty/
Veh.

Clutch cover/ Graphics/Gauge

Label clutch cover Bajaj
Dowel Pin
Gauge
Seal oil

1
1
2
1
1

Seal oil
Cap oil filler
O ring
Gasket (Clutch cover)
Bolt flanged small

1
1
1
1
10

Remarks

13

Brand ID: 001MC623

Brand ID: 001MC623

Plate No. 14 : CLUTCH

Plate No. 15 : KICK STARTER MECHANISM

1
5

4
1

14

10

13

9
6

12

14

15
13
11

14
8
7

14

16
10

14
8

12
11

13

6
7

No.

Part No.

1
2
3
4
5

DX 1010 54
28 1011 95
39 2600 11
DU 1011 09
DD 1014 92

Housing Comp. clutch

Holder
Plain Washer
Collar
Wheel Clutch

6
7
8
9
10

DD 1014 80
30 1010 96
DD 1014 93
28 1012 14
39 0980 04

11
12
13
14

39
39
31
DX

14

1053
2403
1011
1010

15
20
48
35

Description

Qty/
Veh.

Remarks

Part No.

1
1
2
1
1

1
2
3
4
5

DU 1010 50
36 DU10 07
22 1502 41
30 1011 54
DP 1510 18

Lever Assly Kick Comp.

Boss Kick Set
Plain Washer
Bush (Damper)
Flanged bolt

1
1
1
1
1

Plate Friction
Plate Clutch
Hub Clutch
Spring
Hex. Bolt

5
4
1
6
6

6
7
8
9
10

DD 1012 64
DD 1012 54
31 1010 41
31 1010 40
39 0993 11

Screw Pan Cross

Guide Kick
Spring
Guide
Plain Washer

2
1
1
1
1

Hex.Nut/Flange
Bearing
Rod Push
Lever Assly. Complete

1
1
1
1

11
12
13
14
15
16

31 1010 38
DU 1010 38
39 0995 11
39 0738 17
DU 1010 45
31 1010 39

Ratchet
Gear Spur Kick Start
Plain Washer
External Circlip Type C
Shaft Kick
Coil Spring

1
1
2
4
1
1

Description

Qty/
Veh.

No.

Remarks
Complete Assly. not for warranty

Ref. Page No. 58

15

Brand ID: 001MC623

Brand ID: 001MC623

Plate No. 16 : CARBURETTOR

Plate No. 17 : AIR FILTER ASSEMBLY AND BATTERY BOX

9
2

3
8

12

10

10

11
2
5

13
15

4
11

Description

14

Qty/
Veh.

No.

Part No.

1
2
3
4
5

DZ 1210 06
DU 1010 57
39 1283 21
DZ 1210 18
36 DU12 04

Carburettor Assly.
Insulator (Carburettor / Intake)
O ring
Carburettor Holder / Jet Kit
Gasket O ring Kit for Carb.

1
1
1
1
1

6
7
8
9
10

36 DU12 05
36 DU12 02
DZ 1210 15
39 1675 04
DZ 1210 13

Carburettor Float pin Kit

Idling Screw kit
Air Control Screw Kit
Flanged bolt
Seat for Jet Needle

1
1
1
2
1

11
12
13
14
15

DD 1211 71
DZ 1210 11
DH 1211 01
DH 1211 02
39 1062 04

Screw with washer

Valve throttle
Magnet Assly.
Reed Switch Assly.
Bolt Flanged Small

2
1
1
1
1

16

9
7

Remarks

No.

Ref. Page No. 58

Ref. Page No. 58

1
2
3
4
5

52 DZ00
DG 1611
DZ 1210
DP 1210
DP 1210

6
7
8
9
10
11

Ref. Page No. 58

Ref. Page No. 58
Ref. Page No. 58
For mounting Carburettor

Part No.
07
66
03
34
07

Description

Qty/
Veh.

Filter assly air

Screw
Duct (A/F to Carburettor)
Element air filter
Duct (Inlet)

1
1
1
1
1

39 1680 04
DP 1610 94
DP 1210 22

Flanged bolt (Battery)

Bold stoped
Tube

1
2
1

DG 1210 15
DM 1210 07
DM 1210 04

Clamp
O ring
Cap

1
1
1

Remarks

TPS Assly.
Parts
TPS Mounting

17

Brand ID: 001MC623

Brand ID: 001MC623

Plate No. 18 : SILENCER ASSEMBLY

Plate No. 19 : OIL PUMP

3
10
1

8
4

6
7

11

12

4
5
2

Part No.

1
2
3
4
5

DZ 1010 51
31 1010 14
DU 1012 06
DD 1013 66
DZ 1010 31

Silencer Assly. without shield

Gasket
Flange Bolt
Flange Bolt
Cover muffler rear

1
1
1
1
1

6
7
8
9
10

DH 1016 07
DZ 1010 44
39 0197 11
39 0790 12
39 2345 01

Truss Screw
Shield Exhaust Tube
Washer
Spring Washer
Hex Screw

2
1
1
2
1

11
12

CM 1011 29
CM 1011 28

Washer
Hex Bolt

1
1

18

Description

Qty/
Veh.

No.

Remarks

No.
1
2
3
4
5

Part No.
DF
39
39
39
39

1210
0999
1013
1078
0753

03
06
21
01
01

Description
Pump Assly. Oil
Pin dowel
Ring O
Screw Pan Cros
Screw Pan Cros

Qty/
Veh.

Remarks

1
1
2
2
1

19

Brand ID: 001MC623

Brand ID: 001MC623

Plate No. 20 : MAGNETO ASSEMBLY

Plate No. 21 : FRAME

6
4

3
4

3
6

5
7
16

15

16

11

6
8

15
11

10

14

13

10
18

12
13

14 14

11
17
14A/14B
12

2
17

Part No.

1
2
3
4
5

DF 1110 15
DD 1110 48
DF 1110 20
39 1042 19
39 1003 20

Magneto assly/Brg. & Oil Seal

Cap Spark plug (R)
Stator assly
Seal Oil (HTA make)
Bearing ball

1
1
1
1
1

1
2
3
4
5

DZ 1610
31 1910
DF 1810
DF 1810
36 DS18

6
7
8
9
10

39
39
DZ
31
39

Ring O
Plain washer
Ignitor assly (C.D.I.) / Damper
Pulser Coil
Flanged Bolt

1
3
1
1
2

6
7
8
9
10

30
39
39
39
59

11
12
13
14
15

DU 2010 62
DD 1110 18
DF 1110 40
39 0745 01
DD 1013 18

Regulator/Rectifier (R/R) unit

Plug Spark (P-RZ9HC)
H. T. Coil
Screw pan cross
Bolt

1
1
1
1
3

16
17
18

31 1110 56
DD 1110 11
DD 1110 12

Exciter coil
Grommet Spark plug Cap
Grommet H.T.Cable

1
1
1

20

1028
1659
1110
1110
1553

21
11
02
58
04

Description

Qty/
Veh.

No.

Remarks

No.

Part No.
54
02
90
52
02

18 1006
1551 04
2222 04
2702 04
0400 18

Description

Qty/
Veh.

Frame Comp./Brg.races
Clamp
Nut
Cap Steering
Bearing cone kit

1
1
1
1
1

Ball Steel
Flanged Bolt
Flange Bolt
Hex. Bolt
Flanged Bolt

46
3
1
1
1

Remarks

Ref. Page No. 58

Engine Mounting Rubber

Alt.DD 1110 36

21

Brand ID: 001MC623

Brand ID: 001MC623

Plate No. 21 : FRAME

Plate No. 22 : SWING ARM / REAR SHOCK ABSORBER

3
4

11

6
15

10 11 11

16
8
7
11

17
12

6
3

8
11

10

12

10

2
1

12

16

13

14 14

11

17
14A/14B

9 10

14
15

14

9
13

15
15

15

12

Part No.

11
12
13
14
15

59 2479 15
DZ 2210 02
DP 2210 01
DU 1610 93
DU 1610 94
DD 1610 53

Flange Nut
Grip frame(die Cast)
Grip Frame
Bracket Engine Front/Bush LH
Bracket Engine Front/Bush RH
Bracket Engine Upper LH

1
1
1

16
17

DF 1611 68
59 0400 17

Bracket Engine Upper RH

Flange Bolt

1
1

22

Description

Qty/
Veh.

No.

Remarks

No.

2
1

1
For Alloy Wheel

Part No.

Description

Qty/
Veh.

2
3
4
5

DZ
DZ
DZ
39
DP
39

1710
1710
1710
0781
1710
0939

01
10
07
11
06
15

Arm Comp. Swing / Bush

Arm Comp. Swing / Bush
Shaft Swing Arm
Plain Washer
Bushing Rubber
Nut Hex./ flange

1
1
1
4
2
1

6
7
8
9
10

DZ
39
39
39
39

1710
0454
0553
0712
0737

09
11
02
15
12

Damper for Swing arm

Plain washer
Self tapping Screw
Domed Cap Nut
Washer Spring

1
2
2
4
4

11
12
13

39 0714 11
36 DF17 01
15 1510 61

Washer Plain
Rubber Inner Bush kit
Adjuster Chain (RH)

8
1
1

Remarks

For Alloy Wheel Axle dia 15

Ref. Page No. 58

23

Brand ID: 001MC623

Brand ID: 001MC623

Plate No. 22 : SWING ARM / REAR SHOCK ABSORBER

Plate No. 23 : STAND ,STEP AND STAY LH/RH

11
9

10 11 11

5
5

8
7

8
17
12

12

10

4
7
11

16

9
2

1
12

2
16
11
9 10
13

No.

Part No.

14
15
16
17

39 0711 11
39 0292 15
15 1510 62
DM 1710 25

24

14
15

14

Description
Washer Plain
Hex Nut
Adjuster Chain (LH)
Rear Shock Absorber

15
15

Qty/
Veh.

14/15
10

15

13

Remarks

No.

2
4
1
2

Part No.

1
2
3
4
5

DL
30
DF
39
DF

6
7
8
9
10
11
12
13
14
15
16

1610
1611
1611
0422
1614

48
58
02
15
13

Description

Qty/
Veh.

Stand Side
Spring
Bolt
Nyloc Nut
Damper (PVC)

1
2
1
1
2

DF 1614 25
39 2481 04
DH 1611 94
30 1611 57
DU 1610 32

Holder Step/Damper/Kick Stopper

Flanged Bolt
Kick Stopper
Shaft Stand
Stand Centre/Damper

1
4
1
1
1

39 0787 08
DG 1611 24
DX 1610 56
DZ 1610 33
DZ 1610 34
39 2481 04

Pin Cotter
Damper
Rubber Pillion Step (PVC)
Stay LH / PVC Damper
Stay RH / PVC Damper
Hex bolt flanged

1
1
2
1
1
2

Remarks

25

Brand ID: 001MC623

Brand ID: 001MC623

Plate No. 24 : FENDER -FRONT & REAR

Plate No. 25 : WHEEL RIM / SPOKES / TYRE /TUBE

3
5

7
1

4
2

1
3
2

3
4

No.
1
2
3
4
5

26

Part No.
DP
DP
DP
39
DJ

1610
1610
1610
2222
1610

07
06
94
04
68

Description
Fender Rear
Fender Rear Front
Bolt Stepped
Flanged Bolt
Cable Guide

Qty/
Veh.

Remarks

1
1
1
4
1

No.

Part No.

Description

1
2
3
4
5

DM 1510 29
DU 1510 18
16 1510 66
DU 1510 25
DU 1510 26

Wheel
Wheel
Nipple
Spoke
Spoke

6
7
8

DS 1510 48
DS 1510 49
DS 1510 53

Tyre Front
Tube
Tyre Rear

Rim Front
Rim Rear
Spoke
Inner
Outer

Qty/
Veh.

Remarks

1
1
72
18
18
1
2
1

Not Serviceable

27

Brand ID: 001MC623

Brand ID: 001MC623

Plate No. 26 : TYRE / TUBE / RIM

Plate No. 27 : FRONT HUB

4
6
7 8

3
2
5
4

17
25
24
23

26

22
13

21

11

20

12

19
18

12

16
15

10

14

No.
1
2
3
4
5
6

28

Part No.
DJ
DS
DS
DS
DS
DS

1510
1510
1510
1510
1510
1510

54
66
48
49
31
29

Description
Wheel Rim Front
Wheel Rim Rear
Tyre Front
Tube Front
Tyre Rear
Tube Rear

Qty/
Veh.

1
1
1
1
1
1

Remarks

No.

Not Serviceable

Part No.
2680
1510
1510
2681
1510

Qty/
Veh.

Ball Bearing
Drum Front
Collar
Ball Bearing
Oil Seal

1
1
1
1
1

1
2
3
4
5

39
DF
31
39
14

6
7
8
9
10

DU 1510 05
39 02 4811
39 0981 15
DZ 1510 12
30 1511 19

Collar Axle Assly.

Plain Washer
Nut Hex. Slotted
Axle
Bushing

1
1
1
1
1

11
12
13
14
15

39
30
36
30
39

Ring 'O'
Washer
Gear Meter Screw Kit
Stopper Fro bushing
Screw pan Cross

1
2
1
1
1

1013
1510
DZ00
1511
0840

20
03
04
20
21

Description

21
42
07
18
01

Remarks
10x35x11

Alt. 31 1510 36

Ref. Page No. 58

29

Brand ID: 001MC623

Brand ID: 001MC623

Plate No. 27 : FRONT HUB

Plate No. 28 : FRONT HUB (For alloy wheel)

6
7 8

7 8

3
5

17

17

25

25

24

24

23

26

22

13

21

12

16
15

Part No.

Description

16
17
18
19
20

39 0900 12
31 1510 14
39 0798 15
DD 1510 08
39 0775 04

Spring Washer
Oil Seal
Flange Nut
Lever Brake Cam
Bolt

21
22
23
24
25

DD 1510 09
30 15 1038
31 15 1039
31 15 1011
30 1510 37

26

31 1510 60

12

19
10

18

14

No.

11

20

12
18

13

21

11

20

30

23

26

22

19

12

16
15

Qty/
Veh.

Remarks

No.

1
1

Part No.

Description

Qty/
Veh.

Ball Bearing
Drum Front
Collar
Ball Bearing
Oil Seal

1
1
1
1
1

1
1

1
2
3
4
5

39
DS
30
39
30

2688
1510
1510
2681
1510

Indicator Front
Ring O
Panel Front Brake
Cam Brake
Spring

1
1
1
1
2

6
7
8
9
10

30
39
59
DZ
30

1511 22
02 4811
1500 03
1510 14
1511 19

Collar Axle Assly.

Plain Washer
Nut Hex. Slotted
Axle
Bushing

1
1
1
1
1

Shoe Brake

11
12
13
14
15

39
30
36
30
39

1013
1510
DZ00
1511
0840

Ring 'O'
Washer
Gear Meter Screw Kit
Stopper Fro bushing
Screw pan Cross

1
2
1
1
1

20
66
32
20
33

10

14

21
42
08
18
01

Remarks
10x35x11

Ref. Page No. 58

31

Brand ID: 001MC623

Brand ID: 001MC623

Plate No. 28 : FRONT HUB (For alloy wheel)

Plate No. 29 : REAR HUB

4
6
7 8

6
9

3
5

17
25

10

24

13

23

12

26

22

11

13

21

18

12

16
15

25

15

12

19

24

22

11

20

27
16

10

14

26

23
19
17

14

20 21
18

Part No.

16
17
18
19
20

39 0900 12
31 1510 14
39 0798 15
DD 1510 08
39 0775 04

Spring Washer
Oil Seal
Flange Nut
Lever Brake Cam
Bolt

1
1

21
22
23
24
25

DD 1510 09
30 1510 38
DD 1510 13
30 1510 04
30 1510 69

Indicator Front
Ring O
Panel Front Brake
Cam Brake
Spring

1
1
1
1
2

26

30 1510 68

Shoe Brake

32

Description

Qty/
Veh.

No.

Remarks

No.

1
1

Part No.

1
2
3
4
5

39 0988
30 1510
36 DZ00
39 2240
DZ 1510

6
7
8
9
10
11
12
13
14
15
16

15
05
02
20
02

Description

Qty/
Veh.

Nut Hex.
Indicator
Chain Sprocket Kit
Bearing Ball
Sleeve

1
1
1
1
1

DU 1510 10
39 0978 04
39 0794 15
31 15 1029
36 DU15 06

Coupling
D bolt
Nut Hex. Fine
Lock Washer
Rear Wheel Bearing Kit

1
4
4
2
1

31 1510 18
31 1510 21
DU 1510 09
30 15 1069
31 1510 07
31 1510 23

Collar Bearing
Shock Damper
Drum Rear
Spring
Shoe Brake
Brake Cam

2
4
1
2
1
1

Remarks

Ref. Page No. 58

Ref. Page No. 58

33

Brand ID: 001MC623

Brand ID: 001MC623

Plate No. 29 : REAR HUB

Plate No. 30 : REAR HUB (For alloy wheel)

10

10
13

13

12

12

11

11

24

22
15

26

23

27
16

19
17

14

25

15

27
16

24

22

25

26

23
19
17

14
20 21

20 21

18
Qty/
Veh.

No.

Part No.

17
18
19
20

31 1510 24
DZ 151010
DZ 1510 04
39 0714 11

Panel Rear Brake

Axle
Collar
Washer Plain

1
1
1
1

21
22
23
24
25

59
30
DZ
39
31

Hex 'U' nut

Ring O
Collar
Hex Nut
Lever Brake

1
1
1
1
1

26
27

39 0787 08
39 0798 15

Pin Cotter
Hex. nut

1
1

34

1500
1510
1510
0798
1510

03
38
03
15
37

Description

18

Remarks

No.

Part No.

1
2
3
4
5

39 0988
30 1510
36 DZ00
39 2240
DZ 1510

6
7
8
9
10
11
12
13
14
15
16

15
05
02
20
02

Description

Qty/
Veh.

Remarks

Nut Hex.
Indicator
Chain Sprocket Kit
Bearing Ball
Sleeve

1
1
1
1
1

(For Axel dia15)

DU 1510 10
DZ 1510 18
39 0801 15
31 15 1029
36 DU15 06

Coupling
Stud
Nut Hex. Fine
Lock Washer
Rear Wheel Bearing Kit

1
4
4
2
1

Ref. Page No. 58

31 1510 18
DX 1510 25
DU 1510 09
30 15 1069
31 1510 08
31 1510 23

Collar Bearing
Coupling Rubber Integral
Drum Rear
Spring
Shoe Brake
Brake Cam

2
4
1
2
1
1

Ref. Page No. 58

35
3

Brand ID: 001MC623

Brand ID: 001MC623

Plate No. 30 : REAR HUB (For alloy wheel)

Plate No. 31 : BRAKE PEDAL

16

6
9

8
2

1
7

10

13

10 11

12

11

14
8

24

22

25

15

27
16

12

26

23

13

15

19
17

14

20 21

14

11 10

18

No.

Part No.

17
18
19
20

DS
DZ
DZ
39

21
22
23
24
25
26
27

1510
1510
1510
0714

69
21
04
11

Description

Qty/
Veh.

Panel Rear Brake

Axle
Collar
Washer Plain

1
1
1
1

DH 1710 19
30 1510 38
DZ 1510 20
39 0798 15
31 1510 37

'U' nut Swing Arm

Ring O
Collar
Hex Nut
Lever Brake

1
1
1
1
1

39 0787 08
39 0798 15

Pin Cotter
Hex. nut

1
1

Remarks

No.
1
2
3

Description

Qty/
Veh.

4
5

39
39
DZ
DP
30
DZ

0808
0198
1910
1910
1910
1910

08
11
01
02
38
04

Split pin
Plain Washer
Rod Brake
Rod Brake
Pin
Lever Brake Tubular

1
2
1
1
1
1

6
7
8
9
10

39
30
30
39
39

0797
1910
1910
0807
0708

08
31
35
08
15

Pin Cotter
Spring
Spring
Pin Snap
Nut Hex.

1
1
1
2
2

11
12
13
14
15

39 0789 12
30 1910 37
30 1910 36
30 1510 95
DP 1510 07
DZ 1510 09
DD 1610 78

Washer Spring
Pin
Brake adjusting nut
Bolt
Torque rod
Torque rod
Damper

2
1
1
2
1
1
1

16

36

Part No.

Remarks

For alloy wheel

For alloy wheel

37
3

Brand ID: 001MC623

Brand ID: 001MC623

Plate No. 32 : HANDLE BAR

Plate No. 32 : HANDLE BAR

2
1

17

18

18
19

21

19

21

8
22

20

26

22

20

23

16
13

16
13

14

25

16
9

24

14

24

10

10

25

24

Description

25
24

Qty/
Veh.

No.

Part No.

1
2
3
4
5

DU 1810 21
FD 1810 30
39 1074 04
DU 2010 18
DD 2011 55

Handle
Holder Handle Upper
Flanged Bolt
Control Switch RH
Control Switch LH

1
2
4
1
1

16
17
18
19
20

36 DU19
DU 2010
FD 1810
DF 1810
DF 1810

6
7
8
9
10

DL 1910 12
DL 1910 13
DL 1910 14
39 1184 15
DU 1910 09

Holder Left hand

Lever grip - Left
Stud Lever handle
Nyloc nut
Grip - Left hand

1
1
2
2
1

21
22
23
24
25
26

FD 1810 19
FD 1810 20
39 2249 15
39 0725 04
39 0198 11
DD 1911 43

11
12
13
14
15

DD
DD
DD
DU
DD

Holder Right hand

Lever grip - Right
Front brake switch
Grip assly RH
Boot For Lever LH

1
1
1
1
1

38

11

8
25

16

12

15

11

41
42
70
03
44

26

23
12

15

1911
1911
2011
1910
1911

17

Remarks

No.

Part No.
01
46
31
91
92

Description

Qty/
Veh.

Cable Adjuster kit

Plunger with Spring
Holder Handle Lower
Damper Handle Upper
Damper Handle Lower

1
1
2
2
2

Washer Plain Upper

Washer Plain Lower
Nylock Nut
Hex.Bolt
Plain Washer
Boot For Lever RH

2
2
2
2
2
1

Remarks
Ref. Page No. 58

39
3

Brand ID: 001MC623

Brand ID: 001MC623

Plate No. 33 : FRONT FORK

Plate No. 33

: FRONT FORK

10

10
9

11

12

19/20

11
12

19/20

17

17
13

13

18

18

20
8

19

19
2/3

2/3

4
14

5
16

Part No.

1
2

4
5

DL 1810 80
DD 1810 10
DD 1810 67
DD 1810 14
DD 1810 69
30 1810 26
30 1810 25

Seal Oil
Pipe Left Fork Outer
Pipe Left Fork Outer
Pipe Right Fork Outer
Pipe Right Fork Outer
Gasket
Bolt

1
1
1
1
1
2
2

6
7
8
9
10

30 1810 18
DM 1810 36
DE 1810 31
FD 1810 12
30 1810 44

Cyl. Complete Fork

Pipe Comp. Susp. Inner
Spring Front Fork
Cap Special Nut
Bolt Fork

2
2
2
1
2

11
12
13

30 1810 29
DF 1810 85
DD 1812 05

Ring O
Seat Fork Spring
Holder Fork Upper

2
2
1

40

Description

Qty/
Veh.

No.

20
8

14

15

16

Remarks

For alloy wheel

For alloy wheel

Part No.

14
15
16
17
18

DD 1812 07
39 0789 12
39 1813 04
DD 1810 11
30 1810 23

Holder Fork Under

Washer Spring
Bolt Hex.
Dust seal
Ring snap

1
2
2
2
2

19

DU 1810 67
DZ 1810 13
36 DS18 02

Front Fork without fork cover

Front Fork (axle dia 15)
Bearing cone Kit

1
1
1

20

Description

Qty/
Veh.

No.

15

Remarks

For alloy wheel

Ref. page No. 58

41

Brand ID: 001MC623

Brand ID: 001MC623

Plate No. 34 : PAINTED PARTS

Plate No. 34 : PAINTED PARTS

Qty/
Veh.

No.

Part No.

DZ 7101 2V
DZ 7101 3A
DZ 7101 3Q

Petrol Tank with Decal

Petrol Tank with Decal
Petrol Tank with Decal

1
1
1

36 DZ00 03
36 DZ00 04

Decal Set
Decal Set

DZ 7301 2V
DZ 7301 3A
DZ 7301 3Q
DZ 7302 2V
DZ 7302 3A
DZ 7302 3Q

42

Description

Remarks

Part No.

Coctail Wine Red

Long Beach Blue
Silver / Chrome

DZ 7303 2V
DZ 7303 3A
DZ 7303 3Q

Cover Seat with Decal

Cover Seat with Decal
Cover Seat with Decal

1
1
1

Coctail Wine Red

Long Beach Blue
Silver / Chrome

1
1

Long Beach Blue

Cocktail Wine Red

DZ 7401 2V
DZ 7401 3A
DZ 7401 3Q

Fairing with Decal

Fairing with Decal
Fairing with Decal

1
1
1

Coctail Wine Red

Long Beach Blue
Silver / Chrome

Cover Side LH with Decal

Cover Side LH with Decal
Cover Side LH with Decal

1
1
1

Coctail Wine Red

Long Beach Blue
Silver / Chrome

52 DZ00 16
52 DZ00 15
52 DZ00 30

Fender Front with riveted brace

Fender Front with riveted brace
Fender Front with riveted brace

1
1
1

Coctail Wine Red

Long Beach Blue
Silver / Chrome

Cover Side RH with Decal

Cover Side RH with Decal
Cover Side RH with Decal

1
1
1

Coctail Wine Red

Long Beach Blue
Silver / Chrome

Description

Qty/
Veh.

No.

Remarks

43

Brand ID: 001MC623

Brand ID: 001MC623

Plate No. 35 : FUEL TANK CAP,TAP ASSLY. & FUEL GAUGE

Plate No. 36 : CHAIN CASE

10
7
9
13
11

No.

Part No.

1
2
3
4
5

DZ
30
39
30
DZ

6
7
8
9
10
11
12
13
14

44

1410
1410
0761
1410
1410

Qty/
Veh.

Cap Assly. Tank

Packing (For Cap)
Screw Pan Cross
O Ring
Tap Assly.

1
1
2
2
1

30 1410 39
DD 1412 27
DU 1410 41
DZ 1910 10
30 1410 28

Packing For Tap

Bolt Flanged
Tube Fuel
Gauge Fuel
Gasket For Gauge Fuel

1
2
1
1
1

30
DZ
DP
DZ

Bolt
Tube Rubber
Clamp
Lock Assly. 3 IN 1

1
1
1

1410
1010
1210
1810

11
52
01
31
04

Description

32
34
25
04

12

Remarks

No.
1
2
3
4

Part No.
36 DZ00
36 DZ00
DF 1614
39 2475
39 1551

01
09
16
04
04

Description
Case Chain Kit
Case Chain Kit
Rubber Cap
Flanged Bolt
Flanged Bolt

Qty/
Veh.

1
1
1
2
2

Remarks
Ref. Page No. 59
For alloy wheel

(N.I.)

45

Brand ID: 001MC623

Brand ID: 001MC623

Plate No. 37 : FITTINGS-PETROL TANK & SIDE COVER

Plate No. 38 : METER ASSEMBLY

4
6
3
2

6
7

7
8
8

3
4
5

10
9

Qty/
Veh.

No.

Part No.

1
2
3
4
5

DG 1410 19
DG 1611 18
DP 1610 77
DG 1611 21
31 1610 18

Damper
Grommet
Collars
Screw
Damper

2
2
1
1
1

1
2
3
4
5

DZ
DL
DU
DU
DZ

6
7
8
9

DZ 1810 04
39 1553 04
DU 1410 27
DP 1611 68

Lock set assly (3 in 1)

Flange Bolt
Collar Assly.
Damper - cover side

1
2
2
2

6
7
8
9
10

DZ 1910 10
DZ 1910 08
DU 1910 24
39 0798 15
39 1943 04

46

Description

Remarks

No.

Part No.
1910
1910
1910
1910
1910

05
20
21
23
09

Description

Qty/
Veh.

Speedometer Assly Lamp

Lamp 12V 3W (W/o Cap)
Bracket Speedo Mtg.
Cover Meter Lower Black
Speedometer

1
5
1
1
1

Meter Fuel
Cover case upper
Cover (white) W/o Support Plate
Hex. Nut / Flange
Bolt Flanged

1
1
1
2
2

Remarks

47

Brand ID: 001MC623

Brand ID: 001MC623

Plate No. 39 : CONTROL CABLES

Plate No. 40 : HEAD LAMP ASSLY. / FAIRING

18

17

14

3
4

15
13

1
4
6

2
11

9
10

16
11

8
8

9
10

Part No.

DU 1910 08
DD 1910 19
30 19 1070
30 19 1069
30 19 1071
30 19 1072

Cable Brake (FR)

Cable Brake (FR)
Spring
Dust Seal
Rod End
Adjusting Nut

1
1
1
1
1
1

DU 1910 06
DU 1910 13
DD 1910 75
39 1910 03
31 1910 04
DU 1910 05
DD 1911 25

Cable Clutch
Cable Speedometer
Cable Speedometer
Oil Seal
Inner Cable Speedo
Cable Throttle
Cable starter

1
1
1
1
1
1
1

2
3
4
5
6
7
8
9
10
11

48

Description

Qty/
Veh.

No.

Remarks

For alloy wheel

For alloy wheel

For alloy wheel

12

Qty/
Veh.

No.

Part No.

1
2
3
4
5

DU 2010 47
CL 2010 23
30 2010 29
DZ 1810 01
DL 1810 10

Head Light Assy./Lamp

Lamp 12V-35/35W
Lamp 12V-4W
Flap Cowling
Nut Well

1
1
1
1
4

6
7
8
9
10

DL 1810 09
39 2141 24
DD 1811 83
DZ 1810 12
39 1942 04

Screw
Washer (Non metallic)
Bracket Cowling side
Bracket Fork side
Bolt Flanged Small

5
9
1
1
1

11
12
13
14
15

39
39
DZ
DP
39

Hex. Nut / Flange

Hex. Bolt/ Flange
Bracket Cowling Upper
Collar
Screw

1
2
1
2
2

0858
1943
1810
1810
2585

15
04
03
40
01

Description

Remarks

49

Brand ID: 001MC623

Brand ID: 001MC623

Plate No. 40 : HEAD LAMP ASSLY./FAIRING

18

Plate No. 41 : TURN SIGNAL LAMP

17
14
1/2

15
13

1
4
6

7
6

2
16

3/4

11
8

9
10

No.

Part No.

16
17
18

39 0813 02
DP 1810 63
DL 1810 09

12

Description
Cross Rec.Pan Hd. Tp Screw
Wind Shield/Label
Screw SS

Qty/
Veh.

Remarks

4
1
4

Part No.

DZ 2010 11
DZ 2010 05
DZ 2010 12
DZ 2010 06
DZ 2010 13
DZ 2010 07
DZ 2010 14
DZ 2010 08
06 2010 83
GH 2020 12

Dir. ind. Front LH with Lamp

Dir. ind. Front LH with Lamp
Dir. ind. Front RH with Lamp
Dir. ind. Front RH with Lamp
Dir. ind. Rear LH with Lamp
Dir. ind. Rear LH with Lamp
Dir. ind. Rear RH with Lamp
Dir. ind. Rear RH with Lamp
Lamp 12 V 10 W
Lamp 12 V 10 W

1
1
1
1
1
1
1
1
4
4

DZ
DZ
DZ
39

Lens
Lens
Bracket Signal
Hex. Nut

4
4
1
2

2
3
4
5

6
7
8

50

2010
2010
1810
1970

09
10
02
15

Description

Qty/
Veh.

No.

Remarks

For alloy wheel

For alloy wheel
For alloy wheel
For alloy wheel
For alloy wheel

51

Brand ID: 001MC623

Brand ID: 001MC623

Plate No. 42 : FRONT AND REAR NUMBER PLATE

Plate No. 43 : TAIL LAMP ASSEMBLY

1
8
7

5
4
1

10
6
4
7

6
11

2
5

8
8

No.

Part No.

Qty/
Veh.

Remarks

No.

Part No.

Description

Qty/
Veh.

1
2
3
4
5

DP
DP
39
39
DP

44
21
01
15
45

Front Number plate

Bracket Front No. Plate
Truss Screw
Square weld nut
Number plate Rear

1
1
2
2
1

1
2
3
4
5

39 0817 15
DP 2010 30
DP 2010 19
DD 2010 34
DU 1410 27

Hex Nut / Flange

Tail Light Assly. with lamp
Lens Tail Light
Screw For Lens
Collar

3
1
1
2
3

6
7
8
9
10

DP 1611 01
39 2483 04
39 2407 01
DP 1611 00
DD 2010 02

Bracket No. Plate

Hex head bolt / Flange
Truss Screw
Bracket Fender Rear
Reflector Reflex

1
2
2
1
1

6
7
8

20 2010 29
DD 2010 11
DD 2010 44

Lamp 12 V, 21/5W
Damper
Plain Washer

1
3
3

11

39 1972 15

Flanged Nut

52

1611
1810
1783
0858
1611

Description

Remarks

53

Brand ID: 001MC623

Brand ID: 001MC623

Plate No. 44 : ELECTRICAL EQUIPMENT

Plate No. 45 : TOOL KIT

2
10
11
3

6
8
7
9

No.

Part No.

1
2
3
4
5

39
DF
31
30
DZ

6
7
8
9
10
11

54

1940
2012
2010
2010
2010

04
52
79
74
01

Description

Qty/
Veh.

Flanged Bolt
Horn
Switch Rear Brake
Spring Brake Switch
Wiring Harness

1
1
1
1
1

31 2010 27
DF 2011 29
30 2010 85
DS 2010 25
DU 2010 63

Battery
Fuse - Assly.
Fuse, 15A
Relay assly. DC flasher
Capacitor Electrolytic

1
1
1
1
1

39 1551 04

Hex Head Bolt / Flange

Remarks

No.
1
1
*
*
*
*
*
*

N.S.

Part No.
DZ
DZ
DF
DF
DF
DZ
DF
DD

2210
2210
2210
2210
2210
2210
2210
2210

05
06
47
43
48
04
49
31

Description
Tool Kit
Tool Kit
Tool Wrench 17 A/F
Tool Driver
Box Spanner 16 x 14
Tool Bag
Tool bar
Tool wrench

Qty/
Veh.

1
1
1
1
1
1
1
1

Remarks

For alloy wheel

Not
Serviceable

For alloy wheel

55

Brand ID: 001MC623

Brand ID: 001MC623

Plate No. 46 : SEAT ASSEMBLY

Plate No. 47 :

ACCESSORIES (LEG GARD, SAREE GUARD & MIRRORS)

No.

Part No.

1
2
3

DZ 2110 01
DP 2110 09
39 0743 01

56

Description
Seat assly comp. with Damper
Damper
Screw

Qty/
Veh.

1
9
1

Remarks

N.I.

No.

Part No.

1
2

36 DZ00 05
36 DZ00 06

Description
Kit Leg / Saree guard
Kit hardware Leg / Saree guard

Qty/
Veh.

Remarks

1
1

57

Brand ID: 001MC623

Brand ID: 001MC623

KIT LIST FOR PLATINA

Sr.
Kit Part No. Kit Description
No.

1
2

3
4
5

36DU1001 O Ring Kit

36311008 Collet Seal Oil Kit

36311028 Valve Kit

36311006 Chain Guide Kit
36DU1004 Gear Lever Spring Kit

36DU1007 Boss Kick Kit

7 36 DS18 02 Bearing Cone kit

KIT LIST FOR PLATINA

Consisting of Following Parts
Part No.

Description

Qty./Kit

39256921 O Ring

DZ121008 Main Jet

31101019 Collet

DU121014 Slow Jet complete

39103519 Oil Seal

DU121021 Spring - Valve throttle

31101045 Seat Spring

DZ141007 Tank Decal - LH

DD101134 Valve Intake

DZ141008 Tank Decal - RH

DD101135 Valve Exhaust

DZ161049 Cover Side Decal - LH

31101026 Guide Chain RH

DZ161050 Cover Side Decal - RH

31101025 Guide Chain LH

DZ181010 Cover Seat Decal - LH

31101055 Spring

DZ181011 Cover Seat Decal - RH

31101054 Spring

DU101084 Spring

DZ141005 Tank Decal - LH

30101233

DZ141006 Tank Decal - RH

DZ161047 Cover Side Decal - LH

DZ161048 Cover Side Decal - RH

DZ181008 Cover Seat Decal - LH

Boss Kick

30101234 Spring

30101236 Ball Steel

30101235 Pin

39085517 E - Type Circlip

DH181025 Bearing Cone

DH181026 Bearing race

1
1

30171030 Rubber Bush

30171031 Inner Bush

36DZ0007 Gear Meter Screw Kit

31151064 Speedo Gear (22T)

30151041 Gear Meter Screw

10 36DZ0008 Gear Meter Screw Kit (for alloy wheel) DL151014 Speedo Gear (22T)

14 36DU1202 Idling Screw Kit

15 DZ 1210 15 Air Control Screw Kit
16 36DU1204 Gasket O ring Kit for Carb.
17 36DU1205 Carburettor Float Pin Kit
18 DZ 1210 18 Carburettor Holder/Jet Kit

58

Qty./Kit

DZ121010 Holder - Needle Jet

DH181024 Upper Bearing Race

13 36DU1901 Cable Adjuster Kit

Description

36DF1701 Rubber - Inner Bush Kit

12 36DU1506 Rear Wheel Bearing Kit

Consisting of Following Parts

Part No.

39102021 O Ring

11 36DZ0002 Chain Sprocket Kit

Sr.
Kit Part No. Kit Description
No.

30151041 Gear Meter Screw

DD151068 Chain

DU151027 Sprocket

DX101052 Sprocket 0/P

39268220 Ball Bearing (6301RS1/C3)

39136420 Ball Bearing (6201RS1/C3)

30191017 Nut

DD191147 Screw

DU121024 Screw Idling (Stop Screw)

DD121176 Spring - Idling Screw

DU121025 Screw - Air (Adjust)

DD121178 Spring - Screw Air

DD121170 Gasket - Float Chamber

DU121023 Gasket Top

DD121168 Valve complete Float

DU121015 Float Complete

DU121018 Needle Jet

19 36DZ0003 Decal Set - Coctail Wine Red

20 36DZ0004 Decal Set - Long Beach Blue

DZ181009 Cover Seat Decal - RH

21 36DZ0001 Case Chain Kit

DZ161023 Upper Assly.

DZ161027 Lower Assly.

22 36DZ0009 Case Chain Kit

DZ161058 Upper Assly.

DZ161059 Lower Assly.

59

Brand ID: 001MC623

Brand ID: 001MC623

Amendment Sheet (Parts Deleted)

Sr.No.

60

Part No.

Description

Amendment Sheet (Parts Deleted)

Qty.

Page No. Fig.No.

Sr.No.

Part No.

Description

Qty.

Page No. Fig.No.

61

Brand ID: 001MC623

Brand ID: 001MC623

Part Index

62

Part Index

Part No.

Figure
No.

Page
No.

Part No.

Figure
No.

Page
No.

Part No.

Figure
No.

Page
No.

Part No.

Figure
No.

Page
No.

06201083
14151021
15151061
15151062
16151066
20201029
22150241
28101107
28101195
28101214
30101015
30101096
30101142
30101154
30141015
30141028
30141031
30141032
30141039
30141052
30151004
30151005
30151005
30151032
30151033
30151037
30151038
30151038
30151038
30151038
30151042
30151042
30151068
30151069
30151069
30151069
30151095
30151118
30151118
30151119
30151119
30151122
30161157
30161158
30181006
30181018
30181023
30181025
30181026
30181029
30181044
30191031
30191035

5
5
13
16
3
6
3
16
2
9
12
7
6
4
15
10
4
11
6
2
24
2
2
3
5
25
22
22
22
22
12
12
26
25
14
14
14
14
14
10
10
6
9
2
6
6
18
5
4
11
10
7
8

51
29
23
24
27
53
15
5
14
14
10
14
13
15
10
44
44
44
44
44
32
33
35
31
31
30
30
32
34
36
29
31
32
32
33
35
37
29
31
29
31
31
25
25
21
40
41
40
40
40
40
37
37

30191036
30191037
30191038
30191069
30191070
30191071
30191072
30201029
30201074
30201085
31101006
31101007
31101008
31101014
31101018
31101033
31101038
31101039
31101040
31101041
31101051
31101056
31101060
31101062
31101067
31101104
31101108
31101109
31101113
31101148
31101173
31101175
31101191
31101192
31101295
31111056
31111058
31151004
31151007
31151008
31151011
31151014
31151014
31151018
31151018
31151021
31151023
31151023
31151024
31151029
31151029
31151037
31151037

13
12
4
3
2
4
5
3
4
8
2
10
4
2
6
6
11
16
9
8
2
8
4
9
4
4
10
11
5
13
4
16
1
5
3
16
9
3
15
15
24
17
17
11
11
12
16
16
17
9
9
25
25

37
37
37
48
48
48
48
49
54
54
1
1
1
18
2
3
15
15
15
15
7
10
12
12
13
2
8
8
12
14
5
1
7
7
12
20
20
29
33
35
30
30
32
33
35
33
33
35
34
33
35
34
36

31151039
31151060
31161018
31191002
31191004
31201027
31201079
31201081
36311006
36311008
36311028
39019711
39019811
39019811
39024811
39024811
39024811
39029215
39042215
39045411
39055302
39070201
39070201
39070311
39070815
39071111
39071215
39071411
39071411
39071411
39072504
39073712
39073817
39074301
39074501
39074601
39074801
39075301
39076101
39077504
39077504
39078111
39078708
39078708
39078708
39078912
39078912
39079012
39079415
39079708
39079815
39079815
39079815

23
26
5
2
9
6
3
9
1
8
9
8
2
25
12
7
7
15
4
7
8
5
7
10
10
14
9
11
20
20
24
10
14
3
14
5
10
5
3
20
20
3
11
26
26
11
15
9
8
6
18
18
24

30
30
46
21
48
54
54
10
3
2
2
18
37
39
9
29
31
24
25
23
23
2
10
10
37
24
23
23
34
36
39
23
15
56
20
8
3
19
44
30
32
23
25
34
36
37
41
18
33
37
30
32
34

39079815
39079815
39079815
39079815
39080115
39080708
39080808
39081302
39081715
39084001
39084001
39085815
39085815
39090012
39090012
39093915
39097804
39098004
39098115
39098517
39098717
39098815
39098815
39099206
39099311
39099511
39099906
39099906
39099906
39099906
39099906
39100006
39100006
39100320
39100820
39101321
39101321
39101321
39101721
39101921
39102121
39102304
39102821
39104119
39104219
39104319
39105006
39105315
39105515
39105604
39106204
39106204
39106604

27
24
27
9
8
9
1
16
1
15
15
11
4
16
16
5
7
10
8
4
4
1
1
6
10
13
11
6
8
3
2
12
6
5
6
3
11
11
14
2
5
3
6
5
4
4
2
11
3
4
4
15
3

34
36
36
47
35
37
37
50
53
29
31
49
52
30
32
23
33
14
29
4
6
33
35
7
15
15
3
9
12
13
19
1
4
20
10
19
29
31
1
12
1
11
20
13
20
10
10
14
5
9
11
16
10

63

Brand ID: 001MC623

Brand ID: 001MC623

Part Index

64

Part Index

Part No.

Figure
No.

Page
No.

Part No.

Figure
No.

Page
No.

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Figure
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Part No.

Figure
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No.

39106804
39107404
39107404
39107504
39107504
39107801
39108019
39118415
39122515
39128321
39155104
39155104
39155104
39155304
39155304
39165911
39167304
39167504
39168004
39169901
39178301
39179021
39181304
39186420
39191003
39194004
39194204
39194304
39194304
39195904
39197015
39197215
39198104
39199404
39204021
39213421
39214124
39214704
39219908
39220011
39222204
39222204
39224020
39224020
39224915
39234501
39240320
39240701
39247404
39247504
39248104
39248104
39248304

3
7
3
11
10
4
5
9
14
3
7
4
11
10
7
7
3
9
6
8
3
14
16
5
8
1
10
10
12
8
8
11
15
2
2
8
7
10
14
12
8
4
4
4
23
10
12
8
8
3
7
16
7

9
12
38
10
13
19
10
38
9
16
21
45
54
20
46
20
1
16
17
5
52
3
41
9
48
54
49
47
49
3
51
52
6
8
3
13
49
12
5
5
21
26
33
35
39
18
14
52
8
45
25
25
52

39258501
39260011
39268020
39268120
39268120
39268820
39270204
39270411
59040017
59040018
59150003
59150003
59247915
01100610
01170110
01170111
01170111
36DF1701
36DS1802
36DS1802
36DU1001
36DU1004
36DU1007
36DU1202
36DU1204
36DU1205
36DU1506
36DU1506
36DU1901
36DZ0001
36DZ0002
36DZ0002
36DZ0002
36DZ0003
36DZ0004
36DZ0005
36DZ0006
36DZ0007
36DZ0008
36DZ0009
52DU0240
52DZ0007
52DZ0015
52DZ0016
52DZ0030
CL201023
CM101128
CM101129
DD101007
DD101014
DD101058
DD101060
DD101062

15
3
1
4
4
1
9
12
17
10
8
21
11
2
11
7
13
12
5
20
9
3
2
7
5
6
10
10
16
1
12
3
3
2
2
1
2
13
13
1
17
1
7
7
7
2
12
11
3
2
6
9
9

49
14
29
29
31
31
21
8
22
21
31
34
22
5
9
9
10
23
21
41
1
8
15
16
16
16
33
35
39
45
6
33
35
42
42
57
57
29
31
45
1
17
43
43
43
49
18
18
4
4
12
13
3

DD101106
DD101219
DD101254
DD101264
DD101275
DD101309
DD101318
DD101325
DD101343
DD101347
DD101349
DD101350
DD101351
DD101366
DD101440
DD101475
DD101480
DD101481
DD101492
DD101493
DD101517
DD101521
DD111011
DD111012
DD111018
DD111048
DD121171
DD141227
DD151008
DD151008
DD151009
DD151009
DD151013
DD161053
DD161078
DD181010
DD181011
DD181014
DD181067
DD181069
DD181183
DD181205
DD181207
DD191019
DD191075
DD191125
DD191141
DD191142
DD191143
DD191144
DD201002
DD201011
DD201034

7
14
7
6
10
10
15
7
13
6
8
7
11
4
7
16
6
15
5
8
2
18
17
18
12
2
11
7
19
19
21
21
23
15
16
2
17
3
2
3
8
13
14
1
7
11
11
12
26
15
10
7
4

8
10
15
15
9
6
20
13
1
1
1
1
1
18
2
6
14
1
14
14
11
1
20
20
20
20
16
44
30
32
30
32
32
22
37
40
41
40
40
40
49
40
41
48
48
48
38
38
39
38
52
53
53

DD201044
DD201155
DD201170
DD70013N
DD70023N
DE181031
DF101055
DF111015
DF111020
DF111040
DF121003
DF151003
DF161102
DF161168
DF161413
DF161416
DF161425
DF181052
DF181085
DF181090
DF181091
DF181092
DF201129
DF201252
DG101498
DG121015
DG141019
DG161118
DG161121
DG161124
DH101066
DH101067
DH101195
DH101430
DH101607
DH121101
DH121102
DH161194
DH171019
DJ151054
DJ161068
DJ161166
DL161048
DL181009
DL181009
DL181010
DL181080
DL191012
DL191013
DL191014
DL191020
DM101098
DM101099

8
5
13
1
7
8
2
1
3
13
1
2
3
16
5
2
6
4
12
3
19
20
7
2
9
9
1
2
4
12
13
15
9
5
6
13
14
8
21
1
5
2
1
6
18
5
1
6
7
8
2
4
8

53
38
38
10
3
40
2
20
20
20
19
29
25
22
25
45
25
21
40
21
39
39
54
54
9
17
46
46
46
25
5
5
5
4
18
16
16
25
36
28
26
17
25
49
50
49
40
38
38
38
47
7
7

65

Brand ID: 001MC623

Brand ID: 001MC623

Part Index

66

Part Index

Part No.

Figure
No.

Page
No.

Part No.

Figure
No.

Page
No.

Part No.

Figure
No.

Page
No.

DM101115
DM121004
DM121007
DM151029
DM171025
DM181036
DP101155
DP101168
DP101340
DP101452
DP121007
DP121022
DP121025
DP121034
DP151007
DP151018
DP161006
DP161007
DP161077
DP161094
DP161094
DP161100
DP161101
DP161144
DP161145
DP161168
DP171006
DP181021
DP181040
DP181063
DP191002
DP201019
DP201030
DP211009
DP221001
DS151029
DS151031
DS151048
DS151048
DS151049
DS151049
DS151053
DS151066
DS151066
DS151069
DS201025
DU101005
DU101010
DU101011
DU101038
DU101041
DU101045
DU101050

11
11
10
1
17
7
13
14
7
8
5
8
13
4
15
5
2
1
3
7
3
9
6
1
5
9
4
2
14
17
3
3
2
2
13
6
5
6
3
7
4
8
2
2
17
9
1
11
6
12
7
15
1

6
17
17
27
24
40
6
6
7
9
17
17
44
17
37
15
26
26
46
17
26
52
52
52
52
46
23
52
49
50
37
53
53
56
22
28
28
27
28
27
28
27
28
31
36
54
5
5
6
15
5
15
15

DU101056
DU101057
DU101066
DU101067
DU101073
DU101074
DU101075
DU101078
DU101080
DU101081
DU101083
DU101085
DU101092
DU101096
DU101109
DU101184
DU101185
DU101190
DU101191
DU101206
DU101218
DU101220
DU121005
DU141027
DU141027
DU141041
DU151005
DU151009
DU151009
DU151010
DU151010
DU151018
DU151025
DU151026
DU161032
DU161093
DU181021
DU181067
DU191003
DU191005
DU191006
DU191008
DU191009
DU191013
DU191021
DU191023
DU191024
DU201018
DU201046
DU201047
DU201062
DU201063
DU70023N

4
2
12
13
6
4
2
5
7
3
9
13
13
3
4
1
9
3
1
3
1
1
1
8
5
8
6
13
13
6
6
2
4
5
10
14
1
19
14
10
6
1
10
7
3
4
8
4
17
1
11
10
1

3
16
3
3
8
8
9
3
6
7
7
9
8
3
14
8
8
2
2
18
4
9
11
46
53
44
29
33
35
33
35
27
27
27
25
22
38
41
38
48
48
48
38
48
47
47
47
38
39
49
20
54
1

DU70033N
DX101035
DX101045
DX101046
DX101047
DX101048
DX101049
DX101050
DX101051
DX101053
DX101054
DX151025
DX161056
DZ101001
DZ101031
DZ101034
DZ101044
DZ101046
DZ101051
DZ111002
DZ121003
DZ121006
DZ121011
DZ121013
DZ121015
DZ121018
DZ141004
DZ141011
DZ151002
DZ151002
DZ151003
DZ151004
DZ151004
DZ151009
DZ151010
DZ151012
DZ151014
DZ151018
DZ151020
DZ151021
DZ161033
DZ161034
DZ161054
DZ171001
DZ171007
DZ171009
DZ171010
DZ181001
DZ181002
DZ181003
DZ181004
DZ181004
DZ181012

1
14
2
1
5
3
5
9
8
10
1
12
13
1
5
12
7
2
1
8
3
1
12
10
8
4
5
1
5
5
23
19
19
15
18
9
9
7
23
18
14
15
1
1
2
6
1
4
7
13
14
6
9

13
14
6
6
5
6
6
6
6
5
14
35
25
12
18
44
18
13
18
20
17
16
16
16
16
16
44
44
33
35
34
34
36
37
34
29
31
35
36
36
25
25
21
23
23
23
23
49
51
49
44
46
49

Part No.

Figure
No.

Page
No.

DZ181013
DZ191001
DZ191004
DZ191005
DZ191008
DZ191009
DZ191010
DZ191010
DZ201001
DZ201005
DZ201006
DZ201007
DZ201008
DZ201009
DZ201010
DZ201011
DZ201012
DZ201013
DZ201014
DZ211001
DZ221002
DZ221005
DZ221006
DZ71012V
DZ71013A
DZ71013Q
DZ73012V
DZ73013A
DZ73013Q
DZ73022V
DZ73023A
DZ73023Q
DZ73032V
DZ73033A
DZ73033Q
DZ74012V
DZ74013A
DZ74013Q
FA101334
FD181012
FD181019
FD181020
FD181030
FD181031
GH202012

19
3
5
1
7
5
9
6
5
1
2
3
4
6
6
1
2
3
4
1
12
1
1
1
1
1
3
3
3
4
4
4
5
5
5
6
6
6
6
9
21
22
2
18
5

41
37
37
47
47
47
44
47
54
51
51
51
51
51
51
51
51
51
51
56
22
55
55
42
42
42
42
42
42
42
42
42
43
43
43
43
43
43
5
40
39
39
38
39
51

67