TEST FREQUENCY AND ACCEPTANCE CRITERIA LIMITS OF QUALITY CONTROL MEASURES FOR BUILDING

S.No.

Tests

Cement
Freq

A.C.L.

Gradation

Compressive
Strength Kg/Sqcm

Initial Setting Time & 1/25M.T. > 30 min,

Final Setting Time
< 600 min

Water Absorption

5
6

Sp. Gravity
Tensile Strength

7
8

Elongation
Fine ness

Effloroscence

10
11
12

Impact
Flakiness Index
Crushing Value

1 Test/
25M.T.

28 days
> 33

Brick
Freq

A.C.L.

1Set(of 5
bricks) /
6000 10000

35 for
common
grade, 70 for
grade A , 140
for grade AA

Freq
A.C.L.
1/30-35 Table
Cum
1A&1B

Aggregate
(Coarse)
Freq
A.C.L.
1/Source Table2

Steel
Freq

A.C.L.

Stone
Freq

A.C.L.

Cement Mortar
Freq

A.C.L.

3
Table 4
Specimen
1/ Day or
10 Cum
Mortar

1Set(of 5 Max.20%
bricks) /
6000 10000

Cement Concrete
Freq

A.C.L.

1/1-5 Cum
Table 3
2/6-15 Cum
3/16-30 Cum
4/31-50 Cum,
+ 1/every 50
Cum

1/Source Max. 5%

1/Source Min. 2.65

1/20 Mt 230 N/
Sqmm
1/20 Mt
1/25-50 m 2250
Sqcm/g
1Set(of 5
bricks) /
6000 10000

Moderate
(10% to 50%)
surface
covered
1/Source Max.40
Max.35
1/Source Max.30

TABLE - 1A SAND

Sieve
4.75mm
2.36mm
1.18mm
600micron
300micron
150micron

Sand

TABLE - 2 AGGREGATE
% Passing
Masonry Concrete Plaster
100
90 - 100 95 - 100
90 - 100 60 - 95 95 - 100
70 - 100 30 - 70 90 - 100
40 - 100 15 - 34 80 - 100
5. - 70
5. - 70
20 - 65

TABLE - 1B SAND FOR RCC

% Passing
ZONE-I ZONE-II ZONE-III
Sieve
4.75mm
90 - 100 90 - 100 90-100
2.36mm
60 - 95 75 - 100 85-100
1.18mm
30 - 70
55 - 90
75-100
600micron
15 - 34
35 - 39
60-79
300micron
5 - 20
8-30
12-40

% Passing
20MM
Sieve 40MM
63mm
100
40mm
90 - 100
100
20mm
30 - 70
95 - 100
12.5mm
10.0mm 10. - 35
25 - 55
4.75mm
0-5
0 - 10

TABLE - 3 CEMENT CONCRETE

GRADE Compressive Strength
(Kg/Sqcm)
M 7.5
M10
M15
M20
M25
M30

75
100
150
200
250
300

TABLE4 Cement Mortar

Compressive
Strength (Kg/Sqcm)
Ratio
1.: 8
7 to 15
1.: 7
15 to 20
1.: 6
30 to 50
1.: 5
50 to 75
1.: 4
70 & More

150micron

0 - 10

0 - 10

0-10

TEST FREQUENCY AND ACCEPTANCE CRITERIA LIMITS AS PER MOSRT&H OF QUALITY CONTROL MEASURES FOR ROADS
S.No.

Tests

EARTH WORK
Borrow Material
Freq
A.C.L.

G.S.B.

W.B.M.

W.M.M.

Freq
1 Test / 200
Cum

A.C.L.
Freq
A.C.L.
Freq
As Per Table1 1Test /
As per
1 Test / 100
A&B
100 Cum Table
cum
2,3,4A

2 Tests
3000Cum of
Soil

1 Test / 200
Cum

Max. 6%

C.B.R. ( 3 Speciman)

1 Test / 3000 As per

Cum
Design

As Required G Ist - Min 30

G IInd - Min 25
G IIIrd - Min 20

Natural Mosture Content

Dry Density

1 Test / 250
Cum
2 Test / 3000
Cum

Density of Compacted Layer 1 Test / 500

(each of 15 cm)
Cum

1 Test / 250
Cum
1 Test / 1000 At Least 95%
Cum Under
Layer
1 Test /
At Least 95%
500Cum

Gradation

Plasticity Index

As
avalilable
At Least
95%

1 Test/25
cum of
BM

<6

1 Test / 100
cum of
agg.passing
425 mic.

S.D. (Single & Two coat)

A.C.L.
As per
Table 4B

Freq
1Test / 25
Cum

A.C.L.
Table - 10

TACK COAT
Freq

A.C.L.

B.M.
Freq
2 Tests /
Day

P.M.C. /M.S.S./SEAL
S.D.B.C. / B.C.
COAT
A.C.L.
Freq
A.C.L.
Freq
A.C.L.
Table 7 1 Test /25 Table 8 & 10 Min. 2 Tests / Day Table 5&6
Cum

<6

1 Test / 500
cum

As per mix
design

Impect Value

1Test /
Max. 30% 1 Test / 200
200 Cum
cum

Max. 30%

1Test / 50
Cum

Max. 30%

1 Test / 50 Max. 30% 1 Test / 50 Max. 30%

Cum
Cum

F.I. And E.I. (Comb.)

1Test /
Max. 30% 1 Test / 200
200 Cum
cum

Max. 30%

1Test / 50
Cum

Max. 30%

1 Test / 50 Max. 30% 1 Test / 50 Max. 30%

Cum
Cum

1 Test / 50 Cum

Max. 30%

10

Stripping Value

1Test / Source

1 Test / 50 Min. 95% 1Test /

Cum
Retained Source

Min. 95%
Retained

1Test / Source

Min. 95%
Retained

11

Water Absorption

1Test / Source

1Test /
Source

Max.2%

1Test / Source

Max 2%

12

Binder Content

13

Marshall stability of Mix

14

Flow Value

15

Rate of Spread of Binder /

Mix Material / Temp. of
binder

ITest/500M2
/min2Test/Day

ITest/500M2
/min2Test/Day

Regular

16

Quality of Binder

2 Tests / Lot

2 Tests / Lot

2 Tests /
Lot

1 Test per
Source

Max.2%

Min.2 Test / 3 To
Day
3.5%

1Test /
Source
1 Test /
500 cum
Min.2 / Day

900 Kg
Min

Table 9

1 Test / 250 Sqm As per

Job Mix
Formula
1 Test / 50 Cum Max. 27%

1 Test / 400 M.T. 5 - 6 %

Min 2 Test

2 Sets of 3
820 Kg
Molds / 400 M.T.& Min.
min 2 test / Day
2 Sets of 3
Molds / 400 M.T.

2 to 4

Regular

Regular

Table 9

2 Tests /
Lot

2 Tests / Lot

VMA 3 - 5 VFB 65 - 78

TABLE - 1A(400-1) ( G.S.B. ) CLOSE GRADED

SIEVE SIZE (mm)
GRADING - I
GRADING - II
GRADING - III

75
100
-

CBR Value
(Min)

53
80 - 100
100
-

26.5
55 - 90
70 - 100
100

9.5
35 - 65
50 - 80
65 - 95

4.75
25 - 55
40 - 65
50 - 80

2.36
20 - 40
30 - 50
40 - 65

0.43
10. - 25
15 - 25
20 - 35

0.08
3. -10
3. -10
3. -10

TABLE - 1B(400-2) ( G.S.B. ) COARSE GRADED

SIEVE SIZE (mm)
GRADING - I
GRADING - II
GRADING - III

75
100
-

TABLE - 10(500-21) Chips for Surface Drassing

Percentage of passing

30
25
20
CBR Value
(Min)

53
100
-

26.5
55 - 75
50 - 80
100

9.5
-

4.75
10. - 30
15 - 35
25 - 45

TABLE - 2(400-7) BALLAST (90 - 45 mm)

SIEVE SIZE (mm)
125
% PASSING
100

90
90 - 100

63
25 - 60

45
0 - 15

22.4
0-5

TABLE - 3(400-7) BALLAST (63 - 45 mm)

SIEVE SIZE (mm)
90
% PASSING
100

63
90 - 100

53
25 - 75

45
0 - 15

22.4
0-5

TABLE - 4A(400-7) BALLAST (53 - 22.4 mm)

SIEVE SIZE (mm)
63
53
% PASSING
100
95 - 100

45
65 - 90

22.4
0 - 10

11.2
0-5

2.36
-

0.43
-

0.08
<10
<10
<10

30
25
20

SIEVE SIZE (mm)

% PASSING

53
100

45
95-100

26.5
-

22.4
60-80

11.2
40-60

4.75
25-40

2.36
15-30

600 micron
22-Aug

75 micron
0-8

TABLE - 5(500-15) S.D.B.C.

SIEVE SIZE (mm)
% PASSING - G1
% PASSING - G2

19
100
-

13.2
90 - 100
100

9.5
70 - 90
90 - 100

4.75
35 - 51
35 - 51

2.36
24 - 39
24 - 39

1.18
15 - 30
15 - 30

0.6
-

0.3
9. - 19
9. - 19

0.15
-

0.08
3. - 8
3. - 8

TABLE - 6(500-18) BITUMINOUS CONCRETE

SIEVE SIZE (mm)
26.5
19
% PASSING - G1
100
79 - 100
% PASSING - G2
100

13.2
59 - 79
79 - 100

9.5
52 - 72
70 - 88

4.75
35 - 55
53 - 71

2.36
28 - 44
42 - 58

1.18
20 - 34
34 - 48

0.6
15 - 27
26 - 38

0.3
10. - 20
18 - 28

0.15
5. -13
12. - 20

% PASSING - G1(80 -100

mm)
% PASSING - G2 (50 - 75
mm)

45

37.5

26.5

19

13.2

4.75

2.36

0.3

0.08

100

90 -100

75 -100

35 - 61

13 - 22

4. - 19

2. - 10

0-8

100

90 - 100

56 - 88

16 - 36

4. - 19

2. - 10

0-8

13.2
100

11.2
100
88 - 100

5.6
52 - 88
31 - 52

2.8
14 - 38
5. - 25

90 micron
0-5
0-5

TABLE - 8(500-26) M.S.S.

SIEVE SIZE (mm)
% PASSING - Type-A
% PASSING -Tupe-B

TABLE - 9 Manufacturing and rolling temperatures

Bituman Penetration
Bitumen
Aggregate Mixed
Rolling
mixing(C)
(C)
material (C)
65
90

150 - 165
140 - 160

150 - 170
140 - 165

165 Max.
155 Max.

(C)

90 Min.
80 Min.

Laying
(C)
125 Min.
115 Min.

19
100
85 - 100

13
100

10
-

6
-

13.20
9.50
6.30
4.75
3.35
2.36

0 - 40
0-7
0-2

85 - 100
0 - 40
0-7
0-2

100
80 - 100
0 - 35
0 - 10
0-2

100
85 - 100
0 - 35
0 - 10

0 - 1.5
Passing
13.2 mm
retained
9.5 mm

0 - 1.5
Passing
9.5 mm
retained
6.3 mm

0-2
0 - 1.5
Passing 6.3
mm retained
3.35 mm

0.60
0.08
0 - 1.5
Minimum Passing 19
65% by
mm
weight of retained
aggregate 13.2 mm

TABLE - 4 B WMM

TABLE - 7(500-4) B.M.

SIEVE SIZE (mm)

SIEVE
SIZE
(mm)
26.50
19.00

0.08
2. - 8
4. - 10