Nordberg Redbook

Performance data
of Crushing Equipment
Red book
Electronic version A
GD - 11/96
Gyratory Crushers
Capacities (30-60 / 42-70)............................................................ 3
Capacities (48-75 / 54-75)............................................................ 4
Capacities (60/90 - 60/110) .......................................................... 5
Capacities (72-112) ...................................................................... 6
Curves - setting 150mm / 125mm / 115mm / 100mm .................. 7
Curves - setting 230mm / 205mm / 180mm / 150mm.................. 8
Dimensions of Gyratory Crushers (drawing) ................................ 9
Dimensions of Gyratory Crushers (table)................................... 10
GYRATORY CRUSHERS CAPACITIES

OPERATING DATA (SHORT TONS)
Capacities (30-60 / 42-70)
CRUSHER
SIZE
A-B
INCH (MM)
30-60
(762-15254)
42-70
(1067-1778)
MAXIMUN
DESIGN
HORSEPOWER
250
400
CTR
SHAFT
RPM
450
600
GYR
PER
MIN
ECC
THROW
INCH
(mm)
4
4 1/2
5
5 1/2
(100 (115) (125) (140)
3/4 (19)
470
580
690
780
7/8 (22)
570
680
820
950
1 (25)
640
780
930
1050
1 1/4 (32)
800
970
1170 1290
3/4 (19)
690
750
1 (25)
910
1010 1110 1210 1320 1430 1550
OPEN SIDE DISCHARGE SETTING - C INCH (mm)

6
6 1/2
7
7 1/2
8
8 1/2
9
9 1/2
10
(150 (165) (180) (190) (205) (215) (230) (240) (255)
190
820
880
960
1030 1100
160
1 1/8 (29)
1130 1240 1370 1500 1630 1770
1 1/4 (32)
1360 1460 1720 1860 2000
Capacities (48-75 / 54-75)
CRUSHER
SIZE
A-B
INCH (MM)
48-75
(1219-1905)
54-75
(1372-1905)
MAXIMUN
DESIGN
HORSEPOWER
500
500
CTR
SHAFT
RPM
514
514
GYR
PER
MIN
ECC
THROW
INCH
(mm)

4
4 1/2
5
5 1/2
6
6 1/2
7
7 1/2
8
8 1/2
9
9 1/2
10
(100) (115) (125) (140) (150) (165) (180) (190) (205) (215) (203) (240) (255)
1 1/4 (32)
1230 1420 1540 1780 1970 2190 2430
1 3/8 (35)
1370 1500 1680 1920 2160 2410 2660
1 1/2 (38)
1620 1820 2080 2340 2600 2880
1 5/8 (41)
1700 1950 2230 2520 2810 3110
1 1/4 (32)
1140 1330 1530 1750 1970 2190 2420
1 3/8 (35)
1240 1460 1670 1910 2140 2390 2640
1 1/2 (38)
1580 1830 2090 2350 2620 2900
1 5/8 (41)
1690 1960 2250 2550 2840 3160
140
140
Capacities (60/90 - 60/110)
CRUSHER
SIZE
A-B
INCH (MM)
60-90
(1524-2286)
60-110
(1524-2794)
MAXIMUN
DESIGN
HORSEPOWER
700
1000
CTR
SHAFT
RPM
514
514
GYR
PER
MIN
ECC
THROW
INCH
(mm)

4
4 1/2
5
5 1/2
6
6 1/2
7
7 1/2
8
8 1/2
9
9 1/2
10
(100) (115) (125) (140) (150) (165) (180) (190) (205) (215) (230) (240) (255)
1 3/8 (35)
2130 2360 2590 2830 3060 3310 3570
1 1/2 (38)
2310 2560 2610 3060 3330 3610 3880
1 8/8 (41)
2480 2730 2990 3260 3530 3800 4090
1 3/4 (44)
2620 2940 3250 3570 3920 4260 4600
130
1 1/2 (38)
3480 3640 3810 3990 4160 4350 4530
1 5/8 (41)
3740 3930 4130 4330 4530 4740 4960
1 3/4 (44)
3990 4200 4430 4660 4890 5130 5380
2 (51)
4510 4740 4970 5210 5450 5700 5960
115
Capacities (72-112)
CRUSHER
SIZE
A-B
INCH (MM)
72-112
(1829-2845)
MAXIMUN
DESIGN
HORSEPOWER
1400
CTR
SHAFT
RPM
514
GYR
PER
MIN
ECC
THROW
INCH
(mm)
4
4 1/2
5
5 1/2
6
6 1/2
7
7 1/2
8
8 1/2
9
9 1/2
10
(100) (115) (125) (140) (150) (165) (180) (190) (205) (215) (203) (240) (255)
1 1/2 (38)
3050 3440 3820 4230 4630 5060 5480
1 5/8 (41)
3300 3710 4130 4570 5020 5480 5940
1 3/4 (44)
3500 3930 4360 4810 5280 5730 6210
2 (51)
3920 4430 4930 5450 5980 6520 7080
115
Curves - setting 150mm / 125mm / 115mm / 100mm
Curve 01: Setting 150 mm

(eruptive)
01
02
03
04
Curves - setting 230mm / 205mm / 180mm / 150mm

(eruptive)
01
02
03
04
Dimensions of Gyratory Crushers (drawing)
See Note 3
C
N
See
Note 1
M
L
J
Disch. Opening
See Note 2
Notes:
1. Minimum distance for removal of eccentric or hydraulic support.
2. Minimum distance for countershaft removal.
3. Foundation bolts not furnished unless ordered separately.
Dimensions of Gyratory Crushers (table)
30-60
(762-1524)
42-70
48-75
54-75
(1067-1778) (1219-1905) (1372-1905)
60-90
(15242286)
60-110
72-112
(1524-2794) (1825-2845)
8'-0"
(2438)
9'-0"
(2743)
10'-8"
(3251)
10-'8"
(3251)
14'-0"
(4267)
14'-8"
(4470)
20'-8"
(6096)
9'-8"
(2946)
11'-3"
(3429)
13'-4"
(4064)
13'-4"
(4064)
16'-4"
(4877)
16'-9"
(5105)
21'-4"
(6502)
4'-5"
(1346)
3'-9"
(1143)
3'-9 1/4"
(1149)
3'-10 1/4"
(1175)
4'-10 3/4"
(1494)
4'-11"
(1499)
4'-1 1/2"
(1257)
8'-10 1/2"
(2705)
12'-9 3/4"
(3905)
14'-0 5/8"
(4283)
14'-11 1/2"
(4559)
17'-9 5/8"
(5425)
19'-2"
(5842)
21'-5 1/2"
(6540)
5'-10"
(1524)
6'-1"
(1854)
6'-11"
(2108)
6'-11"
(2108)
8'-11"
(2718)
8'-11"
(2718)
10'-1"
(3073)
6'-8"
(2032)
7'-8 3/8"
(2346)
8'-10 1/2"
(2705)
8'-10 1/2"
(2705)
10'-7 1/4"
(3231)
10'-3"
(3124)
12'-1"
(3683)
13'-6 1/2"
(4128)
17'-4 1/4"
(5290)
19'-2 1/2"
(5855)
20'-2 3/8"
(6156)
24'-2 1/8"
(7371)
25'-1"
(7645)
27'-3"
(8306)
10'-3"
(3124)
13'-5"
(4089)
15'-1"
(4597)
16'-10"
(5131)
19'-1"
(5817)
19'-11"
(6071)
22'-8'
(6909)
9'-0"
(2743)
10'-12"
(3099)
12'-6"
(3810)
12'-6"
(3810)
14'-8"
(4470)
15'-5"
(4699)
17'-3 1/2"
(5270)
7'-1"
(2159)
8'-4"
(2540)
8'-7 1/4"
(2623)
8'-7 1/4"
(2623)
10'-0 5/8"
(3063)
10'-2 1/4"
(3105)
12'-8"
(3861)
3'-5"
(1041)
4'-8"
(1422)
5'-5 1/4"
(1657)
5'-5 1/4"
(1657)
6'-4 3/8"
(1940)
6'-4 3/8"
(1940)
8'-5"
(2565)
2'-2"
(660)
5'-7 5/8"
(1718)
6'-3 5/8"
(1921)
7'-2 1/4"
(1921)
7'-10 1/4"
(2190)
7'-10 1/4"
(2394)
8'-4 1/4"
(2546)
15'5 1/2"
(4712)
23'-10 3/8"
(7274)
24'-1 1/2"
(7353)
25'- 1 3/8"
(7655)
29'-10" 5/8"
(9108)
33'-10 3/8"
(10322)
33'-11 1/4"
(10344)
VB single toggle jaw crushers

Performance tables .................................................................... 12
Typical product gradations ......................................................... 13
VB jaw crusher specifications .................................................... 14
Dimensions (mm) ....................................................................... 15
Performance tables
VB 92
VB 46
30 mm with 12% rejects
18 to 23
7 to 9
23 to 30
9 to 12
12 to 18
30 to 38
12 to 15
18 to 23 30 to 38
38 to 45
15 to 18
23 to 27 38 to 45
45 to 53
18 to 23
27 to 33 45 to 53
60 to 75
53 to 60
33 to 42 53 to 60
70 to 85
42 to 45 60 to 68
80 to 95
95 to 120
68 to 75
90 to 110
110 to 140 140 to 170
110 to 125
140 to 170 170 to 205
210 to 250
110 to 140
170 to 215 205 to 250
260 to 320
270 to 370
210 to 265 260 to 320
320 to 390
350 to 460
270 to 330 315 to 330
390 to 470
410 to 550 410 to 550
380 to 460
480 to 570
520 to 670 520 to 670
570 to 670
600 to 780 600 to 780

VB 57
VB 67
VB 0806
VB 1008
VB 1210
VB 1311
VB 1512
VB 1613
700to1100
Typical product gradations
ROUND OPENING O
SQUARE OPENING
VB jaw crusher specifications
CRUSHER SIZES
VB 92
VB 46
VB 57
VB 67
VB 0806
VB 1008
VB 1210
VB 1311
VB 1512
VB 1613
Size of feed opening - length
mm
920
460
570
670
800
1000
1150
1300
1500
1600
Size of feed opening - weight
mm
250
250
300
410
600
800
800
1100
1200
1300
Total weight of crusher

(without feed chute)
kg
7650
2650
5700
8100
14500
18800
28000
42900
89000
96000
Weight of feed chute
kg
90
100
120
175
970
860
1070
2400
1770
1770
Weight of one jaw
kg
2 x 160
160
170
320
1090
1530
2600
3600
4 x 825
4 x 825
Rotation speed of crusher revs per
min
355
450
370
355
305
225
225
205
180
180
Slip ring motor

Power 1500 REVS per min
kw
37 to
45
18,5
to 22
22 to
30
37 to
45
55 to 75
90 to 110
110 to 132
132 to 160
160 to 200
200
6 spc
3 spc
5 spc
6 spc
5 spc
6 spc
6 spc
8 spc
9 spc
10 spc
mm
5005
4750
5005
5005
7100
8500
8500
1000
11800
11800
Weight of heaviest component
kg
500
500
500
500
1500
2000
3000
4000
3000
3000
Maximum lift for maintenance
kg
3000
1000
2500
3000
5000
10000
15000
20000
30000
30000
option
option
std
std
std
std
std
std
std
std
std
std
std
std
R*
R*
R*
R*
R*
R*-1
R*-1
R*-1
R*-1
R*-1
Drive : V-belts
number and size
belt length
Hydraulic controls:
- jaw remova
- toggle replacement
- setting
Jaws:
- number of parts for each jaw
- characteristics
Dimensions (mm)
SIZE
46
2500
1310
860
932
20
735
752
490
450
300
517
615
345
270
410
1242
57
3100
1561
1050
1080
20
724
875
465
490
170
710
890
470
330
190
1340
67
3600
1800
1240
1320
20
795
975
525
480
400
767
930
465
375
160
1500
92
2400
1441
930
1120
10
690
890
645
410
250
892
1060
600
475
160
1535
806
4200
2320
1670
2109
20
1640
1480
990
910
350
775
960
625
425
300
1870
1008
4500
2775
1955
2273
20
1660
1700
883
975
430
865
1035
710
560
240
400
1210
6300
3085
2265
2659
20
1970
1970
1025
1100
500
970
1145
800
630
260
400
1311
7000
3605
2650
3243
20
2300
2100
1152
1455
645
1132
1412
930
720
300
400
1512
8420
4283
3150
3125
20
2045
2875
1300
1750
900
1630
1950
1150
730
555
3320
1613
8420
4300
3150
3125
20
2045
2935
1300
1750
900
1630
1950
1150
730
555
3320
C-Series jaw Crushers

Technical Data............................................................................ 17
Capacities................................................................................... 18
Indicative product distribution .................................................... 19
Dimensions (table) ..................................................................... 20
Dimensions (drawing) ................................................................ 21
Technical Data
C 63 B
Nominal
feed opening
mm 440 x 630
Inch
17 x 25
C 80 B
C 100 B
C 110 B
C 125 B
530 x 800
21 x32
750x1000
30 x40
850x1100
34 x44
950x1250
37 x 49
1070x1400 1200x1600
42 x 55
47 x 63
C 140BS
C 160 B
Power
electric
kW
hp
45
60
75 (55)
100 (75)
110 (90)
150 (125)
132 (160)
200
160 (132)
200
200 (160)
250
250 (200)
300
Speed
rpm
340
300
260
230
220
220
200
Length of
stationary jaw
mm
Inch
1000
39
1250
49
1600
63
1800
71
2000
79
2200
87
2500
98
Max lift for maint.

kg
(pitman less flywheel) Ibs
2080
4590
4150
9150
7060
15,560
9000
19,840
12,960
28,570
15,950
35,160
21,380
47,130
6050
13,340
10,900
24,030
20,100
44,320
25,500
56,200
36,700
80,910
45,300
99,870
64,900
143,080
Total weight
kg
Ibs
Capacities
C.S.S.
C 63 B
mm
Inch
mpth
stph
40
1-9/16
40
44
50
53
59
60
2-3/8
67
70
2- 3/4
80
80
3-1/8
C 80 B
mtph
stph
80
88
73
96
106
88
113
93
103
C 100 B
C 110 B
mthp
stph
mtph
stph
124
150
165
190
209
129
142
168
185
212
225
C 125 B
mtph
stph
C 140 BS
mtph
stph
C 160 B
mtph
stph
90
3-9/16
107
117
146
160
185
204
235
256
100
120
132
162
178
203
224
257
287
290
319
125
203
223
248
272
313
350
343
377
387
426
150
292
321
368
412
396
436
455
501
520
572
175
336
370
424
475
450
494
523
575
596
656
200
381
419
480
537
503
553
591
650
672
739
225
425
468
556
611
659
725
748
823
250
10
609
670
727
800
824
906
275
11
795
875
900
990
300
12
976
1074
Indicative product distribution
Percentage passing, weight %

.08
.12
.16
.2 .24
.31 .39
.79
1.2
1.6
2.4
3.9
7.8 11.8 15.7 (in)
Closed side setting (c.s.s.)
Screen hole size (mm*mm)
NOTE:if the closed side setting (c.s.s) is 100 mm (4 in), the maximum end product size
is approx. 160 mm (6 3/8 in) and the proportion of fraction under 50 mm (2 in) approx.
35%.
Dimensions (table)
C 63 B
C 80 B
C 100 B
C 110 B
C 125 B
C 140BS
C 160 B
mm
Inch
1600
63
1950
77
2400
94,5
2670
105
2900
114
3060
121
3550
140
mm
Inch
1100
43
1350
53
1700
67
2000
79
2100
83
2260
89
2650
104
mm
Inch
1950
77
2400
95
2880
113
2665
105
3370
105
3645
133
4200
165
mm
Inch
1120
44
1367
54
1725
68
1810
71
2090
82
2360
93
2540
100
mm
Inch
1389
55
1708
67
2250
89
2385
94
2688
106
2890
114
3182
125
mm
Inch
160
6
200
8
245
10
380
15
450
18
450
18
450
18
mm
Inch
525
21
665
26
818
32
950
37
1073
42
1172
46
1315
52
mm
Inch
1000
39
1200
47
1400
55
1500
59
1600
63
1600
63
1800
71
mm
Inch
760
30
940
37
1170
46
1300
51
1470
58
1640
65
1880
74
mm
Inch
164
6,5
170
7
267
10,5
250
10
280
11
300
12
385
15
Dimensions (drawing)
G-Cone Crushers
G-CONE CRUSHERS, 8 SERIES................................................. 24

G 49 Capacities.......................................................................... 24
G 49 curves (setting 10-8-6 mm, feed) ...................................... 25
G 108 Capacities........................................................................ 26
G 108 curves (setting 12-14-16 mm, feed) ................................ 27
G 158 Capacities........................................................................ 28
G 158 curves (setting 25-16 mm) .............................................. 29
G 258 Capacities........................................................................ 30
G 258 curves (setting 27-33-40 mm) ......................................... 31
G-CONE CRUSHERS, 11 SERIES ............................................... 32

G 411 capacities ......................................................................... 32
G 811 capacities ......................................................................... 33
G 411 and G 811 curves (setting 8-10-15 mm) .......................... 34
G 411, G 811 curves (setting 8-11-16mm) ................................. 35
G 2511 capacities ....................................................................... 36
G 2511 curves (setting 25-30-35 mm) ....................................... 37
G 3511 capacities ....................................................................... 38
G 3511 curves (setting 35-40-45 mm) ....................................... 39
G-CONE CRUSHERS, 12 SERIES............................................... 40
G 412, G 612, G 1012 capacities............................................... 40
G 412 curves (setting 8-11-16mm)............................................. 41
G 612 curves (setting 8 - 11 - 16 mm) ....................................... 42
G 1012 curves (setting 15 - 20 - 25 mm) ................................... 43
G 1812-2612-2812-3812 capacities........................................... 44
G 1812 curves (setting 20 - 25 - 31 mm) ................................... 45
G 2612, G 2812 curves (setting 25 - 30 - 34 mm) ..................... 46
G 3812 curves (setting 30 - 35 mm) .......................................... 47
G-CONE CRUSHERS, 15 SERIES............................................... 48
G 415 and G 815 capacities ...................................................... 48
G 3514, 4214, 2215, 1315 capacities ........................................ 49
G 3815, G 5015 capacities......................................................... 50
G 415, G 815, G 1315 curves (setting 8 - 13 - 16 mm) ............. 51
G 1815, G 2215 curves (setting 20 - 25 - 35 mm) ..................... 52
G 5015 curve (setting 65 mm).................................................... 53
G-CONE CRUSHERS, 8 SERIES
G 49 CAPACITIES
CRUSHER / SETTING
10
14
FEED MAXI
G49
(TERTIARY)
30
45
50
65
70
35
G49
INCREASED STROKE
(TERTIARY)
35
50
60
70
80
35
G 49 CURVES (SETTING 10-8-6 MM, FEED)

CURVE 01: SETTING 6 MM
CURVE 04: FEED
100
04
90
80
01
70
02
60
50
03
40
30
20
10
0
0.125
0.25
0.5
16
32
64
128
G 108 CAPACITIES
CRUSHER / SETTING
10
12
14
16
18
FEED MAXI
G108
(TERTIARY)
75
80
85
90
92
60
G108
INCREASED STROKE
(TERTIARY)
90
95
100
100
105
60
G 108 CURVES (SETTING 12-14-16 MM, FEED)

CURVE 04: FEED
100
90
01
80
70
02
60
03
50
40
04
30
20
10
0
0.125
0.25
0.5
16
32
64
128
G 158 CAPACITIES
CRUSHER / SETTING
13
16
18
20
25
FEED MAXI
G158 - 16
65
72
78
82
92
110 MM
G158 - 20
90
95
100
110
110 MM
G158 - 25
110
120
110 MM
G 158 CURVES (SETTING 25-16 MM)

01
02
G 258 CAPACITIES
CRUSHER / SETTING
24
27
30
35
40
FEED MAXI
G258
(TERTIARY)
110
115
120
130
140
200
G258
INCREASED STROKE
(TERTIARY)
120
125
150
160
200
200
CRUSHER/SETTING
30
35
40
45
FEED MAXI
G258
(SECONDARY)
120
130
140
150
200
G258
INCREASED STROKE
(SECONDARY)
150
160
200
220
200
G 258 CURVES (SETTING 27-33-40 MM)

100
01
90
80
02
70
60
03
50
40
30
20
10
0
0.125
0.25
0.5
16
32
64
128
G 411 CAPACITIES
CRUSHER / SETTING
10
13
16
18
20
22
FEED MAXI
G411 - 20
80
95
110
120
130
135
140
32 MM
G411 - 25
120
135
150
160
170
32 MM
G411 - 30
145
165
180
185
32 MM
G 811 CAPACITIES
CRUSHER / SETTING
10
13
16
18
20
22
FEED MAXI
G811 - 20
80
100
115
120
130
140
145
60 MM
G811 - 25
125
140
155
165
175
60 MM
G811 - 30
165
185
195
60 MM
G 411 AND G 811 CURVES (SETTING 8-10-15 MM)

01
02
03
G 411, G 811 CURVES (SETTING 8-11-16MM)

01
02
03
G 2511 CAPACITIES
CRUSHER / SETTING
20
25
30
35
FEED MAXI
G2511
(SECONDARY)
140
160
180
200
230
G2511
INCREASED STROKE
(SECONDARY)
180
240
270
300
230

CURVE 04: SARJA 1
100
01
90
80
02
70
60
03
50
04
40
30
20
10
0
0.125
0.25
0.5
16
32
64
128
G 3511 CAPACITIES
CRUSHER / SETTING
35
40
45
50
55
FEED MAXI
G3511
(SECONDARY)
150
180
200
220
240
300
G3511
INCREASED STROKE
(SECONDARY)
200
250
280
310
330
300

100
01
90
80
02
70
03
60
50
40
30
20
10
0
0.125
0.25
0.5
16
32
64
128
G 412, G 612, G 1012 CAPACITIES
CRUSHER /
SETTING
10
13
16
20
22
G412 - 25
90
100
110
120
130
145
155
32 MM
G412 - 32
130
140
155
170
32 MM
G412 - 40
165
190
32 MM
G612 - 25
120
130
145
160
180
190
G612 - 32
180
200
220
230
G612 - 40
220
240
270
280
50 MM
G1012 - 25
150
165
180
185
210
60 MM
G1012 - 32
180
200
220
230
60 MM
G1012 - 40
240
260
275
28
220
FEED MAXI
50 MM
50 MM
60 MM
G 412 CURVES (SETTING 8-11-16MM)

01
02
03
G 612 CURVES (SETTING 8 - 11 - 16 MM)

01
02
03

01
02
03
G 1812-2612-2812-3812 CAPACITIES
CRUSHER /
SETTING
20
22
28
32
36
40
G1812 - 25
180
185
205
215
225
230
100 MM
G1812 - 32
230
270
300
100 MM
G1812 - 40
310
350
100 MM
G2612 - 25
185
215
240
265
290
160 MM
G2612 - 32
280
300
330
G2612 - 40
330
360
G2812 - 18
200
205
220
235
245
260
280
200 MM
G2812 - 25
300
320
340
360
390
200 MM
G2812 - 32
380
410
440
200 MM
G2812 - 40
480
200 mm
G3812 - 18
140
160
180
200
230
250
270
320 MM
G3812 - 25
220
255
285
330
365
320 MM
G3812 - 32
360
390
450
320 MM
G3812 - 40
490
540
320 MM
46
50
53
FEED
MAXI
160 MM
160 MM

01
02
03
G 2612, G 2812 CURVES (SETTING 25 - 30 - 34 MM)

01
02
03
G 3812 CURVES (SETTING 30 - 35 MM)

01
02
G 415 AND G 815 CAPACITIES
CRUSHER /
SETTING
10
13
16
20
22
28
FEED MAXI
G415 - 25
160
165
175
185
195
210
220
25 MM
G415 - 32
190
215
225
245
255
25 MM
G415 - 40
250
280
25 MM
G415 - 25
160
175
185
200
208
230
55 MM
G815 - 32
220
235
250
265
55 MM
G815 - 40
270
290
305
55 MM
G 3514, 4214, 2215, 1315 CAPACITIES
CRUSHER /
SETTING
20
22
28
32
36
40
46
50
G3514 - 20
170
240
330
370
20-300 MM
G3514 - 25
300
410
470
20-300 MM
G4214 - 20
230
300
370
400
480
20-360 MM
G4214 - 25
390
470
500
600
20-300 MM
G2215 -25
190
205
250
285
315
350
400
15-160 MM
G2215 -32
260
320
360
410
450
480
15-160 MM
G2215 - 40
400
460
500
550
15-160 MM
CRUSHER /
SETTING
12
16
20
22
28
30
32
FEED MAXI
G1315 - 25
205
230
255
270
310
320
330
15-100 MM
G1315 - 32
290
320
335
380
15-100 MM
G1315 - 40
390
410
430
15-100 MM
55
60
FEED
G 3815, G 5015 CAPACITIES
CRUSHER /
SETTING
35
45
50
55
60
65
70
75
80
FEED MAXI
G3815 - 18
250
330
370
400
430
470
510
540
570
300 MM
G3815 - 25
470
530
580
630
670
730
790
300 MM
G3815 - 32
600
670
730
780
850
930
970
300 MM
G5015 - 18
330
360
400
435
460
500
535
570
350 MM
G5015 - 25
460
520
560
630
670
730
780
820
350 MM
G5015 - 32
650
730
780
860
910
970
350 MM
CRUSHER / SETTING
35
45
50
55
60
65
70
FEED MAXI
G3815-18 (SECONDARY)
250
330
370
400
430
470
510
300
G3815-25
(SECONDARY))
470
530
580
630
670
730
300
G3815-32
(SECONDARY)
600
670
730
780
850
930
300
G 415, G 815, G 1315 CURVES (SETTING 8 - 13 - 16 MM)

01
02
03
G 1815, G 2215 CURVES (SETTING 20 - 25 - 35 MM)

01
02
03
G 5015 CURVE (SETTING 65 MM)

01
Omnicone Crushers
Performances ............................................................................. 55
Product curves (Omnicone in secondary application) ............... 56
Product curves (Omnicone in tertiary application) ..................... 57
The Omnicone crusher range .................................................... 58
Performances
MODEL
TYPE
CAPACITY IN TPH
AT C.S.S.
FEED
SIZE
10
937
STDC
190
STDM
160
STDF
125
SHC
100
765
12
14
16
20
25
125
145
170
110
120
135
150
90
100
110
125
80
90
100
32
40
50
440
SHM
CONSULT FACTORY
SHF
1144
STDC
200
STDM
170
STDF
130
SHC
100
90
180
200
150
170
190
125
140
160
180
105
120
140
230
SHM
CONSULT FACTORY
SHF
1352
STDC
240
STDM
195
STDF
135
SHC
120
160
300
340
380
310
350
370
420
170
300
340
390
430
240
270
300
330
220
270
220
250
280
190
210
240
250
170
190
230
245
SHM
CONSULT FACTORY
SHF
1560
STDC
290
STDM
240
STDF
200
SHC
140
SHM
SHF
200
CONSULT FACTORY
500
Product curves (Omnicone in secondary application)
Typical product gradations at specified C.S.S. for hard and semi-hard stone in open circuit
Product curves (Omnicone in tertiary application)
The Omnicone crusher range
crusher
MOTOR
MOTOR PULLEY
DRIVE BELTS
Pulley
TYPE
937
1144
1352
1560
Weight
kg
PCD
mm
Width
mm
8200
14 300
20 000
32 000
630
630
800
1000
161
212
212
212
Speed (rpm) 1500 rpm

kW
830
830
750
750
90
110
160
220
PCD
mm
Width
mm
Number
of
belts
355
355
400
500
161
212
212
212
6
8
8
8
Section
Minimum
belt
length
mm
SPC
SPC
SPC
SPC
3000
3550
4000
4500
Omnicone X
Spectacular results..................................................................... 60
Results (curves) ......................................................................... 61
Omnicone Clearance dimensions (table)................................... 62
Omnicone Clearance dimensions (drawing) .............................. 63
Spectacular results
Production
Omnicone
Installed Power
Throught put
capacity MTPH
Minus 10 %
minus 10 %
MTPH
Minimum closed circuit

dimension acceptable
937 X
110 kW
100 to 110
65
68
6 mm
1144 X
160 kW
150 to 160
57
88
8 mm
1352 X
220 kW
250 to 270
45
117
12 mm
The gradations and capacities are dependant on the feed gradation, the crushing chamber, the material density,
the material cleanliness, its moisture and its crushability.
Results (curves)
AVERAGE GRADATIONS
OMNICONE X TERTIARY APPLICATION (% passing through a square mesh, depending on the
setting)
Omnicone Clearance dimensions (table)
937
1144
1352
1560
mm
mm
mm
mm
Model
A
Maintframe flange
760
910
1060
1225
Maintframe flange
760
910
1060
1215
Maintframe flange
760
910
1060
1225
Maintframe hub diameter
400
480
500
580
To bottom of maintenance hub
120
60
160
140
To bottom of oil piping
286
216
324
323
To top of dust collar (hyraulic)
1200
1435
1535
1785
Adjustment ring maximum

diamenter
1760
2180
2540
2850
Clearance for countershaft

removal
1700
2000
2310
2530
To end of countershaft
1107
1290
1525
1640
Maximum height to top of feed

hopper
1520
1810
1880
2216
Inside diameter of feed hopper
970
1146
1392
1586
To top of feed plate
1021
1316
1407
1730
Overall height (L + F)
1806
2026
2204
2539
Overall height of bowl assembly

(long std inter protrude below
bow)
882
965
1005
1140
Adjustment cap maximum

diameter (hydraulic)
1590
1870
2070
2276
Clearance for bowl assembly

removal
2090
2410
2540
2930
Overall height of head assembly
720
865
945
1150
Head/mantle maximum diameter
970
1150
1345
1560
Clearance for head assembly

removal
1935
2325
2470
2930
Maximum overall crusher width
1880
2410
2710
3026
Additional upward travel during

clearing stroke
80
76
90
122
Mounting hole location
545
660
830
883
Mounting hole diameter
56
60
65
64
Overall width including pulley
2090
2370
2750
2992
Omnicone Clearance dimensions (drawing)
Omnicone SX
Performances .............................................................................................................. 65
Product curves (secondary application) ....................................................................... 66
Product curves (tertiary application)............................................................................. 67
Dimensions (table)....................................................................................................... 68
Dimensions (drawing) .................................................................................................. 69
Technical information ................................................................................................... 70
64
Performances
CAPACITY IN MTPH AT CSS

MACHINE
10
13
16
19
22
25
32
38
937 SX
90/ 110
120/ 140
140/ 160
150/ 170
160/ 190
170/ 200
190/ 220
210/ 240
150/ 180
180/ 210
200/ 230
220/ 250
230/ 270
250/ 290
300/ 350
350/ 400
240/ 270
270/ 300
290/ 330
310/ 350
320/ 370
400/ 460
450/ 520
520/ 580
570/ 630
1144 SX
1352 SX
1560 SX
45
MACHINE
937 SX
1144 SX
1352 SX
1560 SX
Installed power, kW
132
160 / 200
200 / 250
250 / 315
Maximum feed size, mm
200
250
300
350
65
51
620/ 680
Product curves (secondary application)

OMNICONE SX
Secondary application passing through a square mesh, depending on the setting.
The gradations and capacities shown are dependant on the feed gradation, the crushing chamber, the material density,
66
Product curves (tertiary application)

OMNICONE SX
Tertiary application passing through a square mesh, depending on the setting.
The gradations and capacities shown are dependant on the feed gradation, the crushing chamber, the material density,
67
Dimensions (table)
Model
937
SX
1144
SX
1352
SX
1560
SX
mm
mm
mm
mm
Mainframe flange
760
910
1060
1225
Mainframe flange
760
910
1060
1215
Mainframe flange
760
910
1060
1225
Mainframe hub diameter
400
480
500
580
To bottom of mainframe hub
120
60
160
140
286
216
324
323
To top of dust collar

(Hydraulic)
1200
1435
1535
1785

diameter
1760
2180
2540
2850
Clearance for countershaft

removal
1700
2000
2310
2530
1107
1290
1525
1640
Maximum height to top of feed

hopper
1520
1810
1880
2216
M Inside diameter of feed hopper
970
1146
1392
1586
To top of feed plate
1021
1316
1407
1730
Overall height (L + F)
1806
2026
2204
2539
Overall height of bowl

assembly (long std liner
protudes below bowl)
882
965
1005
1140
Adjustment cap
maximum diameter
(Hydraulic)
1590
1870
2070
2276
Clearance for bowl assembly

removal
2090
2410
2540
2930
Overall height of head

assembly
720
865
945
1150
Head / mantle maximum

diameter
970
1150
1345
1560
Clearance for head assembly

removal
1935
2325
2470
2930
Maximum overall crusher

width
1880
2410
2710
3026
80
76
90
122
Additional upward travel
W during clearing stroke

X
545
660
830
883
Mounting hole diameter
56
60
65
64
Overall width including pulley
2090
2370
2750
2992
68
Dimensions (drawing)
69
Technical information
CRUSHER
TYPE
Weight
Kg
Pulley
PCD
Width
mm
MOTOR
Countershaft
Speed (mm)
1 500 rpm
kW
937 SX
8 600
500
212
1050
132
1144 SX
14 300
710
212
1050
160 / 200
1352 SX
20 000
800
263
940
200 / 250
1560 SX
32 000
800
263
830
250 / 315
70
HP Cone crushers
Weights complete crusher and assemblies .................................. 72

Crusher capacities ........................................................................ 73
Product curves (secondary application HP200 - HP300) ............. 74
Product curves (tertiary application HP200 - HP300) ................... 75
Dimensions ................................................................................... 76
Weights complete crusher and assemblies
HP200 SX
HP300 SX
HP400 SX
HP500 SX
Kg
Kg
Kg
Kg
Lbs
Lbs
Lbs
Lbs
HP700 SX
Kg
Lbs
Crusher Complete
10.350 22.800
15.400
33.900 21.800
48.000
30.000 66.000
61.900
136.500
Bowl, Bowl liner, Adj.

Cap, Hopper
2.585
5.695
3.230
7.115
4.800
10.575
7.200
15.800
16.350
36.050
Head, Mantle and Feed

plate
1.050
2.315
1.825
4.020
3.240
7.130
4.900
10.700
8.720
19.200
145
KW
200
HP
220
KW
300
HP
300
KW
400
HP
375
KW
500
HP
450
KW
600
HP
Recommended Power
Countershaft Speed
RPM
900 / 1200
900 / 1200
850 / 1050
770 / 951
740 / 913
Crusher capacities
Open Circuit - Peak Capacity
Metric Tons/Hour
Short Tons/Hour
Closed Side Setting, mm/in.

SIZE
10mm
3/8"
13mm
1/2"
16mm
5/8"
19mm
3/4"
22mm
7/8"
25mm
1"
32mm
1"1/4
38mm
1"1/2
45mm
1"3/4
51mm
2"
HP200
SX
90 - 120
100 - 130
120 - 150
130 - 165
140 - 180
155 - 200
150 - 190
165 - 210
160 - 200
175 - 220
170 - 220
185 - 240
190 - 235
210 - 260
210 - 250
230 - 275
HP300
SX
115 - 140
125 - 155
150 - 185
165 - 205
180 - 220
200 - 240
200 - 240
220 - 265
220 - 260
240 - 285
230 - 280
255 - 310
250 - 320
275 - 355
300 - 380
330 - 420
350 - 440
385 - 485
HP400
SX
140 - 175
155 - 195
185 - 230
205 - 255
225 - 280
250 - 310
255 - 320
280 - 355
275 - 345
305 - 380
295 - 370
325 - 410
325 - 405
360 - 445
360 - 450
395 - 495
410 - 515
450 - 570
465 - 580
510 - 640
HP500
SX
175 - 220
195 - 240
230 - 290
255 - 320
280 - 350
310 - 385
320 - 400
355 - 440
345 - 430
380 - 475
365 - 455
400 - 500
405 - 505
445 - 555
445 - 555
490 - 610
510 - 640
560 - 705
580 - 725
640 - 800
HP700
SX
260 - 325
285 - 360
325 - 410
360 - 450
385 - 480
425 - 530
435 - 545
480 - 600
470 - 590
520 - 650
495 - 620
545 - 685
545 - 680
600 - 750
600 - 750
660 - 825
690 - 865
760 - 955
785 - 980
865 - 1080
For Range of Work Index = 13 to 16 kWh/st

For Range of Work Index = 14 to 18 kWh/st
Product curves (secondary application HP200 - HP300)

Average product gradations in open circuit for hard medium material*
Secondary application
% passing through a square mesh depending on the setting
* The gradations and capacities shown are dependant on the feed gradation, the crushing chamber, the material
density, the material cleanliness, its moisture and its crushability.
Product curves (tertiary application HP200 - HP300)

Average product gradations in open circuit for hard medium material*
Tertiary application
% passing through a square mesh depending on the setting
* The gradations and capacities shown are dependant on the feed gradation, the crushing chamber, the material
density, the material cleanliness, its moisture and its crushability.
Dimensions
HP200 SX
HP300 SX
HP400 SX
HP500 SX
HP700 SX
mm
in
mm
in
mm
in
mm
in
mm
in
290
11 - 3/8
270
10 - 5/8
240
9 - 1/2
425
16 - 3/4
688
27 - 1/8

diameters
1.760
69 - 1/4
2.020
79 - 1/2
2.370
93 - 3/8
2.730
107-1/2
3.390
133-1/2
Clearance required for

removing countershaft
assembly
1.865
73 - 3/8
2.020
79 - 1/2
2.470
97 - 1/4
2.650
104-3/8
3.450
135-13/16
1.160
45 - 5/8
1.350
53 - 1/8
1.645
64 - 3/4
1.760
69 - 1/4
2.225
87 - 5/8
Maximum height to top
1.605
63 - 1/4
1.890
73 - 3/8
2.055
80 - 7/8
2.290
90 - 1/8
3.279
129-1/8
Inside diameter of feed

hopper
940
37
1.104
43 - 1/2
1.308
51 - 1/2
1.535
60 - 1/2
1.816
71 - 1/2

removing bowl assembly
2.155
84 - 7/8
2.460
96 - 7/8
2.650
104-3/8
3.300
129-7/8
3.880
154-3/4

removing head assembly
2.115
83 - 1/4
2.430
95 - 5/8
2.715
106-7/8
3.165
124-5/8
3.777
148-11/16
Additional upward travel of

feed hopper during
clearing stroke
76
98
3 - 7/8
105
4 - 1/8
125
4-15/16
179
7-1/16

*5-1/2 FT - **7FT
545
21 - 1/2
660
26
830
32-11/16
882
34 - 3/4
1.130
1.245
44 - 1/2*
49**
Main frame discharge

opening diameter
1.220
48
1.490
59
1.726
68
2.040
80 - 1/2
2.400
94 - 1/2
Note : 'L' not shown in dimension drawing
HP100SX Cone Crusher
Main characteristics ...................................................................... 78

Crushing cavity selection .............................................................. 79
Average product gradations .......................................................... 81
Main characteristics
Complete crusher weight

Recommended power
Countershaft speed
: 5500
kg
(12120 Lbs)
: 75-90 kW
(100-125 HP)
: 850-1200 RPM
Overall dimensions
Length
Width
Height
: 2060 mm (82")
: 1505 mm (60")
: 1290 mm (51")
Crushing cavity selection
Maximum feed size
Minimum setting
COARSE
150 mm (6")
16 mm (5/8")
20 mm (3/4")
MEDIUM
70 mm (2 3/4")
10 mm (3/8")
10 mm (3/8")
40 mm (1 9/16")
8 mm (5/16")
6 mm (1/4")
25 mm (1")
6 mm (1/4")
2 mm (8 mesh)
FINE
EXTRA FINE
Minimum closed circuit (#)
* The minimum setting is the setting which will cause ring bouce. It can change depending on rock
characteristics and crusher speed.
Crusher capacities
Setting mm (in)
Capacity MT/h
Capacity ST/h
6 (1/4")
8 (5/16")
10 (3/8")
13 (1/2")
16 (5/8")
19 (3/4")
22 (7/8")
25 (1")
45-55
50-60
50-60
55-65
55-70
60-75
60-80
65-80
70-90
75-100
75-95
80-105
80-100
85-110
85-110
90-120
28 (1 1/8") 32 (1 1/4")
90-120
100-135
100-140
110-155
% cumulative passing
Average product gradations
mm
(8)
(4)
(1/4)
(3/8)
(3/4)
(2)
(4) (in or Tyler mesh)
* The gradations and capacities shown are dependent on feed gradation, crushing chamber, material density,
material cleanliness, moisture and crushability.
MP Series Cone crushers
Crushing Cavity Selection ............................................................. 83

Product gradations ........................................................................ 85
Crushing Cavity Selection

B
STANDARD
Crusher
Size
Type of
Cavity
Minimum
setting
"A"
SHORTHEAD
Feed opening with

minimum recommended
discharge setting A
B
B
Closed side Open side
MP1000
MP800
Feed opening with

minimum
recommended
discharge
setting A
Minimum
setting
"A"
B
B
Closed
Open
side
side
Fine
16mm
0.63"
215mm
8.50"
280mm
11.00"
10mm
0.38"
25mm
1.00"
90mm
3.50"
Medium
25mm
1.00"
290mm
11.50"
345mm
13.50"
10mm
0.38"
82mm
3.25"
147mm
5.75"
Coarse
32mm
1.26"
340mm
13.37"
387mm
15.25"
13mm
0.50"
127mm
5.00"
191mm
7.50"
Fine
19mm
0.75"
241mm
9.50"
282mm
11.10"
7mm
0.27"
40mm
1.57"
91mm
3.58"
Medium
25mm
0.98"
308mm
12.08"
347mm
13.66"
10mm
0.39"
77mm
3.03"
127mm
5.00
Coarse
32mm
1.26"
343mm
13.52"
383mm
15.10"
12mm
0.47"
113mm
4.45"
162mm
6.38
Crusher capacities
Open Circuit-Peak Capacity in Metric Tons/Hour-Short Tons/Hour

Standard Capacities
Standard 20mm 25mm 30mm 35mm 40mm 45mm 50mm 55mm
setting
0.79" 0.98" 1.18" 1.38" 1.57" 1.77" 1.97" 2.17"
MTPH
720/
880
900/
1100
1080/
1320
1260/
1540
1440/
1760
1620/
1980
1800/
2200
1980/
2420
STPH
793/
970
992/
1212
1190/
1455
1389/
1697
1587/
1940
1785/
2182
1984/
2424
2182/
2667
MTPH
576/
704
720/
880
864/
1056
1008/
1232
1152/
1408
1296/
1584
1440/
1760
1584/
1936
STPH
635/
776
793/
970
952/
1164
1111/
1358
1270/
1552
1428/
1746
1587/
1940
1746/
2133
MP1000
MP800
Shorthead Capacities
Shorthead 10mm 12mm 14mm 16mm 18mm 20mm 22mm 24mm
Setting
0.39" 0.47" 0.55" 0.63" 0.71" 0.79" 0.87" 0.94"
MTPH
530/
648
563/
688
596/
728
629/
769
662/
809
695/
849
728/
890
761/
930
STPH
584/
714
620/
758
657/
803
693/
847
730/
892
766/
936
802/
981
839/
1025
MTPH
424/
518
450/
550
477/
583
503/
615
530/
647
556/
679
582/
712
609/
744
STPH
467/
571
496/
606
525/
642
554/
678
584/
713
613/
748
641/
785
671/
820
MP1000
MP800
PERCENT PASSING
26.9
(1.06")
SCREEN SIZE
53.9
(2.12")
9.50
(.375")
13.5
(.53")
19
(.75")
26.9
(1.06")
gradation, the crushing chamber, the material density, the material

cleanliness, its moisture and its crushability.
* The gradations and capacities shown are dependant on the feed
% Passing through a square mesh depending on the setting.
76
(3.0")
gradation, the crushing chamber, the material density, the material

cleanliness, its moisture and its crushability.
38.1
(1.5")
* The gradations and capacities shown are dependant on the feed
19.1
(.75")
% Passing through a square mesh depending on the setting.
PERCENT PASSING
Product gradations
Average Product Gradations in open circuits for Hard and Medium Material
Secondary Application
SCREEN SIZE
Average Product Gradations in open circuits for Hard and Medium Material
Tertiary Application
Symons cone crushers
Range............................................................................................ 87
Open circuit performance.............................................................. 88
Closed circuit performance ........................................................... 89
Average granulometric scale for aggregate product, open circuit 90
Dimensions ................................................................................... 91
Range
STANDARD
SHORTHEAD
TYPE
TYPE
BCS 2'
BCS 3'
BCS 4'
BCS 4' 1/4 BCS 5' 1/2
BCS 7' HD
BCS 2'
BCS 3'
BCS 4' 1/4
BCS 5' 1/2
BCS 7' HD
BCS 7' XHD
CRUSHER
CRUSHER
Weight
kg
4600
10600
16800
21000
44600
18120
Heaviest
component
kg
1270
2630
4650
5210
12000
18120
Weight
kg
4900
10900
21500
45250
70200
89600
Heaviest
component
kg
1270
2630
5210
12000
18120
25050
pulley
mm
533
762
915
915
width
mm
137
227
372
510
Countershaft speed
rpm
575
580
485
485
435
525
kw
30
75
132
200
300
370
Driven pulley
Driven pulley
pulley
width
Countershaft speed
mm
mm
rpm
533
137
575
762
227
580
915
300
485
915
372
485
915
510
485
435
MOTOR
MOTOR
Speed 1500 rpm
Speed 1500 rpm

Power
kw
30
75
90
132
200
300
MOTOR PULLEY
MOTOR PULLEY
Pulley
Width
mm
mm
210
148
305
240
306
300
306
359
306
359
Pulley
mm
210
305
306
306
Width
mm
148
240
359
359
10
10
mm
22 x 14
32 x 19
32 x 19
32 x 19
4,163
5,023
6,863
6,863
V BELTS
V BELTS
5
10
10
Number
mm
22 x 14
32 x 19
32 x 19
32 x 19
32 x 19
Section
4,163
5,023
6,863
6,863
6,863
Belt length
Number
Section
Belt length
Power
These indicative figures and specifications are

subject to change without notice.
These indicative figures and specifications are

subject to change without notice.
Open circuit performance
Open circuit
Size
Cavity
Fine
2' ST
610 mm
4' ST
1219 mm
4' 1/4 ST
1295 mm
5' 1/2 ST
1676 mm
7' ST
2100 mm
HB
Minimum
recommended
setting A
6
closed
B
56
2' SH
610 mm
4' 1/4 SH
1295 mm
5' 1/2 SH
1676 mm
7' SH
2100 mm
HB
64
open
B'
80
78
93
38
103
114
100
111
38
118
128
10
103
115
43
125
Production tph at respective settings

6,3
10
12,5
16
20
16
19
22
27
33
19
22
27
22
27
45
140
36
Croase
13
124
143
37
148
25
32
40
50
33
45
54
36
50
63
54
65
75
90
50
65
85
105
125
90
115
135
85
105
130
160
180
105
130
160
190
225
140
175
215
245
270
150
190
220
260
300
150
180
200
225
150
180
210
245
280
200
230
280
320
215
250
290
330
250
290
320
345
63
165
Extra-croase
19
180
196
37
198
211
Fine
12
130
144
61
173
187
Medium
15
157
176
63
215
230
Croase
19
182
204
80
250
265
Extra-croase
21
216
237
56
251
273
Fine
13
131
150
62
180
199
Medium
20
205
224
62
253
272
Croase
22
229
253
50
258
280
Extra-croase
25
242
270
68
290
310
Fine
19
196
208
78
238
250
Medium
22
219
241
92
289
311
270
330
370
410
Croase
25
251
276
76
302
327
280
340
400
450
580
Extra-croase
38
343
368
82
387
412
420
470
610
Fine
19
270
292
Medium
25
308
340
Croase
32
340
375
Extra-croase
38
425
460
Cavity
100
215
SHORTHEAD
Minimum
recommended
setting A
Aperture at minimum
setting A
closed
B
open
B
Maximum
recommended
setting A'
closed
B'
open
B'
27
40
13
34
47
Croase
38
50
13
45
56
25
Medium
Croase
5
6
12
33
50
40
60
76
31
25
25
40
42
69
65
90
20
77
102
28
63
59
82
117
42
72
59
79
109
Croase
74
106
53
118
150
Extra-croase
13
103
135
46
136
174
Fine
36
71
54
84
119
Medium
57
87
54
102
132
Croase
12
100
131
44
124
155
Extra-croase
16
150
184
44
178
212
Fine
51
98
Medium
10
95
133
13
16
127
152
620
730
610
730
810
1000
790
840
1090
1270
880
1180
1360
10
13
15
18
22
25
35
15
18
22
25
35
35
40
52
62
75
35
42
55
65
80
95
47
60
75
92
110
120
70
85
105
125
145
72
90
105
125
145
72
95
110
130
150
120
150
170
190
210
200
225
91
Croase
500
71
Fine
370
16
19
25
65
Extra-croase
Medium
160
Production tph at respective settings

Aperture at minimum
setting A'
125
380
Fine
Extra-croase
7' SH
2134 mm
XHB
19
closed
B'
11
Fine
3' SH
914 mm
71
Aperture at minimum
setting A'
Extra-croase
Open circuit
Size
open
B
Maximum
recommended
setting A'
Croase
Fine
3' ST
914 mm
STANDARD
Aperture at minimum
setting A
60
105
190
160
180
135
160
190
210
145
170
200
225
240
210
235
255
280
255
275
300
270
320
360
400
360
400
450
500
450
480
540
600
500
590
650
178
203
CONSULT FACTORY FOR CAPACITES

Closed circuit performance
Open circuit
Size
2' SH
610 mm
3' SH
914 mm
4' 1/4 SH
1295 mm
5' 1/2 SH
1676 mm
7' SH
2134 mm
HB
SHORTHEAD
Minimum
recommended
setting A
Cavity
Fine
Aperture at minimum
setting A
closed
B
open
B
27
40
Maximum
recommended
setting A'
13
Production tphn based in closed circuit operation :

Aperture at minimum
setting A'
closed
B'
open
B'
34
47
6.3
10
12,5
16
20
25
Recommended setting for closed circuit

5
10
13
16
19
81
104
Croase
38
50
13
45
56
Fine
12
40
31
40
65
10
18
12
20
19
24
22
27
30
38
Medium
33
60
25
42
71
10
18
12
20
19
24
22
27
30
38
Croase
50
76
25
69
91
23
38
24
44
45
57
54
68
64
82
Extra-croase
65
90
20
77
102
23
38
28
46
47
60
57
71
68
88
Fine
28
63
59
82
117
31
52
51
66
66
82
78
100
93
120
108
132
Medium
42
72
59
79
109
60
77
75
93
90
115
107
137
131
159
92
115
107
137
125
160
Croase
74
106
53
118
150
Extra-croase
13
103
135
46
136
174
Fine
36
71
54
84
119
Medium
57
87
54
102
132
Croase
12
100
131
44
124
155
Extra-croase
16
150
184
44
178
212
Fine
51
105
Medium
10
95
133
Croase
13
127
178
Extra-croase
16
152
203
40
66
48
80
78
100
48
80
82
105
75
145
7' SH
2134 mm
XHB
115
208
97
120
110
143
128
165
105
132
128
165
145
187
171
209
180
220
137
176
155
200
115
150
141
176
163
209
180
231
125
160
150
187
172
220
193
247
216
264
180
231
201
258
230
280
248
302
218
327
219
280
286
354
327
408
381
454
286
381
327
454
381
500
454
544
345
490
408
590
500
600
422
617
500
626
Recirculating load
Under certain conditions the SYSMONS

Standard Cone Crusher can be operated in
closed circuit. We will pleased to study any
specific application you may have.
NB : these figures are for materials with a density of

1.6.
Feed size, material hardness and moisture content of
feed all affect capacity.
Column 1 gives tph finished product (screen
undersize).
Column 1 gives tph passing through the crusher.
Flow 2
B and B 1
Screen
Flow 1
A and A 1
Average granulometric scale for aggregate product, open circuit
ROUND OPENING
1
8 9 10
SQUARE OPENING
20
30
40
50 60
70 80 90 100
Dimensions
DIMENSIONS (mm )
TYPE
1801
1718
1375
1350
1050
368
990
90
550
1334
950
84
838
45
2232
2390
1705
1960
1235
430
1320
226
702
1524
1040
178
1057
58
2560
3192
2161
2613
1435
579
1664
298
823
1867
902
192
1202
64
2731
3201
2340
2623
1472
578
1766
298
900
2020
1012
192
1225
64
3912
3974
2896
3180
2236
794
2260
370
1100
2896
1388
227
1520
76
4622
4470
3683
3429
1041
2490
1347
3302
1803
102
2' ST
2' SH
3' ST
3' SH
4' ST
4' 1/4 ST
4' 1/4 ST
5' 1/2 ST
5' 1/2 SH
7' ST
7' SH
1879
1193
Gyradisc crushers
Capacities ..................................................................................... 93
Curves (for Gyr 36"-Gyr 48") ......................................................... 94
Dimensions ................................................................................... 95
Capacities
SURGE
BIN
Closed circuit
Recirculating
load
Capacity 1
Capacity 2
CAPACITY 2 in MTPH / STPH

CAPACITY
1
TOTAL
CRUSHER
STPH
GYR
36
GYR
48
GYR
66
GYR
84
RECOMMENDED SCREEN SIZE

9mm
.375"
6mm
.250"
5mm
.185"
3mm
.131"
2mm
.093"
1.6mm
.065"
1mm
.046"
.833mm
.0328"
54/60
45/50
31/35
27/30
20/23
16/18
13/15
9/10
65/75
4'x12'SD
4'x12'SD
4'x14'SD
5'x14'DD
5'x14'DD
6'x14'DD
6'x20'DD
6'x20'DD
94/105
72/80
49/55
40/45
36/40
27/30
22/25
15/17
115/130
4'x12"SD
5'x14'SD
6'x16'SD
6'x20'DD
6'x20'DD
8'x20'DD
8'x20'DD
2 Req.
6'x16'DD
144/160
108/120
76/85
63/70
54/60
40/45
36/40
22/25
190/210
5'x12'SD
6'x20'SD
8'x20'SD
2 Req.
6'x16'DD
2 Req.
6'x16'DD
2 Req.
6'x20'DD
3 Req.
6'x16'DD
2 Req.
8'x20'DD
225/250
162/180
117/130
90/100
81/90
63/70
54/60
36/40
8'x20'SD
2 Req.
6'x20'SD
2 Req.
6'x20'DD
2 Req.
6'x20'DD
2 Req.
8'x20'DD
2 Req.
8'x20'DD
4 Req.
6'x16'DD
265/300
6'x14'SD
ASTM
C-33
SPEC
SAND
20/25
STPH
34/40
STPH
55/60
STPH
80/70
STPH
Curves (for Gyr 36"-Gyr 48")

ROUND OPENING
0.2
0.3
0.4
0.5 0.6 0.7
SQUARE OPENING
6 7
8 9 10
20
30
40
50
60
Dimensions
B
A
D
E
H
J
Gyradisc Crusher
Designation
Head
A
B
C
D
E
F
G
H
J
Diameter (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
English
Metric
36" GD
900 GD
36"
914mm
2121 3366 1051 2238 1422
686
546
540
1321
48" GD
1200 GD
48"
2537 4039 1308 2654 1664
1219mm
876
799
686
1765
66" GD
HD
1650 GD
66"
2977 3804 1543 3324 2464 1028
1676mm
793
800
2260
84" GD
HD
2100 GD
84"
3645 5344 1800 3775 2962 1353 1029
2134mm
902
2489
84" GD
XHD
2100 GD
84"
3629 5492 1949 3664 2962 1353 1029
2134mm
902
2489
Impact crushers (BP-HSI)
Quarry application guide ............................................................ 97

Main characteristics (BP horizontal shaft impactors) ............... 102
BP curves ................................................................................. 103
Capacities - BP 1007 ............................................................... 104
Capacities - BP 1010 ............................................................... 105
Capacities - BP 1013 ............................................................... 106
Capacities - BP 1310 ............................................................... 107
Capacities - BP 1313 ............................................................... 108
Capacities - BP 1315 ............................................................... 109
Capacities - BP 1620 ............................................................... 110
Main characterisitics (HSI) ........................................................111
HSI curves ................................................................................ 112
Capacities - HSI 1007 .............................................................. 113
Capacities - HSI 1010 .............................................................. 114
Capacities - HSI 1013 .............................................................. 115
Capacities - HSI 1310 .............................................................. 116
Capacities - HSI 1313 .............................................................. 117
Capacities - HSI 1315 .............................................................. 118
Capacities - HSI 1620 .............................................................. 119
Estimation of hammer wear life (HSI) ...................................... 120
Quarry application guide
PRIMARY APPLICATIONS
Rock characteristics
According to French standards :
- abrasion index less than 250 g/t
- crushability more than 35%
- dynamic fragmentation more than 20%
- compressive strength less than 1 800kg/cm2 (test done with cylinder of rock 40 mm diameter
and 80 mm high).
According to US standards :
- paddle abrasion index less than 0.0240 g
- Los Angeles abrasion index more than 20 %
- average impact work index less than 16
maximum impact work index less than 23.
Main kinds of rock : Limestones, dolomitic limestone, gypsum, talc, chalk, marbles, marl,
schists, slates
Hammer materials in primary applications

. Manganese steel
The property of this alloy is to be hardened superficially by the rock blows and to remain
ductile in the heart.
This is the only kind of alloy enabling primary application use without breakage.
Hammer life duration is not easily predictable and of course the homogeneity of the quarry
face (see life duration of wear parts) ; paddle abrasion index gives only an idea of what will
be the wear parts life duration.
Results from sites shows that hammers can last 200 hours for abrasion index of 250 g/t
(A.index. of 0.024 g) and up to more than 2 000 hours for not abrasive limestones. (See
chart about estimation of hammer wear life).
. Other materials
In some application cases (i.e. with soft rocks, maximum feed size controlled to avoid too big
blocks and no tramp iron,), it might be interesting to use martensitic steel or chrome iron
hammers as far as life duration is concerned.
Chrome iron material is much more harder than manganese steel and then much more brittle.
This means that feed material must be well prepared and controlled as well as tramp iron
otherwise breakages are bound to happen.
Martensitic steel material is in between manganese and chrome iron as far as ductility and
hardness ; breakage might happen.
In case of abrasive material, it could be profitable, economically speaking and talking into
account some breakages, to use such type of hammer material.
Improvement of life duration comparing to manganese:
1.2 to 1.5 times for martensitic steel
2 to 4 times for chrome iron
SECONDARY APPLICATIONS
Rock characteristics
According to French standards :
- abrasion index less than 900 g/t
- crushability more than 30%
- dynamic fragmentation more than 15%
According to US standards :
- paddle abrasion index less than 0.2100 g
- Los Angeles abrasion index more than 15 %
- average impact work index less than 20
maximum impact work index less than 26.
Horizontal shaft impactor has not to be used when more abrasive or tougher rock has to be
processed.
Main kinds of rock : Same as for primary applications plus dolomite, some granites and
basalts, sandstone, medium abrasive gravels and ores.
Hammer materials in secondary applications

. Manganese steel
Used when paddle abrasion index is less than 250 g/t (A. index less than 0.024g.). Hammer
duration life is from 200 hours up to more than 1 500 hours for not abrasive limestones.
. Chrome iron
When paddle abrasion index is more than 250 g/t, chrome iron hammers become necessary.
A secondary application top feed size allows the use of such material although a breakage
might happen in case of tramp iron ; see performances chart for maximum top feed size
when using chrome iron.
A protection by means of metal detector is necessary to prevent tramp iron to go through the
machine.
Hammer life duration is from 150 hours up to more than 2 000 hours depending on rocks
processed and on impactor working conditions.
IMPACTOR FEED
The quarry run is composed by 30% to 60% of rocks having half dimension of the maximum
nominal size.
Bulk density is considered to be 1.6 g/cm3.
Rule of thumb for quarry blocks:
- 3 dimensions represent the size of a bloc : thickness, the nominal size and length; thickness
is about 0.6 times the nominal size and length is about 1.6 times the nominal size.
- See performances charts for weight of blocks and maximum top feed size.
MAXIMUM REDUCTION RATIO IN OPEN CIRCUIT
Refer to performances charts : the limit to get the final product size in open circuit is indicated.
MAXIMUM REDUCTION RATIO IN CLOSED CIRCUIT
Refer to performances charts :

In closed circuit, finer product size than indicated in the charts can be obtained but the
recirculating load might be too large.
CAPACITIES IN OPEN AND CLOSED CIRCUITS
Refer to performances charts and average output curves.

N.B. a product size has 90% passing at the corresponding square opening.
POWER TO BE INSTALLED
Refer to performances charts : power mentioned is maximum power to install according to

primary or secondary application.
ROTATION SPEED
Refer to performances charts.
ADJUSTMENT OF THE BREAKER PLATES
- Second breaker plate setting

To be adjusted to the nominal product size dimension.
- First breaker plate setting
Setting = (Top feed size + second breaker plate setting) / 4 + 20 mm.
- Example : top feed size : 1000 mm
product size : minus 80 mm
Second breaker plate setting : 80 mm
First breaker plate setting : (100 + 80) / 4 + 20 = 290 mm.
- During commissioning
These above theoritical setiings have to be adjusted if required to get the final requested
product.
HOW TO USE THE PERFORMANCES CHART
1- Choose the top feed size of the application.

2- Choose the final product size you want to get from the machine:
Several cases :
- You get directly the nominal product size in open circuit (OC), or you reach the impactor
working limit in open circuit.
- You might want to get finer product then you have to use a closed circuit (CC) at an
opening sieve equal to the nominal product size. In this case the output of the impactor
will be the finer specified output you can get in open circuit.
Note:
Nominal size is with 90% passing at corresponding square opening; gradation curve will
be found in the average output curves chart.
3- Capacities are basic capacities of the requested nominal product size obtained with the
corresponding electrical power. For reduced outputs, the necessary power is proportional to
the outputs reduction.
4- Rotation speed and tip hammer speed are indicated for each top feed size.
Main characteristics (BP horizontal shaft impactors)
size
1007
1010
1013
1310
1313
1315
1620
FEED OPENING
Width
(mm)
750
1020
1320
1020
1320
1540
2050
Height
(mm)
650
710
770
1000
1140
1140
1400
(mm)
1000
1000
1000
1350
1350
1350
1550
55
75
90
90
110
132
110
132
160
110
132
160
132
160
200
160
200
250
250
315
2 x 200
8300
10040
11970
15680
18815
21960
42500
ROTOR
Diameter
Number of hammers
POWER
(kW)
WEIGHT
(kg)
Without feed box
BP curves
BP HORIZONTAL SHAFT IMPACTORS
AVERAGE OUTPUT CURVES
90% PRODUCT PASSING AT CORRESPONDING SQUARE OPENING
% CUMULATIVE PASSING AT SQUARE OPENING SIEVES
SQUARE OPENING SIEVES
(mm)
Capacities - BP 1007
kW
BASIC CAPACITY (MTPH) OF CRUSHED

MATERIAL WITH 90% PRODUCT PASSING AT
THE FOLLOWING SQUARE OPENING (MM) :
TOP
FEED SIZE
mm
kg
CIRCUIT
rpm
CHROME IRON
SPEED
MAX. POWER
BP 1007
m/s
MATERIAL BULK DENSITY : 1.6

MATERIAL CRUSHABILITY (FRENCH STANDARDS) : FROM 30%
TO 55%
150
125
100
80
60
175
160
140
120 100*
50
40
30
25
20
15
10
90
65
55
50
45
85
70
60
55
45
90
75
65
60
50
40
80
75
65
55
45
85
75
60
50
85
70
55
OC
CC
740
90
38
740
90
38
780
90
41
780
75
41
820
75
43
880
75
46
300 x
500
x 800
200
240 x
400
x 640
100
180 x
300
x 480
45
120 x
200
x 320
12
60 x
100
x 160
1.6
30 x
50
x 80
0.2
OC
CC
OC
175
150
135
115 100*
CC
OC
165
145
120 105*
CC
OC
150
130
110 100*
CC
OC
115
95*
CC
OC
110
95*
CC
OC
CC
- ABOVE BASIC CAPACITIES ARE OBTAINED WITH CORRESPONDING MAXIMUM POWER.

- FOR REDUCED OUTPUTS, THE NECESSARY POWER IS PROPORTIONAL TO THE OUTPUTS
REDUCTION.
- * . LIMIT OF CAPACITY AND GRADATION IN OPEN CIRCUIT (OC).
. CORRESPONDING CURVE TO BE USED FOR CLOSED CIRCUIT (CC) APPLICATIONS.
- ACCORDING TO MATERIAL CRUSHABILITY (FRENCH STANDARDS) :
. BETWEEN 20% AND 30% : BASIC CAPACITY x 0.85
. LESS THAN 20% OR MORE THAN 75% : CONSULT MACHINES DEPARTMENT.
- ACCORDING TO MATERIAL ABRASIVITY (FRENCH STANDARDS) :
. LESS THAN 250 G/T : USE OF MANGANESE STEEL HAMMERS.
. BETWEEN 250 AND 900 G/T : POSSIBILITY TO USE CHROME IRON HAMMERS FOR ABOVE
APPLICATIONS MARKED WITH

TOP
FEED SIZE
mm
kg
CIRCUIT
rpm
kW
CHROME IRON
SPEED
MAX. POWER
BP 1010
m/s

TO 55%
200
150
125
100
80
60
50
40
30
25
20
240
220
190
165
140 125*
15
105
85
75
65
115
95
85
75
60
125
105
90
80
65
CC
110
100
85
70
OC
150 125*
CC
115
95
80
OC
150 130*
110
95
OC
CC
OC
CC
740
132
38
740
132
38
780
110
41
780
110
41
820
110
43
880
110
46
360 x
600
x 960
350
240 x
400
x 640
100
180 x
300
x 480
45
120 x
200
x 320
12
60 x
100
x 160
1.6
30 x
50
x 80
0.2
OC
CC
OC
240
210
185
155 135*
CC
OC
225
200
165 145*
CC
OC
210
175
155 135*
CC

REDUCTION.

mm
kg
CIRCUIT
rpm
kW
CHROME IRON
SPEED
MAX. POWER
BP 1013
m/s

TO 55%
200
150
125
100
80
60
50
40
30
25
20
385
325
300
255
220
190 165*
15
140
115
100
90
160
135
115
100
80
170
140
125
110
90
CC
150
135
115
95
CC
200 170*
CC
150
130
110
OC
200 170*
140
125
OC
CC
CC
CC
740
160
38
740
160
38
780
132
41
780
132
41
820
132
43
880
132
46
360 x
600
x 960
350
240 x
400
x 640
100
180 x
300
x 480
45
120 x
200
x 320
12
60 x
100
x 160
1.6
30 x
50
x 80
0.2
CC
CC
CC
330
290
255
210 190*
CC
CC
310
265
220 195*
CC
CC
280
235
210 180*
CC

REDUCTION.

TOP
FEED SIZE
mm
kg
CIRCUIT
rpm
kW
CHROME IRON
SPEED
MAX. POWER
BP 1310
m/s

TO 55%
200
150
125
100
80
60
50
40
30
25
360
300
270
235
205 170*
20
15
150
130
110
95
140
115
100
90
160
135
115
100
80
170
140
125
110
90
CC
150
135
115
95
OC
200 170*
150
130
110
OC
CC
520
160
36
540
160
38
540
160
38
610
132
43
610
132
43
650
132
46
480 x
800
x1280
800
360 x
600
x 960
350
240 x
400
x 640
100
180 x
300
x480
45
120 x
200
x 320
12
60 x
100
x 160
1.6
OC
CC
OC
385
325
300
255
220
190 165*
CC
OC
330
290
255
210 190*
CC
OC
310
265
220 195*
CC
OC
280
235
210 180*
CC
OC
CC

REDUCTION.

TOP FEED
SIZE
mm
kg
CIRCUIT
rpm
kW
CHROME IRON
SPEED
MAX. POWER
BP 1313
m/s
520
200
36
520
200
36
540
200
38
610
200
43
540
160
38
610
160
43
610
160
43
540 x
900
x1440
1100
480 x
800
x 1280
800
360 x
600
x 960
350
240 x
400
x 640
100
180 x
300
x 480
45
120 x
200
x 320
12
60 x
100
x 160
1.6

TO 55%
50
40
30
180
155
130
190
165
140
120
180
150
130
110
205
170
145
125
100
215
180
155
135
110
CC
195
170
145
120
OC
255 215*
190
160
135
OC
200
150
125
100
80
60
430
360
320
280
245 205*
CC
OC
450
375
335
295
485
420
370
325
285
415
365
320
270 240*
CC
OC
385
335
280 250*
CC
OC
15
240 210*
CC
OC
20
260 215*
CC
OC
25
360
300
270 235*
CC
OC
CC

REDUCTION.
kW

TOP
FEED SIZE
mm
kg
CIRCUIT
rpm
CHROME IRON
SPEED
MAX. POWER
BP 1315
m/s

TO 55%
200
150
125
100
80
60
500
420
380
330
290 240*
50
40
30
25
20
15
210
180
150
195
160
140
210
170
150
130
240
200
170
145
120
250
210
185
160
130
CC
225
200
170
140
OC
300 250*
220
190
160
OC
CC
520
250
36
520
250
36
540
250
38
540
250
38
610
200
43
610
200
43
650
200
46
660 x
1000
x1600
1600
480 x
800
x 1280
800
360 x
600
x 960
350
240 x
400
x 640
100
180 x
300
x 480
45
120 x
200
x 320
12
60 x
100
x 160
1.6
OC
CC
OC
530
440
400
345
305 250*
CC
OC
225
570
480
440
380
330
280 245*
CC
OC
490
430
380
315 280*
CC
OC
455
395
330 290*
CC
OC
420
350
315 270*
CC

REDUCTION.

MATERIAL WITH 90% PRODUCT PASSING AT THE
FOLLOWING SQUARE OPENING (MM) :
TOP
FEED SIZE
mm
kg
CIRCUIT
rpm
kW
CHROME IRON
SPEED
MAX. POWER
BP 1620
m/s
420
400
34
420
400
34
470
400
38
470
400
38
470
400
38
530
315
43
530
315
43
530
315
43
780 x
1300
x 2080
3000
660 x
1000
x1600
1600
480 x
800
x 1280
800
360 x
600
x 960
350
240 x
400
x 640
100
180 x
300
x 480
45
120 x
200
x 320
12
60 x
100
x 160
1.6

TO 55%
50
40
30
310
265
220
345
300
250
370
320
265
230
345
280
250
215
395
330
280
240
200
420
350
310
270
220
CC
370
330
285
235
OC
500 410*
360
310
260
OC
200
150
125
100
80
60
740
635
570
460
425 350*
CC
OC
825
700
630
550
870
740
665
585
920
800
720
630
550
460 405*
CC
OC
810
710
620
520 460*
CC
OC
750
650
545 480*
CC
OC
15
510 420*
CC
OC
20
480 400*
CC
OC
25
700
580
520 445*
CC

REDUCTION.
Main characterisitics (HSI)
size
1007
1010
1013
1310
1313
1315
1620
FEED OPENING
Width
(in.)
29 1/2
40
52
40
52
60
80 1/2
Height
(in.)
25 1/2
28
30 1/2
39 1/2
45
45
55
(mm)
39
39 1/2
39 1/2
53
53
53
61
75
100
125
125
150
200
150
200
250
150
200
250
200
250
300
250
300
350
350
500
2 x 300
18300
22140
26400
34580
41490
48240
93710
ROTOR
Diameter
Number of hammers
POWER
(hp)
WEIGHT
Without feed box
(lbs)
HSI curves
HORIZONTAL SHAFT IMPACTORS
AVERAGE OUTPUT CURVES
(in.)
(mm)
Capacities - HSI 1007
fpm
BASIC CAPACITY (STPH) OF CRUSHED

FOLLOWING SQUARE OPENING (IN.) :
TOP
FEED SIZE
in.
Ibs
CIRCUIT
rpm
HP
CHROME IRON
SPEED
MAX. POWER
HSI 1007

6
195
175
155
11/4
3/4
1/2
3/8
100
70
60
55
50
95
80
65
60
45
100
85
70
65
50
45
90
85
70
55
50
95
85
65
55
95
70
60
OC
CC
740
125
7480
740
125
7480
780
125
8070
780
100
8070
820
100
8465
880
100
9055
12 x
20
x 32
440
10 x
16
x 25
220
7 x
12
x 19
100
5x
8
x 13
26
2x
4
x 6
3.5
1 x
2
x 3
0.4
OC
130 110*
CC
OC
195
165
150
125 110*
CC
OC
180
160
130 115*
CC
OC
CC
OC
CC
OC
CC
165
145
120 110*
125 105*
120 105*
OC
CC

REDUCTION.
- ACCORDING TO MATERIAL PADDLE ABRASION INDEX :
. .LESS THAN 0.0240 : USE OF MANGANESE STEEL HAMMERS.
. BETWEEN 0.0240 AND 0.2100 : POSSIBILITY TO USE CHROME IRON HAMMERS FOR ABOVE
fpm

TOP
FEED SIZE
in.
Ibs
CIRCUIT
rpm
HP
CHROME IRON
SPEED
MAX. POWER
HSI 1010

8
265
240
210
180
3/4
1/2
115
95
85
70
125
105
95
85
55
140
115
100
90
60
CC
120
110
95
65
OC
165 140*
CC
125
105
85
OC
165 145*
120
100
OC
CC
OC
CC
740
200
7480
740
200
7480
780
150
8070
780
150
8070
820
150
8465
880
150
9055
14 x
24
x 38
770
10 x
16
x 25
220
7x
12
x 19
100
5x
8
x 13
26
2 x
4
x 6
3.5
1 x
2
x 3
0.4
OC
155 140*
CC
OC
265
230
205
170 150*
CC
OC
250
220
180 160*
CC
OC
230
195
170 150*
CC

REDUCTION.
fpm

TOP
FEED SIZE
in.
Ibs
CIRCUIT
rpm
HP
CHROME IRON
SPEED
MAX. POWER
HSI 1013

8
515
435
400
340
293
3/4
1/2
185
155
135
120
215
180
155
135
90
225
185
165
145
105
CC
200
180
155
110
OC
265 225*
CC
200
175
130
OC
265 225*
185
155
OC
CC
OC
CC
740
250
7480
740
250
7480
780
200
8070
820
200
8465
820
200
8465
880
200
9055
14 x
24
x 38
770
10 x
16
x 25
220
7x
12
x 19
100
5x
8
x 13
26
2 x
4
x 6
3.5
1 x
2
x 3
0.4
OC
255 220*
CC
OC
440
385
340
280 255*
CC
OC
415
355
295 260*
CC
OC
375
315
280 240*
CC

REDUCTION.
fpm

TOP
FEED SIZE
in.
Ibs
CIRCUIT
rpm
HP
CHROME IRON
SPEED
MAX. POWER
HSI 1310

8
480
400
360
315
3/4
1/2
200
175
145
125
185
155
135
120
215
180
155
135
90
225
185
165
145
105
CC
200
180
155
110
OC
265 225*
200
175
130
OC
CC
520
250
7085
540
250
7480
540
250
7480
610
200
8465
610
200
8465
650
200
9055
19 x
32
x 50
1760
14 x
24
x 38
770
10 x
16
x 25
220
7x
12
x 19
100
5x
8
x 13
26
2 x
4
x 6
3.5
OC
275 225*
CC
OC
515
435
400
340
295
255 220*
CC
OC
440
385
340
280 255*
CC
OC
415
355
295 260*
CC
OC
CC
375
315
280 240*
OC
CC

REDUCTION.
fpm
520
300
7085
520
300
7085
540
300
7480
540
300
7480
610
200
8465
610
200
8465
650
200
9055

FOLLOWING SQUARE OPENING ( IN.) :
TOP
FEED SIZE
in.
Ibs
21 x
36
x 57
2430
19 x
32
x 50
1760
14 x
24
x 38
770
10 x
16
x 25
220
7x
12
x 19
100
5x
8
x 13
26
2 x
4
x 6
3.5
CIRCUIT
rpm
HP
CHROME IRON
SPEED
MAX. POWER
HSI 1313

2
200
170
140
210
180
155
130
200
165
145
120
225
185
160
140
95
235
200
170
150
105
CC
215
185
160
115
OC
280 235*
210
175
140
OC
475
395
355
310
495
415
370
325
535
465
410
360
315
265 230*
CC
OC
455
400
355
300 265*
CC
OC
425
370
310 275*
CC
OC
CC
1/2
285 235*
CC
OC
3/4
270 225*
CC
OC
395
330
300 260*
OC
CC

REDUCTION.
fpm

TOP
FEED SIZE
in.
Ibs
CIRCUIT
rpm
HP
CHROME IRON
SPEED
MAX. POWER
HSI 1315

8
620
520
470
410
3/4
1/2
260
225
185
280
240
200
175
260
210
185
160
300
250
210
180
135
310
260
230
200
140
CC
280
250
210
160
OC
370 310*
275
235
185
OC
CC
520
400
7085
520
400
7085
540
400
7480
540
400
7480
610
300
8465
610
300
8465
650
300
9055
24 x
40
x 64
3530
19 x
32
x 50
1760
14 x
24
x 38
770
10 x
16
x 25
220
7x
12
x 19
100
5 x
8
x 13
26
2 x
4
x 6
3.5
OC
360 300*
CC
OC
657
545
495
430
380 310*
CC
OC
705
595
545
470
410
345 305*
CC
OC
605
535
470
390 345*
CC
OC
564
490
410 360*
CC
OC
CC
520
435
390 335*

REDUCTION.
fpm
420
600
6690
420
600
6690
470
600
7480
470
600
7480
470
600
7480
530
450
8465
530
450
8465
530
450
8465

TOP
FEED SIZE
in.
Ibs
31 x
52
x 83
6600
24 x
40
x 64
3530
19 x
32
x 50
1760
14 x
24
x 38
770
10 x
16
x 25
220
7x
12
x 19
100
5 x
8
x 13
26
2 x
4
x 6
3.5
CIRCUIT
rpm
HP
CHROME IRON
SPEED
MAX. POWER
HSI 1620

2
365
310
260
405
350
295
435
375
310
270
405
330
295
250
465
385
330
280
215
490
410
365
315
235
CC
435
385
335
245
OC
585 480*
420
365
275
OC
865
745
670
540
965
820
740
654
102
865
780
685
600 490*
CC
OC
108
940
845
740
645
540 475*
CC
OC
950
830
725
610 540*
CC
OC
880
760
640 565*
CC
OC
CC
1/2
565 470*
CC
OC
3/4
500 410*
CC
OC
820
680
610 520*

REDUCTION.
Estimation of hammer wear life (HSI)
ESTIMATION OF HAMMER WEAR LIFE (HOURS)
PRODUCT ABRASIVITY
HAMMER MATERIALS
FRENCH STD
ABR
G/T
US. STD
PADDLE AI
G
MANGANESE
STEEL
H
MARTENSITIC
STEEL
H
CHROME
IRON
H
0 to 40
0 to 0.0020
more than 2000
More than 2400
More than 3000
40 to 100
0.0020 to 0.0050
1000 to 2000
1200 to 2400
More than 2000
100 to 150
0.0050 to 0.0100
400 to 1000
500 to 1200
1200 to 2000
150 to 250
0.0100 to 0.0240
150 to 400
200 to 500
800 to 1200
250 to 400
0.0240 to 0.0500
100 to 200
400 to 800
400 to 600
0.0500 to 0.1000
300 to 400
600 to 900
0.1000 to 0.2100
200 to 300
MORE THAN 900
MORE THAN 0.2100
APPLICATION FOR JAW OR CONE CRUSHER
Nordpactors
Flexibility................................................................................... 122
Easy use and servicing ............................................................ 123
Nordpactor curves .................................................................... 124
NP 1620 capacities .................................................................. 125
NP 1415 capacities .................................................................. 126
NP 1313 capacities .................................................................. 127
NP 1210 capacities .................................................................. 128
Nordpactor SR curves .............................................................. 129
NP 1520 SR capacities ............................................................ 130
NP 1315 SR capacities ............................................................ 131
NP 1213 SR capacities ............................................................ 132
NP 1110 SR capacities ............................................................. 133
NP 1007 SR capacities ............................................................ 134
Flexibility
A choice of primaries.
A choice of secondaries also adapted to the recycling.
A choice of different hammers qualities:
- Manganese steel
- Martensitic steel
- Cast iron
Possibility to have a 3rd braker plate in secondary machines.

Possibility of hydraulic assistance.
Possibility of hydraulic setting.
Same wear parts on an associated primary and secondary (complete plant).
The compact design enables a fitting on mobile equipment (portable or Lokotrack).
Easy use and servicing

- Inspection lateral and back doors.
- Hydraulic opening of the machine with a motorized pump.
- Beam and servicing pulley block.
- Dismantling of the hammers either sideways or upwards.
- Returning and refitting in place thanks to adapted tools supplied.
- More massive hammers then a less frequent changing.
- Profil of the hammer allowing its returning and then a maximum use of the wear part (rule 70/
20/5/5).
- Locking of the hammers by wedges ensuring a perfect contact with the backing beam.
- Locking of the hammers allowing to push forwards the present limits of use of certain
qualities of wear parts and then to have a less frequent change effect.
- Locking of the hammers very quickly limiting the down time and the loss of production as well
as the cost of manpower.
- Hydraulic assistance for the setting of the second breaker plate and the clearing of the first
breaker plate (option on primary).
- Hydraulic setting of the primary and secondary breaker plates thanks to cylinders (option on
the secondaries).
- Side liners in anti-abrasion steel 400 HB (rule 70/20/5/5).
- Side liners are bolted on the frame and have a dimension allowing an heasy handling.
Nordpactor curves
NORDPACTOR H.S.I.
AVERAGE OUTPUT CURVES FOR NP SERIES
(in)
(mm)
NP 1620 capacities
rpm

TOP
FEED SIZE
CIRCUIT
CHROME IRON
MAX. POWER
NP 1620
mm
kg
m/s
420
34
420
34
440
36
470
38
470
38
500
41
500
41
530
43
780X
1300
X2080
3000
600X
1000
X1600
1600
480X
800
X1280
800
360X
600
X960
350
240X
400
X640
100
180X
300
X480
45
120X
200
X320
12
60X
100
X160
1,6
MAXIMUM INSTALLED POWER : 400 KW

MATERIAL
CRUSHABILITY (FRENCH STANDARDS) : FROM 30% TO 55%
50
40
30
310
260
220
330
280
230
350
300
250
220
330
260
230
210
370
310
270
250
190
450
370
330
280
230
CC
430
390
330
265
OC
570 480*
420
360
300
OC
200 150 125 100
80
760
420 350*
660
580
480
60
CC
OC
840
700
620
540
870
730
650
570
930
780
710
620
530
430 380*
CC
OC
810
750
650
530 470*
CC
OC
870
760
620 540*
CC
OC
CC
15
500 400*
CC
OC
20
470 380*
CC
OC
25
840
680
620 510*

- FOR REDUCEDOUTPUTS, THE NECESSARY POWER IS PROPORTIONAL TO THE
OUTPUTS REDUCTION.
CORRESPONDING CURVE TO BE USED FOR CLOSED CIRCUIT (CC) APPLICATIONS.
NP 1415 capacities
rpm

TOP
FEED SIZE
CIRCUIT
CHROME IRON
MAX. POWER
NP 1415
mm
35
520
36
520
36
550
39
585
42
585
42
615
44

MATERIAL
kg
m/s
495
600X
1000
X1600
1600
480X
800
X1280
800
360X
600
X960
350
240X
400
X640
100
180X
300
X480
45
120X
200
X320
12
60X
100
X160
1,6
50
40
30
210
180
150
225
195
160
140
210
170
150
135
240
200
175
150
130
290
240
210
180
150
CC
280
250
210
170
OC
370 310*
270
230
190
OC
200 150 125 100
80
540
300 240*
450
400
350
60
CC
OC
560
470
420
365
600
500
460
400
340
520
480
420
340 300*
CC
OC
560
490
400 350*
CC
OC
CC
15
280 245*
CC
OC
20
315 250*
CC
OC
25
540
440
400 330*

OUTPUTS REDUCTION.
NP 1313 capacities
rpm

TOP
FEED SIZE
CIRCUIT
CHROME IRON
MAX. POWER
NP 1313
mm
kg
m/s
520
35
520
35
550
37
550
37
620
42
620
42
660
45
540X
900
X1440
1100
480X
800
X1280
800
360X
600
X960
350
240X
400
X640
100
180X
300
X480
45
120X
200
X320
12
60X
100
X160
1,6

MATERIAL
50
40
30
170
145
115
180
155
125
110
170
135
120
110
330
260
230
210
230
190
170
145
120
CC
220
200
165
135
OC
300 250*
210
180
150
OC
200 150 125 100
80
430
240 190*
360
320
280
60
CC
OC
450
375
335
290
480
400
370
320
270
415
380
330
270 240*
CC
OC
450
390
320 280*
CC
OC
CC
15
220 190*
CC
OC
20
250 200*
CC
OC
25
430
350
320 260*

OUTPUTS REDUCTION.
NP 1210 capacities
rpm

TOP
FEED SIZE
CIRCUIT
CHROME IRON
MAX. POWER
NP 1210
mm
kg
m/s

MATERIAL
200 150 125 100
80
60
50
40
30
25
330
190 150*
20
15
135
120
100
85
125
105
90
80
145
120
105
90
80
170
140
125
110
90
CC
165
145
120
100
OC
220 180*
160
140
110
OC
CC
560
35
580
37
580
37
650
41
650
41
700
44
480X
800
X1280
800
360X
600
X960
350
240X
400
X640
100
180X
300
X480
45
120X
200
X320
12
60X
100
X160
1,6
OC
280
250
220
CC
OC
360
300
280
240
200
170 150*
CC
OC
310
290
250
200 180*
CC
OC
330
290
240 210*
CC
OC
CC
320
260
240 200*
OC
CC

OUTPUTS REDUCTION.
Nordpactor SR curves
NORDPACTOR H.S.I.
AVERAGE OUTPUT CURVES FOR NP SR SERIES
(in)
(mm)
NP 1520 SR capacities
rpm

TOP
FEED SIZE
CIRCUIT
CHROME IRON
MAX. POWER
NP 1520 SR
mm
kg
m/s
480
37
500
39
530
42
560
44
580
46
630
49
360X
700
X960
500
240X
400
X640
100
180X
300
X480
45
120X
200
X320
12
60X
100
X160
1,6
30X
50
X80
0,2

MATERIAL
40
30
25
20
320
270
250
220
400
340
300
260
230
410
370
320
270
420
360
300
CC
450
380
330
OC
500*
400
350
OC
200 150 125 100
80
60
800
500
450 370*
720
660
570
50
CC
OC
780
690
600
500 450*
CC
OC
800
720
600
540 460*
CC
OC
830
690
640
560 470*
CC
OC
15
600 510*
CC

OUTPUTS REDUCTION.
rpm

TOP
FEED SIZE
CIRCUIT
CHROME IRON
MAX. POWER
NP 1315 SR
mm
kg
m/s
550
37
585
40
615
42
660
45
700
48
700
48
360X
600
X960
350
240X
400
X640
100
180X
300
X480
45
120X
200
X320
12
60X
100
X160
1,6
30X
50
X80
0,2

MATERIAL
40
30
25
20
220
180
165
145
250
210
185
165
145
260
230
200
170
265
225
190
CC
240
210
OC
310 250*
OC
150 125 100
80
60
480
330
280 245*
440
380
50
CC
OC
490
430
380
315 280*
CC
OC
500
450
380
340 290*
CC
OC
520
430
400
350 300*
CC
OC
15
380
320 280*
CC
220

OUTPUTS REDUCTION.
rpm

TOP
FEED SIZE
CIRCUIT
CHROME IRON
MAX. POWER
NP 1213 SR
mm
kg
m/s
580
37
610
39
660
41
700
44
740
46
780
49
360X
600
X960
350
240X
400
X640
100
180X
300
X480
45
120X
200
X320
12
60X
100
X160
1,6
30X
50
X80
0,2
OC

MATERIAL
150 125 100
80
60
380
260
220 190*
350
300
50
CC
OC
390
340
300
400
360
30
25
20
170
140
130
110
200
170
150
130
110
300
210
180
160
130
200
180
150
190
160
270 230*
CC
OC
410
350
320
280 230*
CC
OC
300
250 220*
CC
OC
15
250 220*
CC
OC
40
300
250 200*
CC
170

OUTPUTS REDUCTION.
rpm

TOP
FEED SIZE
CIRCUIT
CHROME IRON
MAX. POWER
NP 1110 SR
mm
kg
m/s
620
36
660
38
700
40
740
43
780
45
830
48
360X
600
X960
350
240X
400
X640
100
180X
300
X480
45
120X
200
X320
12
60X
100
X160
1,6
30X
50
X80
0,2
OC

MATERIAL
150 125 100
80
60
290
200
170 150*
260
230
50
CC
OC
300
260
230
300
270
30
25
20
130
110
100
85
150
125
110
100
85
230
155
140
120
100
155
130
110
140
120
200 175*
CC
OC
310
260
240
210 180*
CC
OC
230
190 170*
CC
OC
15
190 170*
CC
OC
40
200
185 150*
CC
130

OUTPUTS REDUCTION.
rpm

TOP
FEED SIZE
CIRCUIT
CHROME IRON
MAX. POWER
NP 1007 SR
mm
kg
m/s
705
37
790
37
790
41
835
44
835
44
940
49
300X
500
X800
200
240X
400
X640
100
180X
300
X480
45
120X
200
X320
12
60X
100
X160
1,6
30X
50
X80
0,2
OC

MATERIAL
150 125 100
80
60
50
175
120
100
90*
160
140
CC
OC
175
150
135
180
160
30
25
20
80
65
60
50
90
75
65
60
50
135
190
90
80
70
60
45
155
145
90
80
70
55
85
75
60
80
65
125 105*
CC
OC
135
115 100*
CC
OC
10
120 105*
CC
OC
15
115 100*
CC
OC
40
130
110
90*
CC

OUTPUTS REDUCTION.
Recycling
Nordberg Impact Crushers guidelines

in recycling applications ........................................................... 136
Impactors curves : Output in demolition rubble
and concrete (production of minus 70 mm) ............................. 138
Impactors curves : Output in demolition rubble
Performances (mm) : Output in demolition rubble
and concrete ............................................................................ 140
Performances (in.) : Output in demolition rubble
and concrete ............................................................................ 141
Impactors curves : output in asphalt recycling
(production of minus 40 mm) ................................................... 142
Impactors curves : output in asphalt recycling
Performances (mm) : Output in asphalt ................................... 144
Performances (in.) : Output in asphalt ..................................... 145
Citycrusher 1007 ...................................................................... 146
Citycrusher curves : Output in demolition rubble
Citycrusher curves : Output in demolition rubble
Citycrusher curves : Output in asphalt recycling
Citycrusher curves : Output in asphalt recycling
Impact crusher BP 1010 curves ............................................... 151
Impact crusher BP 1013 curves ............................................... 152
Nordberg Impact Crushers guidelines in recycling applications

RAW MATERIALS TO BE PROCESSED
3 main qualities:
Concrete with or without rebars:
They can be defined according to their components:
- Aggregates which are fine or coarse, which are abrasive or not ...
- The cement content.
- The density and the thickness of the re-bars.
Demolition materials:
Normally composed of very heterogen materials: concrete, bricks, wood, steel, several rocks
quality.
Asphalts:
They can be defined according to their components:
- Aggregates more or less abrasive.
- Tar content.
ADVANTAGES OF IMPACT CRUSHER IN RECYCLING

- High reduction ratio.
- Efficient way to separate the re-bars from aggregates in reinforced concrete.
- Excellent shape coefficient of end products.
- Possibility to run in closed circuit.
- Cheaper capital investment than Jaw-cone solution.
FEED PREPARATION
To achieve a good preparation of the feed materials :
- Sorting of uncrushable materials: metallic pieces, wood sleepers.
- Feed materials: size of the concrete slabs, concrete blocks or asphalt material should be
adapted to the size of the impact crusher.
- Closed circuit arrangement: to find a way to take away the metallic parts returning to the
crusher.
QUALITIES OF HAMMERS
Manganese steel:
The only quality enabling to crush without breakage.
Martensitic steel:
With some risks of breakages according to the materials processed and the reduction
requested.
Resists better to the wear than manganese.
Chromium cast iron:
Good for asphalt processing if there is no tramp iron.
High risks of breakages in concrete and demolition but the financial balance can be positive if
the customer is aware of such risks and accepts them.
HAMMER LIFE
Considering the heterogeneity of the different feeds the lifes forecasts are difficult and approximative.
As rule of thumb, we can keep in mind the following values:
- Manganese steel hammers:
Concrete
:
50 to 100 hours
Demolition :
40 to 200 hours
Asphalt
:
40 to 150 hours
- Martensitic steel hammers:
1.2 to 1.5 times the values for Mn
- Chromium cast iron:
3 to 4 times the values for Mn
PRODUCTION
Refer to the attached specific production charts for recycling.
PRODUCTION CURVES
The production curves are very fluctuating and follow the fluctuation of the feed curves.
Refer to the general shape of the attached curves obtained from actual site where actual
recycling was performed.
Impactors curves : Output in demolition rubble and concrete (production of minus 70

mm
HS IMPACTORS
OUTPUT IN DEMOLITION RUBBLE AND CONCRETE
PRODUCTION OF MINUS 70 MM
OUTPUT GRADATION ENVELOPE
0.065
0.13
0.25
0.5
(in)
1
(mm)
Impactors curves : Output in demolition rubble and concrete (production of minus 40

mm
HS IMPACTORS
GRADATION CURVES :
OUTPUT ENVELOPE
SITE RESULTS
0.065
0.13
0.25
0.5
(in)
1
(mm)
Performances (mm) : Output in demolition rubble and concrete
POWER
SPEED
TOP FEED SIZE
kW
RPM / M/S
MM
120
70
40
300 x 500 x 800
110
80
50
75
610 / 32
150 x 250 x 400
130
100
65
350 x 600 x 900
150
110
75
180 x 300 x 450
190
130
85
350 x 600 x 1000
180
130
90
180 x 300 x 500
230
170
110
500 x 800 x 1200
180
130
90
250 x 400 x 600
230
170
120
520 x 900 x 1400
210
160
110
260 x 450 x 700
270
200
140
600 x 1000 x 1600
250
190
140
300 x 500 x 800
300
230
170
SIZE
1007
1010
1013
1310
1313
1315
BASIC CAPACITY (MTPH) OF

CRUSHED MATERIAL WITH 90 %
PRODUCT PASSING AT THE
FOLLOWING SQUARE OPENING
(MM)
90
110
132
160
200
610 / 32
610 / 32
450 / 32
450 / 32
450 / 32
Performances depend on preparation of the feed material.

Above basic capacities are obtained with corresponding power ; for reduced outputs the necessary power
is proportional to the outputs reduction.
Performances (in.) : Output in demolition rubble and concrete
POWER
SPEED
TOP FEED SIZE
HP
RPM / FPM
IN.
1.5
12 x 20 x 32
120
90
55
100
610 / 6300
6 x 10 x 16
145
110
70
14 x 24 x 36
160
120
80
7 x 12 x 18
210
150
95
14 x 24 x 40
200
145
100
7 x 12 x 20
250
190
120
19 x 32 x 50
220
175
120
9 1/2 x 16 x 25
270
200
140
21 x 36 x 57
240
185
130
10 1/2 x 18 x 23 1/2
310
230
160
24 x 40 x 64
280
210
160
12 x 20 x 32
350
260
180
SIZE
1007
1010
1013
1310
1313
1315

(IN)
120
150
200
250
300
610 / 6300
610 / 6300
450 / 6300
450 / 6300
450 / 6300

Impactors curves : output in asphalt recycling (production of minus 40 mm)

HS IMPACTORS
OUTPUT IN ASPHALT RECYCLING
0.065
0.13
0.25
0.5
(in)
1
(mm)
Impactors curves : output in asphalt recycling (production of minus 20 mm)

HS IMPACTORS
0.065
0.13
0.25
0.5
(in)
1
(mm)
Performances (mm) : Output in asphalt
OUTPUT IN ASPHALT
(MM)
POWER
SPEED
TOP FEED SIZE
kW
RPM / M/S
MM
70
40
20
1007
75
540 / 28
300 x 500 x 700
80
65
50
1010
90
540 / 28
300 x 600 x 800
110
90
60
1013
110
540 / 28
300 x 650 x 900
130
110
70
1310
132
400 / 28
400 x 800 x 1000
140
120
85
1313
160
400 / 28
500 x 900 x 1100
180
150
115
1315
200
400 / 28
500 x 1000 x 1300
210
180
135
SIZE

Performances (in.) : Output in asphalt
OUTPUT IN ASPHALT
(IN)
POWER
SPEED
TOP FEED SIZE
HP
RPM / FPM
IN.
1.5
3/4
1007
100
540 / 5510
12 x 20 x28
90
70
50
1010
120
540 / 5510
14 x 2 x 36
120
95
60
1013
150
540 / 5510
16 x 32 x 40
145
120
70
1310
200
400 / 5510
19 x 32 x 50
170
140
95
1313
250
400 / 5510
20 x 36 x 44
210
160
120
1315
300
400 / 5510
20 x 40 x 52
240
180
145
SIZE

Citycrusher 1007
Citycrusher curves : Output in demolition rubble and concrete (production of minus 40

mm)
CITYCRUSHER 1007
PERFORMANCES DEPEND ON PREPARATION AND PRECRUSHING OF THE FEED MATERIAL
CAPACITY : 40 TO 90 MTPH (45 TO 100 STPH)
GRADATION CURVES :
OUTPUT ENVELOPE
SITE RESULTS
0.065
0.13
0.25
0.5
(in)
1
(mm)
Citycrusher curves : Output in demolition rubble and concrete (production of minus 70

mm)
CITYCRUSHER 1007
0.065
0.13
0.25
0.5
(in)
1
(mm)
Citycrusher curves : Output in asphalt recycling (production of minus 20 mm)

CITYCRUSHER 1007
OUTPUT GRADATION ENVELOPE:
0.065
0.13
0.25
0.5
(in)
1
(mm)
Citycrusher curves : Output in asphalt recycling (production of minus 40 mm)

CITYCRUSHER 1007
0.065
0.13
0.25
0.5
(in)
1
(mm)
Impact crusher BP 1010 curves

IMPACT CRUSHER BP 1010
0.065
0.13
0.25
0.5
(in)
1
(mm)
Impact crusher BP 1013 curves

IMPACT CRUSHER BP 1013
0.065
0.13
0.25
0.5
(in)
1
(mm)
Cityscreen 1030
Specifications .............................................................................. 154

Technical description................................................................... 155
Production ................................................................................... 156
Specifications
Transportation dimensions
Overall length
Width
Height
Weight
:
:
:
:
Vibrating screen
Length
Width
Screening area
Number of decks
Citycrusher 1007
8,270 m
2,50 m
2,890 m
11500 kg
:
:
:
:
3m
1m
3 m2
2
Cityscreen 1030
Technical description
. CVB 1030/II vibrating screen driven by 5.5 kW squirrel cage motor.
. Feed conveyor to the screen, 500 mm x 6 m driven by 4 kW squirrel cage motor with
gear reducer.
. Lower deck product conveyor 500 mm x 4.8 m driven by 4 kW squirrel cage motor with
gear reducer.
. Stockpiling conveyor for final product, 500 mm x 3 m driven by 4 kW squirrel cage
motor with a gear reducer.
. Top deck oversize product chute.
. Main control panel with protection devices and interconnecting cabling ready fitted.
. Hydraulik system for lifting screen and conveyors into working position.
. Rolled steel chassis equipped for hydraulik hook loading system.
Production
Working with a Citycrusher 1007, the Cityscreen 1030 has a typical output performance in
asphalt/concrete material of:
23 tph of 0/10
10 tph of 10/20
17 tph of +20
Sand impactor BP 10.05

6
Technical informations.............................................................. 158

Typical screen granulametric curves (for information) ............. 159
Technical informations
1 The selection of large double row rolling element bearings permits high rotor speed.
2 Abrasion resistant blow bars and liner plates are selected to suit the feed material.
3 Easily locked blow bars are reversible to maintain the balance of the rotor and give maximum
life.
4 Replaceable rotor protection plates.
5 Adjustable heads ensure perfect balancing of the two blow bars.
6 Breaker plate fitted with protective shock absorbers.
7 The crushing chamber is fitted with liners designed to ensure correct internal distribution of the
feed.
8 Safety devices fitted for use during maintenance periods.
Characteristics
Inlet cross section
mm
520 x 215
Maximum feed size
Rotor diameter
mm
1000
Non-abrasive material
mm
80
Total weight
kg
3850
Abrasive material
mm
60
Installed power
kW
110
Approximate capacity
t/h
60
Feed height
mm
1750
Typical screen granulametric curves (for information)
SQUARE OPENING
Hammer mill BM 100.125
Tecnical informations................................................................ 161
Tecnical informations
1 Large spherical roller bearings sized for long life and possible evolution of the rotation speed.
2 Main frame provided with a trap to capture possible tramp iron.
3 Hardened steel hammers axles.
4 Three positions for fixation on the rotor and symetrical design of the hammers allow wear compensation and optimisation.
5 Manganese liner plates for main crushing areas and abrasion resistant liners elsewhere.
6 Calibrating bars and/or grids made of manganese steel are locked by a simple device.
7 Safety device for frame opening.
Characteristics
Inlet cross section
mm
1200 x 490
Maximum feed size
mm
250
Rotor diameter
mm
1000
Approximate capacity
t/h
30 of 0/2 mm (CC)
Total weight
kg
9520
at 132 kW
40 of 0/4 mm (OC)
Installed power
kW
110 to 160
(CC) : closed circuit
55 of 0/6 mm (OC)
(OC) : open circuit
80 of 0/10 mm (OC)
Vertical shaft impactor VI 16.65
Technical characteristics .......................................................... 163
Technical characteristics
1 The selection of shaft bearings permits possible evolution of the rotation speed.
2 Automatic grease lubrication to get long life of the shaft bearings.
3 Standard equipment for processing abrasive material : rock box design rotor with discharge tips
and rock box anvil. In case of less abrasive material, the VI can be equiped with shoe rotor and
anvil ring.
4 Rotor and top cover liners made of chrome iron and wear resistant steel. Shell and main shaft
box are protected by rubber curtains.
5 Easy monitoring and maintenance by two inspection doors located on the top cover.
6 Adjustable position of the feed tube.
7 A vibration detector device shuts down automatically the machine in case of considerable
vibrations.
Screens
The range of screens ............................................................... 165

Secondary CVB screens .......................................................... 167
ELLIVAR screens .................................................................... 168
CVBD screens .......................................................................... 169
V-screens ................................................................................. 170
Capacities................................................................................. 171
Capacities of sizing screens .................................................... 172
Primary CVB screens ............................................................... 173
Capacities of primary CVB screens ......................................... 176
CSB scalping screens .............................................................. 177
EDB scalping screens .............................................................. 178
Scalping information................................................................. 179
Capacities of scalping screens ................................................ 182
ATV Feeders: ATV 09-40 - ATV 11-50 - ATV 14-65 ................. 183
ATV Feeders: ATV 06-23 - ATV 08-35 - ATV 11-45 ................. 184
Capacities of ATV Feeders ...................................................... 185
Choice of a screen ................................................................... 186
The range of screens
MACHINE
CVB 1020
CVB 1030
CVB 1330
CVB 1540
CVB 1845
Size :
widthh
mm
1000
1000
1300
1500
1800
length
mm
2000
3000
3000
4000
4500
m2
II III IV
II III IV
II III IV
II III IV
II III IV
18
18
18
18
18
Screening surface
Number of decks possible
Angle of operation
Motor :
Electric
Short-circuit rotor
1500 REVS
per/mn
Power :
II or II 1/2 decks
kW
5.5
5.5
11
15
IIII decks
kW
5.5
5.5
11
22
IV decks
kW
5.5
7.5
15
22
Rotation
speed
min REVS
per/mn
800
800
800
800
800
of screen
max. REVS
per/mn
1100
1100
1100
1000
1000
mm
5 to 10
5 to 10
5 to 10
6 to 10
6 to 10
4 - SPB
5 -SPB
2340
2430
Amplitude
Drive :
V-belts
number and type
belt length
3 - 17 x 11 4 - 17 x 11 4 - 17 x 11
mm
1330
1720
Lubricating system
1720
(oil splash)
Weight of complete screen :

II decks
kg
1400
2390
2560
4100
5500
II 1/2 decks
kg
III decks
kg
1650
2720
2940
4800
6800
IV decks
kg
1900
3100
3360
5560
7800
tonnes
yes
Maximum lift
Rinsing capacity
Primary screen (II decks)
(see water sprays)

yes
yes
MACHINE
CVB
2050
CVB
2060
ELLIV
13
ELLIV
16
ELLIV
20
ELLIV
25
ELLIV
30
CVDB
1550
CVDB
1850
Size :
widthh
mm
2000
2000
2200
2630
2630
3300
3300
1500
1800
length
mm
5000
6000
6100
6100
7625
7625
9150
5000
5000
Screening surface
m2
10
12
13
16
20
25
30
7.5
II III
II III IV
I II
III IV
II II
III
II II
III
II III
II
II III
II III
18
18
20
20
15
15
15
Number of decks possible

Angle of operation
Motor :
Electric
Short-circuit rotor
1500 REVS
per/min
Power :
II or II 1/2 decks
kW
22
22
2 x 11
2 x 15
2 x 15
2 x 22
2 x 30
2 x 11
2 x 11
IIII decks
kW
22
22
2 x 11
2 x 15
2x18.5
2 x 22
2 x 11
2 x 11
IV decks
kW
22
22
2 x 11
Rotation
speed
min REVS
per/mn
800
800
900
900
900
900
900
800
800
of screen
max. REVS
per/mn
1000
1000
1100
1100
1100
1100
1100
1000
1000
mm
6 to 10
6 to 10
4 to 10
4 to 10
4 to 10
6 to 14
6 to14
5 SPB
5 SPB
2x3
SPB
2x4
SPB
2x3-15
2x5
SPB
2x5
SPB
2x3
SPB
2x3
SPB
2650
2650
3650
3650
4750
2120
1750
1750
Amplitude
6to10.5 6 to 9.5
Drive :
V-belts
number and type
belt length
mm
Lubricating system
Weight of complete screen :
II decks
kg
6200
7500
10400
13600
15300
21500
23500
5000
6200
II 1/2 decks
kg
11100
15600
17000
III decks
kg
7500
9300
12300
17000
19300
25000
6300
7000
IV decks
kg
8800
10800
15000
tonnes
2.5
2.5
Maximum lift
Rinsing capacity
Primary screen (II decks)
(see water sprays)

yes
Secondary CVB screens

Presentation
FEED BOX
MECHANISM
SCREEN
CLOTHS
BELTS
GUARDS
CHECK
SUSPENSION
SPRINGS
SUSPENSION
SPRINGS
PULLEYS
MOTOR
SUPPORT
Description
. Mechanism: one cylindrical shaft mounted with 2 (sphericall rollers) bearings.
Counterweights are outside the sideplates.
. Circular vibration
. Side-tensioned decks
. The drive can be either on right hand or left hand.
RUBBER
COVERS
ELLIVAR screens
Presentation
EXCITERS
BELT
SUSPENSION
SPRINGS
RUBBER SHOCK
ABSORBER
SUPPORTING
BASES
Description
. Mechanism:
2 vibrating units at the top of the vibrating body.

2 (cylindrical rollers) bearings per vibrating units.
. Elliptic vibration.
. Side-tensioned decks with central tension hook.
. One drive per vibrating units.
CVBD screens
Presentation
Description
. Mechanism:
2 shafts mounted with 4 (spherical rollers) bearings.

no gear: self synchronized
. Linear vibration inclined at 45
. Side-tensioned decks
. Drive:
1 motor per shaft-line.
motors are mounted on the vibrating body.
V-screens
Description
. Vertical drum which rotates and vibrates (centrifugal force).
. Only one split.
Application
. Fine meshes (up to 8 mm) with maximum feed size of 20 mm.
Options
. Dust extraction.
. Fillers removing.
Calculation
. According to the feed graduation, NORDBERG can make your calculation.
Capacities
See table.
Datas have been determinated depending on:
- Information we have got from the sites.
- Stenght of the deck support frames.
- Acceleration capability of the mechanism.
Data will be updated depending on new informations and changes.
Important
- These capacities are not the only parameters of selection:
the area calculation is also determinative.
- These capacities can be increased by the amount of the
half-size passing at the bottom deck which does not load the screen.
Example
0-30= 120 t/h

0-10= 50 t/h
380
220
80
t/h
160
Split at 60
Split at 20
80
Area calculation gives : CVB 1540 II

Check-up with the table : maximum total feed capacity = 350 t/h
So, 380 > 350 => CVB 1540 II is not
suitable
But : lower deck (split at 20) : half-size = 50 t/h
=>Actual maximum total feed capacity is :
350 + 50 = 400 t/h => CVB 1540 II is suitable
Capacities of sizing screens
CAPACITIES OF SIZING SCREENS

Maximum
feed size
(mm)
MAXIMUM TOTAL FEED CAPACITY (T/h)
NUMBER OF DECKS
*1
CVB 1020
70
100
90
80
CVB 1030
140
200
180
160
CVB 1330
140
200
180
160
CVB 1540
250
350
325
300
CVB 1845
300
500
450
400
CVB 2050
350
500
450
400
CVB 2060
350
500
550
500
ELLIVAR 13
420
600
575
550
525
ELLIVAR 16
500
700
650
600
550
ELLIVAR 20
500
700
650
600
ELLIVAR 25
700
1000
900
800
ELLIVAR 30
700
1000
900
CVDB 1550
280
400
350
CVDB 1850
280
400
350
"V" SCREEN
80
Maximum
split (mm)
150
100
500
120
1 50
120
1 50
25
0.5 6
* Maximum oversize tonnage on a single deck (rinsing for instance).

IMPORTANT :
These capacities are not the only parameters of selection : the area calculation is also determinative.
These capacities can be increased by the amount of the half-size passing at the bottom deck that do not
load the screen.
Primary CVB screens
This range is issued of the standard CVB range.

Presentation
Differences from sizing CVB screen
- 1st deck designed to be fitted with bolted screening pannels

Standard :
perforated steel plates (tensile strenght = 36
daN/mm2)
Options :
. perforated steel plates (type HARDOX400)
. perforated rubber pannels
- Other decks are common with the sizing CVB screens : wire woven cloths side-tensioned.
- In some cases, the mechanism is stronger (compared to standard CVB) because of the
heavier vibrating body.
- Rubber liner for the shaft housing.
- In some cases the suspension is reinforced (more springs).
- Higher side plates : to prevent escaped material.
- Wear steelplates are bolted inside the sideplates (on 1st deck only).
- No feedbox.
- The settings are adapted to primary screening
=> larger stroke, lower rotation speed (prevent plugging)
Application
Primary CVB are required when :
- Feedsize is more than 150 mm
- Feed capacity is big.
Important
Area calculation of 1st deck must take into account the perforated plates free area (See chapter 51).
Capacities
See table.
The data have been determinated depending on :
- Information we have got from sites.
- Strenght of the deck support frames.
- Acceleration capability of the mechanism.
Important
- These capacities are not the only parameters of selection: the area calculation is also
determinative.
- These capacities can be increased by the amount of the half-size passing at the bottom
deck which does not load the screen.
Example
0-75= 245 t/h

0-40= 135 t/h
0-20= 120 t/h
700
t/h
Split at 150
350
350
Split at 80
90
260
Split at 50
100
160
Area calculation gives CVB 2060 IIIP

Check-up with table :
maximum total feed capacity =

600 t/h
So 700 > 600 => CVB 2060 IIIP
is not suitable
But : lower deck (split at 50) : half-size = 120 t/h

=>Actual maximum total feed capacity is :
600 + 120 = 720 t/h => CVB 2060 IIIP is suitable
Capacities of primary CVB screens
CAPACITIES OF PRIMARY SCREENS

MACHINE
Max. total
feed capacity
(T/H) (1)
Max.
oversize
capacity on
the top deck
Max.
feed size
mm
CVB 1020 II P
120
70
250
30
CVB 1330 II P
230
140
250
30
CVB 1540 II P
450
250
400
100
CVB 1845 II P
550
300
400
100
CVB 1845 III P
450
300
400
100
CVB 2050 II P
600
350
400
100
CVB 2050 III P
500
350
400
100
11
CVB 2060 II P
700
450
400
100
12
CVB 2060 III P
800
450
400
100
11
Max. weight Max. feed

of the blocks
height
(kg)
(m)
Max. split
on 1st
deck (mm)
Max.
amplitude
(mm) (2)
9
120
10
10
0.3
13
12
150
12
(1) These capacities can be increased by the amount of the half-size at the bottom deck that do not
load the screen.
(2) This amplitude is combined with a 800 RPM speed in order to keep a correct bearings life.
CSB scalping screens
Presentation
Description
. Mechanism : one cylindrical shaft mounted with 2 spherical rollers bearings.
counterweights are outside the sideplates.
. Circular vibration
. The drive can be either on right hand or left hand.
. 1st deck : 2 torch cut grids with divergent opening.
. 2nd deck : side tensioned.
MACHINE
WIDHT
(M)
LENGTH
(M)
AMPLITUDE
(mm)
SPEED
(RPM)
LUBRICATION
CSB 1238
1.3
2.8
8.5 to 9.5
800 to 900
GREASE
CSB 1528
1.5
2.8
8.5 to 10.5
800 to 900
GREASE
EDB scalping screens
Presentation
SCALPING GRIDS
VIBRATING BODY
RUBBER PANNELS
SUSPENSION
SPRINGS
CHECK
MOTORS
SECOND DECK
BELTS
Presentation
.
Mechanism :
2 shafts mounted with 4 spherical rollers.

bearings.
no gear, self synchronisation.
Linear vibration, inclined at 45
Drive :
.
.
1st deck : 2 torch cut grids with divergent opening

2nd deck : side tensioned deck or deck with rubber pannels bolted or vibrating rods.
1 motor per shaft line.

MACHINE
WIDHT
(M)
LENGTH
(M)
AMPLITUDE
(mm)
SPEED
(RPM)
LUBRICATION
EDB 1539
1.5
3.9
13
850
OIL BATH
EFB 1844
1.8
4.4
13
850
OIL BATH
Scalping information
We talk about scalping when we use :
- torch cut grids with divergent opening
- vibrating rods
Of course, you have to consider that the split is not so accurate as with a square mesh.
Hypothesis :
E = 0.66 D
The average shape of the blocks from the quarry face can be contained into the following
parallepiped :
1.
L=
66 D
C
A
B
The blocks move forward on their (C) side.
Torch cut grids with divergent opening

E1 = minimum opening
E1
Eavg
En
E2
E2 = maximum opening
Eavg = average opening = E1 + E2
2
FEED
En = nominal opening = 1,2 x Eavg
Use the standard grids

Choose between :
- soft steel - Hardness =110 HB
- anti abrasion steel type HARDOX 400 (Hardness = 400 HB)
Standards grids
Crushed material
Graveled material
Average
opening Eavh
(mm)
Nominal
opening
En (mm)
Average
split size
D (mm)
Maximum
Dimension of the
blocks passing
through
L (mm)
Average split
size
D (mm)
Maximum
Dimension of the
locks passing
through
L (mm)
37
45
60
75
50
65
50
60
80
100
70
90
65
80
105
130
90
115
80
95
130
160
110
140
100
120
160
200
130
160
120
140
190
240
165
210
140
170
225
280
195
250
160
190
255
320
220
280
Vibrating rods
OPENING
FEED
Advantages :
-
Anti-blinding properties (because of self-vibration)

Rods can be replaced individually and easily.
Possibility to change the opening with the same rods.
Tensile strength of the rods = 60 daN/mm2 - Hardness =
Disadvantage :
- Do not accept big blocks.
170 HB
Crushed material
Graveled pit material
Opening of the
rod
(mm)
Average
split size
D (mm)
Maximum
Dimension of the
blocks passing
through
L (mm)
Average split
size
D (mm)
Maximum
Dimension of the
locks passing
through
L (mm)
20
25
30
25
30
25
30
35
30
35
30
40
50
35
40
35
45
55
40
45
40
50
60
45
50
45
60
75
50
55
50
65
80
60
70
60
80
100
70
80
70
90
110
80
80
80
105
130
90
100
90
120
150
105
120
100
130
160
115
130
Application
Primary plant where the feed function and the scalping action are implemented by 2 separated
machines.
Capacities
See table.
The data have been determinated depending on :
-
information we have got from the sites.

strenght of the machine.
acceleration capability of the mechanism.
Data will be updated depending on new informations and changes.
Capacities of scalping screens
CAPACITIES OF SCALPING SCREENS

MACHINE
CSB 1328
type
CDB 1528
EDB 1539
Circular
EDB 1844
Linear
Vibration
Feed
1st deck
Divergating
grids
Divergating
grids
Vibrating
parallel rods
2nd deck
Wire square
mesh
Maximum stroke (mm)
10.5
10.5
13
13
Maximum capacity (mm)
350
500
650
1000
Maximum feed size (mm)
800
900
1100
1200
Maximum blocks weight (kg)
800
1100
2000
3000
Maximum feed height (m)
0.4
0.4
0.4
0.4
Minimum average space (mm)
60
60
80
80
Thrus capacity (t/h)
160
180
330
400
Maximum average space (mm)
200
200
200
200
300
340
500
600
50
50
150
180
100
100
380
450
25
25
100
125
60
60
Thrus capacity
210
250
Minimum square mesh (mm)
30
30
30
30
50
55
75
90
100Maximum square mesh

(mm)
100
100
100
100
100
120
150
180
Minimum square mesh (mm)
30
30
30
30
30
35
50
60
100
100
100
100
50
60
75
90

Synthetic
square mesh Maximum square mesh (mm)
ATV Feeders: ATV 09-40 - ATV 11-50 - ATV 14-65
Description
.
Mechanism :
2 shafts mounted with 4 spherical rollers.

bearings.
1 gear for synchronisation.
Linear vibration, inclined at 45
Drive :
1 motor fixed on the frame.

.
.
1st deck :
2nd deck :
2 torch cut grids with divergent opening

vibrating rods.
MACHINE
WIDHT
(M)
LENGTH
(M)
AMPLITUDE
(mm)
SPEED
(RPM)
LUBRICATION
OPTION
ATV 09.40
0.9
10
920
OIL BATH
SPEED VARIATION
ATV 11.50
1.1
11
820
OIL BATH
SPEED VARIATION
ATV 14.65
1.4
6.5
13
750
OIL BATH
SPEED VARIATION
ATV Feeders: ATV 06-23 - ATV 08-35 - ATV 11-45

CHAIN CURTAIN
HOPPER
POST
FRAME
SUSPENSION STUDS
UNBALANCE MOTORS
VIBRATING BODY
Description
.
Mechanism :
2 electric vibrating motors.
Linear vibration, inclined at 35 to 45
.
.
1st deck :
2nd deck :
2 torch cut grids with divergent opening

vibrating rods.
MACHINE
WIDHT
(M)
LENGTH
(M)
AMPLITUDE
(mm)
SPEED
(RPM)
OPTION
ATV 06.23
0.6
2.3
1000
SPEED VARIATION
ATV 08.35
0.8
3.5
1000
SPEED VARIATION
ATV 09.40
0.9
10
1000
SPEED VARIATION
ATV 11.45
1.1
4.5
12
1000
SPEED VARIATION
Capacities of ATV Feeders
CAPACITIES OF ATV FEEDERS

ATV
06.23
Excitator
MAximum stroke (mm)
09.40
VIBRATION
11.45
09.40
11.50
14.65
1 DOUBLE SHAFT
MECANISM
MOTORS
10
12
12
13
16
30
35
45
35
45
45
45
400
500
600
800
600
850
1200
90
150
250
450
350
600
1000
37
50
50
50
50
50
70
30
50
60
100
60
100
120
120
140
140
140
140
50
80
100
170
100
170
240
15
16
16
22
16
22
24
10
30
35
70
35
70
90
Maximum average space ( mm)
30
40
50
50
50
50
60
15
50
60
110
60
110
160
0.7
0.9
1.1
1.9
1.1
1.9
2.4
0.66
0.85
0.9
1.8
0.9
1.8
2.3
11
13
15
13
26
Vibration
Maximum
feed
08.35
inclinaison
Size (mm)
Capacity
(t/H)
160
200
1st deck
160
300
2nd deck
Scalping area
Screening area
Scalping grids
Feed hopper
Qty
3.5
40 to 50
Choice of a screen
Surface calculation
It is based on the knowledge and observations got from sites over decades.
At the end, we consider:
theoritical surface = ST
ST =
US
A x B x C x D x E x F x d x SF
With :
M
OS
US
HS
A
B
C
D
E
F
d
SF
= split (mm)
= oversize tonnage (t/h)
= undersize tonnage (t/h)
= half size tonnage (t/h)
= basic capacity (m3/h/m2)
= oversize percentage factor (of the deck concerned)
= efficiency screening factor
= halfsize percentage factor (of the deck concerned)
= Efficiency screening factor for wet screening
= deck factor
= bulk density (t/m3)
= free area factor
* Factor A = basic capacity

Factor E = efficiency screening factor for wet screening
A
(m3/h / m2
1,5 A
(t/h) / m2
Free area
%
1.3
1.4
1.5
1.7
1.8
2
1.9
1.8
1.7
1.7
1.6
1.6
1.5
1.4
1.4
1.3
1.3
1.2
1.2
1.1
1.1
1
1
1
1
1
1
1
1
1
39
41
48
48
48
48
44
48
55
56
58
56
59
60
63
63
64
67
64
67
69
68
71
73
70
72
74
79
79
79
mm
1.0
1.4
2.0
2.5
3.1
3.9
4.8
5.7
6.9
7.5
8.1
8.9
9.6
10
11
11
12
13
14
14
15
16
17
18
19
20
21
23
27
31
1.2
1.7
2.4
3.1
3.8
4.8
5.8
7.0
8.4
9.1
10
11
12
12
13
14
15
16
16
17
18
19
20
21
23
24
25
28
33
38
1
1.25
1.6
2
2.5
3.15
4
5
6.3
7.1
8
9
10
11.2
12.5
14
16
18
20
22.4
25
28
31.5
35.5
40
45
50
63
80
100
1.5
2
2.8
3.6
4.6
5.8
7.2
8.8
11
12
13
14
14
15
16
17
18
19
20
21
22
24
25
27
28
29
31
35
40
47
1.8
2.5
3.4
4.4
5.6
7
8.8
11
13
14
15
17
18
19
20
21
22
24
25
26
27
29
31
33
34
36
38
43
49
56
d=1,5
The percentage of free area are according with average wire wove clothes.
* Factor C = efficiency screening factor
normal screening
C=1
high efficiency screening C = 0.8
light screening
C = 1.2
* Factor F = deck factor
upper deck
2nd deck
3rd deck
4th deck
F=1
F = 0.9
F = 0.8
F = 0.7
: crushed
: natural
gravel
* Factor B = oversize percentage factor

Factor D = halfsize percentage factor
B
0
10
20
30
40
D
1.6
1.55
1.5
1.45
1.4
1.35
1.3
1.25
1.2
1.15
1.1
0.75
0.8
10
0.85
0.9
20
1.05
50
1
1.05
30
0.9
1.1
0.85
1.15
0.8
70
40
0.75
1.2
1.25
1.3
0.7
50
80
0.95
1
0.95
60
0.7
0.65
1.4
1.5
1.6
0.6
60
1.7
1.8
90
0.55
0.5
0.45
0.4
1.9
2.0
70
0.35
0.3
0.25
80
0.2
0.15
0.1
90
0.05
100
100
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3
3.1
3.2
3.3
3.4
3.5
* SF = area factor
For perforated plates (steel or rubber or polyurethane or else), we must take into account a
smaller free area.
See the table next page.
*
Free screening area of NORDBERG screens.

According to them, you finally choose the suitable machine.
The area safety factor must be > 1.2
It can be decreased down to 1.1 for ELLIVAR screens.
Depending on the flow-sheet, you can play with the safety factor if the split accuracy is not
absolutely required.
FREE SCREENING AREA OF NORBERG-BERGEAUD SCREENS

MACHINE
DECK
1
1/2
CVB
1020
2/1.8*
1.8
CVB
1030
3/2.8*
2.8
CVB
1330
3.8
3.8
3.8/3.6
3.6
CVB
1540
CVB
1845
CVB
2050
10
10
10
10
CVB
2060
12
12
12
12
ELLIVAR
13
12.3
12.3
12.3
12.3
16
14.9
14.9
14.9
7.3
20
18.7
18.7
18.7
7.3
25
23.8
23.8
23.8
1550
7.5
7.5
7.5
1850
9.5
9.5
9.5
CVDB
CSB
EDB
1328
1528
2.3
1539
1844
3.6
* If the 3rd deck is the lowest deck.
Meshes table
Spli
(m
Woven wire
mesh
Ondap-wire
mesh
Polyurethane pannels
(Square apertures)
Rubber pannels
(Square apertures)
Steel plate pannels

(Circular apertures)
Gravel
Crushed
Surface
factor
Gravel
Crushed
Surface
factor
4.5
5.6
0.75
5.5
6.3
0.75
0.75
5.5
6.3
7.1
0.75
6.5
7.5
0.75
0.75
7.5
7.1
8.5
0.75
7.5
8.5
0.75
0.75
7.5
8.5
9.5
0.75
8.5
9.5
0.75
0.75
10
10
9.5
10.5
0.70
9.5
10.5
0.70
0.70
10
11.2
10
11
10.5
11.5
0.70
11
12
0.70
0.70
10
11.2
12.5
11
12
12
13
0.70
12.5
13.5
0.70
0.70
11.2
12.5
13.7
12
13
13.5
14.5
0.70
14.5
15.5
0.70
0.70
12.5
14
15
14
15
14.5
16
0.70
16
17
0.70
0.70
14
16
17
15
16
16.5
18
0.70
18
19
0.70
0.70
16
18
19
18
19
18.5
20
0.65
20
21
0.65
0.65
18
20
21
20
21
20
23
0.65
23
24
0.65
0.65
20
22
23
22
23
22.4
25
0.65
25
26
0.65
0.65
22.4
24
25
24
25
25
28
0.65
27
29
0.65
0.65
25
27
28
27
28
28
31.5
0.65
31.5
33.5
0.65
0.65
28
30
31.5
30
31.5
31.5
35.5
0.65
35
37
0.65
0.65
31.5
34
35.5
34
35.5
35.5
38
0.65
38
40
0.65
0.65
35.5
38
40
38
40
38
40
0.65
43
45
0.65
0.65
40
43
45
43
45
42
45
0.65
50
52
0.65
0.65
45
48
50
48
50
48
50
0.60
55
57
0.60
0.60
50
53
56
53
56
53
56
0.60
60
62
0.60
0.60
56
58
63
58
63
0.55
65
68
0.55
0.55
63
65
70
65
68
0.55
74
76
0.55
0.55
80
85
90
85
90
0.50
98
100
0.50
105
110
0.50
100
105
112
105
112
0.50
115
120
0.50
130
135
0.50
0.50
135
140
0.50
160
165
0.50
170
175
195
200
0.50
Gravel
Crushed
Gravel
Crushed
1.12
1.25
1.2
1.25
1.4
1.6
1.3
1.5
1.6
1.8
1.75
2.24
2.5
2.2
2.5
2.5
2.8
3.15
2.5
3.15
3.55
3.3
3.5
4.5
4.2
5.6
6.3
6.3
7.1
7.1
120
150
Gravel
Crushed
Surface
factor
Bed depth on the deck (at the end)

At the end, we have :
If the motion is withflow:

OS
D=
with
l.d.S
D =
OS =
l =
d =
s =
bed depth (m)

oversize tonnage (t/h)
screen width (m)
bulk density (t/m3)
material travel speed
(m/h)
If the motion is withflow:

s = 1100 m/h = 0,3 m/s
If the motion is counterflow:

s = 800 m/h = 0,22 m/s
CVB and CVDB :

Dry process, we must have : D < 3 x aperture
Wet process, we must have : D < 4 x aperture
ELLIVAR
Dry process, we must have : D < 5 x aperture
Wet process, we must have : D < 7 x aperture
Relief deck
It can be required for 2 reasons :
- To have a smaller bed depth at the split considered
- because of the excessive feed size falling on the deck considered (see the table).
Maximum feed size falling on woven wire mesh
Bulk density = 1,5 ton/m3

Woven wire mesh (mm)
Maximum feed size (mm)
1,25
9,5
1,6
11
12,5
2,5
15
3,15
17
20
23
6,3
27
7,1
29
31,5
34
10
36
11,2
40
12,5
44
14
47
16
50
18
54
20
58
22,4
63
25
68
28
73
31,5
80
35,5
87
40
92
45
100
50
110
63
125
80
145
100
175
Important :
*
Increase the data of 20% is suitable for gravel.
These data are based on the knowledge and the observations got from the
sites to keep a correct lifetime of screen pannels.
If it is impossible to follow this table, contact the product department in order

to select a suitable equipment (reinforced, rubbermade...).
Moisture = H 2 0%
This factor is influencing the efficiency of fine screening
When the split (M) is less than 10mm, we consider :
*If
H2 0% < M
8
nothing special
*If M < H2 0% < M

8
4
If there is clay content, use stainless cloths.
*If M < H2 0% < M
4
2
Use anti-blinding stainless cloths
*If M < H2 0% < M
2
- use anti-blinding stainless cloths
- use ball deck
- if there is clay content, screening capability must be checked in laboratory.
*If M < H2 0%
wet process is required
Software
The area calculation method has been integrated in
a software (running under DOS 3.3 system at least).
Starting instruction :
1 - Insert the diskette
2 - Type : SC, <ENTER>
3 - You get the general menu
Example :
0-11 = 210 t/h

0-6
= 168 t/h
0-2.5 = 105 t/h
350
14
336
109
227
77
150
=> Next page, see the print.
t/h
Split at 22
Split at 12
Split at 51
SCREEN SELECTION
GENERAL INFORMATION
Reference ............................. :
Customer ............................. :
Site ....................................... :
Material ............................. :
Notes ................ :
AREA CALCULATION
Feed size ............................. :
Bulk density ............................. :
Humidity percentage ....................... :
Deck
40.0mm
1.5 t/m3
3%
1
22.0
12.0
Woven
Woven
Woven
Wet process
no
no
no
Natural gravel (%)
Oversize (t/h)
14.0
109.0
77.0
Undersize (t/h)
336.0
227.0
150.0
Half size (t/h)
210.0
168.0
105.0
Theoritical area (m)
5.95
9.26
13.80
Width for CVB screen (m)
0.13
1.84
3.11
Width for ELL screen (m)
0.08
1.10
1.87
- theoritical
5.95
9.26
13.80
- free area
18.70
18.70
18.70
- safety factor
3.14
2.02
1.36
- calculated
3.23
25.12
17.74
- maximum
110.00
60.00
25.00
Split at (mm)
Screening equipement
SCREEN CHOICE
Suitable screen ............................. :
Deck
Ellivar 16
Area (m)
Bed depth (mm)
- Anti-blinding stainless cloths + ball deck are required for deck n 3

- Determine the clay percentage
Screening surfaces
Application
Type
Screen
1 - Woven wire
General screening
Conventional, high resistance steel wire
Screening of sticky materials
Stainless steel or steel, ripple or straight line,

rubber joints (fig.1)
Mixed ripple and straight line, rubber joints
(fig.2)
Screening fine products and dewatering
Straight line wire cloth, rubber joints
CVB
CVDB
ELLIVAR
V
CVB
2 - Perforated plate
Screening large size materials
Conventional design with bend ends

Thickness from 4 to 8 mm (fig.3) Flat plate
design.
Thickness from 8 to 16 mm (fig.3) Perforated
plate with stop bars
3 - Rubber or polyurethane screening

cloths
Screening of large size material
Abrasion resistant rubber screen cloths (fig.4)
Screening of fine material
Modular polyurethane (fig.5)

Polyurethane (fig.6)
CVDB and ELLIVAR

in certain cases
CVB
CVDB
ELLIVAR
Water sprays
Water flowrates in m/h per deck for a collector pressure of 2 and 3 bars
SCREEN
Type
All deck
1020
17,5
22,5
1030
28
37
1330
37
45
1540
55
67
1845
62
75
2050
83
102
2060
100
122
1st deck
2nd - 3nd or
4th deck
Feedbox
Pipe
dimension
125 PN 10
CVB
200 PN 10
1550
64
78
52
64
24
30
1850
74
90
60
74
24
30
13
120
146
105
128
30
37
16
149
183
157
192
41
50
20
186
228
223
274
41
50
25
223
273
260
319
56
69
30
260
318
297
364
56
69
CVDB
ELLIVAR
150 PN 10
200 PN 10
B-Screens
Main dimensions ...................................................................... 199

Transport dimensions and weights .......................................... 200
Supporting loads ...................................................................... 201
Optional equipment .................................................................. 202
Main dimensions
C
A
Drawing
mm
mm
mm
mm
mm
mm
B256T
287690
4931
1788
2351
3315
1330
1452
B356T
287834
4931
2078
2351
3315
1330
1752
B280T
287889
5858
2279
2796
3900
1640
1770
B380T
287835
5858
2598
2796
3900
1640
2089
B2100T
292889
6850
2335
2796
4695
1640
1826
B3100T
287836
6850
2655
2796
4695
1640
2146
Transport dimensions and weights
Dimensions (mm)
Drawing
number
Weight
(kg)
B256T
287690
4931
2351
1625
3590
B356T
287834
4931
2351
1915
4240
B280T
287889
5858
2796
2107
6260
B380T
287835
5858
2796
2426
7390
B2100T
292889
6850
2796
2166
7150
B3100T
287836
6850
2796
2486
8290
Supporting loads
F1 hor.
F2 hor.
F1 vert.
F2 vert.
Supporting loads per corner (unloaded)
Static
(kN)
DWG
number
Material
pressure
max.(kN)
Dynamic
(kN)
F1
vert.
F2
vert.
F1
hor.
F1
vert.
F2
hor.
F2
vert.
F1l
vert.
F2l
vert.
Spring
min.
length
when
loadel
(mm)
B256T
287690
8,2
9,6
0,2
1,2
0,2
1,2
6,3
4,9
251
B356T
287834
9,6
11,2
0,3
1,4
0,3
1,4
4,9
3,3
251
B210T
287889
14,2
16,4
0,5
3,6
0,5
3,6
10,6
8,4
300
B380T
287835
17,3
18,7
0,4
0,4
7,5
6,1
300
B2100T
292889
16,9
18
0,5
3,1
0,5
3,1
300
B3100T
287836
19,7
20,9
0,5
3,5
0,5
3,5
4,6
3,4
300
Optional equipment
Underframe
1.
2.
3.
4.
Underframe
Support springs
Motor trestle
Support bar
2
Side wear plates

1. Additional side wear plate
2. Additional side wear plate
2
Washing screen
1. Washing pipe lines
Dust encapsulation
1.
2.
3.
4.
Rubber seals
Cover rubbers
Feed inlet
Supports
B-Feeders
The B-Feeders range ............................................................... 205
The B-Feeders range
Type
Indicative
flow rate
(t/h)
B 10-42-2V
Power kW (hp)
Hydraulic
control
Pulley + drive
belt control
400
22 (30)
15 (20)
B 10-52-2V
400
22 (30)
B 13-44-2V
550
B 13-50-3V
Rotation
speed
(rpm)
Dimensions
Appro.
weight (lbs)
A
(mm)
B
(mm)
C
(mm)
450 - 1200
4240
1012
735
3800 (8380)
15 (20)
450 - 1200
5190
1012
800
4500 (9920)
22(30)
22(30)
450 - 990
4390
1306
795
5200 (11462)
550
22 (30)
22(30)
450 - 1000
5200
1294
1115
8300 (18290)
B 13-56-2V
550
22 (30)
22(30)
450 - 900
5640
1306
800
6200 (13670)
B 16-50-3V
800
37 (50)
37 (50)
450 - 900
5200
1612
1115
9000 (19840)
B 16-56-2V
800
37 (50)
37 (50)
450 - 900
5790
1616
1169
11400 (25130)
B 20-60-2V
1500
55 (75)
55 (75)
450 - 800
6000
2040
1170
15000 (33065)
Washing Plants
SAND RECLAIMING AND DEWATERING................................. 207

Technical information ............................................................... 208
Dimensions .............................................................................. 209
WASHING BARRELS TYPE LD................................................. 210
General data............................................................................. 211
Clearance dimensions of washing barrels in metres ............... 212
SAND TREATMENT PLANTS .................................................... 213
On site operation ...................................................................... 214
To determine the suitable sand units ....................................... 215
WATER CLARIFICATION ........................................................... 216
Specifications ........................................................................... 217
SAND RECLAIMING AND DEWATERING
Technical information
DEA TYPE
520
730
1030
1430
1540
diameter of the wheel
mm
2000
3000
3000
3000
4000
Width of the wheel
mm
500
700
1000
1400
1500
square m
2,4
4,9
6,1
10,6
16,6
Surface of tank
weight of emply machine
kg
1700
2920
3840
4700
7220
power of motor
kw
1,5
1,5
2,2
minimum speed
1,24
0,83
normal speed
1,5
1,2
1,2
1,2
1,5
1,5
1,5
1,25
from
0,6
0,5
0,5
0,5
0,45
to
2,5
1,8
at minimum speed
16
29
42
58
90
at normal speed
20
35
50
70
110
at maximum speed
26
44
62
88
135
60
110
150
210
330
SPEED
rpm
fixed speed
maximum speed
variable speed
range
CAPACITY OF EACH MODEL
WATER REQUIREMENTS
rpm
cubic metres per hour
cubic metres per hour
Dimensions
A
I
C
L
M
Type
N
O
L
M
520 2750 1250 1500 1730
574
904 1115 1500
570
600
854
884
730 3900 1800 2100 2350
849 1080 1580 3232 1159 1340 2000
870
900 1104 1134
1030 3900 1800 2100 2350
849 1080 1580 3240 1410 1605 2500
870
900 1355 1385
1430 4770 2400 2370 2500
577
865
900
940
835
1540 6046 3020 3026 3110
655 1148 2300 4300 2200 2200 2395 1169 1200 1010
885
730 1080 2205
N
O
818 1780 3275 1900 1900 2210
WASHING BARRELS TYPE LD
General data
TYPE LD
13.35
16.40
19.50
22.50
25.60
28.70 *
31.80 *
34.90 *
Drum diameter
mm
1.300
1.600
1.900
2.200
2.500
2.800
3.100
3.400
Drum length
mm
3.500
4.000
5.000
5.000
6.000
7000
8.000
9.000
Total weight
kg
4.300
5.000
10.500
12.400
17.400
24.000
32.000
41.000
Power reqd
kw
3.7
5.5
15
18.5
30
45
60
90
Max size of feed
mm
100
125
150
175
200
225
250
275
Max throughput
tph
35
50
110
160
220
290
370
460
Water reqd
m h
35
60
110
150
220
290
370
460
NB : 1 - Sizes marked * built to order only.

NB : 2 - Quoted capacities may vary by + or - 20% dependant upon nature of contaminants in the feed material.
NB : 3 - Specifications can be altered without prior notice in order to benefit from the latest technical developments.
Clearance dimensions of washing barrels in metres

C
Machine Size
LD 13.35
1.30
3.50
3.75
0.85
0.80
1.20
1.60
2.00
1.05
1.40
LD 16.40
1.60
4.00
4.25
1.00
0.90
1.30
1.90
2.25
1.15
1.50
LD 19.50
1.90
5.00
5.30
1.15
1.00
1.40
2.20
2.50
1.35
2.10
LD 22.50
2.20
5.00
5.30
1.40
1.30
1.50
2.50
2.75
1.45
2.20
LD 25.60
2.50
6.00
6.30
1.70
1.45
1.60
2.80
3.00
1.50
2.60
LD 28.70
2.80
7.00
7.40
2.00
1.75
1.70
3.10
3.25
1.75
2.90
LD 31.80
3.10
8.00
8.40
2.30
2.00
1.80
3.40
3.50
1.90
3.20
LD 34.90
3.40
9.00
9.40
2.60
2.30
1.90
3.70
3.75
2.05
3.50
* NB : the dimensions given above are approximate and should not be used for civil structural design.
SAND TREATMENT PLANTS
On site operation
1) The sand slurry to be treated, is pumped or gravity feed to a tank. (1)
2) At the base of the tank is a pump which pumps the sand slurry under pressure into one (or
several) cyclone(s) (3) where sand/water separation takes place.
3) Very fine particles and clays are carried to the overflow by reject water, while sand concentrate
reports to the underflow which flows on to a vibrating table.
The vibrating desander is driven by unbalanced weighted motors and is supplied with fine mesh
screens. The sand passes over the screens, separated from water by gravity anf feeds into a
hopper . (5) The fines passing through the mesh are recycled into the tank feeding the pump,
equipped with an automatic level control. This system allows sand recycling back to the main
tank. The outline dimensions and technical characteristics are indicated in the following tables
and drawings. By cross reference to available standard units, all possible combinations can be
selected to make treatments units which meet client requirements : double or tripple cyclone
cycles, curve correction, fine sand recovery, etc...
Sand unit : 50 t/h rated
(3)
(4)
(5)
Dirty water
overflow
FEED
(6)
(2)
Dry sand product

discharge
(1)
To determine the suitable sand units
Sand unit : 50 t/h rated
(3)
(4)
(5)
Dirty water
overflow
FEED
(6)
(2)
Dry sand product

discharge
(1)
Sand pump
Cyclone
type
Dryer
Dimensions
Sand
capacity
Water
capacity
Pump tank
Size
Motor HP
Motor HP
10 t/h
35 m3/h
170 x 170
3"
7,5
300
2 x 0,6
1,6 t
2 300
1 450
3 000
1 500
1 700
1 300
2 500
20 t/h
95 m3/h
170 x 170
4"
15
425
2 x 0,6
1,8 t
2 300
1 450
3 200
1 500
1 800
1 300
2 650
35 t/h
90 m3/h
180 x 200
4"
18,5
425
2 x 1,2
3t
2 700
1 930
3 100
1 400
1 700
1 200
2 800
45 t/h
90 m3/h
180 x 200
4"
22
550
2 x 1,2
3,2 t
2 700
1 930
3 300
1 320
1 670
1 100
3 000
60 t/h
150 m3/h
180 x 200
6"
22
550
2x2
3,3 t
3 400
2 700
3 700
1 700
2 000
1 400
2 700
70 t/h
230 m3/h
180 x 200
6/8"
30
675
2x2
3,5 t
3 500
1 800
3 900
1 700
2 500
1 500
4 700
95 t/h
210 m3/h
200 x 270
6/8"
37,5
675
2 x 2,7
4,9 t
3 800
2 000
4 200
2 000
2 800
1 750
5 600
120 t/h
300 m3/h
200 x 270
8"
45
800
2 x 2,7
8t
4 000
2 300
4 400
2 000
2 700
1 550
6 200
Weight
140 t/h
280 m3/h
230 x 340
8"
55
800
2x4
8,3 t
4 660
2 300
4 700
2 180
2 900
1 660
7 200
10
160 t/h
800 m3/h
230 x 370
8"
75
800
2x4
8,5 t
4 900
2 300
4 820
2 300
3 100
1 750
7 400
11
200 t/h
800 m3/h
230 x 370
10 "
90
1 000
2x4
9,1 t
4 900
2 300
4 900
2 300
3 200
1 750
7 500
12
260 t/h
540 m3/h
230 x 440
10 "
90
1 000
11
2x6
10,5 t
5 500
2 300
5 550
2 400
3 300
1 800
8 800
13
350 t/h
900 m3/h
240 x 440
12 "
132
2 x 1 000
14
2x6
15 t
5 500
2 400
5 550
2 400
3 300
1 800
8 800
WATER CLARIFICATION
Specifications
Dirty water
feed
Clear
water
Flocculent
SERIAL N RATE M3/h
C
Gallery
Sump evacuation
Clear water
Frost free storage

room
Slurry
discharge
NOMINAL
1 340
150
7m
2 000
2 000
4 000
1 700
1 350
250
9m
2 000
2 500
4 500
1 700
1 360
370
11 m
2 200
2 500
4 700
1 700
1 370
560
13 m
2 200
2 800
5 000
2 400
1 380
800
16 m
2 200
2 800
5 000
2 400
1 390
1 000
18 m
2 200
3 000
5 200
2 400
1 400
1 200
20 m
2 200
3 000
5 200
2 500
Rod mill on pneumatic tyres
Specifications ........................................................................... 219

Overall dimensions................................................................... 220
Specifications
MODEL
14X35
16X35
21X35
mm
1.400
1.630
2.100
mm
3.500
3.500
3.500
kw
75
110
200
kg
9.250
12.150
18.925
dry process
kg
15.080
18.960
35.000
wet process
kg
14.950
18.700
34.600
kg
8.940
12.520
22.080
4.35x1.85x1.95
4.45x2.15x2.25
4.75x2.84x2.84
3.00x2.50x1.70
3.20x2.50x1.80
5.61x3.35x1.88
Crusher dimensions
Motor power
Crusher weight
without rods
or motor
Rod charge supplied

Dimensions - unpacked
Chassis
Overall dimensions
14 x 35 - 16 x 35
3800
4360
3900
1430 1666
600
DISCHARGE
2585
1690
1552
ENTRANCE
2665
2546
1850 2080
2830
500
5150
4165
400
FEED
ENTRY
5030
DRY PROCESS
665 740
WET PROCESS
600
1200
400
DISCHARGE
DYNAMIC FORCE
25t
800
25t
2910
25t
25t
2962
1880
3010
1880
3010
21 x 35
WET PROCESS 5830
DRY PROCESS 5450
3920
740
3780
1000
DYNAMIC FORCE
2840
25t
25t
25t
DISCHARGE
DISCHARGE
800
2360
3120
600
2140
ENTRANCE
500
FEED
ENTRY
400
25t
2936
25t
Specific conveyors
Swivelling stacker..................................................................... 222

Longitudinal stacker ................................................................. 223
Pivoting stacker ........................................................................ 225
Track-mounted conveyor.......................................................... 227
Swivelling stacker
Conveyor :
-
Belt width : 800 mm

Head / base drums distance : 57 m
Power : 22 kW
Belt speed : 2.25 m/s
Inclination angle : 12
Tail axis height : 6.25 m
On the tail screw type tension
Belt type : 40 4 + 2
Trussed structure
Walkways
Head peripheric walkways
Emergency stop cables
Tubular gantry support
Stock height : 18 m
Stock radius : 56 m
Top stocks line length : 43 m
Required surface : 78 m x 108 m (included TC)
Turntable on trackwheels
Pivoting angle : 44
Pivoting radius : 33.15 m
Wheels trajectory : 25.60 m
Stockpiling :
Swivelling :
Longitudinal stacker
Feed conveyor :
-
Belt width : 800 mm

Power : 60 kW with electrical starter
Belt speed : 3 m/s
Center counter weight belt tension device
Ground / beam top distance : 5.7 m
Stockpiling conveyors :
-
Belt width : 800 mm

Power : 30 kW
Belt speed : 3 m/s
Inclination angle range : 0 a 24
Electrical raising winch : 3 tons 4 strands
Motorised pivoting feed hopper
Level sensor at the stockpile top
Stockpiles height : 15 m
Stocks axis distance : 46 m
Top stocks line length : 122 m
Required surface : 82 m x 190 m (included feed conveyor)
Gantry height : 17 m
Total moving weight : 40 tons
Wheel-base : 12 m
Travelling by means of 4 geared motors of 1.5 kW each
Able to run with a wind of 72 kmph
Travelling wheels : 400 mm
Progressive start and stop achieved by means of frequency variation
with a braking unit
Stockpiling :
Gantry :
Runway :
- Railway gauge : 10 m
- Railway length between thrust-blocks : 136 m
- Rail 36 kg
Nota :
- Whole unit driven by means of a programming controller
Total approximate weight :
90 tons
Pivoting stacker
Stockpiling :
-
Stock height : 22.5 m

Stock radius : 26.7 m
Required surface : 107 m x 107 m
Top stocks line length : 112 m (240)
Stockpiling capacity : 85 000 cum
Belt width : 800 mm

Power : 30 kW
Belt speed : 2.25 mps
Center counter weight belt tension device
Inclination angle : 20 (other possible angles 18 to 22)
Conveyor :
Pivoting :
-
Roller-mounter turntable 1595 mm

Brake geared motor power : 1.5 kW speed : 1.74 tpmin
Able to run with a 72 kmph wind
Speed at boom end : 0.52 mps (0.19 tpmin)
Brakes calculated for a 130 kmph wind
Frequency variation with a braking unit
Frame :
- Post 1500 m
- Tubular sectional
- Walkways for acces to all the mechanical components
Track-mounted conveyor
Conveyor :
-
Belt width : 1000 mm

Power : 11 kW
Belt speed : 1.75 mps
Inclination angle : 6
Width : track 0.7 m / gauge 2.6 m / total 3.3 m

Length : wheels distance 3.35 m / total 4.3 m
Pressure on the groun < 0.6 bar
Admissible slope 15%
Crawler :
Total weight :
26 tons
Belt feeders
Belt feeder length 1.5 m ........................................................... 229

Belt feeder length 3 m .............................................................. 230
Belt feeder length 1.5 m
Frame :
- Single block frame
Rollers :
- Greased for life
ADB
06.15 08.15 10.15
BELT WIDTH
mm
650
800
1000
TRACTION RESISTANCE
N/mm
40
40
50
- Rubber coated drum

- Counter convex drum
DRUM DIAMETER
mm
214
265
344
mm
620
730
850
Bearings :
- Greased for 25000 h
mm
290
320
360
530
650
- 6 + 2 antiabrasion coating
mm
400
Belt :
mm
500
630
750
Drive unit :
- MRVSR motorized reducer

variable speed drive
(variation range from 1 to 6)
or
- MRDC motorized reducer
direct current
mm
870
1020
1260
mm
420
420
480
TOTAL WEIGHT
kg
730
890
1200
MAXI SIZE
mm
40
40
40
MAXI
CAPACITY
tph
400
600
1000
P
kW
MRVSR
7.5
MRDC
5.3
5.3
8.3
MAXI SIZE
mm
100
125
160
MAXI
CAPACITY
tph
120
250
400
MRVSR
2.2
2.2
Drums :
Options :
Machine :
Feed chute
Radial-gate
Bars-gate
Tunnel pier-head
Direct current rectifier
- Fully assemblied and adjusted

in our factory
Maximum inclination :
15
SMALL
PRODUCTS
BIG
PRODUCTS
P
kW
MRDC
Belt feeder length 3 m
Frame :
- Single block frame
Rollers :
- Greased for life
ADB
06.30 08.30 10.30
BELT WIDTH
mm
650
800
1000
TRACTION RESISTANCE
N/mm
40
40
50
- Rubber coated drum

- Counter convex drum
DRUM DIAMETER
mm
214
265
344
mm
550
650
780
Bearings :
- Greased for 25000 h
mm
290
320
360
mm
460
574
750
Belt :
- 6 + 2 antiabrasion coating
mm
1250
1250
1250
Drive unit :
- MRVSR motorized reducer

variable speed drive
or
- MRDC motorized reducer
direct current
mm
870
1020
1260
mm
420
420
480
TOTAL WEIGHT
kg
900
1000
1360
MAXI SIZE
mm
40
40
40
MAXI
CAPACITY
tph
160
250
400
P
kW
MRVSR
7.5
MRDC
5.3
5.3
8.3
MAXI SIZE
mm
100
125
160
MAXI
CAPACITY
tph
60
100
150
MRVSR
2.2
2.2
Drums :
Options :
Machine :
Feed chute
Radial-gate
Bars-gate
Tunnel pier-head
Direct current rectifier
- Fully assemblied and adjusted

in our factory
Maximum inclination :
15
SMALL
PRODUCTS
BIG
PRODUCTS
P
kW
MRDC
Laboratory test
Abrasivity test ........................................................................... 232

Abrasivity and crushability indexes .......................................... 233
Abrasivity scale ........................................................................ 234
Crushability scale ..................................................................... 235
The abrasivity limits.................................................................. 236
Dynamic fragmentation test ..................................................... 237
Impact crushability test............................................................. 238
Impact W.I. (table) .................................................................... 239
Abrasivity test
Sample :
- Weight: 500 G
- Crushed material
- Gradation : minus 6 mm - plus: 4 mm
Principle of the test :

A rectanguar steel plate is plunged into the sample and is spinning for 5 mm.
Wo = weight of the plate before the test (G)
W1 = weight of the plate after the test (G)
Result: ABR = (Wo - W1) * 1000/0.5 (Grammes per tons)
Remark :
The abrasivity index is given in grammes of steel per metric ton of material (and not
manganese steel).
Abrasivity and crushability indexes
1- Sample:crushed and dried 4 / 6.3 mm size of product (500g)

2- Before testing, paddle weight: Mb (g)
3- Test: 5 min at 4500 rpm
4- After testing, paddle weight: Ma (g)
5- Abrasivity index determination: ABR =
(Mb - Ma) x 1000

0.5
6- After testing, sample is screened at 1.6 mm sieve.

Weight of product passing the sieve: Mp (g)
7- Crushability index determination: BR = Mp x 100 (%)
500
(g/t)
Abrasivity scale
ABR
Abrasivity
MAIN
ROCK
TYPES
500
very low
1000
low
1500
medium
high
LIMESTONE
BASALT
SANDSTONE
GRANITE
QUARTZITE
2000
very high
Crushability scale
CR %
Crushability
25
very
difficult
50
medium
75
easy
100
very
easy
The abrasivity limits
A = ABRASIVITY
PRIMARY APPLICATION
- Manganese steel hammers
A<250 G/T
SECONDARY APPLICATION
- Manganese steel hammers
- Hammers in chrome cast iron
A<250 G/T
250<A<600 G/T
If A>600, consult our machines Department.

Remark :
Cast iron hammers utilization proscribes the presence of metallic particles in the
Crusher (it is absolutely necessary to install a metal detector on the conveyor feeding
the Crusher.
Dynamic fragmentation test
Sample :
- Weight: 350 G
- Gradation : 4/6.3 mm or 6.3/10 mm or 10/14 mm
Principle of the test :

The sample of the material is put into a steel cylinder (sizes: diameter 102 mm, height
52 mm, thickness 10 mm). A mass (14 kg) is falling down several times on the sample
from a height of 40 cm. The number of the blows depends of the gradation of the
sample:
GRADATION
GRADATION
Number of blows
4/6.3
6.3/10
10/14
16
22
28
After the necessary number of blows, the sample is screened at 1.6 mm.
M = WEIGHT OF MATERIAL > 1.6 mm (grammes)
FD = (350 - M) * 100 / 350
Impact crushability test
1- Ten to fifteen samples of approximately 3 inch to 2 inch dimensions with two natural
parallel or near parallel side of 2 to 3 inch widths are selected.
2- Each sample piece is placed on a pedestal and struck simultaneously by two
opposing hammers of standard size and shape.
3- The height of the hammers are increased until the sample is broken and the total
foot-pounds (A) of force are recorded. The width (W) of the sample at the fracture is
recorded.
4- The Work Index is calculated from the equation:
2.59
A
W
Sp. Gr.
5- Two W.I. are recorded: The maximum W.I. and the average W.I. of the samples
tested.
Impact W.I. (table)
Very Hard
Maximum
Average
Trap Rock
Gabbro Rock
Trap Rock
Quartzite
Granite (Fine Grain)
38.79
41.21
37.84
24.51
28.44
29.75
24.68
30.99
19.81
20.76
21.14
22.27
18.10
22.06
19.71
13.37
15.82
13.68
16.76
13.47
12.23
14.19
19.38
18.77
18.65
18.13
8.01
9.12
10.33
10.15
9.40
9.38
9.00
8.30
8.44
15.62
10.49
4.87
4.73
6.07
6.22
5.79
Hard
Lead-Zinc
Limestone
Granite
Granite
Marble
Medium
Copper Ore
Andesite
Granite (Large Grain)
Copper Ore
Marble
Magnetite
Soft
Limestone
Iron Ore
Shale
Bauxite
Bauxite Clay

Nordberg Redbook

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Performance data

GYRATORY CRUSHERS CAPACITIES

Capacities (30-60 / 42-70)

1010 1110 1210 1320 1430 1550

OPEN SIDE DISCHARGE SETTING - C INCH (mm)

1130 1240 1370 1500 1630 1770

1360 1460 1720 1860 2000

Capacities (48-75 / 54-75)

OPEN SIDE DISCHARGE SETTING - C INCH (mm)

1230 1420 1540 1780 1970 2190 2430

1370 1500 1680 1920 2160 2410 2660

1620 1820 2080 2340 2600 2880

1700 1950 2230 2520 2810 3110

1140 1330 1530 1750 1970 2190 2420

1240 1460 1670 1910 2140 2390 2640

1580 1830 2090 2350 2620 2900

1690 1960 2250 2550 2840 3160

Capacities (60/90 - 60/110)

OPEN SIDE DISCHARGE SETTING - C INCH (mm)

2130 2360 2590 2830 3060 3310 3570

2310 2560 2610 3060 3330 3610 3880

2480 2730 2990 3260 3530 3800 4090

2620 2940 3250 3570 3920 4260 4600

3480 3640 3810 3990 4160 4350 4530

3740 3930 4130 4330 4530 4740 4960

3990 4200 4430 4660 4890 5130 5380

4510 4740 4970 5210 5450 5700 5960

3050 3440 3820 4230 4630 5060 5480

3300 3710 4130 4570 5020 5480 5940

3500 3930 4360 4810 5280 5730 6210

3920 4430 4930 5450 5980 6520 7080

OPEN SIDE DISCHARGE SETTING - C INCH (mm)

Curves - setting 150mm / 125mm / 115mm / 100mm

Curve 01: Setting 150 mm

Curves - setting 230mm / 205mm / 180mm / 150mm

Curve 01: Setting 230 mm

Dimensions of Gyratory Crushers (drawing)

Dimensions of Gyratory Crushers (table)

VB single toggle jaw crushers

30 mm with 12% rejects

40 mm with 12% rejects

50 mm with 12% rejects

60 mm with 12% rejects

70 mm with 12% rejects

80 mm with 12% rejects

90 mm with 12% rejects

100 mm with 12% rejects

110 to 140 140 to 170

120 mm with 12% rejects

140 to 170 170 to 205

140 mm with 12% rejects

170 to 215 205 to 250

170 mm with 12% rejects

210 to 265 260 to 320

200 mm with 12% rejects

270 to 330 315 to 330

410 to 550 410 to 550

240 mm with 12% rejects

520 to 670 520 to 670

600 to 780 600 to 780

280 mm with 12% rejects

Typical product gradations

VB jaw crusher specifications