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R R
VMB-1200
T H E U LT I M AT E M AC H I N I N G P O W E R
VMB Series
Design
Assembly
Spindle
MAXIMUM PERFORMANCE V E RT I C A L M AC H I N I N G C E N T E R S
Packed with industry leading technology and top quality components, the Yama Seiki VMB series machining centers combine incredible power, strength, and speed to bring you The Ultimate Machining Power . These powerful maximum performance machines will easily accomplish the demanding milling applications of today and tomorrow. The VMB series offers 6 models with X-axis travel ranging from 33.5 ~ 63 (850mm ~ 1,600mm) and Y-axis travel ranging from 23.6 ~ 31.5 (600mm ~ 800mm) to suit your application. Furthermore, many features are standard that are not available or costly options found on other machines. Features such as extended Y-axis with 4 box ways, 24-tool swing-arm tool changer, chip auger(s), spindle oil chiller, rigid tapping, and high-speed control are standard plus many more.
R R
VMB-1020
Ultra wide Y-axis offers greater machining capacity. Fully enclosed splashguards keep chips and coolant contained for a safe clean working environment.
VMB-850
33.5 (850mm)
Model
Spindle taper X-axis travel Y-axis travel Z-axis travel
VMB-1020
40.2 (1,020mm)
VMB-1100
43.3 (1,100mm)
VMB-1200
47.2 (1,200mm)
VMB-1300
51.2 (1,300mm)
VMB-1600
63.0 (1,600mm)
BT or CAT 40
BT or CAT 50
Control Quality
Enhancements
Features
Specifications
1 2
R R
VMB-1600
Copper piping auto lubrication system delivers metered amounts of lubrication to the s l i d e wa y s , b a l l s c rew s , a n d vital components with ensured reliability.
The standard 24-tool swing-arm ATC provides fast tool changes (T-T: 3 sec. / C-C: 7 sec.).
VMB Series
Design
Assembly
Spindle
0.5594 L
The VMB series utilizes the Bessel Points design concept to provide maximum support and minimum flex of Y-axis cast-iron saddle.
T h e l ow c e n t e r o f g r a v i t y b e d s incorporate 4 wide box ways for the Y-axis, and are stretched to at least 1:1 ratio to match the lengths of X-axis travels. The 4 box way base offer support with no X-axis saddle over hang.
Control Quality
Enhancements
Features
Specifications
3 4
mm)
3 .6 G 2
(600
m)
17
.1
(4
50 F
) mm
47.2 (1 2 D 00m
17.1
(4 5 E
0mm
m)
39.4 47.2
C (1 0
(1 2
A (1 2 80m
m)
All spindle and servo motors, including drives, are Fanuc alpha i series components to ensure peak machining performance and accuracy. X, Y, and Z axes are driven by over-sized Fanuc alpha i series AC servo motors, providing tremendous thrust outputs with faster acceleration and deceleration.
(Unit: in / mm) G
23.6 / 600
21.7 / 550
VMB Series
Design
Assembly
Spindle
C 3 c l a s s h a rd e n e d a n d p re c i s i o n g ro u n d b a l l s c rew s ensure the highest accuracy and durability possible. Plus, pretension on all axes minimizes thermal distortion. Extra wide hardened and ground box ways are directly fo r m e d o n t o t h e m a c h i n e b e d a n d s a d d l e d u r i n g t h e casting process. They are precision machined and widely spaced for maximum strength. Saddles are bonded with "Turcite B" to eliminate stick-slip, minimize wear and maintain long term accuracy. The box way design also provides the rigidity needed for heavy duty machining applications.
U LT I M AT E A S S E M B LY P R E C I S I O N
A total of 56 contact surfaces of all slides, column, and ball screw bearing housings with the machine bed are precisely hand scraped to provide maximum assembly precision, structural rigidity, and load distribution. Furthermore, extensive skilled scraping induces maximum heavy cutting performance and machining accuracy.
15
Control Quality
0 0 1500 2000
Torque (CON.)
Enhancements
6000 0 8000 rpm
Features1500 30
53 0 0 26 45 20 Torque 35 (lb-ft) 4030 10
40 Torque 15 (lb-ft) 35 60
Torque (CON.)
8000
Specifications
0 10 10000 rpm 15
5 15 Output (HP) 20
4000
Torque (lb-ft) 60
53 45 35 30 15HP(30min)
Output (HP) 20
Output (HP) 5 10 15
35
15 3015 0 26 0
Torque (CON.)
U LT I M AT E M I L L I N G P OW E R
10HP(CON.) 10
10000
5 0 10 12000 rpm
5 6
P4 grade (Class 7) super-high precision bearings provide super heavy-duty cutting with ultra-smooth performance and 40
Torque (30 min.)
15 long term durability with a higher level 5 accuracy. of
Torque 20 0 (lb-ft) 0
Standard rigid 1500 tapping feature provides0 high-speed precision tapping without the use of floating tap holders. Set-up is 0 easier and depth of thread more accurate, permitting maximum productivity for tapping operations.
Torque (lb-ft)
40 0 2000 4000 6000 8000 10000 rpm
Torque (CON.)
Output (HP)
Torque 10 (lb-ft) 35 60 30 Torque (CON.) 53 1500 10HP(30min) 0 0 10 26 2000 4000 6000 8000 10000 12000 rpm 0 15HP(30min) 45 15 7.5HP(CON.) 20 Torque Output 35 (lb-ft) (HP) 10HP(CON.) 5 40 30 Torque (30 min.) 15 10 10
Torque (30 min.)
Torque (CON.)
4000
26 Torque (lb-ft) 20 60
53 Torque (lb-ft) 10 60 45 53 35 0 0 45 30 35 Torque (lb-ft) 30 15 40
10
26
2000
6000
10000
10 12000 rpm
7.4HP(CON.)
Output (HP) 20
5 Output (HP) 20 15
Torque (30 min.) 15HP(30min) Torque (CON.) 1500 15HP(30min) 2000 4000 10HP(CON.) 8000 6000
10000
0 1200010 rpm 15
Output (HP) 10 5 15
Torque (30 min.) 200 10 Torque 15HP(30min) (lb-ft) 180 Torque (CON.) 40 0 137 1500 2000 4000 6000 8000 0 10HP(CON.) 35 120 Torque 30 (lb-ft) 10HP(30min) 26 210 Torque (30 min.)
10000
15 0 12000 rpm
200 60 20 180
35 0 30 15 26
50 8000 rpm 10
0 10 137 0
385 500
Torque 0 20 (lb-ft) 0 60
53 Torque 10 (lb-ft) 60 45 0
1500 7.5HP(CON.) 0 (HP) 10,000 RPM (BELT DRIVEN) 8000 rpm 2000 4000 6000 20
Output
0 45 30
10000
10 120 Torque Output 1500 0 (HP) 0 (lb-ft) 2000 4000 6000 8000 10000 12000 rpm 0 90 27 Torque (30 min.) 25HP(30min) 87 5 25 60 Torque Output (lb-ft) (HP) 20HP(CON.) 70 Torque (CON.) 20 40 15 385 0 0 60 500 2000 rpm 1000 1500 0 35
30 Torque (lb-ft) 26 90 30 87 20 70 10HP(30min)
Torque 35 (lb-ft)
210 200 180 137
30 15
Output (HP) 20 10 5
50 10000 rpm
15
10 0 60 0
20 5 0 6000 rpm
1500
30 Torque (CON.) 40 10HP(30min) 385 0 26 500 1000 1500 0 35 7.4HP(CON.) 20 30 Torque 10HP(30min) 26 (lb-ft) 90 Torque (30 min.) 25HP(30min) 7.4HP(CON.) 87 10 20 70 0 10 60 20HP(CON.) Torque (CON.) Torque (30 min.) 1500 0 2000 4000 6000 8000
Torque (CON.) Torque (30 min.) 0 0 Torque1500 Output 2000 4000 6000 8000 10000 12000 rpm 0 10 (lb-ft) (HP) 30 350 27 Torque Output 343 25HP(30min) Torque (CON.) 25 (lb-ft) (HP) 300 20 210 278 20HP(CON.) 200 20 1500 0 0 6000 rpm 1500 3000 4500 0 15HP(30min) 180 15 200
Output 10 (HP) 5 27
25 5 20 0 10000 12000 rpm
Output (HP) 10 10 27
25
5 20
0 1125 1500 rpm
750
Torque (CON.) Torque Output 1500 0 0 Torque (30 min.) (lb-ft) (HP) 2000 4000 6000 8000 10000 12000 rpm 0 10 40 15 30 Torque Output Torque (CON.) (lb-ft) (HP) 35
30 40 10HP(30min) 1500 1500 3000 7.5HP(CON.) 10HP(30min) 4500 15 10 0 6000 rpm
Torque (CON.)
25HP(30min) 20HP(CON.) 750 1125
26 0 35 0 20 30
10 Torque 26 Optional 2-speed gear head (Standard Output VMB-1300/1600) increases the spindle's cutting ability and flexibility. In low on 5 10 350 20 27 range, torque output7.5HP(CON.) is approximately 4 times more than standard output. 343 25HP(30min) 25
300
(lb-ft)
(HP)
278 0 10
Torque (CON.) Torque (30 1500 20HP(CON.) min.) 2000 4000 6000 8000
10000
5 0 20 12000 rpm
Torque (CON.)
Torque Torque (CON.) 200 (lb-ft) 1500 0 210 2000 4000 6000 0
200 Torque (lb-ft) 100 210 180
0 0
0 6000 rpm
Output (HP) 27
VMB Series
Design
Assembly
Spindle
LAS E R I N S PE CT I O N
L a s e r i s u s e d t o c h e c k p o s i t i o n i n g a c c u r a cy, repeatability, backlash test, and offset. S t r i c t G e r m a n V D I 3 4 4 1 s t a n d a rd ( re p e a t i n g movement of travel 5 times to obtain statistics).
Quality
Enhancements
Features
Specifications
A D VA N C E E N H A N C E M E N T S
H I G H P R E C I S I O N D I R E C T- D R I V E S P I N D L E
40 taper size 12,000 rpm high speed direct drive spindle is available. The direct drive spindle provide higher rigidity (16kgf/um axial/ radial), higher dynamic accuracy (1.2 um), lower noise (Doors o p e n : 7 2 d B / D o o rs c l o s e d : 6 3 d B ) , l e s s v i b r a t i o n ( 2 u m ) , and lower thermal displacement (Z-axis steady @ 32um in 30min.).
7 8
HEIDENHAIN linear scales are available on X, Z, and Y axes to deliver accuracy up to +/-0.0001 (+/- 3um ) with 0.000004
( 0.1 um ) resolution.
Optional coolant through spindle system offers 300 PSI (20 bar) pressure with big coolant reservoir tank and top of the line dual filter system.
VMB Series
Design
Spindle
Assembly Turret
Spindle
S TA N D A R D & O P T I O N A L F E AT U R E S
V M V V M V V M V V M V
Spindle
Spindle taper Spindle configuration Rigid tapping Spindle oil chiller
CAT or BT 40 CAT or BT 50 6,000 rpm 2-speed gear head 8,000 rpm 2-speed gear head 8,000 rpm belt driven 10,000 rpm belt driven 12,000 rpm direct drive
S O S O O S S S O O
S S S S S O O S O C O S O S O S S S O S S S S S S O S S S O
4th axis 4th axis interface 4th axis interface w/ Fanuc amplifier for alpha 3 & 6 servos 4th axis interface w/ Fanuc amplifier for alpha 4i & 8i servos 4th axis rotary tables and accessories Measurement Auto tool length measurement system HEIDENHAIN linear scales on X, Z, and Y axes Control Fanuc Oi-MC control Fanuc 18i-MB control
O O O C O O S O
1 8
Automatic tool changer 24-tool swing arm tool change 30-tool swing arm tool change Pull stusds (retention knobs) Coolant and air
Coolant pump 300 PSI coolant through spindle (Form A) w/ reservoir tank and twin filter system Roll-out coolant tank Chip wash down system Handheld coolant wash gun Oil skimmer Air blast system Handheld air gun 60psi 90psi 100psi
S O C O S O S O S S
Chip disposal
Chip auger Chip conveyor Chip cart with coolant drain
S O S S S S S S O S S S O
Safety and others Fully enclosed guarding Low air pressure detection switch Tri-color operation status signal light tower Work light Heat exchanger Electrical cabinet A/C cooling system Auto lubrication system Foundation leveling & maintenance tool kit Operation & maintenance manuals External M-code output 4 sets (8)
S S O Display O Graphic display function* 2 Small - 44 keys S Full keypad Large - 56 keys 40m Part program storage length 640m S 63 Registerable programs 200 S 32 Tool offset pairs 200 S HRV3 S Servo control HRV4 Manual Guide Oi O Conversational programming Manual Guide i Run hour & parts counter S Auto power off function S Custom macro B S RS-232 port S Memory card input/output S Ethernet Fast ethernet O *1 Please contact Yama Seiki for complete control specification list. *2 Standard with color LCD option. 7.2 B&W LCD 8.4 color LCD 9.5 B&W LCD 10.4 color LCD
TABLE DIMENSION
1.2 1.2
CAT 50
3.333.33 3.33 3.33 2.692.69 2.69 2.69 0.640.64 0.64 0.64
1.75 1.75
1.75 1.75
2.5 2.5
0.29 0.29 0.51 0.51 0.29 0.29 0.75 0.75 0.51 0.51 90 0.75 90 0.75 90 90
2.5 2.5
3.87 3.87
3.87 3.87
2.75 2.75
2.75 2.75
0.68
0.750.75 0.75 0.75 0.440.44 4.014.01 0.44 0.44 4.01 4.01 0.130.13 0.13 0.13
(Unit: in / mm) A VMB-850 41.3 / 1,050 VMB-1020 44.1 / 1,120 VMB-1100 51.2 / 1,300 VMB-1200 51.2 / 1,300
27.6 VMB-1300 27.6
31.5 31.5
60 60 60 60
TAPER TAPER 7/24 7/24 TAPER TAPER 7/24 7/24 GAGE DIA GAGE DIA DIA GAGE GAGE DIA
TAPER TAPER 7/24 7/24 TAPER TAPER 7/24 7/24 GAGE GAGE DIA DIA GAGE GAGE DIA DIA
BT 40
1.061.06 3.333.33 1.06 1.06 3.33 3.33 0.650.65 2.572.57 0.65 0.65 2.57 2.57 0.080.08 0.08 0.08 0.750.75 0.75 0.75
BT 50
1.75 1.75
1.75 1.75
90 90
2.75 2.75
2.75 2.75
4.014.01 4.01 4.01 0.120.016 0.120.016 0.120.016 0.910.004 0.120.016 0.910.004 0.910.004 0.910.004 0.590.004 0.590.004 0.590.004 0.590.004
M24 M24
0.45 0.45 0.77 0.77 0.45 0.45 1.15 1.15 0.77 0.77 90 1.15 90 1.15 90 90
0.52
0.52
0.29 0.29 0.49 0.49 0.29 0.29 0.74 0.74 0.49 0.49 90 0.74 90 0.74
M24 M24
59.0 / 1,500
27.6 27.6
TAPER TAPER 7/24 7/24 TAPER TAPER 7/24 7/24 GAGE GAGE DIA DIA GAGE GAGE DIA DIA
0 30 330 00 30 30 33 30
TAPER TAPER 7/24 7/24 TAPER TAPER 7/24 7/24 GAGE GAGE DIA DIA GAGE GAGE DIA DIA
0.45 0.45 0.77 0.77 0.45 0.45 1.15 1.15 0.77 0.7790 1.15 90 1.15
90 90
B-
B-
0 5 - 8 00 12 B-
0 5 - 8 00 12 B-
B-
B-
0 0 13 00 16
0 0 13 00 16
O O O C O O S O
0
iM C
i M B
S S O O S S O S O S O S O O S S S S S S O
Control Quality
Enhancements
Features
Specifications
M AC H I N E S P E C I F I C AT I O N S
Model
X-axis travel Y-axis travel Z-axis travel Max. table load T slot (Width x No.) Table top to floor Spindle speeds Spindle motor Spindle taper Spindle nose~table Spindle cent.~column Axes servo motor X & Y / Z rapid Cutting feederate Slide way type X/ Y / Z axes thrust ATC Max. tool diameter Max. tool length Max. tool weight Accuracy Air requirement Power requirement Machine weight 14,300 lb (6,500Kg)
A
9 VMB-1200
47.2 (1,200mm)
VMB-850
33.5 (850mm)
VMB-1020
40.2 (1,020mm)
VMB-1100
43.3 (1,100mm)
VMB-1300
51.2 (1,300mm) 27.6 (700mm)
VMB-1600
63.0 (1,600mm) 31.5 (800mm) 3,310 lb (1,800Kg) 40.9 (1040mm)
10
23.6 (600mm) 23.6 (600mm) 1,870 lb (850Kg) 2,210 lb (1,000Kg) 2,420 lb (1,100Kg) 2,650 lb (1,200Kg) 0.7 (18mm) X 5 35.4 (900mm) 10 HP (con.) / 15 HP (30 min.) BT or CAT 40 4.9 ~ 28.5 (125~725mm) 26.8 (680mm) AC 4.0 HP Fanuc alpha 12/3000i 788 IPM (20 m/min.) / 709 IPM (18 m/min.) 1 ~ 393 IPM (1 ~ 10,000 mm/min.) Hardened & Ground Box Ways (4 box ways on Y-axis) 1,694 lb (770 Kg, Con.) 24-tool swing arm tool changer
C 1.2
65 ~ 8,000 rpm
65 ~ 6,000 rpm (2-speed gear head) 20 HP (con.) / 25 HP (30 min.) BT or CAT 50 5.9~33.5 (150~850mm) 7.87~39.37 (200~1,000mm) 35.43 (900mm)
32.2 (820mm)
AC 5.0 HP Fanuc alpha 22/2000i 591 I PM (15 m/min.) / 473 IPM (12 m/min.)
3,100 lb (1,410Kg, Con.) 5 (90mm) / 8.4 (150mm, adj. pockets empty) 13.8 (350mm) 33 lb (15Kg)
0.68
AC 200/220 +10% to -15% 3 phase (VMB-850~1200: 25 kVA / VMB-1300~1600: 40 kVA) 15,000 lb (6,800Kg) 16,000 lb (7,300Kg) 16,500 lb (7,500Kg) 24,200 lb (11,000Kg)
0.52
27.6
27.6
H C
1.36
D B
(Unit: in / mm) H
107 / 2,720
T H E U LT I M AT E M AC H I N I N G P O W E R
Copyright Apr, 2005 by Yama Seiki Machine Corp. All right reserved 2005.07.20
05060801
TEL: 04-24733326