COMPONENT LOCATIONS

Machine Location 62 23 A D A A A 26 A D D D D D 68 72 11 29 A 8 A A 5 12 49 A 9 48 50 47 51 6 13 A D A C 55 25 20 7 28 A 31 30 D 10 A D 56 D D D D D D

67 64
Component Location

72 61 60

59 45 44

69 68 67 66

Component Location
Component Alternator Battery (2x) Beacon Breaker - Circuit Cigar lighter Control - Engine Control - Engine/pump Control - Supplemental steering Converter Diode - AEC aux-hyd Diode - Brake Diode - Stop-lamp/creeper-speed Diode - Temperature Fuse - Block A; B; C; D Fuse - Breaker circuit Governor actuator Horn - Forward Horn - Travel alarm Light - Dome Light - Flood lamp Light - Flood lamp front cab Light - Flood lamp rear cab Light - Head lamp left Light - Head lamp right Light - License plate Light - Reverse steering Light - Stick travel lamp Light - Stop/tail lamp left Light - Stop/tail lamp right Light - Turn lamp left Light - Turn lamp right Light - Turn signal left Light - Turn signal right Magnet - Travel lock Meter - Hour service Monitor - PDT Monitor panel Motor - Air conditioner fan Motor - Fuel pump Motor - Heater fan Motor - Lower wiper Motor - Supplemental steering Motor - Upper wiper Motor - Washer lower Motor - Washer upper Plug Plug - Stick travel lamp Radio, speaker, antenna Relay - AEC aux-hyd Relay - Air conditioner Relay - Horn Relay - Brake Relay - Brake/travel cutoff Relay - Creeper Speed Relay - Flasher/warning light Relay - Main power

Schematic Location C-13 H-12 F-1 G-7 F-2 C-12 C-11 H-13 D-3 F-7 D-6 E-7 E-6 F-9 C-14 C-12 C-1 H-14 F-2 D-1 F-3 F-4 F-1 C-1 D-14 H-3 D-1 H-14 B-14 H-14 A-14 F-1 B-1 H-2 E-5 C-11 C-2 E-13 H-13 A-7 E-1 H-12 E-2 G-12 G-12 E-5 D-1 F-2 F-7 E-12 E-7 F-6 D-4 E-7 F-6 F-6

Component Location
Machine Location D D 69 D D 27 D D D D D D C 21 22 63 46 52 66 58 38 4 35 60 71 44 59 32 1 37 40 2 34 36 41 33 67 C 45 43 C 57 70 B C C C 17 B 65 64 C 24 61 19 C Component Relay - Pilot press enable Relay - Power mode Relay - Start Relay - Start/stop Relay - Stop lamp Relay - Supplemental steering Relay - Temperature Relay - Transmission speed Relay - Travel alarm Relay - Travel cutoff Resistor - Backup main pump Resistor - Backup swing pump Resistor - Engine speed dial Resistor - Heater fan Sender - A/C temp. regulator Sender - Coolant temperature Sender - Fuel level Sender - Hyd oil high temp & switch Sensor - Engine speed Solenoid - Air conditioner clutch Solenoid - Aux Hyd Solenoid - Blade rear lockout Solenoid - Creeper speed Solenoid - Engine start/stop Solenoid - Ether start Solenoid - Hammer Solenoid - Heavy lift Solenoid - Implement activation Solenoid - Lh. front stabilizer lockout Solenoid - Main pump pry Solenoid - Parking brake Solenoid - Rh. front stabilizer lockout Solenoid - Swing brake Solenoid - Swing pump pry Solenoid - Transmission speed Solenoid - Travel activation Starter Switch - AEC Switch - AEC implement travel Switch - AEC swing Switch - Air conditioner Switch - Air conditioner press Switch - Air filter clog Switch - Aux hyd (ccw rotation) Switch - Aux hyd (cw rotation) Switch - Backup Switch - Beacon Switch - Brake light Switch - Brake light cutoff Switch - Coolant temp ether start Switch - Coolant temperature Switch - Creeper speed Switch - Disconnect Switch - Engine oil press Switch - Forward/reverse travel alarm Switch - Front flood lamp Schematic Location F-6 F-6 C-14 D-6 E-6 H-12 E-6 F-6 F-4 F-5 E-9 E-9 B-2 B-8 A-10 D-12 F-13 E-13 D-14 D-13 G-14 H-9 F-14 D-12 C-13 E-12 D-13 G-14 G-1 G-13 F-13 G-1 F-14 G-13 F-12 G-14 C-13 B-10 D-14 F-14 B-10 D-13 C-14 D-3 C-5 B-10 B-4 H-5 E-3 C-12 D-12 C-6 H-12 D-12 H-5 C-4 Machine Location C C C C C A A 54 53 C C C 18 42 A C 15 C C C C 16 C D 14 C C C B A C C C C A A C 3

13
Schematic Location B-7 B-4 C-4 B-9 B-l0 G-2 G-3 E-14 E-13 C-6 B-8 B-8 G-5 F-13 E-2 B-6 A-5 B-7 B-5 B-4 C-6 G-4 C-4 F-5 B-5 B-8 B-8 C-9 D-4 G-2 C-5 C-6 C-4 B-6 H-2 E-2 B-6 G-8

58 11

63 62

Component Switch - Hammer Switch - Hazard Switch - Head lamp Switch - Heater fan Switch - Heavy lift Switch - Horn Switch - Horn/turn/high beam Switch - Hyd oil filter clog Switch - Hyd oil low temperature Switch - Key (start) Switch Lh. front stabilizer lockout switch - Lh. rear stabilizer lockout Switch - Low brake press Switch - Low trans clutch press Switch - Lower windshield Switch - Lower wiper Switch - Overload warning device Switch - Overload warning device Switch - Parking brake Switch - Pilot control lock Switch - Power mode Switch - Primary steering flow Switch - Rear flood lamp Switch - Refueling pump Switch - Reverse steering prox. Switch - Rh. front stabilizer lockout Switch - Rh. rear stabilizer lockout Switch - Start aid Switch - Starting/pilot press enable Switch - Swing brake Switch - Swing brake Switch - Trans speed Switch - Travel alarm cancel Switch - Travel pedal lock Switch - Travel pedal Switch - Upper windshield Switch - Upper wiper Swivel

15

10

12

42 41 40

SENR6266-01 June 1995

71 70

50 51 52 53 54 49 4 46 29 47 48

1 2

5 6

16 17 18 19

B A

14 3

20 21 22

30 31 55 56 57 25

26 27 28

D 23 24

32 33 34 35 36 37 38 39 43

25

M318 Excavator Electrical System

8AL1-UP

72 64 41 63 62 3 8 42 40 31 30 58 61 D 60 59 45 44 24 23

43 35 39 54 46 66 70 29 34 38 33 37 32 36

A 52 53 71
1995 Caterpillar All Rights Reserved

Printed in U.S.A.

C B 49

Electrical Schematic Change

In the chart above, the creeper speed relay information should be removed. In location E-7 on the schematic, the creeper speed relay is replaced by a jumper wire installed from contact 30 to contact 87a of the creeper speed relay socket. This change allows creeper speed to be activated in transmission speeds one and two. 9
D20105

Harness And Wire Electrical Schematic Symbols

Electrical Schematic Symbols And Definitions

1 2 5 6 7 16 17 18 19 20 21 22 55 56 57 67 26 27 28 2 67 68 69 4 25 47 48 50 51
T

A 1

AA

1 2 Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

1 2 Typical representation of a Sure-Seal connector. The plugand receptacle contain both pins and sockets.

Plug 2

Receptacle

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

Pin or Socket Number Wire, Cable, or Harness Assembly Identification Single Wire Connector Component Part Number

Harness Connectors And Component Locations

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
Part No.
Resistor - Backup Sender - Engine Coolant Temp Sender - Fuel Level Sender - Hydraulic Oil Temp Solenoid - A/C Clutch Solenoid - Pump PRV Solenoid - Engine Start/Stop Solenoid - Valve At room temperature. At operating temperature.

A
325-PK-14

A 1

AA
325-PK-14

9X-1123

Resistor, Sender and Solenoid Specifications

Component Description
Resistor - Blower Motor Speed 124-0329 122-2373 8U-1 516 112-71 78 116-4710 3E-1909 122-2379 8C-3663 8U-6424

Resistance (Ohms)
Overall - 6.0; Tap - 1.5 or 4.5 47 60C (140F) - 134 90C (194F) - 51.2 100C (212F) - 38.5 Empty -70.6; Full -0.4 60C (140F) - 134 90C (194F) - 51.2 100C (21 2F) -38.5 14.4 0.6 27 Start (Latch) Coil - 1.55 0.15 Stop (Unlatch) Coil - 10.3 1.03 19

Connector Location
For Harness To Harness Connectors Connector Number (from the schematic)
C001 C002 C003 C004 C005 C006

SYSTEM FAULTS DETECTED BY THE CONTROLLER

Error Message Logged Result Of Fault

Schematic Location (from the schematic)

D-2 C-l1 D-11 D-8 E-11 G-11

Machine Location (black callouts on illustration

1 2 2 2 2 2

Main Pump Circt Low Voltage RPM Setting Diff

Yes No Yes

Main pump set to minimum output. None. Engine operates at high idle (no effect on AEC or Heavy Lift operation). Low idle speed too low. Engine stall speed too high or low. Swing pump set to minimum output.

Possible Causes Main pump PRV solenoid faulty. Open in harness wiring for main PRV solenoid. Harness wiring for main PRV solenoid shorted to ground.

Normally open switch that is closed due to an applied condition, and will open again with a specific decrease in that condition.

Pin

Socket

Wire Color

Battery voltage below 17 DCV. Engine speed requested does not match the actual governor actuator
position.

200-BK-14

Normally closed switch that will open with an increase of a specific condition.

Circuit Number Identification

Wire Gauge

Connectors that join a harness to a component are generally located at or near the component. See the Component Location chart.

RPM Setting High

No

Governor actuator position signal too high. Open or shorted supply voltage circuit. Low idle stop passed Swing pump PRV solenoid faulty. Open in harness wiring for swing PRV solenoid. Harness wiring for swing PRV solenoid shorted to ground. Signal from engine speed sensor indicates engine speed is below 800 rpm. Engine speed sensor is faulty. Open in harness wiring from engine speed sensor to controller. Harness wiring for engine speed sensor is shorted to ground. Incorrect number of flywheel teeth specified in parameter settings. Signal from engine speed sensor indicates engine speed is above 2200 rpm. Incorrect number of flywheel teeth specified in parameter settings. Engine speed dial is faulty. Engine speed dial signal circuit has an open. Engine speed dial supply voltage circuit has an open or is shorted to ground. Engine speed dial signal circuit is shorted to ground. Heavy lift solenoid is faulty. Open in harness wiring for heavy lift solenoid. Harness wiring for heavy lift solenoid is shorted to ground. Mode switch is faulty. Open in harness wiring for mode switch. Mode switch supply voltage circuit has an open or is shorted to ground. Mode switch is faulty. Short to ground in harness wiring for mode switch.

Normally closed switch that is open due to an applied condition, and will close again with a specific decrease in that condition.

Electrical Schematic Symbols And Definitions

FUSE - A component in an electrical circuit that will open the circuit if too much current flows through it. REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Swing Pump

Yes

The circle indicates that the component has screw terminals and a wire can be disconnected from it.

Related Electrical Service Manuals

Part No.
5W-9934 5W-9972 6T-1546 8U-2158 8U-9306 9D-7032 116-4710 116-8514 117-0651 118-5501 119-3399 119-3400 NA Not Available

Function
Air Filter Vacuum Low Brake Oil Press Engine Oil Press Brake Light Press AEC Swing Press Low Trans Clutch Press Travel Press High Hydraulic Oil Temp Hydraulic Oil Filter Press

Off Machine Switch Specification

Actuate
187.5 mm Hg (7.4 in Hg) 10000 kPa (1450 psi) 93.0 20.8 kPa (13.5 3.0 psi) 500 kPa (72.5 psi) 2500 kPa (362 psi) 517 34.5 kPa (75.0 5.0 psi) 94C (201F) 250 kPa (36.3 psi) 1500 kPa (218 psi) 16000 kPa (2320 psi) 100C (212F) Closes On Decreasing Temperature 11C (52F)

Title

Form Number
SENR3685 SENR6265 SENR3559 SENR3581

Deactuate
NA NA 68.9 20.8 kPa (10.0 3.0 psi) NA NA 414 34.5 kPa (60.1 5.0 psi) NA NA NA NA NA

Contact Position
Normally Open Normally Open 1-3 Normally Closed 1-2 Normally Open Normally Open Normally Open Normally Open Normally Open Normally Open 1-2 Normally Closed 1-3 Normally Open Normally Open Normally Open Normally Closed

Alternator (9W-3043) Electronic Control Systems Starting Motor (8C-4774) Consist No. 8C-4773 Consist No. 3E-1944

Low Engn Speed

No

Hydraulic pump outputs are reduced.

No circle indicates that the wire cannot be disconnected from the component.
T

SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker and it can be reset to become part of the circuit again. SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

High Engn Speed

Yes

Engine overload. Engine stalls. Engine speed set to high idle (No effect on AEC or Heavy Lift operation). Heavy lift does not operate correctly. Power mode 1 selected no matter what the position of the power mode switch. Power mode 1 selected no matter what the position of the power mode switch.

This indicates that the component has a wire connected to it that is connected to ground.

RPM Dial Setting

Yes

Heavy Lift Circt

Yes

This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

AEC Implement/Travel Press Overload Warning Press Engine Coolant Temp Low Hydraulic Oil Temp

Mode. Sw Open

Yes

Opens On Increasing Temperature 17C (63F

Mode Sw Short

Yes

14

13

12

11

10

8
L27

2 CIRCUIT IDENTIFICATION LEGEND

L TURN LAMP GP 116-9624 L TURN LAMP 5W-2040 BK(9) BK BK L STOP LAMP 9X-4493 RD(12) RD(26) BK BK TRAVEL ALARM 3T-1815 GY(5) GY(6) A BK(9) BK RD(12) GY(5) GY(6) WH(4) < 01 < 02 < 03 < 04 < 05 < 06

A < < < < < < RD(12) GY(6) GY(5) WH(4) BK(9) BK BK/GN(8) BU-10(1)

FUEL PUMP 5W-8633 BU-10(1) A RD-4 MOTOR BK-10

RD-6(4) A W POS NEG N RD-00 RD-00 R POS NEG BK-00 R DISCONNECT SWITCH 7N-0718 P BK-00 A BK-6 L25 L6 L26 T RD(12) GY(6) GY(5) WH(4) BK(9) BK/GN(8) BU-10(1) RD-6(4) BK-6 RD(25) RD/YL(33) BK(14) BU(13) BK/YL/WH(2) BK/WH(3) BK/GN(7) GN/BU(5) BK/GN(6) RD-12 WH(7) BK(2) BK(3) BK(4) BK(5) GN/BR(3) GN/BR(4) GN/BU(1) WH(3) BK/GN(4) GN/WH(2) BU/YL(3) GN/BU(2) BR(1) BK(8) GN/BU(3) GN/WH(3) GY(3) BK/PU(2) BK/WH(2) RD/YL(10) RD(6) BU(1) BK(14) WH(7) BU(13) GN/BR(3) GN/BU(5) BK/YL/WH(2) WH(3) BK/GN(6) GN/WH(2) BU/YL(3) GN/BU(1) BK/GN(4) GN/BU(2) BR(1) GN/BR(4) BK(8) GN/BU(3) GN/WH(3) GY(3) BK/GN(7) BK/WH(3) BK/PU(2) BK/WH(2) RD/YL(10) RD(6) BU(1) RD(25) RD/YL(33) BU-10(1) BK/GN(8) BK(2) BK(3) BK(4) BK(5) BK-6 GY(5) GY(6) RD(12) RD-6(4) RD-12 BK(9) WH(4) L29 L30 L31 BLADE REAR SOLENOID 8U-6424

L28

WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS OFF. WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS ON. STARTING CIRCUIT. TEMPERATURE MODE CIRCUIT. MONITOR PANEL CIRCUIT.
BK

PANEL LAMP CIRCUIT. WIPER/WASHER CIRCUIT. HEATER AND AIR CONDITIONER CIRCUIT. GROUND CIRCUIT. ENGINE SHUTDOWN CIRCUIT. TURN SIGNAL CIRCUIT.

L26

WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS ON AND THE LEFT HAND HYDRAULIC CONSOLE IS LATCHED IN THE DOWN POSITION. START AID CIRCUIT. ENGINE AND PUMP CONTROL CIRCUIT.

TO BOX BK L25

12V BATTERY (QNTY 2) 3T-5760

L27

DASHED LINES INDICATE ATTACHMENT COMPONENTS, WIRES AND CONNECTORS.

TO FRAME

GN/YL

TAIL LAMP 5W-2040 BASIC LAMP GP 116-9625

W BK/GN(8) BK STER SW MOT RELAY BATTERY LAMP ALTERNATOR GROUND < < < < < < 1< 2< 5< 3< 6< 4< RD(25) GN/BU(6) RD/YL(33) PU(3) BU(6) BK

RD(25) RD/YL(33)

BB RIGHT REAR STABILIZER LOCKOUT SOL. 8U-6424 L28 AA BR BU BR BU < 04 < 03 < 02 < 01 < < < < Y BR DK-BU GN/YL BK BR BU < 04 < 03 < 02 < 01 < < < <

BR TO UNDCRG D A1 A2 A3 A4 A5 A6 A7 BK(1) BK(2) BK(3) BK(4) GN/YL < 01 < 02 < 03 < 04 < 05 < 06 < < < < < < BK(2) BK(3) BK(4) BK(5) BK BK G BK L31 C BK/WH(7) BK CLOSES WHEN BRAKES ARE APPLIED RD/YL(10) BRAKE LIGHT SW 8U-2158 RD(6) C FORWARD/REVERSE TRAVEL ALARM SW (QNTY 2) 9D-7032 SWIVEL 121-2974 HORN/TURN HIGH BEAM SW 111-1975 C < 01 < 08 < 06 < 05 < 04 < 03 < 07 < 02 < < < < < < < < GN/BR YL WH/BK BK/WH BK/GN BK/WH/GN WH BR 71A 56B 56 L R H 56A GN/BU (5) TO FRAME < 01 < < 02 < BK WH BU(13) REVERSE STER LIGHT 5W-9323 BU/YL (3) PRIMARY STEERING FLOW SW 9X-0008 RD(25) RD/YL(33) < 1 < < 2 < W BK BK BK TRAVEL LOCK MAGNET 116-1146 TRAVEL PEDAL SW 119-3405 BU (13) K SWING BRAKE SW 8U-6109 NC C C NO BK DD 0 TO CAB GN/BU (1) BK/GN V L34 TO FRAME LEFT FRONT STABILIZER LOCKOUT SOL 8U-6424

L23 X RD-4 SUPPL STER RELAY 3E-0075 W < 1 BU(14) < 2 GN/BU(6) W D < 1 < 1 < 1 < < < PU(3) RD(8) BU(6) L18 (6) X SUPPLEMENTAL STEERING MOTOR 118-9168 BU < <

L15

GY(9) BK RD(26) GY(6) WH(4)

BK BK

>>

BU W

MOTOR T

L19

BK WH

SUPPLEMENTAL STEERING CONTROL 122-2378 AUX HYD (CCW ROTATION) SOLENOID 8U-6424 AUX HYD (CW ROTATION) SOLENOID 8U-6424 BK/GN(3) GN/BR(2) BK/GN/RD(3) BK/YL/WH(1) MAIN PUMP PRV SOLENOID 122-2379 C G OR(4) BK(17) BK/GN/RD(3) BK PU(3) RD(8) BU(6)

L29

GN/YL L30 LEFT REAR STABILIZER LOCKOUT SOL. 8U-6424 Y L34 BR GN/YL BK DK-BU DK-BU BK 4 3 2 1 BK(4) BK(3) BK(2) BK(1)

BK-4 21 BK MOTOR C WASHER LOWER 8U-2598 BK MOTOR C L23 WASHER UPPER 8U-2598 L6 L22

C BK/GN(3) GN/BR(2)

L31

A7 A6 A5 A4 A3 A2 A1

LOW BRAKE PRESS SW 5W-9972 BK BU(1) C

BK/WH(2) C RD/YL(10) RD(6) BU(1) RD(25) RD/YL(33)

BK

BK (14) WH (7) BU (13) GN/BR (3) GN/BU (2) BK/YL/WH (2) BK (18) WH (3) BK/GN (4) GN/WH (2) BK BU/YL (3)

54

BR DK-BU GN/YL BK Z

< 02 < 01 < 04 < 03

< < < <

BR BU BR BU AA

IMPLEMENT ACTIVATION SOLENOID 8U-6424

TERMINAL 5W-3624

L29

L32

L27

TO FRAME

HORN SW 5W-9376 BK TO PLATFORM

WH(6) WH(5) BK/YL/WH(2) BK/WH(3) BK/GN(7) GN/BU(5) BK/GN(6)

L34 L33 L32 RD-6(4) BK-6

L30

L30

BU-10(1) BK/GN(8) L28

GN/BU (5) BK/GN (6) GN/BU (1) BR (1) GN/BR (4)

GN/BR BR C Z L34 L28

< 02 < 01 < 04 < 03

< < < <

RIGHT FRONT STABILIZER LOCKOUT SOL 8U-6424

BR BU BB BLADE FRONT SOLENOID 8U-6424

TRAVEL ACTIVATION SOLENOID 8U-6424 C BK/YL/WH(1) BK SWING BRAKE SOLENOID 8U-6424 C BK

SWING PUMP PRV SOLENOID 122-2379 G PU(6) BK(16) L82

BK BK

L24

L34

L21 GN/BR(3) GN/BR(4) GN/BU(1) WH(3) BK/GN(4) GN/WH(2) BU/YL(3) GN/BU(2) BR(1) BK(8) GN/BU(3) GN/WH(3) GY(3) BK/PU(2) BK/WH(2) RD/YL(10) RD(6) BU(1) GN/BR(2) BK/GN(3) BK/GN/RD(3) BK/YL/WH(1)

C006

A < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < YL(4) BK/YL/WH(1) BK/WH(2) GN/WH(2) GN/BU(2) BK/PU(2) GN/WH(3) GN/BU(3) GY(3) RD/YL(10) L36

L33 L36 L36 KL.30 RD-8(3) RD-8(3) L37 FUSE BLOCK 111-2477 A BLACK A L38 L33 RD-14(1) FUSE BLOCK 111-2478 B YELLOW A RD-10(4) YL(2) RD/YL(3) RD/YL(16) RD(16) OR(1) RD(3) BK(7) BU-10(2) RD(18) RD(19) RD/YL(2) GN/WH(1) GN/WH(3) GN/WH(4) GN/BU(3) GN/BU(4) GY(1) GY(2) GY(3) GY(4) GY(5) GY(6) RD(5) RD/YL(14) RD(10) RD/YL(1) RD/YL(5) RD/YL(6) BU/YL(2) RD/YL(7) BK/PU(1) BK/PU(2) GY/BK(1) RD(4) RD(8) RD/YL(8) RD/YL(9) RD/YL(10) RD/YL(11) RD/YL(12) RD/YL(13) RD-12 RD/YL(15) RD-12 GY(5) GY(6) RD/YL(13) BU-10(2) RD(10) RD/YL(16) RD/YL(14) RD/YL(15) RD(16) RD(18) RD(19) GY(2) RD/YL(3) RD(4) GY/BK(1) BK/PU(1) RD/YL(1) BU/YL(2) RD/YL(5) RD/YL(6) RD/YL(7) RD/YL(8) RD(5) BK(7) RD(3) RD/YL(9) YL(2) GY(1) GN/WH(1) RD/YL(2) OR(1) RD/YL(11) RD(8) GY(4) GN/WH(4) GN/BU(4) RD/YL(12) BK/PU(2) GN/WH(3) GN/BU(3) GY(3) RD/YL(10) A BREAKER CKT. 124-0016 60A RD-8(1) L51 MAIN-POWER 120-5970 A RD-8(2) BK TO BOX BK BK RD(2) GN/BR(1) BK/GN(1) BK/GN/RD(2) BK/GN/RD(1) BR/BK(3) BU(3) PU(1) BK/RD(1) BK/GN(2) RD-8(1) A RD(15) A BK BK 87a 86 87 85 30 L51 L36 BK/WH(2) YL(4) BK/YL/WH(1) L51 RD/YL(16) RD(10) BU-10(2) A RD/YL(13) BK/GN(8) BK/WH(2) BK(6) > > > > 1> 2> 3> 4> BK BK BK BK BK TRAVEL ALARM RELAY 122-2371 +BATTERY ALARM PRESS.SW SHUTDN.SW GROUND BU/WH(1) H H FLOOD LAMP 120-6776 L75 H PU(7) RD RD RADIO 119-2006 BR/RD 2.5A +BATT. ANTENNA ANTENNA SPEAKER SPEAKER SPEAKER SPEAKER H BK BK/YL(1) ANTENNA 5W-9391 SPEAKER 5W-8937 BEACON 116-9627

TO FRAME CREEPER SPEED SOLENOID 8U-6424 C PU(2) BK

PU(2) GN/BU(1) BR/WH(3) BK/GN(5) BK/WH(1) YL

L18

L20

RD-00

L22

BK(9) WH(4)

GN/BU(1) PARKING BRAKE SOLENOID 8U-6424 C TRANSMISSION SPEED SOLENOID 8U-6424 C BK L21

BK

PU(11) PU(8)

AEC SWING SWITCH 8U-2158 BK G NOTE A

FUEL LEVEL SENDER 112-7178 BR/WH(3) C

L40

LOW TRANSMISSION CLUTCH PRESS SW 8U-9306 YL(4) C L20

SWITCH MUST BE CLOSED FOR TRAVEL

HAMMER SOLENOID 8U-6424

D WH(1) BK L24

BK BK BK TO FRAME PU(12) HYD OIL HIGH TEMP SW & SENDER 116-4710 T D BU(7) OR(3)

BK BK BK BK

BU(9) YL(5) WH(7) BU(8) BU(10) GN(6) RD(10)

PU(2) GN/BU(1) BR/WH(3) BK/GN(5) BK/WH(1) YL(4) WH(6) WH(5) BK/YL/WH(2) BK/WH(3) BK/GN(7) GN/BU(5) BK/GN(6) GN(4) BK(2) BK(3) BK(4) BK(5) PU(3) RD(8) BU(6) WH(1)

< 30 < 10 < 21 < 27 < 12 < 11 < 33 < 36 < 25 < 24 < 23 < 05 < 39 < 40 < 16 < 28 < 29 < 06 < 34 < 14 < 15 < 02 < 09 < 19 < 20 < 01 < 26 < 04 < 08 < 18 < 31 < 32 < 38 < 13 < 35 < 37 < 22 < 17 < 07 < 03 < 04 < 05 < 21 < 38 < 27 < 01 < 40 < 03 < 06 < 07 < 08 < 23 < 30 < 32 < 33 < 34 < 02 < 13 < 24 < 25 < 26 < 14 < 22 < 36 < 37 < 35 < 31 < 39 < 29 < 28 < 20 < 19 < 10 < 09 < 18 < 17 < 16 < 15 < 12 < 11

BK F GN(6)

L19

L32 RD(12) L51

7,5A 8

8 7 6 5 4 3 2 1

RD/YL(2) GN/WH(3) GN/WH(1) GN/WH(4) GN/BU(3) GN/BU(4) GY(1) GY(3) GY(5) GY(4) GY(6) L72

H G F

7,5A 8 7 6 15A 15A

8 7 6 5 4 3 2 1

L37 BK/GN(4) PU(2) BK/GN(5) RD(6) BR(1) BK(8) WH(3) GN/BU(1) GN/BU(1) GN/BR(2) BK/GN(3) GN/BU(5) BK/GN(6) BU(1) BR/WH(3) BK/GN/RD(3) WH(5) WH(6) BK/WH(1) BK/YL/WH(2) BK/GN(7) BK/WH(3) GN/BR(4) GN/BR(3) BU/YL(3) GN(4) C005 GN/BR(3) GN/BR(4) GN(4) BU/YL(3) WH(4)

L48

RD-10(2)

D C

7,5A 4 3 15A

OR(1) RD(3) BK(7) RD(19) BU-10(2) L72

+ BATTERY

86 87

WH(7) 87a F

30

BU(10) BU(8)

BK/WH(6) BK YL(4) BK/GN/RD(4) WH(14) WH(9) WH(2) A L77 1 2 4 3 6 5 2 4 1 6 5 3 7 8 GROUND NC PARK SW +BATTERY TRAVEL SOL PARK LIGHT NC NC TRAVEL CUTOFF RELAY 8U-7440 BK/WH(5) H FLOOD-LAMP 120-6776 H BK YL(14) DOME LIGHT 5W-2041

L75

L28

L39

RD-8(2)

L86

G 7,5A 7 F GN/WH(2) 7,5A 6 E 7,5A 5 D GN/BU(2) 7,5A 4 C 7,5A 3 B 7,5A 2 A GY(2) 7,5A 1

YL(2) RD/YL(16) RD/YL(3) RD(16) RD(18) L71

BRAKE 117-4861 A BK BK

REAR WORK LAMP AS. 120-6776

BR BR/RD BR

SPEAKER 5W-8937

BK BK TO BOX

BK

BK

GROUND

RD-10(3)

7,5A 5

L50

BK/GN(1) BK/GN(4) GN/BR(1) 86 87 BK AEC AUX-HYD 117-4861 87a 85 30 BK BK A

49a C2 49 C 31

OUT (LAMP)

FLASHER/ WARNING LIGHT 8U-9152

RD(14)

85

RD RD

BK (18) C BK (8) TURN SIGNAL LAMP AS. 116-9626 BK TO FRAME

B
RD-10(1)

GROUND BK/GN/RD(2) BK/GN/RD(1) BK 85 30 PILOT PRESS ENABLE 117-4861 RD/YL(15)

TRANS SPEED 117-4861

WH (3) BK (8)

7,5A 2 1 25A

A 86 87 OR(5) BK/GN/RD(4) WH(8) 87a WH(9)

BU/YL(1) BK A BU(9) YL(5) 87a F 86 87 85 30 BK

BK

KL.15

L41

RD-10(4) RD-10(3) RD-10(8) RD-10(7) FUSE BLOCK 111-2479 C GREEN A RD-10(6) FUSE BLOCK 111-2480 D RED A H 8 7,5A BK/PU(1) 8 BK/PU(2) 7 G 7,5A GY/BK(1) 7 6 F 7,5A RD(4) 6 RD(8) 5 E 7,5A RD/YL(8) 5 RD/YL(15) D 4 7,5A RD/YL(12) 4 RD/YL(13) 3 C 7,5A RD/YL(9) 3 RD/YL(11) 2 B 15A RD-12 2 A 1 7,5A RD/YL(10) 1 L73

L87

PU(12) GN/BR(6) BK/GN(14) 1 2 3 5

BK H YL(14) BK

YL(2) GN/BU (3) 56A GN/WH (3) 58 GY (3) CIGAR LIGHTER 5W-9628

L47

56B HEAD LAMP AS. 2U-4800 POSITION LAMP 5W-2033 BK

DIODE AEC AUX-HYD 120-5969

POWER MODE 117-4861 A BU-10(1)

REFUELING PUMP SWITCH 8U-3011 BU-10(2) BK-14

31

7,5A 8

8 7 6 5 4 3 2 1

RD(5) RD/YL(1) F RD(10) RD/YL(14) RD/YL(7) RD/YL(6) RD/YL(5) BU/YL(2) RD(28) F

RD-10(8)

L42

G 7,5A 7 F 7,5A
6

E D
L42

L82

7,5A 5 4 15A

L73

L74

L19 OR(4) PU(6) YL(17) WH(12) BK(17) BK(16) L83 L18

L43

53 31B 53A

L46

C B
RD-10(5)

7,5A 3 7,5A 2 1

PU(1)

BK/GN(2)

BK/GN(5)

RD-10(7)

L38

BK /RD(2) GN(13) A

C BK/GN (7) BK/WH (3) BK/PU (2)

L10

E
HYD OIL FILTER CLOG SW 116-8514 BK

RD(9) BR/BK(1)

L17

D BK

HYD OIL LOW-TEMP SWITCH 119-3400 D T BR/BK(1)

BK-12 AIR CONDITIONER FAN 122-2375 MOTOR BK-12 < 1 < 2 85 V < < BK-12 BR-12 87

YL(13) A/C RELAY 86 123-6527 30 RD-12

L17 PU(12) L6

BU(7) RD(9) BR/BK(1) OR(3) GN(4) BU/YL(4) BR/WH(1) BU(5) GN(5) BR/BK(2) GN(1) BR/WH(2) GN(2)

RD/YL(11) GN/BU(4) GN/WH(4) GY(4) RD(8) RD/YL(12)

86 87

85 30

RD(13) RD(6) A 1 DIODE TEMP 123-3998 2 3 5 GN(5) GN(3) BU(7) BU(4) RD(9) RD(1) PU(4) GN(3) BU/YL(1) BK(6) WH(2) BU(2) RD(1) BU(4) L77

L38 L43 L39 L40 L86 L86 RD(28) RD(29) BACKUP RESISTOR SWING PUMP PRV 124-0329 L50 L44 L46 L45 L40 L41 L47 L48 L49 L50 GN(3) BU/YL(1) BK(6) WH(2) BU(2) L44 L46 L48 L49 < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < 11 < 05 < 06 < 07 < 08 < 10 < 09 < 14 < 12 < 16 < 18 < 15 < 17 < 56 < 13 < 01 < 20 < 49 < 69 < 70 < 48 < 57 < 65 < 66 < 67 < 68 < 46 < 47 < 53 < 54 < 30 < 60 < 43 < 44 < 52 < 02 < 39 < 62 < 40 < 41 < 42 < 33 < 58 < 36 < 31 < 38 < 55 < 34 < 50 < 37 < 35 < 25 < 27 < 29 < 04 < 26 < 24 < 22 < 21 < 23 < 59 < 45 < 03 < 51 < 64 < 63 < 61 < 28 < 32 < 19 L46 L48 BK/GN(3) GN/BR(2) BK/GN(14) GN/BR(6) PU(12) L87 L43 L47 L39 BK/GN(4) PU(2) BK/GN(5) RD(6) BR(1)

L64

RD(12) 87a

BRAKE LIGHT CUTOFF SW 124-8427

GY/BK(1) SHOWN WITH OSCILLATING AXLE LEVER IN BRAKE OFF POSITIONS H GY/BK(2) UPPER WINDSHIELD 122-2369 BK/GN(10)

31

RD-00

BK/RD(1) BK BK

PLUG 120-5967 RD/YL(16) BK >+ <> < BK(12) GY(7)

31

DIODE STOP LAMP & CREEPER SPEED 123-5635 A 5 4 BR/BK(3) 3 BR(4) 2 BK /RD(2) 1

RD/YL(14) A BR/BK(4) PU(2) 87a 86 87 85 30 BU(3) A BK 87a 86 87 85 30

PU(4)

H RD(11) MOTOR TO CAB MOTOR H BK 53 31B 53A G UPPER WIPER 122-2367 H G LOWER WIPER 6C-9156

CREEPER SPEED 117-4861

F TEMP. 117-4861

STOP LAMP 117-4861

BR(1) A RD(7) BK RD(18) RD(6) RD/YL(15) RD/YL(14) L50 L52 A 86 87 85 30 87a BK RD(19) HORN 5W-5883 RD(17) RD(16)

HOUR METER 120-5966 + BU(2) BU(5) BU(6) L52 A

GN/BR(2) BK/RD(1)

J < < < < BR BU

PU(8) HEAVY LIFT SOLENOID 8U-6424 PU(11) RD(26) WH(4) GY(6) BK GY(9) L BK BR-12 G RD(24) BK(15) L12 AEC IMPLEMENT TRAVEL SWITCH G 117-0651 PU(5) 1 NOTE A TO FRAME BK PU(9) SHIELD L11 BR WH YL(15)

L16

L44

RD/YL(8) GN(10)

BACKUP RESISTOR MAIN PUMP PRV 124-0329 F

BK/GN/RD(9)

BK BK

GN(2) BK/GN/RD(1) BK/GN/RD(8)

87b

L50

BK/YL

WH(1) BK(1) BK(2) BK(3) BK(4) YL(1) BK(5) BR/WH(1) BR/BK(1) BR/WH(2) BR/BK(2) GN(1) GN(2) PU(3) OR(3) BU(1) BR/WH(3) BK/GN/RD(3) WH(5) WH(6) BK/WH(1) BK/GN(6) GN/BU(5) BK/GN(7) BK/WH(3) BK/YL/WH(2) GN/BR(2) BK/GN(3) BK(8) WH(3) OR(1) RD/YL(9) RD/YL(8) RD(4) GY/BK(1) BK/PU(1)

BU/YL(2) RD/YL(5) RD/YL(6) RD/YL(7) RD/YL(1) RD(5) BK(7) RD(3) RD/YL(3) YL(2) GY(1) GN/WH(1) RD/YL(2) GY(2)

BK/WH(5) BU/WH(1) BK(12) GY(7) BK/GN(10) GN(8) BK/PU(1) GY/BK(1) BK-14 YL(2) PU(7) BK/YL(1)

RD(27)

L45

L46 L48

D GN-14 GN-14 < 1 < 2 < < GN(4) BK

L GY(10) BK

L64 GN(10)

G BK BK < 1 < < 2 < WH BR SHIELD

PU(8) ENGINE OIL SW 6T-1546 BU BK RD < 1 < < 3 < < 2 < D BK BR/WH(1) BR/BK(2)

L83

B GN/BU(5) BK/GN(6) BK/YL/WH(2) GY(2) BK(1) RD/YL(1) BK(6) RD/YL(6) BK/GN/RD(3) RD(5) BR/WH(2) GN/WH(1) PU(3) RD(1) GN/BR(1) BK(7) WH(2) BK/GN(1) BK(8) OR(3) WH(3) BU(1) BR/BK(1) RD(4) BR/WH(1) GN(3) BU(2) RD/YL(2) RD/YL(9) BU(4) BK/PU(1) GY/BK(1) YL(2) OR(1) BK/RD(1) GN/BR(2) GN(2) RD/YL(8) BK/GN/RD(1) GY(1) BR/BK(2) BR/WH(3) RD/YL(3) GN(1) RD/YL(5) BK(2) RD/YL(7) BK(3) BK(4) BK(5) YL(1) WH(1) RD(2) RD(3) BU/YL(1) BU/YL(2) BR/BK(3) BU(3) PU(1) BK/WH(1) BK/GN/RD(2) BK/GN(2) BK/GN(3) WH(5) WH(6) BK/GN(7) BK/WH(3)

B L63 CONVERTER 24V-12V 120-6566 PU (7) GY/BK (1) YL (2) BK/PU (1) BK/YL (1) BK/WH (5) BU/WH (1) GN (8) BK/GN (10) GY (7) BK (12) 12V 24V GND PU (7) OR (1) BK

B TO FRAME BK-14 BK STICK TRAVEL LAMP AS. 8U-4742

BK

< 09 < 10 < 03 < 02 < 11 < 07 < 12 < 01 < 08 < 06 < 04 < 05

LAMP LICENCE PLATE 116-9623

L1 L76 GN-8 BK-8 BK

C004

< < < < < < < < < < < <

SHOWN WITH CONSOLE IN UP POSITION

BK/GN/RD(8) GN/BR(2) BK/RD(1)

PU(9) DIODE 8U-8045

A/C CLUTCH SOLENOID 3E-1909

RD(2) GN/BR(1) BK/GN(1) BK/GN/RD(2) BK/GN/RD(1) BR/BK(3) BU(3) PU(1) BK/RD(1) BK/GN(2) RD(1) BU(4)

ENGINE START/STOP SOLENOID 8C-3663

GN(4) BU/YL(4) BR/WH(1) BU(5) GN(5) BR/BK(2)

L44

L78

RD(14) A L52

L16

RD(7) BK(1) RD/YL(11) GN/BR(3) GN/BR(4) GN/BU(4) GN/WH(4) GY(4) WH(4) RD/YL(12) BU/YL(3) YL(1)

30 87a

WH(14) STARTING/ PILOT PRESS ENABLE SWITCH 117-3187

< 01 < < 02 < < 03 <

L15

BK

< 1 < 2

< <

GN(4) YL(16)

OR(3) PU(3) WH(1) BK(4) BK(5) BK(2) BK(3) YL(1) BK(1) BR/WH(2) BR/BK(1) BR/WH(1) BR/BK(2) GN(2) GN(1)

L77

BU/YL(4)

WH(8)

L49

A/C PRESS SWITCH 122-2376

YL(13) YL(15) YL(16)

RD(7) BU/YL(4) RD(9) BU(7) GN(5)

RD(13) DIODE BRAKE 120-5969 1 2 3 5

L4

L13

BK GN(13) 86 A 87

START/STOP 117-4861

BRAKE/ TRAVEL CUTOFF 85 117-4861

BK/RD(1) BK/GN/RD(8) GN/BK(2)

RD(7) BU/YL(4) RD(9) BU(7) GN(5) BU(5) BU(6)

F L85 BU(15) GN(7) PU(12)

LOWER WINDSHIELD 122-2370 H GN(B) AUX HYD (CCW ROTATION) SWITCH 122-1903 BK/PU(1) HORN 5W-9400 RD (7) BK D

< < < < J B J

RD BK

BK GN(13)

L78

BK/YL/WH(1)

BK (1) > 1 BK < 2 D H

> <

WH-14 BK-14 M FLOOD LAMP AS. 120-6775

AIR SUSPENDED DRIVER SEAT

C001

D
BK TO FRAME

G L84 BU(15) GN(7) PU(12) WH(7) RD(10) BU(8) GN(6) RD(11) BU(9) YL(5) BU(10)

F < 12 < 11 < 09 < 10 < 01 < 02 < 03 < 04 < 05 < 06 < 07 < 08 < 07 < 12 < 10 < 11 < 06 < 01 < 02 < 05 < 08 < 09 < 04 < 03 < < < < < < < < < < < < < < < < < < < < < < < <

C003
PU(12) BU(15) GN(7) RD(10) BU(8) WH(7) YL(5) BU(9) RD(11) GN(6) BU(10) E SHIELD WH GN BR YL(11) YL(12) PU(8) RD(21) BK GN(9) BU(10) L65 L85

L14

L70

L68

L61

L54

L56

L57

L59

L60

L62

GY(1)

L58

L53

L54

L63

GY

GN/BU(5) BK/GN(6)

BU/YL(1) BU/YL(2) BR/BK(3) BU(3) PU(1) BK/WH(1)

RD-6(2)

RD-4(1)

L76 RD-6(2)

BK

GN-8 MOTOR

D BK-00 CC BK-00 BK-8 BK-4

DD BK BR/BK(5)

BK L59 KEY SWITCH 117-9507 15 RD/YL(30) RD(3) RD(2) 50A GN(10) BK RD(2) CREEPER SPEED SWITCH 8U-3560 BK(11) 5

GY BK 6 3 AUX HYD (CW ROTATION) SWITCH 122-1903 BK/GN(3) B L79 BK SWING BRAKE SWITCH 8U-6353 B 5 OR(2) 7 1 GN/BU(5) OFF BK/GN(6) ON BK/GN(12) B 10 BK 9 4 RD/YL(6) B 1

RD-6(3)

< 2 < < 1 <

L84

BK RD-4(4) START RELAY 3E-0075 BK D BK GN(2) TO FRAME

TO ENGINE L10 L13 L1 L4 SERVICE CONNECTOR PDT G < A < 24V 2 RD(22) RD < B < 3 GND BK(13) BR < C < TXD 7 BR(2) GN < D < RXD WH(10) 6 BU < E < SHIELD TO FRAME L9 BR(2) WH(10) BK(13) YL(11) SHIELD RD(11) BR BU(8) YL(12) GN(9) GN(6) BU(9) YL(5) WH GN RD(21) RD(10) RD(22) RD(23) 40 42 12 07 16 19 22 32 33 35 37 38 39 44 45 51 02 01 ---10 34 46 -08 36 -03 04 50 30 09 53 18 17 29 06 28 05 G

L66 L65

D BK BK

L67

L58

BK ETHER START SOLENOID 122-2377 D BK BK BR/WH(2) < 1 < < 2 < BR/BK(5) GN(1) BR/WH(2) GN(2)

L53

GOV ACTR 112-7593 SOLENOID SOLENOID L13 POS IND OUT POS IND IN POS IND GND 01 02 01 02 03 > > RD BR BK

WH(5) WH(6)

G WH(13) PU(10) 01 02 03 04 G YL BR WH SHIELD

CONTROL-ENGINE 119-5856 16 17 01 13 19 20 03 07 10 11 04 12 22 14 23 21 06 05 24 09 15 18 02 08 SOLENOID SOLENOID POS INDICATOR OUT POS INDICATOR IN POS INDICATOR GND NC NC NC NC NC UNUSED UNUSED UNUSED NC NC UNUSED GOV POS SIG REF (-) REQUESTED GOV POS ACTUAL GOV POS + BATTERY OUTPUT STAGE SWITCHING INPUT GND GND

YL(1) WH(1)

AIR FILTER CLOG SW 5W-9934

BK-16

START AID SW 8U-6357

2 LOWER WIPER SW 5W-9744 L80 BK/GN(7) 5 7 2 4 9 BK/WH(3) GN(8) 10 BK

L8

BACKUP SW 8U-6353 7 1 6 E 10 9 8 2 E

L66

PU(8) RD(21) HEAVY LIFT SW 5W-9347 E BK 1 5 RD(21) RD/YL(3)

TRANS SPEED SWITCH 125-4081

BK/GN/RD(5)

TO CAB

L57

GY

PARKING BRAKE POWER MODE III POWER MODE III TURN SIGNAL TURN SIGNAL HIGH BEAM GND

RD/YL(7) BK(2) RD/YL(5) BK(3) BK(5) BK(4) LEFT FRONT STABILIZER LOCKOUT SW 5W-9347 RD/YL(5) B GY BK GY 1 5 BK(2) B BK

TRANS SPEED I POWER MODE I ENG COOL HIGH TEMP TRANS SPEED II POWER MODE II + 24 VOLT HYD OIL HIGH TEMP

HYD OIL LOW TEMP NC (+ 24 VOLT) ALTERNATOR ENGINE OIL PRESS NC NC GND

BK-16

L55

10

L9

SHIELD

BK-14

OR(6) OR(5) OR(5)

SHIELD

BK/GN/RD(6)

BR/WH(3) BR/BK(2) OR(3)

L12

L11

L14

RD(23) RD(27) RD(27) RD(24) BK(15) PU(9) SHIELD BR WH YL(17) BK(17) WH(12) BK(16) L BK

STOP LAMP 9X-4493

L1

GY(6)

L4

TAIL LAMP 5W-2040 BASIC LAMP GP 116-9625

L5

BK BK

L5

TO FRAME

ENG SPEED SENSOR SIG. SHIELD SWING PRV SOLENOID (+) SWING PRV SOLENOID (-) MAIN PRV SOLENOID (+) MAIN PRV SOLENOID (-)

L67

GY

L68

RD(26) BK BK

BK BK PU(9) RD(24) BK(15) WH BR SHIELD WH(12) BK(16) YL(17) BK(17)

YL(13) YL(8)

BK 10

1 9 B

RD/YL(28)

BK(5) B GY

BK(3) B GY

BK/GN(10) GY(7) BK(12) GN(8)

WH(4) GY(6) BK RD(26)

L7 L10

WH(11) GN(12) BR(3)

L6

BK(14) BU(13)

A/C SW 5W-9347 YL(7) B 1 5 BK

AEC SW 5W-9372 5 7 E OFF PU(8) ON GY YL(13) BU(11) L3 RD(20) BK(10) BK

BK

B YL(7)

10

10

10

10

GY BK GY

10

9 BK

BK

A3 B3 B4 B5 C1 B1 RD/YL(26)

RIGHT REAR STABILIZER LOCKOUT SW 5W-9347 1 5 RD/YL(27)

RIGHT FRONT STABILIZER LOCKOUT SW 5W-9347 1 5 RD/YL(7)

HAMMER SWITCH 5W-9347 1 5 BK(12) WH(1) B B

10

9 BK

BK

GY < 1 < 7 10 < < BK BK BK

BK(8) GY GY L55

7 2 4 9 GY

BK L80 L55

10

BK/GN(2) 7 OFF 1 GY ON B

7 1

BK/GN/RD(3) GY PILOT CONTROL LOCK SW 5W-7307 L80 L68

SHIELD WH GN BR

HEATER FAN SW 111-3805

PARKING BRAKE SW 8U-6353

OR(2)

TRAVEL PEDAL LOCK SWITCH 8U-6357

YL(9) BU(1) RD/YL(9) BR/WH(2) BR/BK(1) PU(3) RD(4)

L7

UPPER WIPER SW 5W-9744

10

BK-10

WH(11) GN(12) BR(3)

SERVICE TOOL (-) MODE III INDICATOR (-) ENG SPEED DIAL SIG SHIELD TEMPERATURE ENG SPEED DIAL REF SIG TRAVEL LOCK SOLENOID (+) MODE III INDICATOR (+) TRAVEL LOCK BRAKE PEDAL POWER MODE II POWER MODE I ENG SPEED DIAL REF SIG ENG SPEED DIAL SIG HEAVY LIFT + BATTERY - SWITCHED + BATTERY - SWITCHED NC NC NC GOV POS SIGNAL REF (-) REQUESTED GOV POS ACTUAL GOVERNOR POS. NC TRAVEL LOCK SOLENOID (-) TRAVEL PEDAL NC GROUND GROUND AUTO ENG CONTROL (AEC) HEAVY LIFT SOLENOID (+) HEAVY LIFT SOLENOID (-) ENGINE SPEED ENGINE SPEED

PU(6) OR(4) YL(17) BU(15) WH(12) GN(7)

L56

BK

7 6 5 4 3 2 1

7 6 5 4 3 2 1

YL(9)

RD/YL(32)

7 6 5 4 3 2 1

DATA LINK (TXD) DATA LINK (RXD)

B 5 7 BK/GN(11) BK/WH(1) BK/WH(4)

BU/WH(1) REAR FLOOD LAMP SW 9 5W-9347 L79

L81

YL(11) YL(12) BK GN/WH(1) WH(2) BU(4) GN(3) BR/WH(1) BU(2) RD(1) BK/GN(11) BK/WH(4) BU/YL(5) YL(10) GN/BR(5) RD/YL(18) BK/GN(9) BK

BK

CONTROL-ENG/PUMP 116-4404

RD(1)

10

PU(1)

BU(2) BR/WH(1)

BK

GY

WH(2) YL(12) YL(11) GN/BR(5) BK/GN(9) GN/WH(1) BK

< 1 < < 2 <

BK/WH(4) YL(10) GN(3) BK/GN(11) BU/YL(5) RD/YL(18) BU(4)

BR/WH(3) BR/BK(2) GY SHIELD WH GN BR YL(11) YL(12)

7 1

RD/YL(17) B BR/BK(3) B

BK/WH(5)

BU/WH(1) BK/YL(1)

L8

YL(11) GN WH RD(21) GN(9) YL(12) BR SHIELD PU(8) BK

GY GY

L70

70A

STARTER 8C-4774

+ D+ W

ALTERNATOR 9W-3043

D COOLANT TEMP SWITCH 8C-3569

G L83 PU(6) WH(12) OR(4) YL(17) BU(15) GN(7) < 02 < 06 < 01 < 05 < 03 < 04 < < < < < <

E GN(7) WH(12) BU(15)

10

C002

GY

B 10 9

HEAD LAMP SW 5W-5867

GN/BR(1) BK(7) WH(3) BK/GN(1) BK(8) RD(1) BU(2) BR/WH(1) GN(3) RD/YL(2) BU(4) WH(2) GN/WH(1) OR(3) BU(1) RD/YL(9) BR/WH(2) BR/BK(1) PU(3) RD(4) YL(9)

BREAKER CKT. 123-8838

BK-12

MTR BAT

RD-00

GN(5)

BU/YL(2) POWER MODE SW 125-4080

7 1 B MODE I

RD/YL(30)

L62

BK/GN/RD(2) BK/GN(3) BK/GN(2)

D BU(5)

L46

6 3

GY(2) BK(1) RD/YL(6) BK(6) RD/YL(1) BK/GN/RD(3)

COOLANT TEMP SWITCH 119-3399

COOLANT TEMP SENDER 8U-1516

L60

RD-4(4)

L80

YL(10) BU/YL(5)

L60

L54

BK GY(6) WH(4) RD(26)

ENGINE SPEED SENSOR 6V-2455

L64

L63

L62

L61

RD-4(1)

YL(9) BK/YL/WH(2) L70 RD(5)

L63

L61

L64

L68 GY (8) BK

PLUG 120-5967 >+ <D > < WH-14 BK-14

FORWARD HORN 6C-5859 L69 L69 L81 L35 RD/YL (11) GN/BR (3) GN/BR (4) D

L59 L55

30 B

RD/YL(31)

8 2 BU(3)

10

BK(1) FRONT FLOOD LAMP SW 5W-5867

D GN/BU (4) 56A GN/WH (4) 58 GY (4) BK

56B HEAD LAMP AS. 2U-4800 POSITION LAMP 5W-2033 BK GY(8)

9 GY

BK

7 1 8 2 TRAVEL ALARM CANCEL SW 8U-6357 GY L80 L79 L80 B < < < < < 6 8 2 3 5 < < < < < GN/BR(5) GN/BR(1) RD/YL(2) BK(7) WH(3) BK/GN(9) BK/GN(1) BK(6)

31

L35

7 1 GN(1)

RD(22)

NC FUEL LEVEL COOL TEMP HYD OIL TEMP

RD/YL(29)

YL(1)

YL(9) 10 B B

10 3 BK GN(9) BU(10) 7 1 BK BK

OVERLOAD BRAKE LOW PRESS + 24 VOLT AIR FILTER HYD FILTER SUPPL STEERING SUPPL STEERING

LEFT REAR STABILIZER LOCKOUT SW 5W-9347

OVERLOAD WARNING DEVICE SWITCH 5W-9347

C E

B 3 < A < WH 1 <B< 2 <C< GN BR ENGINE SPEED DIAL 124-3424

A D

BK BK WH(4)

10

10

10

BK B GY B

GY(1) GY

GY

BK BK

10

10

HAZARD SW 5W-9351

BK WH (6) WH (5) L67 4

MONITOR PANEL 122-6774

BK

8 2 BK/GN/RD(7)

7 6 5 4 3 2 1

7 6 5 4 3 2 1

RD/YL(1)

BK/YL(1) BEACON SW 5W-9347

TURN SIGNAL LAMP AS. 116-9626

L69

B
IDENT A B C D E F G H J K L M N P R T U V W X Y Z AA BB CC DD EE PART-NO. 120-5712 117-0949 120-6924 121-0874 120-6922 120-6923 120-6921 122-2359 120-6920 125-6566 199-8301 120-6919 121-0875 121-0876 121-0877 121-0879 122-2360 122-2362 122-2363 122-2364 121-2973 121-2972 122-2365 122-2366 122-2382 8X-9618 123-6475 LOC D-11 D-11 F-12 D-12 C-12 C-12 C-12 D-3 D-4 C-7 H-15 D-2 H-14 H-13 H-13 H-14 C-16 D-15 H-15 H-14 G-10 G-2 G-2 H-10 C-15 H-2 C-7

B 10 BK 9 BK

BK TO FRAME

BK

TO FRAME

BK

YL(11) YL(12)

L81

L81 L68

L67

L3 A/C TEMP REGULATOR V 122-2374 L4 YL(15) YL(16) YL(13) < 1 < < 2 < V

TURN LAMP GP L 116-9624 TURN LAMP 5W-2040 BK WH(4)

BU(11) RD(20) BK(10) BK YL(13)

< 04 < 03 < 02 < 01

< < < < B

WH RD BK BR

D HEATER FAN 122-2372 MOTOR L2 RD/YL(12) BU/YL(3) BK < 1 < < 2 < < 3 < BR BK BU +V SIGNAL GROUND REVERSE STEER PROX. SW 121-0797 L1

RESISTOR 122-2373

RD(7) BK(1) RD/YL(11) GN/BR(3) GN/BR(4) GN/BU(4) GN/WH(4) GY(4) WH(4) RD/YL(12) BU/YL(3) YL(1)

<<

BK YL(1) D

OVERLOAD WARNING DEVICE SWITCH 118-5501

TO FRAME

L2

L1

L1

FUSE BLOCK "A" BLACK A

1 2 3 4 5 6 7 8 PARKING LIGHTS RHS PARKING LIGHTS LHS INSTRUMENT LIGHTING LOW BEAM RHS LOW BEAM LHS HIGH BEAM RHS HIGH BEAM LHS CONTROL LIGHTS; TURN SIGNAL 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 1 2 3 4 5 6 7 8

FUSE BLOCK "B" YELLOW

ELECTRICAL FUEL LIFT PUMP WARNING LIGHT; START/STOP SOLENOID STARTER KEY SWITCH; MAIN POWER-RELAY; LIGHT CONVERTER 24 TO 12V (RADIO) START/STOP RELAY COMPRESSOR AIR HORN FAN; ETHER START CIGARETTE LIGHTER; PLUG; DOME LIGHT 25 7.5 15 7.5 7.5 15 15 7.5 1 2 3 4 5 6 7 8

FUSE BLOCK "C" GREEN

BACKUP POWER MODE SELECTION INDIVIDUAL STABILIZERS WORKING LIGHTS HAMMER BLOW FREQUENCY ADJUSTMENT ELECTRONICS ROTATING BEACON AIR SUSPENDED DRIVER SEAT 7.5 7.5 7.5 15 7.5 7.5 7.5 7.5 1 2 3 4 5

FUSE BLOCK "D" RED

STOP LIGHT AIR CONDITION HORN; BUZZER (OVERLOAD); 1/3 PRESSURE DROP BLUE LIGHT (REVERST STEERING); TRAVEL ALARM START/PILOT PRESS ENABLE SW; SWING GEAR; MISCELLANEOUS FUNCTION; RELAY TRAVEL CUT OFF; PARK BRAKE TRANSMISSION SPEED; CREEPER SPEED 6 SUPPLEMENTAL STEERING 7 UPPER WINDSHIELD WIPER AND PUMP 8 LOWER WINDSHIELD WIPER AND PUMP 7.5 15 7.5 7.5 15

AWG 00 0 4 6 8 10 12 14 16

MM*2 70 50 16 10 6 4 2.5 1.5 1

BLADE, SPADE, RING OR SCREW TERMINAL CIRCUIT CONNECTED + CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO VEHICLE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR ATCH WIRE, CABLE. COMPONENT L# CIRCUIT GROUPING DESIGNATION

7.5 7.5 7.5

<<

ABBREV BK BR BU GN GY OR PK PU RD WH YL

COLOR BLACK BROWN BLUE GREEN GRAY ORANGE PINK PURPLE RED WHITE YELLOW

THIS SCHEMATIC IS FOR THE M318 EXCAVATOR, (111-1840 CHG 01). COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF. UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAGE. NOTE A: SWITCH SHOWN WITH NO HYDRAULIC DEMAND. NOTE: ALL CONSOLE SWITCHES ARE SHOWN WITH THE FRONT OF THE SWITCH DEPRESSED, AS SEEN FROM THE OPERATORS SEAT.

14

13

12

11

10