Feasibility for new PVC Plant List of Machines Machines Mixing Machine Extrusion Machine Extrusion Machine Hall

off Cutting Machine Socketing Machine Crushing Machine Weighing Scale Qty. 1 1 1 2 2 2 1 2 Capacity 20 tons per day 250kg per hour 500 kg per hour Capability (Size Range) to 6 4 to 16 According to extrusion machine According to extrusion machine According to extrusion machine One for raw material and one for finished goods

Laboratory Equipment and Quality Test As per BS 3505 and PS 305 (BS=British standard, PS=Pakistan standard) y y y y y y y Visual and dimensional test (will use Pie scale for dimensional test) Hydrostatic Pressure Test with HPT machine Impact Test for checking brittleness with impact test machine Methylene Chloride Test for checking Gellitation level of pipe Heat reversion Test to check Shirnkage factor Delimination Test Density Test

As per ASTM (American Standard) y Hydrostatic Pressure Test with HPT machine

Material Handling Equipments (for raw material and finished goods) y y y y y Fork lift or Trolleys for raw materials handling Chain Block / Crane (upto 3 tons capacity) for mold and tooling Trolleys for finished goods Racking system for finished goods (Cantilever/simple racks) Stackers (Optional)

Energy Requirements Mixing Machine PVC Machine small (complete set) PVC Machine Large (complete set) Others Total Area Requirement (in sqft) for Operation Area for Mixing Area for Extrusion Plant Area for Laboratory Area for Raw Material Storage Area for crushing Area for Finished Goods Total Area 40 x 40 =1600 sqft 50 x 150=7500 sqft 20 x 40 = 800 sqft 1000 sqft 20 x 20= 400 sqft 10000 sqft 21300 sqft Aprox. 250 KVA Aprox. 200 KVA Aprox. 250 KVA Aprox. 50 KVA Aprox. 750 KVA

Operational Staff Machine operator cum two supporting labours per shift (3 shift operation) Mixing Mill Operator cum two labours (2 shift operation) Labours for finished goods handling at plant (3 shift operation) Quality & Lab Staff (3 shift operation) Raw Materials weighing cum Handling staff Maintenance staff Mechanical, Electrical/Electronics Finished Goods Handling (Stacking and loading) Manageral Staff 09 06 06 03 03 04-06 06

Raw Materials Stock y y Initial Stock Minimum Stock level 400 tons 100 tons