Spare Parts Manual: Issue 3 Dec 00 Catalog Hp-38-3

Spare Parts Manual
TM
ISSUE 3 Dec 00
Catalog HP-38-3
NOTICE
THIS SPARE PARTS MANUAL SUPERSEDES
SECTION 6, SPARE PARTS, CONTAINED IN THE
REDILIFT WR SERIES, PARTS AND OPERATION
AND MAINTENANCE MANUAL.
Copyright
Under the copyright laws, this document may not be photocopied, reproduced,
translated, or reduced to any electronic medium or machine readable form, in whole
or part, without the prior written consent of Morris Material Handling.
Copyright 1998 Morris Material Handling.
All rights reserved.
Published by MMH Publications Department
ISSUE 3 Dec 00
REDILIFT WR SERIES PARTS LIST
CONTENTS
SECTION 1. ..............................................................................................................
Morris Redi-Lift Wire Rope Hoist and Trolley Catalog
Code Number Explanation ............................................................................1
SECTION 2. ..............................................................................................................
Hoist Unit........................................................................................................5
SECTION 3. ..............................................................................................................
Hoist Gearbox ..............................................................................................25
SECTION 4. ..............................................................................................................
2PS Bottom Block ........................................................................................37
SECTION 5. ..............................................................................................................
4PS Bottom Block ........................................................................................43
SECTION 6. ..............................................................................................................
6PS Top Sheaves and Bottom Block ..........................................................49
SECTION 7
8PS Top Sheaves and Bottom Block ..........................................................53
SECTION 8
Mechanical Load Limiter..............................................................................57
SECTION 9. ..............................................................................................................
Overhoist Limit Switch .................................................................................63
SECTION 10. ............................................................................................................
Low Headroom Trolley and Travel Drive.....................................................67
SECTION 11. ............................................................................................................
Standard Headroom Trolley and Travel Drive ............................................87
SECTION 12. ............................................................................................................
Top Running Trolley Frame and Travel Drive...........................................107
SECTION 13. ............................................................................................................
Trolley Travel Gearbox ..............................................................................117
SECTION 14. ............................................................................................................
Hoist Brake.................................................................................................129
SECTION 15. ............................................................................................................
Trolley Brake ..............................................................................................133
SECTION 16. ............................................................................................................
Hoist and Travel Control Panel..................................................................137
JULY00/HOIST/Parts manual.doc
ISSUE 2A
THIS PAGE DELIBERATELY BLANK
ISSUE 3 Dec 00
SECTION 1.
MORRIS REDI-LIFT
WIRE ROPE HOIST AND TROLLEY CATALOG CODE
NUMBER EXPLANATION
ISSUE 2A
Page 1
ISSUE 2A
Page 2

MORRIS REDILIFT Wire Rope Hoist and Trolley
Catalog Code Number Explanation
Hoist
Speed
Serial
No.
Prefix
Hoist
Model
08
410
10
415
12
Reeving Type
Lift Max
1 Ton
2PS (2/1)
See
Catalog
2 Ton
418
3 Ton
16
420
5 Ton
20
32
425
430
5
7
5 Ton
7.5 Ton
50
63
450
455
10
15
20
25
30
35
40
45
50
10 Ton
15 Ton
20 Ton
25 Ton
30 Ton
35 Ton
40 Ton
45 Ton
50 Ton
Note:
Capacity Tons
Mounting Type
Hoist Control Type
FM
Foot Mounted
SSH
4PS (4/1)
GT
Geared Trolley
DSH
6PS (6/1)
LH
Low Headroom
Trolley
SSH/SST
8PS (8/1)
PT
Plain Trolley
DSH/SST
SH
Std HeadroomTrolley
DSH/DST
TR
Top Running Trolley
Drum Length
N
L
X
Single Speed
Hoist
Dual Speed
Hoist
Single Speed
Hoist/Single
Speed Trolley
Dual Speed
Hoist/Single
Speed Trolley
Dual Speed
Hoist/Dual
Speed Trolley
Smartorque
Normal
Long
Extra Long
Always Supply the Machine Serial Number and Model Number
ISSUE 2A
Page 3
ISSUE 2A
Page 4
SECTION 2.
HOIST UNIT
ISSUE 2A
Page 5
HOIST UNIT MODELS 410, 415 AND 418

ISSUE 2A
Page 6

Hoist Unit
Model(s): 410/415/418
ITEM
DESCRIPTION
410
MODEL
415
418
QTY.
401
Hoist Gearbox
402
Hoist Drum - Normal Drum
46730439
46705385
Hoist Drum - Long Drum
46730421
46705378
404
45605109
45600907
Motor Sideplate
44450628
Bearing Sleeve
32800254
1
1
Rope Guide/Band and Spring (Nylon)
60013852
44495046
Rope Guide/Band and Spring (Cast iron)
44491773
44491773
406
Tension Spring
45400676
45405003
408
D Shaft with Key (409B) Screw / Locknut (434)-Normal Drum
60015625
D Shaft with Key (409B) Screw / Locknut (434) - Long Drum
60015633
N/A
405
409A
Motor Shaft Key Included with motor
409B
1
1
1
Drive Shaft Key
34790545
410
Rope Clamp
49560816
411
Rope Clamp Screw
21540142
412
Hoist Rope - Normal Drum - 2PS (2/1)
25300164
25300861
Hoist Rope - Long Drum - 2PS (2/1)
25300164
25300189
25300879
25300189
6
25300977
25300977
25300984
25300984
415
Drum Bearing
25021529
416
Hoist Brake Assembly
45390960
417
Hoist Brake Cover
44470775
418
Cheese Head Screw
21450749
419
Spring Washer
20810375
420
Coupling Complete with items 420A and 420B
46403492
420A
Coupling Spider
25241484
420B
Coupling Spacer
31521269
421
Grub Screw
21540135
422
Hoist Motor 230-3-60 - Std. Single Speed
2223
Hoist Motor 230-3-60 - Std. Dual Speed
2226
22230005
22260232
2223
2226
423
Motor Bolts
21325034
433
Spring Washer
20810049
434A
Socket Head Screw
21540198
434B
Locknut
21700250
Limit Switch Rod - Normal Drum
32150072
Limit Switch Rod - Long Drum
32150116
Collars (Excluding Grub Screw)
31550082
Grub Screw
21540218
442
Switch Support Bracket
36390103
443
Nut
21710583
444
Shakeproof Washer
20840178
445
Socket Head Screw
21440013
440
441
ISSUE 2A
Page 7

ISSUE 2A
Page 8

Hoist Unit
Model(s): 410/415/418 (Continued)
MODEL
ITEM
DESCRIPTION
446
447
448
449
450
Cheese Head Screw

Shakeproof Washer
Nut
Limit Switch - Overwind/Overlower
Return Sheave Beam - Normal Drum - 4PS (4/1)
Includes items 450A and 450B
Return Sheave Beam - Long Drum - 4PS (4/1)
Includes items 450A and 450B
Beam Block Pin - 4PS (4/1)
Spring Dowel Pin - 4PS (4/1)
Sheave Pin - 4PS (4/1)
Sheave - 4PS (4/1)
Snap Ring - 4PS (4/1)
Ball Bearing - 4PS (4/1)
Anchor Beam - Normal Drum (Includes items 457A and 457B)
Anchor Beam - Long Drum (Includes items 457A and 457B)
Beam Block Pin
Spring Dowel Pin
Rope Socket
Rope Wedge
Socket Anchor Pin
Rope Grip (Excludes spacer)
Rope Grip Spacer
Mechanical Load Limiter Assembly Normal Drum - 2PS (2/1)
Mechanical Load Limiter Assembly Normal Drum - 4PS (4/1)
Mechanical Load Limiter Assembly Long Drum - 2PS (2/1)
Mechanical Load Limiter Assembly Long Drum - 4PS (4/1)
Overhoist Limit Switch Assembly
Angle Stiffener - Normal Drum for FM, SH and TR
Angle Stiffener - Normal Drum for LH Trolley
Angle Stiffener - Long Drum for FM, SH and TR
Angle Stiffener - Long Drum for LH Trolley
Hexagonal Shoulder Screw for FM, SH and TR
Hexagonal Shoulder Screw for LH Trolley
Washer - for FM, SH and TR
Washer - for LH Trolley
Washer - for FM, SH and TR
Washer - for LH Trolley
Binx Nut - for FM, SH and TR
Binx Nut - for LH Trolley
Angle Stiffener - for LH Trolley
450
450A
450B
451
452
453
454
455
456
457
457A
457B
458
459
460
461
477
478
479
480
481
482
483
484
410
ISSUE 2A
415
21450879
20840160
21710848
23250024
43440758
418
QTY.
4
4
4
1
1
43441739
31041235
20180535
32000206
46740891
20520071
25021406
20510101
20520041
43441721
43441739
31041235
20180535
49590697
49590451
31011047
25320167
31011120
61540320
61540313
61540306
61540293
45802405
43495953
43495953
43495914
43495914
32195003
32195003
20800740
20800740
20800491
20800491
21830084
21830084
43493854
2
2
1
1
1
2
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
2
1
2
1
8
4
8
4
8
4
8
4
1
Page 9

ISSUE 2A
Page 10

Hoist Unit
MODEL
ITEM
485
486
487
488
489
490
491
492
493
494
495
496
519
521
DESCRIPTION
410
Shoulder Screw
Washer
Binx Nut
Shoulder Screw
Bright Washer
Fixing Bolt - for LH Trolley
Bush
Washer
Washer - for Non Bushed Screw Only
Locknut
Bottom Stiffener - Normal Drum for LH Trolley
Bottom Stiffener - Long Drum for LH
Stop Bracket Guide Bar - Normal Drum
Stop Bracket Guide Bar - Long Drum
Snap Ring
Coupling
Cup Point Socket Safety Setscrew
ISSUE 2A
415
32195003
20800491
20830084
32195010
20800173
32195003
32205076
20800491
20800470
21831184
43925012
43925005
32535025
32535040
20520399
46401698
21540166
418
QTY.
6
6
6
8
8
4
2
4
2
4
1
1
1
1
2
1
2
Page 11
ISSUE 2A
Page 12

Hoist Unit
Model(s): 420/425/430
ITEM
DESCRIPTION
MODEL
425
420
430
QTY.
401
Hoist Gearbox Assembly
45600674
402
46730453
46730174
46730446
46730181
404
Motor Sideplate
44450181
44450636
404A
Bearing Sleeve
32800254
32800247
Rope Guide/Band and Spring (Nylon)
60013845
60013838
Rope Guide/Band and Spring (Cast iron)
44491702
44491650
406
Tension Spring
45400676
45400683
407
Tie Bar - Normal Drum
31251689
31251709
Tie Bar - Long Drum
31251672
31251696
Distance Tube - Normal Drum
32600848
32600862
Distance Tube - Long Drum
32800286
32800279
Drive Shaft with Keys (409B) Screw & Locknut (434) - Normal Drum
60015640
60015664
Drive Shaft with Keys (409B) Screw & Locknut (434) - Long Drum
60015657
60015672
N/A
N/A
405
408
45600681
45600698
409A
Motor Shaft Key Included with motor
409B
Drive Shaft Key
34790538
34790520
410
Rope Clamp
49560823
49560831
411
Rope Clamp Screws
21540110
21540181
412
25300196
25300673
25300906
25300886
25300196
25300307
25300893
25300307
25300680
25300913
413
Nut
21710627
21710635
414
Locknut
21800053
21800060
415
Drum Bearing
25021529
25021537
416
45390537
45390393
417
Hoist Brake Cover
44470782
44470802
418
Cheese Head Screw
419
Spring Washer
420
46403506
46403513
Coupling Spider (420A)
25241484
25241537
Coupling Spacer (420B)
31521252
31521245
21450749
1
4
20810375
421
Grub Screw
422
Hoist Motor 230-3ph-60 Std. Single Speed
2223
2223
Hoist Motor 230-3ph-60 Std. Dual Speed
2226
2226
22230012
22230029
22260249
22260256
2223
2223
2226
2226
21540135
423
Motor Bolts
21325034
21321837
433
Spring Washer
20810049
20810473
434A
Socket Head Screw
21540198
21540201
434B
Locknut
21700250
21700267
32150089
32150096
32150123
32150131
440
441
Collars (Excluding Grub Screw)
31550082
ISSUE 2A
1
2
Page 13
ISSUE 2A
Page 14

Hoist Unit
MODEL
ITEM
DESCRIPTION
420
425
21540218
36390103
21710583
430
QTY.
448
449
Grub Screw
Nut
Shakeproof Washer
Socket Head Screw
Cheese Head Screw
Shakeproof Washer
Nut
450
Return Sheave Beam - Normal Drum - 4PS (4/1) Includes 450A and 450B
43440734
43440741
Return Sheave Beam - Long Drum - 4PS (4/1) Includes 450A and 450B
43441778
43441706
31041210
20180542
32000220
46740884
20520458
25021330
20510255
20510270
43441760
43441778
31041210
20180542
49590680
49590483
31011106
25320219
31011138
43930757
21320090
31512229
31512212
20800173
21710610
21800137
61540254
61540261
61540286
61540279
45802405
31041227
20180709
32000213
46740877
20520095
25021347
20510164
20520032
43441753
43441476
31041227
20180709
49590673
49590476
31011079
25320202
31011145
43930764
21320218
31512237
31512244
20800082
21710635
21800060
61540230
61540222
61540215
61540247
45802412
2
2
1
1
1
2
1
1
1
1
2
2
1
1
1
1
1
1
4
2
2
8
4
4
1
1
1
1
1
442
443
444
445
446
447
450A
450B
451
452
453
454
455
456
457
457A
457B
458
459
460
461
470
471
472
473
474
475
476
477
478
Beam Block Pins - 4PS (4/1)

Spring Dowel Pins - 4PS (4/1)
Sheave - 4PS (4/1)
Ball Bearing - 4PS (4/1)
Wire Snap Ring - 4PS (4/1)
Anchor Beam - Normal Drum Includes items 457A and 457B
Anchor Beam - Long Drum
Beam Block Pin
Spring Dowel Pin
Rope Socket
Rope Wedge
Socket Anchor Pin
Rope Grip Spacer
Torsion Bar - Long Drum - 2PS (2/1)
Hexagonal Head Bolt
Spacer (Large for Top)
Spacer (Small for Bottom)
Washer
Nut
Nomelok Nut
Mechanical Load Limiter Assembly - Normal Drum - 2PS (2/1)
Mechanical Load Limiter Assembly - Long Drum - 2PS (2/1)
Mechanical Load Limiter Assembly - Long Drum - 4PS (4/1)
ISSUE 2A
4
1
1
20840178
21440013
2
2
21450879
20840160
4
4
21710848
23250024
4
1
Page 15
ISSUE 2A
Page 16

Hoist Unit
MODEL
ITEM
513
519
521
521
DESCRIPTION
420
425
44411141
Sideplate
Coupling (Excluding Grub Screw)
Grub Screw
Grub Screw
46401701
21540166
ISSUE 2A
430
44412367
QTY.
46401718
1
1
21540166
Page 17
HOIST UNIT MODELS 450 AND 455
ISSUE 2A
Page 18

Hoist Unit
Model(s): 450/455
MODEL
ITEM
DESCRIPTION
401
402
Hoist Gearbox Assembly

Motor Sideplate - Low Profile - FM and TR
Motor Sideplate - Full Profile - SH Trolley
Bearing Sleeve
Rope Guide/Band and Spring
Tension Spring
Tie Bar - Normal Drum
Tie Bar - Long Drum
Distance Tube - Normal Drum
Distance Tube - Long Drum
Drive Shaft with Keys (409B)
Drive Shaft with Keys (409B) Screw & Locknut (434) - Long
Drum
Motor Shaft Key (included with motor)
Drive Shaft Key
Rope Clamp
Rope Clamp Screws
Nut
Locknut
Drum Bearing
Hoist Brake Cover
Cheese Head Screw
Lockwasher
Coupling Spider Only
Coupling Spacer
Grub Screw
404
405
406
407
408
409A
409B
410
411
412
413
414
415
416
417
418
419
420
420A
420B
421
422
Hoist Motor 230-3-60 Standard Single Speed H3 Duty

Hoist Motor 460-3-60 Standard Dual Speed H3 Duty
423
433
Motor Bolt
Spring Washer
ISSUE 2A
450
455
45600590
45600503
46730201
46730198
44411239
44411224
32800247
44490844
45400727
31251657
31251164
32800261
32800306
60015689
60015696
N/A
34790520
30120644
21540296
25300697
25300920
25300697
25300700
25300938
25300700
2530
2530
21710635
21800060
25021537
45390551
44470799
21450749
20810375
46403520
25241576
31521382
21540370
QTY.
222
222
22240305
22230037
22250299
22260263
2225
2226
1
1
1
1
1
1
1
1
21320076
20870473
4
4
1
1
1
1
1
1
1
1
3
3
3
3
1
1
1
2
6
6
1
1
1
1
1
1
1
1
1
4
4
1
1
1
2
Page 19

ISSUE 2A
Page 20

Hoist Unit
Model(s): 450/455 (Continued)
MODEL
ITEM
DESCRIPTION
450
455
QTY.
434A
Socket Head Screw
21540201
434B
Locknut
21700267
32150155
32150162
Collars (Excluding Grub Screws)
31550102
441A
Grub Screw
21540218
441B
Compression Spring
45401170
442
36390103
443
Nut
21710583
444
Shakeproof Washer
20840178
445
Socket Head Screw
21440013
446
Cheese Head Screw
21450879
447
Bright Washer
20800642
Shakeproof Washer
20840160
448
Nut
21710848
449
23250024
450
Return Sheave Beam - Normal Drum - 4PS (4/1)
61710573
61715054
440
441
Includes items 450A to 450C

450
Return Sheave Beam - Long drum - 4PS (4/1)

Includes items 450A to 450C
450A
Socket Head Capscrew
32090301
450B
Bright washers
20800733
450C
Nuts
21710635
451
32090183
452
Sheave - 4PS (4/1)
46740904
453
20520115
454
Ball Bearings - 4PS (4/1)
25040239
456
Wire Snap Ring - 4PS (4/1)
20520434
457
Anchor Beam - Normal Drum (includes items 457A to 457C)
61710565
Anchor Beam - Long Drum (includes items 457A to 457C)
61715054
457A
Bolts
21321419
457B
Bright washers
20800733
457C
Nuts
21710635
458
Rope Socket
49590665
459
Rope Wedge
49590468
460
Socket Anchor Pin
31011093
461
Rope Grip (excludes spacer)
25320226
Rope Grip Spacer
31011152
470
Torsion Box - Long Drum - 2PS (2/1)
43930772
471
Hexagonal Head Bolt
21320233
472
Spacer (Large for Top)
31512265
473
Spacer (Small for Bottom)
31512251
474
Washer
20800082
475
Nut
21710635
476
Nomelok Nut
21800060
477
61540195
61540188
45802412
478
ISSUE 2A
Page 21
ISSUE 2A
Page 22

Hoist Unit
MODEL
ITEM
513
519
521
DESCRIPTION
450
Sideplate - Low Profile - FM and TR

Sideplate - Low Profile - SH Trolley
Coupling (Excluding Grub Screw)
Grub Screw
ISSUE 2A
455
QTY.
44411249
44411224
46401718
1
1
21540166
Page 23
ISSUE 2A
Page 24
SECTION 3.
HOIST GEARBOX
ISSUE 2A
Page 25
HOIST GEARBOX 410, 415 AND 418
ISSUE 2A
Page 26

Hoist Gearbox
Model(s): 410/415/418
ITEM
510
511
512
513
514
515
516
517
518
519
520
521
522
524
525
526
527
528
529
530
531
532
533
534
535
536
537
538
539
540
541
542
543
544
545
547
XXX
XXX
XXX
XXX
DESCRIPTION
410
Inter Pinion/Input Gear Assembly

Output Pinion/Inter Gear Assembly
Output Sleeve/Output Gear Assembly
Gearbox Sideplate
Bearing Housing
Gearbox Housing
Gearbox Cover
Input Shaft
Key
Coupling
Gasket
Cup Point Socket Safety Screw
Snap Ring - External
Oil Seal
Oil Seal
Oil Seal
Ball Bearing
Ball Bearing
Roller Bearing
Ball Bearing
Ball Bearing
Oil Baffle
Ball Bearing
Needle Bearing
Inner Ring
Needle Bearing
Oil Plugs
Fibre Washer
Filler Plug with Breather Ring
Socket Head Screw
Spring Washer
Dowel Pin
Socket Head Screw
Socket Head Screw
Spring Washer
Sight Glass
Bearing Set (Includes items 527 to 536 inclusive)
Oil Seal Set (Includes items 524 to 526 inclusive)
Serial Number Plate
Parker Kalon Screws
46021975
46000619
46022259
ISSUE 2A
MODEL
415
418
QTY.
46025125
46005049
46022266
44412350
32400052
44412336
44411992
46005017
34790584
46401698
49200114
21540135
1
1
1
1
1
1
1
1
1
20520049
27060303
1
1
27060310
27030024
1
1
25020784
25021718
1
1
25050015
25025010
1
1
25021379
30800104
1
1
25021379
25040170
1
1
25090314
25050204
1
1
27430104
20870380
1
1
21910041
21521495
20810458
20120102
21520977
21520984
20810049
27430111
60011714
60011721
41155021
21070016
1
4
4
2
1
4
4
1
1
1
1
2
Page 27
HOIST GEARBOX MODELS 420, 425 AND 430
ISSUE 2A
Page 28

Hoist Gearbox
Model(s): 420/425/430
ITEM
DESCRIPTION
420
MODEL
425
430
QTY.
510
46021312
46021936
46020840
511
46021558
46021928
46021565
512
46021600
46021580
513
Sideplate
44411141
44412367
514
Bearing Housing
32400084
32400077
515
Gearbox Housing
44412000
44412024
516
Gearbox Cover
44412017
44412032
517
Input Shaft
46000536
46000543
518
Key
34790552
34790569
519
Gearbox Coupling
46401701
46401718
520
Gasket
49200107
49200094
521
Cup Point Socket Screw
522
20520056
20520382
523
Snap Ring - Internal
20510262
20510164
524
Oil Seal
27050366
27060342
525
Oil Seal
27030056
27060335
526
Oil Seal
27060327
27060359
527
Ball Bearing
25020791
25020048
528
Roller Bearing
25060263
25060271
529
Roller Bearing
25060263
25060288
530
Ball Bearing
25021354
25021361
531
Ball Bearing
25021386
25021393
532
Oil Baffle
30800091
30800084
533
Ball Bearing
25021386
25020836
534
Needle Bearing
25040194
25040214
535
Inner Ring
25090321
25090339
536
Needle Bearing
25050207
25050169
537
Oil Plugs
27430104
27430104
538
Fibre Washer
20870380
539
21910041
540
Socket Head Screw
21520991
21521488
541
Spring Washer
20810458
20810049
542
Dowel Pin
543
Socket Head Screw
21521008
21521015
544
Socket Head Screw
21520991
21521030
545
Spring Washer
20810049
20810473
546
Disc Spring
23143193
547
Sightglass
548
Spacer
XXX
Bearing Set (Includes
XXX
XXX
XXX
21540166
1
1
20120102
23143186
23142513
27430111
N/A
items 527 to 536 inclusive)

Oil Seal Set (Includes items 524 to 526 inclusive)
1
31410836
60011746
1
60011778
60011753
1
1
60011785
ISSUE 2A
Page 29
HOIST GEARBOX MODELS 420, 425 AND 430
ISSUE 2A
Page 30

Hoist Gearbox
MODEL
ITEM
XXX
XXX
DESCRIPTION
420
425
41155021
Serial Number Plate

Parker Kalon Screws
21070016
ISSUE 2A
430
41155021
QTY.
21070016
Page 31
HOIST GEARBOX MODELS 450 AND 455
ISSUE 2A
Page 32

Hoist Gearbox
Model(s): 450/455
MODEL
ITEM
510
511
512
513
515
516
517
518
519
520
521
522
524
525
526
527
528
529
530
531
532
533
534
535
536
537
538
539
540
541
542
544
545
546
547
548
549
XXX
XXX
DESCRIPTION
450

Sideplate - Low Profile for FM and TR
Sideplate - Full Profile for SH Trolley
Gearbox Housing
Gearbox Cover
Input Shaft
Key
Gearbox Coupling
Gasket
Cup Point Socket Screw
Oil Seal
Oil Seal
Oil Seal
Ball Bearing
Roller Bearing
Roller Bearing
Ball Bearing
Ball Bearing
Oil Baffle
Ball Bearing
Needle Bearing
Inner Ring
Needle Bearing
Oil Plugs
Fibre Washer
Socket Head Screw
Spring Washer
Dowel
Socket Head Screw
Spring Washer
Disc Spring
Sightglass
End Cover
Screw
Oil Set (Includes items 524 to 526 inclusive)
455
46021877
46021852
46021869
46021845
46021722
44411232
44411217
44420363
44412032
46010686
34790577
46401718
27080058
21540166
20520426
27060517
27060440
27060500
25021420
25060256
25060256
25021438
25021445
30800111
25020850
25040131
25040305
25040285
27430104
20870397
21910041
21302444
20810049
20120102
21520991
20810049
23143206
27430111
44411043
21520991
60011805
60011812
ISSUE 2A
QTY.
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
9
9
2
6
6
1
1
1
6
1
1
Page 33
HOIST GEARBOX MODELS 450 AND 455
ISSUE 2A
Page 34

Hoist Gearbox
MODEL
ITEM
XXX
XXX
DESCRIPTION
450
Serial Number Plate

Parker Kalon Screw
455
41155021
21070016
ISSUE 2A
QTY.
1
1
Page 35
ISSUE 2A
Page 36
SECTION 4.
2PS BOTTOM BLOCK
ISSUE 2A
Page 37
2PS BOTTOM BLOCK FOR MODELS 410, TO 430 INCLUSIVE
ISSUE 2A
Page 38

2PS Bottom Block
Model(s): 410-430 Inclusive
MODEL
ITEM
XXX
700
701
702
704
705
706
707
708A
710
720
730
740
741
742
743
744
745
747
748A
DESCRIPTION
Bottom Block Complete
Hook, Nut and Safety Catch
Safety Catch
Crosshead
Sideplate
Sheave
Pin Bolt
Sheave Pin
Sheave Guard with Clip
Thrust Bearing
Spring Dowel Pin
Sheave Bearing
Snap Ring
Hex Nut
Spring Washer
Snap Ring
Setscrew
Shakeproof Washer
Nameplate - Standard P&H
Loadplate 1t (Metric Tonne)
Loadplate 3T (US Ton)
748B
Loadplate 3.2t (Metric Tonne)

Parker Kalon Screws
410/415/418
46640968
420/425
46640951
430
46650654
QTY.
46625060
49630347
46625039
49630347
46625046
49630354
1
1
46671091
43480624
46671077
43480565
46671052
43480617
1
2
46740891
32650514
46740884
32650493
46740877
32650479
1
2
31320060
44485033
31320053
44485040
31320046
44485057
1
2
25010222
20180574
25010208
20180503
25010230
20180510
1
1
25021347
20510164
2
1
4
4
2
2
2
2
2
2
2
2
2
2
2
10
25021406
20510101
25021330
20510255
21710583
20810284
20520071
20520458
21302437
20840185
41105076
41020839
41020846
41025457
41020853
21070023
ISSUE 2A
21070023
20520095
44105090
41020878
41025472
41020885
21070031
Page 39
2PS BOTTOM BLOCK FOR MODELS 450 AND 455
ISSUE 2A
Page 40

2PS Bottom Block
Model(s): 450/455
MODEL
ITEM
DESCRIPTION
710
720
730
740
741
742
743
744
745
747
748A

Hook Nut and Safety Catch
Safety Catch
Crosshead
Sideplate
Sheave
Pin Bolt
Sheave Pin
Sheave Guard with Strip
Sheave Guard - Plain
Pan Head Screws
Thrust Bearing
Spring Dowel Pin
Shave Bearing
Snap Ring
Hex. Nut
Spring Washer
Snap Ring
Setscrew
Shakeproof Washer
Loadplate - 7.5T (US Ton)
748B
Loadplate - 8t (Metric Tonne)

Loadplate - 10T (US Ton)
Loadplate - 12.5t (Metric Tonne)
Parker Kalon Screws
XXX
700
701
702
704
705
706
707
708A
708B
708C
ISSUE 2A
450/455
46650661
QTY.
46625021
49630361
1
1
46671111
43480600
1
2
46740904
32650539
1
2
32530028
44480590
1
1
44480666
21460244
1
5
25010215
20180537
25040239
20520434
21710583
20810284
20520115
21301176
20840185
41105090
41025440
41020892
41025425
41020905
41020912
21070031
1
1
1
2
4
4
2
2
2
2
2
2
2
2
2
10
Page 41
ISSUE 2A
Page 42
SECTION 5.
4PS BOTTOM BLOCK
ISSUE 2A
Page 43
4PS BOTTOM BLOCK FOR MODELS 410 TO 430 INCLUSIVE
ISSUE 2A
Page 44

4PS Bottom Block
Model(s): 410 - 430 Inclusive
ITEM
DESCRIPTION
XXX
749
750
751
752
754
755
756
757
758
760
761

Hook, Nut & Safety Catch
Safety Catch
Crosshead
Sideplate
Sheave
Pin Bolt
Sheave Pin
Spacer
Sheave Guard with Clip
Thrust Bearing
Spring Dowel Pin
Sheave Bearing
Snap Ring
Nut
Spring Washer
Snap Ring
Setscrew
Shakeproof Washer
Loadplate 5T (US Ton) 418 Only
Parker Kalon Screw
762
763
764
765
766
767
768
772
773
774
410/415/418
MODEL
420/425
430
QTY.
46640944
46625039
49630347
46671084
43480573
46740891
32650507
32535018
31521095
44485033
25010208
20180503
46650647
46625046
49630354
46671069
43480558
46740884
32650486
32530043
31521088
44485040
25010230
20180510
46650630
46625021
49630361
46671045
43480541
46740877
32650461
32530050
31530747
44485057
25010215
20180527
1
1
1
1
2
2
2
1
1
4
1
1
25021406
20510101
25021330
20510255
25021347
20510164
4
2
21710383
20810284
20520071
21302437
41105076
4
4
20520458
20520095
21301176
20840185
41105083
41105090
2
2
41020905
41025425
41020912
21070031
2
2
2
2
2
2
2
2
2
2
2
2
10
41020839
41020846
41025464
41020853
41022658
41020878
41025472
41020885
41020892
21070023
ISSUE 2A
21070023
2
2
Page 45
ISSUE 2A
Page 46

4PS Bottom Block
Model(s): 450/455
MODEL
ITEM
XXX
749
750
751
753
754
755
756
758A
758B
758C
760
761
762
763
764
765
767
768
770
771
772
773
774
DESCRIPTION
Safety Catch
Crosshead
Sideplate
Sheave
Pinbolt
Sheave Pin
Pan Head Screw
Thrust Bearing
Spring Dowel Pin
Sheave Bearing
Snap Ring
Nut
Spring Washer
Setscrew
Shakeproof Washer
Sheave Pin Lockwasher
Sheave Pin Locknut
Parker Kalon Screws
450
455
QTY.
46650997
46625078
49630379
46671104
46651004
46625014
49630379
46671683
1
1
1
1
2
2
2
1
2
2
10
1
43480891
46740904
32650864
32711505
44480590
44480666
21070017
25010247
25050191
20180566
25040239
1
2
20520434
21710610
4
4
21800473
21301176
4
2
20840185
20840139
2
2
21800129
41105090
2
2
21070031
2
2
2
10
41020944
41020951
41025433
ISSUE 2A
Page 47
ISSUE 2A
Page 48
SECTION 6.
6PS RETURN SHEAVES AND BOTTOM BLOCK
ISSUE 2A
Page 49
6PS RETURN SHEAVE FOR MODELS 450 AND 455
ISSUE 2A
Page 50

6PS Return Pulley and Bottom Block
Model(s): 450/455
MODEL
ITEM
xxx
753
754
758A
758B
758C
762
763
767
768
769
770
771
XXX
700
701
702
704
705
706
707
708A
708B
708C
710
720
730
740
741
742
744
745
770
771
772
773
774
DESCRIPTION
450
Return Sheave Complete

Return Sheave Bracket
Sheave
Pan Head Screw
Sheave Bearing
Snap Ring
Setscrew
Shakeproof Washer
Return Sheave Pin
Sheave Pin Locknut
Safety Catch
Crosshead
Sideplate
Sheave
Pinbolt
Sheave Pin
Pan Head Screw
Thrust Bearing
Spring Dowel Pin
Sheave Bearing
Snap Ring
Nut
Nomeloc Nut
Setscrew
Spring Washer
Sheave Pin Locknut
Parker Kalon Screws
455
43442150
46740904
44480590
44480666
21460244
25040239
20520434
21301176
20840185
32711718
20840139
1
2
2
2
10
2
4
2
2
1
2
21800129
46651789
2
1
46660421
DIN / 12V
46660421
DIN / 12V
1
1
46672377
46672377
43481408
1
2
46740904
32650889
3
2
32711725
44480590
1
3
44480666
21460244
3
15
25010377
25010377
20180566
1
1
25040239
20520434
3
6
21710635
21800021
21301176
20810032
20840139
21800129
41105090
4
4
4
4
2
2
2
2
2
2
2
10
41020292
21070031
ISSUE 2A
QTY.
Page 51
ISSUE 2A
Page 52
SECTION 7.
8PS RETURN SHEAVES AND BOTTOM BLOCK
ISSUE 2A
Page 53
8PS RETURN SHEAVE FOR MODELS 450 AND 455

ISSUE 2A
Page 54

8PS Return Pulley and Bottom Block
Model(s): 450/455
MODEL
ITEM
DESCRIPTION
450
455
745
770
Return Sheave Complete

Return Sheave Bracket
Sheave
Pan Head Screw
Middle Sheave Guard
Spacers
Sheave Bearing
Snap Ring
Setscrew
Shakeproof Washer
Return Sheave Pin
Sheave Pin Locknut
Safety Catch
Crosshead
Sideplate
Sheave
Pinbolt
Sheave Pin
Pan Head Screw
Thrust Bearing
Spring Dowel Pin
Sheave Bearing
Snap Ring
Nut
Nomeloc Nut
Setscrew
Spring Washer
771
Sheave Pin Locknut
21800129
772
41105090
773
xxx
753
754
758A
758B
758C
759
760
762
763
767
768
769
770
771
XXX
700
701
702
704
705
706
707
708A
708B
708C
710
720
730
740
741
742
744
43442143
46740904
1
3
44480590
44480666
2
2
21460244
44481433
15
1
31421600
25040239
2
3
20520434
21301176
6
6
20840185
32711701
20840139
21800129
43485008
46740904
32650896
32711733
6
1
2
2
1
1
1
1
2
4
2
1
44480590
44480666
4
4
21460244
20
1
46651764
46660421
DIN / 16V
46672369
46651772
46660439
DIN / 16V
46672369
25010384
25010384
20180566
25040239
1
4
20520434
21710635
8
4
21800021
21301176
4
2
20840185
20840139
2
2
41020292
2
2
Parker Kalon Screws
2
2
774
QTY.
21070031
ISSUE 2A
10
Page 55
ISSUE 2A
Page 56
SECTION 8.
MECHANICAL LOAD
LIMITER
ISSUE 2A
Page 57
MECHANICAL LOAD LIMITER ASSEMBLY
ISSUE 2A
Page 58

Mechanical Load Limiter
Model(s): 410/415/418
MODEL
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
DESCRIPTION
Switch
Cheese Head Screw
Shakeproof Washer
Adjusting Screw
Precision Nut
Precision Bolt
Lockwasher
Loading Angle
Disc Spring
2PS/4PS - Normal/Long Drum - LH Trolley
2PS/4PS -Normal/drum - FM, SH and TR
4PS - Long Drum - FM, SH and TR
Disc Spring
2PS - Long Drum - FM, SH and TR
Loading Clevis
Pivot Bar
2PS/4PS - Normal/Long Drum - LH Trolley
2PS/4PS - Normal Drum - FM, SH and TR
Pivot Bar
2PS/4PS - Long Drum - FM, SH and TR
Pivot Tube
Pivot Pin
Split Pin
Washer
Loading Pin
Loading Flat
ISSUE 2A
410/415/418
23240010
QTY.
21451022
20830196
2
2
21480215
21710848
1
1
21321382
20880135
1
1
36290182
23142702
1
12
23142702
10
37090402
34640099
1
1
35990077
31780018
32010605
20160160
20800173
31011047
34510265
1
1
1
1
1
1
Page 59
MECHANICAL LOAD LIMITER ASSEMBLY
ISSUE 2A
Page 60

Mechanical Load Limiter Assembly
Model(s): 420 - 455 Inclusive
MODEL
ITEM
DESCRIPTION
10
11
Switch
Cheese Head Screw
Shakeproof Washer
Adjusting Screw
Precision Nut
Precision Bolt
Lockwasher
Loading Angle
Disc Spring
Disc Spring 2PS/4PS - Normal Drum
Disc Spring 2PS/4PS - Long Drum
Disc Spring
Loading Clevis
Pivot Bar 2PS/4PS - Normal Drum
12
13
14
15
16
17
Pivot Bar 2PS/4PS - Long Drum

Pivot Tube
Pivot Pin
Split Pin
Washer
Loading Pin
Loading Flat
1
2
3
4
5
6
7
8
9
420/425
21321382
20880135
36290199
23142702
430
23240010
450/455
21451022
20830196
1
1
21480215
21710848
1
1
21320954
20880142
36290202
36290219
23142719
23142719
37090402
34640102
34770215
31780025
32010612
20160160
20800067
31011054
34510265
ISSUE 2A
QTY.
23142719
32090419
34640119
34640126
35990084
34770222
31780033
31780040
32010629
32020189
20160283
31400148
20800134
31011061
31011093
34515003
34510182
1
1
1
12
6
8
8
1
1
1
1
1
1
1
1
1
Page 61
ISSUE 2A
Page 62
SECTION 9.
OVERHOIST LIMIT SWITCH
ISSUE 2A
Page 63
OVERHOIST LIMIT SWITCH ASSEMBLY
ISSUE 2A
Page 64

OVERHOIST LIMIT SWITCH
MODEL(S): 410 - 455
MODEL
ITEM
DESCRIPTION
Overhoist Limit Switch Assembly (Excluding Item 10)
Hexagon Head Screw
Spring Washer
Precision Nut
Conduit Saddle
Hexagon Head Screw
Shakeproof Washer
Mounting Plate
Limit Switch (Overhoist)
Socket Head Capscrew
Bright Washer
3
4
5
6
7
8
9
10
11
12
13
14
15
16
21710583
26130092
26130112
Spring Washer
Precision Nut
Switch Counterweight
Chain
Setscrew
Spring Washer
410/420
430/455
(ITEM X ONLY)
(ITEM X ONLY)
45802405
45802412
410/420
430
450/455
21520879
21520665
21520673
20810264
1
2
2
2
1
21520550
20840160
2
2
34365053
23240027
1
1
21520575
20800642
20810206
21710568
2
2
3
2
1
0.5m
1
1
45520275
45520282
12830092
21301105
20810206
ISSUE 2A
QTY.
Page 65
ISSUE 2A
Page 66
SECTION 10.
LOW HEADROOM TROLLEY

AND TRAVEL DRIVE
ISSUE 2A
Page 67
ISSUE 2A
Page 68

LOW HEADROOM TROLLEY
NOTICE
Ordering Trolley Spare Parts:
The Parts Tables for the Low Headroom Trolley contains references to ranges 1 through 4. The following tables
contain data for the range numbers detailing the maximum/minimum beam widths, or cross shaft lengths, for each hoist
model.
To determine the trolley range, measure the beam width or cross shaft length and refer to the following tables to obtain
the range.
In the parts list, refer to the applicable entry for the range of trolley to identify the correct part number.
Models: 410, 415 and 418 - Reeving: 2PS and 4PS
RANGE
BEAM WIDTH
CROSS SHAFT LENGTH
1
2
3
4
100-140mm
141-250mm
251-340mm
341-360mm
306mm
369mm
473mm
513mm
RANGE
BEAM WIDTH
CROSS SHAFT LENGTH
1
2
3
4
100-200mm
201-260mm
261-360mm
400mm
306mm
369mm
473mm
513mm
RANGE
BEAM WIDTH
CROSS SHAFT LENGTH
1
2
3
125-220mm
221-315mm
400mm
328mm
428mm
513mm
RANGE
BEAM WIDTH
CROSS SHAFT LENGTH
1
2
3
150-315mm
150-315mm
400mm
450mm
450mm
545mm
Models: 420 and 425 - Reeving 2PS

Model: 430 - Reeving 2PS
ISSUE 2A
Page 69
LOW HEADROOM TROLLEY WITH SLIDING ADJUSTMENTS MODELS 410, 415 AND 418
ISSUE 2A
Page 70

Low Headroom Trolley
Model(s): 410/415/418
ITEM
807 *
813
814
815
816
817
818
819
820
821
822
823
827
833
835
836
838
840
841
842
855
855A
855B
855C
855D
855E
855F
855G
855H
857
857A
857B
857C
857D
857E
857F
DESCRIPTION
Cross Drive Shaft - Range 1
Trolley Leg À'
Trolley Leg `B'
Trolley Leg `C'
Trolley Leg `D'
Ungeared Runner
Geared Runner
Runner Drive Pinion with Spacer and Screw
Ball Bearing
Ball Bearing
Snap Ring (Ext)
Snap Ring (Int.)
Cup Point Socket Setscrew
Trolley Gearbox
Hex. Head Screw
Spring Washer
Trolley Motor with Brake - 40 FPM
Socket Head Cap Screw (Included with brake)
Spring Washer (Included with brake)
Trolley Brake
Return Sheave Beam (Includes items 855A to 855H)
Beam Block Pin
Spring Dowel Pin
Snap Ring (Ext)
Snap Ring (Ext)
Ball Bearing
Sheave
Snap Ring (Int)
Sheave Pin
Anchor Beam - 2PS (2/1) (Includes items 857A to 857F)
Anchor Beam - 4PS (4/1) (Includes items 857A to 857F)
Beam Block Pin
Spring Dowel Pin
Rope Socket
Rope Wedge
Socket Anchor
Rope Grip
MODEL
410/415/418
QTY.
33000132
33000149
33000306
33000163
43494016
43494023
46590606
46590613
46550088
46551166
60013904
25020366
25020615
20520063
20510042
21540174
45635056
21301144
20810426
22270910
22270935
N/A
N/A
23110136
42445657
31041235
20180535
20520071
20520441
25021406
46740891
20510101
32000206
43445657
43441721
31041235
20180535
49590697
49590451
31011047
25320167
1
1
1
1
1
1
1
1
1
2
2
8
2
4
4
2
1
8
8
1
1
3
3
1
1
2
2
1
1
2
1
1
1
1
1
2
2
1
1
1
1
* For definition of range see notice at beginning of section.

ISSUE 2A
Page 71
LOW HEADROOM TROLLEY WITH SLIDING ADJUSTMENTS MODELS 410, 415 AND 418
ISSUE 2A
Page 72

ITEM
866
867
868
869
870
871
872
873
874
875
876
877
878
879
DESCRIPTION
Rope Grip Spacer
Mechanical Load Limiter Assembly - 2PS (2/1)
Mechanical Load Limiter Assembly - 4PS (4/1)
Socket Head Cap Screw
Clamp Jaw
Locknut
Washer
Snap Ring (Ext)
Grubscrew
Runner Pin
Tie Bar
Precision Nut
Nomelok Nut
Cross Bar
Counterweight/Panel Support
ISSUE 2A
MODEL
410/415/418
QTY.
31011120
61545048
61540320
45802405
21521113
31635014
21805011
20800740
20520095
21540166
32605057
31230099
1
1
1
1
4
8
4
4
4
4
4
1
21730046
21800053
2
2
32535033
23285589
2
1
Page 73
LOW HEADROOM TROLLEY AND TRAVEL DRIVE WITH SPACER WASHERS

MODELS 420, 425 AND 430
ISSUE 2A
Page 74

Model(s): 420/425
ITEM
801
802
803
804
807 *
808 *
809 *
810 *
813
814
815
816
817
REEVING TYPE
2PS (2/1)
4PS (4/1)
DESCRIPTION
Counterweight Box Assembly - Normal Drum
Counterweight Box Assembly - Long Drum
Bracing Angle - Normal Drum
Bracing Angle - Long Drum
Hex. Head Screw
Spring Washer
Tie Bar - Range 1
Tie Bar - Range 2
Tie Bar - Range 3
Tie Bar - Range 4
Distance Tube - Range 1
Adjusting Washer 12mm - Range 1
Trolley Leg À'
Trolley Leg `B'
Trolley Leg `C'
Trolley Leg `D'
Ungeared Runner
44790007
44790053
36030935
36030876
21301210
20810179
33000132
33000149
33000306
33000163
31210040
31210057
31210376
31210072
31572062
31512107
31512114
31512062
31512114
31401463
31401456
31401373
31401463
36030572
36030890
33000188
33000171
33000163
31210089
31210096
31210109
31521277
31521284
31521277
31521284
31410882
31410899
31410882
31401456
31410811
31401373
31410899
31401463
31410882
31401456
31401373
31410899
31401373
46590628
46590797
46590611
46590800
46550088
46590604
46590817
46590591
46590824
46550154
QTY.
1
1
1
1
2
2
1
1
1
1
4
4
4
4
4
4
4
4
4
4
24
8
24
16
24
4
8
20
24
28
24
8
20
24
12
1
1
1
1
2
* For definition of range see notice at beginning of section (Page 69).
ISSUE 2A
Page 75

MODELS 420, 425 AND 430
ISSUE 2A
Page 76

REEVING TYPE
ITEM
818
819
820
821
822
823
824
825
826
827
830
831
832
833
835
836
838
840
841
842
845
846
847
848
849
849A
850
855
855A
855B
855C
855D
855E
855F
855G
855H
856
DESCRIPTION
2PS (2/1)
Geared Runner
Ball Bearing
Ball Bearing
Snap Ring (Ext.)
Snap Ring (Int.)
Precision Nut
Nomelok Nut
Dowel Pin
Cup Point Socket Set Screw
Precision Bolt
Nomelok Nut
Precision Nut
Trolley Gearbox
Hex. Head Screw
Spring Washer
Trolley Brake
Support Angle
Support Angle
Support Angle
Support Angle
Bolt
Nut
Spring Washer
Return Sheave Beam - Normal Drum
Includes items 855A to 855H
Return Sheave Beam - Long Drum
Includes items 855A to 855H
Beam Block pin
Spring Dowel Pin
Plain Int Ring
Ball Bearing
Sheave
Snap Ring - Internal
Sheave Pin
Bushes
4PS (4/1)
46551166
46551159
60013904
25020366
25020381
25020615
20520063
20520071
20510042
20510133
21710635
21710921
21800060
21800259
31010913
31010920
21540174
21320198
21320201
21710635
21800060
45635056
45635063
21301144
20810426
22270910
22270935
N/A
N/A
23110316
36340321
36340294
36340314
36340287
30360234
36390127
36350367
36390110
21302412
21700228
20810473
43440734
2
2
8
2
4
4
4
4
4
2
4
4
4
1
8
8
1
1
1
1
1
1
1
1
1
4
4
4
1
43441778
31041210
20180542
20520458
20510270
25021330
46740884
20510255
32000220
2
2
1
2
2
1
1
1
2
3220653
ISSUE 2A
QTY.
Page 77

MODELS 420, 425 AND 430
ISSUE 2A
Page 78

ITEM
857
857A
857B
857C
857D
857E
857F
858
859
860
861
862
863
864
865
866
867
DESCRIPTION
Anchor Beam - Normal Drum
Includes items 857A to 857F
Beam Block Pin
Spring Dowel Pin
Rope Socket
Rope Socket
Socket Anchor Pin
Rope Grip Spacer
Angle Foot
Spring Washer
Precision Bolt
Precision Bolt
Spring Washer
QTY.
43441760
43441778
31041210
20180542
49590680
49590482
31011106
25320219
2
2
1
1
1
1
31011106
36080503
36080527
Nut
Bracket
Hex. Head Screw
Mechanical Load Limiter Assembly - Normal Drum
Mechanical Load Limiter Assembly - Long Drum
REEVING TYPE
2PS (2/1)
4PS (4/1)
ISSUE 2A
1
4
20810213
21321193
4
4
21302412
20810473
21700228
36080633
21301151
61540254
61540286
45802405
4
4
4
2
8
1
1
1
Page 79

MODELS 420, 425 AND 430
ISSUE 2A
Page 80

Model: 430
ITEM
801
802
803
804
807 *
808 *
809 *
810 *
813
814
815
816
817
818
819
820
821
822
REEVING TYPE
2PS (2/1)
4PS (4/1)
DESCRIPTION
Counterweight Box Assembly - Normal Drum
Counterweight Box Assembly - Long Drum
Bracing Angle - Normal Drum
Bracing Angle - Long Drum
Hex. Head Screw
Spring Washer
Tie Bar - Range 1
Tie Bar - Range 2
Tie Bar - Range 3
Trolley Leg Assembly À'
Trolley Leg Assembly `B'
Trolley Leg Assembly `C'
Trolley Leg Assembly `D'
Ungeared Runner
Geared Runner
Ball Bearing
Ball Bearing
Snap Ring - Ext.
44790039
44790046
36030609
36030883
21301210
20810179
33000188
33000171
33000163
31210089
31210096
31210109
31521277
31521284
31521277
31521284
31410882
36030616
36030903
21301266
20810473
33000065
33000065
33000097
32180024
32180024
32180032
31521147
31521147
31521154
31410919
31410811
31401531
31410899
31410882
31410919
31410811
31410899
31410882
31410899
46590604
46590817
46590591
46590824
46550154
46551159
60013904
25020381
25020615
20520071
31401531
31401548
31511548
46590577
46590832
46590584
46590849
46555046
46555053
60015475
25020571
25020647
20520095
QTY.
1
1
1
1
2
2
1
1
1
4
4
4
4
4
4
4
24
44
8
12
24
24
44
8
12
24
8
24
20
1
1
1
1
2
2
2
8
2
4
ISSUE 2A
Page 81

MODELS 420, 425 AND 430
ISSUE 2A
Page 82

Model: 430 (Continued)
ITEM
823
824
825
826
827
830
831
832
833
835
836
838
840
841
842
845
846
847
848
849
850
855
855A
855B
855C
855D
855E
855F
855G
855H
856
857
857A
857B
857C
857D
857E
REEVING TYPE
2PS (2/1)
4PS (4/1)
DESCRIPTION
Snap Ring - Int.
Precision Nut
Nomelok Nut
Dowel Pin
Precision Bolt
Nomelok Nut
Precision Nut
Trolley Gearbox
Hex. Head Screw
Spring Washer
Trolley Brake
Support Angle
Support Angle
Support
Support
Bolt
Nut (Included with bolt)
Spring Washer
Return Sheave Beam - Normal Drum
Return Sheave Beam - Long Drum
Beam Block Pin
Spring Dowel Pin
Plain External Ring
Ball Bearing
Sheave
Snap Ring - Int.
Sheave Pin
Bushes
Anchor Beam - Normal Drum
Beam Block Pins
Spring Dowel Pins
Rope Socket
Rope Wedge
Socket Anchor Pin
20510133
21710921
21800259
31010920
20510164
21710985
21800266
31010952
32000607
43441753
4
4
4
4
2
4
4
4
1
8
8
1
1
3
3
1
1
1
1
1
4
4
4
1
1
2
2
1
2
2
1
2
1
2
1
43441746
31011227
20180709
49590673
49590476
31011145
2
2
1
1
1
21540174
21321115
21800039
21710809
45635056
45635063
21301144
20810426
22270910
22270935
22270927
22270942
N/A
N/A
23110316
36340294
36340287
36390127
36390110
36340389
36340307
36350375
36340346
21302412
N/A
20810473
43440741
43441746
31041227
20180709
20520095
20520032
25021347
46740877
20510164
32000213
ISSUE 2A
QTY.
Page 83

MODELS 420, 425 AND 430
ISSUE 2A
Page 84

ITEM
857F
858
859
860
861
862
863
864
865
866
867
REEVING TYPE
2PS (2/1)
4PS (4/1)
DESCRIPTION
Rope Grip Spacer
Angle Foot
Spring Washer
Precision Bolt
Precision Bolt
Spring Washer
Nut
Bracket
Hex. Head Screw
Mechanical Load Limiter Assembly - Normal Drum
Mechanical Load Limiter Assembly - Long Drum
ISSUE 2A
25320202
31011145
36080535
20810088
21321245
1
36080499
20810108
21321088
21320076
20810473
21700228
36080640
36080657
21301151
61540230
61540215
45802412
QTY.
4
4
4
4
4
4
2
8
1
1
1
Page 85
ISSUE 2A
Page 86
SECTION 11.
STANDARD HEADROOM
TROLLEY AND
TRAVEL DRIVE
ISSUE 2A
Page 87
ISSUE 2A
Page 88

STANDARD HEADROOM TROLLEY
NOTICE
Ordering Trolley Spare Parts:
The Parts Tables for the Standard Headroom Trolley contains references to ranges 1 through 4. The following tables
contain data for the range numbers detailing the maximum/minimum beam widths, or cross shaft lengths, for each hoist
model.
To determine the trolley range, measure the beam width or cross shaft length and refer to the following tables to obtain
the range.
In the parts list, refer to the applicable entry for the range of trolley to identify the correct part number.
Models: 410, 415 and 418 - Reeving 2PS and 4PS
Model: 420 and 425 - Reeving 2PS
RANGE
1
2
3
4
BEAM WIDTH
100-196mm
197-260mm
261-360mm
400mm
CROSS SHAFT LENGTH

306mm
369mm
473mm
513mm
BEAM WIDTH
125-220mm
221-315mm
400mm
CROSS SHAFT LENGTH

328mm
428mm
513mm

RANGE
1
2
3

Models: 450 and 455 - Reeving 2PS and 4PS
RANGE
1
2
3
BEAM WIDTH
125-220mm
221-315mm
400mm
CROSS SHAFT LENGTH

328mm
428mm
513mm
BEAM WIDTH
150-220mm
221-315mm
400mm
CROSS SHAFT LENGTH

335mm
450mm
545mm

RANGE
1
2
3
ISSUE 2A
Page 89
STANDARD TROLLEY AND TRAVEL DRIVE MODELS 410/415/4118
ISSUE 2A
Page 90

Standard Trolley and Travel Drive
Model(s): 410/415/418
ITEM
900
901
902
903
904
905
906
907
908 *
909
910
911 *
913 *
914 *
REEVING TYPE
2PS (2/1)
4PS (4/1)
DESCRIPTION
Trolley Leg À'
Trolley Leg `B'
Trolley Leg `C'
Trolley Leg `D'
Geared Runner
Ungeared Runner
Trolley Sideplate - Drive Side - Normal Drum
Trolley Sideplate - Drive Side - Long Drum
Trolley Sideplate - Non Drive Side - Normal Drum
Trolley Sideplate - Non Drive Side - Long Drum
Suspension Link
Tie Bar - Range 1
Tie Bar - Range 2
Tie Bar - Range 3
Tie Bar - Range 4
Spacer Tube 26mm - Range 1
Spacer Washer 12mm - Range 1
46590675
46590682
46590699
46590702
46551166
46550088
43490841
43490865
43490858
43490873
33000132
33000149
33000306
33000163
60013904
43400252
31210170
31210131
31210368
31210187
31521572
31521161
31521564
31521161
31521564
31521161
31521564
31410882
31410811
31410899
31410902
31410882
31410811
31410899
31410902
31410882
31410811
31410899
31410902
31410882
QTY.
1
1
1
1
2
2
1
1
1
1
1
1
1
1
2
4
2
2
2
2
4
2
2
2
2
2
2
8
8
14
8
4
6
10
6
8
2
16
8
4
ISSUE 2A
Page 91
STANDARD TROLLEY AND TRAVEL DRIVE MODELS 410/415/4118
ISSUE 2A
Page 92

ITEM
DESCRIPTION
914 *

Ball Bearing
Ball Bearing
Snap Ring - Ext.
Snap Ring - Int.
Precision Nut
Nomelok Nut
Socket Set Screw
Dowel Pin
Set Screw
Spring Washer
Gearbox Complete
Hex. Head Screw
Spring Washer
Set Screw (Included with brake)
Brake Complete
Precision Bolt
Precision Nut
Nomelok Nut
915
916
917
918
919
919A
921
922
923
924
925
926
927
928
928
929
930
931
940
941
942
REEVING TYPE
2PS (2/1)
4PS (4/1)
QTY.
31410899
31410902
25020366
25020615
20520063
20510042
21710921
21800259
21540174
31010938
21301176
20810458
8
2
8
2
4
4
2
2
2
2
4
4
45635056
21301144
1
1
20810426
22270910
4
1
22270935
N/A
1
3
N/A
23110316
3
1
21321032
21710610
4
4
21800137
ISSUE 2A
Page 93
STANDARD TROLLEY AND TRAVEL DRIVE MODELS 420/425
ISSUE 2A
Page 94

Model(s): 420/425
ITEM
900
901
902
903
904
905
906
907
908 *
909
910
911 *
913 *
914 *
REEVING TYPE
2PS (2/1)
4PS (4/1)
DESCRIPTION
Trolley Leg À'
Trolley Leg `B'
Trolley Leg `C'
Trolley Leg `D'
Geared Runner
Ungeared Runner
Suspension Link
Tie Bar - Range 1
Tie Bar - Range 2
Tie Bar - Range 3
Tie Bar - Range 4
46590675
46590682
46590699
46590702
46551166
46550088
43490834
43490834
43490988
43490988
33000132
33000149
33000306
33000163
60013904
43400213
31210170
31210131
31210368
31210187
31521572
46590719
46590726
46590734
46590741
46551159
46550154
43490826
43490956
33000188
33000171
33000163
43400220
31210033
31210162
31210148
31521304
31521465
31521161
31521497
31521465
31521564
31521161
31521497
31521557
31521465
31521161
31521557
31410882
31401495
31410881
31401509
31410899
31401516
31410902
31401523
QTY.
1
1
1
1
2
2
1
1
1
1
1
1
1
1
2
4
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
8
10
8
6
14
16
8
6
ISSUE 2A
Page 95
ISSUE 2A
Page 96

ITEM
914 *
915
916
917
918
919
921
922
923
924
925
926
927
928
929
930
931
940
941
942
REEVING TYPE
2PS (2/1)
4PS (4/1)
DESCRIPTION
Spacer Washer 12mm - Range 3 (425 L)
Ball Bearing
Ball Bearing
Snap Ring - Ext.
Snap Ring - Int.
Precision Nut
Nomelok Nut
Socket Set Screw
Dowel Pin
Set Screw
Spring Washer
Gearbox Complete
Hex. Head Screw
Spring Washer
Brake Complete
Precision Bolt
Precision Nut
Nomelok Nut
31410882
31401495
31410811
31410899
31410902
31401509
31401516
31401523
31410882
31401495
31410882
31410811
31401509
31410899
31401516
31410902
31401523
31410882
31410899
31410902
25020366
25020381
25020615
20520063
20520071
20510042
20510133
21710921
21710674
21800259
21800046
21540174
31010938
31010945
21301176
20810458
20810179
45635056
21301144
20810426
22270910
22270935
N/A
N/A
23110316
21321000
21710627
20800053
QTY.
4
10
6
8
10
6
10
8
2
4
2
4
16
6
8
4
8
2
8
2
4
4
2
2
2
4
4
4
1
4
4
1
1
3
3
1
4
4
4
ISSUE 2A
Page 97
STANDARD TROLLEY AND TRAVEL DRIVE MODEL 430
ISSUE 2A
Page 98

Model: 430
ITEM
900
901
902
903
904
905
906
907
908 *
909
910
911 *
913 *
914 *
REEVING TYPE
2PS (2/1)
4PS (4/1)
DESCRIPTION
Trolley Leg À'
Trolley Leg `B'
Trolley Leg `C'
Trolley Leg `D'
Geared Runner
Ungeared Runner
Suspension Link
Tie Bar - Range 1
Tie Bar - Range 2
Tie Bar - Range 3
Spacer Tube 38mm
Spacer Tube 26mm
46590719
46590726
46590734
46590741
46551159
46550154
43490819
43490819
43490924
43490924
33000188
33000171
33000163
60013904
43480238
31210033
31210162
31210148
31521465
31521304
31521480
31521473
31521480
31521473
46590758
46590765
46590773
46590780
46555053
46555046
43490802
43490897
33000195
33000065
33000097
60015475
32180017
32180024
32180032
31521458
31521441
31521434
31521426
31521375
31521434
31521441
31401495
31401509
31401516
31401523
31410919
31401531
31401548
31410791
31401495
31410919
31401509
31401516
31401523
31401531
31401548
QTY.
1
1
1
1
2
2
1
1
1
1
1
1
1
2
4
1
1
1
2
2
2
2
2
2
2
2
2
2
8
4
8
12
8
6
10
12
6
8
10
4
ISSUE 2A
Page 99
STANDARD TROLLEY AND TRAVEL DRIVE MODEL 430
ISSUE 2A
Page 100

ITEM
DESCRIPTION
914 *

Ball Bearing
Ball Bearing
Snap Ring - Ext.
Snap Ring - Int.
Precision Nut
Nomelok Nut
Socket Set Screw
Dowel Pin
Set Screw
Spring Washer
Gearbox Complete
Hex. Head Screw
Spring Washer
Brake Complete
Precision Bolt
Precision Nut
Nomelok Nut
915
916
917
918
919
921
922
923
924
925
926
927
928
929
930
931
940
941
942
REEVING TYPE
2PS (2/1)
4PS (4/1)
31410791
31401495
31401531
31401516
31401548
31401523
25020381
25020615
20520381
20510133
21710674
21800046
25020571
25020647
20520571
20610164
21710985
21800266
21540174
31010945
31010749
21301203
20810179
QTY.
8
10
6
2
10
8
8
2
4
4
2
2
2
2
4
4
45635056
21301144
45630641
21301183
1
4
20810426
22270910
20810154
22270927
4
1
22270935
N/A
22270942
N/A
1
3
N/A
23110316
3
1
21321071
21710635
4
4
21800060
N/A
* For definition of range see notice at beginning of section.
ISSUE 2A
Page 101
ISSUE 2A
Page 102

Model(s): 450/455
ITEM
900
901
902
903
904
905
906
907
908 *
909
910
911 *
913 *
914 *
915
916
917
918
919
921
REEVING TYPE
2PS (2/1)
DESCRIPTION
Trolley Leg À'
Trolley Leg `B'
Trolley Leg `C'
Trolley Leg `D'
Geared Runner
Ungeared Runner
Trolley Sideplate - Drive Side
Trolley Sideplate - Non Drive Side
Suspension Link
Tie Bar - Range 1
Tie Bar - Range 2
Tie Bar - Range 3
Ball Bearing
Ball Bearing
Snap Ring - Ext.
Snap Ring - Int.
Precision Nut
Nomelok Nut
Socket Set Screw
46590758
46590765
46590773
46590780
46555053
46555046
43490775
43490782
33000195
33000065
33000097
60015475
43400206
32180017
32180024
32180032
31521458
31521441
31521434
31521426
31521375
31521434
31521441
31410919
31401531
31401548
31410791
31410919
31401531
31401548
31410791
31401531
31401548
25020571
25020647
20520095
20510164
21710985
21800266
21540174
QTY.
1
1
1
1
2
2
1
1
1
1
1
2
4
2
2
2
2
2
2
2
2
2
2
4
8
12
6
12
8
10
8
6
10
8
2
4
4
2
2
2
ISSUE 2A
Page 103
ISSUE 2A
Page 104

ITEM
922
923
924
925
926
927
928
929
930
931
940
941
942
REEVING TYPE
2PS (2/1)
DESCRIPTION
Dowel Pin
Set Screw
Spring Washer
Gearbox Complete
Hex. Head Screw
Spring Washer
Brake Complete
Precision Bolt
Precision Nut
Nomelok Nut
QTY.
31010749
21301203
20810179
45630641
21301183
20810154
22270927
22270942
N/A
N/A
23110316
21321071
2
4
4
1
4
4
1
1
3
3
1
4
21710635
21800060
4
4
ISSUE 2A
Page 105
ISSUE 2A
Page 106
SECTION 12.
TOP RUNNING TROLLEY

FRAME AND
TRAVEL DRIVE
ISSUE 2A
Page 107
TROLLEY FRAME AND TRAVEL DRIVE
ISSUE 2A
Page 108

Top Running Trolley Frame and Travel Drive
Model(s): 410/415/418
ITEM
560
561
562
563
567
568
569
571
572
573
574
575
576
578
580
581
582
583
584
585
586
587
588
589
590
591
592
593
594
REEVING TYPE
2PS (2/1)
4PS (4/1)
DESCRIPTION
Top Running Trolley Frame - Normal Drum
Top Running Trolley Frame - Long Drum
Wheel Axle - Normal Drum
Wheel Axle - Long Drum
Taper Key
Ball Bearing
Geared Runner
Ungeared Runner
Runner Pinion
Axle Key Cover
Drive Guard
Hex. Head Screws
Hex. Head Screws
Spring Washer
Spring Washer
Precision Bolt
Spring Washer
Precision Nut
Gearbox Complete
Hex. Head Screw
Spring Washer
Motor with Brake - 40 FPM
Sealing Washer (Included with brake)
Brake Complete
Buffer
Washer
Precision Bolt
Spring Washer
Precision Bolt
ISSUE 2A
QTY.
42415170
42415187
32712623
32712631
25250703
25020713
46545032
46545000
46051883
44360618
44441248
21303120
1
1
2
2
4
4
1
3
1
1
1
4
21303113
20810284
2
2
20810525
21321017
4
4
20810525
21710590
4
4
45630658
21301151
1
4
20810284
22270910
4
1
22270935
N/A
1
3
N/A
23110316
3
1
45470130
21520991
4
4
20800740
21321063
20810088
21710635
4
4
4
4
Page 109
ISSUE 2A
Page 110

Model(s): 420/425
ITEM
560
561
562
563
567
568
569
571
572
573
574
575
576
578
580
581
582
583
584
585
586
587
588
589
590
591
592
593
594
REEVING TYPE
2PS (2/1)
4PS (4/1)
DESCRIPTION
Taper Key
Ball Bearing
Geared Runner
Ungeared Runner
Runner Pinion
Axle Key Cover
Drive Guard
Hex. Head Screws
Hex. Head Screws
Spring Washer
Spring Washer
Precision Bolt
Spring Washer
Precision Nut
Gearbox Complete
Hex. Head Screw
Spring Washer
Sealing Washer (Included with brake)
Brake Complete
Buffer
Washer
Precision Bolt
Spring Washer
Precision Bolt
42415170
42415187
32712623
32712631
25250703
25020713
46545032
46545000
46051883
44360618
44441248
21303120
42415194
42415207
32711288
32711288
25250798
25020720
46545056
46545049
1
1
2
2
4
4
1
3
1
4
1
4
21303113
20810284
2
2
20810525
21321017
4
4
20810525
21710590
4
4
45630658
21301151
1
4
20810284
22270910
4
1
22270935
N/A
1
3
N/A
23110316
3
1
45470130
21520991
4
4
20800740
21321063
21320225
20810088
21710635
ISSUE 2A
QTY.
4
4
4
4
Page 111
ISSUE 2A
Page 112

Model: 430
ITEM
REEVING TYPE
2PS (2/1)
4PS (4/1)
DESCRIPTION

561 Wheel Axle - Normal Drum
562 Taper Key
563/4 Ball/Roller Bearing
565 Nylos Ring
566 Spacer
567 Geared Runner
568 Ungeared Runner
569 Runner Pinion
571 Axle Key Cover
572 Drive Guard
573 Hex. Head Screws
574 Hex. Head Screws
575 Spring Washer
576 Spring Washer
578 Precision Bolt
580 Spring Washer
581 Precision Nut
582 Gearbox Complete
583 Hex. Head Screw
584 Spring Washer
585 Motor with Brake - 40 FPM
586 Socket Head Cap Screw (Included with brake)
587 Sealing Washer (Included with brake)
588 Brake Complete
589 Buffer
590 Socket Head Cap Screw
591 Washer
592 Precision Bolt
593 Spring Washer
594 Precision Bolt
560
42415194
42415207
32711288
32711295
25250798
25020720
42415214
42415260
32711308
32711315
25251089
25040221
27060496
31420683
46545024
46545017
46051876
1
1
2
2
4
4
8
4
1
3
1
4
44441255
21303120
1
4
21303113
20810284
2
2
20810525
46545066
46545049
46051883
44360618
44441248
21321024
21320954
4
4
20810525
21710590
20810213
21710627
4
4
45630658
21301151
45630619
21301183
1
4
20810284
22270910
20810525
22270927
4
1
22270935
N/A
22270942
N/A
1
3
N/A
23110316
3
1
45470130
21520991
20800740
21321095
20810108
21710819
4
4
4
4
4
4
N/A
ISSUE 2A
QTY.
Page 113
ISSUE 2A
Page 114

Model(s): 450/455
ITEM
560
561
562
564
565
566
567
568
569
571
572
573
574
575
576
578
580
581
582
583
584
585
586
587
588
589
590
591
592
593
594
REEVING TYPE
2PS (2/1)
4PS (4/1)
DESCRIPTION
Taper Key
Roller Bearing
Nylos Ring
Spacer
Geared Runner
Ungeared Runner
Runner Pinion
Axle Key Cover
Drive Guard
Hex. Head Screw
Hex. Head Screw
Spring Washer
Spring Washer
Precision Bolt
Spring Washer
Precision Nut
Gearbox Complete
Hex. Head Screw
Spring Washer
Socket Head Cap Screw (Included with motor)
Sealing Washer (Included with motor)
Brake Complete
Buffer
Washer
Precision Bolt
Spring Washer
Precision Bolt
42415221
42415239
32711315
32711322
25251089
25040221
27060496
31420683
46545024
46545017
46051876
44360618
ISSUE 2A
QTY.
42415246
42415253
32711200
32711217
25250970
25060141
27060433
31420710
46510642
46540763
46052052
44360657
1
1
2
2
4
4
8
4
1
3
1
4
44441255
44441262
21303120
1
4
21303113
20810284
2
2
20810525
21320954
21320174
4
4
20810203
21710627
4
4
45630619
45630697
21301183
1
4
20810525
22270927
4
1
22270942
N/A
1
3
N/A
23110316
3
1
45470130
21520991
20800740
21321122
20810407
21700921
4
4
4
4
4
4
Page 115
ISSUE 2A
Page 116
SECTION 13.
TROLLEY TRAVEL
GEARBOX
ISSUE 2A
Page 117
LH AND SH TROLLEY TRAVEL GEARBOX
TR TROLLEY TRAVEL GEARBOX

ISSUE 2A
Page 118

Trolley/Travel Gearbox
MOUNTING TYPE
ITEM
XXX
600
599
601
602
609
610
611
612
613
614
616
617
618
619
620
621
622
623
624
625
630
631
632
636
637
XXX
XXX
XXX
DESCRIPTION
SH & LH
45635056
Gearbox Complete
Gearbox Housing with Insert (Item 599)
Gearbox Insert Only
Output Shaft/Output Spur
Output Pinion/Input Spur
Output Coupling
Ball Bearing
Ball Bearing
Ball Bearing
Ball Bearing
Snap Ring - Ext.
Snap Ring - Int.
Snap Ring - Int.
Grooved Pin
Motor Shaft Key (Included with motor)
Motor Pinion
Set Screw
Spring Washer
Set Screw
Runner Pinion
Key
Snap Ring
Snap Ring Set (Includes items 614, 616, 617)
TR
45630658
QTY.
1
44430748
44431085
1
1
46025027
46021649
1
1
46405091
25020777
1
1
25021288
25020608
1
1
25020752
20520122
1
1
20510035
20510059
20180731
N/A
46051868
22270910
22270935
21301151
20810284
21520879
21540174
44430696
1
1
1
1
1
1
1
8
8
1
1
1
46051883
46021730
1
1
34790604
20520402
1
1
60011837
60011844
1
60011876
SH = Standard Headroom Trolley

LH = Low Headroom Trolley
TR = Top Running Trolley
ISSUE 2A
Page 119

ISSUE 2A
Page 120

Model(s): 430-2 Fall Only
MOUNTING TYPE
ITEM
XXX
600
599
601
602
609
610
611
612
613
614
616
617
618
619
620
621
622
623
624
625
630
631
632
636
637
XXX
XXX
XXX
DESCRIPTION
SH & LH
45635027
Gearbox Complete
Gearbox Insert Only
Output Pinion/Input Spur
Output Coupling
Ball Bearing
Ball Bearing
Ball Bearing
Ball Bearing
Snap Ring - Ext.
Snap Ring - Int.
Snap Ring - Int.
Grooved Pin
Motor Pinion
Set Screw
Spring Washer
Set Screw
Runner Pinion
Key
Snap Ring
TR
45630658
44430748
QTY.
1
44431085
1
1
46021649
1
1
25020777
1
1
25021288
25020608
1
1
25020752
20520122
1
1
46025027
46405091
20510035
44430696
1
1
1
1
1
1
1
8
8
1
1
1
46051883
46021730
1
1
34790604
20520402
1
1
20510059
20180731
N/A
46051868
22270910
22270935
21301151
20810284
21520879
21540174
60011837
60011844
60011876

ISSUE 2A
Page 121

ISSUE 2A
Page 122

Model(s): 430-4 Fall
ITEM
XXX
600
599
601
603
604
605
607
608
609
610
611
612
613
614
617
618
619
620
621
622
623
624
625
630
631
632
636
637
XXX
XXX
XXX
MOUNTING TYPE
SH & LH
TR
DESCRIPTION
Gearbox Complete
Gearbox Insert Only
Output Pinion Shaft
Distance Piece
Parallel Key
Input Spur
Snap Ring - Ext.
Output Coupling
Ball Bearing
Ball Bearing
Ball Bearing
Ball Bearing
Snap Ring - Ext.
Snap Ring - Int.
Grooved Pin
Motor Shaft Key
Motor Pinion
Set Screw
Spring Washer
Set Screw
Runner Pinion
Key
Snap Ring
Snap Ring Set (Includes items 608, 614, 617, 637)
45635063
44430748
45630619
QTY.
25020784
25021413
1
1
1
1
1
1
1
1
1
1
1
1
25020622
25020784
1
1
20510074
20510098
1
1
44430787
46025035
46021747
31512055
34790591
46092845
25020399
46405104
20180748
1
1
46060786
22270927
1
1
22270942
21301183
1
8
20810284
21520879
8
1
21540174
44430709
1
1
46051876
46021688
1
1
34790611
20520419
1
1
1
1
1
60011851
60011868
60011883

ISSUE 2A
Page 123

ISSUE 2A
Page 124

Model(s): 450/455-2 Fall
MOUNTING TYPE
ITEM
XXX
600
599
601
603
604
605
607
608
609
610
611
612
613
614
617
618
619
620
621
622
623
624
625
630
631
632
636
637
XXX
XXX
XXX
DESCRIPTION
SH & LH
45635063
Gearbox Complete
Gearbox Insert Only
Output Pinion Shaft
Distance Piece
Parallel Key
Input Spur
Snap Ring - Ext.
Output Coupling
Ball Bearing
Ball Bearing
Ball Bearing
Ball Bearing
Snap Ring - Ext.
Snap Ring - Int.
Grooved Pin
Motor Pinion
TR
45630619
44430716
44430787
1
1
46021747
1
1
31512055
34790591
1
1
46092845
20520399
1
1
25020784
1
1
25021413
25020622
25020784
20510074
20510098
20180748
N/A
46060786
22270927
22290942
21301183
20810284
1
1
1
1
1
1
1
1
1
1
8
8
21520879
21540174
1
1
46025035
46405104

Set Screw
Spring Washer
Set Screw
Runner Pinion
Key
Snap Ring
QTY.
44430709
46051876
1
1
46021688
34790611
1
1
20520419
1
1
60011851
60011868
60011883
1
1

ISSUE 2A
Page 125

ISSUE 2A
Page 126

Model(s): 450/455-4 Fall
ITEM
XXX
599
603
604
605
607
608
610
611
612
613
614
617
619
620
621
622
623
624
625
630
631
632
636
637
XXX
XXX
MOUNTING TYPE
TR
DESCRIPTION
Gearbox Complete
Gearbox Insert Only
Output Pinion Shaft
Distance Piece
Parallel Key
Input Spur
Snap Ring - Ext.
Ball Bearing
Ball Bearing
Ball Bearing
Ball Bearing
Snap Ring
Snap Ring
Motor Pinion
Set Screw
Spring Washer
Set Screw
Runner Pinion
Key
Snap Ring - Ext.
QTY.
45630697
44430787
46021747
31512055
34790591
46092845
20520399
25020784
25021413
25020622
25020784
20510074
1
1
1
1
1
1
1
1
1
1
1
1
20510098
N/A
1
1
46060786
22270927
1
1
22270942
21301183
1
1
20810284
21520879
1
1
21540174
44430709
1
1
46052052
46021806
1
1
35600100
20520419
1
1
60011890
60011883
1
1

ISSUE 2A
Page 127

End Carriages
Models: 450/455-6 Fall/8 Fall
DO NOT USE. EXAMPLE ONLY. TO BE UPDATED.

End carriage
Note: quantities are per end carriage
Item
Description
Tramwheel Diameter
Qty
No.
200 mm
250 mm
315 mm
400 mm
500 mm
Buffer Plate
3422-0020
3422-0038
3422-0045
3422-0052
3422-0069
Buffer
4547-0130
4547-0130
4547-0130
4547-0130
4547-0130
Screw Skt. Hd.Cap
2152-0984
2152-0984
2152-0984
2152-0984
2152-0984
Screw Skt.Hd.Cap
2152-1008
2152-1008
2152-1008
2152-1008
2152-1008
Washer Spring Grvr.
2081-0382
2081-0382
2081-0382
2081-0382
2081-0382
Nut Hex.
2171-0603
2171-0603
2171-0603
2171-0603
2171-0603
10
Cap (Closed)
3425-0604
3425-0611
3425-0628
3425-0636
3425-0643
11
Shim
3142-0987
3142-0994
3142-1001
3142-1018
3142-1025
12
Bearing Sph. Roller
2506-0050
2506-0224
2506-0075
2506-0099
2506-0295
13
Nilos Ring
2705-0118
2705-0125
2705-0133
2750-0140
2705-0157
14
Bearing Block
4341-0644
4341-0668
4341-0683
4341-0703
4341-0727
15
Screw Skt. Hd. Cap
2152-0984
2152-1169
2152-1169
2152-1267
2152-1250
16
Washer Spring
2081-0049
2081-0063
2081-0063
2081-0071
2081-0088
17
Axle Driving *
3273-0748
3273-0755
3273-0762
3273-0770
3273-0787
18
Tramwheel *
4652-1136
4652-1143
4652-1150
4652-1167
4652-1175
(72 Trd.)
(72 Trd.)
(72 Trd.)
(90 Trd.)
(90 Trd.)
4652-1069
4652-1077
4652-1084
4652-1091
4652-1104
(60 Trd.)
(60 Trd.)
(60 Trd.)
(65 Trd.)
(65 Trd.)
19
Axle Trailing *
3260-0894
3260-0907
3260-0914
3260-0921
3260-0939
20
Cap (Open)
3437-0258
3437-0265
3437-0273
3437-0280
3437-0297
22
Spacer
3152-1739
3152-1746
Not Fitted
Not Fitted
Not Fitted
25
Torque Arm
4767-0196
4767-0209
4767-0216
4767-0223
4767-0231
26
Hex. Head Bolt
2130-0188
2130-0188
2130-0188
2130-0377
2130-0377
27
Nut Hex. Locking
2183-0045
2183-0045
2183-0045
2183-0091
2183-0091
29
Screw Hex. Head
2132-0044
2132-0044
2132-0044
2132-0044
2132-0044
30
Washer, Spring
2081-0382
2081-0382
2081-0382
2081-0382
2081-0382
31
Washer, Spring
2081-0032
2081-0056
2081-0056
2081-0056
2081-0063
32
Washer, Spring
2081-0017
2081-0017
2081-0017
2081-0024
2081-0032
16
33
Key (Drive Shaft)
1545-0117
1545-0132
1545-0132
1545-0149
1545-0163
(76mm 1g)
(107mm 1g)
(94mm 1g)
(121mm 1g)
157mm 1g)
33A
Key (Wheel)
34
Disc Spring
35
Washer, Bright
36
Washer Special
37
Bolt
2130-0171
39
Motor/Gearbox/Brake
Quote crane serial number
40
End Carriage
2130-0230
2130-0230
2130-0247
2130-0345
* Note: Tramwheel and Axle supplied as one item only
ISSUE 2A
Page 128
END CARRIAGE ASSEMBLY
ISSUE 2A
Page 129

Long travel gearbox and motor

Item
Description
Quantity
Housing FZ/FD81
End Shield for gear K80
Breather M16x1.5
Plug M161.5
SP
11
Circlip, Internal
SP
12
Bearing
SP
13
Bearing
SP
18
Gasket
20
Shim Ring
24
Stud
SP
25
Spring Washer
SP
26
Hex Nut
SP
32
Hex Head Setscrew, Plated
SP
33
Locking Cap
34
Locking Cap
37
Support Washer
39
Locking Cap
SP
4
10
SP
SP
SP
1
SP
100
Key A3X3X14
101
Pinion
102
Circlip, External
103
Gear
104
Key
105
Pinion Shaft
106
Gear
107
Bearing
SP
108
Bearing
SP
109
Circlip, Internal
SP
110
Key
SP
111
Pinion Shaft
112
Gear
128
Shim Ring
129
Support Washer
136
Ring Square Cross Section
200
Output Flange KA80/KH80
201
Output Flange KA80/KH80
202
Hollow Shaft KA/FA80 D=50
204
Oil Seal
SP
208
Bearing
SP
209
Key
SP
210
Ring Square Cross Section
217
Hex Head Setscrew
SP
1
1
SP
1
SP
ISSUE 2A
Page 130

Item
Description
Quantity
218
Hex Head Setscrew
221
Oil Seal
SP
225
Hollow Shaft Cover CA61/KA80/FA
226
Hex Head Setscrew
236
Circlip, Internal
SP
237
Washer
SP
238
Spring Washer B16
239
283
Spacer Ring KA80
SP
SP
Warning Label Breather Position
301
Motor Flange A90 A200
306
Bearing
307
Circlip Internal
SP
308
Circlip Internal
SP
312
Oil Seal
SP
313
Splash Ring
SP
314
Support Washer
401
End Shield A90 Braked D7.5/35
405
Wave Washer
SP
406
Bearing
SP
412
Oil Seal
SP
601
Fan A90 Motors Braked
602
Key
SP
603
Circlip, External
SP
605
Fan Cover A90 Braked With hand Release
607
Cheese Head Screw, Plated SP
702
Tie Rod
SP
703
Locking Washer
SP
705
Name Plate
706
Rivet
415
Brake Coil, L8
417
Screw
418
Brake Hub L8/L16- A90/100 Motor
419
Circlip Internal
421
Key
430
Sleeve M1P4 Brake Mtrs
472
Brake Adaptor Flange L8-16-32/A90-1
499
Rectifier Half Wave 440V 3DI Varis
432
Brake Disc L8
433
Steel Brake Disc L8
437
Screw
423
Hand Release L8
SP
SP
1
4
SP
1
SP
ISSUE 2A
Page 131
CROSS TRAVERSE GEARBOX
CROSS TRAVERSE MOTOR

ISSUE 2A
Page 132
ISSUE 2A
Page 133
SECTION 14.
HOIST BRAKE
ISSUE 2A
Page 134
HOIST BRAKE
ISSUE 2A
Page 135

Hoist Brake
MODEL
ITEM
X
1A
2
4
4
4
5
5
5
6
7
8
8
9
9
10
12
DESCRIPTION
Hoist Brake Complete
Stator Body Assembly
Armature Plate
Spring
Spring
Spring
Tappet
Tappet
Tappet
Brake Rotor
Brake Hub
Adjustment Tube
Adjustment Tube
Screw and Washer
Screw and Washer
Friction Plate
Hand Release Kit
407/410/
415/418
45390960
23140102
23142272
23142309
420/425
430
450/455
QTY.
45390537
23141622
23142037
45390393
23140576
23142103
45390551
23140082
23142174
23142127
23142198
23142135
23143284
23143291
23142201
23143304
23143311
23142142
23142218
23142159
N/A
23141867
23142225
23142005
23141997
1
1
1
7
9
12
4
6
8
1
1
3
6
3
6
1
1
23142051
23142316
23142068
23143245
23143252
23142387
23142394
23141472
23141335
23143269
23143277
23142076
23142083
23141713
23141608
The friction plate (Item 10) is not fitted on Model 430 Hoists.
ISSUE 2A
Page 136
ISSUE 2A
Page 137
SECTION 15.
TROLLEY BRAKE
ISSUE 2A
Page 138
TROLLEY BRAKE
ISSUE 2A
Page 139

Trolley Brake
ITEM
4
5
7
11
12
14
15
17
18
20
23
24
25
XX
DESCRIPTION
PART NUMBER
23143375
23143382
23143399
23143402
23143419
23143426
23143434
23143441
23143458
23143465
23143473
23143480
23143497
23430076
Armature
Spacer Ring
Static Friction Plate
Pressure Spring
Spring Plunger
Adjust End Cap
Grub Screw
End Cover
Friction Disc
Brake Hub
Non Magnetic Shim
Sealing Washer
Brake Rectifier (For Magnetic Control)
QTY.
1
1
1
*
*
1
1
1
1
1
1
3
3
1
* Quantity to be advised by the Customer when ordering.
ISSUE 2A
Page 140
ISSUE 2A
Page 141
SECTION 16.
HOIST AND TRAVEL

CONTROL PANEL
ISSUE 2A
Page 142

ISSUE 2A
Page 143

Hoist and Travel Control Panel
Model(s): 410-415 and 418
ITEM
A
D
E
F
G
H
I
J
K
L
M
N
R
S
T
U
DESCRIPTION
PART NUMBER
QTY.
Enclosure
SSH
DSH, SSH/SST, DSH/SST and DSH/DST
7434300S
7435400S
1
1
Backplate
SSH
DSH, SSH/SST, DSH/DST
DSH/SST
73354300
73355400
73356400
1
1
1
60015846
60011903
23142636
7314193F
23142643
23142650
1
1
1
1
1
1
60011910
60011903
23142636
26600294
60011910
1
1
1
2
1
23142636
26600294
1
2
73370320
73370320
73370320
73370320
73370320
24
30
32
36
47
26800390
26800390
26800435
26800435
3
1
2
3
86DF60AB10
86DF60AB10
23420327
23430051
23143540
48900178
3
4
1
1
2
1
Reversing Contactor with Interlock (Trolley)

SSH/SST and DSH/SST
DSH/DST
Mechanical Interlock
Dual Speed Relay (Trolley)
Auxiliary Contact Block
Brake Relay
Reversing Contactor with Interlock
(DSH - Fast/Slow or Up Slow/Down Slow dependant on version)
DSH and DSH/DST
DSH/DST
(SSH and DSH - Up/Down or DSH - Up Fast/Down Fast)
Terminals
SSH
DSH
SSH/SST
DSH/SST
DSH/DST
Fuse
SSH
DSH
SSH/SST. DSH/SST and DSH/DST
Fuse Carrier
SSH and DSH
SSH/SST, DSH/SST and DSH/DST
Transformer
Rectifier
Suppressor
Timer Relay (MML)
ISSUE 2A
Page 144

ISSUE 2A
Page 145

Model(s): 410-415 and 418 (Continued)
ITEM
V
Y
Z
DESCRIPTION
End Bracket
SSH, SSH/SST, DSH/SST and DSH/DST
DSH
PART NUMBER
QTY.
73370240
73370240
2
1
End Plate
SSH, DSH, SSH/SST, DSH/SST
DSH/DST
73370460
73370460
3
2
Contactor for Dual Speed Timing Relay

Dual Speed Timing Relay
7314199F
48900185
1
1
ISSUE 2A
Page 146

ISSUE 2A
Page 147

Model(s): 420 and 425
ITEM
A
D
E
F
G
H
I
J
K
L
M
N
Q
R
S
T
DESCRIPTION
PART NUMBER
QTY.
Enclosure
SSH
DSH and DSH/DST
SSH/SST and DSH/SST
7434300S
7435400S
POCRN65250
1
1
1
Back Plate
SSH
DSH and DSH/DST
SSH/SST and DSH/SST
73354300
73355400
73356500
1
1
1

SSH/SST and DSH/SST
DSH/DST
60015846
60011903
1
1
23142636
7314193F
23142643
23142650
1
1
1
1
60015117
60011903
23142636
26600294
60015117
23142636
26600294
1
1
1
2
1
1
2
73370320
73370320
73370320
73370320
73370320
73370340
24
30
31
23
50
13
26800390
26800390
26800435
26800435
3
1
2
3
86DF60AB10
86DF60AB10
21470037
23420335
23430051
23143540
3
4
2
1
1
2
Brake Relay
DSH and DSH/SST
DSH/DST
(SSH and DSH
Up/Down or DSH - Up Fast/Down Fast)
Mechanical
Interlock
Terminals
SSH
DSH
SSH/SST
DSH/SST
DSH/DST
DSH/SST
Fuse
SSH
DSH, SSH/SST, DSH/SST, DSH/DST
DSH
Fuse Carrier
SSH and DSH
Resistor
Transformer
Rectifier
Suppressor
ISSUE 2A
Page 148

ISSUE 2A
Page 149

Model(s): 420 and 425 (Continued)
ITEM
U
V
W
Y
Z
DESCRIPTION
Timer Relay (MML)
End Bracket
End Plate
ISSUE 2A
PART NUMBER
QTY.
48900178
73370240
1
2
73370460
7314199F
3
1
48900185
Page 150
HOIST UNIT MODEL 430

ISSUE 2A
Page 151

Model: 430
ITEM
A
D
E
F
G
H
I
K
L
M
N
Q
R
S
T
U
V
W
DESCRIPTION
Enclosure
SSH and DSH
PART NUMBER
QTY.
7436400S
POCRN75250
1
1
73356400
73357500
1
1
60015846
60011903
23142636
7314193F
23142643
23142650
60015124
1
1
1
1
1
1
1
23142667
60015124
1
1
23142667
26600294
1
2
Terminals
SSH and DSH
SSH/SST
DSH/SST
DSH/DST
SSH
DSH, DSH/SST and DSH/DST
SSH/SST
73370320
73370320
73370320
73370320
73370340
73370340
73370340
18
22
23
39
7
13
10
Fuse
ALL
SSH and DSH
SSH/SST, DSH/DST and DSH/DST
26800390
26800435
26800435
1
2
3
Fuse Carrier
SSH and DSH
86DF60AB10
86DF60AB10
3
4
21470044
23420342
2
1
23430051
23143540
1
2
48900178
73370240
73370230
1
2
1
Backplate
SSH and DSH
SSH/SST, DSH/DST and DSH/DST
SSH/ST
DSH/SST and DSH/DST
Brake Relay
(SSH and DSH - Up/Down or DSH - Up Fast/Up Slow dependant on version)
Resistor
Transformer
Rectifier
Suppressor
Timer Relay (MML)
End Bracket
End Plate
ISSUE 2A
Page 152
HOIST UNIT MODEL 430
ISSUE 2A
Page 153

ITEM
X
Y
Z
DD
DESCRIPTION
End Plate
(SSH/SST, DSH/SST and DSH/DST)
ISSUE 2A
PART NUMBER
73370460
QTY.
2
7314199F
48900185
26600294
1
1
2
Page 154

ISSUE 2A
Page 155

Model(s): 450 and 455
ITEM
A
C
D
E
F
G
H
J
K
L
N
P
Q
R
S
T
U
V
W
DESCRIPTION
Enclosure
SSH
DSH
Backplate
SSH
DSH
Brake Relay
DSH
DSH/SST and DSH/DST
DSH
DSH/SST and DSH/DST
(SSH and DSH -Up/Down or DSH Up Fast/Down Fast dependant on version)
Terminals
SSH
DSH
SSH/SST and DSH/SST
DSH/DST
SSH
DSH, SSH/SST, DSH/SSH and DSH/DST
Miniature Circuit Breaker
ALL
SSH and DSH
Resistor Mounting Plate
Resistor
Transformer
Rectifier
Suppressor
Timer Relay (MML)
End Bracket
End Plate
ISSUE 2A
PART NUMBER
QTY.
7436400S
7436500S
POCRN75250
1
1
1
73356400
73356500
73357500
60011903
23142636
73141193F
23142643
23142650
1
1
1
1
1
1
1
1
60015149
60015132
1
1
23142667
23142636
26600294
60015149
1
1
2
1
23142667
73370320
73370320
73370320
73370320
73370340
73370340
18
17
28
37
10
13
P05SX21047
P05SX22047
P05SX22027
P05SX23107
3473270195
21470051
23420359
23430051
23143540
48900178
73370240
73370230
1
1
1
1
1
3
1
1
2
1
2
1
Page 156

ISSUE 2A
Page 157

Model(s): 450 and 455 (Continued)
ITEM
X
Y
Z
DESCRIPTION
End Plate
ISSUE 2A
PART NUMBER
QTY.
73370460
7314199F
2
1
48900185
Page 158
ISSUE 2A
Page 159
1998 MORRIS MATERIAL HANDLING

Spare Parts Manual: Issue 3 Dec 00 Catalog Hp-38-3

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Spare Parts Manual: Issue 3 Dec 00 Catalog Hp-38-3

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Spare Parts Manual

REDILIFT WR SERIES PARTS LIST

REDILIFT WR SERIES PARTS LIST

THIS PAGE DELIBERATELY BLANK

REDILIFT WR SERIES PARTS LIST

REDILIFT WR SERIES PARTS LIST

THIS PAGE DELIBERATELY BLANK

REDILIFT WR SERIES PARTS LIST

Hoist Control Type

Top Running Trolley

Always Supply the Machine Serial Number and Model Number

REDILIFT WR SERIES PARTS LIST

THIS PAGE DELIBERATELY BLANK

REDILIFT WR SERIES PARTS LIST

REDILIFT WR SERIES PARTS LIST

HOIST UNIT MODELS 410, 415 AND 418

REDILIFT WR SERIES PARTS LIST

Hoist Drum - Normal Drum

Hoist Drum - Long Drum

Rope Guide/Band and Spring (Nylon)

Rope Guide/Band and Spring (Cast iron)

D Shaft with Key (409B) Screw / Locknut (434)-Normal Drum

D Shaft with Key (409B) Screw / Locknut (434) - Long Drum

Motor Shaft Key Included with motor

Drive Shaft Key

Rope Clamp Screw

Hoist Rope - Normal Drum - 2PS (2/1)

Hoist Rope - Normal Drum - 4PS (4/1)

Hoist Rope - Long Drum - 2PS (2/1)

Hoist Rope - Long Drum - 4PS (4/1)

Hoist Brake Assembly

Hoist Brake Cover

Cheese Head Screw

Coupling Complete with items 420A and 420B

Hoist Motor 230-3-60 - Std. Single Speed

Hoist Motor 230-3-60 - Std. Dual Speed

Hoist Motor 460-3-60 - Std. Single Speed

Hoist Motor 460-3-60 - Std. Dual Speed

Hoist Motor 575-3-60 - Std. Single Speed

Hoist Motor 575-3-60 - Std. Dual Speed

Socket Head Screw

Limit Switch Rod - Normal Drum

Limit Switch Rod - Long Drum

Collars (Excluding Grub Screw)

Switch Support Bracket

Socket Head Screw

REDILIFT WR SERIES PARTS LIST

HOIST UNIT MODELS 410, 415 AND 418

REDILIFT WR SERIES PARTS LIST

Cheese Head Screw

REDILIFT WR SERIES PARTS LIST

HOIST UNIT MODELS 410, 415 AND 418

REDILIFT WR SERIES PARTS LIST

REDILIFT WR SERIES PARTS LIST

HOIST UNIT MODELS 420, 425 AND 430

REDILIFT WR SERIES PARTS LIST

Hoist Gearbox Assembly

Hoist Drum - Normal Drum

Hoist Drum - Long Drum

Rope Guide/Band and Spring (Nylon)

Rope Guide/Band and Spring (Cast iron)

Tie Bar - Normal Drum