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Attachment 1: Flow Chart of NSR Procedure

Asset Engineer

Analyze the defect and determine the repair method, spare parts, etc. to be used

Asset Engineer/Inspection Engineer

Communicate with Inspection Engineer, decide permanent or temporary repair and initiate NSR form

Review not accepted

Asset Engineer

Engage specialist contractor, get PE approval and communicate with SME to review the proposed NSR method & procedure

Not Approved

Review accepted

Asset Engineer/Inspection Engineer/Plant Engineer

Carry out HAZOP study if required

Central Engineering Mechanical Manager

Review and Approve NSR method & procedure Not Approved Approved

Asset Manager

Final Review and Approval of NSR method & procedure

Approved

Asset Engineer

Execute NSR

Inspection Engineer

Witness NSR Execution Update Update Database Database

Permanent Repair/MOC?

If it is temporary, need to plan for permanent repair If above already Permanent NSR Repair Asset Engineer Plan & Update Inspection Engineer for Permanent Repair Asset Engineer

If it require MOC, need to follow MOC procedure

Submitted MOC form

Asset Engineer/Inspection Engineer/Central Engineering Section Manager/Asset Manager

Sign off completion of NSR in NSR form

Inspection Engineer

Monitoring NSR at site. Frequency based on Criticality Matrix

Defect found?

Yes

No

Perform appropriate NDT to measure defect sizing

Inspection Engineer

Inspection Engineer

Continue monitoring until removal of NSR

Accept/Reject?

If accepted, continue monitoring until removal of NSR

If rejected, perform repair/replace to remove the defect or conduct FFS Assessment

Asset Engineer/Inspection Engineer

Once defect removed/accepted based on FFS assessment, continue monitoring until removal of NSR

Inspection Engineer

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