Académique Documents
Professionnel Documents
Culture Documents
PART 18-2
SEATS. . . . . . . . . . . . .18-11
SPACER-23796
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FRONT OOOR
w'
" UPPER TRIM PANEL
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RETAINER - 27588
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LOWER TRIM PANE
RETAINER-27590
-
TRIM PANEL-27406
R 1035 - B
R1258-A
HEADLINING
COMET-FALCON-FAIRLANE rial from the headlining around the rear seat cushion.
17. Clean the interior and head-
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54319
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HEADLINING ASSEMBLY-
51916 /' -~
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NO.5 SUPPORT
NO.1 SUPPORT
(PURPLE. YELLOW)-52101
FRONTSOUNO
ABSORBER-5431C'
CENTER SOUND ~:~)l~ill~~~!:'EW - EE
SECTIONAL ABSORBER-54322
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REAR SOUND
ABSORBER
-54330
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NO.1 SUPPORT
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.(YELLOW. PURPLE) S2101
REAR SOUND
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.BSORBER-54330 NO.2 SUPPORT
.;.BRONZE) 52102
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, \(BLUE..PURPLE)52105
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NO.4 SUPPORT
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HEADLINING ASSEMBLY
REAR SUPPD'RT
RETAINER-52180
II 'NO.7
NO.6SUPPORT
SUPPORT.
(BLUE. GREEN) 52106;'~
_(BLUE. BROWN)52104
1/ 1/1
.
(BLUE. PINK) 52107
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NO.8 SUPPORT
(BLUE. GRAY) 52108 TRIM MOULDING-
SECTIONAL 03542
VIEW - AA
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VIEW-DO'~ ~ \\ SECTION~
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STRIP-50966
R1259.B
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PART 18-1 INTERIOR
TRIM AND LANDAUTOP (OVER 18-5
TRIM CEMENT . ---
19C525
~~ -- TRIM CEMENT
19C525
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NO.2 BOW
SUPPORT ONE END GRAY
SECTIONAl RETAINER 6352102
VIEW-AA 6352180 ~,,~
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NO.3 BOW SECTIONAL 19C525
ONE END PINK VIEW-DD
6357107
NO. 1..BOW
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WINDLACE
RETAINER
6502614
R1294-A
FIG. 6-Head[ining Installation-Mustang
Model63
~
18-6 GROUP 18 - TRIM,SEATS, ANDCONVERTIBLE
TOP
22. Install the back window upper 10. Remove the headlining from lining material under the windshield
garnish moulding. the right and left sides in the package header weatherstrip.
23. Clean all mouldings and re- tray area. Then, remove the head- 15. Trim the headlining at the
move any headlining scraps from the lining from the roof side rails and rear window, leaving approximately
car. remove it from the car. 1/2inch of material for tucking under
11. Place the new and old head- the weatherstrip. Apply trim cement
MUSTANG (MODEL 65) lining on a clean surface and trans- to the rear window upper rail and,
1. Remove the rear seat cushion fer the headlining support wires in starting from the center, cement the
and seat back and remove the quar- sequenceto the new headlining. The headlining to the upper rail. Insert
ter trim panels. roof bows are color coded on one the remaining material under the rear
2. Remove 2 clips and retainers end. When ordering new roof bows, window weatherstrip.
and remove the package tray. be sure to note the color code. 16. Pull the headlining down at
3. Bend back the headlining low- 12. Position the headlining in the the sides to remove wrinkles. Cut the
er rear side retaining strip tabs car and install the rear support wire listings at each end to eliminate gath-
(Fig. 8). and 2 rear support retainers. Then, ering of the material.
4. Remove the coat hanger hooks. install the remaining support wires, 17. Apply trim cement to the left
5. Remove the sun visors. working towards the front of the car. roof side rail over the door and quar-
6. Remove the headlining retain- 13. Trim the headlining at the ter window. Pull the headlining down
er from each A pillar (Fig. 8). windshield header, leaving approxi- to remove wrinkles and cement it in
7. Remove 3 screws and remove mately 1/2 inch of material for tuck- place. Then, trim the headlining as
the rear view mirror. ing under the windshield header necessary.Cement and trim the right
8. Remove the door opening wind- weatherstrip. side the sameway.
lace from each side of the body. 14. Apply trim cement to the 18. Straighten the metal prongs
9. Cut the headlining along the windshield header and, starting from (View AA-Fig. 8) at the package
edge of the windshield and back the center, cement the headlining to tray area; attach the headlining to the
window weatherstrips. the header. Insert the remaining head- prongs and bend the prongs down as
HEADLINING SUPPORT
RETAINER TRIM CEMENT
6452180
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TRIM CEMENT
TRIM
19C525
,
SID~FRDNTI,~ ,
6552136.7
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WINDLACE
02906
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VI EW.BB
HEADLININGSUPPDRT
RETAINER
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STRip VI EW-AA
6552194
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VI EW.DO
R1274-A
shown. side windlace at the door and win- 23. Slide the package tray into po-
19. Roll the lower rear side re- dow openings. sition and install the retainers and
taining strips into the headlining and 21. Install the headlining retainer clips. Then, install the quarter trim
retain them by bending the tabs at the A pillar (View DD). panels and rear seat back and cush-
(View AA). 22. Install the rear view mirror, ion.
20. Install the right and left roof sun visors. and coat hooks.
.",co
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SUPPORT
NUT ~-
176750-57 VIEW.BB VI EW.EE
VIEW-DD RADIDGRILLE
6504454
SCREW 53066.513'
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CONSOLE
REMOVAL AND INSTALLATION have a glove box at the front end of 3. Remove2 screwsfrom inside
MUSTANG the console. Models equipped with the glovebox (if equipped).
air conditioning do not have the 4. Lift the console rear end up
The Mustang has 2 optional con- glove box. and removethe consolefrom the car.
soles; one is used when air condition- 1. Remove the knob or handle 5. Positiontpe consoleto the floor
ing is installed and one is used with- from the gear shift selector lever. pan and instal( the attachingscrews.
out air conditioning. Models that are 2. Remove 3 screws from each 6. Install the gear shift lever knob
not equipped with air conditioning side of the console in the seat area. or handle.
~
18-10 GROUP 18 TRIM, SEATS,AND CONVERTIBLE
TOP
10. Remove the sealer from the cover on the roof panel. (Fore and (for white tops) or sealer C3AZ-
windshield pinch weld flange and Aft center punch marks have been 19562-B (for black tops) over the
remove the moulding retainer clips. provided in the cover for centering entire surface of the drip rail re-
11. Remove the drip rail mould- purposes.) tainers. With the drip rail properly
ing and then using a 0.128 to 0.132 2. With the cover properly posi- sealed, a minimum depth of Va inch
inch diameter drill, remove the riv- tioned and temporarily secured, ap- should be retained for adequatewater
ets from the drip rail cover retainers ply an even coating of C2AZ-19C- drainage. Place masking tape on the
and discard the retainers. 525-A adhesiveto the roof panel and cover assembly for the entire length
12. Remove the staples from the a like amount to the corresponding of the drip rail before applying seal-
front and back window opening that area of the roof outside cover as- er. After sealer has been applied,
are retaining the cover and remove sembly. For best results, secure lim- remove the tape.
the cover from the roof. ited sections at a time. Make certain 7. Install the drip rail moul~ings.
13. Remove the old adhesive from that the adhesive is not lumpy as it 8. Install the back belt center and
the roof area with a scraper or use will be objectionable from an appear- side mouldings.
an appropriate cleaning solvent. It ance standpoint. 9. Reposition and secure the head-
is extremely important that the en- 3. Using a 0.128 to 0.132 inch
tire roof and drip rails are thorough- lining.
diameter drill, pierce the vinyl mate- 10. Install the back window and
ly cleaned. rial at the existing staple or screw outside window mouldings.
INSTALLATION hole locations. Install drive nails in 11. Install the quarter trim panel
each of the holes. retainer mouldings and quarter win-
It is recommended that drive nails
be substituted for the staples shown 4. Position both drip rail retainers dow garnish mouldings.
in Fig. 12. and, using the same drill referred to 12. Install the package tray panel,
Wherever possible, use the exist- above, pierce the vinyl at each of quarter panels, rear seat back and
ing drive nail or screw holes. There- the holes. Install the Pop rivets from seat cushion.
fore, each location should be identi- the underside of the drip rail except 13. Install the windshield.
fied on the pinch weld flange with at the extreme rear hole in which 14. Install the windshield interior
a wax crayon. case the rivet should be inserted garnish mouldings and sun visor as-
Seal all unused holes with either from the retainer side. semblies.
CIAZ-19627-A Pressure Sensitized 5. Trim the excess cover material 15. Install the windshield exterior
Tape or AB-19560-A caulking cord. from around the entire perimeter. mouldings, retainers, and windshield
1. Carefully position the outside 6. Apply sealer C3AZ-19562-A wiper blade assemblies.
.e: ~ ~~~,,:~'~~£
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VIEW- AA
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18-11
SEATS
STANDARD SEATS
REMOVAL AND INSTALLATION move the seat assembly from the seat 5. Position the seatback in the car
track. and engage the seat with the upper
SEAT AND SEAT TRACK 3. On cars with a solid seat back, hooks.
Work, other than that of minor remove the bolts and washers at- 6. Install the seat back lower re-
nature, is more easily performed taching the seat back to the seat taining screws and the removed arm
when the front seat assembly is re- cushion frame. Before being able to rest. Then install the rear seat cush-
moved from the car. remove the attaching bo~ts it is nec- ion.
1. Remove the nuts retaining the essary to remove the seat back and
seat tracks to the floor pan. If seat cushion trim from the bolts. FRONT SEAT CUSHION COVER
equipped with power seats, discon- 4. On cars with a split front seat Fig. 2 shows a front seat cushion
nect the seat wiring loom connector. back, remove the hairpin clip from buildup. Seat cushions for all models
Lift the seat assembly from the car the center seat back stud and the are built up in basically the same
(Fig. 1). seat cushion stud. Before being able manner. Therefore" when installing
2. Disconnect and remove the re- to remove the hair pin clips it is new seat cushion covers or pads, re-
lease cable from the seat frame. necessaryto remove the pivot covers. fer to Fig. 2 for the location of listing
Remove the seat tracks from the seat 5. Position the seat back assem- wires, hog rings, anti-squeak pads,
frame. bly on the seat. On cars with the and seatpad stack-up.
3. Transfer the seat adjusting lev- split seat back, install the hairpin 1. Remove the seat and seat track
er knob and the retracting springs, clip at the seat center bracket and assembly.
if necessary, to the new track as- the seat cushion stud and install 2. On models with a solid seat
sembly. the pivot covers. back, remove the bolts and washers
4. Position the seat tracks on the 6. On a car with a solid seat back, attaching the seat back to the seat
seat frame and install the retaining install the bolts and washers attach- cushion frame.
bolts and release cable. ing the seat back to the seat and fas- 3. On models with a split seat
5. Position the seat assembly in ten the seat back and seat cushion back, remove the seat back outer
the car and install the retaining bolts support arm covers and remove the
cover trim with hog rings.
and nuts. hairpin clips from the pivot pins.
7. Position the seat cushion on the
Release Cable Adjustment. Re- 4. On models with a split seat
seat track and install the retaining
lease cable maladjustment will affect back, remove the retaining screw
only the right side of the seat. In bolts if removed.
from the seat back center support
case the latch retaining the track 8. Install the front seat and seat trim cover and remove the seat back
fails to release, turn the release cable track in the car. center pivot hair pin clips.
turnbuckle or eye bolt enough turns 5. Remove the seat back assem-
to shorten the release cable travel REAR SEAT CUSHION
AND/OR BACK bly.
sufficiently to release the track latch. 6. Remove the seat back stop
If the latch fails to secure the seat 1. Lift the rear seat cushion and plates from the seat cushion.
travel, turn the release cable turn- pull it forward to remove it from the 7. Remove the hog rings retaining
buckle or eye bolt to lengthen the car. the seat cushion cover and remove
release cable enough to allow the 1. Remove one rear seat arm rest the cover (Fig. 2). Inspect the pad
latch to snap in the locking position. (two-door sedans). and replace it if necessary.
3. Remove 2 rear seatback attach- 8. Transfer the listing wires to the
FRONT SEAT CUSHION ing screws located at the bottom of new cover.
AND/OR BACK the seat back. 9. With the seat cushion assembly
1. Remove the front seat and seat 4. Lift up on the seat back to dis- right side up, make sure that the pads
track from the car if the cushion is to engagethe seat from the upper hooks are stacked properly and centered;
be replaced. and remove the seat back from the then place the cover over the pads to
2. To replace the seat cushion, re- car. hold them in position.
18-12 GROUP 18 TRIM,SEATS, AND CONVERTIBLE
TOP
SEAT CUSHION
ASSEMBLY
~
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TIE ROD
R 1036-D
PART 18-2 - SEATS 18-13
~
~-:::::::::~:-
---:::::::::- ""'"
UPPER PAD-
63277 """'-
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LISTING WIRE- D
631A34
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SPRING ASSEMBLY-
. 63100
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FILLER-63456 A HOG RING (3 REQ'D)
ASSEMBLY-63245 B HOG RING (17 REQ'D)
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C HOG RING (11 REQ'D)
D HOG RING (7 REQ'D)
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COVER ASSEMBLY-
62900
631A34
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10. Carefully turn the seat assem- equipped, to the new cushion cover. assemblies, and repair or replace as
bly over so that the pads do not shift 5. Position the new cushion cover necessary.
out of position. on the seat frame and springs and at- 6. Carefully place the cover over
11. After centering the cover and tach it in place with hog rings (Fig. 3). the seat frame and pad assembly.
straightening the seams along the 6. Install the seat cushion in the Pull the cover taut over the pads,
front edge of the cushion, fasten the car. hook the listing wires on the seat
cover to the front of the seat frame spring assembly tabs and install the
with hog rings. Make sure that the FRONT SEAT BACK COVER hog rings (Figs. 4 and 5).
hog rings encircle the listing wire. In- Repairs to seat backs are per- 7. Cut a hole in the cover for the
stall! hog ring in each hole provided formed out of the car and are ash receptacle retainer, if equipped,
in the seat cushion frame. usually limited to replacement of and install the receptacle assembly.
12. At the rear of the seat assem- tom or burned seat covers. In a few 8. Install the seat back to the seat
bly, pull the cover taut over the instances, the pads may be damaged cushion.
pads, and install hog rings at the and require replacement.
seat frame. Figs. 4 and 5 show a front seat REAR SEAT BACK COVER
13. Fasten the side of the cover back build-up. Seat backs for all 1. Remove the rear seat back
to the seat frame side with hog rings other models are built up in basically from the car.
through the holes provided (Fig. 2). the same manner. Therefore, when 2. Removethe hog rings retaining
14. Install the seat back stop installing new seat back covers 01 the seatback coverto the frame and
plates and the seat back. pads, refer to Figs. 4 and 5 for the remove the rear seat back cover.
15. Install the seat tracks to the location of listing wires, hog rings, 3. Transferthe listing wires to the
cushion and the seat assembly in the anti-squeak pads, and seat pad stack- new cover.
car. .
un. 4. Position the new cover on the
1. Remove the seat back. pad and seatframe and secureit in
REAR SEAT CUSmON COVER 2. Remove the ash receptacle and place with hog rings (Fig. 6).
1. Remove the rear seat cushion ash receptacle retainer, if equipped. 5. Install the rear seat back in
from the car by lifting on the front of 3. Remove the hog rings retain- the car.
the seat and pulling it forward. ing the seat back cover to the frame.
2. Remove the cushion cover hog Unhook the listing wires from the
rings and remove the cushion cover seat spring assembly tabs, and re-
from the seat frame. move the cover (Figs. 4 and 5).
3. Inspect the pad and replace it 4. Transfer the listing wire to the
if necessary. new seat back cover.
4. Transfer the listing wire, if S. Inspect the seat pad and spring
~
18-14 GROUP 18 - TRIM, SEATS,AND CONVERTIBLE
TOP
-
PAD ASSEMBLY
64810
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MODELS54A.71A
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COVER ASSEMBLY-
64416
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SPRIN~SEMBL
64700
MODELS 548.718
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---~ LISTING WIRE-
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66693
R 1278 - B
~
PART 18-2 SEATS 18-15
R1262-C
BUCKET SEATS-MANUAL
The seat is mounted in the con- plates and remove the hog rings re- shield and the seat back pivot side
ventional manner on two seat tracks. taining the seat cushion cover to the cover.
The seat release is located at the spring assembly. Separatethe bottom 11. Install the seat on the seat
lower front center of the seat, and is cover from the seat cushion pad and tracks and install the seat and seat
operated by pulling the lever side remove the cushion cover. track in the car.
ways to release the seat tracks. 4. Inspect the pad and spring as-
semblies, and repair or replace as FRONT SEAT BACK COVER
REMOVAL AND INSTALLATION necessary. 1. Remove the seat and seat
SEAT AND SEAT TRACK 5. Transfer the listing wires to the tracks from the car, if required, for
new cover. acces~ibility to the seat side shield
The seat track assembly is easily
6. Place the new cover assembly retaining screws.
replaced if the seat assembly is re-
over the pad and seat spring assem- 1. Remove the right and left seat
moved from the car. bly and secure it to the front bolster back side shields and remove the seat
1. Remove 4 floor pan plug but-
wire with hog rings. Apply trim back retaining bolts or retainer pins
tons to gain accessto the seat track
cement (C2AZ-19C525-A) to the and remove the seat back from the
retaining nuts (Mustang only). bottom of the cushion cover and
2. From under the car, remove cushion.
position the cover correctly to the 3. Unsnap and remove the seat
the seat track retaining stud nuts and
seat cushion pad. back rear cover (Figs. 7 and 8).
washers. Remove the seat assembly 7. Secure each side bolster wire 4. Remove the seat back upper
from the car and place it on a clean
to the seat spring assembly with hog moulding retaining screws and re-
work area.
3. Remove the screws which re- rings. move the mouldings.
8. The front and side edgesof the 5. Remove the seat back stop ad-
tain the seat track assembly to the
cover assembly can now be secured justing bolts and remove the hog
seat cushion and remove the seat to the bottom of the spring assembly rings retaining the cover to the
track assembly. with hog rings as shown in Fig. 7. frame.
4. Disconnect the seat track brace 9. Secure the rear edge of the 6. Bend up the side retaining tabs
and latch release rod from the track cover assembly to the bottom of the (Fig. 7) and lift the cover off the
being replaced, and connect these spring assembly with hog rings. tabs.
parts to the new seat track. 10. Install the two scuff plates on 7. Remove any additional hog
5. Loosely install the track-to-floor the cushion. rings retaining the cover to the seat
retaining studs in the seat track. 11. Install the seat back side frame.
6. Place the seat track assembly shield and seat tracks. Install the 8. Position the trim cover off the
on the seat cushion, and install the seat assembly. side padding to gain access to the
retaining screws. hog rings in the center of the seat
7. Place the seat assembly in the Mustang back and remove the hog rings.
car and install the washers and nuts 1. Removethe front seatandtrack 9. Position the new cover over the
on the retaining studs. from the car and remove the seat front center of the seat back and at-
8. Install the floor pan plug but- tracksfrom the seat. tach it with hog rings. Position the
tons (Mustang only). 2. Remove the front seat back cover around the sides and top of
shield and the seat back pivot side the sponge padding, pulling the ma-
FRONT SEAT CUSmON COVER terial tight. Then, turn the seat back
cover.
Repairs to seat cushions or seat face down.
backs are performed out of the car 3. Removethe seatbackpivot pin
and remove the seat back from the 10. Pull the trim cover tight and
and are usually limited to replace- install hog rings at the top. Pull the
ment of tom or burned seat covers. seatcushion.
cover tight and install hog rings at
In a few instances, the pads may be 4. Removethe seat cushion scuff
the bottom.
damaged and require replacement. plate. 11. Pull the trim cover tight at the
When installing a new seat cover 5. Removethe seatcushioncover sides and position it over the side
or pad, refer to Figs. 7 and 8 for and pad. retaining tabs (Fig. 7). Bend the tabs
the location of listing wires, hog 6. Positionthe seatcushionpadon down.
rings, anti-squeak pads, and seat pad the frame and install the hog rings 11. Position the rear cover on the
stack-up. (Fig. 8). seat back and snap it into place. In-
Comet, Falcon (Model 76 Only) 7. Position the cushion cover on stall the seatback stop adjusting bolts
1. Remove the seat and seat track the pad. Cementwith trim cement and nuts.
assembly from the car and place it (C2AZ-19C525-A) and retain with 13. Install the seat back upper
on a clean work area. hog rings (Fig. 8). moulding.
2. Remove the seat cushion from 8. Install the seat cushion scuff 14. Install the seat back on the
the seat track. From each side of the plate. cushion and install the seatback pivot
seat, remove the seat back retainer, 9. Position the seat back on the covers;
and remove the seat back. pivot and install the pivot pin, 15. Install the seat and seat track
3. Remove the seat back scuff 10. Install the front seat back in the car.
PART 18-2 SEATS 18-17
~
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COVER ASSEMBLY-
SCUff PLATE- 62000
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WIRE-63630
63100
ANTI-RATTLER-
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63215
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631A60
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18-18 GROUP 18-TRIM, SEATS,AND CONVERTIBLE
TOP
REARCOVER
TRIM
l M PANEL
~H
REAR TRIM PANEL
.:- - PAD-64625
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(ll ~;;--r#REQ'D) f ""'\; :::::~ c-
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R 1306 - A
CONVERTIBLE TOP
Lift
Cylinder-Power
Top
3 Adjustments
ElectricalTests
MechanicaIChecks
HydraulicTests and Light Repairs. ........... 18-19
18-19 Back Curtain Zipper. . . . . . . . . . . . . 18-25
BackCurtain
Comet,Fairlane
ManuaITop
Mustang
18-20 18-25
18-21 18-25
Comet, Fairlane Top Adjustments. . . . . . . 18-21 18-26
Mustang Top Adjustments. . . . . . . . . . . . . . 18-21 18-26
Side Rail Weatherstrips Adjustment. . . . 18-21 18-26
Mustang. . . . . . . . . . . . . . . . . . . . . .
18-21
Comet,Fairlane
Intermediate Side Rail Adjustment. . . . .
LateralAdjustment
18-27
18-21
Balance Link Adjustment. . . . . . . . . . . . . 18-21 Convertible Top Fabric. . . . . . . . . . . 18-27
Toggle Clamp Adjustment. . . . . . . . . . . . 18-21 Roof Front Header Weatherstrip. . . 18-27
Comet,Fairlane
Mustang
Hold-Down
Dowel
No.2BowAdjustment Pin Adjustment Side Clamps-Manual Top 18-23 18-29
18-24 18-33
18-24 Mustang.. . . . . . . . . . . . . . . . . . . . . 18-33
Comet,Fairlane
4 Removal and Installation. . . . . . . . . . . . . . . . . 18-24 18-33
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-x
-
Inadequate Battery Charge x x x
Motor and Pump
-
x x x
Circuit Breaker' ..,:J x -
x
Faulty Wiring x x
-
x
HydraulicCylinder(s) ,'.., x x x x
Air in Hydraulic System x x x
Insufficient Hydraulic Fluid x x x -
Top Lowered when Wet Causing Fabric to Shrink x -
Toggle Clamp Adjustment(D
-
x x
Door Window Adjustment(D x x
I QuarterWindowAdjustmentQ)
-
x x
Weatherstripping
- -
x
, BalanceLink Bracket Adjustment
x x
Center Side Rail Adjustment (Mustang only) x
0The top should not be raised with the windows up.
other lead. If the test lamp does not switch-to-motor leads at the junction HYDRAULIC TESTS
light, there is an open or short cir- block near the motor. Connect a 12- Faulty hydraulic system operation
cuit between the battery and the volt test lamp between the yellow can be caused by lack of fluid, leaks,
switch or a bad circuit breaker. wire and a ground and check by air in the system, obstructions or
3. If there is voltage to the switch, operating the top control switch to kinks in the hoses, or faulty oper-
connect a jumper wire between the raise the top. Connect the test lamp ation of the cylinder or the pump.
black (feed) wire and the red wire, between the red wire and a ground,
and then between the black wire and check by operating the switch to FLUID LEVEL
and the yellow wire. If the top motor lower the top. If the test lamp does
not light in either case, the wire 1. Removethe rear seatand raise
operates, the switch is faulty and the top.
must be replaced. from the junction block to the switch
is open or shorted. 2. Place absorbent cloths below
the filler plug.
CIRCUIT BREAKER MOTOR 3. Remove the filler plug, and
If there is no voltage at the top Check the operation of the motor check the fluid level. It should be
control switch, connect a jumper wire by connecting first one motor lead, level with the bottom edge of the
across the terminals of the circuit
and then the other, directly to the hole.
breaker (located on the starter relay) 4. If the level is low, check the
and operate the switch. If the top battery positive terminal. If the
systemfor leakS,adding automatic
motor operates, the circuit breaker motor operates in either case, but transmissionfluid Type A, Suffix A
is faulty and must be replaced. If will not operate when hooked into as necessary.
there is no voltage at the circuit the wiring harness, check the wiring
breaker, check the black wire from harness again for short or open cir- LIFf CYLINDER
the circuit breaker to the starter cuits. If the motor will not work
Remove the rear seat and the
relay. when hooked directly to the battery, quarter trim panels, operate the top
check the black (ground) wire from control switch, and check the op-
SwrrCH-TO-MOTOR WIRES the motor. If the motor still does not eration of the lift cylinders for the
Disconnect the yellow and the red work, it must be replaced. following:
PART 18-3 - CONVERTIBLE
TOP 18-21
If the movement of the piston If one piston rod moves slower If both rods move slowly, or do
rods are sluggish or uneven, check than the other, the cylinder with the not move at all, disassembleand re-
the hoses from the pump to the cyl- slower rod is defective and should pair the pump.
inders for kinks. be replaced.
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PART 18-3 CONVERTIBLETOP 18-23
INTF~MFnIA
TF fQ'
.30"
C." '"
RAIL
~TERMEDIA TE
!.11SIDE RA!L
HOLD-DOWN SIDE
CLAMP ASSEMBLY
QUARTER PANEL
'.,. BEL T MOULDING
~
CUT TO ASSURE A. . FOLDING TOP MAIN
WATER TIGHT SEAL. N 1395-A PIVOT BRACKET ASSEMBLY
~
VIEW B VIEW A
3. Place the check balls in the mo- 2. Install the assembly on the floor 2. Remove the hairpin clip, wash-
tor body channels. pan, making sure that the rubber er, and clevis pin from the upper end
4. Install the valve body on the grommets are in proper position un- of the cylinder.
motor body. der the mounting brackets. 3. Remove the mounting bolts,
5. Install the five valve body 3. Connect the motor lead wires bracket, and bushings from the cyl-
mounting bolts. at the connector, and connect the inder.
6. Install the a-ring seal on the ground wire. 4. Pull the cylinder down; place
valve body. 4. Operate the top assembly two absorbent cloths below the hose con-
7. Install a new seal on the center or three times to bleed any air from nections; disconnect the hydraulic
bolt, and install the reservoir cover the system, and check the fluid level lines, and remove the cylinder.
on the valve body, using the line pre- in the reservoir. The fluid level should 5. Install the hydraulic lines on
viously scribed as a guide. not be less than 1/4 inch below the the new cylinder and install the cyl-
8. Place the assembly in a hori- filler plug opening. The top must be inder bushings, mounting bracket,
zontal position, fill the reservoir with up when the fluid level is checked. and bolts.
automatic transmission fluid Type A, 5. Position the retaining clips on 6. Install the clevis pin, washer,
Suffix A to the level of the bottom of the rear folding top compartment and hairpin at the upper end of the
the filler plug hole. Install the filler support wire and install the retaining cylinder.
plug and a new seal. screws. 7. Operate the top assembly two
6. Remove the covers from the or three times to bleed any air from
INSTALLATION luggage compartment floor and close the system, and check the fluid level
1. Remove the plugs from the lines the deck lid. in the reservoir. The fluid level
and fittings, and connect the lines to should not be less than 1/4inch below
the pump. Use cloths to absorb any LIFT CYLINDER-POWER TOP the filler plug opening. The top must
fluid that leaks out of the lines or 1. Remove the rear seats and be up when the fluid level is checked.
the pump. quarter trim panel. 8. Install the quarter trim panel
and rear seats.
A-LOWER NYLONWSHINGS
B-COUNTER.BALANCE ROb COUNTERBALANCE CYLINDER-
(/-F
.I -
!/ C-UPPER NYLON BUSHiNGS
D-WAVE WASHER-3/8"~
E-FLAT WASHER- 3/8" c
MUSTANG MANUAL TOP
REMOVAL
1. Raise the top. Do not attempt
F-SELF ~OCKING PIN
G-CLEVIS PIN to remove the counterbalance cylin-
H-REARSIDE RAIL
der with the top in the lowered
J- MAIN:P.IVOT; BRACKET
(stacked) position.
.
E
/ K-MAINPIVqT EXTE~SIONF
L- SCREW&WASHERASSEM~ 2. Remove the rear seat cushion
/ "/1/\ -
0
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and seat back.
3. Remove the quarter trim panels.
/(~, 4. Remove the self locking pin F,
Flat washer E, wave washers, and
clevis pin G (Fig. 7). Disengage the
c: ~~II counterbalance rod B from the rear
side rail H (Fig. 7).
\ 5. Remove the two bolts Land
the main pivot extension pla'te K
~; from the main pivot bracket J (Fig.
7), and remove the counterbalance
spring assembly. Keep the upper and
lower nylon bushings A and C for re-
use if serviceable.
INSTALLATION
I. 1. Position the counterbalance
spring in place and install the main
pivot bracket.
~J-- 1(;+:
2. Install the counterbalance rod
retaining pin and washers.
3. Install the quarter trim panel.
4. Install the rear seat back and
seat cushion.
BACK CURTAIN
COMET, FAIRLANE
1. Unfasten the clamps that hold
~," the top to the windshield header.
N1396-A 2. Remove the retainer pins re-
taining the folding top rear compart-
FIG. 7 -Counterbalance Cylinder Installation-Mustang ment trim to the tacking strips and
~
18-26 GROUP 1 8 TRIM,SEATS, AND CONVERTIBLE
TOP
MUSTANG
1. Unhook the top from the wind-
shield header and prop the top up to
relieve tension.
2. Unzip the back curtain.
3. Remove 3 screws retaining each
side of the top compartment trim at
the quarter panel.
4. Remove 5 screws attaching the
top compartment trim to the rear
seat and remove the compartment
trim tension springs (Fig. 9).
5. To assure the proper location
of the back curtain assembly during
installation, the following location
marks should be made with tailor's
crayon or equivalent:
Locate the center punch mark on
the belt center tacking strip retainer
(Fig. 13, View A-A). Transpose this
center mark to the adjacent rear cur-
tain and compartment trim mate-
position the trim away from the tack- the curtain. rials.
ing strips. 9. Position the curtain assembly Mark the rear curtain along the
3. Remove the bolts and lock to the body panel, and loosely install lower edge of the belt center tacking
washers that retain the curtain tack- the belt tacking strip retaining bolts strip (Fig. 13, View BB and CC).
ing strip to the body panel. and lock washers. Mark the belt center tacking strip
4. Open the back curtain window 10. Close the curtain window slide to indicate the rear window opening
slide fastener and remove the curtain fastener. at both sides (Fig. 13, View BB).
assembly. 11. To adjust the curtain window 6. Pull the top compartment trim
5. Pull the tacking strips from the tension and remove wrinkles, tighten back and remove 8 bolts retaining
curtain and remove the staples from or loosen the tacking strip retaining the back curtain and the center tack-
the tacking strip (Fig. 8). bolts as required. After adjusting the ing strip.
6. Remove the tacking strip lock curtain, install and tighten the tack- 7. Remove the staples from the
screws from the tacking strips. ing strip lock screws until they bot- webbing and the top quarter from
7. Properly position the curtain tom against the body panel. the tacking strip. Remove the back
and staple it securely to the tacking 12. Reposition the folding top window, top compartment trim, and
strip. rear compartment trim and install the tacking strip, as an assembly,
8. Staple the side tacking strips to the retainer pins. from the car.
8. Remove the back curtain from
the tacking strip and position the new
/ - --:::' :~:::~::::::1
--
:;!;;~;;!lf~!~~~'.;'" strip attaching bolts.
12. Install the top compartment
--",'
trim quarter and seat back retaining
@ ~ screws. Clean the top in the rear roof
;10ETACKING STRIP CENTER TACKING STRIP
,~ 7641741.3 7641745 //~ bow area with a suitable cleaner.
BACK CURTAIN ZIPPER
ti ,;:{~i'tt;!'[:~~:jl:; COMET, F AIRLANE
,. 1. Unhook the top from the wind-
G . shield header and prop the top up to
~:;:~ff~J:~~j~
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relieve tension.
'i
SECTIONAL VIEW-AA VIEW-55 SECTIONAL VIEW-CC N1409-A 2. Unzip the back curtain.
3. Remove the retainer pins re-
FIG. 9-Back Curtain Installation-Mustang taining the folding top rear compart-
PART 18-3 - CONVERTIBLE
TOP 1 8-27
ment trim to the tacking strips and remove the retainer. deck and two side quarters, bonded
position the trim away from the tack- 5. Mark the location of the right into one piece of material. The bond-
ing strips. and left case assembly, at the roof ed seams eliminate the possibility of
4. Remove the bolts and flat bow, then, remove the staples retain- leaks and also separation, due to
washers that retain the curtain tack- ing the right and left case assembly thread deterioration. In most cases
ing strip to the body panel, and re- to the rear roof bow. it will be advantageousto replace the
move the back curtain. 6. Mark the location of the zipper back curtain when replacing the top
5. Mark the zipper location on center at the rear roof bow with tail- fabric.
the back curtain, then, remove the or's crayon. Then, pull the upper half
zipper from the back curtain and of the back curtain zipper from the COMET, FAIRLANE
sew on a new zipper. rear roof bow tacking strip. Removal
6. Remove the bolts and flat 7. Remove 3 screws retaining the 1. Place a protective cover across
washers that retain the side belt top compartment trim to the belt the deck, cowl and hood to prevent
tacking strips to the body. front side tacking strip on each side. scratching the finish when replacing
7. Remove the rear bow binding Remove 5 screws retaining the com- the top.
end cap; slide out the binding insert partment trim to the seat back (Fig. 2. Remove the rear seat cushion
and remove the staples and retainer. 9). Remove the top compartment and seat back.
8. Remove the staples retaining trim tension springs. 3. Raise the top to gain accessto
the top deck and quarter assembly 8. Pull the top compartment trim the underside of the front bow.
to the rear bow. back and remove 8 bolts retaining the 4. Remove the No. I bow weath-
9. Remove the staples retaining center tacking strip. Mark the zipper erstrip retainer (Fig. 10) and the
the top right and left back stay pad end locations on the top material with weatherstrip. Remove the windshield
case assembliesto the rear roof bow. tailor's crayon. header seal.
10. Remove the staples retaining 9. Remove the staples from the 5. Remove both front side rail
the zipper to the rear bow tacking webbing and the top quarter from weatherstrips and weatherstrip re-
strip and remove the zipper. the tacking strip. Remove the back tainers.
11. Position the upper half of the curtain, well liner, and t:lcking strip 6. Remove the two center side
back curtain zipper to the center of as an assemblyfrom the car. rail and the two rear side rail weath-
the rear roof bow tacking strip. 10. Mark the location of the zip- erstrips and weatherstrip retainers.
Staple or tack it securely to the tack- per on the back curtain, then, remove 7. Remove the screw and washer
ing strip. the zipper from the back curtain and that secures each end of the folding
12. Staple the top left and right sew on a new zipper. top compartment well to the pivot
back stay pad case assembliesto the 11. Locate the center and position bracket supports (Fig. 10).
rear bow tacking strip. Seal the un- the upper half of the back curtain 8. Remove the retainer pins re-
used holes in the top material. zipper to the center of the rear roof taining the folding top rear compart-
13. Staple the top deck and quar- bow tacking strip and staple or tack ment trim to the tacking strips and
ter assembly to the rear bow tacking it securely to the tacking strip. position the trim away from the tack-
strip. 12. Position the right and left case ing strips.
14. Staple the binding in position, assembliesto the rear roof bow tack- 9. Remove the tip (Fig. 10) from
and install the binding end caps. ing strip and staple or tack them se- each end of the moulding on the
15. Position the side belt tacking curely to the tacking strip. rear bow. Carefully pull the mould-
strips to the body and install the re- 13. Position the top deck and ing out of the retainer. Pry the
taining bolts. quarter assembly to the rear roof moulding retainer off the bow.
16. Position the back curtain in bow tacking strip and staple or tack 10. To assure the proper location
the car and install the retaining bolts. it securely to the tacking strip, work- of the tacking strips in the new top
17. Zip the curtain shut and re- ing from the center outward. assembly, back curtain assemblyand/
move the prop from the top. Then, 14. Staple or tack the rear roof or compartment trim assembly, mark
lock the top to the windshield header. bow retainer securely to the rear roof the following locations with tailor's
18. Tighten or loosen the tacking bow, then, insert the moulding in the crayon:
strip retaining bolts as required to retainer. Locate and mark the center of the
adjust the curtain tens_ion and re- 15. Install the right and left rear belt center tacking strip retainer.
move wrinkles. roof bow retainer tips (Fig. 13). Transpose this center mark to the
19. Reposition the folding top 16. Position the back curtain in adjacent rear curtain and compart-
rear compartment trim and install the car and tack the webbing and ment trim materials.
the retainer pins. quarter assembly to the tacking strip. Mark the rear curtain along the
17. Zip the curtain shut and re- lower edge of the belt center tacking
MUSTANG move the prop from the top, then, strip.
1. Unhook the top from the wind- lock the top to the windshield header. Mark the belt center tacking strip
shield header and prop the top up to 18. Install the center tacking strip to indicate the rear window opening
relieve tension. bolts and tighten them until all at both sides.
2. Unzip the back curtain. wrinkles are removed from the back Mark the top deck quarters along
3. Remove the rear roof bow re- curtain and quarters. Then, install the lower edge and at the ends of
tainer tips and pull the outside mould- the top compartment trim retaining each belt side front tacking strip.
ing from the rear bow. screws. 11. Remove the bolts that attach
4. Remove the staples retaining the top and back curtain tacking
the top deck and quarter assembly to CONVERTIBLE TOP FABRIC strips to the body.
the rear roof bow tacking strip and The convertible top consists of the 12. Remove the staples that secure
1 8-28 GROUP 18 - TRIM, SEATS,AND CONVERTIBLE
TOP
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PART 18-3 - CONVERTIBLE
TOP 18-29
the top material to the rear bow. 13. Install a piece of tape across 12. Raise the top and clamp the
13. Carefully pull the top material the rear bow to cover the staples. No. I bow to the header.
free from the underside of each side 14. Install the moulding retainer, 13. Install the two fabricated bow
rail. moulding and the two tips on the locating gauges as shown in Fig. 15.
14. Remove the staplesthat secure rear bow. 14. Remove the No.2 and No.3
the top material to the underside of 15. Secure the back curtain to the bow listing retainer screws and re-
the front bow. upper part of the zipper. move both retainers from the listings
15. Remove the retainer screws 16. Secure the back curtain tack- (Fig. 13).
and carefully separate the top from ing strip in place with the attaching 15. Raise the compartment trim
the listings on the No.2 and 3 bows. bolts. Tighten the bolts as required up sufficiently to remove all of the
Remove the staples that secure the working from the center outward to tacking strip attaching screws (Fig.
top back stay-pads. remove all wrinkles. 13).
16. Remove the staples that secure 17. Reposition the folding top 16. Remove the No.4 bow out-
the upper end of the back curtain rear compartment trim and install side moulding end tips, moulding and
to the rear bow. Remove the curtain. the retainer pins. moulding retainer (Fig. 13).
18. Secure each end of the trim 17. Detach the top material from
Installation to the pivot bracket supports with a the No.4 bow. Peel the top material
1. Remove the tacking strips from metal screw and washer. back to expose the No.4 bow and
the old top and back curtain. 19. Install the rear seat back and mark the existing top back stay web-
2. Staple them to the new top and cushion. bing location at the No.4 bow and
back curtain in the same location as 20. Install listing retainers in the the tacking strip (Fig. 14).
they were on the old top. No.2 and 3 bow listings and install 18. Detach the upper end of the
3. Center the dot on the back cur- the screws. webbing from the No.4 bow. Unzip
tain with the V mark (center) on the 21. Remove the protective covers the rear curtain window and remove
rear bow and staple the upper half from the deck and the hood. the soft trim with tacking strips at-
of the zipper to the bow. Separate 22. Clean all chalk and reference tached. Place the assembly on a
the curtain from the upper half of marks from the top material. bench.
the zipper. 19. Mark the No.4 bow at both
4. Retack the top back stay pads. MUSTANG ends of the zipper elastic material
Fit the new top on the roof bows. Removal and detach the upper half of the zip-
5. Working from the center out- 1. Protect the painted surfaces of per assembly from the No.4 bow.
ward, staple the top deck to the rear the upper back panel, luggage com- 20. To assure the proper location
bow. Make sure that the rear section partment door and both quarter pan- of the tacking strips in the new top
of the slits is stapled to the bow be- els with suitable covers. assembly, back curtain window as-
fore drawing and stapling the front 2. Fabricate two bow locating sembly and/ or compartment trim as-
portion of the slits (Fig. 10). gauges to the dimensions shown in sembly, proceed as follows:
6. Secure, and tighten the quarter Fig. 11. a. Locate the center punch mark
deck tacking strips to the body. 3. Remove the rear seat cushion on the belt center tacking strip re-
7. Center the top material and pull and seat back. tainer (Fig. 13, View A-A). Trans-
it forward over the front bow to re- 4. Remove the top compartment pose this center mark to the adjacent
move the wrinkles from the top deck trim side and front attaching screws rear curtain and compartment trim
and quarters and to align the listings (Fig. 12). materials.
with the No.2 and 3 bows. While the 5. Disengage the 2 retaining b. Mark the rear curtain along the
material is pulled over the front bow, springs from the rear compartment lower edge of the belt center tacking
make a reference mark on the ma- trim support wire (Fig. 12). strip (Fig. 13, View BB and CC).
terial at the leading edge of the bow 6. Lower the top and remove the c. Mark the belt center tacking
with a piece of chalk. The mark weatherstrip retainer from the No. strip to indicate the rear window
should extend the entire length of 1 bow. opening at both sides (Fig. 13, View
the bow. 7. Remove the front side weather- BB).
8. Raise the top high enough to strip attaching nuts from both front d. Mark the top deck quarters
gain access to the underside of the side rails and remove the weather- along the lower edge and at the ends
front bow. strip assembly (Fig. 13). of each belt side front tacking strip
9. Align the reference mark to the 8. Remove the windshield header (Fig. 13, View CC).
leading edge of the bow and staple seal assembly and the top material 21. Carefully and without tearing
the material in place. Install the wind- from the No.1 bow (Fig. 13). the material, detach the trim mate-
shield header seal. 9. Remove the center and rear rial being replaced from the tacking
10. Install the weatherstrip and side rail weatherstrips (Fig. 2). Loos- strips.
the retainers on the No.1 bow. en the top quarter material flaps 22. Trim off the selvage edge of
11. S::cure the flaps to the under- which are cemented to the front and the old top deck quarter and/ or back
side of the side rail with trim cement. rear side rails (each side). curtain material that extends below
Trim the excess material from the 10. Disengage the top material the tacking strips. The selvage edge
flaps. hold-down cables from the rear side must only be cut from the old parts
12. Install the rear, center and the rail attachment and pull the cables which are being replaced.
front weatherstrip and retainers on forward until each is removed from
the side rails so that the end of the the retaining sleeve (Fig. 14). Installation
weatherstrips are in alignment with 11. Remove each side rail coat 1. Lay the new rear curtain win-
the side rail joints. hook. dow assemblv on a clean bench with
18-30 GROUP 8 TRIM,SEATS, AND CONVERTIBLE
TOP
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PART 18-3 CONVERTIBLETOP 18-31
~
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' 4. Using the old compartment
trim as a template, transpose the
COMPARTMENT
"}
REAR
l'/ TRIM FRONT ATTACHMENT markings to the new compartment.
5. Align the belt center tacking
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, strip with the compartment trim
alignment marks and retain with
staples. The edge of the material
~ should be flush with the bottom of
~
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6. Align the belt center tacking
. I
"
SUPPORT WIRE ~
j~
"",COMPARTMENT REAR
, ~ strip with the rear curtain window
aligning marks and retain it with
TRIM REARRETAININGSPRING staples.
..., 7. Align the belt side front tacking
strip with the aligning marks on the
/'rv; Nl:f}8.A top deck quarter (both sides) and re-
tain it with staples.
FIG. 12-Top Compartment Rear Trim Installation-Mustang 8. Position each top back stay
webbing on the belt center tacking
the interior surface up. Measure the tions. Carefully remove the old rear strip and retain it with staples (Fig.
width and mark the center of the curtain window assembly and cut out 14).
back window at the top, above the the tacking strip attaching holes in 9. Align the top deck quarter to
zipper, and at the bottom, at the the new curtain, only. the belt center tacking strip, maintain
tacking strip area (Fig. 13). 3. Using the old top assembly as proper rear curtain opening and re-
2.. Using the old rear curtain win- a template, mark the new top quarter tain it with staples (Fig. 13, View
dowassembly as a template, mark deck to indicate the lower edge of BB).
the new curtain to indicate the lower the tacking strip. Also mark the tack- 10. Carefully position the upper
edge of the tacking strip. Also mark ing strip attaching hole locations. half of the zipper assembly on the
the tacking strip attaching hole loca- Discard the old top. Cut out the No.4 bow aligning the bow and ma-
-
.
MASKING rAPE VIEW DD
NO.4 BOWOUTSIDE
WITH Ci' MARK """ ./ VIEW
EE ii~" 1
MOULDING ASSEMBL1
'or c~~~ q~
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I ATTACHING SCREWS
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2 - BELT CENTER TACKING STRIP i):;
I --- 3
t
5
FOLDING TOP QUARTER DECK
BEL T SIDE FRONT TACKING STRIP
WINDSHIELD HEADER SEAL AS5EMBLY
"f,~~'
I 7 -
6 -NO.1 BOWWEATHERSTRtPRHrAINER
FRONT SIDE RAIL WEATHERSTRIP ASSEMBLY
8 - NO..r BOW'.
... 10 -
9 -BOW LISnNG RETAINER
BOW LISTING 13 ~
VIEW- CC
illl... FOLDINGTOP C~NTfR DECK
~ 12 - NO.2 AND/OR NO.3 BOW ~
VIEW- EE 13 - SCREW #6-20X 3/8" VIEW- DD Nl399-A
~
18-32 GROUP 18 - TRIM, SEATS, AND CONVERTIBLE TOP
-
FIG. 14-Top Stay Pad Webbing and Quarter Deck Retainer Cable Attachments-Mustang
terial center marks. The edge of the the centerline. the No.4 bow and pull it forward
material should be flush with the 14. Measure and mark the center sufficiently to center the outboard
front edge of the No.4 bow tacking between the bond seams of the top bond seam on the No.4 bow (Fig.
strip. Working from the center out- center deck at the No.4 bow on the 13). Secure the top material to the
board, secure the assembly with underside of the material. Install a No.4 bow with staples.
staples. Both ends of the elastic strip 6-inch piece of masking tape on the 17. Install the two retainers in the
should correspond with the marks on top material inner surface at the No.2 and No.3 bow listings (Fig.
the No.4 bow. Refer to Step 19 centerline of the No.4 bow. Mark 13).
under Removal. the centerline along the entire length 18. Route the quarter deck retain-
11. Position the rear curtain and of tape. (Refer to Fig. 13.) ing cables through the hold down
top assemblyon the stack and engage 15. With the bow locating gauge sleeves in the top material and re-
the zipper. in place '(refer to Step 13 under Re- tain each cable at the rear (loosely)
12. Position the top back stay moval and Fig. 15), install the belt with the attaching nut and washer
webbing on the No.4 bow aligning center tacking strip attaching screws (Fig. 14).
marks and secure it with staples to approximately 1/4to 1/2-inch from 19. Pull the top trim material for-
(Fig. 14). the bottoming out position. Install ward over the No.1 bow until the
13. Install a piece of masking tape the belt side front tacking strip at- No.2 and No.3 bow listings (Fig.
on the underside of the No.4 bow taching screws and tighten to within 13) are centered over their respective
at the centerline punch mark located 1/4to Y2-inch of bottoming. bows. While maintaining tension on
in the bow. Mark the tape indicating 16. Center the top material on the top trim, place a pencil mark on
the outer surface of the trim material
along the forward edge of the No.
1 bow.
20. Remove the two bow aligning
gauges and reinstall the coat hooks
(Fig. 4).
21. Fold the front edge of the top
material back from the No.1 bow.
Disengage the 1'To. 1 bow from the
windshield header and prop it up
about one foot above the header.
22. Apply an ample amount of
trim cement C2AZ-19C525-A across
the lower front surface of the No.1
bow including the tacking strip and
to the adjacent inner surface of the
top material.
23. Lower the No.1 bow onto
FIG. 1 5-Bow LocatingGaugeInstallation-Mustang the header but do not clamp it. With
PART 18-3 - CONVERTIBLE
TOP , R_11
the top material properly centered ROOF FRONT HEADER partially lower the top.
on the No.1 bow, start at the outer WEATHERSTRIP 2. Remove 12 screws attaching
front corners and alternately pull the COMET, FAIRLANE the weatherstrip retainer to the head-
material forward to the pencil align- er and remove the retainer.
1. Release the toggle clamps and
ing mark. Make certain that all wrin- 3. Remove 2 screws attaching the
lower the top.
kles are removed, and then fold and weatherstrip to the header at each
2. Remove the screws attaching
cement the material to the underside corner (Fig. 16).
the weatherstrip retainer to the No.
of the bow. 4. Remove 6 nuts and washers (3
I bow and remove the retainer.
24. Position the windshield head- each side) retaining the weatherstrip
3. Remove the nuts retaining the
er seal assembly (Fig. 13) and secure to the roof side rails and remove the
the seal and top material with staples. weatherstrip to the right and left
front side rails and remove the weatherstrip.
Trim off excess top material. 5. Apply sealer to the header and
25. Cement the front and rear weatherstrip assembly.
4. Position the weatherstrip as- roof side rails and place the new
flaps to each side rail. Pierce holes in
sembly to the No.1 bow and install weatherstrip in position.
the flaps for the weatherstrip attach- 6. Install the weatherstrip retain-
the retainer and retaining screws.
ments. er with 12 screws and the 2 weather-
5. Position the side rail sections
26. Install the front side rail
of the weatherstrip and install the strip attaching screws at each corner.
weatherstrip and the No.1 bow re- 7. Install 3 nuts arid' washers at-
retaining nuts.
tainer. taching the weatherstrip to each side
6. Raise the top and lock it to the
27. Tighten the retainer cable ad- rail. Trim the weatherstrip for a
justment nut at each rear side rail windshield header.
watertight fit (Fig. 16).
sufficiently to hold the top material MUSTANG 8. Raise the top and lock it to t~e
tightly against the rail. 1. Release the toggle clamps and windshield header.
28. Install the intermediate and
rear side rail weatherstrips. Adjust as ~
required (Fig. 2).
29. With the No.1 bow clamped RETAINER
7651352
to the header, tighten all belt tacking FRONT SIDE RAIL
WEATHERSTRIP.
strip attaching screws securely. 7653986
30. Engage the compartment trim
support wire to the luggage compart- ~../'"
ment door hinge bracket springs /'
(Fig. 12).
31. Install the compartment trim SEA
to the belt side front tacking strip ---
..,,'"-
with the attaching screws (Fig. 12). "CENTER SIDE RAI
. WEATHERSTRIP
32. Install the compartment trim
with the seat back support lower
~ 7651564.5
WASHER
ledge attaching screws (Fig. 12). '351320.52