Filter Media

AP ROAD DEVELOPMENT CORPORATION
4 Laning of Hyderabad-Karim nagar-Ramagundam Road (SH1)

under PPP on DBFOT Toll Basis,Package IIA
DESIGN OF
FILTER MEDIA
SOURCE :
GPL CRUSHER
@ Km 119+660 LHS
EPC CONTRACTOR
CONCESSIONAIRE
I. CONSULTANT
GAYATRI PROJECTS LTD.
HKR ROAD WAYS LTD.
LOUIS BERGER Inc.

4 Laning of Hyderabad-Karim nagar-Ramagundam Road (SH1) under PPP on DBFOT Toll Basis,
Package IIA
EPC Contractor :
Concessionaire :
Independent Consultant :
FILTER MEDIA DESIGN

(As per Cl.2504 of MORTH and Appendix 6 of IRC 78)
Source of Materials
% Passing
GPL CRUSHER @119+660 LHS 2.5 KM
Filter
40 mm Blended Aggregate
Base
10 mm blended Aggregate
(50% of 40mm&50% of 20mm)
(70% of 10mm&30% of Stone Dust)
13.4
20.1
36
1.2
5.5
9.5
D15
D50
D85
Criteria as per 2504.2.2 of MORTH

Limits
D15(Filter) =
D85(Base)
13.4
9.5
1.4
0-5
D15(Filter) =
D15(Base)
13.4
1.2
11.2
4-20
D50(Filter) =
D50(Base)
20.1
5.5
3.7
0-25
% Passing
Filter
Base
Stone Dust
(70% of 10mm&30% of Stone Dust)
1.2
5.5
9.5
D15
D50
D85
0.1
1.2
5.1
Criteria as per 2504.2.2 of MORTH

Limits
D15(Filter) =
D85(Base)
1.2
5.1
0.2
0-5
D15(Filter) =
D15(Base)
1.2
0.1
12.0
4-20
D50(Filter) =
5.5
4.6
0-25
For EPC Contractor
For Concessionaire
For Independent Consultant

Package IIA
EPC Contractor :
Concessionaire :
4.6
0-25
Liquid limit
21.9
< 40
Plasticity Index
Non Plastic
< 20
D50(Base)
1.2
Back fill Material Properties

As Per Cl.305.4.4
Of MORTH
Laying Pattern
600 mm
Filter Media
For EPC Contractor
STONE DUST
300 mm
STRUCTURE
300 mm
Back Fill
For Concessionaire

Package IIA
EPC Contractor :
Concessionaire :
LIQUID LIMIT (BY CONE PENETROMETER)& PLASTICITY INDEX

Test method IS 2720-5
Sample 1
Sl
No.
Liquid Limit
Description
1
16
4
35.67
78.51
71.31
20.2
Depth of Penetration (D)

Container No.
Weight of Container, W1 g
Weight of Container + Wet Soil, W2 g
Weight of Container + Oven dried Soil, W3 g
Water content,w =[(W2-W3)/(W3-W1)]x100%
1
2
3
4
5
6
09.06.11
Plastic Limit
2
19
9
39.20
69.55
64.20
21.4
3
22
13
39.12
75.64
68.91
22.6
4
24
17
36.47
89.05
79.08
23.4
Threads are
not formed
24
0
0
0
0
0
0
22
Moisture Content, %
23
0
0
0
0
0
1.226
1.234
21
20
10
15
20
Depth of Penetration
(mm)
LIQUID LIMIT (%) - FROM GRAPH
PLASTIC LIMIT
Threads are not formed
21.8
25
30
PLASTICITY INDEX
Non Plastic
Sample 2
Sl
No.
Liquid Limit
Description
Depth of Penetration (D)
Container No.
Weight of Container, W1 g
Weight of Container + Wet Soil, W2 g
Weight of Container + Oven dried Soil, W3 g
Water content,w =[(W2-W3)/(W3-W1)]x100%
1
2
3
4
5
6
1
15
2
33.90
79.42
71.52
21.0
2
18
6
34.13
72.67
65.80
21.7
Plastic Limit
3
22
11
35.51
74.93
67.72
22.4
4
27
23
36.97
75.45
68.23
23.1
Threads are
not formed
24
1.21
Moisture Content, %
23
1.217
1.224
1.231
22
21
20
10
15
20
Depth of Penetration
(mm)
LIQUID LIMIT (%) - FROM GRAPH
PLASTIC LIMIT
Threads are not formed
22.0
For EPC Contractor
For Concessionaire
25
30
PLASTICITY INDEX
Non Plastic
For Independent consultant
nt Consultant :
14-20
20-28
For EPC Contractor
20-24
24-26
For Concessionaire
For Independent consultant

Package IIA
EPC Contractor :
Concessionaire :
BLENDING OF AGGREGATES FOR FILTER MEDIA

Source of Materials
GPL CRUSHER @119+660 LHS 2.5 KM
40 mm
20 mm
10mm
Dust
40mm Blended
10mm Blended
Sieve Size
Agg
Agg
Blending
Blending
Blending
Blending
in mm % passing
% passing
% passing
% passing
50%
50%
100%
70%
30%
100%
53
100
50.0
100
50.0
100.0
100
70.0
100
30.0
100
45
100
50.0
100
50.0
100.0
100
70.0
100
30.0
100
22.4
29.1
14.6
95.5
47.7
62.3
100
70.0
100
30.0
100
11.2
2.3
1.1
4.4
2.2
3.3
100
70.0
100
30.0
100
5.6
0.7
0.3
0.8
0.4
0.7
34.3
24.0
88.3
26.5
50.5
2.8
3.9
2.7
70.7
21.2
23.9
1.4
0.7
56.9
17.1
17.1
7.9
2.4
2.4
100
97
100
100
0
0
55
100
40 mm Blending
20
60
0.09
100
90
80
70
% Passing
60
53.0
45.0
50
40
Stone Dust
30
#REF!
#REF!
22.4
#REF!
20 mm Blending
11.2
#REF!
5.6
2.8
1.4
0.1
20
10
#REF!
#REF!
#REF!
#REF!
4
0
0
0
32
10
5
3
0
0
0
0
0.09
For EPC Contractor
1.4
Sieve Size in mm
For Concessionaire
2.8
5.6
11.2
22.4
4553

Package IIA
EPC Contractor :
Concessionaire :
Actual Gradations with Blending percentages

Test Method : IS2386 Part 1
Sample :
Wt. Of Aggregate in grams :
22000
IS Sieve
Designation, mm
Mass of Agg
Retained, g
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage
Passing
Spec'n as per Class

III of MORTH Table
300-3
53
45
22.4
11.2
5.6
2.8
1.4
0.9
0
0
4774
8514
4796
2904
462
462
0
0
4774
13288
18084
20988
21450
21912
0
0
21.7
60.4
82.2
95.4
97.5
99.6
100
100
78.3
39.6
17.8
4.6
2.5
0.4
100
97 - 100
55 -100
20 - 60
4 - 32
0 - 10
0-5
0-3
Sample :
22000
IS Sieve
Designation, mm
Mass of Agg
Retained, g
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage
Passing
Spec'n as per Class

III of MORTH Table
300-3
53
45
22.4
11.2
5.6
2.8
1.4
0.9
0
0
4532
8382
5236
2772
440
528
0
0
4532
12914
18150
20922
21362
21890
0
0.0
20.6
58.7
82.5
95.1
97.1
99.5
100
100.0
79.4
41.3
17.5
4.9
2.9
0.5
100
97 - 100
55 -100
20 - 60
4 - 32
0 - 10
0-5
0-3
Sample :
24000
IS Sieve
Designation, mm
Mass of Agg
Retained, g
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage
Passing
Spec'n as per Class

III of MORTH Table
300-3
53
45
22.4
11.2
5.6
2.8
1.4
0.9
0
0
5136
9312
5496
2808
672
504
0
0
5136
14448
19944
22752
23424
23928
0
0.0
21.4
60.2
83.1
94.8
97.6
99.7
100
100.0
78.6
39.8
16.9
5.2
2.4
0.3
100
97 - 100
55 -100
20 - 60
4 - 32
0 - 10
0-5
0-3
For EPC Contractor
For Concessionaire

Package IIA
EPC Contractor :
Sample :
Concessionaire :
24000
IS Sieve
Designation, mm
Mass of Agg
Retained, g
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage
Passing
Spec'n as per Class

III of MORTH Table
300-3
53
45
22.4
11.2
5.6
2.8
1.4
0.9
0
0
4704
9624
5568
2880
528
624
0
0
4704
14328
19896
22776
23304
23928
0
0
19.6
59.7
82.9
94.9
97.1
99.7
100
100
80.4
40.3
17.1
5.1
2.9
0.3
100
97 - 100
55 -100
20 - 60
4 - 32
0 - 10
0-5
0-3
Sample :
25000
IS Sieve
Designation, mm
Mass of Agg
Retained, g
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage
Passing
Spec'n as per Class

III of MORTH Table
300-3
53
45
22.4
11.2
5.6
2.8
1.4
0.9
0
0
5350
9325
5950
3050
750
450
0
0
5350
14675
20625
23675
24425
24875
0
0.0
21.4
58.7
82.5
94.7
97.7
99.5
100
100.0
78.6
41.3
17.5
5.3
2.3
0.5
100
97 - 100
55 -100
20 - 60
4 - 32
0 - 10
0-5
0-3
Sample :
25000
IS Sieve
Designation, mm
Mass of Agg
Retained, g
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage
Passing
Spec'n as per Class

III of MORTH Table
300-3
53
45
22.4
11.2
5.6
2.8
1.4
0.9
0
0
5325
9500
5950
2950
600
575
0
0
5325
14825
20775
23725
24325
24900
0
0.0
21.3
59.3
83.1
94.9
97.3
99.6
100
100.0
78.7
40.7
16.9
5.1
2.7
0.4
100
97 - 100
55 -100
20 - 60
4 - 32
0 - 10
0-5
0-3
For EPC Contractor
For Concessionaire
5236
10714
15136
16918
19096
21340
5065
10770
15200
17015
19090
21520
2830
5969
8342
9096
10400
11964
For EPC Contractor
5660
11938
16684
18192
20800
23928
5236
5478
4422
1782
2178
2244
100
100
78.3
39.6
17.8
4.6
2.5
0.4
0
0.0
4774.0
8514.0
4796.0
2904.0
462.0
462.0
5065
5705
4430
1815
2075
2430
100
100
79.4
41.3
17.5
4.9
2.9
0.5
0
0.0
4532.0
8382.0
5236.0
2772.0
440.0
528.0
5660
6278
4746
1508
2608
3128
100
100
78.6
39.8
16.9
5.2
2.4
0.3
0
0.0
5136.0
9312.0
5496.0
2808.0
672.0
504.0
For Concessionaire
3529
5955
8456
9101
10529
11977
For EPC Contractor
7058
11910
16912
18202
21058
23954
7058
4852
5002
1290
2856
2896
100
100
80.4
40.3
17.1
5.1
2.9
0.3
100
100
71.6
50.3
28.9
21.7
11.9
0.7
0
0.0
7100.0
5325.0
5350.0
1800.0
2450.0
2800.0
100
100
78.6
41.3
17.5
5.3
2.3
0.5
100
100
78.7
40.7
16.9
5.1
2.7
0.4
0
0.0
5325.0
9500.0
5950.0
2950.0
600.0
575.0
For Concessionaire
0
0.0
4704.0
9624.0
5568.0
2880.0
528.0
624.0
0
0.0
5350.0
9325.0
5950.0
3050.0
750.0
450.0

Package IIA
EPC Contractor :
Concessionaire :
SUMMARY OF INDIVIDUAL GRADATIONS

I. 40 mm Aggregate
Date
13/06/11
15/06/11
16/06/11
Average
53
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
45
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
IS Sieve in mm
22.4
29.0
29.4
28.9
29.0
28.8
27.9
30.1
29.8
29.0
30.0
30.8
28.6
27.2
29.5
29.1
11.2
2.1
2.6
1.9
2.1
2.0
2.1
1.9
3.0
2.0
2.7
2.5
2.2
2.0
2.5
2.3
5.6
0.7
0.6
0.8
0.4
0.6
0.5
0.7
0.7
0.4
0.6
1.0
0.8
0.7
1.2
0.7
45
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
IS Sieve in mm
22.4
94.9
95.4
96.0
96.4
94.5
94.8
94.7
95.9
95.1
95.5
95.7
96.0
96.1
95.9
95.5
11.2
4.0
4.2
5.1
3.9
3.8
3.6
3.9
4.1
4.5
5.9
4.9
4.3
5.1
4.7
4.4
5.6
0.7
0.8
0.8
0.5
0.6
0.8
0.6
0.8
0.9
0.9
0.7
0.8
0.9
1.1
0.8
II. 20 mm Aggregate
Date
13/06/11
15/06/11
16/06/11
Average
For EPC Contractor
53
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
For Concessionaire

Package IIA
EPC Contractor :
Concessionaire :
III. 10 mm Aggregate
Date
13/06/11
15/06/11
16/06/11
Average
22.4
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
11.2
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
IS Sieve in mm
5.6
34.1
33.8
34.0
34.8
35.0
33.6
33.8
33.6
34.1
34.5
34.6
33.9
34.2
36.2
34.3
2.8
4.2
3.8
3.7
4.6
3.7
4.4
4.5
3.8
4.1
3.8
4.6
3.6
4.1
2.0
3.9
1.4
0.7
0.6
0.4
0.5
0.7
0.8
0.9
0.9
0.8
0.8
0.6
0.8
0.8
0.9
0.7
5.6
88.1
87.9
87.8
88.4
88.0
87.8
87.8
88.5
89.1
89.3
88.6
88.3
88.1
88.5
IS Sieve in mm
2.8
70.9
70.1
69.8
70.8
69.8
68.0
68.4
72.4
71.4
71.3
71.6
70.2
72.3
72.2
1.4
57.2
56.9
58.0
57.0
56.7
54.6
54.6
57.5
57.2
56.5
57.7
57.1
58.4
57.6
0.9
8.2
7.8
7.8
8.0
7.8
8.1
8.3
8.1
8.1
7.8
7.6
8.2
7.5
7.9
IV. Stone Dust

Date
13/06/11
15/06/11
16/06/11
For EPC Contractor
11.2
100
100
100
100
100
100
100
100
100
100
100
100
100
100
For Concessionaire

Package IIA
EPC Contractor :
Average
For EPC Contractor
Concessionaire :
100
88.3
70.7
For Concessionaire
56.9
7.9

Package IIA
EPC Contractor :
Concessionaire :
Gradations
Nominal Size of Aggregate :
Sample :
D:13.06.11
40 mm
Wt.Of Aggregate in grams :
24150
IS Sieve
Designation,mm
Mass of Agg Retained,g
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
53
45
22.4
11.2
5.6
0
0
17146
6497
338
0
0
17146
23643
23981
0
0
71.0
97.9
99.3
100
100
29.0
2.1
0.7
Sample :
23806
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
53
45
22.4
11.2
5.6
0
0
16807
6380
476
0
0
16807
23187
23663
0
0
70.6
97.4
99.4
100
100
29.4
2.6
0.6
Sample :
26302
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
53
45
22.4
11.2
5.6
0
0
18700
7102
289
0
0
18700
25802
26091
0
0
71.1
98.1
99.2
100
100
28.9
1.9
0.8
Sample :
24170
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
53
45
22.4
11.2
5.6
0
0
17163
6502
411
0
0
17163
23665
24076
0
0
71.0
97.9
99.6
100
100
29.0
2.1
0.4
For EPC Contractor
For Concessionaire
Sample :
23304
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
53
45
22.4
11.2
5.6
0
0
16592
6246
326
0
0
16592
22838
23164
0
0
71.2
98.0
99.4
100
100
28.8
2.0
0.6
Sample :
25215
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
53
45
22.4
11.2
5.6
0
0
18180
6505
404
0
0
18180
24685
25089
0
0
72.1
97.9
99.5
100
100
27.9
2.1
0.5
Sample :
31980
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
53
45
22.4
11.2
5.6
0
0
22354
9018
384
0
0
22354
31372
31756
0
0
69.9
98.1
99.3
100
100
30.1
1.9
0.7
Sample :
26830
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
53
45
22.4
11.2
5.6
0
0
18835
7190
617
0
0
18835
26025
26642
0
0
70.2
97.0
99.3
100
100
29.8
3.0
0.7
Sample :
30105
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
53
45
22.4
11.2
5.6
0
0
21374
8129
482
0
0
21374
29503
29985
0
0
71.0
98.0
99.6
100
100
29.0
2.0
0.4
For EPC Contractor
For Concessionaire
Sample :
10
20820
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
53
45
22.4
11.2
5.6
0
0
14574
5684
437
0
0
14574
20258
20695
0
0
70.0
97.3
99.4
100
100
30.0
2.7
0.6
Sample :
11
28365
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
53
45
22.4
11.2
5.6
0
0
19629
8027
425
0
0
19629
27656
28081
0
0
69.2
97.5
99.0
100
100
30.8
2.5
1.0
Sample :
12
31230
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
53
45
22.4
0
0
22298
0
0
22298
0
0
71.4
100
100
28.6
11.2
8245
30543
97.8
2.2
5.6
437
30980
99.2
0.8

0
Cumulative Mass
Retained, g
0
45
100
22.4
18822
18822
72.8
27.2
11.2
6516
25338
98.0
2.0
5.6
336
25674
99.3
0.7

0
Cumulative Mass
Retained, g
0
45
100
22.4
20413
20413
70.5
29.5
11.2
7818
28231
97.5
2.5
5.6
377
28608
98.8
1.2
Sample :
IS Sieve
Designation,mm
53
Sample :
IS Sieve
Designation,mm
53
For EPC Contractor
13
14

Cumulative %
Retained, g
0

Cumulative %
Retained, g
0
For Concessionaire
25855
Percentage Passing
100
28955
Percentage Passing
100
23803
24000
23160
23706
25730
26160
23595
24100
For EPC Contractor
For Concessionaire
22871
23164
24688
25114
31350
31835
26320
26669
29463 97.867464
29924 99.398771
For EPC Contractor
For Concessionaire
For EPC Contractor
14574
20258
20695
70
97.3
99.4
19629
27656
28081
69.2
97.5
99
22298
71.4
30543
97.8
30980
99.2
18822
72.8
25338
98
25674
99.3
20413
70.5
28231
97.5
28608
98.8
For Concessionaire

Package IIA
EPC Contractor :
Concessionaire :
Gradations
Sample :
20 mm
27314
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
53
45
22.4
11.2
5.6
0
0
1393
24828
902
0
0
1393
26221
27123
0
0.0
5.1
96.0
99.3
100
100.0
94.9
4.0
0.7
Sample :
16436
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
53
45
22.4
11.2
5.6
0
0
756
14990
558
0
0
756
15746
16304
0
0.0
4.6
95.8
99.2
100
100.0
95.4
4.2
0.8
Sample :
17381
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
53
45
22.4
11.2
5.6
0
0
695
15800
747
0
0
695
16495
17242
0
0.0
4.0
94.9
99.2
100
100.0
96.0
5.1
0.8
Sample :
17832
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
53
45
22.4
11.2
5.6
0
0
642
16495
606
0
0
642
17137
17743
0
0.0
3.6
96.1
99.5
100
100.0
96.4
3.9
0.5
For EPC Contractor
For Concessionaire
Sample :
20204
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
53
45
22.4
11.2
5.6
0
0
1111
18325
647
0
0
1111
19436
20083
0
0.0
5.5
96.2
99.4
100
100.0
94.5
3.8
0.6
Sample :
19151
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
53
45
22.4
11.2
5.6
0
0
996
17466
536
0
0
996
18462
18998
0
0.0
5.2
96.4
99.2
100
100.0
94.8
3.6
0.8
Sample :
26780
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
53
45
22.4
11.2
5.6
0
0
1419
24317
883
0
0
1419
25736
26619
0
0.0
5.3
96.1
99.4
100
100.0
94.7
3.9
0.6
Sample :
20305
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
53
45
22.4
11.2
5.6
0
0
833
18639
671
0
0
833
19472
20143
0
0.0
4.1
95.9
99.2
100
100.0
95.9
4.1
0.8
Sample :
24505
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
53
45
22.4
11.2
5.6
0
0
1201
22201
882
0
0
1201
23402
24284
0
0.0
4.9
95.5
99.1
100
100.0
95.1
4.5
0.9
For EPC Contractor
For Concessionaire
Sample :
10
25675
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
53
45
22.4
11.2
5.6
0
0
1155
23005
1284
0
0
1155
24160
25444
0
0.0
4.5
94.1
99.1
100
100.0
95.5
5.9
0.9
Sample :
11
26879
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
53
45
22.4
11.2
5.6
0
0
1156
24406
1129
0
0
1156
25562
26691
0
0.0
4.3
95.1
99.3
100
100.0
95.7
4.9
0.7
Sample :
12
26574
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
53
45
22.4
0
0
1063
0
0
1063
0
0.0
4.0
100
100.0
96.0
11.2
24368
25431
95.7
4.3
5.6
930
26361
99.2
0.8

0
Cumulative Mass
Retained, g
0
45
0.0
100.0
22.4
918
918
3.9
96.1
11.2
21421
22339
94.9
5.1
5.6
989
23328
99.1
0.9

0
Cumulative Mass
Retained, g
0
45
0.0
100.0
22.4
1054
1054
4.1
95.9
11.2
23450
24504
95.3
4.7
5.6
925
25429
98.9
1.1
Sample :
IS Sieve
Designation,mm
53
Sample :
IS Sieve
Designation,mm
53
For EPC Contractor
13
14

Cumulative %
Retained, g
0

Cumulative %
Retained, g
0
For Concessionaire
23540
Percentage Passing
100
25712
Percentage Passing
100
26337
27200
15825
16300
16572
17260
17130
17690
For EPC Contractor
For Concessionaire
19598
20062
18595
19036
25610
26550
19513
20102
23525 96.000816
24260 99.000204
For EPC Contractor
For Concessionaire
For EPC Contractor
1155
24160
25444
4.5
94.1
99.1
1156
25562
26691
4.3
95.1
99.3
1063
25431
95.7
26361
99.2
918
3.9
22339
94.9
23328
99.1
1054
4.1
24504
95.3
25429
98.9
For Concessionaire

Package IIA
EPC Contractor :
Concessionaire :
Gradations
Sample :
10 mm
20150
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
22.4
11.2
5.6
2.8
1.4
0
0
13279
6025
705
0
0
13279
19304
20009
0
0
65.9
95.8
99.3
100
100
34.1
4.2
0.7
Sample :
16304
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
22.4
11.2
5.6
2.8
1.4
0
0
10793
4891
522
0
0
10793
15684
16206
0
0
66.2
96.2
99.4
100
100
33.8
3.8
0.6
Sample :
18206
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
22.4
11.2
5.6
2.8
1.4
0
0
12016
5516
601
0
0
12016
17532
18133
0
0
66.0
96.3
99.6
100
100
34.0
3.7
0.4
Sample :
16415
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
22.4
11.2
5.6
2.8
1.4
0
0
10703
4957
673
0
0
10703
15660
16333
0
0
65.2
95.4
99.5
100
100
34.8
4.6
0.5
For EPC Contractor
For Concessionaire
Sample :
15663
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
22.4
11.2
5.6
2.8
1.4
0
0
10181
4902
470
0
0
10181
15083
15553
0
0
65.0
96.3
99.3
100
100
35.0
3.7
0.7
Sample :
14993
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
22.4
11.2
5.6
2.8
1.4
0
0
9955
4378
540
0
0
9955
14333
14873
0
0
66.4
95.6
99.2
100
100
33.6
4.4
0.8
Sample :
12365
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
22.4
11.2
5.6
2.8
1.4
0
0
8186
3623
445
0
0
8186
11809
12254
0
0
66.2
95.5
99.1
100
100
33.8
4.5
0.9
Sample :
13269
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
22.4
11.2
5.6
2.8
1.4
0
0
8809
3954
385
0
0
8809
12763
13148
0
0
66.4
96.2
99.1
100
100
33.6
3.8
0.9
Sample :
14406
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
22.4
11.2
5.6
2.8
1.4
0
0
9494
4321
476
0
0
9494
13815
14291
0
0
65.9
95.9
99.2
100
100
34.1
4.1
0.8
For EPC Contractor
For Concessionaire
Sample :
10
15432
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
22.4
11.2
5.6
2.8
1.4
0
0
10108
4738
463
0
0
10108
14846
15309
0
0
65.5
96.2
99.2
100
100
34.5
3.8
0.8
Sample :
11
13865
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
22.4
11.2
5.6
2.8
1.4
0
0
9068
4159
555
0
0
9068
13227
13782
0
0
65.4
95.4
99.4
100
100
34.6
4.6
0.6
Sample :
12
12982
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
22.4
11.2
5.6
0
0
8581
0
0
8581
0
0
66.1
100
100
33.9
2.8
3934
12515
96.4
3.6
1.4
363
12878
99.2
0.8

0
Cumulative Mass
Retained, g
0
11.2
100
5.6
10061
10061
65.8
34.2
2.8
4603
14664
95.9
4.1
1.4
505
15169
99.2
0.8

0
Cumulative Mass
Retained, g
0
11.2
100
5.6
9481
9481
63.8
36.2
2.8
5082
14563
98.0
2.0
1.4
163
14726
99.1
0.9
Sample :
IS Sieve
Designation,mm
22.4
Sample :
IS Sieve
Designation,mm
22.4
For EPC Contractor
13
14

Cumulative %
Retained, g
0

Cumulative %
Retained, g
0
For Concessionaire
15291
Percentage Passing
100
14860
Percentage Passing
100
19545
20049
15668
16189
17423
18024
15791
16284
For EPC Contractor
For Concessionaire
15083
15569
14378
14858
12170
12280
12895
13134
13959 96.897126
14276 99.097598
For EPC Contractor
For Concessionaire
For EPC Contractor
10108
14846
15309
65.5
96.2
99.2
9068
13227
13782
65.4
95.4
99.4
8581
66.1
12515
96.4
12878
99.2
10061
65.8
14664
95.9
15169
99.2
9481
63.8
14563
98
14726
99.1
For Concessionaire

Package IIA
EPC Contractor :
Concessionaire :
Gradations
Sample :
STONE DUST

2536
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
11.2
5.6
2.8
1.4
0.9
0
302
436
347
1243
0
302
738
1085
2328
0
11.9
29.1
42.8
91.8
100
88.1
70.9
57.2
8.2
Sample :
1980
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
11.2
5.6
2.8
1.4
0.9
0
240
352
262
971
0
240
592
854
1825
0
12.1
29.9
43.1
92.2
100
87.9
70.1
56.9
7.8
Sample :
2030
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
11.2
5.6
2.8
1.4
0.9
0
248
365
240
1019
0
248
613
853
1872
0
12.2
30.2
42.0
92.2
100
87.8
69.8
58.0
7.8
Sample :
1838
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
11.2
5.6
2.8
1.4
0.9
0
213
324
253
901
0
213
537
790
1691
0
11.6
29.2
43.0
92.0
100
88.4
70.8
57.0
8.0
For EPC Contractor
For Concessionaire
Sample :
1936
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
11.2
5.6
2.8
1.4
0.9
0
232
353
253
947
0
232
585
838
1785
0
12.0
30.2
43.3
92.2
100
88.0
69.8
56.7
7.8
Sample :
1830
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
11.2
5.6
2.8
1.4
0.9
0
224
361
246
851
0
224
585
831
1682
0
12.2
32.0
45.4
91.9
100
87.8
68.0
54.6
8.1
Sample :
1932
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
11.2
5.6
2.8
1.4
0.9
0
235
375
268
894
0
235
610
878
1772
0
12.2
31.6
45.4
91.7
100
87.8
68.4
54.6
8.3
Sample :
2165
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
11.2
5.6
2.8
1.4
0.9
0
249
349
322
1070
0
249
598
920
1990
0
11.5
27.6
42.5
91.9
100
88.5
72.4
57.5
8.1
Sample :
2453
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
11.2
5.6
2.8
1.4
0.9
0
267
435
348
1204
0
267
702
1050
2254
0
10.9
28.6
42.8
91.9
100
89.1
71.4
57.2
8.1
For EPC Contractor
For Concessionaire
Sample :
10
1985
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
11.2
5.6
2.8
1.4
0.9
0
212
358
293
967
0
212
570
863
1830
0
10.7
28.7
43.5
92.2
100
89.3
71.3
56.5
7.8
Sample :
11
2109
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
11.2
5.6
2.8
1.4
0.9
0
240
359
293
1057
0
240
599
892
1949
0
11.4
28.4
42.3
92.4
100
88.6
71.6
57.7
7.6
Sample :
12
2061
IS Sieve
Designation,mm
Cumulative Mass
Retained, g
Cumulative %
Retained, g
Percentage Passing
11.2
5.6
2.8
0
241
373
0
241
614
0
11.7
29.8
100
88.3
70.2
1.4
270
884
42.9
57.1
0.9
1008
1892
91.8
8.2

0
Cumulative Mass
Retained, g
0
5.6
284
284
11.9
88.1
2.8
378
662
27.7
72.3
1.4
332
994
41.6
58.4
0.9
1216
2210
92.5
7.5

0
Cumulative Mass
Retained, g
0
5.6
301
301
11.5
88.5
2.8
426
727
27.8
72.2
1.4
382
1109
42.4
57.6
0.9
1299
2408
92.1
7.9
Sample :
IS Sieve
Designation,mm
11.2
Sample :
IS Sieve
Designation,mm
11.2
For EPC Contractor
13
14

Cumulative %
Retained, g
0

Cumulative %
Retained, g
0
For Concessionaire
2389
Percentage Passing
100
2615
Percentage Passing
100
IS Sieve in mm
16/8/2007
17/8/2007
AVG.
53
100.0
100.0
100.0
45
100.0
100.0
100.0
22.4
88.4
88.4
88.4
11.2
1.8
2.0
1.9
5.6
0.4
0.5
0.5
2.8
0.0
0.0
0.0
1.4
0.0
0.0
0.0
0.9
0.0
0.0
0.0
III.10 mm Aggregate
DATE WISE INDIVIDUALS
IS Sieve in mm
16/8/2007
17/8/2007
AVG.
53
100.0
100.0
100.0
45
100.0
100.0
100.0
22.4
100.0
100.0
100.0
11.2
90.1
90.3
90.2
5.6
18.2
17.9
18.1
2.8
0.2
0.1
0.2
1.4
0.0
0.0
0.0
0.9
0.0
0.0
0.0
For EPC Contractor
For Concessionaire
IV.Dust
DATE WISE INDIVIDUALS
IS Sieve in mm
16/8/2007
17/8/2007
AVG.
53
100.0
100.0
100.0
45
100.0
100.0
100.0
22.4
100.0
100.0
100.0
11.2
100.0
100.0
100.0
5.6
95.6
95.9
95.8
2.8
77.4
76.6
77.0
1.4
55.2
54.9
55.1
0.9
11.1
10.8
11.0
For EPC Contractor
For Concessionaire
Consultant :
2386 Part 1
706
1315
2285
525
1015
1815
550
1074
1865
500
947
1674
For EPC Contractor
1690.96
900.96
For Concessionaire
532
1020
1765
494
955
1682
1683.6
852.6
236.48525
506 617.60656 381.12131
1006 877.31803 259.71148
1777 1775.7508 898.43279
249
598
920
1990
11.5
27.6
42.5
91.9
267
702
1050
2254
10.9
28.6
42.8
91.9
For EPC Contractor
For Concessionaire
212
570
863
1830
10.7
28.7
43.5
92.2
110
240
599
892
1949
11.4
28.4
42.3
92.4
100
90
80
241
614
11.7
29.8
884
42.9
1892
91.8
70
60
50
284
11.9
662
27.7
994
41.6
2210
92.5
40
30
20
11.2
4.75
301
11.5
727
27.8
1109
42.4
0.9
2408
92.1
For EPC Contractor
10
0
0.1
For Concessionaire
10
For EPC Contractor
For Concessionaire
For EPC Contractor
For Concessionaire
For EPC Contractor
For Concessionaire
For EPC Contractor
For Concessionaire
10
For EPC Contractor
100
For Concessionaire
NATIONAL HIGHWAYS AUTHORITY OF INDIA

Four Laning of Hyderabad - Bangalore section of NH - 7 from KM 418.000 to 463.600
(Package - ADB-II/C-15)
CONTRACTOR
CONSULTANT
GRADATION FOR FILTER MEDIA
Location / Chainage : ..
Date of Sampling : ..
Description of Material :...
Date of Testing : ..
Source of Material : ..
Sampled by : ....
Sample No. : ....
Tested by : ...
OBSERVATIONS
Wt. of aggregate in gms
IS Sieve Designation in
mm
Mass of Agg
Retained,
g
Cumulative
Percentage
Retained,
g
Cumulative Mass
Retained, g
SPEC LIMITS CLASS-111 OF

MORTH TABLE 300-3
Percentage
Passing
53
100
45
97-100
22.4
55-100
11.2
20-40
5.6
4 -32
2.8
0-10
1.4
0-5
0.9
100
90
80
70
60
50
40
30
20
10
0
0.01
AME/ME
CGGC-SOMA JV
0-3
00
0
0
0.1
FE
SCETAUROUTE-NICE JV
10
100
PME
.
SCETAUROUTE-NICE JV
NATIONAL HIGHWAYS AUTHORITY OF INDIA

Four Laning of Hyderabad Bangalore section from KM 418.00 to KM 463.600 of NH - 7
Package-ADB-II/C-15
GRADING OF COARSE AGGREGATES FOR FILTER MATERIAL

TEST METHOD: IS : 2720 (PART- IV)
EMPLOYER: NATIONAL HIGHWAYS AUTHORITY OF INDIA
ENGINEER : SCETAUROUTE-NICE JV
CONTRACTOR: CGGC Soma JV
Location / Chainage : ..
Date of Sampling : ..
Description of Material :...
Date of Testing : ..
Source of Material : ..
Sampled by : ....
Sample No. : ....
Tested by : ...
OBSERVATIONS
Wt. of aggregate in gms
IS Sieve Designation in
mm
% PASSING
53
Mass of Agg
Retained,
g
Cumulative Mass
Retained, g
Cumulative
Percentage
Retained,
g
Percentage
Passing
Remarks
100
45
97-100
22.4
55-100
11.2
20-60
5.6
4-32
2.8
0-10
1.4
0-5
0.9
0-3
100
90
80
70
60
50
40
30
20
10
20
10
0
0.9
2.8
1.4
SIEVE SIZE in mm
5.6
11.2
22.4
45
Remarks if any : .... .
INDIA
of NH - 7
ERIAL
of Sampling : ..
of Testing : ..
led by : ....
d by : ...
s
Remarks
100
97-100
55-100
20-60
4-32
0-10
0-5
0-3
45 53
.. .
100
Filter Media
53
45
22.4
11.2
5.6
2.8
1.4
0.9
100
100
80.6
40.2
16.2
4.8
2.8
0.4
90
20
4.75
2
425
75
78.8
66
45
20.3
Avg
BASE
D15
D50
D85
20
4.75
2
0.425
0.075
0.01
FILTER
D15
D50
sieve
0.1
0.6
5.0
100
84.4
69.3
47.4
10.0
0
sieve
5.00
10.30
84
69
48
23
80 85.8
66
43
70 21.1
86.8
64
41.9
24
80.9
64
45.8
18
84.8
68
40.6
25
80.4
62.6
31.8
21.8
86.6
72.4
44.9
20.7
81.6
70.4
51.1
21.2
60
50
40
30
20
Criteria
D15(F)/D8
5(B)
D15(F)/D1
5(B)
D50(F)/D5
0(B)
limits as
per
2504.2.2
1.00
0-5
50.00
4-20
17.17
0-25
10
0
0.01
0.1
10
100
84.4
71.9
50.4
24.6
100
80.8
73.1
52.2
23.9
86.5
71.8
53.1
26.5
88.6
70.5
51.9
33.3
87.9
73.3
51.5
29.6
84.9
70.7
52.6
25.3
82.7
71.9
52.3
24.2

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AP ROAD DEVELOPMENT CORPORATION

4 Laning of Hyderabad-Karim nagar-Ramagundam Road (SH1)

GAYATRI PROJECTS LTD.

HKR ROAD WAYS LTD.

LOUIS BERGER Inc.

AP ROAD DEVELOPMENT CORPORATION

FILTER MEDIA DESIGN

GPL CRUSHER @119+660 LHS 2.5 KM

(50% of 40mm&50% of 20mm)

(70% of 10mm&30% of Stone Dust)

Criteria as per 2504.2.2 of MORTH

(70% of 10mm&30% of Stone Dust)

Criteria as per 2504.2.2 of MORTH

For EPC Contractor

For Independent Consultant

AP ROAD DEVELOPMENT CORPORATION

Back fill Material Properties

For EPC Contractor

For Independent Consultant

AP ROAD DEVELOPMENT CORPORATION

LIQUID LIMIT (BY CONE PENETROMETER)& PLASTICITY INDEX

Depth of Penetration (D)

For EPC Contractor

For Independent consultant

For EPC Contractor

For Independent consultant

AP ROAD DEVELOPMENT CORPORATION

BLENDING OF AGGREGATES FOR FILTER MEDIA

GPL CRUSHER @119+660 LHS 2.5 KM

For EPC Contractor

For Independent Consultant

AP ROAD DEVELOPMENT CORPORATION

Actual Gradations with Blending percentages

Wt. Of Aggregate in grams :

Spec'n as per Class

Wt. Of Aggregate in grams :

Spec'n as per Class

Wt. Of Aggregate in grams :

Spec'n as per Class

For EPC Contractor

For Independent Consultant

AP ROAD DEVELOPMENT CORPORATION

Wt. Of Aggregate in grams :

Spec'n as per Class

Wt. Of Aggregate in grams :

Spec'n as per Class

Wt. Of Aggregate in grams :

Spec'n as per Class

For EPC Contractor

For Independent Consultant

Test Method : IS2386 Part 1

For EPC Contractor

For Independent Consultant

For EPC Contractor

For Independent Consultant

AP ROAD DEVELOPMENT CORPORATION

SUMMARY OF INDIVIDUAL GRADATIONS

For EPC Contractor

For Independent Consultant

AP ROAD DEVELOPMENT CORPORATION

IV. Stone Dust

For EPC Contractor

For Independent Consultant

AP ROAD DEVELOPMENT CORPORATION