Diary Project

Consultants Confidential
2/11/2010
Page 1
PROJECT PROFILE FOR A 1000 LPD EXPANDABLE TO 2000 LPD MILK PASTEURISATION AND GHEE MAKING PLANT
BY : ENTREPRENEURSHIP AND TECHNOLOGY DEVELOPMENT CENTER C-49 SECTOR-65 NOIDA PHONE/FAX: +91-1204320845 MOBILE : +919810315831 EMAIL : info@suruchiconsultants.com, info.etdc@gmail.com URL : www.suruchiconsultants.com
2/11/2010
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PROJECT PROFILE FOR 1KLPD POLYPACK PLANT EXP TO 2KLPD
PROJECT : SETTING UP A COMPOSITE MILK PLANT CAPACITY : 1000-2000 LITRES PER DAY TYPE OF MILK : MOSTLY THE MILK COLLECTED IN THIS REGION IS BUFFALO MILK. PRODUCTS TO BE MADE : LIQUID MILK AND GHEE TYPE OF VARIETIES OF MILK TO BE SOLD : TONED LAND REQUIRED : 200 SQ MTR COVERED AREA FOR MILK PROCESSING : 1200 SQ FT ELECTRICAL REQUIREMENT : AROUND 25 KVA WATER REQUIREMENT : AROUND 2000 LITRES PER DAY MANPOWER REQUIREMENT : 4-5
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TOTAL PROJECT COST AT A GLANCE DETAILS LAND 200 @1000/MTR SITE DEVELEOPMENT BUILDING 1200@ 500/FT TECHNICAL KNOW HOW FEES PLANT AND MACHINERY EFFLUENT TREATMENT PLANT MISCELLANEOUS FIXED ASSETS CONTIGENCIES MARGIN FOR WORKING CAPITAL INTEREST DURING CONSTRUCTION PERIOD PRELIMINARY EXPENSES TOTAL RS IN LACS DEBT EQUITY RS IN LACS 2 0.5 6 1 20 0.5 1 1 1 1 1 35 28.00 7.00
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MASS BALANCE ON DAILY BASIS QTY KG OF MILK 1000.00 1000.00 FAT % 6.50 6.50 FAT KG 65.00 65.00 SNF% 8.50 8.50 SNF KG 85.00 85.00 Product Mix in Kgs 1000.00
RAW MILK AVAIL. FAT /SNF PRODUCT MIX
TONED MILK
1000.00
3.00
30.00
8.70
87.00
700.00
GHEE TOTAL F/SNF CONSUMED EXCESS/DEFICIT FAT/SNF 30.00 35.00 87.00 -2.00
35.00
SMP ADDED IN KGS
2.08
BY PRODUCTS MANUFACTURED CREAM PRODUCED CREAM 40 % FAT GHEE 87.50 87.50 35.00
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FINAL PRODUCT MIX SALES REALISATION AND PACKAGING COST ANNUAL AMOUNT RS IN LAC PACKING COST RS/MT PROD. ANNUAL AMOUNT RS IN LAC Total no of units for BEP in ooo
PRODUCT MIX
QUANTITY IN KGS
PRICE RS/KG
DAYS
TONED MILK
1000.00
22.00
365.00
80.30
550.00
2.01
365.00
GHEE
35.00
250.00 TOTAL SALES
365.00
31.94
2500.00
0.32 2.33
12.78 377.78
112.24 T.PACK. COST
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ELECTRCAL LOAD CALCULATION
TOTAL INSTALLED LOAD POWER FACTOR TOTAL INSTALLED LOAD TOTAL UNITS CONSUMED DAILY TOTAL UNITS CONSUMED ANNUAL ELECTRIC UNIT RATE TOTAL ELECTRIC COST
KWH
25.00 0.90
KVA KWH MWH RS/MWH LAC RS
27.78 80.00 29.20 4500.00 1.31
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ORGANISATIONAL CHART DESIGNATION Monthly Rate Head Count Rs
Supervisors Skilled Workers Unskilled workers
5000.00 4000.00 3000.00
1.00 1.00 2.00
5000.00 4000.00 6000.00
TOTAL Add Staff Welfare Expenses @ 10 % ANNUAL SALARIES AND WAGES
4.00
15000.00 16500.00 1.98
RS IN LACS
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CALCULATION FOR FUEL FOR GHEE MAKING RUN HOURS CONSUMPTION PER HOUR OF LDO TOTAL CONSUMPTION PER DAY COST OF LDO RS /LTR TOTAL AMOUNT PER DAY ANNUAL COST OF BOILER FUEL RS IN LACS 2.00 1.50 3.00 39.00 117.00 0.43
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RAW MATERIAL PURCHASE SEASON DAYS MILK COLLECTED IN KGS/DAY 60.00 120.00 60.00 125.00 1000.00 1000.00 1000.00 1000.00 PRICE RS/KG 17.00 18.00 19.00 20.00 TOTAL RAW MILK COST OH @10% 1.70 1.80 1.90 2.00 TOTAL RS/KG 18.70 19.80 20.90 22.00 RS IN LAC AMOUNT 11.22 23.76 12.54 27.50 75.02
SEP-OCT NOV-FEB MAR-APR MAY-AUG
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PROFIT AND LOSS AND BREAK EVEN ANALYSIS COST FIXED HEADS AS COST % OF SALES RS IN LAC 100.00 66.84 0.75 0.09 2.07 0.38 1.76 1.17 10.00 0.09 0.18 1.07 0.09 84.49 15.51 2.99 12.52 1.78 10.74 3.36 VARIABLE COST RS IN LAC
SALES RAW MATERIAL SMP FOR RECONSTT @110/KGS CHEMICALS PACKING COST BOILER FUEL STAFF WAGES ELECTRICITY MARKETING EXP @10 % INTEREST WC REPAIRS AND MAINTENANCE ADMINISTRATIVE OH INSURANCE TOTAL EBDIT INTEREST EBDT DEPRECIATION EBT 12.0% ON Rs 28lacs
112.24 75.02 0.84 0.10 2.33 0.43 1.98 1.31 11.22 0.10 0.20 1.20 0.10 94.83 17.41 3.36 14.05 2.00 12.05 Total costs
0.79 0.53 2.24 0.06 0.48 0.10 4.20
75.02 0.84 0.10 2.33 0.43 1.19 0.79 8.98 0.10 0.14 0.72 90.63
2.00 54.01 9.56 246.93 90.63
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BREAK EVEN ANALYSIS
TOTAL UNITS TOTAL SALES SALES/UNIT VAR COST VAR COST/UNIT CONTRIBUTION FIXED COST BREAK EVEN BREAK EVEN % CAP BREAK EVEN %SALES
IN LACS IN LACS RS/UNIT IN LACS RS/UNIT RS/UNIT IN LACS IN UNITS
377.78 112.24 29.71 90.63 23.99 5.72 9.56 167150.85 44.25
RS LACS
49.66

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Consultants Confidential

PROJECT PROFILE FOR 1KLPD POLYPACK PLANT EXP TO 2KLPD

RAW MILK AVAIL. FAT /SNF PRODUCT MIX

SMP ADDED IN KGS

250.00 TOTAL SALES

112.24 T.PACK. COST

ELECTRCAL LOAD CALCULATION

KVA KWH MWH RS/MWH LAC RS

27.78 80.00 29.20 4500.00 1.31

ORGANISATIONAL CHART DESIGNATION Monthly Rate Head Count Rs

Supervisors Skilled Workers Unskilled workers

5000.00 4000.00 3000.00

1.00 1.00 2.00

5000.00 4000.00 6000.00

TOTAL Add Staff Welfare Expenses @ 10 % ANNUAL SALARIES AND WAGES

15000.00 16500.00 1.98

SEP-OCT NOV-FEB MAR-APR MAY-AUG

0.79 0.53 2.24 0.06 0.48 0.10 4.20

2.00 54.01 9.56 246.93 90.63

BREAK EVEN ANALYSIS

IN LACS IN LACS RS/UNIT IN LACS RS/UNIT RS/UNIT IN LACS IN UNITS

377.78 112.24 29.71 90.63 23.99 5.72 9.56 167150.85 44.25

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