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MAINTENANCE AND ASSEMBLY DRAWINGS SECTION 5

List of Tables
List of Figures

Table 5-1 Main Printer Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Figure 5-1. Main Printer Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Table 5-2. Electronics Maintenance Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Figure 5-2. Electronics Maintenance Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Table 5-3. (Reflective) Media Sensor Assembly Maintenance Kit . . . . . . . . . . . . . . . . . . 5-7
Figure 5-3. (Reflective) Media Sensor Assembly Maintenance Kit . . . . . . . . . . . . . . . . . 5-7
Table 5-4. Platen Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Figure 5-4. Platen Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Table 5-5. Platen Roller Shaft Maintenance Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Figure 5-5. Platen Roller Shaft Maintenance Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Table 5-6. Printhead Housing Maintenance Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Figure 5-6. Printhead Housing Maintenance Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Table 5-7. Static Brush Assembly Maintenance Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Figure 5-7. Static Brush Assembly Maintenance Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Table 5-8. Dancer Assembly Maintenance Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Figure 5-8. Dancer Assembly Maintenance Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Table 5-9. Ribbon Supply Assembly Maintenance Kit . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Figure 5-9. Ribbon Supply Maintenance Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Table 5-10. Ribbon Take-Up Assembly Maintenance Kit . . . . . . . . . . . . . . . . . . . . . . . 5-15
Figure 5-10. Ribbon Take-Up Assembly Maintenance Kit . . . . . . . . . . . . . . . . . . . . . . 5-15
Table 5-11. Hanger Assembly Maintenance Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Figure 5-11. Hanger Assembly Maintenance Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Table 5-12. Drive System – Belts/Pulleys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Figure 5-12. Drive System – Belts/Pulleys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Table 5-13. Print Mechanism Latch Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Figure 5-13. Print Mechanism Latch Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Table 5-14. Cutter Kit (Option). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Figure 5-14. Cutter Kit (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Table 5-15. Flash Memory Kit (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Figure 5-15. Flash Memory Kit (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Table 5-16. Value Peel Assembly (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Figure 5-16. Value Peel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Table 5-17. Liner Take-up Assembly (Z4M Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Figure 5-17. Liner Take-up Assembly (Z4M Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Table 5-18. Power Rewind/Peel Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Figure 5-18. Power Rewind/Peel Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25

77259L Rev. 2 5/22/01 Z4M/Z6M Maintenance Manual Page 5-3

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SECTION 5 MAINTENANCE AND ASSEMBLY DRAWINGS

ITEM PART NUMBER DESCRIPTION QUANTITY ITEM PART NUMBER DESCRIPTION QUANTITY
1 77695M Electronics Cover 1 12 77034M Kit, Maintenance Media Door (Z4M) 1
2 77667M Front Panel Assembly Maintenance Kit 1 12 77035M Kit, Maintenance Media Door (Z6M) 1

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Static Brush Assembly Kit (Z4M) Kit, Maintenance Shaft Platen (Z4M) (See
3 77302M 1 13 77023M 1
(See Figure 5-7) Figure 5-4)
Kit, Maintenance Static Brush (Z6M) Kit, Maintenance Shaft Platen (Z6M) (See
3 77302-6M 1 13 77022M 1
Figure 5-4)
(See Figure 5-7)
4 77629 1 14 77049-104 Plate, Ribbon Stripe (Z4M) 1
Cover, Rear (Z4M)
4 77704 1 14 77049-168 Plate, Ribbon Stripe (Z6M) 1
Cover, Rear (Z6M)
5 77100M 1 15 44014 Rubber Bumper 4
Kit, Maintenance Ribbon Take-Up (Z4M)
16 **N/A Base 1
5 77117M Kit, Maintenance Ribbon Take-Up (Z6M) 1
17 **N/A Mainframe 1
6 77380M Kit, Maintenance Hanger (Z4M) 1
18 77665 Cover, Front (Z4M) 1
6 77381M Kit, Maintenance Hanger (Z6M) 1
18 77702 Cover, Front (Z6M) 1
Assembly, Ribbon Supply Maintenance Kit
7 77085M 1 Print Mechanism Latch Kit (See Figure 5-13
(Z4M) *N/S 77112M 1
for Assembly breakdown)
Assembly, Ribbon Supply Maintenance Kit
7 77082M 1 *N/S 77971 Cutter Kit Option (Z4M) (See Figure 5-14) 1
(Z6M)
Kit, Maintenance Dancer (See Figure 5-8) *N/S 77972 Cutter Kit Option (Z6M) (See Figure 5-14) 1
8 77238M 1
(Z4M) *N/S 77817 Flash Memory Kit Option (1 Mb) (See Figure 1
Kit, Maintenance Dancer (See Figure 5-8) 5-15)
8 77331 1
(Z6M) *N/S 77818 Flash Memory Kit Option (2 Mb) (See Figure 1
5-15)
Kit, Maintenance Printhead Mechanism w/
9 77171M 1
Printhead (203 dpi) (Z4M) (See Figure 5-6) *N/S 77819 Memory Card (PCMCIA) Interface Option 1
Kit, Maintenance Optical Media Sensor (See Figure 5-2)
10 77752M 1
(Transmissive) *N/S 77800M Z Series Hardware Kit (Not Illustrated) 1
11 77767M Kit, Maintenance Ribbon/Head Open Sensor 1 *N/S: Not Shown
*N/S: Not Shown **N/A: Not Available Separately
**N/A: Not Available Separately

Table 5-1 Main Printer Assemblies

Page 5-4 Z4M/Z6M Maintenance Manual 77259L Rev. 2 5/22/01

MAINTENANCE AND ASSEMBLY DRAWINGS SECTION 5

Figure 5-1 Main Printer Assemblies

77259L Rev. 2 5/22/01 Z4M/Z6M Maintenance Manual Page 5-5

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SECTION 5 MAINTENANCE AND ASSEMBLY DRAWINGS

Item Part Number Description Quantity

1 77186 Plate, Back Cover, w/PCMCIA Port 1
1 77185 Plate, Back Cover, w/o PCMCIA Port 1
2 77237 Screw, M4 X 10 8
3 77715M Power Supply Board Maintenance Kit 1
4 77550 Insulator, Pad 1
5 77282 Pad, Clamp 1
6 77571 Insulator, Electric Barrier 1
7 77016 Clamp, Heatsink Power Supply 1
8 49185 Screw, M3 X 14 3
9 **N/A Screw, M4 x 16 3
10 77187 Bracket, CPU Support 1
11 Q06020 Tie Wrap 2
12 77700M Main Logic Board Maintenance Kit 1
13 07696 Screw, 4-40, Pan Head 2
14 01153 Washer, Flat 4
15 22416 Standoff 2
16 07808 Clamp, Cable Flat 6
17 **N/A Screw, Hex M4 x 0.7 x 8 1
18 77819 Memory Card (PCMCIA) Interface Option Kit 1
19 **N/A …Washer, Insulated 3
20 **N/A …Standoff 1
21 **N/A …Memory Card (PCMCIA) Interface 1
22 **N/A …Plate, Stud 1
23 **N/A …Fastener, Push-In 1
24 77520 …Connector, Elastomeric for PCMCIA 1
Interface
25 77315 …Nut, Thumb for PCMCIA Interface 3
*N/S 77600 Cable, PSU-MLB 1
*N/S: Not Shown
**N/A: Not Available Separately
Figure 5-2 Electronics Maintenance Kits
Table 5-2 Electronics Maintenance Kits
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Page 5-6 Z4M/Z6M Maintenance Manual 77259L Rev. 2 5/22/01

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