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〔Technical Data〕 〔Technical Data〕

Abbreviations for Various Plastic Materials Typical Molding Problems and Possible Causes

■List of Abbreviations for Plastic Materials In alphabetical order Cause Molding machine Mold Material
Condition
Abbreviations Resins
(1)
  Low material temperature (1)
  Small gate or runner (1)
  Low fluidity
ABS Acrylonitrile–butadiene–styrene (2)
  Low injection pressure (2)
  Inadequate gate position (2)
  Low lubricity
AS Styrene–acrylonitrile
(3)Material feed shortage (3)
  Inadequate position of or no air vent  
CA Cellulose acetate Filling miss
CAB Cellulose acetate butyrate (4)
  Too small nozzle hole diameter (4)
  Low mold temperature  
CF Cresol–formaldehyde (5)
  Cylinder nozzle clogging (5)
  Cold slag clogging in runner or gate  
CMC Carboxymethyl celluloss     
CN Cellulose nitrate
CS Casein (1)
  Weak clamping force (1)
  Flaw or a foreign body on parting plane(1)
  Excessive fluidity
EC Ethyl cellulose (2)
  High injection pressure (2)
  Wide project area to the machine  
EP EpoxideÅFEpoxy Fin
(3)
  Material overfeed (3)
  High mold temperature  
EVA Ethylene vinylalcohol
(4)
  High material temperature     
LCP Liquid Crystal Polymer
MF Melamine–formaldehyde (1)
  Low injection pressure (1)
  High mold temperature (1)
  Material, too supple
PA Polyamide
(2)
  Slow injection (2)
  Products thickness uneven (2)
  High contraction coefficient
PBTP Poly butyrene terephthalate ※Also PBT Shrinkage
PC Polycarbonate (3)
  High material temperature (3)
  Small gate  
cavity
PCTFE Polychlorotriflu oroethylene (4)
  Short pressure retaining (4)
  Cooling time shortage  
PDAP Poly diallyl phthalate ※Also PDA (5)
  Material feed shortage (5)
  Inadequate ejection  
PE Polyethylene
HDPE High density Polyethylene (1)
  Low material temperature (1)
  Small gate or runnerSmall gate or runner (1)
  Rapid curring
MDPE Medium density Polyethylene (2)
  Low injection pressure (2)
  Low mold temperature (2)
  Insufficient drying
LDPE Low density Polyethylene Weld line
(3)
  Slow injection (3)
  Inadequate gate position (3)
  Low lubricity
PETP Polyethylene terephthalate ※Also PET
  (4)
  Inadequate air vent  
PF Phenol–formaldehyde
PI Polyimide
(1)
  Nozzle clogging or small diameter(1)
  Inadequate air vent (1)
  Insufficient drying
PIB Polyisobutylene
PMMA Polymethyl methacrylate No good luster/(2)
  Material feed shortage (2)
  Small gate or runner (2)
  High volatility
haze (3)
  Insufficient measures for corrosion (3)
  A foreign body mixed
POM Polyoxymethylene Polyformaldehyde
PP Polypropylene   (4)
  Excessive mold release agent  
PPO Polyphenylene-oxide
PPS Polyphenylene-sulfide (1)
  Low material temperature (1)
  Low mold temperature (1)
  Low fluidity
PS Polystyrene (2)
  Low injection pressure (2)
  Products thickness uneven (2)
  Low lubricity
( HIPS High impact proof Polystyrene Flow mark (3)
  Slow injection (3)
  Small gate or runner  
PTFE Polytetrafluoroethylene
(4)
  Too small nozzle diameter (4)
  Small or no slag well  
PUR Polyurethane
PVAC Polyvinyl acetate       
PVAL Polyvinyl alcohol
(1)
  Fast injection (1)
  Inadequate air vent (1)
  Insufficient drying
PVB Polyvinyl butyral
PVC Polyvinyl chloride (2)
  Low injection pressure (2)
  Small gate or runner (2)
  High volatility
Silver streak/
PVCA Polyvinyl chloride acetate bubble (3)
  Small injection capacity (3)
  Products thickness uneven  
PVDC Polyvinylindene chloride (4)
  Short pressure retaining (4)
  Small or no slag well  
PVF Polyvinyl fluoride (5)
  High material temperature     
PVFM Polyvinyl formal
SB Styrene–butadiene (1)
  High material temperature (1)
  Inadequate position of or no air vent (1)
  Excessive lubricant
SI Silicone Black streak/
burned (2)
  Long stay inside cylinder (2)
  Small slag well (2)
  Insufficient drying
TPE Thermoplastic elastomer
(3)
  Flaw inside cylinder (3)
  Oil or something inside cavity  
UF Urea–formaldehyde
UP Unsaturated polyester
(1)
  High injection pressure (1)Dislocations of nozzle hole and (1)
  Insufficient lubricant
■Reference (2)
  Material overfeed sprue hole  
Bad release of (2)
  High mold temperature
sprue or    
Codes Meaning (3)
  Low sprue gradient
products    
FRP Fiber reinforced plastic   (4)
  Undercut on or low gradient of cavity  
GRP Glass fiber reinforced plastic      
BRP Boron fiber reinforced plastic
CRP Carbon fiber reinforced plastic (1)
  High injection pressure (1)
  No good ejection mechanism (1)
  Low fluidity
FRTP Fiber reinforced thermoplastic Warpage/ (2)
  Long pressure retaining (2)
  High mold temperature (2)High contraction
GRTP Glass fiber reinforced thermoplastic deformation (3)
  Insufficient annealing (3)
  Big gate coefficient
CRTP Carbon fiber reinforced thermoplastic   (4)
  Uneven cooling (3)
  Low material rigidity

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