Calculation

Part 1 (tuas)
O Circular hacksaw cutting

Passing O13mm x 121mm ~ length (l) diameter
13mm / unit
Sawblade Ieeding (s) 0.03mm/rev ; n 1440 rev/min

t
m
(machining time) ( l x i )/( s x n)
( 13mm x 1)/( 0.03mm/rev x 1440rev/min)
(13mm)/(43.2mm/min)
0.3 min/unit
Standart time setup time auxiliary time allowance time machining time
0.2 0.2 0.05 0.3 0.75 min/unit

O acing both oI sides by turning machine
O12mm x 120mm~ length (l) .diameter
.12 ~ 6 mm/unit
Material ST 37 turning cutting speed (v) 3000mm/min ; i 1x Iace 0.5mm

t
m
( 6mm x 1)/( 3000mm/min)
(6mm)/( 3000mm/min)
0.02 min/unit/sides 2 sides 0.04 min/unit
0.5 0.2 0.05 0.04 0.79 min/unit

O ChamIering 2 x 45
o
by turning ; (O12mm O8mm 4mm length)
l 4mm ; Material ST 37 turning cutting speed (v) 3000mm/min

t
m
( 4mm x 1)/( 3000mm/min)
(4mm)/( 3000mm/min)
0.001 min/unit
0.2 0.3 0.05 0.001 0.551 min/unit

O ongitudinal turning (O12mm O8mm ; 100 mm length)
depth oI cut (12-8)/2 1.5mm ; process (i) 3mm/ 1.5mm 2X process
Material ST 37 turning cutting speed (v) 3000mm/min

t
m
( 100mm x 2)/( 3000mm/min)
(200mm)/( 3000mm/min)
0.6 min/unit
0.3 0.2 0.05 0.6 1.15 min/unit


t
m
( 5mm x 2)/( 3000mm/min)
(10mm)/( 3000mm/min)
0.03 min/unit
0.3 0.2 0.05 0.03 0.58 min/unit

O Threading M5 x 0.5 ; thread length 5mm
Material ST 37 threading cutting speed (v) 1100mm/min
process (i) 1x

t
m
( 5mm x1)/( 1100mm/min)
(5mm)/( 1100mm/min)
0.005 min/unit
0.3 0.3 0.05 0.005 0.655 min/unit

Part 2 (poros utama)
20mm / unit

t
m
(20mm)/(43.2mm/min)
0.46 min/unit
0.2 0.2 0.05 0.46 0.91 min/unit

.18 ~ 9 mm/unit

t
m
( 9mm x 1)/( 3000mm/min)
(9mm)/( 3000mm/min)
0.5 0.3 0.05 0.006 0.856 min/unit

O ChamIering 2 x 45
o

t
m
( 4mm x 1)/( 3000mm/min)
(4mm)/( 3000mm/min)
0.001 min/unit
0.3 0.3 0.05 0.001 0.651 min/unit

depth oI cut (18-14)/2 2mm ; process (i) 4mm/ 2mm 2X process

t
m
( 110mm x 2)/( 3000mm/min)
(220mm)/( 3000mm/min)
0.07 min/unit
0.3 0.2 0.05 0.07 0.62 min/unit

O roove turning (O14mmO9mm ; 3mm width) ; length/depth 2.5mm

t
m
( 2.5mm x 2)/( 3000mm/min)
(5mm)/( 3000mm/min)
0.002 min/unit
0.3 0.2 0.05 0.002 0.552 min/unit

depth oI cut (14-12)/2 1mm ; process (i) 1mm/ 1mm 1X process

t
m
( 3mm x 1)/( 3000mm/min)
(3mm)/( 3000mm/min)
0.001 min/unit
0.2 0.2 0.05 0.001 0.451 min/unit

O rilling thread hole O 2mm ; depth oI hole length (l) 3mm
Ieeding (s) Ior O 5mm twist drill 0.04 mm/rev ; i 1x process
rotation (n) 7000/ twist diameter
3500 rev/min

t
m
(5mm)/(140mm/min)
0.03 min/unit
0.3 0.3 0.05 0.03 0.68 min/unit
O Threading M14 x 2 ; thread length 99mm
process (i) 1x

t
m
( 99mm x 1)/( 3000mm/min)
(99mm)/( 3000mm/min)
0.09 min/unit
0.2 0.3 0.05 0.09 0.64min/unit

O rilling a hole O9mm ; depth oI hole length (l) 18 20mm Ior allowance
710 rev/min

t
m
(18mm)/(42.6mm/min)
0.42 min/unit
0.2 0.3 0.05 0.42 0.97 min/unit

Part 3 (frame penahan)
70mm / unit

t
m
(70mm)/(43.2mm/min)
1.62 min/unit
0.2 0.2 0.05 1.62 2.07 min/unit

.65 ~ 32.5 mm/unit
Material ST 37 turning cutting speed (v) 3000mm/min ; i 2x process Iace 2mm

t
m
( 32.5mm x 2)/( 3000mm/min)
(65mm)/( 3000mm/min)
0.5 0.3 0.05 0.046 0.896 min/unit

O Center drilling hole O 14mm ; depth oI hole length (l) 26 28mm Ior allowance
500 rev/min

t
m
(28mm)/(50mm/min)
0.56 min/unit
0.3 0.3 0.05 0.56 1.21 min/unit

O Center groove turning (O65mmO35mm ; 10mm width tool width 5mm, (i) 2x
process) ; length/depth 15 mm
depth oI cut (65-35)/2 30mm ; process (i) 65mm/ 30mm 2.53X process

t
m
( 15mm x (2x3))/( 3000mm/min)
(90mm)/( 3000mm/min)
0.03 min/unit
0.3 0.3 0.05 0.03 0.68 min/unit

O #adial side cutting by milling machine ; length 65mm ; depth 26mm
depth oI cut 4mm (i) 26mm/ 4mm 7x process ; O 12 end mill cutter
Ieeding (s) 0.3mm/rev ; n 7000/O12mm 580rev/min

t
m
(455mm)/(174mm/min)
2.61 min/unit/sides ; 2 sides 5.22 min unit
0.5 0.4 0.05 5.22 6.17 min/unit

O Taping M 14 x 2 ; thread depth 26mm l
process (i) 1x

t
m
( 26mm x 1)/( 1100mm/min)
(26mm)/( 1100mm/min)
0.02 min/unit
0.3 0.3 0.05 0.02 0.67 min/unit

Part 4 (frame pendorong)
70mm / unit

t
m
(70mm)/(43.2mm/min)
1.62 min/unit
0.2 0.2 0.05 1.62 2.07 min/unit

O Center drilling (Countersunk blind hole) O 14mm ; depth oI hole length (l) 14mm
500 rev/min

t
m
(14mm)/(50mm/min)
0.28 min/unit
0.3 0.3 0.05 0.28 0.93 min/unit

.65 ~ 32.5 mm/unit
Material ST 37 turning cutting speed (v) 3000mm/min ; i 2x process Iace 2mm

t
m
( 32.5mm x 2)/( 3000mm/min)
(65mm)/( 3000mm/min)
0.5 0.3 0.05 0.046 0.896 min/unit

O ongitudinal turning (O65mm O35mm ; 4 mm length) ;a 2mm
depth oI cut (65-35)/2 15mm ; process (i) 15mm/ 2mm 8x process

t
m
( 4mm x 8)/( 3000mm/min)
(32mm)/( 3000mm/min)
0.011 min/unit
0.2 0.2 0.05 0.011 0.461 min/unit

O #adial side cutting by milling machine ; length 65mm ; depth 26mm
depth oI cut 4mm (i) 26mm/ 4mm 7x process ; O 12 end mill cutter

t
m
(455mm)/(174mm/min)
0.5 0.3 0.05 5.22 6.07 min/unit

O roove cutting by milling machine ; circular corner # 6 ; 20mm x 22.5mm dimention
length 65mm ; depth 5mm ; O 12 end mill cutter 20mm width / O12mm 2x
process at the width max depth oI cut process
depth oI cut 2mm (i) 5mm/ 2mm 3x process

t
m
( 22.5mm x6)/( 0.3mm/rev x 580rev/min)
(135mm)/(174mm/min)
0.7 0.4 0.05 1.56 2.71 min/unit

O roove cutting by shaping or slotting machine ; 8mm x 5mm dimention ; depth 5mm ;
groove cutting tool 8mm width / 4mm 2x process at the width max depth oI cut
process ;depth 15mm ; depth oI cut 3mm (i) 15mm/ 3mm 5x process
Ieeding (s) 1.2mm/strokes ; n 110 strokes/min

t
m
(5mm x10)/( 1.2 mm/strokes x 110 strokes/min)
(50mm)/(132mm/min)
0.38 min/unit/sides ; 2 sides 0.76 min /unit
0.5 0.4 0.05 0.76 1.71 min/unit

O rilling hole O 3mm ; depth oI hole length (l) 45 48mm Ior allowance
2300 rev/min

t
m
(48mm)/(115mm/min)
0.42 min/unit/hole ; 2 holes 0.84 min/unit
0.3 0.3 0.05 0.84 1.49 min/unit

1400 rev/min

t
m
(13mm)/(126mm/min)
0.11 min/unit/hole ; 2 holes 0.22 min/unit
0.3 0.3 0.05 0.22 0.87 min/unit

O Taping M 5 x 0.8; thread depth 13mm length
process (i) 1x

t
m
( 13mm x 1)/( 1100mm/min)
(13mm)/( 1100mm/min)
0.01 min/unit/hole 2 holes 0.02 min/unit
0.3 0.3 0.05 0.02 0.67 min/unit

Part 5 (pen)
4mm / unit

t
m
(4mm)/(43.2mm/min)
0.09 min/unit
0.2 0.3 0.05 0.09 0.64 min/unit

.4 ~ 2 mm/unit

t
m
( 2mm x 2)/( 3000mm/min)
(4mm)/( 3000mm/min)
0.5 0.3 0.05 0.002 0.852min/unit

O ongitudinal turning (O4mm O3mm ; 45 mm length) ; process (i) 1x process

t
m
( 45mm x 1)/( 3000mm/min)
(45mm)/( 3000mm/min)
0.015 min/unit
0.2 0.2 0.05 0.015 0.465 min/unit

Part 6 (lengan penarik)

Passing 30x(25x20) ~ length (l) 30mm

t
m
(30mm)/(43.2mm/min)
0.69 min/unit
0.2 0.2 0.05 0.69 1.14 min/unit

O Sides cutting by milling machine up to 8 x 20mm dimention ; length 20mm ; depth
6mm ;depth oI cut 2mm (i) 6mm/ 2mm 3 process ; O 10 end mill cutter , width
15mm 15/O10 2x process Ieeding (s) 0.1mm/rev ; n 7000/O10mm
700rev/min

t
m
( 20mm x6)/( 0.1mm/rev x 700 rev/min)
(120mm)/(70mm/min)
1.71 min/unit/sides ; 2 sides 3.42 min /unit
0.3 0.3 0.05 3.42 4.07 min/unit

O ront side cutting by milling machine ; length 17mm ; depth 5mm ;depth oI cut
2mm (i) 5mm/ 2mm 3 process ; O 10 end mill cutter , width 8mm 15/O8 1x
process Ieeding (s) 0.1mm/rev ; n 7000/O10mm 700rev/min

t
m
(51mm)/(70mm/min)
0.72 min/unit
0.3 0.3 0.05 0.72 1.37 min/unit

O ChamIering mill cutting by milling machine ; 3 x 45
o
; depth 2mm ;depth oI cut
2mm (i) 1x process ; O 10 end mill cutter , width 4mm 15/O10 1x process

t
m
(3mm)/(70mm/min)
0.043 min/unit
0.3 0.2 0.05 0.043 0.593 min/unit

O Top side mill cutting by milling machine ; up to 15x20 mm dimentions ; depth 5mm
;depth oI cut 2mm (i) 3x process ; O 10 end mill cutter , width 20mm 20/O10
2x process Ieeding (s) 0.1mm/rev ; n 7000/O10mm 700rev/min

t
m
(90mm)/(70mm/min)
1.2 min/unit
0.2 0.3 0.05 1.2 1.72 min/unit

O #adius #8 corners mill cutting by milling machine ; length 10mm at circular line (i)
1x process ; O 10 end mill cutter ; n 7000/O10mm 700rev/min

t
m
(10mm)/(70mm/min)
0.14 min/unit/side 2 sides 0.28min/ unit
0.3 0.2 0.05 0.28 0.83min/unit

Part 7 (pengunci tuas)

15mm / unit

t
m
(15mm)/(43.2mm/min)
0.35 min/unit
0.2 0.2 0.05 0.35 0.8 min/unit

.12 ~ 6 mm/unit

t
m
( 6mm x 2)/( 3000mm/min)
(12mm)/( 3000mm/min)
0.5 0.3 0.05 0.008 0.858min/unit

depth oI cut (15-12)/2 1.5mm ; process (i) 1.5mm/ 1.5mm 1X process

t
m
( 20mm x 1)/( 3000mm/min)
(20mm)/( 3000mm/min)
0.007 min/unit
0.3 0.2 0.05 0.007 0.557 min/unit

O ChamIering 2 x 45
o

t
m
( 4mm x 1)/( 3000mm/min)
(4mm)/( 3000mm/min)
0.001 min/unit
0.3 0.2 0.05 0.001 0.551 min/unit

1400 rev/min

t
m
(5mm)/(126mm/min)
0.04 min/unit
0.2 0.2 0.05 0.04 0.49 min/unit

O Taping M 5 x 0.5; thread depth 5mm length
process (i) 1x

t
m
( 5mm x 1)/( 1100mm/min)
(5mm)/( 1100mm/min)
0.005 min/unit
0.3 0.2 0.05 0.005 0.555 min/unit

Calculation

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Calculation

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Part 1 (tuas)

O Circular hacksaw cutting

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