Bullet Classic EFI C5 Parts Catalogue Oct 2008

FOREWORD
We take pleasure in releasing BULLET CLASSIC EFI Spare Parts Catalogue.

The Catalogue has been specially designed for selection of correct part number to maintain the vehicle, for its optimum performance,
longer life and for enjoying the best running condition.
The Royal Enfield Spares are manufactured under stringent quality control to ensure ultimate riding experience. It is therefore
important to use only Royal Enfield Genuine Spares.
Due to continuous improvement on performance and efficiency of the vehicle since this catalogue was printed, it is possible some
illustration, designs etc., found within this catalogue may differ from those found on the vehicle.
Such modification will be conveyed through our Technical Service Bulletins, you are requested to update with the correct part
numbers in this catalogue.
SERVICE HEADQUARTERS :
ROYAL ENFIELD
(Unit of Eicher Motors Limited)
Thiruvottiyur High Road, Thiruvottiyur, Chennai - 600 019. India.
Tel : +91-44-4204 3300, Fax : +91-44-4201 1719. Website : www.royalenfield.com
Part No. 597442 / Qty : 500 /Oct. 08

1
For easy reference and quick identification, the parts are grouped into relevant categories. Details are given in the illustrated Group
index. Tips on usage of this catalogue
ILLUSTRATION
Helps in identifying the shape of the part in its relative assembly.
03-30 FUEL TANK

Group No.
Alpha-Numeric
Key No. for assy.
A1
Key Nos.
17, 18, 19
Key No. Which

make up the assy.
Numeric Key No.
PART NUMBER LIST
2
Part
Number
3
Description
4
Qty.
5
Remarks
Key
No.
1. KEY NUMBER (KEY NO.)

The numeric key number is provided to serve as the identification of the part with its part number.
Serviceable assemblies or kits in a particular group are identified by alpha-numeric key numbers. e.g. A1, A2 etc. In such cases, key
numbers of individual items or group number which make up such assembly / kit are given in illustration.
2. PART NUMBER
The Part number of the individual item, kit OR the assembly is given in this column for unique identification. The parts for which
part numbers are not given, are not individually serviced.
3. DESCRIPTION
The description of the part assigned to the individual item kit / assembly is mentioned in this column.
4. QUANTITY
The number of individual items, kits or assemblies required for one vehicle is mentioned here.
Though quantity is indicated for oversize (O/S) or undersize (U/S) of some items , it is to be understood that for a vehicle the
sizes only is applicable, depending upon the repair / matching requirements.
6. REMARKS
For Reference purpose.
GROUP INDEX
Group No.
Description
Page No.
Group No.
Description
Page No.
01-10
ENGINE ............................................................. 13
06-10
HEAD LAMP CASING ....................................... 75
01-15
CRANK CASE LH - COVER SIDE ..................... 15
06-20
FRONT FORK .................................................... 79
01-20
CRANK CASE RH - COVER SIDE .................... 19
06-30
SWING ARM ASSEMBLY .................................. 81
01-25
CRANK CASE LH .............................................. 25
06-40
REAR SHOCK ABSORBER .............................. 83
01-30
CRANK CASE RH ............................................. 27
07-10
BRAKE PEDAL .................................................. 85
01-35
CRANK SHAFT.................................................. 31
07-20
REAR CHAIN ..................................................... 87
01-40
PISTON AND RINGS ......................................... 33
07-30
FOOT RESTS .................................................... 89
01-45
CYLINDER HEAD .............................................. 35
08-10
FRONT WHEEL ................................................. 91
02-10
ENGINE COVER LH .......................................... 39
08-20
REAR WHEEL ................................................... 93
02-20
ENGINE COVER RH ......................................... 41
09-10
REAR BRAKE .................................................... 97
02-30
CLUTCH ............................................................ 45
10-10
FRONT MUDGUARD ........................................ 99
02-40
GEAR TRAIN ASSEMBLY ................................. 47
10-20
REAR MUDGUARD ......................................... 101
02-50
GEAR SHIFTING ............................................... 49
11-10
BATTERY AND HARNESS .............................. 103
03-10
SILENCER & EXHAUST PIPE .......................... 51
11-20
SWITCHES AND FITMENTS .......................... 105
03-20
EFI COMPONENTS ........................................... 53
11-30
WARNING INDICATOR & SPEEDOMETER ... 107
03-30
FILTER BOX ASSEMBLY .................................. 55
11-40
HEAD LAMP .................................................... 109
03-40
FUEL TANK ........................................................ 57
11-50
TAIL LAMP ....................................................... 111
04-10
FRAME .............................................................. 59
11-60
TRAFFICATOR LIGHTS .................................. 113
04-20
SEAT ASSEMBLY .............................................. 63
11-70
RR UNIT AND IGNITION COIL ........................ 115
04-30
CENTER STAND ............................................... 65
12-10
TOOL BOX (ELECTRICALS BOX) LH............. 117
05-10
HANDLE BAR & CONTROLS ............................ 67
12-20
TOOL BOX RH................................................. 119
05-20
CONTROL CABLES .......................................... 69
12-30
BATTERY CARRIER ........................................ 121
05-30
CALIPER ASSEMBLY ........................................ 71
13-10
TOOL KIT ......................................................... 123
05-40
MASTER CYLINDER ASSEMBLY ..................... 73
PART NUMBER INDEX .................................................... 124

5
GROUP INDEX - PICTORIAL

01-10 ENGINE
1
01-15 CRANK CASE LH - COVER SIDE
01-20 CRANK CASE RH - COVER SIDE
Page
14
Page
18
Page
12
01-25 CRANK CASE - LH
01-30 CRANK CASE RH

Page
24
01-40 PISTON AND RINGS
01-35 CRANK SHAFT

Page
26
01-45 CYLINDER HEAD

Page
32
Page
30
02-10 ENGINE COVER - LH

Page
34
Page
38

02-20 ENGINE COVER - RH
02-30 CLUTCH
Page
40
02-50 GEAR SHIFTING
02-40 GEAR TRAIN ASSEMBLY

Page
44
03-10 SILENCER & EXHAUST PIPE

Page
48
Page
54
03-20 EFI COMPONENTS

Page
52
Page
50
03-40 FUEL TANK
03-30 FILTER BOX ASSEMBLY
Page
46
04-10 FRAME
Page
56
Page
58

04-20 SEAT ASSEMBLY
04-30 CENTER STAND

Page
62
05-20 CONTROL CABLES
05-10 HANDLE BAR & CONTROLS

Page
64
05-30 CALIPER ASSEMBLY

Page
68
06-10 HEAD LAMP CASING
05-40 MASTER CYLINDER ASSEMBLY

Page
70
06-20 FRONTFORK
Page
74
Page
66
Page
72
06-30 SWINGARM ASSEMBLY

Page
78
Page
80

06-40 REAR SHOCK ABSORBER
07-10 BRAKE PEDAL
Page
82
07-30 FOOT RESTS
07-20 REAR CHAIN

Page
84
08-10 FRONT WHEEL

Page
88
09-10 REAR BRAKE
08-20 REAR WHEEL

Page
90
10-10 FRONT MUDGUARD

Page
96
Page
86
Page
92
10-20 REAR MUDGUARD

Page
98
Page
100
10

11-10 BATTERY AND HARNESS
11-20 SWITCHES AND FITMENTS
Page
102
11-40 HEAD LAMP
Page
104
11-50 TAIL LAMP

Page
108
11-70 RR UNIT AND IGNITION COIL

Page
114
11-30 WARNING INDICATOR &

SPEEDOMETER
Page
106
11-60 TRAFFICATOR LIGHTS

Page
110
12-10 TOOL BOX (Electricals Box) LH

Page
116
Page
112
12-20 TOOL BOX RH

Page
118

12-30 BATTERY CARRIER
13-10 TOOL KIT

Page
120
Page
122
11
12
01-10 ENGINE
01-10 ENGINE
Key Part
Description
No. Number
1 572013 Engine Without EFI Components, Self Start Motor
2 571181 Crank Case LH & RH Assembly with bearings
Qty.
Remarks
1
1
13
14

Key
No.
A1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Part
Number
570153
570064
570063
570070
570073
570074
570032
500635
570007
570072
570071
570094
570016
861003
570298
570255
570249
571113
570465
560525
570442
570446
570090
550086
570088
570089
Description
Sprag Clutch Assembly
Hex. Head Screw
Washer
Engine Sprocket
Needle Bearing
Distance Washer, Sprag C utch
Circlip
Key - Jack Shaft
Gear, - Jack Shaft
Shaft, Double Gear
Double Gear - Starter Drive
Hex. Socket Head Cap Screw, M5 X 25
Housing Starter Drive
Dowel (6mm)
Neutral Switch
Collar, Mainshaft
Clutch Assembly Complete
Plain Washer
Nylock Nut
Ball Bearing 6001
Clutch Push Pad
Stud M6 X 106
Nut M6X1, Flange Nyloc Type
Stud M6 X 168
Stud M6 X 196
Remarks
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
3
1
4
1
1
1
1
1
1
1
1
22
1
2
15
16

Key
No.
26
27
28
29
30
31
32
33
34
35
36
37
Part
Number
570414
570030
570047
570295
570029
500961
140293
570095
570086
570024
570091
570130
Description
Primary Chain
Hex. Socket Head Cap Screw, M6X20
Auto Chain Tensioner Assembly
O Ring,Chain Tensioner Assembly
Chain Tensioner Pad
Bush, Chain Tensioner Pad
Plain Washer
Stud, Chain Tensioner Pad
Stud M6 X 226
Stud M6 X 80
Hex. Socket Head Cap Screw, M6X85
Qty.
Remarks
1
2
1
1
1
1
1
1
2
2
1
1
17
27
24
24
2
3
A2
Key Nos
22,23,24,25,26,27
45
18

Key
No.
A1
A2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Part
Number
570309
571047
570044
570298
570421
570132
570100
570280
570105
570104
570108
570110
571165
570099
570039
570040
570041
571164
861019
570300
570246
570247
571032
570214
570213
570052
Description
Cam gear assembly-Exhaust with decompressor assembly
Oil Pump Assembly
Cam Steady Plate
Dowel 6 mm
Nut - Cam Spindle
Shim, Cam Gear
Pivot
Fly Weight
Torsion Spring
Pin Assembly
Cam Gear sub assembly- Exhaust
Cam Sleeve
Cam Spindle Adjustable
Cam Spindle Adjustable ( 0.1 Oversize )
Cam Spindle Adjustable ( 0.2 Oversize )
Cam, Gear - Inlet
Cover, Kick Start Shaft
Hex Socket Pan Head Screw M5 X12
Nut
Tab Washer
FD Sprocket 18 Teeth
Distance Piece
Oil Seal
Circlip
Qty.
Remarks
1
1
1
4
2
1
2
2
1
1
1
1
1
2
2
2
2
1
1
4
1
1
1
1
1
1
19
27
24
24
2
3
A2
Key Nos
22,23,24,25,26,27
45
20

Key
No.
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
Part
Number
571166
571155
571115
570293
570132
146031
570468
144636
570481
570303
560013
572012
570300
570097
861018
570198
571062
502070
145708
550025
570219
570184
570233
570231
570235
570229
Description
Pump Drive Pinion
CSK Socket Head Screw M6 X 30
Gasket, Oil Pump
'O' Ring, Oil Pump Outlet
Hex. Socket Head Cap Screw M6 X 25
'O'- Ring
Cap, Pivot Pin
Copper Washer
Hex Flange Bolt M5 X 12
Hex Socket Head Cap Screw M6 X 60
Starter Motor Assembly
Cover Starter Motor
Hex Socket, Button Head Screw, M5 X 12
Hydraulic Valve Lifter Roller
Tappet Door
CSK Socket Head Screw M5 X 12
Rotor And Reluctor Assembly
Magneto Key
Plain Washer,
Hex. Nut M12 X 1.25
Assembly, Gear Lever Shaft
Spacer - Shaft, Gear Lever
Pivot Bearing, Rocker Shaft Bottom
Dowel, Lower Pivot Bearing
Stop Pin
Qty.
Remarks
1
3
1
1
2
1
1
1
1
2
1
1
1
2
1
4
1
1
1
1
1
2
1
1
1
21
27
24
24
2
3
A2
Key Nos
22,23,24,25,26,27
45
22

Key
No.
49
50
51
52
53
54
55
56
57
58
59
60
Part
Number
550256
570222
570226
570253
570230
570304
570228
570234
570227
550072
570218
550108
Description
'O' Ring
Rocker Shaft Assembly
Striker, Gear Change
Pin, Pivot
Spring, Gear Change Striker
Pivot Bearing, Rocker Shaft Upper
'O' Ring Black Nitrile Rubber
Spacer
Spring
Pivot, Camplate
'O' Ring
Qty.
Remarks
1
1
1
1
1
2
1
1
1
1
1
1
23
24
01-25 CRANK CASE LH

1
3
4
5
4
9
11
13
12
10 10
6
7
01-25 CRANK CASE LH

Key
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
Part
Number
145867
500104
570008
110037
110050
570006
111887
570201
550032
570013
570012
570087
570011
Description
Flange Nut - M8
Stud, M8 X 128
Jack Shaft
Circlip
Ball Bearing 6305
Bearing Spacer
Roller Bearing NU 305
Washer, Thrust
Needle Bearing
Hex Socket Head Cap Screw, M5 X 16
Retainer Plate, Mainshaft Bearing
Stud M6 X 133
Ball Bearing 6006
Qty.
Remarks
3
3
1
2
1
1
1
1
1
2
1
2
1
25
01-30 CRANK CASE RH
26
01-30 CRANK CASE RH

Key
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Part
Number
570207
570206
570208
110037
570469
550032
570201
570028
120005
570037
571116
570141
570232
500104
145867
570215
144846
570276
570054
570057
570055
570431
550086
550087
550082
550083
Description
Needle Bearing
Sleeve Gear
Needle Bearing
Circlip
Deep groove Ball Bearing sleeve gear
Needle Bearing
Washer, Thrust
Locating Pin,(Pivot)
Dowel - Hollow
Bearing
Needle Roller
Bracket - Pin - Hydraulic - Tappet
Hex. Socket Head Cap Screw, M6 x12
Stud, M8 X 128
Flange Nut-M8
Bolt, Pawl
Washer, Inspection Screw
Magnetic plug assembly
Suction Filter Asy
O Ring-Drain Cap
Sump Drain Cap
Hex. Flange Bolt M5x16
Hex. Nyloc Nut M6 X 1
Machined Washer 6.4
Pawl, Camplate
Spring
Qty.
Remarks
1
1
1
1
1
1
1
1
2
1
2
1
1
3
3
1
1
1
1
1
1
2
1
1
1
1
27
01-30 CRANK CASE RH
28
01-30 CRANK CASE RH

Key Part
Description
No. Number
27 570278 Loctite 5699 (Alternate : Liquid Sealant 3702)
Qty.
1
Remarks
Figure Not Shown
29
30
01-35 CRANK SHAFT
01-35 CRANK SHAFT

Key Part
No. Number
1 571172 Crank Shaft Assembly
Description
Qty.
Remarks
31
32
01- 40 PISTON AND RINGS

A1
01- 40 PISTON AND RINGS

Key
No.
A1
1
2
Part
Number
571108 Piston Assembly With Rings
571119 Circlip
571109 Ring Set, Std
Description
Qty.
Remarks
1
2
1
33
01-45 CYLINDER HEAD
34
01-45 CYLINDER HEAD

Key
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Part
Number
571095
572025
570298
500347
500322
500309
500352
500307
570533
570535
570536
570532
570131
572022
572021
572007
572006
571118
571117
570128
570129
571035
571034
570480
570482
570478
Description
Cylinder Head Sub Assembly (Cylinder Head, Valve Guide, Valve Seats)
Spark Plug - M 14 (WR7DDC4)
Dowel (6 mm)
Seat,Spring
Valve Stem Seal
Valve Spring
Retainer,Spring
Split Collar
Rocker Bearing Set-Exhaust
Rocker Arm, Exhaust
Rocker Arm - Inlet
Rocker Bearing Set-Inlet
Gasket, Rocker Cover Exhaust
Gasket, Rocker Cover Inlet
Rocker Cover - Exhaust
Rocker Cover - Inlet
Washer-Seal
Hex. Head Screw-Rocker Cover
Washer Seal
Hex. Head Screw Rocker Cover
Valve Exhaust
Valve Inlet
Damper Pad - Cylinder Barrel
Damper Pad - Cylinder Barrel Tapper
Damper Pad LH - Cylinder Head
Qty.
Remarks
1
1
8
2
2
2
2
4
1
1
1
1
8
1
1
1
1
4
4
1
1
1
1
3
6
2
35
01-45 CYLINDER HEAD
36
01-45 CYLINDER HEAD

Key
No.
27
28
29
30
31
32
33
34
35
Part
Number
570479
500339
571006
500116
500123
571043
571039
570537
570538
Description
Damper Pad RH - Cylinder Head
Stud, Exhaust
Cyl. Barrel Assembly
Dowel Pin
Dowel Pin
Gasket
MLS Gasket
Push Rod Assembly, Exhaust
Push Rod Assembly, Inlet
Qty.
Remarks
4
2
1
1
1
1
1
1
1
37
02-10 ENGINE COVER LH

A1
Key Nos.
1, 12, 13, 14,
15, 16, 17, 19
38
02-10 ENGINE COVER LH

Key
No.
A1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Part
Number
572036
572002
572015
143498
141061
141060
550103
146640
550102
502018
145835
571156
570402
570406
570405
570452
570291
570407
570410
550061
Description
LH Cover Sub Assembly
Cover, LH
Hex. Flange Bolt , M6 X 1 X 30
Hex Screw M6 X 25
Punched Washer
Hex Nut M6
Gear Lever Assembly
Sleeve, Gear Lever
Oil Seal 14 X 20 X 3
Oil Filler Plug
O - Ring (Plug)
Clutch Cable Assembly
Clutch Operating Lever Assembly
Pin, Clutch Operating Lever
Cable Clevis, Clutch Operating Lever
Spring, Clutch Operating Lever
Lock Pin Spring, Clutch Operating Mech.
Oil Seal INA G 12 X 18 X 5
Gasket, Cover LH
Bush
Qty.
Remarks
1
1
11
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
39
02-20 ENGINE COVER RH
33
8
7
A2
Key Nos
1,2,3,4,12,13,14,15,
16,17,18,19,20,29,30
40

Key
No.
A1
A2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Part
Number
572020
572037
572004
570426
570424
570425
570416
591436
550095
570013
550028
500622
570183
572011
572005
570432
500637
500617
500619
500616
500621
500613
572019
572017
572016
570059
Description
Flywheel Magneto Assembly
RH Cover Sub Assembly
Cover RH
Gasket, Cover Plate
Cover Plate, Breather Chamber
Hex. Screw, M5 X 12
Gasket - Cover RH
Stator & Pulsor Coil Assembly - Three Phase
Allen Screw M6 X 30
Hex socket head cap screw M5X16
Circlip 24N
Oil Seal , Crank Feed
Jet,Crankshaft RH
Hex Flange Bolt M6 X 1 X 20
Cap, Oil Filter
O - Ring, Filter Cap
Spring
Washer
O - Ring
Spring Cap
O - Ring
Element - Oil Filter
Hex. Flange Bolt, M6 X 1 X 45
Oil Level Window
Qty.
Remarks
1
1
1
1
1
6
1
1
3
2
1
1
1
3
1
1
1
1
1
1
1
1
2
7
2
1
41
33
8
7
A2
Key Nos
1,2,3,4,12,13,14,15,
16,17,18,19,20,29,30
42

Key
No.
25
26
27
28
29
30
31
32
33
Part
Number
144846
570176
146459
570467
570155
570444
140573
581084
571062
Description
Washer, Inspection Screw
Inspection Screw, Ignition Timing
O - Ring
Oil Filler Cap, Metal
Sealing Washer
Bolt Breather
Clip Breathr Pipe
Breather Pipe
Rotor And Reluctor Assembly
Qty.
Remarks
1
1
1
1
1
1
1
1
1
43
44
02-30 CLUTCH
11
12
9
10
8
6
5
4
1
2 3
A1
02-30 CLUTCH
Key
No.
A1
1
2
3
4
5
6
7
8
9
10
11
12
Part
Number
571113
570440
570442
570447
570439
570438
570434
570436
570437
571100
570451
570433
570441
Description
Clutch Assembly Complete
Hex. Screw M6
Ball Bearing 6001
Bearing Cup
Holder, Clutch Spring
Clutch Spring
Clutch Hub / Back Plate
Clutch Friction Plate
Clutch Plain Plate
Wheel Clutch
Thrust Washer
Clutch Drum / Sprocket
Needle Roller Bearing SCE 228
Qty.
Remarks
1
6
1
1
1
6
1
7
6
1
1
1
1
45
46

Key
No.
A1
A2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Part
Number
570157
570158
570205
550008
550023
550010
550024
550012
570204
550216
550023
550009
550007
550011
570202
550090
550081
550091
550078
550141
570216
550075
Description
Lay Shaft Sub Assembly
Main Shaft Sub Assembly
Main Shaft
Main Shaft 2nd Gear
Washer, Thrust
Main Shaft 4th Gear
Circlip
Main Shaft 3rd Gear
Main Shaft 1st Gear
Lay Shaft
Washer, Thrust
Lay Shaft 2nd Gear
Lay Shaft High Gear
Lay Shaft 3rd Gear
Lay Shaft 1st Gear Assembly
Selector Fork
Selector Fork
Selector Fork
Selector Fork Shaft
Circlip
Cam Plate Assembly
Roller
Qty.
Remarks
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
47
02-50 GEAR SHIFING
48
02-50 GEAR SHIFING

Key
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
Part
Number
570222
570253
570226
550072
570230
570227
570228
570304
570231
570219
570229
550256
570233
Description
Rocker Shaft Assembly
Pin,Pivot
Striker, Gear Change
Spring
Spring, Gear Change Striker
Spacer
Pivot Bearing, Rocker Shaft Upper
Pivot Bearing, Rocker Shaft Bottom
Gear Lever Shaft Assembly
Stop Pin
O- Ring
Qty.
Remarks
1
1
1
1
1
1
1
2
1
1
1
1
2
49
03-10 SILENCER AND EXHAUST PIPE
50
03-10 SILENCER AND EXHAUST PIPE

Key
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Part
Number
591048
510804
571054
145867
591179
591163
145872
145881
141044
140080
141060
141061
581091
581122
Description
Exhaust Pipe Complete
Gasket, Exhaust Pipe
Oxygen Sensor
Flanged Hex. Nut M8X1.25
Silencer Assembly
Silencer Bracket Front
Flange Hex Bolt M8X10
Flanged Hex. Bolt M8 X 45
Hex. Bolt M6X35 - Is :1364 (Part 1)
Plain Washer
Hex. Nut M6 Punched Washer 6.4,Is:2016, Steel
Silencer Guard
Mushroom Head Screw, M6 X 8 X 1
Qty.
Remarks
1
1
1
2
1
1
2
1
1
1
1
1
1
3
51
52
3
4
16
15
13
14
1
6
2
5
17
18
8
11
7
11
3
9
10
12

Key
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Part
Number
571005
571055
521200
571079
144981
571080
570132
145023
571091
570030
550086
571051
571053
571090
571087
571088
571110
570091
Description
Cylinder Head
Engine Temperature Sensor
O-Ring
Insulator
O-Ring
Manifold-Inlet
Sealing Washer 6 X 10
Adaptor
Nyloc Nut M6
Throttle Body
Injector
Seal Ring
O-Ring, Injector
Cap, Injector Assembly
Spacer
Stud
Qty.
Remarks
1
1
2
1
1
1
2
4
1
2
3
1
1
1
1
1
1
1
53
54
15

Key Part
No. Number
801585
1 863012
865027
2 581007
3 581008
4 142182
5 142274
6 140129
7 141061
8 141060
9 591381
10 591384
11 580445
12 500712
13 500823
14 500917
15 591047
Description
Air Filter Box Assembly, With Sticker, Black
Air Filter Box Assembly, With Sticker, Classic Green
Air Filter Box Assembly, With Sticker, Royal Maroon
Air Filter Element
Cover Filter Element
Hex Nylock Nut
Hex Screw, M6 X 16
Lock Washer,Internal Teeth
Punched Washer
Hex. Nut M6
Tube Assembly - Air Filter
Gasket-Air Filter
Mushroom Head Screw M5X8
Hose Clip
Bellows (Ucal)
Strap
Sticker, Tool Box Assembly RH
Qty.
Remarks
1
1
1
1
1
1
3
3
3
1
1
1
3
1
1
1
1
55
56
03-40 FUEL TANK
03-40 FUEL TANK

Key Part
Description
No. Number
A1 581152 Fuel Hose Assembly
801581 Fuel Tank Assembly with Sticker, Black
1 863014 Fuel Tank Assembly with Sticker, Classic Green
865023 Fuel Tank Assembly with Sticker, Royal Maroon
2 591060 Tank Sticker LH
3 591071 Tank Sticker RH
4 591182 Tank Sticker TOP
5 591058 Thigh Pad RH
6 591059 Thigh Pad LH
7 145887 Sleeve
8 145870 Tube
9 145860 Flanged Hex. Bolt M10 X 85
10 145875 Flanged Hex. Bolt M10 X 75
11 581048 Steady Bracket
12 140383 Plain Washer
13 140541 Lock Washer, Internal Teeth B4.3 - IS : 5371
14 145868 Flange Hex. Nut M10
15 571063 O-Ring - Fuel Pump Module
16 571052 Fuel Pump Module
17 143496 Washer
18 144636 Copper Washer
19 500355 M6 Screw
20 581013 Fuel Hose
21 146318 Clip
22 581153 Quick Fix Bend Connector
23 581053 Low Fuel Sensor
Qty.
Remarks
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
5
5
5
1
2
1
1
57
04-10 FRAME
58
04-10 FRAME
Key Part
No. Number
801573
1 863015
865008
801527
2 863016
865009
801528
3 863017
865010
4 145856
5 142232
6 145878
7 145879
8 140080
9 142182
801529
10 863018
865011
11 591386
12 591388
13 145708
14 591389
15 591314
16 145865
17 145868
18 591326
Description
Frame Comp,Black
Frame Comp,Classic Green
Frame Comp,Royal Maroon
Engine Mounting Plate LH, Black
Engine Mounting Plate LH, Classic Green
Engine Mounting Plate LH, Royal Maroon
Engine Mounting Plate RH, Black
Engine Mounting Plate RH, Classic Green
Engine Mounting Plate RH,Royal Maroon
Flanged Hex. Bolt " X 120
Hex Nut With Nyloc Insert
Flanged Hex Bolt, M8 X 1120
Plain Washer
Hex Nut With Nylon Insert, M8
Engine Mounting Plate, Rear, Black
Engine Mounting Plate, Rear, Classic Green
Engine Mounting Plate, Rear, Royal Maroon
Flanged Hex Bolt, M8 X 100
Hex Bolt M12 X 226
Plain Washer
Hex Nut With Nylock M12
Bracket (Piece Mudguard)
Flanged Hex. Serrated Nut M10X1.5
Flanged Hex. Nut M10 X 1.25
Flange Hex Bolt M10 X 1.25 X 288
Qty.
Remarks
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
2
2
2
2
1
1
1
1
1
1
1
59
04-10 FRAME
60
04-10 FRAME
Key Part
Description
No. Number
19 591440 Flange Hex Bolt M10 X 1.25 X 260
20 591073 Cap Swing Pivot
801475 Side Handle, Black
21 863026 Side Handle, Classic Green
865021 Side Handle, Royal Maroon
Qty.
Remarks
1
2
1
1
1
61
04-20 SEAT ASSEMBLY
62
04-20 SEAT ASSEMBLY

Key
No.
1
2
3
4
5
6
7
8
9
10
11
12
Part
Number
591066
591030
591423
210026
141051
540042
591029
145881
110366
591418
591415
140080
Description
Spilt Seat Assembly - Rider
Cover - Seat Rider
Silent Block Assembly
Plain Washer
Hex. Nut M8
Spring Bush
Spring Steel
Flanged Hex. Bolt M8
Washer
Seat Hinge Mtg. Assembly
Stud - Seat Mtg.
Plain Washer
Qty.
Remarks
1
1
1
2
8
4
2
2
2
1
1
2
63
04-30 CENTER STAND
2
5
1
6
64
04-30 CENTER STAND

Key Part
No. Number
801580
1 863025
865020
2 591393
3 141234
4 141230
5 145186
6 144766
Description
Center Stand Complete, Black
Center Stand Complete, Classic Green
Center Stand Complete, Royal Maroon
Spindle
Plain Washer
Split Pin
Rubber Stop
Spring
Qty.
Remarks
1
1
1
1
2
2
1
2
65
66
05-10 HANDLE BAR AND CONTROLS

A1
Key Nos.
All except 7 & 8
10
3
2
12
9
11
1
10
05-10 HANDLE BAR AND CONTROLS

Key
No.
A1
1
2
3
4
5
6
7
8
9
10
11
12
Part
Number
591413
581083
591414
581097
581029
521186
581098
590250
590251
521201
560632
560193
Description
Handle Bar Assembly Complete
Lever & Holder Assembly, LH
Handle Bar Complete
Switch Module RH
Switch Module LH
Hand Grip LH
Grip Complete , Throttle RH
Rear View Mirror LH
Rear View Mirror RH
Clutch Lever
Damper Weight
Clutch Switch
Add On Lead, Clutch Switch
Qty.
Remarks
1
1
1
1
1
1
1
1
1
1
2
1
1
67
68
1
5
2
3
2
3

Key
No.
1
2
3
4
5
Part
Number
581018
581032
571156
141161
141162
Description
Throttle Cable Assembly (twin cable)
BI Starter Cable
Clutch Cable Assembly
Cable Strap 6 inch
Cable Strap 8 inch
Qty.
Remarks
1
1
1
2
3
69
70

1
A1
4
3

Key
No.
A1
1
2
3
4
Part
Number
146198
560584
560583
560534
560597
Description
Disc Brake Assembly
Pad Assembly Set
Mounting Bracket Assembly
Banjo Bolt
Washer (Copper)
Qty.
Remarks
1
1
1
1
2
71
72
12
13
10
11
4
5
3
A1
15
9
2
16
16
14
8
17
17
18
17
17

Key
No.
A1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Part
Number
146199
560567
560568
560571
560572
560573
560574
560575
560570
146336
146337
560579
560609
146586
560511
560530
560534
560535
560514
Description
Master Cylinder Assembly
Piston Sub Assembly
Banjo Bolt Kit
Cir Clip
Boot
Diaphragm
Csk. Philips Head Screw
Cover
Switch Assembly Kit
Clamp
Bolt Clamp
Nut Lever
Screw - Lever
Lever
Disc
Socket Button Head Cap Screw
Banjo Bolt
Washer
Brake Hose
Qty.
Remarks
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
6
2
4
1
73
74

A1
17
15
Key Nos.
2, 3 (38 Nos.),
4 (2 Nos), 5
18
16
13 12
10
14
14
A2
11
16
17
19
Key Nos.
1 (2 Nos.), 2,
3 (38 Nos),
4 (2 Nos), 5
1
22
2
23
20
3
4
1
27
3
4
26
24
5
24
26
26
8
7
8
7
28
21
18

Key
No.
A1
A2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Part
Number
597010
597204
145446
144583
140201
144582
144581
801275
863030
865029
140080
141051
145863
140558
150254
110116
140189
144945
146032
143818
140206
143825
140202
140195
140196
140194
Description
Ball Race Kit
Ball Race Kit With Cover
Cover
Ball Race, Head Lamp Casing
Ball 1/4
Ball Race, Frame
Ball Race, Crown
Steering Stem Assembly Black
Steering Stem Assembly Classic Green
Steering Stem Assembly Royal Maroon
Washer
Nut (M8)
Flange Bolt (M8 70)
Plug Screw
O Ring
Lock Nut
Washer
Washer
Screw
Stud (M832)
Washer
Nut
Clip, Handle Bar
Sleeve, Threaded
Sleeve, Plain
Allen Bolt (3/8 B.S.F)
Qty.
Remarks
1
2
1
1
38
2
1
1
1
1
2
2
2
2
2
1
1
2
2
2
2
2
1
1
1
1
75
76

A1
17
15
Key Nos.
2, 3 (38 Nos.),
4 (2 Nos), 5
18
16
13 12
10
14
14
A2
11
16
17
19
Key Nos.
1 (2 Nos.), 2,
3 (38 Nos),
4 (2 Nos), 5
1
22
2
23
20
3
4
1
27
3
4
26
24
5
24
26
26
8
7
8
7
28
21
18

Key
No.
23
24
25
Part
Number
500809
140193
143906
801006
26 863005
865006
801124
27 863027
865028
801572
28 863006
865007
Description
Adaptor
Rubber Spacer
Bush
Cover Tube, Black
Cover Tube, Classic Green
Cover Tube, Royal Maroon
Head Lamp Casing, Black
Head Lamp Casing, Classic Green
Head Lamp Casing, Royal Maroon
Rear Cover Comp With Sticker, Black
Qty.
Remarks
1
2
2
2
2
2
1
1
1
1
1
1
77
06-20 FRONT FORK
78
06-20 FRONT FORK

Key
No.
A1
A2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Part
Number
591012
591021
591002
591001
147077
147074
147078
147092
147090
147082
147079
147089
147087
147081
147088
147076
146237
146236
143238
Description
Fork LH Assembly - Disc
Fork RH Assembly - Disc
Fork End LH Disc
Fork End RH - Disc
Socket Headed Bolt
Copper Packing
Cap Oil Lock
Seat Pipe
Rebound Spring
Piston Ring
Oil Seal
Main Spring
Fork Bolt
O Ring
Flange Bolt
Washer
Washer
Bolt Hex. Head M X 1
Nylock Nut
Qty.
Remarks
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
2
2
1
1
79
06-30 SWING ARM ASSEMBLY
80
06-30 SWING ARM ASSEMBLY

Key
No.
1
2
3
4
5
6
Part
Number
580347
580038
580037
580344
580343
801534
863007
865022
Description
Hex. Flange Bolt
Bush
Spacer Chain Stay
Washer, Shake Proof
Hex. Nylock Nut
Swing Arm,Black
Swing Arm,Classic Green
Swing Arm,Royal Maroon
Qty.
Remarks
1
2
1
1
1
1
1
1
81
82

4
5
6
5
4
1
4
3
4
5
6
4
5
6

Key Part
No. Number
801567
1 863008
865001
2 170399
3 111696
4 140304
5 143407
6 170352
Description
Shock Absorber,Black
Shock Absorber,Classic Green
Shock Absorber,Royal Maroon
Hex Bolt
Hex.Bolt,
Plain Washer
Single Coil Spring Lock Washer
Doomed Nut
Qty.
Remarks
1
1
1
1
1
6
4
4
83
07-10 BRAKE PEDAL
84
07-10 BRAKE PEDAL

Key
No.
1
2
3
4
5
6
7
8
9
10
Part
Number
591074
144886
580412
580200
145862
580408
591390
110298
580369
580202
Description
Brake Pedal Complete
Brake Pedal Rubber
Support Brake Pedal
Washer
Flanged Hex.Bolt, M8X20
Brake Rod Assembly
Pin Brake Rod
Split Pin 4 X 32 - Is ;549
Nut, Brake Rod
Brake Light Switch Assembly
Qty.
Remarks
1
1
1
1
1
1
1
1
1
1
85
86
07-20 REAR CHAIN
07-20 REAR CHAIN

Key
No.
1
2
3
Part
Description
Number
801535 Chain Guard Assembly Powder Coated
581085 Chain O Ring Type (101 Links)
580592 Flange Hex. Bolt M8 X 10
Qty.
Remarks
1
1
2
87
07-30 FOOT RESTS
88
07-30 FOOT RESTS

Key Part
No. Number
801574
1 863019
865012
2 580294
3 580339
4 521199
5 580340
6 144766
801459
7 863020
865013
8 591425
9 145865
10 145880
801460
11 863031
865030
12 591428
13 147135
Description
Sidestand Mtg Complete Black
Sidestand Mtg Complete Classic Green
Sidestand Mtg Complete Royal Maroon
Side Stand Assembly
Plain Washer
Hex Socket Head Screw M8 X 45
Hex Nylock Nut M8
Spring
Foot Rest Arm, LH Black
Foot Rest Arm, LH Classic Green
Foot Rest Arm, LH Royal Maroon
Sleeve-Lh
Flanged Hex. Serrated Nut M10 X 1.5
Flanged Hex. Bolt M8
Foot Rest Arm, RH Black
Foot Rest Arm, RH Classic Green
Foot Rest Arm, RH Royal Maroon
Sleeve - RH
Rear Foot Rest Assembly
Qty.
Remarks
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
89
90
08-10 FRONT WHEEL

5
16
16
16
16
16
16
15
3
18
4
7
18
9
18
18
18
A1
17
18
10
1
Key Nos.
All Except
1,2,10,11,12,14
13
14
11 12
08-10 FRONT WHEEL

Key
No.
A1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Part
Number
591205
560524
560523
141109
145552
591206
143885
591208
591207
861012
591195
142835
560525
560521
560522
560511
560530
560504
560546
590228
590229
140355
Description
Front Wheel Assembly
Speedo Drive Assembly
Spacer
Grease Seal, 25X40X7
Bearing, 6203.Rs1-C3
Rim, Front
Nipple
Front Spokes Long
Front Spokes Short
Hub, Front
Spindle
Plain Washer
Hex. Nut With Nylock Insert M16 X 1.5
Spacer Assembly
Spacer, Disc Side
Disc Plate
Socket Button Head Screw
Adaptor Plate
Hex. Flange Bolt M8 X 25
Tyre, Front
Tube, Front
Rim Tape
Qty.
Remarks
1
1
1
2
2
1
40
20
20
1
1
1
1
1
1
1
6
1
6
1
1
1
91
92
08-20 REAR WHEEL

A1
Key Nos.
All in group
08-20, 09-10
Except 3 and 13
in group 9-10
20
10
1
15
23
16
13
14
11
4
3
12
18
25
28
27
26
27
2
17
24
22
08-20 REAR WHEEL

Key
No.
A1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Part
Number
591209
170547
144471
580355
145553
141111
580311
580356
141123
580370
580182
580309
591210
580308
580359
580360
580361
591212
143885
140355
590006
590238
144386
144387
861011
591211
Description
Rear Wheel Assembly
Rear Hub Assembly
Cushion Rubber
Spindle Short
Bearing 6005 C3
Sprocket Drum
Spacer
Distance Piece
Dust Cover
Dust Cover Fixing Screw
Cover Plate Assembly Complete
Spacer Cover Plate
Rim, Rear
Spindle Long
Hex Lock Nut
Hex Castle Nut
Split Pin
Spokes Outer, Rear
Nipple
Rim Tape
Tyre, Rear
Tube, Rear
Adjuster LH
Adjuster RH
Centre Hub, Rear
Spokes Inner, Rear
Qty.
Remarks
1
1
4
1
1
1
1
1
1
2
1
1
1
1
1
1
1
20
40
1
1
1
1
1
1
20
93
94
08-20 REAR WHEEL

A1
Key Nos.
All in group
08-20, 09-10
Except 3 and 13
in group 9-10
20
10
1
15
23
16
13
14
11
4
3
12
18
25
28
27
26
27
2
17
24
22
08-20 REAR WHEEL

Key
No.
26
27
28
Part
Number
146499 Spacer Assembly
145552 Bearing, 6203.RS1-C3
141109 Grease Seal, 25X40X7
Description
Qty.
Remarks
1
2
1
95
09-10 REAR BRAKE

A2
Key Nos.
All in Group
09-10
7
18
17
96
09-10 REAR BRAKE

Key
No.
A1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Part
Number
581157
801540
580362
580310
145088
143498
145089
145091
144274
580363
124313
580364
580365
580366
580367
580368
580139
Description
Cover Plate Assembly Complete
Cover Plate Assembly
Shoe Pin
Lock Nut
Bush
Hex. Screw M6 X 25
Screw M6 X 1
Hex. Thin Nut M6X1
Brake Shoe Assembly
Operating Cam
Spring - Brake Shoe
Lever Assembly
Spring Washer
Nut
Washer
Hex. Nut M12 X 1.25
Spring Rear Brake
Qty.
Remarks
1
1
1
1
1
1
1
2
2
1
2
1
1
1
1
1
1
97
98

Key Part
No. Number
801568
1 863001
865002
801569
2 863003
865003
801570
3 863003
865004
801571
4 863004
865005
5 142894
6 140129
7 141306
8 145862
9 142532
10 146381
Description
Mudguard Front, Black
Mudguard Front, Classic Green
Mudguard Front, Royal Maroon
Stay, Front, Black
Stay, Front, Classic Green
Stay, Front, Royal Maroon
Stay, Center, Black
Stay, Center, Classic Green
Stay, Center, Royal Maroon
Stay, Rear, Black
Stay, Rear, Classic Green
Stay, Rear, Royal Maroon
Screw
Lock Washer
Hex Nut With Nylock Insert
Cable Guide
Pin
Qty.
Remarks
1
1
1
2
2
2
2
2
2
2
2
2
6
6
6
6
1
1
99
100
10-20 REAR MUDGUARD
18
10-20 REAR MUDGUARD

Key Part
No. Number
801584
1 863011
865026
2 145881
3 140129
4 141060
5 591441
6 521202
801582
7 863009
865024
8 591099
9 801562
10 801561
11 801472
801583
12 863010
865025
13 580313
14 141060
15 140383
16 140090
17 143498
18 591180
Description
Rear Mudguard Complete, With Sticker, Black
Rear Mudguard Complete, With Sticker, Classic Green
Rear Mudguard Complete, With Sticker, Royal Maroon
Lock Washer
Hex.Nut M6
Slotted Cheese Head Screw M6 X 1 X 20
Hex. Socket Head Screw M8X50
Mudguard Carrier RH Assembly Black
Mudguard Carrier RH Assembly Classic Green
Mudguard Carrier RH Assembly Royal Maroon
Beading
Number Plate Holder Complete
Tail Lamp Bracket Complete
Number Plate Rear
Mudguard Carrier LH Assembly Black
Mudguard Carrier LH Assembly Classic Green
Mudguard Carrier LH Assembly Royal Maroon
Piece Mudguard
Hex Nut M6
Washer
Washer
Hex Screw M6 X 25
Sticker, Rear Mudguard
Qty.
Remarks
1
1
1
2
9
9
4
2
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
1
101
102
2
8
5
4

Key
No.
1
2
3
4
5
6
7
8
9
Part
Number
146134
591008
147294
591222
591156
591317
591353
591220
591221
Description
Battery 12V -14AH MF-A 2
Harness Main Cable
Wiring Harness, Tail Light
Cable - Battery +ve to Relay Starter
Battery cable -ve
Cable - Relay starter to Starter motor
Fuse 20 Amps
Fuse Box Assembly
Power Rely Addon
Qty.
Remarks
1
1
1
1
1
1
3
1
1
103
104

7
9
1
2
10
11
12
6
8
13
5
3
14

Key
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Part
Number
146883
580396
142274
500905
146168
591357
145143
146173
581129
571060
142274
141060
140129
571059
Description
Common Key Set
Flasher Unit
Screw (M616)
Cap Spark Plug M14
Horn
Relay Starter
Steering Lock Mounting Screw (M6 12)
Holder (For Relay Starter)
Delay Circuit
Ignition Relay
Hexagonal Screw M 6 X 16
Hexagonal Nut M6
Lock Washer, Internal Teeth
Relay - (Fuel Pump & Injector)
Qty.
Remarks
1
1
3
1
1
1
2
1
1
2
2
2
1
1
105
106
11-30 WARNING INDICATOR & SPEEDOMETER
4
6
11-30 WARNING INDICATOR & SPEEDOMETER

Key
No.
1
2
3
4
5
6
7
8
Part
Number
591009
140193
141715
591010
591435
145980
110179
591434
591219
Description
Warning Indicator Assembly (MIL)
Rubber Ring, Warning Indicator
Bulb, 12V - 2W
Speedometer Assembly (MPH)
Speedometer Assembly (KMPH)
Speedometer Cable
Rubber Ring, Speedometer
Bulb 4 W for Warning Indicator Assembly (MIL)
Bulb Holder Complete MIL
Qty.
Remarks
1
1
3
1
1
1
1
1
1
107
108
11-40 HEAD LAMP
A1
6
4
1
2
3
5
6
A1
11-40 HEAD LAMP

Key Part
Description
No. Number
A1 144372 Pilot Lamp With Bulb
1 141632 Front Rim
591432 Head Lamp Assembly with Halogen Bulb
2
591433 Head Lamp Assembly with Halogen Bulb
3 591442 Bulb 12V - 60/55W Halogen (Head Lamp)
4 141634 Rim Fixing (Head Lamp Fixing Rim)
5 146456 Bulb 12V - 4W BA 7S Cap
6 141715 Bulb 12V - 2W Ba 7S Cap
7 144568 Addon Lead
8 591448 Bulb Holder Head Lamp
Qty.
2
1
1
1
1
1
1
2
1
1
Remarks
Only For UK
Other Euroean Cuntries
109
11-50 TAIL LAMP

A1
Key Nos
All
110
11-50 TAIL LAMP

Key
No.
A1
1
2
3
4
5
6
7
8
Part
Number
591011
591011
591216
591099
591214
591286
591449
140129
143747
Description
Tail Lamp Assembly
Tail Lamp Assembly
Base & Lens Complete
Beading
Bulb 12v 21/ 5w
Tail Lamp Bracket
Screw M6 x 10
Lock Washer
Reflex Reflector
Qty.
Remarks
1
1
1
1
3
1
3
1
1
111
112
1,2
3,4

Key
No.
1
2
3
4
5
6
7
8
Part
Number
145801
145802
145806
145807
146348
540097
540098
142182
Description
Trafficator Assembly RH Front
Trafficator Assembly RH Rear
Trafficator Assembly LH Front
Trafficator Assembly LH Rear
Bulb 12V 10W
Bracket LH, Front
Bracket RH, Front
Nut, Nylock M8
Qty.
Remarks
1
1
1
1
1
1
1
2
113
114

Key
No.
1
2
3
4
5
6
7
8
9
Part
Number
581024
581027
502204
502071
142274
140129
141061
141060
143498
Description
R/R Unit 3 Phase
Ignition Coil
Regulator Plate
Hex. Screw, Ignition Coil Mounting
Hex. Screw RR Mounting M6 X 35
Lock Washer
Punched Washer
Nut (M6)
Hex. Screw M6 X 25
Qty.
Remarks
1
1
1
2
1
2
3
1
1
115
12-10 TOOL BOX (ELECTRICALS BOX) LH
2
5
3
7
6
116
12-10 TOOL BOX (ELECTRICALS BOX) LH

Key Part
No. Number
801579
1 863013
865019
2 142274
3 141061
4 140383
5 140129
6 141060
7 141093
Description
Tool Box, Electrical With Sticker,Black
Tool Box, Electrical With Sticker,Classic Green
Tool Box, Electrical With Sticker,Royal Maroon
Hex Screw, M6 X 16
Punched Washer
Plain Washer
Lock Washer, Internal Teeth
Hex. Nut M6
Hex. Screw M6X10
Qty.
Remarks
1
1
1
3
5
1
3
2
1
117
12-20 TOOL BOX RH
118
12-20 TOOL BOX RH

Key Part
No. Number
801578
1 863029
865018
801577
2 863028
865017
3 521088
4 142274
5 140383
Description
Body Comlete Toolbox Black
Body Comlete Toolbox Classic Green
Body Complete Toolbox Royal Maroon
Lid Assembly Tool Box Black
Lid Assembly Tool Box Classic Green
Lid Assembly Tool Box Royal Maroon
Grommet
Hex. Screw, M6 X 16
Plain Washer
Qty.
Remarks
1
1
1
1
1
1
2
2
2
119
120

Key Part
No. Number
801209
1 863023
865015
801576
2 863024
865016
3 142258
4 143132
5 146244
Description
Back Plate Assembly, Black
Back Plate Assembly, Classic Green
Back Plate Assembly, Royal Maroon
Cover - Battery Black
Cover - Battery Classic Green
Cover - Battery Royal Maroon
Hex Bolt M8 X 16
Strap
Cover, Battery
Qty.
Remarks
1
1
1
1
1
1
2
2
1
121
13-10 TOOL KIT
122
13-10 TOOL KIT

Key
No.
A1
1
2
3
4
5
6
7
8
9
10
11
12
Part
Number
146500
146365
200005
140501
146327
141451
140543
142631
521105
500463
500462
550176
140477
Description
Tool Kit
Tool Wallet
D.E. Spanner 10 X 13 mm
D.E. Spanner 1/4" X 56"
D.E. Spanner14 mm X 15 mm (14 mm For Tank)
D.E. Spanner 24 X 22 IS:2068
Screw Driver
Tubular Spanner 21 X 24 mm
Tommy Bar
Double End Spanner 8 X 10
Allen Key 5 mm
Allen Key 3 mm
Tyre Lever
Qty.
Remarks
1
1
2
1
1
1
1
1
1
1
1
1
2
123
124
PART NUMBER INDEX

Part No.
Page No. Key No.
Part No.
Page No. Key No.
Part No.
Page No. Key No.
Part No.
Page No. Key No.
110037
25
140193
107
141060
39
141632
109
110037
27
140194
75
22
141060
51
11
141634
109
110050
25
140195
75
20
141060
55
141715
107
110116
75
12
140196
75
21
141060
101
141715
109
110179
107
140201
75
141060
101
14
142182
55
110298
85
140202
75
19
141060
105
12
142182
59
110366
63
140206
75
17
141060
115
142182
113
111696
83
140293
17
32
141060
117
142232
59
111887
25
140304
83
141061
39
142258
121
120005
27
140355
91
21
141061
51
12
142274
55
124313
97
10
140355
93
19
141061
55
142274
105
140080
51
10
140383
57
12
141061
115
142274
105
11
140080
59
140383
101
15
141061
117
142274
115
140080
63
12
140383
117
141093
117
142274
117
140080
75
140383
119
141109
91
142274
119
140090
101
16
140477
123
12
141109
95
28
142532
99
140129
55
140501
123
141111
93
142631
123
140129
99
140541
57
13
141123
93
142835
91
11
140129
101
140543
123
141161
69
142894
99
140129
105
13
140558
75
10
141162
69
143132
121
140129
115
140573
43
31
141230
65
143238
79
17
140129
117
141044
51
141234
65
143407
83
140189
75
13
141051
63
141306
99
143496
57
17
140193
77
24
141051
75
141451
123
143498
39
PART NUMBER INDEX

Part No.
Page No. Key No.
Part No.
Page No. Key No.
Part No.
Page No. Key No.
Part No.
Page No. Key No.
143498
97
144945
75
14
145865
59
16
146199
73
A1
143498
101
17
144981
53
145865
89
146236
79
16
143498
115
145023
53
145867
25
146237
79
15
143818
75
16
145088
97
145867
27
15
146244
121
143825
75
18
145089
97
145867
51
146318
57
21
143885
91
145091
97
145868
57
14
146327
123
143885
93
18
145143
105
145868
59
17
146336
73
143906
77
25
145186
65
145870
57
146337
73
10
144274
97
145446
75
145872
51
146348
113
144372
109
A1
145552
91
145875
57
10
146365
123
144386
93
22
145552
95
27
145878
59
146381
99
10
144387
93
23
145553
93
145879
59
146456
109
144471
93
145708
21
41
145880
89
10
146459
43
27
144568
109
145708
59
13
145881
51
146499
95
26
144581
75
145801
113
145881
63
146500
123
A1
144582
75
145802
113
145881
101
146586
73
13
144583
75
145806
113
145887
57
146640
39
144636
21
30
145807
113
145980
107
146883
105
144636
57
18
145835
39
10
146031
21
28
147074
79
144766
65
145856
59
146032
75
15
147076
79
14
144766
89
145860
57
146134
103
147077
79
144846
27
17
145862
85
146168
105
147078
79
144846
43
25
145862
99
146173
105
147079
79
144886
85
145863
75
146198
71
A1
147081
79
12
125
126
PART NUMBER INDEX

Part No.
Page No. Key No.
Part No.
Page No. Key No.
Part No.
Page No. Key No.
Part No.
Page No. Key No.
147082
79
500355
57
19
521186
67
550075
47
20
147087
79
11
500462
123
10
521199
89
550078
47
17
147088
79
13
500463
123
521200
53
550081
47
15
147089
79
10
500613
41
20
521201
67
10
550082
27
25
147090
79
500616
41
18
521202
101
550083
27
26
147092
79
500617
41
16
540042
63
550086
15
23
147135
89
13
500619
41
17
540097
113
550086
27
23
147294
103
500621
41
19
540098
113
550086
53
11
150254
75
11
500622
41
10
550007
47
11
550087
27
24
170352
83
500635
15
550008
47
550090
47
14
170399
83
500637
41
15
550009
47
10
550091
47
16
170547
93
500712
55
12
550010
47
550095
41
200005
123
500809
77
23
550011
47
12
550102
39
210026
63
500823
55
13
550012
47
550103
39
500104
25
500905
105
550023
47
550108
23
60
500104
27
14
500917
55
14
550023
47
550141
47
18
500116
37
30
500961
17
31
550024
47
550176
123
11
500123
37
31
502018
39
550025
21
42
550216
47
500307
35
502070
21
40
550028
41
550256
23
49
500309
35
502071
115
550032
25
550256
49
12
500322
35
502204
115
550032
27
560013
21
33
500339
37
28
510804
51
550061
39
19
560193
67
12
500347
35
521088
119
550072
23
58
560504
91
17
500352
35
521105
123
550072
49
560511
73
14
PART NUMBER INDEX

Part No.
Page No. Key No.
Part No.
Page No. Key No.
Part No.
Page No. Key No.
Part No.
Page No. Key No.
560511
91
15
560584
71
570052
19
22
570104
19
560514
73
18
560597
71
570054
27
19
570105
19
560521
91
13
560609
73
12
570055
27
21
570108
19
560522
91
14
560632
67
11
570057
27
20
570110
19
10
560523
91
570006
25
570059
41
24
570128
35
20
560524
91
570007
15
570063
15
570129
35
21
560525
15
19
570008
25
570064
15
570130
17
37
560525
91
12
570011
25
13
570070
15
570131
35
13
560530
73
15
570012
25
11
570071
15
10
570132
19
560530
91
16
570013
25
10
570072
15
570132
21
27
560534
71
570013
41
570073
15
570132
53
560534
73
16
570016
15
12
570074
15
570141
27
12
560535
73
17
570024
17
35
570086
17
34
570153
15
A1
560546
91
18
570028
27
570087
25
12
570155
43
29
560567
73
570029
17
30
570088
15
24
570157
47
A1
560568
73
570030
17
27
570089
15
25
570158
47
A2
560570
73
570030
53
10
570090
15
22
570176
43
26
560571
73
570032
15
570091
17
36
570183
41
11
560572
73
570037
27
10
570091
53
18
570184
21
44
560573
73
570039
19
13
570094
15
11
570198
21
38
560574
73
570040
19
13
570095
17
33
570201
25
560575
73
570041
19
13
570097
21
36
570201
27
560579
73
11
570044
19
570099
19
12
570202
47
13
560583
71
570047
17
28
570100
19
570204
47
7
127
128
PART NUMBER INDEX

Part No.
Page No. Key No.
Part No.
Page No. Key No.
Part No.
Page No. Key No.
Part No.
Page No. Key No.
570205
47
570231
49
570304
23
54
570442
15
20
570206
27
570232
27
13
570304
49
570442
45
570207
27
570233
21
45
570309
19
A1
570444
43
30
570208
27
570233
49
13
570402
39
12
570446
15
21
570213
19
21
570234
23
56
570405
39
14
570447
45
570214
19
20
570235
21
47
570406
39
13
570451
45
10
570215
27
16
570246
19
17
570407
39
17
570452
39
15
570216
47
19
570247
19
18
570410
39
18
570465
15
18
570218
23
59
570249
15
16
570414
17
26
570467
43
28
570219
21
43
570253
23
52
570416
41
570468
21
29
570219
49
10
570253
49
570421
19
570469
27
570222
23
50
570255
15
15
570424
41
570478
35
26
570222
49
570276
27
18
570425
41
570479
37
27
570226
23
51
570278
29
27
570426
41
570480
35
24
570226
49
570280
19
570431
27
22
570481
21
31
570227
23
57
570291
39
16
570432
41
14
570482
35
25
570227
49
570293
21
26
570433
45
11
570532
35
12
570228
23
55
570295
17
29
570434
45
570533
35
570228
49
570298
15
14
570436
45
570535
35
10
570229
21
48
570298
19
570437
45
570536
35
11
570229
49
11
570298
35
570438
45
570537
37
34
570230
23
53
570300
19
16
570439
45
570538
37
35
570230
49
570300
21
35
570440
45
571005
53
570231
21
46
570303
21
32
570441
45
12
571006
37
29
PART NUMBER INDEX

Part No.
Page No. Key No.
Part No.
Page No. Key No.
Part No.
Page No. Key No.
Part No.
Page No. Key No.
571032
19
19
571108
33
A1
572012
21
34
580339
89
571034
35
23
571109
33
572013
13
580340
89
571035
35
22
571110
53
17
572015
39
580343
81
571039
37
33
571113
15
17
572016
41
23
580344
81
571043
37
32
571113
45
A1
572017
41
22
580347
81
571047
19
A2
571115
21
25
572019
41
21
580355
93
571051
53
12
571116
27
11
572020
41
A1
580356
93
571052
57
16
571117
35
19
572021
35
15
580359
93
14
571053
53
13
571118
35
18
572022
35
14
580360
93
15
571054
51
571119
33
572025
35
580361
93
16
571055
53
571155
21
24
572036
39
A1
580362
97
571059
105
14
571156
39
11
572037
41
A2
580363
97
571060
105
10
571156
69
580037
81
580364
97
11
571062
21
39
571164
19
14
580038
81
580365
97
12
571062
43
33
571165
19
11
580139
97
16
580366
97
13
571063
57
15
571166
21
23
580182
93
10
580367
97
14
571079
53
571172
31
580200
85
580368
97
15
571080
53
571181
13
580202
85
10
580369
85
571087
53
15
572002
39
580294
89
580370
93
571088
53
16
572004
41
580308
93
13
580396
105
571090
53
14
572005
41
13
580309
93
11
580408
85
571091
53
572006
35
17
580310
97
580412
85
571095
35
572007
35
16
580311
93
580445
55
11
571100
45
572011
41
12
580313
101
13
580592
87
3
129
130
PART NUMBER INDEX

Part No.
Page No. Key No.
Part No.
Page No. Key No.
Part No.
Page No. Key No.
Part No.
Page No. Key No.
581007
55
590238
93
21
591156
103
591353
103
581008
55
590250
67
591163
51
591357
105
581013
57
20
590251
67
591179
51
591381
55
581018
69
591001
79
591180
101
18
591384
55
10
581024
115
591002
79
591182
57
591386
59
11
581027
115
591008
103
591195
91
10
591388
59
12
581029
67
591009
107
591205
91
A1
591389
59
14
581032
69
591010
107
591206
91
591390
85
581048
57
11
591011
111
A1
591207
91
591393
65
581053
57
23
591012
79
A1
591208
91
591413
67
A1
581083
67
591021
79
A2
591209
93
A1
591414
67
581084
43
32
591029
63
591210
93
12
591415
63
11
581085
87
591030
63
591211
93
25
591418
63
10
581091
51
13
591047
55
15
591212
93
17
591423
63
581097
67
591048
51
591214
111
591425
89
581098
67
591058
57
591215
111
591428
89
12
581122
51
14
591059
57
591216
111
591432
109
581129
105
591060
57
591219
107
591433
109
581152
57
A1
591066
63
591220
103
591434
107
581153
57
22
591071
57
591221
103
591435
107
581157
97
A1
591073
61
20
591222
103
591436
41
590006
93
20
591074
85
591314
59
15
591440
61
19
590228
91
19
591099
101
591317
103
591441
101
590229
91
20
591099
111
591326
59
18
591442
109
PART NUMBER INDEX

Part No.
Page No. Key No.
Part No.
Page No. Key No.
Part No.
Page No. Key No.
Part No.
Page No. Key No.
591448
109
801571
99
863006
77
28
865001
83
591449
111
801572
77
28
863007
81
865002
99
597010
75
A1
801573
59
863008
83
865003
99
597204
75
A2
801574
89
863009
101
865004
99
801006
77
26
801576
121
863010
101
12
865005
99
801124
77
27
801577
119
863011
101
865006
77
26
801209
121
801578
119
863012
55
865007
77
28
801275
75
801579
117
863013
117
865008
59
801459
89
801580
65
863014
57
865009
59
801460
89
11
801581
57
863015
59
865010
59
801472
101
11
801582
101
863016
59
865011
59
10
801475
61
21
801583
101
12
863017
59
865012
89
801527
59
801584
101
863018
59
10
865013
89
801528
59
801585
55
863019
89
865015
121
801529
59
10
861003
15
13
863020
89
865016
121
801534
81
861011
93
24
863023
121
865017
119
801535
87
861012
91
863024
121
865018
119
801540
97
861018
21
37
863025
65
865019
117
801561
101
10
861019
19
15
863026
61
21
865020
65
801562
101
863001
99
863027
77
27
865021
61
21
801567
83
863003
99
863028
119
865022
81
801568
99
863003
99
863029
119
865023
57
801569
99
863004
99
863030
75
865024
101
801570
99
863005
77
26
863031
89
11
865025
101
12
131
132
PART NUMBER INDEX

Part No.
Page No. Key No.
865026
101
865027
55
865028
77
27
865029
75
865030
89
11
67
Part No.
Page No. Key No.
Part No.
Page No. Key No.
Part No.
Page No. Key No.

Bullet Classic EFI C5 Parts Catalogue Oct 2008

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Bullet Classic EFI C5 Parts Catalogue Oct 2008

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FOREWORD

We take pleasure in releasing BULLET CLASSIC EFI Spare Parts Catalogue.

Part No. 597442 / Qty : 500 /Oct. 08

03-30 FUEL TANK

Key No. Which

Numeric Key No.

PART NUMBER LIST

1. KEY NUMBER (KEY NO.)

HEAD LAMP CASING ....................................... 75

CRANK CASE LH - COVER SIDE ..................... 15

FRONT FORK .................................................... 79

CRANK CASE RH - COVER SIDE .................... 19

SWING ARM ASSEMBLY .................................. 81

CRANK CASE LH .............................................. 25

REAR SHOCK ABSORBER .............................. 83

CRANK CASE RH ............................................. 27

BRAKE PEDAL .................................................. 85

REAR CHAIN ..................................................... 87

PISTON AND RINGS ......................................... 33

FOOT RESTS .................................................... 89

CYLINDER HEAD .............................................. 35

FRONT WHEEL ................................................. 91

ENGINE COVER LH .......................................... 39

REAR WHEEL ................................................... 93

ENGINE COVER RH ......................................... 41

REAR BRAKE .................................................... 97

FRONT MUDGUARD ........................................ 99

GEAR TRAIN ASSEMBLY ................................. 47

REAR MUDGUARD ......................................... 101

GEAR SHIFTING ............................................... 49

BATTERY AND HARNESS .............................. 103

SILENCER & EXHAUST PIPE .......................... 51

SWITCHES AND FITMENTS .......................... 105

EFI COMPONENTS ........................................... 53

WARNING INDICATOR & SPEEDOMETER ... 107

FILTER BOX ASSEMBLY .................................. 55

HEAD LAMP .................................................... 109

FUEL TANK ........................................................ 57

TAIL LAMP ....................................................... 111

TRAFFICATOR LIGHTS .................................. 113

SEAT ASSEMBLY .............................................. 63

RR UNIT AND IGNITION COIL ........................ 115

CENTER STAND ............................................... 65

TOOL BOX (ELECTRICALS BOX) LH............. 117

HANDLE BAR & CONTROLS ............................ 67

TOOL BOX RH................................................. 119

CONTROL CABLES .......................................... 69

BATTERY CARRIER ........................................ 121

CALIPER ASSEMBLY ........................................ 71

TOOL KIT ......................................................... 123

MASTER CYLINDER ASSEMBLY ..................... 73

PART NUMBER INDEX .................................................... 124

GROUP INDEX - PICTORIAL

01-15 CRANK CASE LH - COVER SIDE

01-20 CRANK CASE RH - COVER SIDE

01-25 CRANK CASE - LH

01-30 CRANK CASE RH

01-40 PISTON AND RINGS

01-35 CRANK SHAFT

01-45 CYLINDER HEAD

02-10 ENGINE COVER - LH

GROUP INDEX - PICTORIAL

02-50 GEAR SHIFTING