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REVISION
AA
AO-70247 REV AA
REVISION HISTORY
Rev ECO Author Date Description of Change
AA
BMA
08/03
As Released
DOCUMENTATION OVERVIEW
This document provides step-by-step instructions required for typical day-to-day use of the BURNY 10 LCD Plus. More detailed information is available by consulting the appropriate Operation and Maintenance manual contained on the CD-ROM that shipped with this product. Due to the variety of ways the BURNY 10 LCD Plus can be incorporated onto a cutting machine, a specific startup sequence has NOT been included. Please refer to the documentation provided by the original cutting machine manufacturer for details. If you have any comments or suggestions about our documentation please contact our customer support team at 1-800-321-8072.
FURTHER INFORMATION
We are constantly striving to improve our products. As a result, the contents of this document may change without notification. Please visit our website (www.burny.com) to download the most recent version and to keep up with the latest in PC-based CNC control technology.
Cleveland Motion Controls, Inc. reserves the right to change the content and product specification without notice.
2003 in this document is reserved to: Cleveland Motion Controls, Inc. 7550 Hub Parkway Cleveland, OH 44125 216-524-8800 Phone 216-642-2199 Fax
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Table of Contents
1 BURNY 10 LCD PLUS OVERVIEW ..........................................................................4 2 FRONT PANEL COMPONENTS ................................................................................4
2.1 TOUCH SCREEN .................................................................................................................... 5 2.2 MEMBRANE CONTROL BUTTONS ............................................................................................ 6 2.3 JOG PAD ............................................................................................................................... 6
5.5 HELP .................................................................................................................................. 14 5.6 KEYBOARD ......................................................................................................................... 14 5.7 NUMBER KEYPAD ................................................................................................................ 15 5.8 THUMBNAIL GRAPHIC .......................................................................................................... 15 5.9 EXPANDED GRAPHIC WINDOW ............................................................................................. 15
6 OPERATION SEQUENCES.....................................................................................17
6.1 LOAD MODE ........................................................................................................................ 18 6.2 RUN MODE .......................................................................................................................... 20 6.3 JOB INTERRUPT MODE ........................................................................................................ 22 6.4 SHAPES MODE .................................................................................................................... 24 6.5 JOBS MODE ........................................................................................................................ 26 6.6 EDIT MODE ......................................................................................................................... 28 6.7 DELETE MODE .................................................................................................................... 30 6.8 STORE MODE ...................................................................................................................... 32 6.9 UTILITIES MODE .................................................................................................................. 34
6.9.1 Touch Screen Calibration .......................................................................................................35 6.9.2 Shutting Down the System......................................................................................................35 6.9.3 Languages ..............................................................................................................................35 6.9.4 Homing ...................................................................................................................................36
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Floppy Drive
Jog Pad
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Titlebar
Button
Thumbnail Graphic
Scroll Buttons
Button
BURNY Toolbar
Figure 2 - The LCD Touch Screen
Titlebar - Displays the Date, Time, current Screen Name and notification if the password is enabled. Thumbnail Graphic press to view the Expanded Graphic Window showing the part in greater detail. Refer to Section 5.8 Scroll Buttons press to scroll up or down a list. The selected filename will be highlighted. Button - touch sensitive area on the screen. Press firmly to activate the button and display the associated screen or function. BURNY Toolbar used to view the Menu, Help, Status and Feedrate Screens it is common to every screen Refer to Section 5.1 for further information.
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GO TO used to move to pre-defined places in the active part program or to home table positions. Refer to section 6.3 Job Interrupt Mode for more information.
REVERSE used to backtrack along the cutting path as long as the button is depressed. The cut process is stopped during Reverse. Press the Cycle Start Membrane button to restart cutting.
CYCLE STOP press to stop the cutting process or current motion activity.
Pressing the Jog Pad buttons moves the cutting tool in any of the eight directions indicated and will continue to move in that direction for as long as the button is held down. The direction of travel can be locked by first pressing the Latch Jog Button followed by the required direction. The motion will continue until one of the following: Stop button is pressed The machine stop/limit is reached
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3 INITIALIZATION SCREENS
While the BURNY control is loading the following sequence of screens is displayed:
Press Menu
Setup Part and Plate to be cut...also test run a cut Edit the Part/Cutting sequence Load a part from a number of sources Save Part Program
Set up a sequence of jobs Create parts from 50 standard or custom shapes Configure the system
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started and stopped using the physical controls on the Control Panel.
The BURNY has 8 Operating Modes that can be selected from the Main Menu Screen. Each mode has its own set of screens to interact with the operator. More than one mode can be running simultaneously in this multi-tasking operating system. The 8 modes are listed below with a brief description of the operations available. Each of them has a section of the manual containing details of operation.
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RUN Pick part program Set up part program and plate Test Run Cut Part EDIT* Edit an existing part program, custom shape, or ASCII file. Write new part program LOAD Select source device Select folder Select part program Select destination directory Copy file to the Burny 10, with conversion for part programs STORE Select destination device Select source directory (File Type) Select file Select destination folder (depends on destination device) Select output code conversion (part programs) JOBS Put a part program on the Job List by setting it up Examine and modify details of a part program on the Job List Remove a job from the Job List SHAPES Create part program from one of 50 standard generic shapes Create part program from a custom generic shape UTILITIES Examine the value of Control parameters Change the value of Control parameters Setup the machine by tuning Control parameters DELETE* Delete a file from the Part Programs, ASCII, Aux Code, CAD Configuration, or Custom Shapes directory Delete a file from a floppy in the drive
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5.2 MENU
Press the MENU button to display the Main Menu Screen. Select from 8 Operating Modes to display the required screen. Pressing MENU twice displays the last screen active under Run mode. Refer to Section 4.2 for details on the 8 Operating Modes.
X and Y Position of Cutting Tool Information concerning the active part program Information on the operating status of the BURNY
COLORS OF STATUS WINDOW The background of the window will be one of six colors indicating the system is performing one of the following:
The BURNY Control is operational and ready. Actively cutting/processing a part program. One of the axes has exceeded its Following Error Limit. The motion controller is either not running, has an error, or an Emergency-Stop condition exists. In this condition, the BURNY control will not function as a controller, nor does it have control of the motors. The CNC OFF button on the Status Screen (Status01) has been selected Over Temperature Warning the internal temperature of the BURNY unit is getting too hot.
BLUE ORANGE
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The Status Screen (Status01) is accessed by pressing the Feedrate Window on the Burny Toolbar. This screen contains the X/Y position (Relative/Absolute, inches/mm), Feedrates, cutting program status message, and other items as shown in Figure 9. It also includes buttons to access additional Status information and clear the relative X/Y positions if no part program is currently running. The Status Screen has a button for toggling CNC ON or OFF when turned off the BURNY is no longer in control of the cutting machine. Other buttons may be visible depending upon the optional features installed, press the button to access the option. Press the Status Window to return to the previous screen.
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Use Embedded Feedrate the feedrate has been configured during the part setup. Unless overridden it will be the default feedrate for the part. If Embedded has been configured then the Feedrate button on the Job Setup Screen (Run02) will be grayed out. Overriding the Embedded feedrate will cause the Cut Feedrate to be used. Test Feedrate, Jog Feedrate and Pendant Jog Feedrate these can be selected from any of up to five choices, to assign a rate press on the button i.e. in Figure 10 the Test Feedrate has been set to Cut Feedrate and the Jog and Pendant Jog Feedrates are set to Full. Cut Feedrate a feedrate set by the operator or embedded in the part. Program the program feedrate is increased by a multiple of 1, 10, 100 or 1000 i.e. X10 = programmed feedrate multiplied by 10. Toggle to scroll through the list. Preset Operators preferred feedrate, press the button twice to bring up the number pad to enter the value. Full run at full speed of the system with override enabled Rapid a non-cutting move run at full speed of the system with override enabled
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5.6 KEYBOARD
This screen is used to edit filenames and other alphanumeric information. When the Filename button is pressed on a screen the Keyboard Screen will load, where the filename can be edited. The existing name will initially appear highlighted in red, to: Assign a new file, just type it in. Edit the existing name, to move the cursor press the Right or Left Arrow (<<,>>)buttons. The red highlighting is cleared and the insert cursor appears at the right or left of the filename. Right or Left Arrow keys will now move the cursor one space per press. Insert a character, move the cursor to the desired position and press the button for the desired character. Remove a character, move the cursor to the right side of the character and press DELETE.
Some of the keys also have a secondary character - press the shift button plus the button for the secondary character i.e. in this case to obtain the # symbol hold down the shift key and press the 3 key. There are no lower case characters
Press OK to retain the changes and return to the previous screen. Press Cancel to return to the previous screen without saving any changes.
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Used to edit numerical values. The Back button deletes the digit at the right end of the item. Any character typed will appear at the same place. The Clear button deletes the entire item in the window. Typing in numbers then replaces it. The Parameter Name appears at the top of the screen. Press OK to save changes and return to the previous screen. Press Cancel to return to the previous screen without saving any changes.
the path to be cut In the Run Mode the red line turns to green as cutting proceeds.
Green: Blue:
path to be followed by marker highlights areas that may have a problem due to Kerf compensation.
Orange:
A white crosshair shows the tool position. If the tool is moved with the Jog Pad, the crosshair follows the motion.
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To change the point of interest in the expanded view press on that region. Touch on the region of the screen that you want to magnify, the rectangle moves to this point with the area magnified. On some of the Run screens, another crosshair appears, brighter than the one at the center of the zoom frame. This one indicates the tool position. When the tool crosshair is present, the Toggle Zoom Center tool is displayed allowing the focus of the screen to switch from the center of the part or the cutting tool location.
Zoom
Toggle between the regular and the magnified view. The area displayed in the magnified view is outlined by the white dashed rectangle in the regular view, displayed if enabled by the Toggle Frame icon. The 2X means the magnified view is twice original size. Degree of magnification: 2X, 4X, 8X, 16X, 32X, 64X, 128X. and 256X Magnification is decreased by a factor of two each time this icon is pressed. Degree magnification reduction: 2X, 4X, 8X, 16X, 32X, 64X, and 128X. Displays a 5 x 8 grid with the line spacing indicated. The same grid appears in the regular and magnified views with different spacing. Only the scale indication changes. Auto Scrolls the displayed view so the cursor is always kept in the visible area. Return to Thumbnail Toggle on and off, shows what will appear in the magnified view. The same magnification occurs whether the frame appears or not.
Toggle Frame
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6 OPERATION SEQUENCES
The following pages show simple flowcharts on the steps to follow for that particular area of the software. Each flowchart is accompanied by a table describing the functions and processes that occur at each step as identified by the stepmarker. The main route of screens is shown by following the bold connector line. Any sub-steps are shown as the dotted connector. To make the charts as simple as possible only the main features are described. Alongside each stepmarker in the table is the screen name and its function in bold text. For a comprehensive explanation of the system refer to the Operation and Maintenance Manual. The order of the flowcharts reflects a standard progression that an operator may follow: Loads a part file from an external device into the BURNY. The part is to be cut immediately, the Run mode is accessed, the cutting conditions set and cutting begins. There may be a requirement to interrupt the cutting process to change the cutting tool. As opposed to loading a pre-created part file the operator can create one using the Shapes mode The data used to cut a part comprises of two sections the details of the shape to be cut know as the Part Program, and also the cutting conditions to be used i.e. federates, kerf dimensions etc. When the cutting conditions have been combined with the Part Program the file is called a Job. Jobs can be setup on the fly via the Run02 Screen, or they can be preconfigured using the Jobs mode here the cutting conditions are defined and the part is added to the Jobs List in readiness to be cut. The Edit mode is used to view and edit the cutting commands for the part. To prevent the internal memory of the BURNY from becoming cluttered with files any unwanted part programs and jobs can removed using the Delete Mode. For archival purposes part programs and job files can be stored to external storage devices such as floppy disks or network. An extensive array of screens allow the BURNY to be configured to meet the operators individual requirements, these screens are accessed in the Utils (Utilities) mode. Frequently performed tasks are calibration of the Touch Screen, Shutdown of the BURNY control, setting display Languages and Homing of the cutting head curing system start up or after a power failure.
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Load
Duplicate File
File Loading
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Load Mode
1 2 3 Main Menu (Menu01)
Press the Load Button.
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C 3 OK
Timers
GO Part Cuts
Adjust Timer Settings As Required - Screen will depend on cutting process used.
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Run Mode
1 Main Menu (Menu01)
Press the Run Button.
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Cycle Stop 4 Job Interrupt - jog tool to location - change tool jog back - press GO TO
2 GO TO
Job Interrupt
Cycle Start Cutting Run other part etc. Select Restart Option Press Cycle Start
Cutting
GO TO
Cycle Start
Cutting
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Job Interrupt
1
To stop the current job press the Cycle Stop membrane control button on the front panel. The Job Screen (Run03) is displayed. The next step depends upon why the job was stopped, if the job is
a) to restart immediately then press the GO TO membrane control button to select a restart option followed by Cycle Start membrane control button on the front panel. b) no longer needed then go to the Jobs mode and delete that part from the list. Refer to Section 6.5 .
c) to be stopped for a while, i.e. to run another job prior to restarting this job, then press the Job Interrupt button. The Run01 Screen is displayed the part is shown in the File List as Interrupted. Select a new part to run or perform another task. To restart an interrupted job select it from the Run01 Screen it will be displayed in the list as Interrupted. Press the GO TO membrane control button to display the RunGoto01 Screen to view the options for restarting the cutting process. Return to Previous Pierce Return to Start of Part Return to Start of Program Return to Path Move to Next Cut Off Move to End of Program Move to Selected Pierce Point Go Home Table Increment Jog Cutting tool moves to the last pierce. moves to the start of the part. returns to the start of the program. returns to the last position being cut. moves to the next Cut Off position. moves to the end of the program. Incrementally fwd or back to next pierce. moves to a preset home position. Upon each press of the Jog button the cutting tool moves a prescribed distance set by the operator.
Select as required, then press the Cycle Start membrane control button to begin cutting. The job will proceed, press the Job Done button when finished, the part will now be listed as Done in the Jobs list.
A typical procedure for replacing the consumable may be: a) Press the Cycle Stop membrane control button b) Use the Jog Buttons to move the cutting tool to a location where the it can be replaced. c) Press the GO TO membrane control button and from the options select Return to Path the cutting tool is set to move to the point in the cutting program at which the cutting was stopped. Press the Cycle Start membrane control button to move the cutting tool to this position. If necessary, jog the cutting tool away from the path, then the BURNY will create its own lead-in as it cuts back to the path. d) Press the Cycle Start membrane control button to restart the process the cutting process will continue per stage 4 of the Run flowchart, refer to Section 6.2 .
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1 Shapes
#2 Circle
OK (Next) 3
Enter Parameter/ Dimension Values such as kerf, start position etc. Number of questions, 1 thru x, depends on part.
A Cancel
OK (Next)
C Edit
4 5 New Name
OK
6 OK
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Shapes Mode
1 Main Menu (Menu01)
Press the Shapes button.
Cancel (ShapesYesNo)
A
Cancel All Dimensions, press Yes to confirm. All the dimension changes will be deleted and returns to the Standard Shapes Screen (Shapes01).
Back 1 Prompt
Takes you to the previously entered dimension/parameter to allow for editing.
Edit (Shapes06)
C
If a dimension/parameter is incorrect press the Edit button. The Shapes02 Screen is displayed where the correct value can be entered.
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Jobs
2
Add Job
Delete Job
OK
OK
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Jobs Mode
1
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Edit
Options
Select Part
Save
B
Overwrite File?
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Edit Mode
1 2
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Delete
Select Location
OK
Select File
File in Joblist
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Delete Mode
The process essentially comprises of choosing the type or location of the file to be deleted and then selecting that individual file to delete.
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Store
Store Device
Options
4
Download Complete
Error
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Store Mode
Main Menu (Menu01)
Press the Store Button.
2 3
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Utils
Shutdown
H1
Set Homes
System Setup
Touch Screen
H2
Homing
Language
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Utilities Mode
A number of features are available from the Utilities Screens of interest are Homing, Shutting Down the system, selecting the operating Language and calibrating the Touch Screen display.
Main Menu (Main01) From the Main Menu Screen select Utils. Utilities Screen (Utils01) Select Touch Screen Calibration. Press Start. A series of Xs will appear on the screenpress where the X is located. After all the Xs have been pressed the calibration is complete. The screen will Time Out if no action is detected.
1 S
Main Menu (Main01) From the Main Menu Screen select Utils. Utilties Screen (Util01) Select Shutdown. Confirm the shutdown by pressing OK the system will then shut down to the Its Now Safe to Turn Off Your Computer prompt.
6.9.3 LANGUAGES
To change the language used in the system go to:
1 2
Main Menu (Main01) From the Main Menu Screen select Utils. Utilities Screen (Utils01) Select System Setup. Utilities Setup Screen (Utils13) Press the Language button. Select the language required. The BURNY control supports a number of languages including English, French, German, Norwegian, Italian etc. If the language required isnt displayed refer to the Operation Manual for details on how to set a different default language.
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The BURNY determines the position of the cutting head via feedback from position sensors attached to the x, y axes. When AC power to the control is lost, either intentionally (turning the unit off) or as a result of power failure, the position information is lost. When the power is reapplied a Homing procedure needs to be performed to allow the system to re-determine where the cutting head is. During Homing the cutting head is moved to a predetermined position during which location signals from the sensors are read.
1 H1 H2
Main Menu (Main01) From the Main Menu select Utils. Utilities Screen (Util01) Select Set Homes. UtilHomes (UtilHome01) On the Homing Screen press OK and then at the prompt press the Cycle Start membrane control button.
The Homing method used on the machine is configured during installation. There are five main Homing methods available, one manual and four automatic: Type 0 - Manual Type 1 - Back Off Home Switch then find encoder index Type 2 - Back Off Home Switch No encoder index used Type 5 - Run Up Against A Hard Stop C Axis Homing (Optional)
To identify the Homing type currently configured follow the sequence of screens below: Main Menu Utilities System Setup Motion Configuration Homing HomingType
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The following tables summarize each of the homing procedures. These descriptions are given for the X-axis of the machine since this involves the possible homing of the slave XX axis also. For machines that do not home the XX axis, or for the Y-axis, any references to Axis XX can be ignored and those steps in the table are skipped. Type 0 Manual Homing Home Type 0 establishes the home position at the current axis position. Description Only Manual home operation allowed for the axis. No automatic functions will be performed. The operator jogs the torch to a pre-determined HOME position indicated by scribe marks on the rails. Manual Homing is performed to set that position as (0,0). Type 1Back off home switch --then find encoder index Description Search for the home switch at Switch Search speed. Stop when switch detected and change to slower Index Search speed. Switch Search Back off home switch and detect when switch clears. Back off When switch clears, begin search for the axis encoder Index. Index Search Once index detected, set home 0,0 based on offset parameter. (X-Axis) If XX Home Enabled, continue backing away from X home switch till XX switch is cleared. (X-Axis) When XX switch is cleared, continue backing away till XX encoder index detected. (X-Axis) Once XX encoder index found, adjust XX axis position based on stored X to XX home location difference parameter. Move back to the axis index location. Type 2Back Off home switch No encoder index used Description Search for the home switch at high Switch search speed. Stop when switch detected and change to slower Index Search speed. Switch Search Back off home switch and detect when switch clears. Back off Set home 0,0 based on offset parameter. (X-Axis) If XX Home Enabled, continue backing away from X home switch till XX switch is cleared. (X-Axis) When XX switch is cleared, adjust XX axis position based on stored X to XX home location difference parameter. Type 5 Run up against a hard stop Type 5 Operation Automatic Search Allowed Move to Hard stop Switch determines speed of search Description Begin moving toward hard stop location. Machine will move at higher Switch Search Speed if the X home switch is OFF (X-Axis). If home switch is detected as ON, reduce machine speed to the slower Index Search Speed Continue moving till machine runs up against a hard stop, or a drive over travel switch. (X-Axis) The XX axis will continue to move independently if enabled. (X-Axis) When both X and XX have reached the hard stop and motion has ceased, the home location will be set based on the X Home Offset parameter. Type 2 Operation Automatic Search Allowed Type 1 Operation Automatic Search Allowed Type 0 Operation No Automatic Home Search
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BLANK
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