IRI APDD 635B - 80440985 - May 2003

INTELLISYS REMOTE INTERFACE
OPERATORS/ INSTRUCTION MANUAL PARTS LIST
Before installation or starting the compressor for the first time, this manual should be studied carefully to obtain a clear knowledge of the unit and of the duties to be performed while operating and maintaining the unit. RETAIN THIS MANUAL WITH UNIT. This Technical manual contains IMPORTANT SAFETY DATA and should be kept with the Intellisys Remote Interface at all times.
More Than Air. Answers.

Online answers: http://www.air.irco.com Phone: 1-800-526-3615 CCN: APDD 635B 80440985 REV.B
May 2003
AIR COMPRESSOR GROUP BONDED WARRANTY & REGISTERED START UP

Warranty The Company warrants that the equipment manufactured by it and delivered hereunder will be free of defects in material and workmanship for a period of twelve months (see extended airend warranty) from the date of placing the Equipment in operation or eighteen months (see extended airend warranty) from the date of shipment from Davidson, NC, whichever shall first occur. The Purchaser shall be obligated to promptly report any failure to conform to this warranty, in writing to the Company in said period, whereupon the Company shall, at its option, correct such nonconformity, by suitable repair to such equipment or, furnish a replacement part F.O.B. point of shipment, provided the Purchaser has stored, installed maintained and operated such Equipment in accordance with good industry practices and has complied with specific recommendations of the Company. Accessories or equipment furnished by the Company, but manufactured by others, shall carry whatever warranty the manufacturers have conveyed to the Company and which can be passed on to the Purchaser. The Company shall not be liable for any repairs, replacements, or adjustments to the Equipment or any costs of labor performed by the Purchaser or others without Companys prior written approval. The effects of corrosion, erosion and normal wear and tear are specifically excluded. Performance warranties are limited to those specifically stated within the Companys proposal. Unless responsibility for meeting such performance warranties are limited to specified tests, the Companys obligation shall be to correct in the manner and for the period of time provided above. THE COMPANY MAKES NO OTHER WARRANTY OR REPRESENTATION OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED. Correction by the Company of nonconformities whether patent or latent, in the manner and for the period of time provided above, shall constitute fulfillment of all liabilities of the Company for such nonconformities whether based on contract, warranty negligence, indemnity, strict liability or otherwise with respect to or arising out of such Equipment. The purchaser shall not operate Equipment which is considered to be defective, without first notifying the Company in writing of its intention to do so. Any such Equipment will be at Purchasers sole risk and liability. Note that this is Ingersoll-Rands standard warranty. Any warranty in force at the time of purchase of the compressor or negotiated as part of the purchase order may take precendence over this warranty.
COPYRIGHT 1998 INGERSOLL-RAND COMPANY
This unit was purchased from: _______________________________________________ _______________________________________________ _______________________________________________ Ingersoll-Rand Company reserves the right to make changes or add improvements without notice and without incurring any obligation to make such changes or add such improvements to products sold previously. Number of units on order: __________________________ Customer Order Number: __________________________ Ingersoll-Rand Company Order Number: ______________ For ready reference, record the serial number and model number of your unit here: Serial Number: ___________________________________ Model Number:___________________________________
2.72" (69mm)
6.69" (170mm)
5.12" (130mm)
TABLE OF CONTENTS
0.0 SAFETY AND WARNINGS 1.0 INTRODUCTION . . . . . . . . . . . . . . . .3 6.0 IRI SET POINT MAP . . . . . . . . . . . . . . . . . . . .76
. . . . . . . . . . . . . . . . . . . . . . . .3
7.0 PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . .77 GENERAL INFORMATION Operating Temperature . . . . . . . . . . . . . . . .0 to 50C Operating Humidity . . . . .0 to 95% (non-condensing) Power . . . . .9-18 Volt DC, 500mA maximum @ 9VDC Communication: Network Port - 2400, 4800, 9600, or 19200 Baud using Modbus Protocol Service Port - 2400, 4800, 9600, or 19200 Baud using Modbus Protocol and address F0 Ingersoll-Rand Port - Proprietary Information Dimensions: . . . . . . . . . . . . . . . . . .2.72" (69mm) High x 5.12" (130mm) Wide x 6.69" (170mm) Deep
2.0 RECEIPT OF EQUIPMENT . . . . . . . . . . . . . . . .4 3.0 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . .4 3.1 Intellisys Remote Interface Mounting . . . .4 3.2 IRI To Intellisys Controller Wiring . . . . . . .6 3.3 IRI To Network Wiring . . . . . . . . . . . . . . . . .7 3.4 Terminating Resistors . . . . . . . . . . . . . . . . .8 3.5 Power Supply Connections . . . . . . . . . . . .9 3.5.1 Wall Adaptor Connections . . . . . . . . .9 3.5.2 Chassis Mount Power Supply Connections . . . . . . . . . . . . . . . . . . . . . . . . .10 3.6 Power On Confirmation . . . . . . . . . . . . . .11 4.0 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . .11 4.1 Operator Panel Layout . . . . . . . . . . . . . . .11 4.1.1 Pushbutton . . . . . . . . . . . . . . . . . . . . .12 4.1.2 "POWER" LED . . . . . . . . . . . . . . . . . .12 4.1.3 "NETWORK PORT" LED (1) . . . . . . .12 4.1.4 "INGERSOLL-RAND PORT" LED (2) 12 4.1.5 "SERVICE PORT" LED (3) . . . . . . . . .12 4.1.6 Two Character Display . . . . . . . . . . .12 4.1.7 Setting Up The IRI . . . . . . . . . . . . . . .12 4.1.8 Address [Ad] . . . . . . . . . . . . . . . . . . . .12 4.1.9 Baud Rate [b1] . . . . . . . . . . . . . . . . . .12 4.1.10 Baud Rate [b3] . . . . . . . . . . . . . . . . .12 4.1.11 Communications Mode [CO] . . . . . .12 4.1.12 Call Up [Cu] . . . . . . . . . . . . . . . . . . . .13 4.1.13 Display Check [dc] . . . . . . . . . . . . . .13 4.2 IRI Communications . . . . . . . . . . . . . . . . .13 4.2.1 Modbus Read Command . . . . . . . . . .13 4.2.2 Modbus Write Command . . . . . . . . . .14 4.3 Register Listing . . . . . . . . . . . . . . . . . . . . .15 4.3.1 SSR Controller . . . . . . . . . . . . . . . . . .15 4.3.2 SSR SG Controller . . . . . . . . . . . . . . .18 4.3.3 SE 15-100 HP Controller . . . . . . . . . . .24 4.3.4 SIERRA 50-100 HP Controller . . . . . .27 4.3.5 SIERRA 100-200 HP Controller . . . . .30 4.3.6 SIERRA 125-400 HP SG Controller . .33 4.3.7 SIERRA SS Booster 125-200 HP SG Controller . . . . . . . . . . . . . . . . . . . . . . . . . . .37 4.3.8 RECIP Controller . . . . . . . . . . . . . . . . .41 4.3.9 RECIP SG Controller . . . . . . . . . . . . . .46 4.3.10 RECIP Booster controller . . . . . . . . .50 4.3.11 NIRVANA SGN Controller . . . . . . . . .55 4.3.12 NIRVANA SGNe Controller . . . . . . . .61 4.3.13 Pegasus SE Controller . . . . . . . . . . .67 4.3.14 ESA SE 22-150 KW Controller . . . . .70 5.0 IRI TROUBLE SHOOTING CHART . . . . . . . . .74 2
0.0 SAFETY AND WARNINGS

Before you install the Intellisys Remote Interface (IRI) you should take the time to carefully read all the instructions contained in this manual, and the compressor manual. Electricity and compressed air have the potential to cause severe personal injury or property damage. The operator should use common sense and good working practices while operating and maintaining this unit. All applicable codes should be strictly adhered to. Maintenance should be done by qualified personnel, adequately equipped with proper tools.
Communication
Port 1
RS-485
IRI
Port 3
Port 2
NETWORK
INTELLISYS CONTROLLER
RS-232
Communication
SERVICE
FIGURE 1-2 IRI COMMUNICATION LINKS and receive data with a Network. The second port provides communication with an Intellisys controller. The third port provides RS-232 communication for Service personnel. The IRI receives commands from the Network port (Port 1) and passes the commands to the Intellisys controller through the Ingersoll-Rand port (Port 2). In return, the Intellisys controller responds back to the Network port by sending the response to the IRI (via Port 2), which in turn, relays the response back to the Network (via port 1). In addition to communication taking place between the Network port and the Intellisys controller, communication is allowed to take place between the Service port and the Intellisys controller. Communication between the Service port and the Intellisys controller is transparent to the operation of the communication taking place between the Network port and the Intellisys controller. The IRI receives commands from the Service port (Port 3) and passes them to the Intellisys controller through the Ingersoll-Rand port (Port 2). In return, the Intellisys controller responds back to the Service port by sending the response to the IRI (via Port 2), which in turn, relays the response back to Service (via port 3) The Network port is the main communication port for Intellisys control. The Network port allows both read and write operations to the registers of the Intellisys controller, allowing control functions to be performed via the Network port. The Service port provides only the ability to read registers from the Intellisys controller. There is no ability to control the Intellisys controller through the Service port. Write commands sent through the Service port to registers are ignored by the IRI. The Service port is provided to allow only reading of registers, transparent to the Network port operations.
1.0 INTRODUCTION
The Intellisys Remote Interface (IRI) is a device to allow electronic communication with an Intellisys controller through a serial communication link (See FIGURE 1-1).
2.72" (69mm)
6.69" (170mm)
5.12" (130mm)
FIGURE 1-1 INTELLISYS REMOTE INTERFACE The IRI allows 2 different paths of communication. First, the IRI allows communication between a Network port and an Intellisys controller port . Second, the IRI allows communication between a Service port and an Intellisys controller port (See FIGURE 1-2) The IRI has three communication ports. The first port is an RS-485 serial communication link to transmit
Two Character Display Service Port LED Intellisys Controller Port LED Network Port LED
Power LED
Each Intellisys controller must have its controller software revision at or above a certain minimum level to work with the IRI. The machine types and required software EPROM minimum version levels are listed below. Check the machine to be connected to an IRI for the appropriate EPROM. If the EPROM is not of the correct minimum version level, the appropriate EPROM may be ordered from your local IngersollRand Distributor or Air Center.
Machine Type EPROM Minimum Version Level SSR 50-450 Horsepower - 1 stage (Red Eye) . . . . . . . . . . . . . .2.3 SSR 50-450 Horsepower - 2 stage (Red Eye) . . . . . . . . . . . . . .2.3 SSR SG Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.0 15-50 Horsepower SE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.4 Sierra 50-100 Horsepower (SE) . . . . . . . . . . . . . . . . . . . . . . . . .1.2 Sierra 100-200 Horsepower (Red Eye) . . . . . . . . . . . . . . . . . . .2.5 Sierra 125-400 HP SG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.0 Recip (Red Eye) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.6 Recip SG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.0 Nirvana SGN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.0 Nirvana SGNe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.0 Pegasus SE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.0 ESA SE 22-150 KW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.6
FIGURE 1-3 FRONT PANEL OF IRI FIGURE 1-3 shows the front view of the IRI. Indicators consisting of 4 LEDs and a two character display provide status on the operating conditions of the IRI. An amber LED luminates to show that input power is applied. Three dual color (red/green) LED's provide information on the operating status of each of the three serial communication ports. A two character display provides various information depending upon the current mode of the IRI.
9-18 VDC
Switch Input Power Input Service Port Intellisys Controller Port Network Port
When monitoring compressor data only, no options are required to be installed in the Intellisys controller. If machine control is desired, the Remote Start/Stop and Sequence options must be installed and turned "On". Perform the following tasks to install the IRI. Each task is described in steps that can be checked off to help insure trouble-free installation. IRI Mounting IRI to Intellisys Controller Wiring IRI to Network Wiring Terminating Resistors Power Supply Connection Power On Confirmation 3.1 INTELLISYS REMOTE INTERFACE MOUNTING The IRI can be installed on any suitable surface in the general vicinity of the Intellisys controller and the Network computer. NOTE the MAXIMUM lengths that the cables can be for proper operation is shown in FIGURE 3-1.
4000 Ft. Max. (1219m)
Port 1
FIGURE 1-4 REAR VIEW OF IRI FIGURE 1-4 shows the rear view of the IRI. The rear has a power input port - PWR, the Network communication port - COM1, the Intellisys Controller communication port - COM2, the Service communication port - COM3, and a switch input - SW1.
2.0 RECEIPT OF EQUIPMENT

When you receive the Intellisys Remote Interface (IRI) please inspect it closely. Any indication of careless handling by the carrier should be noted on the delivery receipt especially if the IRI will not be immediately unboxed. Obtaining the delivery person's signed agreement to any noted damages will facilitate any future insurance claims.
1000 Ft. Max. (305m)
IRI
Port 3
Port 2
3.0 INSTALLATION
Before beginning Intellisys Remote Interface installation and system operation, the following requirements and recommendations must be satisfied: 4
NETWORK
50 Ft. Max.
(15.2m)
SERVICE
FIGURE 3-1 IRI MAXIMUM CABLE LENGTHS
A location should be selected that provides access for connection of the IRI's external power supply. Additional consideration should be given for accessibility of the Service port and wire routing for the Network port and Ingersoll-Rand port. A NEMA 4 type enclosure
should be provided for the IRI if mounting in harsh environments. Use FIGURE 3-2 to locate the four mounting holes for the IRI.
CUT HERE AND REMOVE FROM MANUAL
FIGURE 3-2 IRI DRILL TEMPLETE 5
3.2 IRI TO INTELLISYS CONTROLLER WIRING

GE STR IPE
WHIT
EW
IR
RAN EO
N ORA
E WIR GE
WHIT
RIPE E ST
The IRI is connected to the Intellisys controller using 22 gauge, 4 conductor twisted pair (only 1 pair of conductors is utilized) telephone type wire (P/N 39204508 Cable, Communication 1000 Feet). This wire should be routed in grounded electrical conduit. This wire should be the only wire in the conduit(s), e.g. do not mix this wire with other high voltage conductor in the conduit. This wire should not be any longer than 1000 feet. Install one modular plug (P/N 39204466 Plug, Modular) on each end of the wire using a hand crimping tool (P/N 39204458 Tool, Hand Crimping). Refer to FIGURE 3-3 and FIGURE 3-4 for instructions on the tool and for proper wire color codes and pin numbers. Be careful to match color codes and pin numbers.
FIGURE 3-3 MODULAR PLUG CONNECTIONS FOR INTELLISYS CONTROLLER WIRING
6 5 4 3 2 1
RE N AB O SE T LEA BOT TOM
FIGURE 3-4 INSTALLING MODULAR PLUG CONNECTOR
For IRI connections to an SGN or Nirvana controller, the P7 port will be used. P7 is a 6 position, pluggable screw terminal connection like other sensor inputs on the SG and SGN controllers. A 6 position plug, IR Part Number 39186093, or a 2 position plug, IR Part Number 39242367, is required to make connections to this port. P7 pin 1 should be connected to the modular phone plug terminal #2 using the orange wire white stripe. P7 pin 2 should be connected to the modular phone plug terminal #4 using the white wire orange stripe.
3.3 IRI TO NETWORK WIRING The connection of the IRI to the Network is dependent upon the particular Network being used at the installation site. The following instructions are suggested for connecting the IRI to the Network. Adaptations may be needed to match the IRI's Network port to the installation site's Network. The IRI's Network port is an RS-485 interface that can be used in a full-duplex or half-duplex mode. The Network port pinout on the IRI is configured as shown in FIGURE 3-6. The Network connector on the IRI is a 6 conductor RJ-11 style connector. The IRI Network port can be connected to the installation site's Network port using 22 gauge, 4 conductor twisted pair telephone type wire (only 1 pair of conductors is needed for half-duplex mode; P/N 39204508 Cable, Communication 1000 Feet). This wire should be routed in grounded electrical conduit. This wire should be the only wire in the conduit(s), e.g. do not mix this wire with other high voltage conductor in the conduit. The length of this wire should not exceed 4000 feet. For both full-duplex and half-duplex operation, Pin 2 A(+) Full-Duplex Receiver / Half-Duplex Transceiver and Pin 4 B(-) Full-Duplex Receiver / Half-Duplex Transceiver should be a twisted pair, e.g. Pin 2 Orange wire with white stripe paired with Pin 4 white wire with orange stripe. Optionally, for full-duplex operation, Pin 3 A(+) Full-Duplex Transmitter and Pin 5 B(-) Full-Duplex Transmitter should be a twisted pair, e.g. Pin 3 Blue wire with white stripe paired with Pin 5 white wire with blue stipe. Following this wiring scheme, the connections would appear as shown in FIGURE 3-5.
123456
COM1
BACK VIEW OF IRI NETWORK PORT PIN 1: . . . .IRI Ground (Normally No Connection) PIN 2: . . . .Orange Wire White Stripe A(+) Full-Duplex Receiver/ A(+) Half-Duplex Transceiver PIN 3: . . . .Blue Wire White Stripe A(+) Full-Duplex Transmitter PIN 4: . . . .White Wire Orange Stripe B(-) Full-Duplex Receiver/ B(-) Half-Duplex Transceiver PIN 5: . . . .White Wire Blue Stripe B(-) Full-Duplex Transmitter PIN 6: . . . .RESERVED - No Connection FIGURE 3-6 PINOUT OF IRI RS-485 NET-WORK PORT Install a modular plug (P/N 39204466 Plug, Modular) using a hand crimping tool (P/N 39204458 Tool, Hand Crimping) on the IRI end of the wire as described in the FIGURE 3-4 and using FIGURE 3-5 for the wiring guideline. Be careful to match color codes and pin numbers as shown in FIGURE 3-5. Refer to the installation site's Network manuals for proper mating and connections to the site's network port.
RIPE IPE E ST BLU STR IRE NGE RIPE W ORA ST ITE IPE WH IRE HITE STR EW W HITE WHIT WIRE EW E WIR BLU NGE ORA
6
NOTE: NO CONNECTION TO PIN 1 OR PIN 6.

3
FIGURE 3-5 MODULAR PLUG CONNECTIONS FOR NETWORK WIRING
5 4 2 1
RE
N AB O SE T LEA
BOT
TOM
WHITE WIRE BLUE STRIPE WHITE WIRE ORANGE
As an example, FIGURE 3-7 shows-the configuration of three IRIs connected to a single Network set to operate in full-duplex mode.
Pin 2
A(+)
J6 R1 485
485
A(+) B(-) A(+)
Pin 2 Pin 4
A(+) B(-) 485 A(+) B(-) INTELLISYS CONTROLLER

485
Pin 4
B(-)
Pin 3 Pin 5
485
T*
B(-) NETWORK COMPUTER

Pin 2 Pin 4
Pin 3
IRI
A(+)
J7 R7 485
A(+) B(-) 485 A(+) B(-) INTELLISYS CONTROLLER

485
Pin 5
B(-)
Pin 3 Pin 5
IRI
IRI
FULL-DUPLEX
Pin 2 Pin 4
A(+)
T* 485
B(-)
Pin 3 Pin 5
A(+) B(-)
485
FIGURE 3-9 FULL-DUPLEX TERMINATING RESISTOR ORIENTATION 3.4 TERMINATING RESISTORS The IRI is delivered with termination resistors already installed. Under normal circumstances these termination resistors will work properly as shipped, however, if your configuration demands extra attention, the termination(s) can be removed, as needed, by removing jumper(s) on the IRI circuit board. Jumper J6 provides a 1K Ohm resistor (R1) across A(+) and B(-) of pins 2 and 4 of the IRI's Network port. Jumper V provides a 1K Ohm resistor (R7) across A(+) and B(-) of pins 3 and 5 of the IRI's Network port The orientation of terminating resistors for a full-duplex configuration is shown in FIGURE 3-9. A terminating resistor should be in place on the receiver of the last IRI on the bus. A terminating resistor resides on the receiver of the Network port side as well (refer to FIGURE 3-7). Access may be gained to the termination jumpers by removing the four screws of the rear enclosure plate of the IRI, exposing the IRI circuit board. To remove the terminating resistor from the A(+) and B(-) lines, remove the appropriate jumper(s). FIGURE 3-10 on the next page shows the location of the terminating jumpers.
IRI T*-Terminating Resistor
FIGURE 3-7 MULTIPLE IRI's CONFIGURED FOR FULL-DUPLEX MODE As an example of half-duplex configuration, FIGURE 3-8 shows the configuration of three IRIs connected to a single Network set to operate in haif-duplex mode.
FIGURE 3-8 MULTIPLE IRI's CONFIGURED FOR HALF-DUPLEX MODE

A(+)
T 485 T* Pin 2 Pin 4
A(+) B(-)
B(-)
T 485
NETWORK COMPUTER
Pin 2 Pin 4
IRI
A(+) B(-)
T 485
IRI
Pin 2 Pin 4
A(+)
T*
B(-)
T 485
IRI T*-Terminating Resistor
FIGURE 3-10 LOCATION OF TERMINATING RESISTOR JUMPERS Proper termination for a half-duplex configuration is shown in FIGURE 3-11 with a terminating resistor in place at the transceiver of the last IRI on the bus. A termination resistor resides on the tranceiver of the Network port as well (refer to FIGURE 3-8). 3.5.1 WALL ADAPTOR CONNECTIONS Insert the female plug, FIGURE 3-12, of the wall adaptor power supply into the back jack of the IRI labeled "918VDC". Next, connect the wall adaptor power supply to the appropriate wall connector.
3.5 POWER SUPPLY CONNECTIONS Connect the power supply according to the appropriate instructions for the type power supply supplied with the IRI.
Pin 2
A(+)
J6 485
R1
Pin 4
B(-)
IRI
HALF-DUPLEX
FIGURE 3-11 HALF-DUPLEX TERMINATING RESISTOR ORIENTATION
FIGURE 3-12 EXTERNAL POWER SUPPLY FEMALE PLUG
3.5.2 CHASSIS MOUNT POWER SUPPLY CONNECTIONS FIGURE 3-13 may be used to locate 2 mounting holes for the chassis mount power supply
2 x 0.13 (3.3mm) DIA.
FIGURE 3-13 CHASSIS MOUNT POWER SUPPLY MOUNTING HOLES TEMPLATE
10
FIGURE 3-14 CHASSIS MOUNT POWER SUPPLY CONNECTIONS
With power disconnected from the power source, attach the stripped ends of the female plug cable to the chassis mount power supply. Attach the wire connected to the outside of the female plug to "-V" on the chassis mount power supply. Attach the wire connected to the inner tip of the female plug cable to "+V" on the chassis mount power supply (Refer to schematic shown on FIGURE 314). Attach an 18 gauge wire between a chassis ground point of the chassis and the chassis ground of the power supply, G. With power disconnected from the power source, connect the chassis mount power supply to the power source connections. Attach an 18 gauge wire between VAC-NEUTRAL of the power source to the "N" connection of the chassis mount power supply. Attach an 18 gauge wire between VAC-HOT of the power source to the "L" connection of the chassis mount power supply. The adjustment screw on the power supply is factory set. If an adjustment is necessary, adjust screw so that 12 Volt DC signal is measured on the output of the power supply between "+V" and "-V". Insert the female plug, FIGURE 3-12 , into the back jack of the IRI labeled "9-18VDC".
3.6 POWER ON CONFIRMATION After all physical installation and wiring is complete, apply power to the external power supply, confirm the "Power LED is on. If problems are encountered with any part of the IRI operation, refer to Section 5.0 IRI TROUBLE SHOOTING CHART.
4.0 OPERATION
This section of the manual describes the panel controls of the IRI, detailed instructions of how to use these controls to setup the IRI, and commands for communicating with the IRI.
4.1 OPERATOR PANEL LAYOUT The IRI has one push button, four LED (light emitting diode) lamps and two seven-segment displays. The push button is used for operator input, the LED's provide continuous status information, and the display exhibits the IRI address and set point information. 11
The following sections outline the function of the button and the meaning of the LEDs. The display information is described in Section 4.1.7, SETTING UP THE IRI, where detailed instructions are provided for each IRI function. 4.1.1 PUSH BUTTON The push button on the IRI is a multi-functional input. It allows the operator to enter the set point mode, move within the set points, and alter set points. There are two methods for using the push button, the "short" depress and "long" depress. The "short" depress is defined as depressing the button for less than two seconds. In contrast, the "long" depress is defined as depressing the button for longer than two seconds. "Long" depresses are used to enter the menu structure, select set points to alter and accept new set points. "Short" depresses are used to cycle through the various set points and the selections of each set point. 4.1.2 "POWER" LED This amber LED lights to indicate there is power supplied to the IRI. 4.1.3 "NETWORK PORT" LED (1)
To alter any of the set points, go into the set point mode by performing a "long" depress on the push button. The IRI will display a two character code showing which set point the menu is on. To move through the set points, perform a series of "short" depresses. To change one of the set points, select the set point to alter and perform a "long" depress. The IRI will display the current value of the set point. To alter a set point, perform a series of "short" depresses which will allow the user to move through the choices for that particular set point. To enter a particular choice for a set point, perform a "long" depress which will cause the display to flash the display as a way to indicate acceptance of the set point, The IRI will then exit the set point mode and display the current address. The IRI will automatically exit the set point mode if the push button is not depressed within ten seconds. Note: When changing the address, the most significant digit (MSD) is changed first. To accept it, perform a long depress. The MSD will flash then the least significant digit( LSD) can be changed. Perform a "long" depress to accept the new address. The following sections provide descriptions on all the set points within the IRI. The letters within the brackets are the two letter designations exhibited on the IRI display. 4.1.8 ADDRESS [Ad]
This LED flashes a green light whenever bytes are received on the network port. 4.1.4 "INGERSOLL-RAND PORT" LED (2) This LED flashes a green light whenever bytes are received on the Ingersoll-Rand port. Also, this LED will light up red if the IRI does not receive status information from the Intellisys controller after several status requests. 4.1.5 "SERVICE PORT" LED (3) This LED flashes a green light whenever bytes are received on the service port. 4.1.6 TWO CHARACTER DISPLAY This multifunction display is used to show the device address during normal operations. The display is also used when setting parameters. 4.1.7 SETTING UP THE IRI Setting up the IRI is done by entering chosen values for the IRI operating parameters, which are called set points. Section 6 displays a chart of all the IRI set points and the range of values for each one.
The operator uses this set point to give the IRI and its corresponding Intellisys controller a unique device address that the Network will use in order to communicate with it. Addresses range from 0 to 255 (00 - FF hex). 4.1.9 BAUD RATE [bl] The baud rate for the Network port is set through this set point. The user can select a 2400, 4800, 9600, or 19200 baud rate. 4.1.10 BAUD RATE [b3] The baud rate for the Service port is set through this set point. The user can select a 2400, 4800, 9600, or 19200 baud rate. 4.1.11 COMMUNICATIONS MODE [CO] The communications mode for the Network port can either be RTU mode (8 data bits, no parity, two stop bits) or ASCII mode (7 data bits, no parity, two stop bits). Refer to Modicon Modbus Protocol Reference Guide (PIMBUS-300 Rev. E) for more information on Modbus transmission modes.
12
4.1.12 CALL UP [Cu] This menu function is used to control the ICU function of the IRI. This function is only used in conjunction with IntelliGuard. Consult the factory for further information. "OF" = Call up Off. "on" = Call up On. 4.1.13 DISPLAY CHECK [dc] This menu function will perform a display check by lighting up the display with "88" and the IRI software version number. In addition, the LEDs cycle from green to red then off.
The form of the query is: IRI address Function Starting Address Hi Starting Address Lo Number of points Hi Number of points Lo Error check (CRC or LRC) The form of the response is: IRI Address Function Byte Count Data 1Hi Data 1 Lo Data 2 Hi Data 2 Lo Error check (CRC or LRC)
(Hex) = XX =03 = XX = XX = XX = XX = XX (Hex) = XX =03 = XX = XX = XX = XX = XX = XX
4.2 IRI COMMUNICATIONS The IRI uses Modbus protocol to communicate with personal computers or Programmable Logic Controllers (PLCs) over the Network port. The IRI only responds to two Modbus commands, Read Holding Register (03) and Preset Single Register (06) (See Modicon Modbus Protocol Reference Guide, PI-MBUS-300 Rev. E, for more details on Modbus). There are several types of Intellisys controllers with each having its own unique set points and sensors. All the values are stored within registers in the controllers. The register listings for each Intellisys controller are in section 4.3.
Here is an example of a request to read offline pressure (register 40112 and online pressure (register 40113 from IRI address 22(Hex) using RTU mode:
4.2.1 MODBUS READ COMMAND To read the registers from an Intellisys controller, a Read Holding Registers command (03) needs to be sent to the IRI. A maximum of 32 registers can be read at one time. The formats for the query and response are as follows:
The form of the query is: IRI address Function Starting Address Hi Starting Address Lo Number of points Hi Number of points Lo Error check (CRC hi) Error check (CRC lo) The form of the response is: IRI Address Function Byte Count Data 1 Hi Data 1 Lo Data 2 Hi Data 2 Lo Error check (CRC hi) Error check (CRC lo)
(Hex) =22 =03 =00 =6F =00 =02 =F3 =45 (Hex) =22 =03 =04 =00 =5F =00 =55 =18 =DC
13
4.2.2 MODBUS WRITE COMMAND To write to the registers in an Intellisys controller, a Preset Single Register command (06) needs to be sent to the IRI. Note: Writing to registers can only be executed when the compressor is stopped. The formats for the query and response are as follows:
The form of the query is: IRI address Function Starting Address Hi Starting Address Lo Number of points Hi Number of points Lo Error check (CRC or LRC) The form of the response is: IRI Address Function Byte Count Data 1 Hi Data 1 Lo Data 2 Hi Data 2 Lo Error check (CRC or LRC)
(Hex) = XX =06 = XX = XX = XX = XX = XX (Hex) = XX =06 = XX = XX = XX = XX = XX = XX
Here is an example to set offline pressure (register 40112 to 95 through IRI address 22(Hex) using RTU mode: The form of the query is: IRI address Function Starting Address Hi Starting Address Lo Data Hi Data Lo Error check (CRC hi) Error check (CRC lo) The form of the response is: IRI Address Function Starting Address Hi Starting Address Lo Data 2 Hi Data 2 Lo Error check (CRC hi) Error check (CRC lo) (Hex) =22 =06 =00 =6F =00 =5F =FE =BC (Hex) =22 =06 =00 =6F =00 =5F =FE =BC
14
4.3 REGISTER LISTING The following sections contain register definitions for the various Ingersoll-Rand Intellisys Controllers. 4.3.1 SSR CONTROLLER Register (40XXX) 001 003 004 005 006 007 008 009 064 065 096 097 098 099 112 113 114 115 116 117 118 119 120 121 122 123 124 125 255 256-270 272-286 288-302 304-318 320-334 336-350 352-366 368-382 8-8 400-414 512-526 999 Variable Read/ Write R/W R R R R R R R R R R R R R R/W R/W R/W R R/W R R R R/W R R/W R/W R/W R/W R R R R R R R R R R R R R Range Notes
Status/Control Discharge Pressure Sump Pressure Inlet Vacuum Coolant Temperature Airend Temperature Discharge Temperature Low Ambient Coolant Temp. Total Hours (hours) Loaded Hours (hours) Language Selection Units of Measure Rated Pressure Rated Horse Power Offline Pressure Online Pressure Display Timer (seconds) Star-Delta Time (seconds) Auto Start/Stop (AS/S) Time (minutes) Auto Start/Stop (AS/S) On/Off Sequence Control On/Off Remote Start/Stop On/Off Mod Only On/Off Power Out Restart Option (PORO)On/Off PORO Time (seconds) Load Delay Time (seconds) Min. Cooler Out Load Temp Unloaded Stop Time Warning Code Alarm Code History Inlet Vacuum Alarm History Sump Preisure Alarm History Dischage Pressure Alarm History Coolant Temperature Alarm History Airend Temperature Alarm History Discharge Temperature Alarm History Low Ambient Coolant Temp. History Run Hours Alarm History Load Hours Alarm History Status Alarm History IRI Version Number
See FIGURE 4-2
Divide Value by 10
Low Ambient Option
See FIGURE 4-3 See FIGURE 4-3 See FIGURE 4-3 rated = rated pressure offline = offline pressure
75 - (rated+3) 65-(offline-10) 10-600 2-60 0 or 1 0 or 1 0 or 1 0 or 1 0 or 1 10-120 0-60 30-150 10-30
No Write if AS/S is off 0=Off, 1=On 0=Off, 1=On 0=Off, 1=On 0=Off, 1 =On 0=Off, 1=On No Write if PORO is off Low Ambient Option See FIGURE 4-5 See FIGURE 4-5
Low Ambient Option
See FIGURE 4-4 Reads from IRI only
FIGURE 4-1 INTELLISYS SSR CONTROLLER REGISTER STRUCTURE
15
Bit 0: Host/Local (R/W) 0 = Local 1 = Host Bit 1: Run/Stop (R/W) 0 = Stop 1 = Run Bit 2: Load/Unload (R/W) 0 = Unload 1 = Load Bit 3: Modulating (R) 0 = Not Modulating 1 = Modulating Bit 4: Unused Bit 5: Stopped in Auto Restart (R) 0 = Not Stopped in Auto Restart 1 = Stopped in Auto Restart
Bit 6: Alarm (R) 0 = No Alarms 1 = Alarms Bit 7: Warning (R) 0 = No Warnings 1 = Warnings Bit 8: On/Off Line Mode (R) 0 = Not in On/Off Line Mode 1 = On/Off Line Mode Bit 9: Mod/ACS or Mod Only (R) 0 = Not in Mod/ASC Mode 1 = Mod/ASC Mode Bits 10-12: Unused Bits 13-15: Unit Type (R) 001 = SSR controller
FIGURE 4-2 INTELLISYS SSR CONTROLLER REGISTER 01-STATUS/CONTROL
Register 096: Languane 0 = English 1 = Spanish 2 = French 3 = Portuguese Register 99: Rated Horse Power 0 = 50 1 = 60 2 = 75 3 = 100 4 = 125 5 = 150
Register 097: Units of Measure 0 = F and PSI 1 = C and PSI 2 = C and Bar 3 = C and kPa 4 = C and kg/cm2 6 = 200 7 = 250 8 = 300 9 = 350 10 = 400 11 = 450
FIGURE 4-3 INTELLISYS SSR CONTROLLER REGISTER CODES
Bit 0: Run/Stop (R) 0 = Stop 1 = Run Bit 1: On/Off Line Mode (R) 0 = Not in On/Off Line Mode 1 = On/Off Line Mode Bit 2: MOD/ACS Mode (R) 0 = Not in Mod/ACS Mode 1 = Mod/ACS Mode Bit 3: Load/Unload (R) 0 = Unload 1 = Load
Bit 4: Stopped Auto Restart (R) 0 = Not Stopped in Auto Restart 1= Stopped in Auto Restart Bit 5: Unused
Bit 6: Unused
Bit 7: Unused
FIGURE 4-4 INTELLISYS SSR CONTROLLER STATUS ALARM HISTORY 16
Code 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37
Description Sensor Failure 1AVPT Sensor Failure 3APT Sensor Failure 4APT Sensor Failure P4 (Spare) Sensor Failure P5 (Spare) Sensor Failure P6 (Spare) Sensor Failure P7 (Spare) Sensor Failure P8 (Spare) Sensor Failure 2CTT Sensor Failure 2ATT Sensor Failure 4ATT Sensor Failure 3CTT (Optional) Sensor Failure T5 (Spare) Sensor Failure T6 (Spare) Sensor Failure T7 (Spare) Sensor Failure T8 (Spare) Starter Fault Motor Overload (Main) Fan Motor Overload Door Open (Starter) Stepper Limit Switch Check Motor Rotation Check Inlet Control System Remote Stop Failure Remote Start Failure Check Inlet Control Low Unload Sump Pressure High Air Pressure Low Sump Air Pressure High A/E Discharge Temperature Emergency Stop Change Inlet Filter Change Separator Element Change Coolant Filter 1AVPT Sensor Error (Calibration) Memory Fault
FIGURE 4-5 INTELLISYS SSR CONTROLLER ALARM & WARNING CODES
17
4.3.2 SSR SG CONTROLLER
Register (40XXX) 001 003 004 005 006 007 008 009 010 011
Variable
Read/ Write R/W R R R R R R R R R
Range
Notes
Status/Control Discharge Pressure Sump Pressure Inlet Vacuum Coolant Temperature Airend Temperature Discharge Temperature Low Ambient Coolant Temp. Separator Pressure Drop Coolant Pressure
See FIGURE 4-7
Divided by 10
Low Ambient Option Spare Pressure Input #4 if no coolant pressure option Spare Pressure Input #5 if no separator delta-p sensor option
012
Dry Side Sump Pressure
013 014 015 016 017 018 019 064 065 066 067 096 097 098 099 100 101 102 103 104 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127
Spare Pressure Input 6 Spare Pressure Input 7 Spare Pressure Input 8 Spare Temperature Input 5 Spare Temperature Input 6 Spare Temperature Input 7 Spare Temperature Input 8 Total Hours (hours) Loaded Hours (hours) Ten Thousand Total Hours Ten Thousand Loaded Hours Language Selection Units of Measure Rated Pressure Rated Horse Power/Kilowatt Starter Type Service Level Service Type Service Interval Coolant Pressure Sensor Offline Pressure Online Pressure Mode of Operation Star-Delta Time (seconds) Auto Start/Stop (AS/S) Time (minutes) Auto Start/Stop (AS/S) On/Off Sequence Control On/Off Remote Start/Stop On/Off Solenoid Delta-P Power Out Restart Option (PORO)On/Off PORO Time (seconds) Auto Start/Stop Delay Time (seconds) Min. Cooler Out Load Temp Unloaded Stop Time Low Ambient Option On/Off Contrast
R R R R R R R R R R R R R R R R R R R R R/W R/W R/W R R/W R R R R R R/W R/W R/W R/W R R
0-9999 0-9999
0-11 0-4 0 - 21 0-4 0 or 1 0 or 1 0-3 0 or 1 75 - (rated+3) 65-(offline-10) 0-2 5-20 2-60 0 or 1 0 or 1 0 or 1 0 or 1 0 or 1 10-120 0-60 30-150 10-30 0 or 1 0-10
Less Than 10000 Less Than 10000 Multiply by 10000 Multiply by 10000 See FIGURE 4-8 See FIGURE 4-8 See FIGURE 4-8 See FIGURE 4-8 0=Level 1, 1 =Level 2 0=Hours, 1 =Months 3, 6, 9, or 12 months 0=Off, 1 =On rated = rated pressure offline = offline pressure See FIGURE 4-8 No Write if AS/S is off 0=Off, 1 =On 0=Off, 1 =On 0=Off, 1 =On 0=Off, 1 =On No Write if PORO is off Low Ambient Option 0=Off, 1 =On
FIGURE 4-6 INTELLISYS SSR SG CONTROLLER REGISTER STRUCTURE (CONTINUED)
18
Register (40XXX) 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 250 251 252 253 254 255 256-270 272-286 288-302 304-318 320-334 336-350 352-366 368-382 384-398 400-414 416-430 432-446 448-462 464-478 480-494 512-526 528-542 544-558 560-574 576-590 592-606 999
Variable
Read/ write R/W R/W R/W R/W R/W R/W R/W R/W R R R R/W R/W R/W R/W R/W R/W R/W R/W R R R R R R R R R R R R R R R R R R R R R R R R R R R R R
Range
Notes
Lead/Lag Lag Offset Max Modulation Pressure Lead/Lag Cycle Length (Hours) Scheduled Start (Hour) Scheduled Start (Minute) Scheduled Stop (Hour) Scheduled Stop (Minute) Modbus Protocol Modbus Address High Dust Filter Integral Sequencing Lead Integral Sequencing Address Integral Sequencing Total Integral Sequencing Load Delay Integral Sequencing Lead Change (Hours) Integral Sequencing Lead Change - Day Integral Sequencing Lead Change - Hour Integral Sequencing Lead Change - Min Separator Delta-P Sensor Options Unloaded Inlet Vacuum Software Part Number - Most Significant Software Part Number - Least Significant Software Version Number Warning Code Alarm Code History Inlet Vacuum Alarm History Sump Pressure Alarm History Discharge Pressure Alarm History Coolant Temperature Alarm History Airend Temperature Alarm History Discharge Temperature Alarm History Low Ambient Coolant Temp. History Total Hours Alarm History 10000 Total Hours Alarm History Loaded Hours Alarm History 10000 Loaded Hours Alarm History Unloaded Inlet Vacuum Alarm History Coolant Pressure Alarm History Dry Side Sump Pressure Alarm History Status Alarm History Real Time Clock Alarm History - Hours Real Time Clock Alarm History - Minutes Real Time Clock Alarm History - Month Real Time Clock Alarm History - Date Real Time Clock Alarm History - Year IRI Version Number
0 or 1 0-10 (Online+10) (Offline + 7) 0-750 0-23 0-59 0-23 0-59 0 or 1 1-247 0 or 1 0-3 1-4 2-4 10-60 0-750 0-9 0-23 0-45 0 or 1
0=Off, 1 =On
0=Off, 1 =On 0=Off, 1 =On 0=Off, 1 =On, 2=Always, 3=Never
See FIGURE 4-8 Steps of 0, 15, 30, 45 0=Off, 1 =On See FIGURE 4-8 High Digits Low Digits See FIGURE 4-10 See FIGURE 4-10
Low Ambient Option Less Than 10000 Hours Multiply by 10000 Less Than 10000 Hours Multiply by 10000
See FIGURE 4-9
Reads from IRI only
FIGURE 4-6 INTELLISYS SSR SG CONTROLLER REGISTER STRUCTURE
19
Bit 0: Host/Local (R/W) 0 = Local 1 = Host Bit 1: Run/Stop (R/W) 0 = Stop 1 = Run Bit 2: Load/Unload (R/W) 0 = Unload 1 = Load Bit 3: Modulating (R) 0 = Not Modulating 1 = Modulating Bit 4: Unused Bit 5: Stopped in Auto Restart (R) 0 = Not Stopped in Auto Restart 1 = Stopped in Auto Restart
Bit 6: Alarm (R) 0 = No Alarms 1 = Alarms Bit 7: Warning (R) 0 = No Warnings 1 = Warnings Bit 8: On/Off Line Mode (R) 0 = Not in On/Off Line Mode 1 = On/Off Line Mode Bit 9: Mod/ACS or Mod Only (R) 0 = Not in Mod/ASC Mode 1 = Mod/ASC Mode Bits 10-12: Unused Bits 13-15: Unit Type (R) 001 = SSR controller
FIGURE 4-7 INTELLISYS SSR SG CONTROLLER REGISTER 01-STATUS/CONTROL
20
Register 096: Language 0 = English 1 = Spanish 2 = Portuguese 3 = French 4 = Italian 5 = Dutch
6 = German 7 = Danish 8 = Norwegian 9 = Swedish 10 = Finnish 11 = Turkish
Register 097: Units of Measure 0 = F and PSI 1 = C and PSI 2 = C and Bar 3 = C and kPa 4 = C and kg/cm2
Register 99: Rated Horse Power/Kilowatt 0 1 2 3 4 5 6 7 = = = = = = = = 50hp 60hp 75hp 100hp 125hp 150hp 200hp 250hp 8 = 300hp 9 = 350hp 10 = 400hp 11 = 450hp 12 = 500hp 13 = 75kw 14 = 90kw 15 16 17 18 19 20 21 = 110kw = 132kw = 150kw = 200kw = 250kw =300kw = 250kw
Register 100: Starter Type 0 1 2 3 4 = = = = = Star-Delta Full Voltage Remote Star-Delta Remote Full Voltage Soft Starter
Register 114: Mode of Operation 0 = MOD/ACS 1 = On/Off Line 2 = Modulation Only
Register 144: Integral Sequencing Lead Change - Day 0= Sunday 1 = Monday 2 = Tuesday 3 = Wednesday 4 = Thursday 5 = Friday 6 = Saturday 7 = Daily 8 = Weekdays 9 = Weekends
Register 250: Options Bit 0: Power Out Restart and Scheduled Start/Stop 0 = Off 1 = On
FIGURE 4-8 INTELLISYS SSR SG CONTROLLER REGISTER CODES
21
Bit 0: Run/Stop (R) 0 = Stop 1 = Run Bit 1: On/Off Line Mode (R) 0 = Not in On/Off Line Mode 1 = On/Off Line Mode Bit 2: MOD/ACS Mode (R) 0 = Not in Mod/ACS Mode 1 = Mod/ACS Mode Bit 3: Load/Unload (R) 0 = Unload 1 = Load
Bit 4: Stopped Auto Restart (R) 0 = Not Stopped in Auto Restart 1 = Stopped in Auto Restart Bit 5: Unused
Bit 6: Unused
Bit 7: Unused
FIGURE 4-9 INTELLISYS SSR SG CONTROLLER STATUS ALARM HISTORY
22
Code 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
Description Sensor Failure 1AVPT Sensor Failure 3APT Sensor Failure 4APT Sensor Failure 5CPT (Optional) Sensor Failure 6APT (Optional) Sensor Failure P6 (Spare) Sensor Failure P7 (Spare) Sensor Failure P8 (Spare) Sensor Failure 2CTT Sensor Failure 2ATT Sensor Failure 4ATT Sensor Failure 3CTT (Optional) Sensor Failure T5 (Spare) Sensor Failure T6 (Spare) Sensor Failure T7 (Spare) Sensor Failure T8 (Spare) Starter Fault Motor Overload (Main) Fan Motor Overload Control Power Loss Stepper Limit Switch Check Motor Rotation Check Inlet Control System Remote Stop Failure Remote Start Failure Check Inlet Control Low Unload Sump Pressure High Air Pressure Low Sump Air Pressure High A/E Discharge Temperature Emergency Stop Change Inlet Filter Change Separator Element Change Coolant Filter 1AVPT Sensor Error (Calibration) Memory Fault 100 Hours/14 Days To Service Service Required Alarm - Service Required Auxiliary 2 Auxiliary 1 High Line/Sump Differential Communication Failure 1 Communication Failure 2 Communication Failure 3 Communication Failure 4 Low Coolant Pressure
FIGURE 4-10 INTELLISYS SSR SG CONTROLLER ALARM & WARNING CODES
23
4.3.3 SE 15-100 HP CONTROLLER
Register (40XXX) 001 003 004 005 006 064 065 096 097 098 099 100 101 102 112 113 114 115 116 117 118 119 120 121 122 123 124 125 252 253 255 256-270 272-286 288-302 304-318 320-334 336-350 352-366 368-382 999
Variable
Read/ Write R/W R R R R R R R R R R R R R/W R/W R/W R/W R/W R R/W R R R R/W R/W R/W R/W R/W R R R R R R R R R R R R
Range
Notes
Status/Control Discharge Pressure Sump Pressure Separator Pressure Drop Airend Temperature Total Hours (hours) Loaded Hours (hours) Language Selection Units of Measure Rating Indicator Starter Type Star-Delta Timer (seconds) Contrast Modulation On/Off Offline Pressure Online Pressure Mode of Operation Display Timer (seconds) Auto Start/Stop (AS/S) On/Off Auto Start/Stop Time (minutes) Sequence Control On/Off Remote Start/Stop On/Off Power Out Restart Option(PORO) On/Off PORO Time (seconds) Load Delay Time (seconds) Lead/Lag On/Off Lag Offset Low Ambient On/Off Software Part Number High Word Software Part Number Low Word Warning Code Alarm Code History Discharge Pressure Alarm History Sump Pressure Alarm History Airend Temperature Alarm History Separator Pressure Alarm History Run Hours Alarm History Load Hours Alarm History Status Alarm History IRI Version Number
See FIGURE 4-12
See FIGURE 4-13 See FIGURE 4-13 See FIGURE 4-13
0 or 1 75 - (rated+3) 65-(offline-10) 0-2 10-600 0 or 1 2-20 0 or 1 0 or 1 0 or 1 10-120 0-60 0 or 1 0-10 0 or 1
0=Off 1=On
See FIGURE 4-13 0=Off, 1 =On No Write if AS/S is off 0=Off, 1 =On 0=Off, 1 =On 0=Off, 1 =On No Write if PORO is off 0=Off 1=On 0=Off 1=On
See FIGURE 4-15 See FIGURE 4-15
FIGURE 4-11 INTELLISYS SE 15-100 HP CONTROLLER REGISTER STRUCTURE
24
Bit 0: Host/Local (R/W) 0 = Local 1 = Host Bit 1: Run/Stop (R/W) 0 = Stop 1 = Run Bit 2: Load/Unload (R/W) 0 = Unload 1 = Load Bit 3: Modulating (R) 0 = Not Modulating 1 = Modulating Bit 4: Sump Pressure (R/W) 1 = Get Sump Pressure Bit 5: Stopped in Auto Restart (R) 0 = Not Stopped in Auto Restart 1 = Stopped in Auto Restart
Bit 6: Alarm (R) 0 = No Alarms 1 = Alarms Bit 7: Warning (R) 0 = No Warnings 1 = Warnings Bit 8: On/Off Line Mode (R) 0 = Not in On/Off Line Mode 1 = On/Off Line Mode Bit 9: Mod/ACS or Mod Only (R) 0 = Not in Mod/ASC or Mode 1 = Mod/ASC or Mod Mode Bits 10-12: Unused
Bits 13-15: Unit Type (R) 010 = SE controller
FIGURE 4-12 INTELLISYS SE 15-100HP CONTROLLER REGISTER 01-STATUS/CONTROL Register 096: Language 0 = English 1 = Spanish 2 = French 3 = Portuguese Register 097: Units of Measure 0 =C and Bar 1 =C and PSI 2 =C and kPa 3 =F and PSI 4 =C and kg/cm2 Register 114: Mode of Operation 0 = MOD/ACS 1 = Modulation Only 2 = On/Off Line
Register 099: Starter Type 0 = Full Voltage 1 = Star-Delta 2 = No Starter
FIGURE 4-13 INTELLISYS SE 15-100HP CONTROLLER REGISTER CODES Bit 0: Run/Stop (R) 0 = Stop 1 = Run Bit 1: On/Off Line Mode (R) 0 = Not in On/Off Line Mode 1 = On/Off Line Mode Bit 2: MOD/ACS Mode (R) 0 = Not Modulating 1 = Modulating Bit 3: Load/Unload (R) 0 = Unload 1 = Load Bit 4: Stopped Auto Restart (R) 0 = Not Stopped in Auto Restart 1 = Stopped in Auto Restart Bit 5: Unused
Bit 6: Unused
Bit 7: Unused
FIGURE 4-14 INTELLISYS SE 15-100HP CONTROLLER STATUS ALARM HISTORY 25
Code 01 02 04 05 06 07 08 09 10 12 15 16 17 18 19 20 21
Description Pressure Sensor Failure Temperature Sensor Failure 1 Starter Fault Motor Overload Reverse Rotation Remote Stop Failure Remote Start Failure Calibration Error High Airend Discharge Temperature High Pressure Separator Element Control Power Loss Fan Motor Overload Emergency Stop Low Sump Pressure Memory Fault Low Unloaded Sump Pressure
FIGURE 4-15 INTELLISYS SE 15-100HP CONTROLLER ALARM & WARNING CODES
26
4.3.4 SIERRA 50-100 HP CONTROLLER
Register (40XXX) 001 003 004 005 006 007 008 064 065 096 097 098 099 100 101 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 252 253 254 255 256-270 272-286 288-302 304-318 320-334 336-350 352-366 368-382 384-398 400-414 999
Variable
Read/ Write R/W R R R R R R R R R R R R R R R/W R/W R/W R R/W R R R R R/W R/W R/W R/W R/W R/W R R R R R R R R R R R R R R R
Range
Notes
Status/Control Discharge Pressure Package Discharge Temp. Bearing Oil Temp. 2nd Stage Inlet Temp. 2nd State Discharge Temp. 1st Stage Discharge Temp. Total Hours (hours) Loaded Hours (hours) Language Selection Units of Measure Rated Pressure Starter Type Star-Delta Timer (seconds) Contrast Off line Pressure Online Pressure Display Timer (seconds) Auto Start/Stop On/Off Auto Start/Stop Time (minutes) Condensate Switch On/Off Sequence Control On/Off Remote Start/Stop On/Off PORO On/Off PORO Time (seconds) Load Delay Time (seconds) Lead/Lag Lag Offset Condensate Discharge Time (seconds) Condensate Interval Time (seconds) Part Number Part Number Software Version Warning Code Alarm Code History Discharge Pressure Alarm History Package Disch. Temp. Alarm History Bearing Oil Temp. Alarm History 2nd Stage Inlet Temp. Alarm History 2nd Stage Disch. Temp. Alarm History 1st Stage Disch. Temp. Alarm History Run Hours Alarm History Load Hours Alarm History Status Alarm History IRI Version Number
See FIGURE 4-17
See FIGURE 4-18 See FIGURE 4-18 See FIGURE 4-18
75 - (rated+3) 65-(offline-10) 10-600 0 or 1 2-60 0 or 1 0 or 1 0 or 1 0 or 1 10-120 0-60 0 or 1 0-45 psi 2-10 90-270
0=Off, 1 =On No Write if AS/S is off 0=Off, 1=On 0=Off, 1 =On 0=Off, 1 =On 0=Off, 1=On No Write if PORO is off 0=Lead, 1=Lag
High 16-bits Lower 16-bits See FIGURE 4-20 See FIGURE 4-20
FIGURE 4-16 INTELLISYS SIERRA 50-100HP CONTROLLER REGISTER STRUCTURE
27
Bit 0: Host/Local (R/W) 0 = Local 1 = Host Bit 1: Run/Stop (R/W) 0 = Stop 1 = Run Bit 2: Load/Unload (R/W) 0 = Unload 1 = Load Bit 3: Unused Bit 4: Sump Pressure (R/W) 1 = Get Sump Pressure Bit 5: Stopped in Auto Restart (R) 0 = Not Stopped in Auto Restart 1 = Stopped in Auto Restart
Bit 6: Alarm (R) 0 = No Alarms 1 = Alarms Bit 7: Warning (R) 0 = No Warnings 1 = Warnings Bit 8: On/Off Line Mode (R) 0 = Not in On/Off Line Mode 1 = On/Off Line Mode Bit 9: Unused Bits 10-12: Unused Bits 13-15: Unit Type (R) 110 = Sierra SE controller
FIGURE 4-17 INTELLISYS SIERRA 50-100 HP CONTROLLER REGISTER 01-STATUS/CONTROL
Register 096: Language 0 = English 1 = Spanish 2 = French 3 = Portuguese Register 099: Starter Type 0 = Full Voltage 1 = Star-Delta 2 = No Starter
Register 097: Units of Measure 0 = C and Bar 1 = C and PSI 2 = C and kPa 3 = F and PSI 4 = C and kg/cm2
FIGURE 4-18 INTELLISYS SIERRA 50-100 HP CONTROLLER REGISTER CODES
Bit 0: Run/Stop (R) 0 = Stop 1 = Run Bit 1: OnlOff Line Mode (R) 0 = Not in On/Off Line Mode 1 = On/Off Line Mode Bit 2: Unused Bit 3: Load/Unload (R) 0 = Unload 1 = Load
Bit 6: Unused Bit 7: Unused
FIGURE 4-19 INTELLISYS SIERRA 50-100 HP CONTROLLER STATUS ALARM HISTORY
28
Code 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22
Description Pressure Sensor Failure Package Disch. Temp. Sensor Failure Bearing Oil Temp. Sensor Failure Starter Fault Motor Overload 2nd Stage Inlet Temp. Sensor Failure Remote Stop Failure Remote Start Failure Calibration Error 2nd Stage Disch. Temp. Sensor Failure 1st Stage Disch. Temp. Sensor Failure High Pressure Oil Pressure Switch Condensate Level High Package Disch. Temp. Control Power Loss High Bearing Oil Temp. Emergency Stop High 2nd Stage Inlet Temp. Memory Fault High 1st Stage Disch. Temp. High 2nd Stage Disch. Temp.
FIGURE 4-20 INTELLISYS SIERRA 50-100HP CONTROLLER ALARM & WARNING CODES
29
4.3.5 SIERRA 100-200 HP CONTROLLER
Register (40XXX) 001 003 004 005 006 007 008 009 010 011 012 013 064 065 066 067 096 097 098 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 255 256-270 272-286 288-302 304-318 320-334 336-350 352-366 368-382 384-398 400-414 512-526 528-542 544-558 560-574 576-590 592-606 608-622 999
Variable
Read/ Write R/W R R R R R R R R R R R R R R R R R R R/W R/W R/W R/W R R/W R/W R/W R/W R R R R R R R R R R R R R R R R R R R R R R R R R
Range
Notes
Status/Control Discharge Pressure 2nd Stage Inlet Pressure 2nd Stage Discharge Pressure Inlet Vacuum Oil Filter In Pressure Bearing Oil Pressure 1 st Staqe Discharge Temp. 1st Stage lnlet Temp. 2nd Stage Discharge Temp. Bearing Oil Temp. Packaqe Discharge Temp. Running Hours (<10,000 hours) Ten Thousand Running Hours Load Hours (<10,000 hours) Ten Thousand Load Hours Language Selection Units of Measure Ratinq Pressure Offline Pressure Online Pressure Display Timer (seconds) Condensate Time (seconds) Start-Delta Time (seconds) Auto Start/Stop Time (minutes) Max. 1st Stage Temperature Max. 2nd Stage Temperature PORO Time (seconds) Auto Start/Stop On/Off PORO On/Off Remote Start/Stop On/Off Sequence Control On/Off Condensate Level On/Off Water Unit Yes/No Warning Code Alarm Code History Inlet Vacuum Alarm History 2nd Stage Inlet Pressure Alarm History 2nd Stage Discharge Press. Alarm History Package Discharge Press. Alarm History Oil Filter In Pressure Alarm History Bearing Oil Pressure Alarm History 1st Stage Discharge Temp Alarm History 2nd Stage Inlet Temp Alarm History 2nd Stage Discharge Temp Alarm History Bearing Oil Temp Alarm History Package Discharge Air Temp Alarm History Run Hours Alarm History Run Hours, Ten Thosand, Alarm History Load Hours Alarm History Load Hours, Ten Thousand, Alarm History Status Alarm History IRI Version Number
See FIGURE 4-22
Multiply value by 10,000 Multiply value by 10,000 See FIGURE 4-23 See FIGURE 4-23 75 - (rated+3) 65-(offline-10) 10-600 90-270 10-20 2-60 310-410 Variable 10-120 0 or 1 0 or 1 0 or 1 0 or 1 0 or 1 0 or 1 rated = rated pressure offline = offline pressure
No Write if AS/S is off Refer to Sierra's Manual No Write if PORO is off 0=Off, 1=Cn 0=Off, 1=On 0=Off, 1=On 0=Off, 1=On 0=Off, 1=On 0=No, 1=Yes See FIGURE 4-25 See FIGURE 4-25
FIGURE 4-21 INTELLISYS SIERRA 100-200HP CONTROLLER REGISTER STRUCTURE
30
Bit 0: Host/Local (R/W) 0 = Local 1 = Host Bit 1: Run/Stop (R/W) 0 = Stop 1 = Run Bit 2: Load/Unload (R/W) 0 = Unload 1 = Load Bit 3: Unused Bit 4: Unused Bit 6: Stopped in Auto Restart (R) 0 = Not Stopped in Auto Restart 1 = Stopped in Auto Restart
Bit 6: Alarm (R) 0 = No Alarms 1 = Alarms Bit 7: Warning (R) 0 = No Warnings 1 = Warnings Bit 8: On/Off Line Mode (R) 0 = Not in On/Off Line Mode 1 = On/Off Line Mode Bit 9:Unused Bits 10-12: Unused Bits 13-15: Unit Type (R) 100 = Sierra controller
FIGURE 4-22 INTELLISYS SIERRA 100-200HP CONTROLLER ALARM/WARNING CODES
Register 96: Language 0 = English 1 = Spanish 2 = Portuguese
FIGURE 4-23 INTELLISYS SIERRA 100-200 HP CONTROLLER REGISTER CODES
Bit 0: Run/Stop (R) 0 = Stop 1 = Run Bit 1: On/Off Line Mode (R) 0 = Not in On/Off Line Mode 1 = On/Off Line Mode Bit 2: Unused Bit 3: Load/Unload (R) 0 = Unload 1 = Load
FIGURE 4-24 INTELLISYS SIERRA 100-200 HP CONTROLLER STATUS ALARM HISTORY
31
Code 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
Description Sensor Failure 1AVPT Sensor Failure 2APT Sensor Failure 3APT Sensor Failure 4APT Sensor Failure 5OPT Sensor Failure 6OPT Sensor Failure P7 (Spare) Sensor Failure P8 (Spare) Sensor Failure 2ATT Sensor Failure 3ATT Sensor Failure 4ATT Sensor Failure 5OTT Sensor Failure 7ATT Sensor Failure T6 (Spare) Sensor Failure T7 (Spare) Sensor Failure T8 (Spare) Starter Fault Motor Overload (Main) Fan Motor Overload High 1st Stage Discharge Temp. High 2nd Stage Discharge Temp. High Bearing Oil Temp. High I/C Air Temp, Unused Remote Stop Failure Remote Start Failure High Vacuum High Loaded Vacuum High Discharge Air Pressure Low Bearing Oil Pressure High I/C Pressure (Loaded) Emergency Stop Change Inlet Filter High I/C Pressure (Unloaded) Change Coolant Filter High 2nd Stage Pressure Memory Fault Low Water Flow High Condensate
FIGURE 4-25 INTELLISYS SIERRA 100-200HP CONTROLLER ALARM/WARNING CODES
32
4.3.6 SIERRA 125-400 HP SG CONTROLLER

Register (40XXX) 001 003 004 005 006 007 008 009 010 011 012 013 014 064 065 066 067 093 094 095 096 097 098 099 100 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 Variable Read/ Write R/W R R R R R R R R R R R R R R R R R R R R R R R R R/W R/W R/W R/W R R/W R/W R/W R/W R R R R R R/W R/W R/W R R/W R/W R/W R/W R/W R R R R R Range Notes
Status/Control Discharge Pressure 2nd Stage Inlet Pressure 2nd Stage Discharge Pressure Inlet Vacuum Oil Filter In Pressure Bearing Oil Pressure 2nd Stage Inlet Temp 1st Stage Discharge Temp. 2nd Stage Discharge Temp. Bearing Oil Temp. Package Discharge Temp. P6 Spare Pressure Input Running Hours (<10,000 hours) Ten Thousand Running Hours Load Hours (<10,000 hours) Ten Thousand Load Hours Service Level Service Type Service Interval Language Selection Units of Measure Rating Pressure Starter Type Power Type Offline Pressure Online Pressure Condensate Release Time (seconds) Condensate Inteval Time (seconds) Start-Delta Time (seconds) Auto Start/Stop Time (minutes) Max. 1st Stage Temperature Max. 2nd Stage Temperature PORO Time (seconds) Auto Start/Stop On/Off PORO On/Off Remote Start/Stop On/Off Sequence Control On/Off Condensate Level On/Off Load Delay Time (seconds) Lead/Lag Lag Offset Contrast Lead/Lag Cycle Length (Hours) Scheduled Start (Hours) Scheduled Start (Minutes) Scheduled Stop (Hours) Scheduled Stop (Minutes) Real Time Hours Real Time Minutes Month of Year Day of Month Year
See FIGURE 4-27
Value Divided by 10
0-1023
0 volts = 0, 5 volts = 1023 Multiply value by 10, 000 Multiply value by 10,000 0=Level 1, 1=Level 2 0=Hours, 1=Months 3, 6, 9, or 12 months See FIGURE 4-28 See FIGURE 4-28 See FIGURE 4-28 0=50 Hz, 1=60 Hz rated = rated pressure offline = offline pressure
0 or 1 0 or 1 0-3
0-4 0-1 75 - (rated+3) 65-(offline-10) 2-10 90-270 10-20 2-60 310-410 Variable 10-120 0 or 1 0 or 1 0 or 1 0 or 1 0 or 1 0-60 0 or 1 0 - 45 psi 0-10 0-750 0-23 0-59 0-23 0-59 0-23 0-59 1-12 1-31 0-99
No Write if AS/S is off Refer to Sierras Manual No Write if PORO is off 0=Off, 1=On 0=Off, 1=On 0=Off, 1=On 0=Off, 1=On 0=Off, 1=On 0=Lead, 1=Lag
FIGURE 4-26 INTELLISYS SIERRA 125-400HP SG CONTROLLER REGISTER STRUCTURE (CONTINUED)
33
Register (40XXX) 140 141 142 143 144 145 146 147 252 253 254 255 256-270 272-286 288-302 304-318 320-334 336-350 352-366 368-382 384-398 400-414 512-526 528-542 544-558 560-574 576-590 592-606 608-622 999
Variable
Read/ Write R/W R/W R/W R/W R/W R/W R/W R/W R R R R R R R R R R R R R R R R R R R R R R
Range
Notes
Integral Sequencing Lead Integral Sequencing Total Integral Sequencing Address Integral Sequencing Load Delay (Seconds) Integral Sequencing Lead Change (Hours) Integral Sequencing Lead Change - Day Integral Sequencing Lead Change - Hour Integral Sequencing Lead Change - Min Part Number Part Number Software Version Warning Code Alarm Code History Inlet Vacuum Alarm History 2nd Stage Inlet Pressure Alarm History 2nd Stage Discharge Press. Alarm History Package Discharge Press. Alarm History Oil Filter In Pressure Alarm History Bearing Oil Pressure Alarm History 1st Stage Discharge Temp Alarm History 2nd Stage Inlet Temp Alarm History 2nd Stage Discharge Temp Alarm History Bearing Oil Temp Alarm History Package Discharge Air Temp Alarm History Run Hours Alarm History Run Hours, Ten Thosand, Alarm History Load Hours Alarm History Load Hours, Ten Thousand, Alarm History Status Alarm History IRI Version Number
0-3 2-4 1-4 10-60 0-750 0-9 0-23 0-45
0=Off, 1=On, 2=Always, 3=Never
See FIGURE 4-28 Steps of 0, 15, 30, 45 High 16-bits Lower 16-bits See FIGURE 4-30 See FIGURE 4-30
SEE FIGURE 4-29 Reads from IRI only
FIGURE 4-26 INTELLISYS SIERRA 125-400HP SG CONTROLLER REGISTER STRUCTURE
34
FIGURE 4-27 INTELLISYS SIERRA 125-400HP SG CONTROLLER REGISTER 01- STATUS/CONTROL Register 096: Language 0 = English 1 = Spanish 2 = Portuguese 3 = French 4 = Italian 5 = Dutch Register 097: Units of Measure 0 = F and PSI 1 = C and PSI 2 = C and Bar 3 = C and kPa 4 = C and kg/cm2
Register 099: Starter Type 0 = Star-Delta 1 = Full Voltage 2 = Remote Star-Delta 3 = Remote Full Voltage 4 = Soft Starter
Register 145: Integral Seq. Lead Change - Day 0 = Sunday 4 = Thursday 7 = Daily 1 = Monday 5 = Friday 8 =Weekdays 2 = Tuesday 6 = Saturday 9 = Weekends 3 = Wednesday
FIGURE 4-28 INTELLISYS SIERRA 125-400HP SG CONTROLLER REGISTER CODES
Bit 0: Run/Stop (R) 0 = Stop 1 =Run Bit 1: On/Off Line Mode (R) 0 = Not in On/Off Line Mode 1 = On/Off Line Mode Bit 2: Unused Bit 3: Load/Unload (R) 0 = Unload 1= Load
Bit 4: Stopped Auto Restart (R) 0 = Not Stopped in Auto Restart 1= Stopped in Auto Restart Bit 5: Unused
FIGURE 4-29 INTELLISYS SIERRA 125-400HP SG CONTROLLER STATUS ALARM
35
Code 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
Description Sensor Failure 1AVPT Sensor Failure 2APT Sensor Failure 3APT Sensor Failure 4APT Sensor Failure 5OPT Sensor Failure 6OPT Sensor Failure P7 (Spare) Sensor Failure P8 (Spare) Sensor Failure 2ATT Sensor Failure 3ATT Sensor Failure 4ATT Sensor Failure 5OTT Sensor Failure 7ATT Sensor Failure T6 (Spare) Sensor Failure T7 (Spare) Sensor Failure T8 (Spare) Starter Fault Motor Overload (Main) Fan Motor Overload High 1st Stage Discharge Temp. High 2nd Stage Discharge Temp. High Bearing Oil Temp. High I/C Air Temp. 2nd Stage Over Ratio Remote Stop Failure Remote Start Failure High Vacuum High Loaded Vacuum High Discharge Air Pressure Low Bearing Oil Pressure High I/C Pressure (Loaded) Emergency Stop Change Inlet Filter/Inlet Restriction High I/C Pressure (Unloaded) Change Coolant Filter High 2nd Stage Pressure Memory Fault Low Water Flow High Condensate Auxiliary 1 Auxiliary 2 Service Required 100 Hours To Service 14 Days To Service Alarm Service Required No Control Power Invalid Calibration Communication Failure 1 Communication Failure 2 Communication Failure 3 Communication Failure 4
FIGURE 4-30 INTELLISYS SIERRA 125-400HP SG CONTROLLER ALARM/WARNING CODES
36
4.3.7 SIERRA SINGLE STAGE BOOSTER 125-200 HP SG CONTROLLER
Register (40XXX) 001 003 004 005 007 008 009 011 012 013 064 065 066 067 093 094 095 096 097 098 099 112 113 114 115 116 117 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139
Variable
Read/ Write R/W R R R R R R R R R R R R R R R R R R R R R/W R/W R/W R/W R R/W R/W R/W R R R R R R/W R/W R/W R R/W R/W R/W R/W R/W R R R R R
Range
Notes
Status/Control Package Discharge Pressure Airend Inlet Pressure Airend Discharge Pressure Oil Filter In Pressure Bearing Oil Pressure Airend Inlet Temp. Airend Discharge Temp. Bearing Oil Temp. Package Discharge Temp. Running Hours (<10,000 hours) Ten Thousand Running Hours Load Hours (<10,000 hours) Ten Thousand Load Hours Service Level Service Type Service Interval Language Selection Units of Measure Rating Pressure Starter Type Offline Pressure Online Pressure Condensate Release Time (seconds) Condensate Inteval Time (seconds) Start-Delta Time (seconds) Auto Start/Stop Time (minutes) Max. Airend Temperature PORO Time (seconds) Aut Start/Stop On/Off PORO On/Off Remote Start/Stop OR/Off Sequence Control On/Off Condensate Level On/Off Load Delay Time (seconds) Lead/Lag Lag Offset Contrast Lead/Lag Cycle Length (Hours) Scheduled Start (Hours) Scheduled Start (Minutes) Scheduled Stop (Hours) Scheduled Stop (Minutes) Real Time Hours Real Time Minutes Month of Year Day of Month Year
See FIGURE 4-32 Value Divided by 10
Multiply value by 10,000 Multiply value by 10,000 0=Level 1, 1=Level 2 0=Hours, 1=Months 3, 6, 9, or 12 months See FIGURE 4-33 See FIGURE 4-33
0 or 1 0 or 1 0-3
0-4 75 - (rated+3) 65-(offline-10) 2-10 90-270 10-20 2-60 328-428 10-120 0 or 1 0 or1 0 or 1 0 or 1 0 or 1 0-60 0 or 1 0-45 psi 0-10 0-750 0-23 0-59 0-23 0-59 0-2 0-59 1-12 1-31 0-99
rated = rated pressure offline = offline pressure
No Write if AS/S is off No Write if PORO is off 0=Off, 1=On 0=Off, 1=On 0=Off, 1=On 0=Off, 1=On 0=Off, 1=On 0=Lead, 1=Lag
FIGURE 4-31 INTELLISYS SIERRA SINGLE STAGE BOOSTER 125-200 HP CONTROLLER REGISTER STRUCTURE (CONTINUED)
37
Register (40XXX) 252 253 254 255 256-270 288-302 304-318 320-334 336-350 352-366 384-398 400-414 512-526 528-542 544-558 560-574 576-590 592-606 608-622 999
Variable
Read/ Write R R R R R R R R R R R R R R R R R R R R
Range
Notes
Part Number Part Number Software Version Warning Code Alarm Code History Airend Inlet Pressure Alarm History Airend Discharge Press. Alarm History Package Discharge Press. Alarm History Oil Filter In Pressure Alarm History Bearing Oil Pressure Alarm History Airend Inlet Ternp Alarm History Airend Discharge Temp Alarm History Bearing Oil Temp Alarm History Package Discharge Air Temp Alarm History Run Hours Alarm History Run Hours, Ten Thosand, Alarm History Load Hours Alarm History Load Hours, Ten Thousand, Alarm History Status Alarm History IRI Version Number
High 16-bits Lower 16-bits See FIGURE 4-35 See FIGURE 4-35
See FIGURE 4-34 Reads from IRI Only
FIGURE 4-31 INTELLISYS SIERRA SINGLE STAGE BOOSTER 125-200 HP SG CONTROLLER REGISTER STRUCTURE
38
FIGURE 4-32 INTELLISYS SIERRA SINGLE STAGE BOOSTER 125-200 HP SG CONTROLLER REGISTER 01-STATUS/CONTROL
Register 096: Language 0 = English 1 = Spanish 2 = French 3 = Portuguese Register 099: Starter Type 0 = Full Voltage 1 = Star-Delta 2 = No Starter
Register 097: Units of Measure 0 = C and Bar 1 =C and PSI 2 = C and kPa 3 = F and PSI 4 = C and kg/cm2
FIGURE 4-33 INTELLISYS SIERRA SINGLE STAGE BOOSTER 125-200 HP SG CONTROLLER REGISTER CODES
Bit 0: Run/Stop (R) 0 = Stop 1 = Run Bit 1: On/Off Line Mode (R) 0 = Not in On/Off Line Mode 1 = On/Off Line Mode Bit 2: Unused Bit 3: Load/Unload (R) 0 = Unload 1 = Load
FIGURE 4-34 INTELLISYS SIERRA SINGLE STAGE BOOSTER 125-200 HP SG CONTROLLER STATUS ALARM HISTORY
39
Code 02 03 04 05 06 07 08 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 29 30 31 32 33 34 35 36 37 38 39
Description Sensor Failure 2APT Sensor Failure 3APT Sensor Failure 4APT Sensor Failure 5OPT (Warn) Sensor Failure 6OPT Sensor Failure P7 (Spare) Sensor Failure P8 (Spare) Sensor Failure 3ATT (Warn) Sensor Failure 4ATT Sensor Failure 5OTT Sensor Failure 7ATT (Warn) Sensor Failure T6 (Spare) Sensor Failure T7 (Spare) Sensor Failure T8 (Spare) Starter Fault Motor Overload (Main) Fan Motor Overload High Airend Discharge Temp. High Bearing Oil Temp. Hi I/C Air Temp. Control Power Loss Remote Stop Failure Remote Start Failure High Discharge Air Pressure Low Bearing Oil Pressure High I/C Pressure (Loaded) Emergency Stop Change Inlet Filter High I/C Pressure (Unloaded) Change Oil Filter (Warn) Airend Stage Pressure Memory Fault Low Water Flow High Condensate
FIGURE 4-35 INTELLISYS SIERRA SINGLE STAGE BOOSTER 125-200 HP SGCONTROLLER ALARM/WARNING CODES
40
4.3.8 RECIP CONTROLLER

Register (40XXX) 001 003 004 005 006 007 008 009 010 011 012 013 014 015 016 017 018 064 065 066 067 068 069 070 071 072 073 074 075 096 097 098 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 Variable Read/ Write R/W R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R/W R/W R/W R/W R R/W R R R/W R/W R/W R R/W R R/W Range Notes
Status/Control 1st Stage Discharge Pressure Package Discharge Pressure Air Filter Pressure Drop Frame Oil Pressure Package Water In Pressure Package Water Out Pressure Pressure AA Pressure BB 1st Stage Discharge Temp. 2nd Stage Discharge Temp. Frame Oil Temperature Package Water In Temp. 2nd Stage Air In Temp. 1st Stage Out Temp. 2nd Stage Water Out Temp. Unused Run 10,000 Hours Run Hours (<10,000) Load 10,000 Hours Load Hours (<10,000) Load 75% 10,000 Hours Load 75% Hours (<10,000) Load 50% 10,000 Hours Load 50% Hours (<10,000) Load 25% 10,000 Hours Load 25% Hours (<10,000) Unload 10,000 Hours Unoad Hours (<10,000) Rated Pressure Recip Type Regulation Type Offline Pressure Online Pressure Data View Time Load Delay Time Star-Delta Time Auto Start/Stop Time Remote Start/Stop Sequence Control 1st Stage Discharge Temp. (max) 2nd Stage Discharge Temp, (max) Frame Oil Temp. (Max) Frame Oil Temp. Shutdown Packaqe Water In Temp. (Min) Packaqe Water In Temp. Shutdown Package Water In Temp. (Max)
See FIGURE 4-37
30 - rated 20-(offline-10) 10-600 15-60 3-19 10-180 0 or 1 0 or 1 150-500 150-500 120-210 0 or 1 25-45 0 or 1 50-150
See FIGURE 4-38 See FIGURE 4-38 rated=rated pressure offline=offline pressure
Star-Delta Units Only 0=Off, 1 =On 0=Off, 1=On
0=No, 1 =Yes 0=No, 1 =Yes
FIGURE 4-36 INTELLISYS RECIP CONTROLLER REGISTER STRUCTURE (PART 1 OF 3 CONTINUED)
41
Register (40XXX) 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 255 256-270 272-286 288-302 304-318 320-334 336-350 352-366 368-382
Variable
Read/ Write R R/W R R/W R R/W R R/W R R/W R/W R/W R R/W R R/W R R/W R R/W R R R R R R R R R/W R R/W R R R R R R R R R
Range
Notes
Package Water In Temp. Shutdown 2nd Stage Air In Temp. (Max) 2nd Stage Air In Temp. Shutdown 1 st Stage Water Out Temp. (Max) 1 st Stage Water Out Temp. Shutdown 2nd Stage Water Out Temp. (Max) 2nd Stage Water Out Temp Shutdown Package Discharge Pressure (Max) Package Discharge Press. Shutdown Air Filter Pressure Drop (Max) Frame Oil Pressure (Min) Package Water In Pressure (Max) Package Water In Press. Shutdown Package Water In Pressure (Min) Package Water In Press. Shutdown Package Water Pressure Loss (Min) Package Water Press. Loss Shutdown Pressure AA (Min) Pressure AA Shutdown Pressure BB (Max) Pressure BB Shutdown Lubricator Failure Shutdown Intercooler Condensate Shutdown Aftercooler Condensate Shutdown Lubricator Oil Level Shutdown Frame Oil Level Shutdown Switch AA Shutdown Switch BB Shutdown Condensate Time PORO On/Off PORO Time Warning Code Alarm Code History 1st Stage Disch. Press. Alarm History Package Disch. Temp. Alarm History Air Filter Press. Drop Alarm History Frame Oil Press. Alarm History Package Water In Press Alarm History Package Water Out Press Alarm Hist. Pressure AA Alarm History
0 or 1 80-160 0 or 1 80-155 0 or 1 80-155 0 or 1 30-X 0 or 1 .2-1.0 8-60 50-76 0 or 1 6-40 0 or 1 0-30 0 or 1 0-200 0 or 1 0-200 0 or 1 0 or 1 0 or 1 0 or 1 0 or 1 0 or 1 0 or 1 0 or 1 5-60 0 or 1 10-120
0=No, 1=Yes 0=No, 1 =Yes 0=No, 1=Yes 0=No, 1 =Yes X=rated + 10% of rated 0=No, 1 =Yes
0=No, 1=Yes 0=No. 1 =Yes 0=No, 1 =Yes 0=No, 1 =Yes 0=No, 0=No, 0=No, 0=No, 0=No, 0=No, 0=No, 0=No, 1 1 1 1 1 1 1 1 =Yes =Yes =Yes =Yes =Yes =Yes =Yes =Yes
0=Off, 1=On See FIGURE 4-40 See FIGURE 4-40
FIGURE 4-36 INTELLISYS RECIP CONTROLLER REGISTER STRUCTURE (PART 2 OF 3 CONTINUED)
42
Register (40XXX) 384-398 400-414 416-430 432-446 448-462 464-478 480-494 496-510 512-526 528-542 544-558 560-574 576-590 592-606 608-622 624-638 640-654 656-670 672-686 688-702 704-718 999
Variable
Read/ Write R R R R R R R R R R R R R R R R R R R R R R
Range
Notes
Pressure BB Alarm History 1st Stage Disch. Temp. Alarm History 2nd Stage Disch. Temp. Alarm History Frame Oil Temp. Alarm History Package Water In Temp. Alarm Hist. 2nd Stage Air In Temp. Alarm History 1st Stage Water Out Temp Alarm Hist. 2nd Stage Water Out Temp Alarm Hist. Run Hours >10,000 Alarm History Run Hours <10,000 Alarm History 100% Load Hours >10,000 Alarm Hist. 100% Load Hours <10,000 Alarm Hist. 75% Load Hours >10,000 Alarm Hist. 75% Load Hours <10,000 Alarm Hist. 50% Load Hours >10,000 Alarm Hist. 50% Load Hours <10,000 Alarm Hist. 25% Load Hours >10,000 Alarm Hist. 25% Load Hours <10,000 Alarm Hist. Unload Hours >10,000 Alarm Hist. Unload Hours <10,000 Alarm Hist. Status Alarm History IRI Version Number
FIGURE 4-36 INTELLISYS RECIP CONTROLLER REGISTER STRUCTURE (PART 3 OF 3)
43
Bit 0: Host/Local (R/W) 0 = Local 1 = Host Bit 1: Run/Stop (R/W) 0 = Stop 1 = Run Bit 2: Load/Unload (R/W) 0 = Unload 1 = Load Bits 3-4: Load Level (R/W) 00 = 25% 01 = 50% 10 = 75% 11 = 100% Bit 5: Stopped in Auto Restart (R) 0 = Not Stopped in Auto Restart 1 = Stopped in Auto Restart
Bit 6: Alarm (R) 0 = No Alarms 1 = Alarms Bit 7: Warning (R) 0 = No Warnings 1 = Warnings Bit 8: Constant Speed Mode (R) 0 = Not in Const. Speed Mode 1 = Constant Speed Mode Bit 9: Auto/Dual Mode (R) 0 = Not in Auto/Dual Mode 1 = Auto/Dual Mode
Bits 10-12: Unused Bits 13-15: Unit Type (R) 111 = Recip controller
FIGURE 4-37 INTELLISYS RECIP CONTROLLER REGISTER 01-STATUS/CONTROL Register 097: Recip Type 1 = LLE 2 = XLE 3 = PHE Register 098: Regulation Type 0 = 2 step 1 = 3 step 2 = 5 step (4 output) 3 = 5 step (3 output)
FIGURE 4-38 INTELLISYS RECIP CONTROLLER REGISTER CODES
Bit 0: Run/Stop (R) 0 = Stop 1 = Run Bit 1: Constant Speed Mode (R) 0 = Not inConstant Speed Mode 1 = Constant Speed Mode Bit 2: Auto Dual Mode (R) 0 = Not in Auto Dual Mode 1 = Auto Dual Mode Bit 3: Load/Unload (R) 0 = Unload 1 = Load
Bit 4: Stopped Auto Restart (R) 0 = Not Stopped in Auto Restart 1 = Stopped in Auto Restart Bits 5-6: Load Level 00 = 25% Load 01 = 50% Load 10 = 75% Load 11 = 100% Load Bit 7: Unused
FIGURE 4-39 INTELLISYS RECIP CONTROLLER STATUS ALARM HISTORY
44
Code 01 02 03 04 05 06 07 08 17 18 19 20 21 22 23 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 61 62 63 64 65 66 67 68 77
Description 1st Stage Disch. Press. Sensor Failure Package Disch. Press. Sensor Failure Air Filter Press. Drop Sensor Failure Frame Oil Press. Sensor Failure Pkg. Water In Press. Sensor Failure Pkg. Water Out Press. Sensor Failure Pressure AA Sensor Failure Pressure BB Sensor Failure 1st Stage Disch. Temp. Sensor Failure 2nd Stage Disch. Temp. Sensor Failure Frame Oil Temp. Sensor Failure Pkg. ater In Temp. Sensor Failure 2nd Stage Air In Temp. Sensor Failure 1st Stg. Wtr. Out Temp. Sensor Failure 2nd Stg. Wtr. Out Temp. Sensor Failure Emergency Stop Starter Fault Main Motor Overload Motor Not Synchronized Lubricator Failure Intercooler Condensate Aftercooler Condensate Lubricator Oil Frame Oil Switch AA Switch BB Remote Stop Failure Remote Start Failure 1st Stage Discharge Temp. 2nd Stage Discharge Temp. Frame Oil Temp. Package Water In Temp. (Low) Package Water In Temp. (High). 2nd Stage Air In Temp. 1st Stage Water Out Temp. 2nd Stage Water Out Temp. Package Discharge Pressure Air Filter Pressure Drop Frame Oil Pressure Package Water In Pressure (Low) Package Water In Pressure (High) Package Water Pressure Loss Pressure AA Pressure BB High Disch. Press. caused by host
FIGURE 4-40 INTELLISYS RECIP CONTROLLER ALARM & WARNING CODES
45
4.3.9 RECIP SG CONTROLLER

Register (40XXX) 001 003 004 005 006 007 008 009 010 011 012 013 014 015 016 017 018 064 065 066 067 068 069 070 071 072 073 096 097 098 099 100 101 102 103 104 105 112 113 114 115 116 117 118 119 120 121 122 123 Variable Read/ Write R/W R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R/W R/W R/W R/W R R/W R/W R R/W R/W R/W R/W Range Notes
Status/Control Oil Pressure Water In Pressure 1 Water Out Pressure Package Discharge Pressure 1st Stage Discharge Pressure 2nd Stage Discharge Pressure Suction Pressure Inlet Vacuum Oil Temperature Water In Temperature 2nd Stage Inlet Tem2erature 3rd Stage Inlet Temperature Package Discharge Temperature 1st Stage Discharge Temperature 2nd Stage Discharge Temperature 3rd Stage Discharge Temperature Total Hours (hours) Ten Thousand Total Hours 100% Loaded Hours (hours) Ten Thousand 100% Loaded Hours 50% Loaded Hours (hours) Ten Thousand 50% Loaded Hours 25% Loaded Hours (hours) Ten Thousand 25% Loaded Hours 75% Loaded Hours (hours) Ten Thousand 75% Loaded Hours Language Selection Units of Measure Recip Type Rated Pressure Sensor 2APT Sensor IAPT Sensor 7APT Sensor 3AP Regulation Starter Type Offline Pressure Online Pressure Mode of Operation Load Delay Time (seconds) Star-Delta Time (seconds) Auto Start/Stop (AS/S) Time (minutes) Condensate Time (seconds) Contrast Condensate Interval (seconds) Inlet Regulation Time (10ths of seconds) Minimum lst Stage Discharge Pressure Auto Start Delay Time (seconds)
See FIGURE 4-42
3 Stage Units Only Booster Units Only Air Filter Press Drop Option
3 Stage Units Only
0-9999 0-9999 0-9999 0-9999 0-9999 0-2 0-4 0-5 0-2 0-2 0-2 0-2 0-4 0-3 30 - rated 20-(offline-2) 0-1 15-60 2-20 3-60 0-10 60-300 0-5.0 50-300 0-60
3 Stage Units Only Less Than 10000 Multiply by 10000 Less Than 10000 Multiply by 10000 Less Than 10000 Multiply by 10000 Less Than 10000 Multiply by 10000 Less Than 10000 Multiply by 10000 See FIGURE 4-43 See FIGURE 4-43 See FIGURE 4-43 0=225,1=500,2=1000 0=225,1=500,2=1000 0=225,1=500,2=1000 0=225,1=500,2=1000 See FIGURE 4-43 See FIGURE 4-43 rated = rated pressure offline = offline pressure See FIGURE 4-43
FIGURE 4-41 INTELLISYS RECIP SG CONTROLLER REGISTER STRUCTURE (PART 1 OF 2 CONTINUED)
46
Register (40XXX) 128 129 130 131 132 133 134 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 252 253 254 255 256-270 272-286 288-302 304-318 320-334 336-350 352-366 368-382 384-398 400-414 416-430 432-446 448-462 464-478 480-494 496-510 512-526 528-542 544-558 560-574 576-590 592-606 608-622 624-638 640-654 656-670 672-686
Variable
Read/ Write R R R R R R R R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R
Range
Notes
Remote Start/Stop On/Off Sequence Control On/Off Power Out Restart Option (PORO)On/Off PORO Time (seconds) Air Filter Pressure Drop On/Off Air Filter Pressure Drop Value (I Oth of psi) CI sed Loop Water System High I st Stage Discharge Temperature High 2nd Stage Discharge Temperature High 3rd Stage Discharge Temperature High Oil Temperature Low Water In Temperature High Water In Temperature High 2nd Stage In Temperature High 3rd Stage In Temperature High Package Discharge Temperature High Ist Stage Discharge Pressure High 2nd Stage Discharge Pressure Low Suction Pressure High Suction Pressure Low Oil Pressure Low Water In Pressure High Water In Pressure Low Water Pressure Drop Software Part Number - Most Significant Software Part Number -Least Significant Software Version Number Warning Code Alarm Code History Oil Pressure Alarm History Water In Pressure Alarm History Water Out Pressure Alarm History Package Discharge Press Alarm History 1st Stage Discharge Press Alarm History 2nd Stage Discharge Press Alarm History Suction Pressure Alarm History Inlet Vacuum Alarm History Oil Temperature Alarm History Water In Temperature Alarm History 2nd Stage In Temperature Alarm History 3rd Stage In Temperature Alarm History Package Discharge Temp Alarm History 1st Stage Discharge Temp Alarm History 2nd Stage Discharge Temp Alarm History 3rd Stage Discharge Temp Alarm History Run Hours Alarm History 10000 Run Hours Alarm History 100% Loaded Hours Alarm History 10000 100% Loaded Hours Alarm History 50% Loaded Hours Alarm History 10000 50% Loaded Hours Alarm History Status Alarm History Real Time Clock Alarm History - Hours Real Time Clock Alarm History - Minutes Real Time Clock Alarm History - Month
0 or 1 0 or 1 0 or 1 10-120 0 or 1 .2-1.0 0 or 1 150-500 150-500 150-500 120-210 30-50 50-150 80-160 80-160 80-500 100-400 100-400 30-400 35-405 8-60 25-45 50-76 0-40
0=Off, 1=On 0=Off, 1=On 0=Off, 1=On 0=Off, 1=On 0=Off, 1=On
High Digits Low Digits See FIGURE 4-49 See FIGURE 4-49
Less Than 10000 Hours Multiply by 10000 Less Than 10000 Hours Multiply by 10000 Less Than 10000 Hours Multiply by 10000 See FIGURE 4-48
FIGURE 4-41 INTELLISYS RECIP SG CONTROLLER REGISTER STRUCTURE (PART 2 OF 2) 47
Bit 0: Host/Local (R/W) 0 = Local 1= Host Bit 1: Run/Stop (R/W) 0 = Stop 1 =Run Bit 2: Load/Unload (R/W) 0 = Unload 1 = Load Bits 3-4: Load Level (R/W) 00 = 25% 01 = 50% 10 = 75% 11 = 100% Bit 5: Stopped in Auto Restart (R) 0 = Not Stopped in Auto Restart 1 = Stopped in Auto Restart
FIGURE 4-42 INTELLISYS RECIP SG CONTROLLER REGISTER 01-STATUS/CONTROL
Register 096: Language 0 = English 1 = Spanish 2 = Portuguese
Register 098: Recip Type 0 = ESV 1 = ESV Booster 2 = PHE, LLE, XLE 2 Stage 3 = PHE, DXE 3 Stage 4 = PHE 2 A/E Booster 5 = PHE 2 Stage Booster Register 105: Starter Type 0 = Star-Delta 1 = Full Voltage 2 = Remote Star-Delta 3 = Remote Full Voltage
Register 097: Units of Measure 0 = F and PSI 1= C and PSI 2 = C and Bar 3 = C and kPa 4 = C and kg/cm2 Register 104: Regulation 0 = 2 Step 1 = 3 Step 2 = 5 Step 1 3 = 5 Step 2 4 = Inlet Regulation Register 114: Mode of Operation 0 = Constant Speed 1 = Auto/Dual
FIGURE 4-43 INTELLISYS RECIP SG CONTROLLER REGISTER CODES Bit 0: Run/Stop (R) 0 = Stop 1 =Run Bit 1: Constant Speed Mode (R) 0 = Not in Constant Speed Mode 1= Constant Speed Mode Bit 2: Auto Dual Mode (R) 0 = Not in Auto Dual Mode 1 = Auto Dual Mode Bit 3: Load/Unload (R) 0 = Unload 1 = Load Bit 4: Stopped Auto Restart (R) 0 = Not Stopped in Auto Restart 1 = Stopped in Auto Restart Bits 5-6: Load Level 00 = 25% Load 01 = 50% Load 10 = 75% Load 11 = 100% Load Bit 7: Unused
FIGURE 4-43 INTELLISYS RECIP SG CONTROLLER STATUS ALARM HISTORY 48
Code 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
Description Sensor Failure 1APT Sensor Failure 2APT Sensor Failure 3APT Sensor Failure 4OPT Sensor Failure 5WPT Sensor Failure 6WPT Sensor Failure 7APT Sensor Failure 3AVPT Sensor Failure 3OTT Sensor Failure 7WTT Sensor Failure 5ATT Sensor Failure 6ATT Sensor Failure 4ATT Sensor Failure 1ATT Sensor Failure 2ATT Sensor Failure 8ATT Starter Fault Motor Overload High Vibration Control Power Loss Lubricator Line Alert Low Lubricator Oil Level Low Frame Oil Level Intercooler Condensate Remote Stop Failure Remote Start Failure Aftercooler Condensate High Package Inlet Temperature High Water Out Temperature High Frame Oil Temperature Low Water In Temperature Emergency Stop High 2nd Stage In Temperature High 3rd Stage In Temperature High Package Discharge Temp High 1st Stage Discharge Temp High 2nd Stage Discharge Temp High 3rd Stage Discharge Temp High Water In Temp Low Frame Oil Pressure Low Water In Pressure High Water In Pressure Low Water Pressure Loss High Package Discharge Pressure High 1st Stage Discharge Pressure High 2nd Stage Discharge Pressure Low Suction Pressure High Suction Pressure Air Filter Pressure Drop High Discharge Pressure by Host Motor Not Synchronized Memory Fault Invalid Calibration
FIGURE 4-44 INTELLISYS RECIP SG CONTROLLER ALARM & WARNING CODES
49
4.3.10 RECIP BOOSTER CONTROLLER
Register (40XXX) 001 003 004 005 006 007 008 009 010 011 012 013 014 015 016 017 018 064 065 066 067 068 069 070 071 072 073 074 075 096 097 098 099 09A 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126
Variable
Read/ Write R/W R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R/W R/W R/W R/W R R/W R R R/W R/W R/W R R/W R R/W
Range
Notes
Status/Control 1st Stage Discharge Pressure Package Discharge Pressure Package Suction Pressure Frame Oil Pressure Package Water In Pressure Package Water Out Pressure Pressure AA Pressure BB 1st Stage Discharge Temp. 2nd Stage Discharge Temp. Frame Oil Temperature Package Water In Temp. 2nd Stage Air In Temp. Package Inlet Air Temp. Package Water Out TempUnused Run 10,000 Hours Run Hours (<101000) Load 10,000 Hours Load Hours (<10,000) Load 75% 10,000 Hours Load 75% Hours (<10,000) Load 50% 10,000 Hours Load 50% Hours (<10,000) Load 25% 10,000 Hours Load 25% Hours (<10,000) Unload 10,000 Hours Unoad Hours (<10,000) Rated Pressure Recip Type Regulation Type Language Unit of Measure Offline Pressure Online Pressure Data View Time Load Delay Time Star-Delta Time Auto Start/Stop Time Remote Start/Stop Sequence Control 1st Stage Discharge Temp. (Max) 2nd Stage Discharge Temp. (Max) Frame Oil Temp. (Max) Frame Oil Temp. Shutdown Package Water In Temp. (Min) Package Water In Temp. Shutdown Packaqe Water In Temp. (Max)
See FIGURE 4-48
30 - rated 20-(offline-10) 10-600 15-60 3-19 10-180 0 or 1 0 or 1 150-500 150-500 120-210 0 or 1 25-45 0 or 1 50-150
See FIGURE 4-49 See FIGURE 4-49 See FIGURE 4-49 See FIGURE 4-49 rated=rated pressure offline=offline pressure
Star-Delta Units Only 0=0ff, 1=On 0=0ff, 1=On
0=No, 1=Yes 0=No, 1=Yes
FIGURE 4-45 INTELLISYS RECIP BOOSTER CONTROLLER REGISTER STRUCTURE (PART 1 OF 3 CONTINUED)
50
Register (40XXX) 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 255 256-270 272-286 288-302 304-318 320-334 336-350 352-366 368-382
Variable
Read/ Write R R/W R R/W R R/W R R/W R/W R R/W R/W R R/W R/W R/W R/W R R/W R R/W R R/W R R/W R R R R R R R R R/W R R R R R R R R R
Range
Notes
Package Water In Temp. Shutdown 2nd Stage Air In Temp. (Max) 2nd Stage Air In Temp. Shutdown Package Inlet Air Temp. (Max) Package Inlet Air Temp. Shutdown Package Water Out Temp. (Max) Package Water Out Temp Shutdown Low 1st Stage Discharge Pressure High 1st Stage Discharge Pressure High 1st Stage Discharge Shutdown Low Package Discharge Pressure High Package Discharge Pressure High Package Discharge Shutdown Low Package Suction Pressure High Package Suction Pressure Low Frame Oil Pressure Low Package Water In Pressure Low Pkg Water In Press. Shutdown High Package Water In Pressure Hgih Pkg Water In Press. Shutdown Package Water Pressure Loss (Min) Package Water Press. Loss Shutdown Pressure AA (Min) Pressure AA Shutdown Pressure BB (Max) Pressure BB Shutdown Lubricator Failure Shutdown Intercooler Condensate Shutdown Aftercooler Condensate Shutdown Lubricator Oil Level Shutdown Frame Oil Level Shutdown Switch AA Shutdown Switch BB Shutdown Condensate Time Warning Code Alarm Code History 1st Stage Disch. Press. Alarm History Package Disch. Temp. Alarm History Package Suction Press. Alarm History Frame Oil Press. Alarm History Package Water In Press Alarm History Package Water Out Press Alarm Hist. Pressure AA Alarm History
0 or 1 80-160 0 or 1 50-200 0 or 1 80-200 0 or 1 80-320 100-400 0 or 1 15-558 500-715 0 or 1 50-180 50-180 8-60 6-40 0 or 1 50-76 0 or 1 0-30 0 or 1 0-200 0 or 1 0-200 0 or 1 0 or 1 0 or 1 0 or 1 0 or 1 0 or 1 0 or 1 0 or 1 5-60
0=No, 1=Yes 0=No, 1=Yes 0=No, 1=Yes 0=No, 1=Yes
0=No, 1=Yes
0=No, 1=Yes
0=No, 1=Yes 0=No, 1=Yes 0=No, 1=Yes 0=No, 1=Yes 0=No, 0=No, 0=No, 0=No, 0=No, 0=No, 0=No, 0=No, 1=Yes 1=Yes 1=Yes 1=Yes 1=Yes 1=Yes 1=Yes 1=Yes
See FIGURE 4-51 See FIGURE 4-51
FIGURE 4-46 INTELLISYS RECIP BOOSTER CONTROLLER REGISTER STRUCTURE (PART 2 OF 3 CONTINUED)
51
Register (40XXX) 384-398 400-414 416-430 432-446 448-462 464-478 480-494 496-510 512-526 528-542 544-558 560-574 576-590 592-606 608-622 624-638 640-654 656-670 672-686 688-702 704-718 999
Variable
Read/ Write R R R R R R R R R R R R R R R R R R R R R R
Range
Notes
Pressure BB Alarm History 1st Stage Disch. Temp. Alarm History 2nd Stage Disch. Temp. Alarm History Frame Oil Temp. Alarm History Package Water In Temp. Alarm Hist. 2nd Stage Air In Temp. Alarm History Package Inlet Air Temp Alarm Hist. Package Water Out Temp Alarm Hist. Run Hours >10,000 Alarm History Run Hours <10,000 Alarm History 100% Load Hours >10,000 Alarm Hist. 100% Load Hours <10,000 Alarm Hist. 75% Load Hours >10,000 Alarm Hist. 75% Load Hours <10,000 Alarm Hist. 50% Load Hours >10,000 Alarm Hist. 50% Load Hours <10,000 Alarm Hist. 25% Load Hours >10,000 Alarm Hist. 25% Load Hours <10,000 Alarm Hist. Unload Hours >10,000 Alarm Hist. Unload Hours <10,000 Alarm Hist. Status Alarm History IRI Version Number
FIGURE 4-47 INTELLISYS RECIP BOOSTER CONTROLLER REGISTER STRUCTURE (PART 3 OF 3)
52
Bit 0: Host/Local (R/W) 0 = Local 1 = Host Bit 1: Run/Stop (R/W) 0 = Stop 1 = Run Bit 2: Load/Unload (R/W) 0 = Unload 1 = Load Bit 3-4: Load Level (R/W) 00 = 25% 01 = 50% 10 = 75% 11 = 100% Bit 5: Stopped in Auto Restart (R) 0 = Not Stopped in Auto Restart 1 = Stopped in Auto Restart
FIGURE 4-48 INTELLISYS RECIP BOOSTER CONTROLLER REGISTER 01-STATUS/CONTROL Register 097: Recip Type 1 = LLE 2 = XLE 3 = PHE Register 099: Language Register 09A: Units of Measure 0 = English 1 = Other language Register 098: Regulation Type 0 = 2 step 1 = 3 step 2 = 5 step (4 output) 3 = 5 step (3 output) 0 1 2 3 4 = = = = = F and PSI C and PSI C and Bar C and kPa C and kg/cm2
FIGURE 4-49 INTELLISYS RECIP BOOSTER CONTROLLER REGISTER CODES
Bit 0: Run/Stop (R) 0 = Stop 1 = Run Bit 1: Constant Speed Mode (R) 0 = Not inConstant Speed Mode 1 = Constant Speed Mode Bit 2: Auto Dual Mode (R) 0 = Not in Auto Dual Mode 1 = Auto Dual Mode Bit 3: Load/Unload (R) 0 = Unload 1 = Load
Bit 4: Stopped Auto Restart (R) 0 = Not Stopped in Auto Restart 1 = Stopped in Auto Restart Bits 5-6: Load Level 00 = 25% Load 01 = 50% Load 10 = 75% Load 11 = 100% Load Bit 7: Unused
FIGURE 4-50 INTELLISYS RECIP BOOSTER CONTROLLER STATUS ALARM HISTORY 53
Code 01 02 03 04 05 06 07 08 17 18 19 20 21 22 23 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 58 59 60 61 62 63 64 65 66 67 68 77
Description 1st Stage Disch. Press. Sensor Failure Package Disch. Press. Sensor Failure Package Suction Sensor Failure Frame Oil Press. Sensor Failure Pkg. Water In Press. Sensor Failure Pkg. Water Out Press. Sensor Failure Pressure AA Sensor Failure Pressure BB Sensor Failure 1st Stage Disch. Temp. Sensor Failure 2nd Stage Disch. Temp. Sensor Failure Frame Oil Temp. Sensor Failure Pkg. Water In Temp. Sensor Failure 2nd Stage Air In Temp. Sensor Failure Package Inlet Air Temp. Sensor Failure Package Wtr Out Temp. Sensor Failure Emergency Stop Starter Fault Main Motor Overload Motor Not Synchronized Lubricator Failure Intercooler Condensate Aftercooler Condensate Lubricator Oil Frame Oil Switch AA Switch BB Remote Stop Failure Remote Start Failure 1st Stage Discharge Temp. 2nd Stage Discharge Temp. Frame Oil Temp. Package Water In Temp. (Low) Package Water In Temp. (High) 2nd Stage Air In Temp. Low 1st Stage Discharge Pressure High Ist Stage Discharge Pressure Low Package Discharge Pressure Package Discharge Pressure Air Filter Pressure Drop Frame Oil Pressure Package Water In Pressure (Low) Package Water In Pressure (High) Package Water Pressure Loss Pressure AA Pressure BB High Disch. Press. caused by host
FIGURE 4-51 INTELLISYS RECIP BOOSTER CONTROLLER ALARM & WARNING CODES
54
4.3.11 NIRVANA SGN CONTROLLER
Register (40XXX) 001 003 004 005 006 007 008 009 010 011 012 013 014 015 016 017 018 019 020 021 025 026 027 028 029 030 031 032 033 048 049 050 051 052 053 054 055 056 064 065 096 097 098 099 100 101 112 113 114 115 116 117
Variable
Read/ Write R/W R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R/W R/W R/W R/W R R/W
Range
Notes
Status/Control Discharge Pressure Sump Pressure Dry Side Sump Pressure Spare Pressure Input 4 Spare Pressure Input 5 Spare Pressure Input 6 Spare Pressure Input 7 Spare Pressure Input 8 Coolant Temperature Airend Temperature Discharge Temperature Spare Temperature Input 4 Spare Temperature Input 5 Spare Temperature Input 6 Spare Temperature Input 7 Spare Temperature Input 8 Separator Pressure Drop Percent Capacity Percent Energy Savings Motor Speed Motor Current Input Voltage DC Bus Voltage Remote Pressure Motor Voltage Package kW kW Hours mW Hours Average Package kW-hr Average % Capacity Average Capacity Package Energy Cost (Low) Package Energy Cost (High) Energy Savings (Low) Energy Savings (High) Lifetime Energy Saving (Low) Lifetime Energy Saving (High) Total Hours (hours) Ten Thousand Total Hours Language Selection Units of Measure Kilowatt Rating Service Level Service Type Service Interval Target Pressure Auto Stop Pressure Immediate Stop Pressure Blowdown Mode Energy Rate Compare Savings To
See FIGURE 4-53
Volts AC
Amps 0-999 Add to (mW hours 1000)
0-99.99 0-99.99 0-99.99 0-9999 0-11 0-4 0-12 0 or 1 0 or 1 0-3 65-145 (T+1)-(T+10) ASP-(ASP+1 0) 1 0 or 1 0-2
CFM or M3 Divide by 100 Multiply by 100 Divide by 100 Multiply by 100 Divide by 100 Multiply by 100 Less Than 10000 Multiply by 10000 See FIGURE 4-54 See FIGURE 4-54 See FIGURE 4-54 0=Level 1, 1 =Level 2 0=Hours, 1 =Months 3, 6, 9, or 12 months T = target pressure ASP= auto stop pressure 0=Off, 1 =On Divide by 1000 0=Mod,1=On/Off,2=Geo
FIGURE 4-52 INTELLISYS NIRVANA SGN CONTROLLER REGISTER STRUCTURE (PAGE 1 OF 2 CONTINUED)
55
Register (40XXX) 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 250 251 252 253 254 255 256-270 272-286 288-302 304-318 320-334 336-350 352-366 368-382 384-398 400-414 416-430 448-462 464-478 480-494 496-510 512-526 528-542 544-558 560-574 576-590 592-606 608-622 624-638 640-654 656-670 672-686 688-702 704-718 999
Variable
Read/ Write R R R R R/W R R/W R/W R/W R/W R/W R/W R/W R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R
Range
Notes
Remote Sensor Sequence Control On/Off Remote Start/Stop On/Off Power Out Restart Option (PORO)On/Off PORO Time (seconds) Low Ambient Option On/Off Min. Cooler Out Load Temp Scheduled Start - Day Scheduled Stop - Day Scheduled Start (Hour) Scheduled Start (Minute) Scheduled Stop (Hour) Scheduled Stop (Minute) Modbus Protocol Modbus Address Options VSD Software Version Number Software Part Number - Most Significant Software Part Number - Least Significant Software Version Number Warning Code Alarm Code History Discharge Pressure Alarm History Sump Pressure Alarm History Dry Side Sump Pressure Alarm History Remote Pressure Sensor Alarm History Coolant Temperature Alarm History Airend Temperature Alarm History Discharge Temperature Alarm History Total Hours Alarm History 10000 Total Hours Alarm History Percent Capacity Alarm History Package kW alarm History Motor Voltage Alarm History Motor Speed Alarm History Motor Current Alarm History Input Voltage Alarm History DC Bus Voltage Alarm History Status Alarm History Real Time Clock Alarm History - Hours Real Time Clock Alarm History - Minutes Real Time Clock Alarm History - Month Real Time Clock Alarm History - Date Real Time Clock Alarm History - Year IGBT U Temperature Alarm History IGBT V Temperature Alarm History IGBT W Temperature Alarm History Input Rectifier Temperature Alarm History VSD Ambient Temperature Alarm History IRI Version Number
0 or 1 0 or 1 0 or 1 0 or 1 10-600 0 or I 30-150 0-9 0-9 0-23 0-59 0-23 0-59 0 or 1 1-247
0=Off, 1 =On 0=Off, 1 =On 0=Off, 1 =On 0=Off, 1 =On No Write if PORO is of 0=Off, 1 =On Low Ambient Option
0=Off, 1 =On See FIGURE 4-54 Divide by 10 High Digits Low Digits Divide by 100 See FIGURE 4-56 See FIGURE 4-56
Less Than 10000 Hours Multiply by 10000
See FIGURE 4-55
Modular Drive Only Modular Drive Only Modular Drive Only Modular Drive Only Modular Drive Only Reads from IRI Only
FIGURE 4-52 INTELLISYS NIRVANA SGN CONTROLLER REGISTER STRUCTURE (PAGE 2 OF 2)
56
Bit 0: Host/Local (R/W) 0 = Local 1 = Host Bit 1: Run/Stop (R/W) 0 = Stop 1 = Run Bit 2: Load/Unload (R/W) 0 = No Load 1 = Load Bit 3: Operating at Minimum Speed (R) 0 = Operating above Minimum Speed 1 = Operating at Minimum Speed Bit 4: Operating at Maximum Speed (R) 0 = Operating below Maximum Speed 1 = Operating at Maximum Speed Bit 5: Stopped in Auto Restart (R) 0 = Not Stopped in Auto Restart 1 = Stopped in Auto Restart
Bit 6: Alarm (R) 0 = No Alarms 1 = Alarms Bit 7: Warning (R) 0 = No Warnings 1 = Warnings Bits 8 - 9: Normal/Unloaded 00 = Unloaded Operation 11 = Normal Operation Bit 12: Nirvana Compressor (R) 0 = Not Nirvana 1 = Nirvana Bit 13-15: Unit Type (R) 001 SSR controller
FIGURE 4-53 INTELLISYS NIRVANA SGN CONTROLLER REGISTER 01-STATUS/CONTROL
6 = German 7 = Danish 8 = Norwegian 9 = Swedish 10 = Finnish 11 =Turkish
Register 98: Compressor Type 0 1 2 3 = = = = 37kW 45kW 55kW 75kW / / / / 50HP 60HP 75HP 100HP
Register 144: Integral Sequencing Lead Change - Day 0 1 2 3 = Sunday = Monday = Tuesday = Wednesday 4 = Thursday 5 = Friday 6 = Saturday 7 = Daily 8 = Weekdays 9 = Weekends
Register 250: Options Bit 0: Power Out Restart and Scheduled Start/Stop 0 = Off 1 = On Bit 1: Remote Start/Stop 0 = Off 1 = On FIGURE 4-54 INTELLISYS NIRVANA SGN ONTROLLER REGISTER CODES 57
Bit 0: Run/Stop (R) 0 = Stop 1 = Run Bits 1-3: Unused
Bit 4: Stopped Auto Restart (R) 0 = Not Stopped in Auto Restart 1 = Stopped in Auto Restart Bits 5-7: Unused
FIGURE 4-55 INTELLISYS NIRVANA SGN CONTROLLER STATUS ALARM HISTORY
58
Code 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 100 101 102 103 104 105 106
Description Sensor Failure 4APT Sensor Failure 3APT Sensor Failure 6APT Sensor Failure P4 (Spare) Sensor Failure P5 (Spare) Sensor Failure P6 (Spare) Sensor Failure P7 (Spare) Sensor Failure P8 (Spare) Sensor Failure 2CTT Sensor Failure 2ATT Sensor Failure 4ATT Sensor Failure T4 (Spare) Sensor Failure T5 (Spare) Sensor Failure T6 (Spare) Sensor Failure T7 (Spare) Sensor Failure T8 (Spare) Sensor Failure Remote (Optional) High VSD Temperature Fan Motor Overload VSD Communication Failure VSD Initialization Fault Check Motor Rotation Stop Failure Control Power Loss Remote Stop Failure Remote Start Failure Incorrect VSD Type Replace Coolant Filter (Idle Mode) High Air Pressure Low Sump Air Pressure High A/E Discharge Temperature Emergency Stop Change Inlet Filter Change Separator Element Change Coolant Filter Invalid Calibration Check Set Points 100 Hours/14 Days To Service Service Required Alarm - Service Required Auxiliary 2 Auxiliary 1 High Start Pressure VSD Fault 0 VSD Fault 1 VSD Fault 2 VSD Fault 3 VSD Fault 4 VSD Fault 5 VSD Fault 6
FIGURE 4-56 INTELLISYS NIRVANA SGN CONTROLLER ALARM & WARNING CODES (CONTINUED)
59
Code 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 133 134 135 136 137 138 139 140 141 142 143 144
Description VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 33 34 35 36 37 38 39 40 41 42 43 44
FIGURE 4-56 INTELLISYS NIRVANA SGN CONTROLLER ALARM & WARNING CODES
60
4.3.12 NIRVANA SGNe CONTROLLER
Register (40XXX) 001 003 004 005 006 007 008 009 010 011 012 013 014 015 016 017 018 019 020 021 025 026 027 028 029 030 031 032 033 048 049 050 051 052 053 054 055 056 064 065 096 097 098 099 100 101 112 113 114 115 116 117
Variable
Read/ Write R/W R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R/W R/W R/W R/W R R/W
Range
Notes
Status/Control Discharge Pressure Sump Pressure Dry Side Sump Pressure Interstage Pressure Spare Pressure Input 5 Spare Pressure Input 6 Spare Pressure Input 7 Spare Pressure Input 8 Coolant Temperature Airend Temperature Discharge Temperature Inlet Temperature Spare Temperature Input 5 Spare Temperature Input 6 Spare Temperature Input 7 Spare Temperature Input 8 Separator Pressure Drop Percent Capacity Percent Energy Savings Motor Speed Motor Current Input Voltage DC Bus Voltage Remote Pressure Motor Voltage Package kW kW Hours mW Hours Average Package kW-hr Average % Capacity Average Capacity Package Energy Cost (Low) Package Energy Cost (High) Energy Savings (Low) Energy Savings (High) Lifetime Energy Saving (Low) Lifetime Energy Saving (High) Total Hours (hours) Ten Thousand Total Hours Language Selection Units of Measure Kilowatt Rating Service Level Service Type Service Interval Target Pressure Auto Stop Pressure Immediate Stop Pressure Blowdown Mode Energy Rate Compare Savings To
See FIGURE 4-58
Only in 2-stage units.
Volts AC
Amps 0 999 Add to (mW hours * 1000)
CFM or M3 0 99.99 0 99.99 0 99.99 0 9999
0 11 04 0 12 0 or 1 0 or 1 0-3 65 - 145 (T+1)-(T+10) T = target pressure ASP(ASP+10) ASP = auto stop pressure 0 or 1 0=Off, 1=On Divide by 1000 0-2 0=Mod, 1=On/Off, 2= Geo
Divide by 100 Multiply by 100 Divide by 100 Multiply by 100 Divide by 100 Multiply by 100 Less Than 10000 Multiply by 10000 See FIGURE 4-59 See FIGURE 4-59 See FIGURE 4-59 0=Level 1, 1=Level 2 0=Hours, 1=Months 3, 6, 9, or 12 months
FIGURE 4-57 INTELLISYS NIRVANA SGNe CONTROLLER REGISTER STRUCTURE (PAGE 1 OF 2 CONTINUED) 61
Register (40XXX) 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 250 251 252 253 254 255 256-270 272-286 288-302 304-318 320-334 336-350 352-366 368-382 384-398 400-414 416-430 432-446 448-462 464-478 480-494 496-510 512-526 528-542 544-558 560-574 576-590 592-606 608-622 624-638 640-654 656-670 672-686 688-702 704-718 720-734 999
Variable
Read/ Write R R R R R R R/W R R/W R/W R/W R/W R/W R/W R/W R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R
Range
Notes
Condensate Release Time Condensate Interval Time Remote Sensor Sequence Control On/Off Remote Start/Stop On/Off Power Out Restart Option (PORO)On/Off PORO Time (seconds) Low Ambient Option On/Off Min. Cooler Out Load Temp Scheduled Start - Day Scheduled Stop - Day Scheduled Start (Hour) Scheduled Start (Minute) Scheduled Stop (Hour) Scheduled Stop (Minute) Modbus Protocol Modbus Address Options VSD Software Version Number Software Part Number Most Significant Software Part Number Least Significant Software Version Number Warning Code Alarm Code History Discharge Pressure Alarm History Sump Pressure Alarm History Dry Side Sump Pressure Alarm History Remote Pressure Sensor Alarm History Coolant Temperature Alarm History Airend Temperature Alarm History Discharge Temperature Alarm History Total Hours Alarm History 10000 Total Hours Alarm History Percent Capacity Alarm History Inlet Temperature Alarm History Package kW alarm History Motor Voltage Alarm History Motor Speed Alarm History Motor Current Alarm History Input Voltage Alarm History DC Bus Voltage Alarm History Status Alarm History Real Time Clock Alarm History Hours Real Time Clock Alarm History Minutes Real Time Clock Alarm History Month Real Time Clock Alarm History Date Real Time Clock Alarm History Year Interstage Pressure Alarm History IGBT U Temperature Alarm History IGBT V Temperature Alarm History IGBT W Temperature Alarm History Input Rectifier Temperature Alarm History VSD Ambient Temperature Alarm History IRI Version Number
2 - 20 90 - 270 0 or 1 0 or 1 0 or 1 0 or 1 10 - 600 0 or 1 30 - 150 0-9 0-9 0 23 0 59 0 23 0 59 0 or 1 1 247
0=Off, 1=On 0=Off, 1=On 0=Off, 1=On 0=Off, 1=On No Write if PORO is off 0=Off, 1=On Low Ambient Option
0=Off, 1=On See FIGURE 4-59 Divide by 10 High Digits Low Digits Divide by 100 See FIGURE 4-61 See FIGURE 4-61
Less Than 10000 Hours Multiply by 10000
See FIGURE 4-60
Only in 2-stage units.
Reads from IRI only
FIGURE 4-57 INTELLISYS NIRVANA SGNe CONTROLLER REGISTER STRUCTURE
62
Bit 0: Host/Local (R/W) 0 = Local 1 = Host Bit 1: Run/Stop (R/W) 0 = Stop 1 = Run Bit 2: Load/Unload (R/W) 0 = No Loaded Operation 1 = Loaded Operatoin Bit 3: Operating at Minimum Speed (R) 0 = Operating above Minimum Speed 1 = Operating at Minimum Speed Bit 4: Operating at Maximum Speed (R) 0 = Operating below Maximum Speed 1 = Operating at Maximum Speed Bit 5: Stopped in Auto Restart (R) 0 = Not Stopped in Auto Restart 1 = Stopped in Auto Restart
Bit 6: Alarm (R) 0 = No Alarms 1 = Alarms Bit 7: Warning (R) 0 = No Warnings 1 = Warnings Bits 8 - 9: Normal/Unload Operate (R) 00 = Unloaded Operation 11 = Normal Operation Bits 10 11: Unused Bit 12: Nirvana Compressor (R) 0 = Not Nirvana 1 = Nirvana
Bits 13-15: Unit Type (R) 001 = SSR controller
FIGURE 4-58 INTELLISYS NIRVANA SGNe CONTROLLER REGISTER 01- STATUS/CONTROL
63
Register 98: Compressor Type 0 = 37kW/50HP 9 = 200HP 1 = 45kW/60HP 10 = 160kW 2 = 55kW/75HP 11 = 75kW/100HP-2S 3 = 75kW/100HP 12 = 90kW-2S 4 = 90kW 13 = 125HP-2S 5 = 125HP 14 = 110kW-2S 6 = 110kW 15 = 150HP-2S 7 = 150HP 16 = 132kW-2S 8 = 132kW 17 = 200HP-2S Register 144: Integral Sequencing Lead Change Day 0 = Sunday 4 = Thursday 1 = Monday 5 = Friday 2 = Tuesday 6 = Saturday 3 = Wednesday Register 250: Options Bit 0: Power Out Restart and Scheduled Start/Stop 0 = Off 1 = On Bit 1: Remote Start/Stop 0 = Off 1 = On
18 19 20 21 22 23 24 25
= = = = = = = =
160kW-2S 90kW-2S XP 125HP-2S XP 110kW-2S XP 150HP-2S XP 132kW-2S XP 200HP-2S XP 160kW-2S XP
7 = Daily 8 = Weekdays 9 = Weekends
FIGURE 4-59 INTELLISYS NIRVANA SGNe CONTROLLER REGISTER CODES
Bit 0: Run/Stop (R) 0 = Stop 1 = Run Bits 1-3: Unused
Bit 4: Stopped Auto Restart (R) 0 = Not Stopped in Auto Restart 1 = Stopped in Auto Restart Bits 5-7: Unused
FIGURE 4-60 INTELLISYS NIRVANA SGNe CONTROLLER STATUS ALARM HISTORY
64
Code 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 100 101 102 103 104 105 106
Description Sensor Failure 4APT Sensor Failure 3APT Sensor Failure 6APT Sensor Failure 2APT (2-stage units) Sensor Failure P5 (Spare) Sensor Failure P6 (Spare) Sensor Failure P7 (Spare) Sensor Failure P8 (Spare) Sensor Failure 2CTT Sensor Failure 2ATT Sensor Failure 4ATT Sensor Failure 1ATT Sensor Failure T5 (Spare) Sensor Failure T6 (Spare) Sensor Failure T7 (Spare) Sensor Failure T8 (Spare) Sensor Failure Remote (Optional) High VSD Temperature Blower Fault VSD Communication Failure VSD Initialization Fault Check Motor Rotation Stop Failure Control Power Loss Remote Stop Failure Remote Start Failure Incorrect VSD Type Replace Coolant Filter (Idle Mode) High Air Pressure Low Sump Air Pressure High A/E Discharge Temperature Emergency Stop Change Inlet Filter Change Separator Element Change Coolant Filter Invalid Calibration Check Set Points 100 Hours/14 Days To Service Service Required Alarm Service Required Auxiliary 2 Auxiliary 1 High Start Pressure Condensate Drain Error High Interstage Pressure VSD Fault 0 VSD Fault 1 VSD Fault 2 VSD Fault 3 VSD Fault 4 VSD Fault 5 VSD Fault 6
FIGURE 4-61 INTELLISYS NIRVANA SGNe CONTROLLER ALARM & WARNING CODES (CONTINUED)
65
Code 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 133 134 135 136 137 138 139 140 141 142 143 144 VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD VSD
Description Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 33 34 35 36 37 38 39 40 41 42 43 44
FIGURE 4-61 INTELLISYS NIRVANA SGNe CONTROLLER ALARM & WARNING CODES
66
4.3.13 PEGASUS SE CONTROLLER
Register (40XXX) 001 003 004 005 006 007 064 065 096 097 098 099 100 101 102 103 112 113 114 115 116 117 118 119 120 121 122 123 255 256-270 272-286 288-302 304-318 320-334 336-350 352-366 368-382 384-398 999
Variable
Read/ Write R/W R R R R R R R R R R R R R R R R/W R/W R/W R/W R/W R/W R/W R R R R/W R/W R R R R R R R R R R R
Range
Notes
Status/Control Discharge Pressure Sump Pressure Separator Pressure Drop Airend Temperature Spare Temperature Total Hours (hours) Loaded Hours (hours) Language Selection Kilowatt Rating Units of Measure Rated Pressure High Temperature Starter Type Contrast Coolant Type Offline Pressure 1 Online Pressure 1 Offline Pressure 2 Online Pressure 2 Mode of Operation Star-Delta Timer (seconds) Auto Start/Stop Time (minutes) Sequence Control On/Off Remote Start/Stop On/Off Power Out Restart Option(PORO) On/Off PORO Time (seconds) Load Delay Time (seconds) Warning Code Alarm Code History Discharge Pressure Alarm History Sump Pressure Alarm History Airend Temperature Alarm History Spare Temperature Alarm History Separator Pressure Alarm History Run Hours Alarm History Load Hours Alarm History Status Alarm History IRI Version Number
See FIGURE 4-63
See FIGURE 4-64 0 = 22 - 50 kW 1 = 55 - 150 kW See FIGURE 4-64
See FIGURE 4-64 0 = Ultraplus, 1 = Ultracoolant 75 - (rated +3) 65-(offline-10) 75 - (rated +3) 65-(offline-10) 0-2 4-15 0, 2-60 0 or 1 0 or 1 0 or 1 10-120 0-60
See FIGURE 4-64 0 = Off 0=Off, 1=On 0=Off, 1=On 0=Off, 1=On No Write if PORO is off See FIGURE 4-66 See FIGURE 4-66
FIGURE 4-62 PEGASUS SE CONTROLLER REGISTER STRUCTURE
67
Bit 0: Host/Local (R/W) 0 = Local 1 = Host Bit 1: Run/Stop (R/W) 0 = Stop 1 = Run Bit 2: Load/Unloadl (R/W) 0 = Unload 1 = Load Bit 3: Modulating (R) 0 = Not Modulating 1 = Load Bit 4: Sump Pressure (R/W) 1 = Get Sump Pressure Bit 5: Stopped in Auto Restart (R) 0 = Not Stopped in Auto Restart 1 = Stopped in Auto Restart
Bit 6: Alarm 0 = No Alarms 1 = Alarms Bit 7: Warning (R) 0 = No Warnings 1 = Warnings Bit 8: On/Off Line Mode (R) 0 = Not in On/Off Line Mode 1 = On/Off Line Mode Bit 9: Mod/ACS or Mod Only (R) 0 = Not in Mod/ASC or Mode 1 = Mod/ASC or Mod Mode Bit 10-12: Unused Bit 13-15: Unit Type (R) 010 = SE controller
FIGURE 4-63 PEGASUS SE CONTROLLER REGISTER 01-STATUS/CONTROL Register 096: Language 0 = English 1 = Spanish 2 = French 3 = Portuguese 4 = Dutch 5 = Danish 6 = Italian 7 = Norwegian 8 = Swedish 9 = Finnish 10 = German 11 = Turkish Register 101: Starter Type 0 = Full Voltage 1 = Star-Delta 2 = No Starter Register 098: Units of Measure 0 = F and PSI 1 = C and PSI 2 = C and Bar 3 = C and kPa 4 = C and kg/cm2
Register 116: Mode of Operation 0 = MOD/ACS 1 = Modulation Only 2 = On/Off Line
FIGURE 4-64 PEGASUS SE CONTROLLER REGISTER CODES Bit 0: Run/Stop (R) 0 = Stop 1 = Run Bit 1: On/Off Line Mode (R) 0 = Not in On/Off Line Mode 1 = On/Off Line Mode Bit 2: MOD/ACS Mode (R) 0 = Not Modulating 1 = Modulating Bit 3: Load/Unload (R) 0 = Unload 1 = Load Bit 4: Stopped Auto Restart (R) 0 = Not Stopped in Auto Restart 1 = Stopped in Auto Restart Bit 5: Unused Bit 6: Unused Bit 7: Unused
FIGURE 4-65 PEGASUS SE CONTROLLER STATUS ALARM HISTORY 68
Code 01 02 04 05 06 07 08 09 10 12 15 16 18 19 20 21
Description Pressure Sensor Failure Temperature Sensor Failure Starter Fault Motor Overload Reverse Rotation Remote Stop Failure Remote Start Failure Calibration Error High Airend Discharge Temperature High Pressure Separator Element Control Power Loss Emergency Stop Low Sump Pressure Check Set Points Service Required
FIGURE 4-66 PEGASUS SE CONTROLLER ALARM & WARNING CODES
69
4.3.14 ESA SE 22-150 KW
Register (40XXX) 001 003 004 005 006 007 064 065 096 097 098 099 100 101 102 103 112 113 114 115 116 117 118 119 120 121 122 123 255 256-270 272-286 288-302 304-318 320-334 336-350 352-366 368-382 384-398 999
Variable
Read/ Write R/W R R R R R R R R R R R R R R R R/W R/W R/W R/W R/W R/W R/W R R R R/W R/W R R R R R R R R R R R
Range
Notes
Status/Control Discharge Pressure Sump Pressure Separator Pressure Drop Airend Temperature Spare Temperature Total Hours (hours) Loaded Hours (hours) Language Selection Kilowatt Rating Units of Measure Rated Pressure High Temperature Starter Type Contrast Coolant Type Offline Pressure 1 Online Pressure 1 Offline Pressure 2 Online Pressure 2 Mode of Operation Star-Delta Timer (seconds) Auto Start/Stop Time (minutes) Sequence Control On/Off Remote Start/Stop On/Off Power Out Restart Option(PORO) On/Off PORO Time (seconds) Load Delay Time (seconds) Warning Code Alarm Code History Discharge Pressure Alarm History Sump Pressure Alarm History Airend Temperature Alarm History Spare Temperature Alarm History Separator Pressure Alarm History Run Hours Alarm History Load Hours Alarm History Status Alarm History IRI Version Number
See FIGURE 4-68
See FIGURE 4-69 0 = 22 - 50 kW 1 = 55 - 150 kW See FIGURE 4-69
See FIGURE 4-69 0 = Ultraplus, 1 = Ultracoolant 75 - (rated +3) 65-(offline-10) 75 - (rated +3) 65-(offline-10) 0-2 4-15 0, 2-60 0 or 1 0 or 1 0 or 1 10-120 0-60
See FIGURE 4-69 0 = Off 0=Off, 1=On 0=Off, 1=On 0=Off, 1=On No Write if PORO is off See FIGURE 4-71 See FIGURE 4-71
FIGURE 4-67 INTELLISYS ESA SE 22-150 KW CONTROLLER REGISTER STRUCTURE
70
Bit 0: Host/Local (R/W) 0 = Local 1 = Host Bit 1: Run/Stop (R/W) 0 = Stop 1 = Run Bit 2: Load/Unloadl (R/W) 0 = Unload 1 = Load Bit 3: Modulating (R) 0 = Not Modulating 1 = Load Bit 4: Sump Pressure (R/W) 1 = Get Sump Pressure Bit 5: Stopped in Auto Restart (R) 0 = Not Stopped in Auto Restart 1 = Stopped in Auto Restart
Bit 6: Alarm 0 = No Alarms 1 = Alarms Bit 7: Warning (R) 0 = No Warnings 1 = Warnings Bit 8: On/Off Line Mode (R) 0 = Not in On/Off Line Mode 1 = On/Off Line Mode Bit 9: Mod/ACS or Mod Only (R) 0 = Not in Mod/ASC or Mode 1 = Mod/ASC or Mod Mode Bit 10-12: Unused Bit 13-15: Unit Type (R) 010 = SE controller
FIGURE 4-68 ESA SE 22-150 KW CONTROLLER REGISTER 01-STATUS/CONTROL Register 096: Language 0 = English 1 = Spanish 2 = French 3 = Portuguese 4 = Dutch 5 = Danish 6 = Italian 7 = Norwegian 8 = Swedish 9 = Finnish 10 = German 11 = Turkish Register 101: Starter Type 0 = Full Voltage 1 = Star-Delta 2 = No Starter Register 098: Units of Measure 0 = F and PSI 1 = C and PSI 2 = C and Bar 3 = C and kPa 4 = C and kg/cm2
Register 116: Mode of Operation 0 = MOD/ACS 1 = Modulation Only 2 = On/Off Line
FIGURE 4-69 ESA SE 22-150 KW CONTROLLER REGISTER CODES Bit 0: Run/Stop (R) 0 = Stop 1 = Run Bit 1: On/Off Line Mode (R) 0 = Not in On/Off Line Mode 1 = On/Off Line Mode Bit 2: MOD/ACS Mode (R) 0 = Not Modulating 1 = Modulating Bit 3: Load/Unload (R) 0 = Unload 1 = Load Bit 4: Stopped Auto Restart (R) 0 = Not Stopped in Auto Restart 1 = Stopped in Auto Restart Bit 5: Unused Bit 6: Unused Bit 7: Unused
FIGURE 4-70 ESA SE 22-150 KW CONTROLLER STATUS ALARM HISTORY 71
Code 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 18 19 20 21
Description Pressure Sensor Failure Temperature Sensor Failure 1 Temperature Sensor Failure 2 Starter Fault Motor Overload Reverse Rotation Remote Stop Failure Remote Start Failure Calibration Error High Airend Discharge Temperature High Separator Temperature High Pressure Air Filter Collant Filter Separator Element Control Power Loss Emergency Stop Low Sump Pressure Check Set Points Service Required
FIGURE 4-71 ESA SE 22-150 KW CONTROLLER ALARM & WARNING CODES
72
NOTES:
73
5.0 IRI TROUBLE SHOOTING CHART

TROUBLE Power light is off. CAUSE AND/OR DISPLAY No number in display, no lights on. WHAT TO DO Check power supply connections to IRI and power source. 1 .Check connections between IRI and Intellisys controller. 2. Check connector wiring. 3. Check EPROM in Intellisys controller to insure a compatible version is installed. 4. Check the Intellisys controller to insure power is applied. 1 . Check connections between IRI and Network. 2. Check connector wiring. 3. Check IRI address to insure Network is communicating to the correct IRL. 4. Check Network port baud rate (b1) to insure the baud rate matches with Network setting. 5. Check communications mode (CO) to insure it matches with the Network. 1. The Network must issue a host control command (Bit 0 =1). 2. The operator must select a load mode at the compressor. 3. Refer to the compressor's operator manual for timing information. 4. Set sequence control setpoint to "ON".
No communications with Ingersoll-Rand controller
LED 2 is lit red.
No communication with Network.
LED 1 does not flicker when network communicates.
Network cannot load or unload the compressor
1. The Network is not in control. 2. The compressor is not in a load mode. 3. The compressor has not completed its start. 4. The sequence control set point on the compressor set to "ON".
74
TROUBLE Network cannot start or stop the compressor
CAUSE AND/OIR DISPLAY 1 . The Network is not in control. 2. The sequence control set point on the compressor is not set to "ON". 3. The remote start/stop option is not installed. 4. The remote start/stop set point on the compressor is not set to ON. 5. The timing is wrong for starting the unit.
WHAT TO DO 1 . The Network must issue a host control command (Bit 0 =1). 2. Set sequence control set point to "ON". 3. Install the remote start/stop option. Note: If the remote start/stop option is installed and remote start/stop swiches are not connected to the compressor, a wire jumper must be installed in the remote stop connection on the cmpressor. 4. Set remote start/stop set point to ON. 5. Refer to the compressor operating manual for start and stop timing information.
75
76
6.0 IRI SET POINT MAP
Normal Display
Short (< 2 Second)
Long (>2 Seconds) Short Baud Rate (b3) Baud Rate (b3) Long Select Baud Rate Long Select mode Long Long Short Short Call Up (CU) Long Select On/Off Long
Call Up 'On'=ON 'OF'=OFF
Short
Short Display Check (dc)
Address (Ad)
Long
Comm mode (CO) Long
Enter Data Select Baud Rate Long
Long
Long
Address 00 - FF
Baud Rate (b1) 24 = 2400 48 = 4800 96 = 9600 19 = 19200
Baude Rate (b3) 24 = 2400 48 = 4800 96 = 9600 19 = 19200
Comm Mode ru = RTU Mode AC = ASCII mode
7.0 PARTS LIST

SUPPLIED: IRI with Chassis Mount Power Supply BOM 42412122 QTY 1 1 PART NO. 39866629 39237979 DESCRIPTION Assembly, Intellisys Remote Interface Power-Supply, Chassis Mount, 85-265 VAC 47-440 Hz Input, 12 VDC 850 mA Output Cable, Power Supply IRI
39238001
IRI with Wall Adaptor Power Supply BOM 42412130 QTY 1 1 PART NO. 39866629 39237987 DESCRIPTION Assembly, Intellisys Remote Interface Power-Supply, Wall Adaptor 120 VAC 60 Hz Input, 9 VDC 500 mA Output
NOT REQUIRED, HOWEVER, REFERRED TO IN MANUAL: QTY 1 A/R A/R PART NO. 39204458 39204508 39204466 DESCRIPTION Tool, Hand Crimping Cable, Communication 1000 Feet Plug, Modular (RJ-11)
77

IRI APDD 635B - 80440985 - May 2003

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INTELLISYS REMOTE INTERFACE

OPERATORS/ INSTRUCTION MANUAL PARTS LIST

More Than Air. Answers.

AIR COMPRESSOR GROUP BONDED WARRANTY & REGISTERED START UP

COPYRIGHT 1998 INGERSOLL-RAND COMPANY

0.0 SAFETY AND WARNINGS

2.0 RECEIPT OF EQUIPMENT

1000 Ft. Max. (305m)

FIGURE 3-1 IRI MAXIMUM CABLE LENGTHS

CUT HERE AND REMOVE FROM MANUAL

FIGURE 3-2 IRI DRILL TEMPLETE 5

3.2 IRI TO INTELLISYS CONTROLLER WIRING

FIGURE 3-3 MODULAR PLUG CONNECTIONS FOR INTELLISYS CONTROLLER WIRING

FIGURE 3-4 INSTALLING MODULAR PLUG CONNECTOR

NOTE: NO CONNECTION TO PIN 1 OR PIN 6.

FIGURE 3-5 MODULAR PLUG CONNECTIONS FOR NETWORK WIRING

WHITE WIRE BLUE STRIPE WHITE WIRE ORANGE

A(+) B(-) A(+)

A(+) B(-) 485 A(+) B(-) INTELLISYS CONTROLLER

B(-) NETWORK COMPUTER

A(+) B(-) 485 A(+) B(-) INTELLISYS CONTROLLER

IRI T*-Terminating Resistor

FIGURE 3-8 MULTIPLE IRI's CONFIGURED FOR HALF-DUPLEX MODE

IRI T*-Terminating Resistor

FIGURE 3-11 HALF-DUPLEX TERMINATING RESISTOR ORIENTATION

FIGURE 3-12 EXTERNAL POWER SUPPLY FEMALE PLUG

2 x 0.13 (3.3mm) DIA.

FIGURE 3-13 CHASSIS MOUNT POWER SUPPLY MOUNTING HOLES TEMPLATE

FIGURE 3-14 CHASSIS MOUNT POWER SUPPLY CONNECTIONS

(Hex) = XX =03 = XX = XX = XX = XX = XX (Hex) = XX =03 = XX = XX = XX = XX = XX = XX

(Hex) = XX =06 = XX = XX = XX = XX = XX (Hex) = XX =06 = XX = XX = XX = XX = XX = XX

See FIGURE 4-2

Low Ambient Option

75 - (rated+3) 65-(offline-10) 10-600 2-60 0 or 1 0 or 1 0 or 1 0 or 1 0 or 1 10-120 0-60 30-150 10-30

Low Ambient Option

See FIGURE 4-4 Reads from IRI only

FIGURE 4-1 INTELLISYS SSR CONTROLLER REGISTER STRUCTURE

FIGURE 4-2 INTELLISYS SSR CONTROLLER REGISTER 01-STATUS/CONTROL

FIGURE 4-3 INTELLISYS SSR CONTROLLER REGISTER CODES

FIGURE 4-4 INTELLISYS SSR CONTROLLER STATUS ALARM HISTORY 16

FIGURE 4-5 INTELLISYS SSR CONTROLLER ALARM & WARNING CODES

4.3.2 SSR SG CONTROLLER

Read/ Write R/W R R R R R R R R R

See FIGURE 4-7

Dry Side Sump Pressure

R R R R R R R R R R R R R R R R R R R R R/W R/W R/W R R/W R R R R R R/W R/W R/W R/W R R

FIGURE 4-6 INTELLISYS SSR SG CONTROLLER REGISTER STRUCTURE (CONTINUED)

0=Off, 1 =On 0=Off, 1 =On 0=Off, 1 =On, 2=Always, 3=Never

See FIGURE 4-9

Reads from IRI only

FIGURE 4-6 INTELLISYS SSR SG CONTROLLER REGISTER STRUCTURE

FIGURE 4-7 INTELLISYS SSR SG CONTROLLER REGISTER 01-STATUS/CONTROL

Register 096: Language 0 = English 1 = Spanish 2 = Portuguese 3 = French 4 = Italian 5 = Dutch

6 = German 7 = Danish 8 = Norwegian 9 = Swedish 10 = Finnish 11 = Turkish

Register 114: Mode of Operation 0 = MOD/ACS 1 = On/Off Line 2 = Modulation Only

FIGURE 4-8 INTELLISYS SSR SG CONTROLLER REGISTER CODES

FIGURE 4-9 INTELLISYS SSR SG CONTROLLER STATUS ALARM HISTORY

FIGURE 4-10 INTELLISYS SSR SG CONTROLLER ALARM & WARNING CODES

4.3.3 SE 15-100 HP CONTROLLER

See FIGURE 4-12

See FIGURE 4-13 See FIGURE 4-13 See FIGURE 4-13

0 or 1 75 - (rated+3) 65-(offline-10) 0-2 10-600 0 or 1 2-20 0 or 1 0 or 1 0 or 1 10-120 0-60 0 or 1 0-10 0 or 1