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CHARGING

CRANKING AND KEYSWITCH POWER RELAYS


4 15
#1 5

1D 3
3 12D

1D 15 12A 12B

START AND CLUTCH RELAYS

1D

FUSE BLOCK
14

16
14

14D

14C

14B

14A

INSTRUMENT CLUSTER AND ALARM 17 18


C1-2 C1-3 C1-4 C1-5 C1-6 C1-7 C1-8 C1-9 C1-10 C1-11 C1-12 C1-14 C1-16 C1-18 C1-20 C1-22 C1-25 C1-13 C1-15 C1-17 C1-19 C1-21 C1-24 C2-1 C2-3 C12-4 C2-6 C2-7 C2-13 C2-24 C1-14 C2-16 C2-18 C2-20 C2-15 C2-17 C2-19 C2-21 C2-25

30A
13D

SAHR PARK BRAKE AND SEAT POSITION SWITCHES 31


3 5

84

13C
12C

13B

13A
12A

12D

12B

#2

30A
11D
10D

15A
11B
10B
11A

17

23

21C 21C

TRANSMISSION CONTROLS 34 36 37 35
85 30 87 87a 86
I B+ L G

RETURN-TO-DIG 38

WIPERS (CAB / ROPS WITH WINDSCREEN)

12A 12B 12C

34 15

28

6
4

12C
#4

15
24 25 6 10

10C

15

83 90
15 15

11C

58 19N 19F 19A


19D
8 14

10A

19E

19K 19C 15

20A
9D

3 21C

41 42F
12 7 15

42C 44
15 13

60A

C112

C114 21A
3

38 36H

402

C120 36R C121


243 6

1P E34
4 27

E35 C26
27

32T 36F

C216

C218

C220 C221

34 20A
4
1

28 4 3 5

30A
9C

20A
9B

10A
9A
8A

24

45 47
25

C111
10

C113

31S

85 30 87 87a 86

85 30 87 87a 86

8D

8C

8B

4 12B

1P
12

12D
85 30 87 87a 86

9
85 30 87 87a 86 12V

5 2 6

25

C217

C219

19E
25 20
5

13
25
R N F

27

20A

10A

36R

48

53

49

50

15A
7C
6C
7B

15

22

7D

L IG P

B+ GND

12A
#3

61 19B

7A
6A

6D

6B

49
15

19C
1 3

11

10A
5D
4D

25A
5C
4C

10A
5B

10A
5A

19

20
P NO

1E 1K 10

12C 1D

1T

7
21A 10
85 30 87 87a 86

21

21

13

12

4B

4A

64A
16

12 28

21

23
30

30
28

39
25A
3

218 21
4 28 28

10
85 30 87 87a 86

30

14
3D

10A

15A
3C

26
5

52

46
53

63
(+) B L H (+) B L H

10A
3B
2B

10A
3A
2A

85 30 87 87a 86

10
85 30 87 87a 86

11
85 30 87 87a 86

12
22 E32 E29

25B

25A

22

19 7

18

57

25C 56 63
9

2D 10A 1D

2C

18

1P C114 1P C113 1P C112 1P C111


V

21C

19E 3 12C 12B

19E

10A
1C

10A
1B

15A
1A

22
30

C120

24
30 20D 30
C120 30

402
NO

29
P

28 4

41
26
30

63A 63

403 400

33
30

25B

40 43
19M
85 30 87 87a 86

27 28

19B
85 30 87 87a 86

51
19F
4

63 67 66 69

54
62 M 65 M

12C
0
23

1L 1B 21B 21B

1G 1C

27

E17

E37

27

27 27 28 7 7 7

101 1T
2

27

32
30
20A

43
30 10

27

27
28

42

52

82 81 89

21C 21A
1J

1H 1D

1M 50
19

4
GND

5
40D 40A 10

21A

1J 12D 40D 40A 10 12A 40E 40C 30


40D 40A 10 40E 40C 30

16 14 14 7

21 15

26

44
52
40B 40E 40C 30 40D 40A 10
28

1H 1J 40E 40C 30

1H

20B 20C

20

20A 40B

40D 40A

1A 40E 40C 30

40B 40E 40D 40A

40A

40B 40E 40C 30 40D 40A 10

40B 40E 40C 30 40D 40A 10

40D
40A

40E 40C
30

10

40C 30

10

3
F1
BC08C034-01A

F2
BC08C034-02A

F3
BC08C034-03A

F4
BC08C034-04A

16

F5
BC08C034-05A

F6
BC08C034-06A

F7
BC08C034-07A

F8
BC08C034-08A

F9
BC08C034-09A

BLOWER AND AIR CONDITIONING (CAB)


85
4

57

58

59

DOME LAMP (CAB)

FRONT ROAD LAMPS, REAR ROAD LAMPS, AND HORN 65


4 4 4

TURN SIGNAL, FLASHER, AND BRAKE LAMP SWITCHES


4

66
49a R L 56 56a 56b

61 87 86
HM L

19B

70

72

75 73 74
4

POWER PLUG OUTLETS AIR COMPRESSOR SWITCH AND MOTOR FOR AIR SUSPENSION SEAT (OPTIONAL)
4 4

ROTATING BEACON AND WORK LAMPS


4

4WD TRANSMISSION ELECTRICAL CIRCUIT

M
64
85

19D

79

80

UNI-DIRECTIONAL BACKHOE AUXILIARY HYDRAULICS 88

RADIO (OPTIONAL)

19B

63
64A 60C 88 87 86

64B

23

23

41

67

68

STANDARD TRANSMISSION 85

POWERSHIFT TRANSMISSION 85

92

19A 64A

83

84

19N
4

48

88

64B

64A
56b 31b 31

81

55

46

10

1 2 3 4 5 6 7 45L 45R

78 76
47R

82
25C 42F
4 5

23

19K

602

75

77 M

42F 10 25C 25E 20


4 5

93
25E 20

61
P

64A 61B
4

41 19B 64B
5

19B

56

71

47L

91
4

6F 56 57 4D
4

5E

60

19A

89
58 30

94
3C

40B 49 64B
P

83 71
10 40D 45L 45R 40D 40E 40E
5 5 4

84
5

40E

85 30 87 87a 86

87
28

60 60A
5

45R 45L

40D 40D

40E

40E 44

20B

20C 19C 30
5

60A 40B 40D 40E 40C 30 40A 10

60B

69

42C 42C 20 42C


13

90

75 30 30

40B

62
40B 40E 40C 30 40D 40A 10 40B 40E 40C 30 40D 40A 10

40B 40E 40C 30 40D 40A 10


15

40B

40B 40C 30

40A 10

40B 40C 30

40A 10

40B

40B

40B

30

30

30

F 10
BC08C034-11A

F 11
BC08C034-12A

F 12
BC08C034-13A

F 13
BC08C034-14A

F 14
BC08C034-15A

F 15
BC08C034-16A

F 16
BC08C034-17A

F 17
BC08C034-18A

F 18
BC08C034-19A

RIDE CONTROL AND BOOM LOCK (OPTIONAL)

QUICK COUPLER (OPTIONAL) 100


4

DIFFERENTIAL LOCK 105 109


504A 504
4

GRID HEATER (OPTIONAL)

R Y
1 2 3 4 5 6

PILOT CONTROLS 128


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 1 2 3 4 5 6

R Y B R Y B 30 616

139

FAST STEERING (STANDARD TRANSMISSION)


700

FAST STEERING (POWERSHIFT TRANSMISSION)

ELECTRO-HYDRAULIC CLAM (4-IN-1 BUCKET)

104
57

MODELS WITHOUT COLD START

MODELS WITH COLD START

121

B R Y

95

98

609 616 611 30

618 610 612 613 614 616 617 601 616

147 140 141

148
93 1 6 4 10

150
85 30 87 87a 86

151
85 30 87 87a 86

101
401

19B

102

103 108 107

85 30 87 87a 86

112 111 110


E12

2B

124
E12
27

138

R W
A B C

702 701 94 90
93 1 6

96

13D

99
25S

609 30 616

30 606

608 607 30 623 602 624 30 602


17

311

152
4 10

POW GND

502

501

85 30 87 87a 86

95

YEL1 YEL2 RED1 RED2

57

57

501

122

30

154

155
97 97 19C

27

30

50 50

103
50

106

113
7 E75
27

125
E75
27

R W N
A B C

129
615

133 134 137


30 608
3 6 8

85 30 87 87a 86

30 610

605 604 603 30

601

142 143
50

28 4

28

156

602

97
50

130 131 132

146
701

103 103 103


21 25S
28 28

123
300 A 30 20
1 5

123 126
30 613 30 614

30

149

95
4

135 136

117
64B 64A
12 12

1M
C121
5

144
58 624
4

20 90 30 30 30

50

50

607

127

153

30
5

145
30

30

30

30

30

30

30

30

30

F 19
BC08C034-20A

F 20
BC08C034-21A

F 21
BC08C034-22A

F 22
BC08C034-23A

F 23
BC08C034-24A

F 24
BC08C034-25A

F 25
BC08C034-25A

F 26
BC08C034-26A

157
102 103 105 106 108 109 110 111 112 117 129 132 134 135 137 140 142 175 189

E12
4

E29

E44

E37 15
3

E42

E89

E17 30
28 5 5 28 3 22 3

E32
3

E45

E75
22

E34 101 30 E35 E89 15


4

159

158
30 30

30 30

F 27
BC08C034-27A

FRAME NUMBER - COMPONENT NUMBER FRAME 1 COMPONENTS 1 - 1. Battery 1 - 2. Alternator 1 - 3. Chassis Ground FRAME 2 COMPONENTS 2 - 4. Starter and Starter Solenoid 2 - 5. Power Junction 2 - 6. Power Relays 2 - 7. Key Switch 2 - 8. Front Console Ground FRAME 3 COMPONENTS 3 - 9. Clutch Cutout Relay 3 - 10. Starter Relay 3 - 11. Neutral Start Relay 3 - 12. Interlock Relay 3 - 13. FNR Switch

FRAME NUMBER - COMPONENT NUMBER FRAME 4 COMPONENTS 4 - 14. Diode 4 - 15. Fuse Block FRAME 5 COMPONENTS 5 - 16. Side Console Ground 5 - 17. Instrument Cluster Connector C1 5 - 18. Instrument Cluster Connector C2 5 - 19. UP-DOWN Switch 5 - 20. ENTER-ESCAPE Switch 6 - 21. Hydraulic Filter Restriction Switch 6 - 22. Air Filter Restriction Switch 6 - 23. Warning Buzzer 6 - 24. Fuel Level Sender 6 - 25. Transmission Temperature Sender 6 - 26. Hand Throttle Potentiometer 6 - 27. Foot Throttle Potentiometer 6 - 28. Idle Validation Switch

FRAME NUMBER - COMPONENT NUMBER FRAME 6 COMPONENTS 6 - 29. SAHR Brake Pressure Switch 6 - 30. SAHR ON/OFF Switch 6 - 31. Seat Position Switch 6 - 32. SAHR Park Brake Solenoid 6 - 33. SAHR Brake Relay FRAME 7 COMPONENTS 7 - 34. Shuttle Interlock Relay 7 - 35. Shuttle Interlock Timing Relay 7 - 36. Clutch Cutout Switch (shift Handle) 7 - 37. Clutch Cutout Switch Loader Handle Standard Transmission 7 - 38. Clutch Cutout Loader Handle (Powershift Transmission) 7 - 39. Forward Relay 7 - 40. Reverse Relay 7 - 41. Forward Solenoid 7 - 42. Reverse Solenoid HOUSINGS 77-

FRAME NUMBER - COMPONENT NUMBER 43. Diode 44. Backup Alarm 9-

FRAME NUMBER - COMPONENT NUMBER 54. Windshield Washer Motor

FRAME NUMBER - COMPONENT NUMBER 12 - 66. Turn Signal, Driving Lamp, and Horn Switch 12 - 67. Driving Lamps 12 - 68. Rear Stop And Tail Lamps 12 - 69. Horn FRAME 13 COMPONENTS 13 - 70. Hazard Flasher Switch 13 - 71. Brake Lamp Switch 13 - 72. Flasher Relay 13 - 73. Front Turn Signal Lamps 13 - 74. Rear Turn Signal Lamps 13 - 75. Turn Signal Indicator Lamps FRAME 14 COMPONENTS 14 - 76. Power Plug #1 14 - 77. Power Plug #2 14 - 78. Air Suspension Seat - Air Compressor Switch And Motor (Optional)
MALE CONNECTOR

FRAME NUMBER - COMPONENT NUMBER

FRAME NUMBER - COMPONENT NUMBER 17 - 89. Foot Operated Rear Auxiliary Hydraulic Switch (Manual Control) 17 - 90. Diode 17 - 91. Auxiliary Backhoe Hydraulic Solenoid FRAME 18 COMPONENTS 18. 92. Radio 18. 93. Left Speaker 18. 94. Right Speaker FRAME 19 COMPONENTS 19. 95. Ride Control Engage Switch 19. 96. Ride Control Solenoid (Accumulator) 19. 97. Ride Control Solenoid (Tank) 19. 98. Boom Lock Switch 19. 99. Boom Lock Solenoid FRAME 20 COMPONENTS 20. 100. Loader Quick Coupler Switch WIRE IDENTIFICATION 20. 20. 20. 20. 20.

FRAME NUMBER - COMPONENT NUMBER Loader Quick Coupler Solenoid Load Sensing Solenoid Diode Switch #A - Backhoe Quick Coupler Switch #B - Backhoe Quick Coupler Solenoid 20. 106. Backhoe Quick Coupler FRAME 21 COMPONENTS 21. 107. Loader Lever Differential Lock Engage Switch - Standard Transmission 21. 108. Loader Lever Differential Lock Engage Switch - Powershift Transmission 21. 109. Differential Lock Enable Relay 21. 110. Differential Lock Solenoid FRAME 22 COMPONENTS 22. 111. Resistor 22. 112. Grid Heater 101. 102. 103. 104. 105 22. 22. 22. 22. 22. 22. 22. 22.

FRAME NUMBER - COMPONENT NUMBER 113. 114. 115. 116. 117. 118. 119. 120. Grid Heater Relay Not Used Not Used Not Used Fuse 300 AMP Not Used Not Used Not Used 23. 23. 23. 23. 23. 23. 23. 23. 23. 23. 23. 23. 23. 23. 23. 23.

FRAME NUMBER - COMPONENT NUMBER 130. 131. 132. 133. 134. 135. 136. 137. 138. 139. 140. 141. 142. 143. 144. 145. RH Stabilizer Up Solenoid LH Stabilizer Down Solenoid LH Stabilizer Up Solenoid Auxiliary Reverse Solenoid Auxiliary Forward Solenoid EHoe Retract Solenoid EHoe Extend Solenoid Pilot ON/OFF Switch Pilot Control Relay Bi-Directional Forward Push Button Bi-Directional Reverse Push Button Pattern Change Switch Pressure Reducing Valve Solenoid Diode Pattern Change Solenoids Diode

FRAME NUMBER - COMPONENT NUMBER 24. 147. Fast Steering Power Relay 24. 148. Fast Steering ON/OFF Switch 24. 149. Fast Steering Solenoid Valve FRAME 25 COMPONENTS 25. 150. Fast Steering Cutout Relay 25. 151. Fast Steering Power Relay 25. 152. Fast Steering ON/OFF Switch 25. 153. Fast Steering Solenoid Valve FRAME 26 COMPONENTS 26. 154. Electro Hydraulic Clam Controller 26. 155. EVI Solenoid 26. 156. EVK Solenoid FRAME 27 COMPONENTS 27. 157. Engine Control Unit 27. 158. Diagnostic Connector 27. 159. Water In Fuel Sensor

FRAME NUMBER - COMPONENT NUMBER

FRAME NUMBER - COMPONENT NUMBER

FRAME 8 COMPONENTS 8 - 45. Return-to-Dig Limit Switch 8 - 46. Loader Valve Solenoid FRAME 9 COMPONENTS 9 - 47. Front Wiper Switch 9 - 48. Rear Wiper Switch9 -49.Front Windshield Washer Switch (Cab/ROPS Windscreen) 9 - 49. Front Windshield Washer Switch (Cab/ROPS Windscreen) 9 - 50. Rear Windshield Washer Switch (Cab/ROPS Windscreen) 9 - 51. Front Wiper Motor (Cab) 9 - 52. Rear Wiper Motor (Cab) 9 - 53. Rear Wiper Cut-Off Switch
SPL-00

FRAME 10 COMPONENTS 10 - 55. Blower Switch 10 - 56. Air Conditioning Pressure Relay 10 - 57. Blower Motor Resistor Board And Thermal Fuse 10 - 58. Blower Motor 10 - 59. Air Conditioner Compressor Clutch 10 - 60. Air Conditioner Temperature Switch 10 - 61. Air Conditioner Low Pressure Switch 10 - 62. Air Conditioner High Pressure Switch FRAME 11 COMPONENTS 11 - 63. Dome Lamp Switch (Door Switch) 11 - 64. Dome Lamp With Switch FRAME 12 COMPONENTS 12 - 65. Rear Horn Switch
SHOWS CIRCUIT CROSSING NOT CONNECTED

FRAME 15 COMPONENTS 15 - 79. Rotation Beacon Switch 15 - 80. Rotating Beacon 15 - 81. Front Work Lamp Switch 15 - 82. Front Work Lamps 15 - 83. Rear Work Lamp Switch 15 - 84. Rear Work Lamps FRAME 16 COMPONENTS 16 - 85. 4WD Switch (If Equipped) 16 - 86. Not Used 16 - 87. 4WD Solenoid FRAME 17 COMPONENTS 17 - 88. Thumb Operated Rear Auxiliary Hydraulic Switch (Pilot Control) CIRCUIT CONTINUATION

FRAME 23 COMPONENTS 23. 121. EHoe Extend Push Button 23. 122. EHoe Retract Button 23. 123. Horn Switch 23. 124. LH Stabilizer Switch 23. 125. RH Stabilizer Switch 23. 126. LH Stabilizer Pressure Switch 23. 127. RH Stabilizer Pressure Switch 23. 128. Electronic Pilot Controller 23. 129. RH Stabilizer Down Solenoid NOTES

FRAME 24 COMPONENTS 24. 146. Fast Steering Transmission Switch

ACTUATORS

V
LEVER HAND FOOT COIL TEMP. DIODE PRESSURE FLOAT LIQUID LEVEL VACUUM SWITCH

P
PRESSURE SWITCH LAMP

M
MOTOR

T
TEMPERATURE SWITCH

SHOWS CIRCUIT SPLICE CONNECTION INDICATES EXTERNAL GROUND GROUND

FEMALE CONNECTOR CONNECTOR NUMBER CONNECTOR IDENTIFICATION CONNECTOR NUMBER

1 1 2 2 3 3 45E 45D RELAY REAR 4 4 18 18 27 27

Frame Number and Circuit Number where Circuit continues.

CIRCUIT TAGS F11-C4 C1 C1 F19-C7 CIRCUIT

23

Indicates constant power Indicates power when key switch is in on position Indicates momentary power when key switch is in Start position

CONTACT CONFIGURATIONS
MOMENTARY MAINTAINED S. P. S. T. S. P. D. T. D. P. S. T. D. P. D. T. CONTACTS VARIABLE RESISTOR

MISCELLANEOUS SYMBOLS

54
RESISTOR FUSE CIRCUIT BREAKER MALE TERMINAL FEMALE TERMINAL COMPONENT NUMBER

INDICATES INTERNALLY GROUNDED COMPONENT

INDICATES PARTIAL CONNECTOR NOT ALL CONNECTIONS ARE SHOWN

FRAME - CIRCUIT

Frame Number where Circuit continues.

32A 32B

Circuit Number assigned to Circuit in Frame.

NOTE 1 See the REPAIR MANUAL for locations and Troubleshooting information. NOTE 2 Diagram shown with vehicle parked, Power OFF, and controls in OFF or Neutral position. NOTE 3 Frame or Sheet Numbers refer to the number at the bottom center of each single Frame or Block.

ELECTRICAL SCHEMATIC 580SM, 580SM+, 590SM AND 590SM+ Series 3 LOADER BACKHOE
Additional copies of this Hydraulic and Electrical Schematic can be ordered through Technical Publications Distribution System. The part number is 5-12380
Copyright 2008. CNH America, LLC. All Rights Reserved. BC08C034-00A

160
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
64A 52 305 306 21 304 359 21 301 357 307 303 21C 30 322 312 218 25C 358 330 355 30 21 302 25X 308 360 343 344 323 311 321 25T
1

25S

31S

327

161
SW1
R N F R

SW2
N F 1

SW3
4 1

SW4
4

SW5

1 2 3 4 5 6 7 8 A B C D E F G

312 64A 321 323 21C 322 21 305 307 306 21C 322 21 25S 52 321 308 304 308 359 360
25 25

311

7 7 7 21 21

25B 21C 25A 21 25S 52

323

POWERSHIFT CONNECTION ON FRONT CONSOLE HARNESS

162

DE-CLUTCH
7

218 321 25S 21

21

A B C D

218 321 25S 21 301 302 30 25X 357 330 21 343 25C
TO CHASSIS HARNESS 4WD CONNECTION

321 30

21

TO LOADER LEVER HARNESS

22

TO OPT.SERVO POWER LDR.SERVO HARNESS DECLUTCH CONN.


16 16

218

218

218 30

25C 355 30 30 355 327 327 30 30 30 25T 358


8

344 40

1 2 3 4 5 6 7 8 9 10 11 12

27 27

E35 E34
FRONT CONSOLE CAN CONNECTION

327

30

30

163
9 3 1 6 4 10

NO
P
CAB FIREWALL GROUND

325 358 358 21

164
NO
P

21

F 28
BC08C034-28A

MAIN CHASSIS HARNESS TO FRONT CONSOLE HARNESS

MAIN CHASSIS HARNESS TO SIDE CONTROL HARNESS


SPARE NOT USED POWER OUTLET POWER OUTLET TRANSMISSION, COMFORT STEER BLOWER SIGNAL LIGHTS, PARK BRAKE RADIO, RIDE CNOTRL, QUICK COUPLER (OPTION) ENGINE CONTROLLER SPARE AIR SUSP SEAT AIR COMP (OPTION) INSTRUMENT ALARM SYSTEM DOME LAMP HORN RADIO (BATT) (OPTION) NOT USED PILOT CONTROLS BH AUX (OPTION) RETURN TO DIG DRIVING LIGHTS ROTATING BEACON (OPTION) 4WD (OPTION) WIPERS

FUSE LOCATION

CARRAROSUB-HARNESSCONNECTORS

1 2 3 4 5 6 7 8

RELAY LOCATION
FLASHER RELAY STARTER RELAY

L K J H G F E D C B A _ _ E89 E35 E34 83 C216C218 19F 63 15 1D 1 1 42F 25S 2 19N 56 E37 E17 E32 E29 84 C120C220 41 64A 25C _ _ 2 3 101 57 _ _ 64B _ _ _ _ _ _ _ _ _ _ 27 48 _ _ 19C 3 N M 4 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 1P 26 45L _ _ 3 4 5 58 _ _ _ _ 25 _ _ _ _ _ _ _ _ 21C 400 45R _ _ 21B 5 6 61 4 49 7 _ _ _ _ _ _ _ _ _ _ _ _ _ _ 69 _ _ 6 7 _ _ 21A _ _ E46 E45 _ _ _ _ _ _ 67 44 _ _ 66 _ _ 7 N M L K J H G F E D C B A

A 1 2 3 4 5 6 7 N M L K J H G F E D C B A 1

N __ 1 __ 2 __ 3 __ 4 __ 5 1 2 3 4 5 6 7

M N

SPARE FRONT WORK LIGHTS REAR WORK LIGHTS FUEL SHUTOFF SPARE STARTING TRANSMISSION CONTROL

POWER RELAY #1

INTERLOCK RELAY

_ _ 83 _ _ _ _ _ _ 38 _ _ 2 _ _ 25C 64A 41 _ _ _ _ 84 _ _ _ _ _ _ C216 56 3 19C 36F _ _ 34 _ _ _ _ _ _ _ _ _ _ 64B _ _ 57 4 3 _ _ C220 402 1P 36R _ _ _ _ _ _ _ _ _ _ _ _ 5 42C E35 C120 400 403 _ _ _ _ _ _ _ _ 25 _ _ _ _
1D 32T

63 21C 44

10 15 10 15 20 10 10

10 25 10 10

20 10 5 15

20 30 20 10 15 30 30

POWER RELAY #2 POWER RELAY #3 SARA BRAKE RELAY

POWER RELAY #4 LDR LVR DIFF LOCK CLUTCH RELAY FAST STEER FAST STEER POWER CUTOUT RELAY RELAY (OPTIONAL) (OPTIONAL)

SHUTTLE INTLK TIMING RELAY SHUTTLE INTLK RELAY

NEUTRAL RELAY

FORWARD RELAY

6 42C E34 C121 315 25E _ _ _ _ _ _ _ _ 7 49 4 61 6 7 _ _ C218 42F _ _ _ _ _ _ _ _ _ _ _ _ 36H _ _ 21A _ _ 7 A B C D E F G H J K L M N

REVERSE RELAY

AC RELAY (OPTION)

F 29
BC08C034-27A BC08C034-29A

F 30
BC08C034-30A

F 31
BC08C034-31A

F 32
BC08C034-32A

FRAME NUMBER - COMPONENT NUMBER FRAME 1 COMPONENTS 1 - 1. Battery 1 - 2. Alternator 1 - 3. Chassis Ground FRAME 2 COMPONENTS 2 - 4. Starter and Starter Solenoid 2 - 5. Power Junction 2 - 6. Power Relays 2 - 7. Key Switch 2 - 8. Front Console Ground FRAME 3 COMPONENTS 3 - 9. Clutch Cutout Relay 3 - 10. Starter Relay 3 - 11. Neutral Start Relay 3 - 12. Interlock Relay 3 - 13. FNR Switch

FRAME NUMBER - COMPONENT NUMBER FRAME 4 COMPONENTS 4 - 14. Diode 4 - 15. Fuse Block FRAME 5 COMPONENTS 5 - 16. Side Console Ground 5 - 17. Instrument Cluster Connector C1 5 - 18. Instrument Cluster Connector C2 5 - 19. UP-DOWN Switch 5 - 20. ENTER-ESCAPE Switch 6 - 21. Hydraulic Filter Restriction Switch 6 - 22. Air Filter Restriction Switch 6 - 23. Warning Buzzer 6 - 24. Fuel Level Sender 6 - 25. Transmission Temperature Sender 6 - 26. Hand Throttle Potentiometer 6 - 27. Foot Throttle Potentiometer 6 - 28. Idle Validation Switch

FRAME NUMBER - COMPONENT NUMBER FRAME 6 COMPONENTS 6 - 29. SAHR Brake Pressure Switch 6 - 30. SAHR ON/OFF Switch 6 - 31. Seat Position Switch 6 - 32. SAHR Park Brake Solenoid 6 - 33. SAHR Brake Relay FRAME 7 COMPONENTS 7 - 34. Shuttle Interlock Relay 7 - 35. Shuttle Interlock Timing Relay 7 - 36. Clutch Cutout Switch (shift Handle) 7 - 37. Clutch Cutout Switch Loader Handle Standard Transmission 7 - 38. Clutch Cutout Loader Handle (Powershift Transmission) 7 - 39. Forward Relay 7 - 40. Reverse Relay 7 - 41. Forward Solenoid 7 - 42. Reverse Solenoid HOUSINGS 77-

FRAME NUMBER - COMPONENT NUMBER 43. Diode 44. Backup Alarm 9-

FRAME NUMBER - COMPONENT NUMBER 54. Windshield Washer Motor

FRAME NUMBER - COMPONENT NUMBER 12 - 66. Turn Signal, Driving Lamp, and Horn Switch 12 - 67. Driving Lamps 12 - 68. Rear Stop And Tail Lamps 12 - 69. Horn FRAME 13 COMPONENTS 13 - 70. Hazard Flasher Switch 13 - 71. Brake Lamp Switch 13 - 72. Flasher Relay 13 - 73. Front Turn Signal Lamps 13 - 74. Rear Turn Signal Lamps 13 - 75. Turn Signal Indicator Lamps FRAME 14 COMPONENTS 14 - 76. Power Plug #1 14 - 77. Power Plug #2 14 - 78. Air Suspension Seat - Air Compressor Switch And Motor (Optional)
MALE CONNECTOR

FRAME NUMBER - COMPONENT NUMBER

FRAME NUMBER - COMPONENT NUMBER 17 - 89. Foot Operated Rear Auxiliary Hydraulic Switch (Manual Control) 17 - 90. Diode 17 - 91. Auxiliary Backhoe Hydraulic Solenoid FRAME 18 COMPONENTS 18. 92. Radio 18. 93. Left Speaker 18. 94. Right Speaker FRAME 19 COMPONENTS 19. 95. Ride Control Engage Switch 19. 96. Ride Control Solenoid (Accumulator) 19. 97. Ride Control Solenoid (Tank) 19. 98. Boom Lock Switch 19. 99. Boom Lock Solenoid FRAME 20 COMPONENTS 20. 100. Loader Quick Coupler Switch WIRE IDENTIFICATION 20. 20. 20. 20. 20.

FRAME NUMBER - COMPONENT NUMBER Loader Quick Coupler Solenoid Load Sensing Solenoid Diode Switch #A - Backhoe Quick Coupler Switch #B - Backhoe Quick Coupler Solenoid 20. 106. Backhoe Quick Coupler FRAME 21 COMPONENTS 21. 107. Loader Lever Differential Lock Engage Switch - Standard Transmission 21. 108. Loader Lever Differential Lock Engage Switch - Powershift Transmission 21. 109. Differential Lock Enable Relay 21. 110. Differential Lock Solenoid FRAME 22 COMPONENTS 22. 111. Resistor 22. 112. Grid Heater 101. 102. 103. 104. 105 22. 22. 22. 22. 22. 22. 22. 22.

FRAME NUMBER - COMPONENT NUMBER 113. 114. 115. 116. 117. 118. 119. 120. Grid Heater Relay Not Used Not Used Not Used Fuse 300 AMP Not Used Not Used Not Used 23. 23. 23. 23. 23. 23. 23. 23. 23. 23. 23. 23. 23. 23. 23. 23.

FRAME NUMBER - COMPONENT NUMBER 130. 131. 132. 133. 134. 135. 136. 137. 138. 139. 140. 141. 142. 143. 144. 145. RH Stabilizer Up Solenoid LH Stabilizer Down Solenoid LH Stabilizer Up Solenoid Auxiliary Reverse Solenoid Auxiliary Forward Solenoid EHoe Retract Solenoid EHoe Extend Solenoid Pilot ON/OFF Switch Pilot Control Relay Bi-Directional Forward Push Button Bi-Directional Reverse Push Button Pattern Change Switch Pressure Reducing Valve Solenoid Diode Pattern Change Solenoids Diode

FRAME NUMBER - COMPONENT NUMBER 24. 147. Fast Steering Power Relay 24. 148. Fast Steering ON/OFF Switch 24. 149. Fast Steering Solenoid Valve FRAME 25 COMPONENTS 25. 150. Fast Steering Cutout Relay 25. 151. Fast Steering Power Relay 25. 152. Fast Steering ON/OFF Switch 25. 153. Fast Steering Solenoid Valve FRAME 26 COMPONENTS 26. 154. Electro Hydraulic Clam Controller 26. 155. EVI Solenoid 26. 156. EVK Solenoid FRAME 27 COMPONENTS 27. 157. Engine Control Unit 27. 158. Diagnostic Connector 27. 159. Water In Fuel Sensor

FRAME NUMBER - COMPONENT NUMBER

FRAME NUMBER - COMPONENT NUMBER

FRAME 8 COMPONENTS 8 - 45. Return-to-Dig Limit Switch 8 - 46. Loader Valve Solenoid FRAME 9 COMPONENTS 9 - 47. Front Wiper Switch 9 - 48. Rear Wiper Switch9 -49.Front Windshield Washer Switch (Cab/ROPS Windscreen) 9 - 49. Front Windshield Washer Switch (Cab/ROPS Windscreen) 9 - 50. Rear Windshield Washer Switch (Cab/ROPS Windscreen) 9 - 51. Front Wiper Motor (Cab) 9 - 52. Rear Wiper Motor (Cab) 9 - 53. Rear Wiper Cut-Off Switch
SPL-00

FRAME 10 COMPONENTS 10 - 55. Blower Switch 10 - 56. Air Conditioning Pressure Relay 10 - 57. Blower Motor Resistor Board And Thermal Fuse 10 - 58. Blower Motor 10 - 59. Air Conditioner Compressor Clutch 10 - 60. Air Conditioner Temperature Switch 10 - 61. Air Conditioner Low Pressure Switch 10 - 62. Air Conditioner High Pressure Switch FRAME 11 COMPONENTS 11 - 63. Dome Lamp Switch (Door Switch) 11 - 64. Dome Lamp With Switch FRAME 12 COMPONENTS 12 - 65. Rear Horn Switch
SHOWS CIRCUIT CROSSING NOT CONNECTED

FRAME 15 COMPONENTS 15 - 79. Rotation Beacon Switch 15 - 80. Rotating Beacon 15 - 81. Front Work Lamp Switch 15 - 82. Front Work Lamps 15 - 83. Rear Work Lamp Switch 15 - 84. Rear Work Lamps FRAME 16 COMPONENTS 16 - 85. 4WD Switch (If Equipped) 16 - 86. Not Used 16 - 87. 4WD Solenoid FRAME 17 COMPONENTS 17 - 88. Thumb Operated Rear Auxiliary Hydraulic Switch (Pilot Control) CIRCUIT CONTINUATION

FRAME 23 COMPONENTS 23. 121. EHoe Extend Push Button 23. 122. EHoe Retract Button 23. 123. Horn Switch 23. 124. LH Stabilizer Switch 23. 125. RH Stabilizer Switch 23. 126. LH Stabilizer Pressure Switch 23. 127. RH Stabilizer Pressure Switch 23. 128. Electronic Pilot Controller 23. 129. RH Stabilizer Down Solenoid NOTES

FRAME 24 COMPONENTS 24. 146. Fast Steering Transmission Switch

ACTUATORS

V
LEVER HAND FOOT COIL TEMP. DIODE PRESSURE FLOAT LIQUID LEVEL VACUUM SWITCH

P
PRESSURE SWITCH LAMP

M
MOTOR

T
TEMPERATURE SWITCH

SHOWS CIRCUIT SPLICE CONNECTION INDICATES EXTERNAL GROUND GROUND

FEMALE CONNECTOR CONNECTOR NUMBER CONNECTOR IDENTIFICATION CONNECTOR NUMBER

1 1 2 2 3 3 45E 45D RELAY REAR 4 4 18 18 27 27

Frame Number and Circuit Number where Circuit continues.

CIRCUIT TAGS F11-C4 C1 C1 F19-C7 CIRCUIT

23

Indicates constant power Indicates power when key switch is in on position Indicates momentary power when key switch is in Start position

CONTACT CONFIGURATIONS
MOMENTARY MAINTAINED S. P. S. T. S. P. D. T. D. P. S. T. D. P. D. T. CONTACTS VARIABLE RESISTOR

MISCELLANEOUS SYMBOLS

54
RESISTOR FUSE CIRCUIT BREAKER MALE TERMINAL FEMALE TERMINAL COMPONENT NUMBER

INDICATES INTERNALLY GROUNDED COMPONENT

INDICATES PARTIAL CONNECTOR NOT ALL CONNECTIONS ARE SHOWN

FRAME - CIRCUIT

Frame Number where Circuit continues.

32A 32B

Circuit Number assigned to Circuit in Frame.

NOTE 1 See the REPAIR MANUAL for locations and Troubleshooting information. NOTE 2 Diagram shown with vehicle parked, Power OFF, and controls in OFF or Neutral position. NOTE 3 Frame or Sheet Numbers refer to the number at the bottom center of each single Frame or Block.

ELECTRICAL SCHEMATIC 580SM, 580SM+, 590SM AND 590SM+ Series 3 LOADER BACKHOE
Additional copies of this Hydraulic and Electrical Schematic can be ordered through Technical Publications Distribution System. The part number is 5-12380
Copyright 2008. CNH America, LLC. All Rights Reserved. BC08C034-00A